Publications
Techno-Economic Assessment of Power-to-Liquids (PtL) Fuels Production and Global Trading Based on Hybrid PV-Wind Power Plants
Nov 2016
Publication
This paper introduces a value chain design for transportation fuels and a respective business case taking into account hybrid PV-Wind power plants electrolysis and hydrogen-to-liquids (H2tL) based on hourly resolved full load hours (FLh). The value chain is based on renewable electricity (RE) converted by power-to-liquids (PtL) facilities into synthetic fuels mainly diesel. Results show that the proposed RE-diesel value chains are competitive for crude oil prices within a minimum price range of about 79 - 135 USD/barrel (0.44 – 0.75 €/l of diesel production cost) depending on the chosen specific value chain and assumptions for cost of capital available oxygen sales and CO2 emission costs. A sensitivity analysis indicates that the RE-PtL value chain needs to be located at the best complementing solar and wind sites in the world combined with a de-risking strategy and a special focus on mid to long-term electrolyser and H2tL efficiency improvements. The substitution of fossil fuels by hybrid PV-Wind power plants could create a PV-wind market potential in the order of terawatts.
Optimal Operation Strategy of PV-Charging-Hydrogenation Composite Energy Station Considering Demand Response
Apr 2023
Publication
Traditional charging stations have a single function which usually does not consider the construction of energy storage facilities and it is difficult to promote the consumption of new energy. With the gradual increase in the number of new energy vehicles (NEVs) to give full play to the complementary advantages of source-load resources and provide safe efficient and economical energy supply services this paper proposes the optimal operation strategy of a PV-charging-hydrogenation composite energy station (CES) that considers demand response (DR). Firstly the operation mode of the CES is analyzed and the CES model including a photovoltaic power generation system fuel cell hydrogen production hydrogen storage hydrogenation and charging is established. The purpose is to provide energy supply services for electric vehicles (EVs) and hydrogen fuel cell vehicles (HFCVs) at the same time. Secondly according to the travel law of EVs and HFCVs the distribution of charging demand and hydrogenation demand at different periods of the day is simulated by the Monte Carlo method. On this basis the following two demand response models are established: charging load demand response based on the price elasticity matrix and interruptible load demand response based on incentives. Finally a multi-objective optimal operation model considering DR is proposed to minimize the comprehensive operating cost and load fluctuation of CES and the maximum–minimum method and analytic hierarchy process (AHP) are used to transform this into a linearly weighted single-objective function which is solved via an improved moth–flame optimization algorithm (IMFO). Through the simulation examples operation results in four different scenarios are obtained. Compared with a situation not considering DR the operation strategy proposed in this paper can reduce the comprehensive operation cost of CES by CNY 1051.5 and reduce the load fluctuation by 17.8% which verifies the effectiveness of the proposed model. In addition the impact of solar radiation and energy recharge demand changes on operations was also studied and the resulting data show that CES operations were more sensitive to energy recharge demand changes.
Scatter Search for Optimal Sizing of a Hybrid Renewable Energy System for Scheduling Green Hydrogen Production
Dec 2024
Publication
At present energy demands are mainly covered by the use of fossil fuels. The process of fossil fuel production increases pollution from oil extraction transport to processing centers treatment to obtain lighter fractions and delivery and use by the final consumers. Such polluting circumstances are aggravated in the case of accidents involving fossil fuels. They are also linked to speculative markets. As a result the trend is towards the decarbonization of lifestyles in advanced societies. The present paper addresses the problem of the optimal sizing of a hybrid renewable energy system for scheduling green hydrogen production. A local system fully powered by renewable energies is designed to obtain hydrogen from seawater. In order to monetize excess energy the grid connection of the system is considered under realistic energy market constraints designing an hourly purchasing strategy. This crucial problem which has not been taken into account in the literature is solved by the specific dispatch strategy designed. Several optimization methods have been used to solve this problem; however the scatter search method has not previously been employed. In this paper the problem is faced with a novel implementation of this method. The implementation is competitive in terms of performance when compared to on the one hand the genetic algorithm and differential evolution methods which are well-known state-of-the-art evolutionary algorithms and on the other hand the optimal foraging algorithm (OFA) a more recent algorithm. Furthermore scatter search outperformed all other methods in terms of computational cost. This is promising for real-world applications that require quick responses.
Oxy-fuel Combustion-based Blue Hydrogen Production with the Integration of Water Electrolysis
Jun 2023
Publication
Blue hydrogen is gaining attention as an intermediate step toward achieving eco-friendly green hydrogen production. However the general blue hydrogen production requires an energy-intensive process for carbon capture and storage resulting in low process efficiency. Additionally the hydrogen production processes steam methane reforming (SMR) and electrolysis emits waste heat and byproduct oxygen respectively. To solve these problems this study proposes an oxy-fuel combustion-based blue hydrogen production process that integrates fossil fuel-based hydrogen production and electrolysis processes. The proposed processes are SMR + SOEC and SMR + PEMEC whereas SMR solid oxide electrolysis cell (SOEC) and proton exchange membrane electrolysis cell (PEMEC) are also examined for comparison. In the proposed processes the oxygen produced by the electrolyzer is utilized for oxy-fuel combustion in the SMR process and the resulting flue gas containing CO2 and H2O is condensed to easily separate CO2. Additionally the waste heat from the SMR process is recovered to heat the feed water for the electrolyzer thereby maximizing the process efficiency. Techno-economic sensitivity and greenhouse gas (GHG) analyses were conducted to evaluate the efficiency and feasibility of the proposed processes. The results show that SMR + SOEC demonstrated the highest thermal efficiency (85.2%) and exergy efficiency (80.5%) exceeding the efficiency of the SMR process (78.4% and 70.4% for thermal and exergy efficiencies respectively). Furthermore the SMR + SOEC process showed the lowest levelized cost of hydrogen of 6.21 USD/kgH2. Lastly the SMR + SOEC demonstrated the lowest life cycle GHG emissions. In conclusion the proposed SMR + SOEC process is expected to be a suitable technology for the transition from gray to green hydrogen.
Benchmark of J55 and X56 Steels on Cracking and Corrosion Effects Under Hydrogen Salt Cavern Boundary Conditions
Feb 2024
Publication
Salt caverns have great potential to store relevant amounts of hydrogen as part of the energy transition. However the durability and suitability of commonly used steels for piping in hydrogen salt caverns is still under research. In this work aging effects focusing on corrosion and cracking patterns of casing steel API 5CT J55 and “H2ready” pipeline steel API 5L X56 were investigated with scanning electron microscopy and energy dispersive X-ray spectroscopy after accelerated stress tests with pressure/temperature cycling under hydrogen salt cavern-like conditions. Compared to dry conditions significant more corrosion by presence of salt ions was detected. However compared to X56 only for J55 an intensification of corrosion and cracking at the surface due to hydrogen atmosphere was revealed. Pronounced surface cracks were observed for J55 over the entire samples. Overall the results strongly suggest that X56 is more resistant than J55 under the conditions of a hydrogen salt cavern.
Jet Flame Risk Analysis for Safe Response to Hydrogen Vehicle Accidents
Jun 2023
Publication
With an increase in the use of eco-friendly vehicles such as hybrid electric and hydrogen vehicles in response to the global climate crisis accidents related to these vehicles have also increased. Numerical analysis was performed to optimize the safety of first responders responding to hydrogen vehicle accidents wherein hydrogen jet flames occur. The influence range of the jet flame generated through a 1.8-mm-diameter nozzle was analyzed based on five discharge angles (90 75 60 45 and 30◦ ) between the road surface and the downward vertical. As the discharge angle decreases toward the road surface the risk area that could cause damage moves from the center of the vehicle to the rear; at a discharge angle of 90◦ the range above 9.5 kW/m2 was 1.59 m and 4.09 m to the front and rear of the vehicle respectively. However at a discharge angle of 30◦ it was not generated at the front but was 10.39 m to the rear. In response to a hydrogen vehicle accident first responders should perform rescue activities approaching from a diagonal direction to the vehicle front to minimize injury risk. This study can be used in future hydrogen vehicle design to develop the response strategy of the first responders.
The UK Hydrogen Innovation Opportunity
Apr 2024
Publication
The report considers the full end-to-end nature of the hydrogen economy to ensure there is a common understanding of the economic opportunity it could represent by 2050. Insights from across industry have brought clarity to both market and technology requirements identifying four focus areas that represent the greatest potential benefit for the UK. It highlights the steps needed to build the UK industrial capability and capacity to position the UK as a market leader. The UK Hydrogen Innovation Opportunity has been developed with and for industry with the first phase of industrial engagement involving over 250 businesses and 12 sector bodies. A second phase of industrial engagement will expand to a broader set of consulted stakeholder groups concluding with a report entitled Hydrogen Innovation: The Case for Action in summer 2024. This will seek to validate the proposed focus areas provide more detailed scope definition the size of the opportunity and outline the steps required to secure them for the UK.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
Decarbonization with Induced Technical Change: Exploring the Niche Potential of Hydrogen in Heavy Transportation
Jan 2024
Publication
Fuel cells and electric batteries are competing technologies for the energy transition in heavy transportation. We explore the conditions for the survival of a unique technology in the long term. Learning by doing suggests focusing on a single technology while differentiation and decreasing return to scale (cost convexity) favor diversification. Exogenous technical change also plays a role. The interaction between these factors is analyzed in a general model. It is proved that in absence of convexity and exogenous technical change only one technology is used for the whole transition. We then apply this framework to analyze the competition between fuel-cell electric buses (FCEBs) and battery electric buses (BEB) in the European bus sector. There are both learning by doing and exogenous technical change. The model is calibrated and solved. It is shown that the existence of a niche for FCEBs critically depends on the speed at which cost reductions are achieved. The speed depends both on the size of the niche and the rate of learning by doing for FCEBs. Public policies to decentralize the socially optimal trajectory in terms of taxes (carbon) and subsidies (learning by doing) are derived.
Assessing Techno-economic Feasibility of Cogeneration and Power to Hydrogen Plants: A Novel Dynamic Simulation Model
Aug 2023
Publication
Green hydrogen technologies are crucial for decarbonization purposes while cogeneration offers efficient heat and power generation. Integrating green hydrogen and cogeneration brings numerous benefits optimizing energy utilization reducing emissions and supporting the transition to a sustainable future. While there are numerous studies examining the integration of combined heat and power with Power to Gas certain aspects still requires a more detailed analysis especially for internal combustion engines fuelled by natural gas due to their widespread adoption as one of the primary technologies in use. Therefore this paper presents a comprehensive numerical 0-D dynamic simulation model implemented within the TRNSYS environment considering internal combustion engines fuelled by natural gas. Specifically the study focuses on capturing CO2 from exhaust gases and producing green hydrogen from electrolysis. Based on these considerations two configurations are proposed: the first involves the methanation reaction while the second entails the production of a hydromethane mixture. The aim is to evaluate the technical and economic feasibility of these configurations and compare their performance within the Power to Gas framework. Self-sufficiency from the national electricity grid has been almost achieved for the two configurations considering an industrial case. The production of hydromethane allows smaller photovoltaic plant (81 kWp) compared to the production of synthetic methane (670 kWp) where a high quantity of hydrogen is required especially if all the carbon dioxide captured is used in the methanation process. Encouraging economic results with payback times below ten years have been obtained with the use of hydromethane. Moreover hydromethane shows potential residential applications with small required photovoltaic sizes.
Large-scale Production of Green Hydrogen from Solar Energy in Australia: Operation and Control of a Multi-unit PEM Electrolyser System
Dec 2024
Publication
Large-scale production of hydrogen using clean electricity from renewable energy sources (RESs) is gaining more momentum in attempts to foster the growth of the nascent hydrogen energy market. However the inherited intermittency of RESs constitutes a significant challenge for the reliable and economic operation of electrolysers and consequently the overall hydrogen production plant. This paper proposes a power allocation control strategy to regulate the operation of a multi-unit electrolyser plant fed by a solar power system for improved efficiency and economic hydrogen production. Proper implementation of the proposed control strategy can decrease the number of switching times increase hydrogen production raise the efficiency and extend the operational lifespan of the utilised electrolyser units. A solar-hydrogen system comprising a 1 MW electrolyser plant and a battery system is designed and implemented in MATLAB/Simulink environment to validate the efficacy of the proposed control strategy in improving the performance and reliability of an Industrial Green Hydrogen Hub (IGHH). The simulation results showed an improvement of 52.85% in the daily production of hydrogen with an increase of 71.088 kg/day a 68.67% improvement in the efficiency and an enhancement of more than 80% in the utilisation factor of the IGHH compared to other control techniques (traditional choppy control).
The Possibility of Powering a Light Aircraft by Releasing the Energy Stored in Hydrogen within a Fuel Cell Stack
Jun 2024
Publication
In this work we examine the possibility of converting a light propeller-driven aircraft powered by a spark-ignition reciprocating piston and internal combustion engine running on AVGAS into one powered by an electric motor driven by a proton exchange membrane fuel cell stack running on hydrogen. Our studies suggest that storing hydrogen cryogenically is a better option than storing hydrogen under pressure. In comparison to cryogenic tanks high-pressure tanks are extremely heavy and unacceptable for light aircraft. We show that the modified aircraft (including batteries) is no heavier than the original and that the layout of the major components results in lower movement of the aircraft center-of-gravity as the aircraft consumes hydrogen. However we acknowledge that our fuel cell aircraft cannot store the same amount of energy as the original running on AVGAS. Therefore despite the fact that the fuel cell stack is markedly more efficient than an internal combustion engine there is a reduction in the range of the fuel cell aircraft. One of our most important findings is that the quantity of energy that we need to dissipate to the surroundings via heat transfer is significantly greater from a fuel cell stack than from an internal combustion engine. This is particularly the case when we attempt to run the fuel cell stack at high current densities. To control this problem our strategy during the cruise phase is to run the fuel cell stack at its maximum efficiency where the current density is low. We size the fuel cell stack to produce at least enough power for cruise and when we require excess power we add the energy stored in batteries to make up the difference.
Renewable Hydrogen in Industrial Production: A Bibliometric Analysis of Current and Future Applications
Dec 2024
Publication
Renewable hydrogen is widely considered a key technology to achieve net zero emissions in industrial production processes. This paper presents a structured bibliometric analysis examining current and future applications of hydrogen as feedstock and fuel across industries quantifying demand for different industrial processes and identifying greenhouse gas emissions reduction potential against the context of current fossil-based practices. The findings highlight significant focus on hydrogen as feedstock for steel ammonia and methanol production and its use in high-to medium-temperature processes and a general emphasis on techno-economic and technological evaluations of hydrogen applications across industries. However gaps exist in research on hydrogen use in sectors like cement glass waste pulp and paper ceramics and aluminum. Additionally the analysis reveals limited attention in the identified literature to hydrogen supply chain efficiencies including conversion and transportation losses as well as geopolitical and raw material challenges. The analysis underscores the need for comprehensive and transparent data to align hydrogen use with decarbonization goals optimize resource allocation and inform policy and investment decisions for strategic deployment of renewable hydrogen.
Drifting toward Alliance Innovation: Patent Collaboration Relationships and Development in China’s Hydrogen Energy Industry from a Network Perspective
Mar 2024
Publication
The hydrogen energy industry as one of the most important directions for future energy transformation can promote the sustainable development of the global economy and of society. China has raised the development of hydrogen energy to a strategic position. Based on the patent data in the past two decades this study investigates the collaborative innovation relationships in China’s hydrogen energy field using complex network theory. Firstly patent data filed between 2003 and 2023 are analyzed and compared in terms of time geography and institutional and technological dimensions. Subsequently a patent collaborative innovation network is constructed to explore the fundamental characteristics and evolutionary patterns over five stages. Furthermore centrality measures and community detection algorithms are utilized to identify core entities and innovation alliances within the network which reveal that China’s hydrogen energy industry is drifting toward alliance innovation. The study results show the following: (1) the network has grown rapidly in size and scope over the last two decades and evolved from the initial stage to the multi-center stage before forming innovation alliances; (2) core innovative entities are important supports and bridges for China’s hydrogen energy industry and control most resources and maintain the robustness of the whole network; (3) innovation alliances reveal the closeness of the collaborative relationships between innovative entities and the potential landscape of China’s hydrogen energy industry; and (4) most of the innovation alliances cooperate only on a narrow range of technologies which may hinder the overall sustainable growth of the hydrogen energy industry. Thereafter some suggestions are put forward from the perspective of an industrial chain and innovation chain which may provide a theoretical reference for collaborative innovation and the future development and planning in the field of hydrogen energy in China.
Ignition and Flow Stopping Considerations for the Transmission of Hydrogen in the Existing Natural Gas Network
Sep 2023
Publication
This work formed part of the H21 programme whose objective is to reach the point whereby it is feasible to convert the existing natural gas (NG) distribution network to 100% hydrogen (H2) and provide a contribution to decarbonising the UK’s heat and power sectors with the focus on decarbonised fuel at point of use. Hydrogen has an ATEX Gas Group of IIC compared to IIA for natural gas which means further precautions are necessary to prevent the ignition of hydrogen during network operations. Both electrostatic and friction ignition risks were considered. Network operations considered include electrostatic precautions for polyethylene (PE) pipe and cutting and drilling of metallic pipes. As a result of the updated basis of safety from ignition considerations existing flow stopping methods were reviewed to see if they were compatible. Commonly used flow stopping methods were tested under laboratory conditions with hydrogen following the methodologies specified in the Gas Industry Standards (GIS). A new basis of safety for flow stopping has been proposed that looks at the flow past the secondary stop as double isolations are recommended for use with hydrogen.
The Economic Impact and Carbon Footprint Dependence of Energy Management Strategies in Hydrogen-Based Microgrids
Sep 2023
Publication
This paper presents an economic impact analysis and carbon footprint study of a hydrogenbased microgrid. The economic impact is evaluated with respect to investment costs operation and maintenance (O&M) costs as well as savings taking into account two different energy management strategies (EMSs): a hydrogen-based priority strategy and a battery-based priority strategy. The research was carried out in a real microgrid located at the University of Huelva in southwestern Spain. The results (which can be extrapolated to microgrids with a similar architecture) show that although both strategies have the same initial investment costs (EUR 52339.78) at the end of the microgrid lifespan the hydrogen-based strategy requires higher replacement costs (EUR 74177.4 vs. 17537.88) and operation and maintenance costs (EUR 35254.03 vs. 34877.08) however it provides better annual savings (EUR 36753.05 vs. 36282.58) and a lower carbon footprint (98.15% vs. 95.73% CO2 savings) than the battery-based strategy. Furthermore in a scenario where CO2 emission prices are increasing the hydrogen-based strategy will bring even higher annual cost savings in the coming years.
Energy and Greenhouse Gases Life Cycle Assessment of Electric and Hydrogen Buses: A Real-world Case Study in Bolzano Italy
May 2023
Publication
The transportation sector plays an important role in the current effort towards the control of global warming. Against this backdrop electrification is currently attracting attention as the life cycle environmental performance of different powertrain technologies is critically assessed. In this study a life cycle analysis of the public transportation buses was performed. The scope of the analysis is to compare the energy and global warming performances of the different powertrain technologies in the city fleet: diesel full electric and hydrogen buses. Real world monitored data were used in the analysis for the energy consumptions of the buses and to produce hydrogen in Bolzano. Compared to the traditional diesel buses the electric vehicles showed a 43% reduction of the non-renewable primary energy demand and a 33% of the global warming potential even in the worst consequential scenario considered. The switch to hydrogen buses leads to very different environmental figures: from very positive if it contributes to a further penetration of renewable electricity to hardly any difference if hydrogen from steam-methane reforming is used to clearly negative ones (approximately doubling the impacts) if a predominantly fossil electricity mix is used in the electrolysis.
The Use of Hydrogen as Alternative Fuel for Ship Propulsion: A Case Study of Full and Partial Retrofitting of Roll-on/Roll-off Vessels for Short Distance Routes
Oct 2023
Publication
Roll-on/Roll-Off (Ro-Ro) vessels including those without and with passenger accommodation Roll-on/roll-off passenger (Ro-Pax) can be totally or partially retrofitted to reduce the greenhouse gas (GHG) emissions in maritime transport not only during hoteling operation at the dock but also during service. This study is based on data of the vessel routes connecting the Port of Piombino to the Elba Island in Italy. Three retrofitting scenarios have been considered: replacement of the main and auxiliary engines with fuel cells (FC) (full retrofitting) replacement of the auxiliary engines with FCs (partial retrofitting) and replacement of the auxiliary engines with FCs and hoteling only with auxiliary engines for one specific vessel. The amount of hydrogen the filling time and the energy needed for production compression and pre-cooling of hydrogen have been calculated for the different scenarios.
The Role of Electricity-based Hydrogen in the Emerging Power-to-X Economy
Aug 2023
Publication
As energy system research into high shares of renewables has developed so have the perspectives of the fundamental nature of a highly renewable economy. Early energy system transition research suggested that current fossil fuel energy systems would transition to a ‘Hydrogen Economy’ whereas more recent insights suggest that a ‘Power-to-X Economy’ may be a more appropriate term as renewable electricity will become both the most important primary and final energy carrier through various Power-to-X conversion routes across the energy system. This paper provides a detailed overview on research insights of recent years on the core elements of the Power-to-X Economy and the role of hydrogen based on latest research results. These results suggest that by 2050 upwards of 61737 TWhLHV of hydrogen will be required to fully defossilise the global energy-industry system. Hydrogen therefore emerges as a central intermediate energy carrier and its relevance is driven by significant cost reductions in renewable electricity especially of solar photovoltaics and wind power. Efficiency and cost drivers position direct electrification as the primary solution for defossilisation of the global energy-industry system; however electron-to-molecule routes are essential for the large subset of remaining energy-related demands including chemical production marine and aviation fuels and steelmaking.
Design and Optimization of a Type-C Tank for Liquid Hydrogen Marine Transport
May 2023
Publication
As one of the most promising renewable energy sources hydrogen has the excellent environmental benefit of producing zero emissions. A key technical challenge in using hydrogen across sectors is placed on its storage technology. The storage temperature of liquid hydrogen (20 K or 253 C) is close to absolute zero so the storage materials and the insulation layers are subjected to extremely stringent requirements against the cryogenic behaviour of the medium. In this context this research proposed to design a large liquid hydrogen type-C tank with AISI (American Iron and Steel Institution) type 316 L stainless steel as the metal barrier using Vapor-Cooled Shield (VCS) and Rigid Polyurethane Foams (RPF) as the insulation layer. A parametric study on the design of the insulation layer was carried out by establishing a thermodynamic model. The effects of VCS location on heat ingress to the liquid hydrogen transport tank and insulation temperature distribution were investigated and the optimal location of the VCS in the insulation was identified. Research outcomes finally suggest two optimal design schemes: (1) when the thickness of the insulation layer is determined Self-evaporation Vapor-Cooled Shield (SVCS) and Forcedevaporation Vapor-Cooled Shield (FVCS) can reduce heat transfer by 47.84% and 85.86% respectively; (2) when the liquid hydrogen evaporation capacity is determined SVCS and FVCS can reduce the thickness of the insulation layer by 50% and 67.93% respectively.
A Web-based Decision Support System (DSS) for Hydrogen Refueling Station Location and Supply Chain Optimisation
Jun 2023
Publication
This study presents a novel web-based decision support system (DSS) that optimizes the locations of hydrogen refueling stations (HRSs) and hydrogen supply chains (HSCs). The system is developed with a design science approach that identifies key design requirements and features through interviews and literature reviews. Based on the findings a system architecture and data model were designed incorporating scenario management optimization model visualization and data management components. The DSS provides a two-stage solution model that links demand to HRSs and production facilities to HRSs. A prototype is demonstrated with a plan for 2025 and 2030 in the Republic of Korea where 450 to 660 stations were deployed nationwide and linked to production facilities. User evaluation confirmed the effectiveness of the DSS in solving optimization problems and its potential to assist the government and municipalities in planning hydrogen infrastructure.
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