Publications
On-site Hydrogen Refuelling Station Techno-economic Model for a Fleet of Fuel Cell Buses
May 2024
Publication
Fuel cell electric buses (FCBs) have proven to be a technically viable solution for transportation owing to various advantages such as reliability simplicity better energy efficiency and quietness of operation. However largescale adoption of FCBs is hindered by the lack of extensive and structured infrastructure and the high cost of clean hydrogen. Many studies agree that one of the significant contributors to the lack of competitiveness of green hydrogen is the cost of electricity for its production followed by transportation costs. On the one hand to reduce the investment cost of the electrolyzer high operating hours should be achieved; on the other as the number of operating hours decreases the impact of the electricity costs declines. This paper presents an innovative algorithm for a scalable hydrogen refuelling station (HRS) capable of successfully matching and identifying the most cost-efficient levelized cost of hydrogen (LCOH) produced via electrolysis and connected to the grid based on the HRS components’ cost curves and the hourly average electricity price profile. The objective is to identify the least-cost range of LCOH by considering both the electric energy and the investment costs associated with a hydrogen demand given by different FCB sizes and electrolyzer rated powers. In addition sensitivity analyses have been conducted to quantify the technology cost margins and a cost comparison between the refuelling of an FCB fleet and the recharging infrastructure required for an equivalent fleet of Battery Electric Buse (BEB) has been performed. An LCOH of around 10.5 €/kg varying from 12 €/kg (2 FCB) to 10.2 €/kg (30 FCB) has been found for the best-optimized configurations. The final major conclusion of this paper is that FCB technology is currently not economically competitive. Still a cost contraction of the electric energy price and the electrolyzer capital investment would lead to a 50% decrease in the LCOH. Furthermore increasing renewable energies into the grid may shift the electricity cost curve resulting in higher prices when the BEB recharging demand is more significant. This impact in addition to the peak power load and longer recharging times might contribute to bridging the gap with FCBs.
Techno-economic Assessment of Green Hydrogen Production Integrated with Hybrid and Organic Ranking Cycle (ORC) Systems
Feb 2024
Publication
This study aims to determine the most cost-effective approach for production of green hydrogen a crucial element for global decarbonization efforts despite its high production costs. The primary research question addresses the optimal and economically viable strategy for green hydrogen production considering various scenarios and technologies. Through a comprehensive analysis of eight scenarios the study employs economic parameters such as net present value minimum production cost payback period and sensitivity analysis. The analysis is validated using estab lished economic metrics and real-world considerations to ensure feasibility. The results suggest that a hybrid system combining solar photovoltaic (PV) with storage and onshore wind turbines is a promising approach yielding a minimum cost of $3.01 per kg of green hydrogen an internal rate of return (IRR) of 5.04% and 8-year payback period. These findings provide a practical so lution for cost-effective green hydrogen production supporting the transition to sustainable en ergy sources. The study also highlights the future potential of integrating solar thermal (CSP) with an organic Rankine cycle (ORC) system for waste heat recovery in hydrogen production. The sensitivity analysis provides the importance of capacity factor levelized cost of hydrogen capital expenditure and discount rate in influencing production costs.
A Review on Metal Hydride Materials for Hydrogen Storage
Jul 2023
Publication
To achieve the shift to renewable energies efficient energy storage is of the upmost importance. Hydrogen as a chemical energy storage represents a promising technology due to its high gravimetric energy density. However the most efficient form of hydrogen storage still remains an open question. Absorption-based storage of hydrogen in metal hydrides offers high volumetric energy densities as well as safety advantages. In this work technical economic and environmental aspects of different metal hydride materials are investigated. An overview of the material properties production methods as well as possibilities for enhancement of properties are presented. Furthermore impacts on material costs abundance of raw materials and dependency on imports are discussed. Advantages and disadvantages of selected materials are derived and may serve as a decision basis for material selection based on application. Further research on enhancement of material properties as well as on the system level is required for widespread application of metal hydrides.
How to Make Climate-neutral Aviation Fly
Jul 2023
Publication
The European aviation sector must substantially reduce climate impacts to reach net-zero goals. This reduction however must not be limited to flight CO2 emissions since such a narrow focus leaves up to 80% of climate impacts unaccounted for. Based on rigorous life-cycle assessment and a time-dependent quantification of non-CO2 climate impacts here we show that from a technological standpoint using electricity-based synthetic jet fuels and compensating climate impacts via direct air carbon capture and storage (DACCS) can enable climate-neutral aviation. However with a continuous increase in air traffic synthetic jet fuel produced with electricity from renewables would exert excessive pressure on economic and natural resources. Alternatively compensating climate impacts of fossil jet fuel via DACCS would require massive CO2 storage volumes and prolong dependence on fossil fuels. Here we demonstrate that a European climate-neutral aviation will fly if air traffic is reduced to limit the scale of the climate impacts to mitigate.
Hydrogen Fuel Cell Vehicles: Opportunities and Challenges
Jul 2023
Publication
This paper provides an in-depth review of the current state and future potential of hydrogen fuel cell vehicles (HFCVs). The urgency for more eco-friendly and efficient alternatives to fossilfuel-powered vehicles underlines the necessity of HFCVs which utilize hydrogen gas to power an onboard electric motor producing only water vapor and heat. Despite their impressive energy efficiency ratio (EER) higher power-to-weight ratio and substantial emissions reduction potential the widespread implementation of HFCVs is presently hindered by several technical and infrastructural challenges. These include high manufacturing costs the relatively low energy density of hydrogen safety concerns fuel cell durability issues insufficient hydrogen refueling infrastructure and the complexities of hydrogen storage and transportation. Nevertheless technological advancements and potential policy interventions offer promising prospects for HFCVs suggesting they could become a vital component of sustainable transportation in the future.
Comparative Analysis of Direct Operating Costs: Conventional vs. Hydrogen Fuel Cell 19-Seat Aircraft
Jul 2023
Publication
In this paper a comparative analysis of direct operating costs between a 19-seat conventional and hydrogen-powered fuel cell aircraft is performed by developing a model to estimate direct operating costs and considering the evolution of costs over time from 2030 to 2050. However due to the technology being in its early stages of development and implementation there are still considerable uncertainties surrounding the direct operating costs of hydrogen aircraft. To address this the study considers high and low kerosene growth rates and optimistic and pessimistic development scenarios for hydrogen fuel cell aircraft while also considering the evolution of costs over time. The comparative analysis uses real flight and aircraft data for the airliner Trade Air. The results show that the use of 19-seat hydrogen fuel cell aircraft for air transportation is a viable option when compared to conventional aircraft. Additionally the study suggests potential policies and other measures that could accelerate the adoption of hydrogen fuel cell technology by considering their direct operating costs.
Air Mass Flow and Pressure Optimisation of a PEM Fuel Cell Range Extender System
Aug 2022
Publication
In order to eliminate the local CO2 emissions from vehicles and to combat the associated climate change the classic internal combustion engine can be replaced by an electric motor. The two most advantageous variants for the necessary electrical energy storage in the vehicle are currently the purely electrochemical storage in batteries and the chemical storage in hydrogen with subsequent conversion into electrical energy by means of a fuel cell stack. The two variants can also be combined in a battery electric vehicle with a fuel cell range extender so that the vehicle can be refuelled either purely electrically or using hydrogen. The air compressor a key component of a PEM fuel cell system can be operated at different air excess and pressure ratios which influence the stack as well as the system efficiency. To asses the steady state behaviour of a PEM fuel cell range extender system a system test bench utilising a commercially available 30 kW stack (96 cells 409 cm2 cell area) was developed. The influences of the operating parameters (air excess ratio 1.3 to 1.7 stack temperature 20 °C–60 °C air compressor pressure ratio up to 1.67 load point 122 mA/cm2 to 978 mA/cm2) on the fuel cell stack voltage level (constant ambient relative humidity of 45%) and the corresponding system efficiency were measured by utilising current voltage mass flow temperature and pressure sensors. A fuel cell stack model was presented which correlates closely with the experimental data (0.861% relative error). The air supply components were modelled utilising a surface fit. Subsequently the system efficiency of the validated model was optimised by varying the air mass flow and air pressure. It is shown that higher air pressures and lower air excess ratios increase the system efficiency at high loads. The maximum achieved system efficiency is 55.21% at the lowest continuous load point and 43.74% at the highest continuous load point. Future work can utilise the test bench or the validated model for component design studies to further improve the system efficiency.
An Economic and Greenhouse Gas Footprint Assessment of International Maritime Transportation of Hydrogen Using Liquid Organic Hydrogen Carriers
Apr 2023
Publication
The supply storage and (international) transport of green hydrogen (H2) are essential for the decarbonization of the energy sector. The goal of this study was to assess the final cost-price and carbon footprint of imported green H2 in the market via maritime shipping of liquid organic hydrogen carriers (LOHCs) including dibenzyl toluene-perhydro-dibenzyltoluene (DBTPDBT) and toluene-methylcyclohexane (TOL-MCH) systems. The study focused on logistic steps in intra-European supply chains in different scenarios of future production in Portugal and demand in the Netherlands and carbon tariffs between 2030 and 2050. The case study is based on a formally accepted agreement between Portugal and the Netherlands within the Strategic Forum on Important Projects of Common European Interest (IPCEI). Under the following assumptions the results show that LOHCs are a viable technical-economic solution with logistics costs from 2030 to 2050 varying between 0.30-0.37 €/kg-H2 for DBT-PDBT and 0.28-0.34 €/kg-H2 for TOL-MCH. The associated CO2 emissions of these international H2 supply chains are between 0.46 and 2.46 kg-CO2/GJ (LHV) and 0.55-2.95 kg-CO2/GJ (LHV) for DBT-PDBT and TOL-MCH respectively.
Design of a Multi-inlet Solar Thermochemical Reactor for Steam Methane Reforming with Improved Performance
Feb 2023
Publication
Reactor structure design plays an important role in the performance of solar-thermal methane reforming reactors. Based on a conventional preheating reactor this study proposed a cylindrical solar methane reforming reactor with multiple inlets to vary the temperature field distribution which improved the temperature of the reaction region in the reactor thereby improving the reactor performance. A multi-physical model that considers mass momentum species and energy conservation as well as thermochemical reaction kinetics of methane reforming was applied to numerically investigate the reactor performance and analyze the factors that affect performance improvement. It was found that compared with a conventional preheating reactor the proposed cylindrical reactor with inner and external inlets for gas feeding enhanced heat recovery from the exhausted gas and provided a more suitable temperature field for the reaction in the reactor. Under different operating conditions the methane conversion in the cylindrical reactor with multi-inlet increased by 9.5% to 19.1% and the hydrogen production was enhanced by 12.1% to 40.3% in comparison with the conventional design even though the total reaction catalyst volume was reduced.
The Hydrogen Storage Challenge: Does Storage Method and Size Affect the Cost and Operational Flexbility of Hydrogen Supply Chains?
Jun 2023
Publication
Hydrogen is seen as a key energy vector in future energy systems due to its ability to be stored in large volumes for long periods providing energy flexibility and security. Despite the importance of storage in hydrogen's potential role in a zero-carbon energy system many techno-economic analyses fail to adequately model different storage methods in hydrogen supply chains often ignoring storage requirements altogether. Therefore this paper uses a data-driven techno-economic analysis (TEA) tool to examine the effect of storage size and cost on three different 2030 hydrogen supply chain scenarios: wind-based solar-based and mixed-source grid electrolysis. For varying storage sizes and specific capital costs the overall levelised cost of hydrogen (LCOH) including production storage and delivery to a constant demand varies significantly. The LCOH ranges from V3.90 e12.40/kgH2 V5.50e12.75/kgH2 and V2.80e15.65/kgH2 for the wind-based solar-based and mixed-source grid scenarios respectively with lower values for scenarios with low-cost storage. This highlights the critical role of low-cost hydrogen storage in realising the energy flexibility and security electrolytic hydrogen can provide.
Comparative Techno-economic Analysis of Large-scale Renewable Energy Storage Technologies
Jun 2023
Publication
Energy storage is an effective way to address the instability of renewable energy generation modes such as wind and solar which are projected to play an important role in the sustainable and low-carbon society. Economics and carbon emissions are important indicators that should be thoroughly considered for evaluating the feasibility of energy storage technologies (ESTs). In this study we study two promising routes for large-scale renewable energy storage electrochemical energy storage (EES) and hydrogen energy storage (HES) via technical analysis of the ESTs. The levelized cost of storage (LCOS) carbon emissions and uncertainty assessments for EESs and HESs over the life cycle are conducted with full consideration of the critical links for these routes. In order to reduce the evaluation error we use the Monte Carlo method to derive a large number of data for estimating the economy and carbon emission level of ESTs based on the collected data. The results show that lithium ion (Li-ion) batteries show the lowest LCOS and carbon emissions at 0.314 US$ kWh-1 and 72.76 gCO2e kWh-1 compared with other batteries for EES. Different HES routes meaning different combinations of hydrogen production delivery and refueling methods show substantial differences in economics and the lowest LCOS and carbon emissions at 0.227 US$ kWh-1 and 61.63 gCO2e kWh-1 are achieved using HES routes that involve hydrogen production by alkaline electrolyzer (AE) delivery by hydrogen pipeline and corresponding refueling. The findings of this study suggest that HES and EES have comparable levels of economics and carbon emissions that should be both considered for large-scale renewable energy storage to achieve future decarbonization goals.
An Analysis of Renewable Energy Sources for Developing a Sustainable and Low-Carbon Hydrogen Economy in China
Apr 2023
Publication
A significant effort is required to reduce China’s dependency on fossil fuels while also supporting worldwide efforts to reduce climate change and develop hydrogen energy systems. A hydrogen economy must include renewable energy sources (RESs) which can offer a clean and sustainable energy source for producing hydrogen. This study uses an integrated fuzzy AHP–fuzzy TOPSIS method to evaluate and rank renewable energy sources for developing a hydrogen economy in China. This is a novel approach because it can capture the uncertainty and vagueness in the decision-making process and provide a comprehensive and robust evaluation of the alternatives. Moreover it considers multiple criteria and sub-criteria that reflect the environmental economic technical social and political aspects of RESs from the perspective of a hydrogen economy. This study identified five major criteria fifteen sub-criteria and six RES alternatives for hydrogen production. This integrated approach uses fuzzy AHP to evaluate and rank the criteria and sub-criteria and fuzzy TOPSIS to identify the most suitable and feasible RES. The results show that environmental economic and technical criteria are the most important criteria. Solar wind and hydropower are the top three RES alternatives that are most suitable and feasible. Furthermore biomass geo-thermal and tidal energy were ranked lower which might be due to the limitations and challenges in their adoption and performance in the context of the criteria and sub-criteria used for the analysis. This study’s findings add to the literature on guidelines to strategize for renewable energy adoption for the hydrogen economy in China.
Optimal Energy Management in a Standalone Microgrid, with Photovoltaic Generation, Short-Term Storage, and Hydrogen Production
Mar 2020
Publication
This paper addresses the energy management of a standalone renewable energy system. The system is configured as a microgrid including photovoltaic generation a lead-acid battery as a short term energy storage system hydrogen production and several loads. In this microgrid an energy management strategy has been incorporated that pursues several objectives. On the one hand it aims to minimize the amount of energy cycled in the battery in order to reduce the associated losses and battery size. On the other hand it seeks to take advantage of the long-term surplus energy producing hydrogen and extracting it from the system to be used in a fuel cell hybrid electric vehicle. A crucial factor in this approach is to accommodate the energy consumption to the energy demand and to achieve this a model predictive control (MPC) scheme is proposed. In this context proper models for solar estimation hydrogen production and battery energy storage will be presented. Moreover the controller is capable of advancing or delaying the deferrable loads from its prescheduled time. As a result a stable and efficient supply with a relatively small battery is obtained. Finally the proposed control scheme has been validated on a real case scenario.
Optimal Scheduling of Power Systems with High Proportions of Renewable Energy Accounting for Operational Flexibility
Jul 2023
Publication
Yi Lin,
Wei Lin,
Wei Wu and
Zhenshan Zhu
The volatility and uncertainty of high-penetration renewable energy pose significant challenges to the stability of the power system. Current research often fails to consider the insufficient system flexibility during real-time scheduling. To address this issue this paper proposes a flexibility scheduling method for high-penetration renewable energy power systems that considers flexibility index constraints. Firstly a quantification method for flexibility resources and demands is introduced. Then considering the constraint of the flexibility margin index optimization scheduling strategies for different time scales including day-ahead scheduling and intra-day scheduling are developed with the objective of minimizing total operational costs. The intra-day optimization is divided into 15 min and 1 min time scales to meet the flexibility requirements of different time scales in the power system. Finally through simulation studies the proposed strategy is validated to enhance the system’s flexibility and economic performance. The daily operating costs are reduced by 3.1% and the wind curtailment rate is reduced by 4.7%. The proposed strategy not only considers the economic efficiency of day-ahead scheduling but also ensures a sufficient margin to cope with the uncertainty of intra-day renewable energy fluctuations.
Enhancing Energy Transition through Sector Coupling: A Review of Technologies and Models
Jul 2023
Publication
In order to effectively combat the effects of global warming all sectors must actively reduce greenhouse gas emissions in a sustainable and substantial manner. Sector coupling has emerged as a critical technology that can integrate energy systems and address the temporal imbalances created by intermittent renewable energy sources. Despite its potential current sector coupling capabilities remain underutilized and energy modeling approaches face challenges in understanding the intricacies of sector coupling and in selecting appropriate modeling tools. This paper presents a comprehensive review of sector coupling technologies and their role in the energy transition with a specific focus on the integration of electricity heat/cooling and transportation as well as the importance of hydrogen in sector coupling. Additionally we conducted an analysis of 27 sector coupling models based on renewable energy sources with the goal of aiding deciders in identifying the most appropriate model for their specific modeling needs. Finally the paper highlights the importance of sector coupling in achieving climate protection goals while emphasizing the need for technological openness and market-driven conditions to ensure economically efficient implementation.
Leakage and Diffusion Characteristics of Underground Hydrogen Pipeline
Jun 2023
Publication
Soil corrosion and hydrogen embrittlement are the main factors of hydrogen pipeline failure. The gas escapes diffuses and accumulating in the soil and entering the atmosphere when leak occurs. The mechanism of gas diffusion in buried pipelines is very complicated. Mastering the evolution law of hydrogen leakage diffusion is conducive to quickly locating the leakage point and reducing the loss. The leakage model of the underground hydrogen pipeline is established in this paper. Effect of leakage hole soil type pipeline pressure pipeline diameter on hydrogen leakage diffusion were investigated. The results show that when the hydrogen pipeline leaks the hydrogen concentration increases with the increase of leakage time showing a symmetrical distribution trend. With the pipeline pressure increase hydrogen leakage speed is accelerated and longitudinal diffusion gradually becomes the dominant direction. With the leakage diameter increases hydrogen leakage per unit of time increases sharply. Hydrogen diffuses more easily in sandy soil and diffusion speed concentration and range are higher than that in clay soil. The research content provides a reference and basis for the detection and evaluation of buried hydrogen pipeline leakage.
Optimization of a Hydrogen-based Hybrid Propulsion System Under Aircraft Performance Constraints
Aug 2021
Publication
This paper addresses the topic of the conceptual design of a regional aircraft with hybrid electric propulsion based on hydrogen fuel cells. It aims at providing an optimization-based method to design a hybrid propulsive system comprising two power sources (jet fuel and hydrogen) for the generation of the required propulsive power and at studying the impact of fuel cell technologies on the aircraft performances. Indeed by performing optimizations for two hybrid propulsive systems using either low temperature or high temperature Proton-exchange membrane fuel cells this study provides a preliminary assessment of the impact of the fuel cell operating temperature on the system design and the overall aircraft performance. First this paper gives a description of the baseline turboprop regional aircraft with a focus on its high speed and low speed flight performances which will serve as requirements for the design of the hybrid aircraft. Then the hybrid electric architecture and the sizing models of the propulsion system are presented. Finally optimizations are performed to design two parallel hybrid propulsive systems based on different fuel cells technologies and aimed at minimizing the block fuel per passenger over a mission of 200 nm. Results show how the proposed methodology and models lead to design two propulsive systems capable of reducing the fuel consumption per passenger by more than 30% compared to the baseline aircraft. The study also shows that the choice of fuel cell operating temperature has a first-order impact on the total mass of the propulsive system due to the higher cooling requirement of the low temperature fuel cells.
Investigation of the Hydrogen Production of the PACER Fusion Blanket Integrated with Fe-Cl Thermochemical Water Splitting Cycle
Aug 2023
Publication
In order to meet the energy demand energy production must be done continuously. Hydrogen seems to be the best alternative for this energy production because it is both an environmentally friendly and renewable energy source. In this study the hydrogen fuel production of the peaceful nuclear explosives (PACER) fusion blanket as the energy source integrated with Fe–Cl thermochemical water splitting cycle have been investigated. Firstly neutronic analyzes of the PACER fusion blanket were performed. Necessary neutronic studies were performed in the Monte Carlo calculation method. Molten salt fuel has been considered mole-fractions of heavy metal salt (ThF4 UF4 and ThF4+UF4) by 2 6 and 12 mol. % with Flibe as the main constituent. Secondly potential of the hydrogen fuel production as a result of the neutronic evaluations of the PACER fusion blanket integrated with Fe–Cl thermochemical cycle have been performed. In these calculations tritium breeding (TBR) energy multi plication factor (M) thermal power ratio (1 − ψ) total thermal power (Phpf) and mass flow rate of hydrogen (m˙ H2 ) have been computed. As a results the amount of the hydrogen production (m˙ H2 ) have been obtained in the range of 232.24x106 kg/year and 345.79 x106 kg/year for the all mole-fractions of heavy metal salts using in the blanket.
First Solar Hydrogen Storage in a Private Building in Western Switzerland: Building energy Analysis and Schematic Design
Sep 2019
Publication
Self-sufficiency of buildings with carbon emission reduction can be obtained thanks to the introduction of Photovoltaics systems coupled with Hydrogen seasonal storage. To be self-sufficient over the year the electricity converted to hydrogen by electrolysis during the sunny season can be re-used with the help of fuel cells during the winter season. This article is dealing with the dimensioning methodology of a solar PV hydrogen-electrochemical system for self-sufficient buildings. We introduce the case study of the first private building in western Switzerland that will be equipped with solar hydrogen storage. Calculation results of the dimensioning of the PV system with storage will be presented. The life cycle assessment and the calculations of the environmental indicators GWP and CED will be introduced.
The Economics and the Environmental Benignity of Different Colors of Hydrogen
Feb 2022
Publication
Due to the increasing greenhouse gas emissions as well as due to the rapidly increasing use of renewable energy sources in the electricity generation over the last years interest in hydrogen is rising again. Hydrogen can be used as a storage for renewable energy balancing the whole energy systems and contributing to the decarbonization of the energy system especially of the industry and the transport sector. The major objective of this paper is to discuss various ways of hydrogen production depending on the primary energy sources used. Moreover the economic and environmental performance of three major hydrogen colors as well as major barriers for faster deployment in fuel cell vehicles are analyzed. The major conclusion is that the full environmental benefits of hydrogen use are highly dependent on the hydrogen production methods and primary sources used. Only green hydrogen with electricity from wind PV and hydro has truly low emissions. All other sources like blue hydrogen with CCUS or electrolysis using the electricity grid have substantially higher emissions coming close to grey hydrogen production. Another conclusion is that it is important to introduce an international market for hydrogen to lower costs and to produce hydrogen where conditions are best. Finally the major open question remaining is whether e including all external costs of all energy carriers hydrogen of any color may become economically competitive in any sector of the energy system. The future success of hydrogen is very dependent on technological development and resulting cost reductions as well as on future priorities and the corresponding policy framework. The policy framework should support the shift from grey to green hydrogen.
Techno-economic Assessment of a Chemical Looping Splitting System for H2 and CO Co-generation
Feb 2022
Publication
The natural gas (NG) reforming is currently one of the low-cost methods for hydrogen production. However the mixture of H2 and CO2 in the produced gas inevitably includes CO2 and necessitates the costly CO2 separation. In this work a novel double chemical looping involving both combustion (CLC) and sorption-enhanced reforming (SE-CLR) was proposed towards the co-production of H2 and CO (CLC-SECLRHC) in two separated streams. CLC provides reactant CO2 and energy to feed SECLRHC which generates hydrogen in a higher purity as well as the calcium cycle to generate CO in a higher purity. Techno-economic assessment of the proposed system was conducted to evaluate its efficiency and economic competitiveness. Studies revealed that the optimal molar ratios of oxygen carrier (OC)/NG and steam/NG for reforming were recommended to be 1.7 and 1.0 respectively. The heat integration within CLC and SECLRHC units can be achieved by circulating hot OCs. The desired temperatures of fuel reactor (FR) and reforming reactor (RR) should be 850 °C and 600 °C respectively. The heat coupling between CLC and SECLRHC units can be realized via a jacket-type reactor and the NG split ratio for reforming and combustion was 0.53:0.47. Under the optimal conditions the H2 purity the H2 yield and the CH4 conversion efficiency were 98.76% 2.31 mol mol-1 and 97.96% respectively. The carbon and hydrogen utilization efficiency respectively were 58.60% and 72.45% in terms of the total hydrogen in both steam and NG. The exergy efficiency of the overall process reached 70.28%. In terms of the conventional plant capacity (75×103 t y-1 ) and current raw materials price (2500 $ t-1 ) the payback period can be 6.2 years and the IRR would be 11.5 demonstrating an economically feasible and risk resistant capability.
Double Compression-Expansion Engine (DCEE) Fueled with Hydrogen: Preliminary Computational Assessment
Jan 2022
Publication
Hydrogen (H2 ) is currently a highly attractive fuel for internal combustion engines (ICEs) owing to the prospects of potentially near-zero emissions. However the production emissions and cost of H2 fuel necessitate substantial improvements in ICE thermal efficiency. This work aims to investigate a potential implementation of H2 combustion in a highly efficient double compression-expansion engine (DCEE). DICI nonpremixed H2 combustion mode is used for its superior characteristics as concluded in previous studies. The analysis is performed using a 1D GT-Power software package where different variants of the DICI H2 and diesel combustion cycles obtained experimentally and numerically (3D CFD) are imposed in the combustion cylinder of the DCEE. The results show that the low jet momentum free jet mixing dominated variants of the DICI H2 combustion concept are preferred owing to the lower heat transfer losses and relaxed requirements on the fuel injection system. Insulation of the expander and removal of the intercooling improve the engine efficiency by 1.3 and 0.5 %-points respectively but the latter leads to elevated temperatures in the high-pressure tank which makes the selection of its materials harder but allows the use of cheaper oxidation catalysts. The results also show that the DCEE performance is insensitive to combustion cylinder temperatures making it potentially suitable for other high-octane fuels such as methane methanol ammonia etc. Finally a brake thermal efficiency of 56 % is achieved with H2 combustion around 1 %-point higher than with diesel. Further efficiency improvements are also possible with a fully optimized H2 combustion system.
Sensing Hydrogen Seeps in the Subsurface for Natural Hydrogen Exploration
Jun 2022
Publication
The recent detection of natural hydrogen seeps in sedimentary basin settings has triggered significant interest in the exploration of this promising resource. If large economical resources exist and can be extracted from the sub-surface this would provide an opportunity for natural hydrogen to contribute to the non-carbon-based energy mix. The detection and exploration of hydrogen gas in the sub-surface is a significant challenge that requires costly drilling sophisticated instrumentation and reliable analytical/sampling methods. Here we propose the application of a commercial-based sensor that can be used to detect and monitor low levels of hydrogen gas emissions from geological environments. The sensitivity selectivity (K > 1000) and stability (<1 ppm/day) of the sensor was evaluated under various conditions to determine its suitability for geological field monitoring. Calibration tests showed that the hydrogen readings from the sensor were within ±20% of the expected values. We propose that chemical sensing is a simple and feasible method for understanding natural hydrogen seeps that emanate from geological systems and formations. However we recommend using this sensor as part of a complete geological survey that incorporates an understanding of the geology along with complementary techniques that provide information on the rock properties.
Complex Metal Borohydrides: From Laboratory Oddities to Prime Candidates in Energy Storage Applications
Mar 2022
Publication
Despite being the lightest element in the periodic table hydrogen poses many risks regarding its production storage and transport but it is also the one element promising pollutionfree energy for the planet energy reliability and sustainability. Development of such novel materials conveying a hydrogen source face stringent scrutiny from both a scientific and a safety point of view: they are required to have a high hydrogen wt.% storage capacity must store hydrogen in a safe manner (i.e. by chemically binding it) and should exhibit controlled and preferably rapid absorption–desorption kinetics. Even the most advanced composites today face the difficult task of overcoming the harsh re-hydrogenation conditions (elevated temperature high hydrogen pressure). Traditionally the most utilized materials have been RMH (reactive metal hydrides) and complex metal borohydrides M(BH4 )x (M: main group or transition metal; x: valence of M) often along with metal amides or various additives serving as catalysts (Pd2+ Ti4+ etc.). Through destabilization (kinetic or thermodynamic) M(BH4 )x can effectively lower their dehydrogenation enthalpy providing for a faster reaction occurring at a lower temperature onset. The present review summarizes the recent scientific results on various metal borohydrides aiming to present the current state-of-the-art on such hydrogen storage materials while trying to analyze the pros and cons of each material regarding its thermodynamic and kinetic behavior in hydrogenation studies.
Everything About Hydrogen Podcast: Scaling Clean Hydrogen Production
Dec 2021
Publication
Today we are joined by our good friends from Enapter. The company is a leader in the clean hydrogen sector focused on AEM electrolyzer technology and innovative software solutions that make it possible to rapidly deploy and scale hydrogen production assets. For those who follow the hydrogen sector regularly it’s been hard not to hear Enapter-related news in 2021 and its impressive trajectory as they have gone public announced the plans for a brand new production facility in Germany (on which they have now begun construction) and most recently the announcement that Enapter was selected as the winner of the prestigious Earthshot prize. To do that we are absolutely delighted to have with us all the way from his home base in Thailand Thomas Chrometzka Chief Strategy Officer at Enapter and one of the people that we enjoy having on the show so much that we have brought him back again to fill us in on what he and Enapter are up to and what they have planned for the future of hydrogen.
The podcast can be found on their website
The podcast can be found on their website
Effect of Ignition Energy and Hydrogen Addition on Laminar Flame Speed, Ignition Delay Time, and Flame Rising Time of Lean Methane/Air Mixtures
Mar 2022
Publication
A series of experiments were performed to investigate the effect of ignition energy (Eig) and hydrogen addition on the laminar burning velocity (Su 0 ) ignition delay time (tdelay) and flame rising time (trising) of lean methane−air mixtures. The mixtures at three different equivalence ratios (φ) of 0.6 0.7 and 0.8 with varying hydrogen volume fractions from 0 to 50% were centrally ignited in a constant volume combustion chamber by a pair of pin-to-pin electrodes at a spark gap of 2.0 mm. In situ ignition energy (Eig ∼2.4 mJ ÷ 58 mJ) was calculated by integration of the product of current and voltage between positive and negative electrodes. The result revealed that the Su 0 value increases non-linearly with increasing hydrogen fraction at three equivalence ratios of 0.6 0.7 and 0.8 by which the increasing slope of Su 0 changes from gradual to drastic when the hydrogen fraction is greater than 20%. tdelay and trising decrease quickly with increasing hydrogen fraction; however trising drops faster than tdelay at φ = 0.6 and 0.7 and the reverse is true at φ = 0.8. Furthermore tdelay transition is observed when Eig > Eigcritical by which tdelay drastically drops in the pre-transition and gradually decreases in the post-transition. These results may be relevant to spark ignition engines operated under lean-burn conditions.
Fabrication of Highly Textured 2D SnSe Layers with Tunable Electronic Properties for Hydrogen Evolution
Jun 2021
Publication
Hydrogen is regarded to be one of the most promising renewable and clean energy sources. Finding a highly efficient and cost-effective catalyst to generate hydrogen via water splitting has become a research hotspot. Two-dimensional materials with exotic structural and electronic properties have been considered as economical alternatives. In this work 2D SnSe films with high quality of crystallinity were grown on a mica substrate via molecular beam epitaxy. The electronic property of the prepared SnSe thin films can be easily and accurately tuned in situ by three orders of magnitude through the controllable compensation of Sn atoms. The prepared film normally exhibited p-type conduction due to the deficiency of Sn in the film during its growth. First-principle calculations explained that Sn vacancies can introduce additional reactive sites for the hydrogen evolution reaction (HER) and enhance the HER performance by accelerating electron migration and promoting continuous hydrogen generation which was mirrored by the reduced Gibbs free energy by a factor of 2.3 as compared with the pure SnSe film. The results pave the way for synthesized 2D SnSe thin films in the applications of hydrogen production.
Techno-Economic Evaluation of Deploying CCS in SMR Based Merchant H2 Production with NG as Feedstock and Fuel
Aug 2017
Publication
Hydrogen is a crucial raw materials to other industries. Globally nearly 90% of the hydrogen or HyCO gas produced is consumed by the ammonia methanol and oil refining industries. In the future hydrogen could play an important role in the decarbonisation of transport fuel (i.e. use of fuel cell vehicles) and space heating (i.e. industrial commercial building and residential heating). This paper summarizes the results of the feasibility study carried out by Amec Foster Wheeler for the IEA Greenhouse Gas R&D Programme (IEA GHG) with the purpose of evaluating the performance and costs of a modern steam methane reforming without and with CCS producing 100000 Nm3 /h H2 and operating as a merchant plant. This study focuses on the economic evaluation of five different alternatives to capture CO2 from SMR. This paper provides an up-to-date assessment of the performance and cost of producing hydrogen without and with CCS based on technologies that could be erected today. This study demonstrates that CO2 could be captured from an SMR plant with an overall capture rate ranging between 53 to 90%. The integration of CO2 capture plant could increase the NG consumption by -0.03 to 1.41 GJ per Nm3 /h of H2. The amount of electricity exported to the grid by the SMR plant is reduced. The levelised cost of H2 production could increase by 2.1 to 5.1 € cent per Nm3 H2 (depending on capture rate and technology selected). This translates to a CO2 avoidance cost of 47 to 70 €/t.
Hydrogen Deep Ocean Link: A Global Sustainable Interconnected Energy Grid
Mar 2022
Publication
The world is undergoing a substantial energy transition with an increasing share of intermittent sources of energy on the grid which is increasing the challenges to operate the power grid reliably. An option that has been receiving much focus after the COVID pandemic is the development of a hydrogen economy. Challenges for a hydrogen economy are the high investment costs involved in compression storage and long-distance transportation. This paper analyses an innovative proposal for the creation of hydrogen ocean links. It intends to fill existing gaps in the creation of a hydrogen economy with the increase in flexibility and viability for hydrogen production consumption compression storage and transportation. The main concept behind the proposals presented in this paper consists of using the fact that the pressure in the deep sea is very high which allows a thin and cheap HDPE tank to store and transport large amounts of pressurized hydrogen in the deep sea. This is performed by replacing seawater with pressurized hydrogen and maintaining the pressure in the pipes similar to the outside pressure. Hydrogen Deep Ocean Link has the potential of increasing the interconnectivity of different regional energy grids into a global sustainable interconnected energy system.
An Experimental Study of Propagating Spherical Flames in Unconfined Hydrogen-oxygen Explosions
Sep 2021
Publication
The study to understand the flame propagation behaviors of hydrogen-oxygen explosions is required to make a precise risk assessment. Moreover although research has investigated the propagating spherical flames in unconfined hydrogen-air explosions no study to date has examined the hydrogen-oxygen explosions. The spherical flame propagation in unconfined hydrogen-oxygen explosions have been investigated using a soap bubble method. In the present experiments hydrogen-oxygen mixtures were filled in a 10 cm diameter soap bubble and ignited by an electric spark at the center. The flame propagation behaviors were measured by a high-speed Schlieren photography. The laminar burning velocities and critical flame radii for the onset of flame acceleration in unconfined hydrogen-oxygen explosions were estimated. Results demonstrated that the laminar burning velocities of hydrogenoxygen mixtures were much faster than those of hydrogen-air mixtures. In addition the shift value of maximum laminar burning velocity for hydrogen-oxygen mixtures towards a leaner equivalence ratio is observed. The experimental flame speeds for all experiments were increased owing to diffusionalthermal and Darrieus-Landau instabilities although the measured flame radii were small. The critical flame radius corresponding to the onset of flame acceleration decreased with the decrease in equivalence ratio.
Industrial Decarbonization Pathways: The Example of the German Glass Industry
Nov 2022
Publication
Mitigating anthropogenic climate change and achieving the Paris climate goals is one of the greatest challenges of the twenty-first century. To meet the Paris climate goals sector-specific transformation pathways need to be defined. The different transformation pathways are used to hypothetically quantify whether a defined climate target is achievable or not. For this reason a bottom-up model was developed to assess the extent of selected industrial decarbonization options compared to conventionally used technologies from an emissions perspective. Thereby the bottom-up model is used to analyze the German container and flat glass industries as an example. The results show that no transformation pathway can be compatible with the 1.5 °C based strict carbon dioxide budget target. Even the best case scenario exceeds the 1.5 °C based target by approximately +200%. The 2 °C based loose carbon dioxide budget target is only achievable via fuel switching the complete phase-out from natural gas to renewable energy carriers. Furthermore the results of hydrogen for flat glass production demonstrate that missing investments in renewable energy carriers may lead to the non-compliance with actually achievable 2 °C based carbon dioxide budget targets. In conclusion the phase-out from natural gas to renewable energies should be executed at the end of the life of any existing furnace and process emissions should be avoided in the long term to contribute to 1.5 °C based strict carbon dioxide budget target.
Investigation of Mixing Behavior of Hydrogen Blended to Natural Gas in Gas Network
Apr 2021
Publication
Hydrogen is of great significance for replacing fossil fuels and reducing carbon dioxide emissions. The application of hydrogen mixing with natural gas in gas network transportation not only improves the utilization rate of hydrogen energy but also reduces the cost of large-scale updating household or commercial appliance. This paper investigates the necessity of a gas mixing device for adding hydrogen to existing natural gas pipelines in the industrial gas network. A three-dimensional helical static mixer model is developed to simulate the mixing behavior of the gas mixture. In addition the model is validated with experimental results. Parametric studies are performed to investigate the effect of mixer on the mixing performance including the coefficient of variation (COV) and pressure loss. The research results show that based on the the optimum number of mixing units is three. The arrangement of the torsion angle of the mixing unit has a greater impact on the COV. When the torsion angle θ = 120◦ the COV has a minimum value of 0.66% and when the torsion angle θ = 60◦ the COV has a maximum value of 8.54%. The distance of the mixing unit has little effect on the pressure loss of the mixed gas but has a greater impact on the COV. Consecutive arrangement of the mixing units (Case A) is the best solution. Increasing the distance of the mixing unit is not effective for the gas mixing effect. Last but not least the gas mixer is optimized to improve the mixing performance.
A Review of the Status of Fossil and Renewable Energies in Southeast Asia and Its Implications on the Decarbonization of ASEAN
Mar 2022
Publication
The ten nations of Southeast Asia collectively known as ASEAN emitted 1.65 Gtpa CO2 in 2020 and are among the most vulnerable nations to climate change which is partially caused by anthropogenic CO2 emission. This paper analyzes the history of ASEAN energy consumption and CO2 emission from both fossil and renewable energies in the last two decades. The results show that ASEAN’s renewable energies resources range from low to moderate are unevenly distributed geographically and contributed to only 20% of total primary energy consumption (TPEC) in 2015. The dominant forms of renewable energies are hydropower solar photovoltaic and bioenergy. However both hydropower and bioenergy have substantial sustainability issues. Fossil energies depend heavily on coal and oil and contribute to 80% of TPEC. More importantly renewable energies’ contribution to TPEC has been decreasing in the last two decades despite the increasing installation capacity. This suggests that the current rate of the addition of renewable energy capacity is inadequate to allow ASEAN to reach net-zero by 2050. Therefore fossil energies will continue to be an important part of ASEAN’s energy mix. More tools such as carbon capture and storage (CCS) and hydrogen will be needed for decarbonization. CCS will be needed to decarbonize ASEAN’s fossil power and industrial plants while blue hydrogen will be needed to decarbonize hard-to-decarbonize industrial plants. Based on recent research into regional CO2 source-sink mapping this paper proposes six large-scale CCS projects in four countries which can mitigate up to 300 Mtpa CO2 . Furthermore this paper identifies common pathways for ASEAN decarbonization and their policy implications.
Next Steps for the Gas Grid- Future Gas Series Part 1
Sep 2014
Publication
Policy Connect Carbon Connect and sector and Parliamentary experts have collaborated to present options for the gas grid to play a useful role in the UK’s transition to a low carbon energy system through the widespread use of low carbon gas. The report calls on Government to support the transition to a more flexible gas grid that uses various forms of gas including low carbon gases such as hydrogen and biomethane.
Impact of Local Emergency Demand Response Programs on the Operation of Electricity and Gas Systems
Mar 2022
Publication
With increasing attention to climate change the penetration level of renewable energy sources (RES) in the electricity network is increasing. Due to the intermittency of RES gas‐fired power plants could play a significant role in backing up the RES in order to maintain the supply– demand balance. As a result the interaction between gas and power networks are significantly in‐ creasing. On the other hand due to the increase in peak demand (e.g. electrification of heat) net‐ work operators are willing to execute demand response programs (DRPs) to improve congestion management and reduce costs. In this context modeling and optimal implementation of DRPs in proportion to the demand is one of the main issues for gas and power network operators. In this paper an emergency demand response program (EDRP) is implemented locally to reduce the con‐ gestion of transmission lines and gas pipelines more efficiently. Additionally the effects of optimal implementation of local emergency demand response program (LEDRP) in gas and power networks using linear and non‐linear economic models (power exponential and logarithmic) for EDRP in terms of cost and line congestion and risk of unserved demand are investigated. The most reliable demand response model is the approach that has the least difference between the estimated demand and the actual demand. Furthermore the role of the LEDRP in the case of hydrogen injection instead of natural gas in the gas infrastructure is investigated. The optimal incentives for each bus or node are determined based on the power transfer distribution factor gas transfer distribution factor available electricity or gas transmission capability and combination of unit commitment with the LEDRP in the integrated operation of these networks. According to the results implementing the LEDRP in gas and power networks reduces the total operation cost up to 11% and could facilitate hydrogen injection to the network. The proposed hybrid model is implemented on a 24‐bus IEEE electricity network and a 15‐bus gas network to quantify the role and value of different LEDRP models.
Economic Evaluation of Renewable Hydrogen Integration into Steelworks for the Production of Methanol and Methane
Jun 2022
Publication
This work investigates the cost-efficient integration of renewable hydrogen into steelworks for the production of methane and methanol as an efficient way to decarbonize the steel industry. Three case studies that utilize a mixture of steelworks off-gases (blast furnace gas coke oven gas and basic oxygen furnace gas) which differ on the amount of used off-gases as well as on the end product (methane and/or methanol) are analyzed and evaluated in terms of their economic performance. The most influential cost factors are identified and sensitivity analyses are conducted for different operating and economic parameters. Renewable hydrogen produced by PEM electrolysis is the most expensive component in this scheme and responsible for over 80% of the total costs. Progress in the hydrogen economy (lower electrolyzer capital costs improved electrolyzer efficiency and lower electricity prices) is necessary to establish this technology in the future.
Hydrogen Production by Water Electrolysis with Low Power and High Efficiency Based on Pre‐Magnetic Polarization
Mar 2022
Publication
In this paper a method of efficient hydrogen production using low‐power electrolysis based on pre‐magnetic polarization was proposed in order to improve the rate of hydrogen produc‐ tion by water electrolysis with reduced energy consumption molecular polarity and stress–strain characteristics of distilled water under the condition of a pre‐magnetic field. By constructing a mi‐ crophysical model of hydrogen proton energy‐level transition and a macroscopic mathematical model corresponding to magnetization vector‐polarization hydrogen proton concentration in the pre‐magnetic field the ionic conductivity electrolyte current density interelectrode voltage and hydrogen production efficiency under a varying magnetic field were qualitatively and quantita‐ tively analyzed. In addition an adjustable pre‐magnetic polarization hydrolyzing hydrogen pro‐ duction test platform was set up to verify the effectiveness of the proposed method. The repeated test results within a magnetic field strength range of 0–10000 GS showed that the conductivity of distilled water after pre‐magnetic polarization treatment increased by 2–3 times the electrolytic current density of the PEM (Proton Exchange Membrane) increased with increasing magnetic field strength the voltage between the poles continuously decreased and the hydrogen production rate was significantly improved. When the magnetic field strength reached 10000 GS the rate of hydro‐ gen production by the electrolysis of distilled water increased by 15%–20% within a certain period of time.
Performance Estimation of a Downsized SI Engine Running with Hydrogen
Jun 2022
Publication
Hydrogen is a carbon-free fuel that can be produced in many ways starting from different sources. Its use as a fuel in internal combustion engines could be a method of significantly reducing their environmental impact. In spark-ignition (SI) engines lean hydrogen–air mixtures can be burnt. When a gaseous fuel like hydrogen is port-injected in an SI engine working with lean mixtures supercharging becomes very useful in order not to excessively penalize the engine performance. In this work the performance of a turbocharged PFI spark-ignition engine fueled by hydrogen has been investigated by means of 1-D numerical simulations. The analysis focused on the engine behavior both at full and partial load considering low and medium engine speeds (1500 and 3000 rpm). Equivalence ratios higher than 0.35 have been considered in order to ensure acceptable cycle-to-cycle variations. The constraints that ensure the safety of engine components have also been respected. The results of the analysis provide a guideline able to set up the load control strategy of a SI hydrogen engine based on the variation of the air to fuel ratio boost pressure and throttle opening. Furthermore performance and efficiency of the hydrogen engine have been compared to those of the base gasoline engine. At 1500 and 3000 rpm except for very low loads the hydrogen engine load can be regulated by properly combining the equivalence ratio and the boost pressure. At 3000 rpm the gasoline engine maximum power is not reached but for each engine load lean burning allows the hydrogen engine achieving much higher efficiencies than those of the gasoline engine. At full load the maximum power output decreases from 120 kW to about 97 kW but the engine efficiency of the hydrogen engine is higher than that of the gasoline one for each full load operating point.
A Novel Approach for Quantifying Hydrogen Embrittlement Using Side-grooved CT Samples
Feb 2022
Publication
Aerospace parts made of high strength steels such as landing gears and helicopter transmissions are often electroplated to satisfy various engineering specifications. However plated parts are occasionnaly rejected because of hydrogen embrittlement and the industry has few means of evaluating quantitatively the actual damage caused by hydrogen. In the present article we developed a novel method to measure the stress intensity threshold for hydrogen embrittlement (Kth) in industrial plating conditions. The method consists in plating side-grooved CT samples in industrial plating baths and measuring Kth with an incremental step loading methodology. We validated the method with a benchmark case known to produce embrittlement (omitted post-plating bake) and we used the method on a test case for which the level of embrittlement was unknown (delayed bake). For the benchmark case we measured a Kth of 49.0 MPa m0.5 for non-baked samples. This value is significantly lower than the fracture toughness of the unplated material which is 63.8 MPa m0.5 . We conclude that this novel combination of geometry and test method is efficient in quantifying hydrogen embrittlement of samples plated in industrial conditions. For the test case the Kth are respectively 57.9 MPa m0.5 and 58.8 MPa m0.5 for samples baked 100 h and 4 h after plating. We conclude that delaying the post-plating bake does not cause hydrogen embrittlement in the studied conditions. Using a finite element hydrogen diffusion analysis we argue that the side grooves on CT samples increase the sensitivity to hydrogen embrittlement in comparison to smooth samples. In smooth samples a zone of plane stress at the surface of the specimen shields hydrogen from penetrating to the center of the specimen a phenomenon which is alleviated with machining side grooves.
Experimental Study on Tri-fuel Combustion Using Premixed Methane-hydrogen Mixtures Ignited by a Diesel Pilot
Apr 2021
Publication
A comprehensive investigation on diesel pilot spray ignited methane-hydrogen (CH4–H2) combustion tri-fuel combustion (TF) is performed in a single-cylinder compression ignition (CI) engine. The experiments provide a detailed analysis of the effect of H2 concentration (based on mole fraction MH2) and charge-air temperature (Tair) on the ignition behavior combustion stability cycle-to-cycle (CCV) and engine performance. The results indicate that adding H2 from 0 to 60% shortens the ignition delay time (IDT) and combustion duration (based on CA90) up to 33% and 45% respectively. Thereby H2 helps to increase the indicated thermal efficiency (ITE) by as much as 10%. Furthermore to gain an insight into the combustion stability and CCV the short-time Fourier transform (STFT) and continuous wavelet transform (CWT) methodologies are applied to estimate the combustion stability and CCV of the TF combustion process. The results reveal that the pressure oscillation can be reduced up to 4 dB/Hz and the CCV by 50% when MH2 < 60% and Tair < 55 °C. However when MH2 > 60% and Tair > 40 °C abnormal combustion and knocking are observed.
Two Generations of Hydrogen Powertrain—An Analysis of the Operational Indicators in Real Driving Conditions (RDC)
Jun 2022
Publication
Hydrogen fuel cells are systems that can be successfully used to partially replace internal combustion propulsion systems. For this reason the article presents an operational analysis of energy flow along with an analysis of individual energy transmission systems. Two generations of the Toyota Mirai vehicle were used for the tests. The operational analyses were carried out on the same route (compliant with RDE test requirements) assessing the system’s operation in three driving sections (urban rural and motorway). Both generations of the drive system with fuel cells are quite different which affects the obtained individual systems operation results as well as the overall energy flow. Research was carried out on the energy flow in the fuel cells FC converter battery and electric motor using a dedicated data acquisition system. The analyses were carried out in relation to the energy of fuel cells battery energy and recovered braking energy. It was found that in the urban drive section of the second-generation system (due to its much larger mass) a slightly higher energy consumption value was obtained (by about 2%). However in the remaining phases of the test consumption was lower (the maximum difference was 18% in the rural phase). Total energy consumption in the research test was 19.64 kWh/100 km for the first-generation system compared to 18.53 kWh/100 km for the second-generation system. Taking into account the increased mass of the second-generation vehicle resulted in significantly greater benefits in the second-generation drive (up to 37% in individual drive sections and about 28% in the entire drive test).
Operation Potential Evaluation of Multiple Hydrogen Production and Refueling Integrated Stations Under DC Interconnected Environment
Feb 2022
Publication
Hydrogen production and refueling integrated station can play an important role in the development of hydrogen transportation and fuel cell vehicles and actively promote the energy transformation. By using DC system for hydrogen production and refueling the conversion links can be reduced and the system efficiency can be effectively improved. In this paper a new scheme of DC interconnection for hydrogen production and refueling integrated station is proposed and the modular modeling and operation capability evaluation method are proposed including the characteristic analysis of integrated station the modular modeling and evaluation method for multiple integrated stations under DC interconnection. The DC interconnection system of five integrated stations is constructed and operation capability improvement of integrated stations after adopting the innovative DC interconnection scheme is analyzed. On this basis the system simulation model based on MATLAB/Simulink and physical test platform are built to verify the effectiveness of the theoretical analysis.
Improvement of SI Engine Combustion with Ammonia as Fuel: Effect of Ammonia Dissociation Prior to Combustion
Mar 2022
Publication
Although recent studies have shown the possibility of running ‘standard’ spark-ignition engines with 6 pure ammonia the operating range remains limited mainly due to the unfavorable characteristics of 7 ammonia for premixed combustion and often requires the addition of a complementary fuel such as H2 8 to extend it. As the best way to add H2 is to crack ammonia directly on-board this paper focuses on 9 the impact of the upstream cracking level of ammonia on the performance and emissions of a single 10 cylinder spark ignition engine. Experiments were performed over several equivalence ratios 11 dissociation rates and load conditions. It is confirmed that only a slight rate of ammonia dissociation 12 (10%) upstream of the combustion considerably enhances the engine's operating range thanks to a 13 better combustion stability. In terms of pollutant emissions the partial dissociation of ammonia 14 especially for slightly lean mixtures induces a very clear trade-off between high NOx and high 15 unburned ammonia level for high and low ammonia dissociation rates respectively. Therefore 16 cracking NH3 does not only improve the operating range of ammonia-fueled spark ignition engines but 17 can also help to reduce NH3. However to reach the same engine output work higher ammonia fuel 18 consumption will be necessary since the global system efficiency is lower using fuel dissociation. In 19 addition the global warming effect is increased with dissociation level since a higher level of N2O is 20 generated by the hydrogen contribution.
Scaling Factors for Channel Width Variations in Tree-like Flow Field Patterns for Polymer Electrolyte Membrane Fuel Cells - An Experimental Study
Apr 2021
Publication
To have a uniform distribution of reactants is an advantage to a fuel cell. We report results for such a distributor with tree-like flow field plates (FFP). Numerical simulations have shown that the width scaling parameters of tree-like patterns in FFPs used in polymer electrolyte membrane fuel cells (PEMFC) reduces the viscous dissipation in the channels. In this study experimental investigations were conducted on a 2-layer FF plate possessing a tree-like FF pattern which was CNC milled on high-quality graphite. Three FF designs of different width scaling parameters were employed. I–V curves power curves and impedance spectra were generated at 70% 60% and 50% relative humidity (25 cm2 active area) and compared to those obtained from a conventional 1-channel serpentine FF. It was found that the FF design with a width scaling factor of 0.917 in the inlet and 0.925 in the outlet pattern exhibited the best peak power out of the three designs (only 11% - 0.08 W/cm2 lower than reference serpentine FF). Results showed that a reduction of the viscous dissipation in the flow pattern was not directly linked to a PEMFC performance increase. It was found that water accumulation together with a slight increase in single PEMFC resistance were the main reasons for the reduced power density. As further improvements a reduction of the number of branching generation levels and width scaling factor were recommended.
Reforming Processes for Syngas Production: A Mini-review on the Current Status, Challenges, and Prospects for Biomass Conversion to Fuels
Mar 2022
Publication
Dedicated bioenergy combined with carbon capture and storage are important elements for the mitigation scenarios to limit the global temperature rise within 1.5 °C. Thus the productions of carbon-negative fuels and chemicals from biomass is a key for accelerating global decarbonisation. The conversion of biomass into syngas has a crucial role in the biomass-based decarbonisation routes. Syngas is an intermediate product for a variety of chemical syntheses to produce hydrogen methanol dimethyl ether jet fuels alkenes etc. The use of biomass-derived syngas has also been seen as promising for the productions of carbon negative metal products. This paper reviews several possible technologies for the production of syngas from biomass especially related to the technological options and challenges of reforming processes. The scope of the review includes partial oxidation (POX) autothermal reforming (ATR) catalytic partial oxidation (CPO) catalytic steam reforming (CSR) and membrane reforming (MR). Special attention is given to the progress of CSR for biomass-derived vapours as it has gained significant interest in recent years. Heat demand and efficiency together with properties of the reformer catalyst were reviewed more deeply in order to understand and propose solutions to the problems that arise by the reforming of biomass-derived vapours and that need to be addressed in order to implement the technology on a big scale.
H2-powered Aviation at Airports – Design and Economics of LH2 Refueling Systems
Feb 2022
Publication
In this paper the broader perspective of green hydrogen (H2) supply and refueling systems for aircraft is provided as an enabling technology brick for more climate friendly H2-powered aviation. For this two H2 demand scenarios at exemplary airports are determined for 2050. Then general requirements for liquid hydrogen (LH2) refueling setups in an airport environment are derived and techno-economic models for LH2 storage liquefaction and transportation to the aircraft are designed. Finally a cost tradeoff study is undertaken for the design of the LH2 setup including LH2 refueling trucks and a LH2 pipeline and hydrant system. It is found that for airports with less than 125 ktLH2 annual demand a LH2 refueling truck setup is the more economic choice. At airports with higher annual LH2 demands a LH2 pipeline & hydrant system can lead to slight cost reductions and enable safer and faster refueling. However in all demand scenarios the refueling system costs only mark 3 to 4% of the total supply costs of LH2. The latter are dominated by the costs for green H2 produced offsite followed by the costs for liquefaction of H2 at an airport. While cost reducing scaling effects are likely to be achieved for H2 liquefaction plants other component capacities would already be designed at maximum capacities for medium-sized airports. Furthermore with annual LH2 demands of 100 ktLH2 and more medium and larger airports could take a special H2 hub role by 2050 dominating regional H2 consumption. Finally technology demonstrators are required to reduce uncertainty around major techno-economic parameters such as the investment costs for LH2 pipeline & hydrant systems.
Everything About Hydrogen Podcast: Back to a Hydrogen Future?
Mar 2020
Publication
On this weeks episode the team are talking all things hydrogen with Mark Neller Director at Arup. On the show we discuss the UK’s Hydrogen4Heat program where Arup has been leading the UK government’s work on the safety and practical considerations that are necessary to examine whether hydrogen could be a serious solutions for decarbonising UK residential commercial and industry heat. We also discuss the Nikola Badger the need for system wide planning when considering decarbonisation pathways for heat. All this and more on the show!
The podcast can be found on their website
The podcast can be found on their website
A Case Study Using Hydrogen Fuel Cell as Range Extender for Lithium Battery Electric Vehicle
Mar 2024
Publication
This paper presents a case study of a lithium battery and fuel cell integrated powertrain system for a renewable energy vehicle. The performance analysis includes evaluating the energy consumption of the vehicle and the efficiency of the power generation components. When driven solely by the lithium battery at average speeds of 15 km/h and 20 km/h it was observed that speed significantly influences the travel distance of the vehicle with higher speeds resulting in lower mileage. The energy efficiency rates were found to be 89.3% and 85.7% at speeds of 15 km/h and 20 km/h respectively indicating an 18.1% decrease in efficiency from low to higher speeds. When the lithium battery is solely charged by the hydrogen fuel cell the efficiency under test conditions reaches approximately 32.5%. In the “FC + B + SC” driving mode which combines the use of the lithium battery fuel cell and solar panel to power the vehicle the travel range can be extended to 50.62 km and 42.05 km respectively representing an increase of over 50% with overall efficiencies of 63.8% and 60.7% respectively. This hybrid powertrain system exhibits rapid dynamic response high energy and power density and enables longer travel distances for the renewable energy vehicle.
Accurate Predictions of the Effect of Hydrogen Composition on the Thermodynamics and Transport Properties of Natural Gas
Mar 2024
Publication
This work demonstrates the need for accurate thermodynamic models to reliably quantify changes in the thermophysical properties of natural gas when blended with hydrogen. For this purpose a systematic evaluation was carried out on the predictive accuracy of three well-known models the Peng−Robinson equation of state (EoS) the multiparameter empirical GERG-2008 model and the molecular-based polar softSAFT EoS in describing the thermodynamic behavior of mixtures of hydrogen with commonly found components in natural gas. Deviations between the calculated properties and experimental data for phase equilibria critical loci second-order derivative properties and viscosities are used to determine the accuracy of the models with polar soft-SAFT performing either equally or better than the other two examined models. The evaluation for the effect of H2 content on the properties of methane simulated as natural gas at conditions for transportation reveals higher changes in blend density and speed of sound with increasing H2 content within 5% change per 5 mol % H2 added while viscosity is the least affected property changing by 0.4% for every 5 mol % H2.
Techno-economic Evaluation on a Hybrid Technology for Low Hydrogen Concentration Separation and Purification from Natural Gas Grid
Jul 2020
Publication
Hydrogen can be stored and distributed by injecting into existing natural grids then at the user site separated and used in different applications. The conventional technology for hydrogen separation is pressure swing adsorption (PSA). The recent NREL study showed the extraction cost for separating hydrogen from a 10% H2 stream with a recovery of 80% is around 3.3e8.3 US$/kg. In this document new system configurations for low hydrogen concentration separation from the natural gas grid by combining novel membrane-based hybrid technologies will be described in detail. The focus of the manuscript will be on the description of different configurations for the direct hydrogen separation which comprises a membrane module a vacuum pump and an electrochemical hydrogen compressor. These technological combinations bring substantial synergy effect of one another while improving the total hydrogen recovery purity and total cost of hydrogen. Simulation has been carried out for 17 different configurations; according to the results a configuration of two-stage membrane modules (in series) with a vacuum pump and an electrochemical hydrogen compressor (EHC) shows highest hydrogen purity (99.9997%) for 25 kg/day of hydrogen production for low-pressure grid. However this configuration shows a higher electric consumption (configuration B) due to the additional mechanical compressor between the two-stage membrane modules and the EHC. Whereas when the compressor is excluded and a double skin Pd membrane (PdDS) module is used in a single stage while connected to a vacuum pump (configuration A5) the hydrogen purity (99.92%) slightly decreases yet the power consumption considerably improves (1.53 times lower). Besides to these two complementary configurations the combination of a single membrane module a vacuum pump and the electrochemical compressor has been also carried out (configuration A) and results show that relatively higher purity can be achieved. Based on four master configurations this document presents a different novel hybrid system by integrating two to three technologies for hydrogen purification combined in a way that enhances the strengths of each of them.
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