Publications
Hydrogen vs. Batteries: Comparative Safety Assessments for a High-Speed Passenger Ferry
Mar 2022
Publication
Batteries and hydrogen constitute two of the most promising solutions for decarbonising international shipping. This paper presents the comparison between a battery and a proton-exchange membrane hydrogen fuel cell version of a high-speed catamaran ferry with a main focus on safety. The systems required for each version are properly sized and fitted according to the applicable rules and their impact on the overall design is discussed. Hazards for both designs were identified; frequency and consequence indexes for them were input qualitatively following Novel Technology Qualification and SOLAS Alternative Designs and Arrangements while certain risk control options were proposed in order to reduce the risks of the most concerned accidental events. The highest ranked risks were analysed by quantitative risk assessments in PyroSim software. The gas dispersion analysis performed for the hydrogen version indicated that it is crucial for the leakage in the fuel cell room to be stopped within 1 s after being detected to prevent the formation of explosive masses under full pipe rupture of 33 mm diameter even with 120 air changes per hour. For the battery version the smoke/fire simulation in the battery room indicated that the firefighting system could achieve a 30% reduction in fire duration with firedoors closed and ventilation shut compared to the scenario without a firefighting system.
Everything About Hydrogen Podcast: What's Brewing in the UK Clean Hydrogen Sector?
Dec 2021
Publication
Chris Jackson is the Founder and CEO of Protium Green Solutions based in London. Protium is a hydrogen energy services company that designs develops finances owns and operates clean hydrogen solutions for clients to achieve net zero energy emissions at their industrial/manufacturing sites. Chris will talk to us about the Protium story and also give us some insight into a major project that Protium recently announced in conjunction Budweiser Brewing Group UK&Ireland to explore the deployment of zero emission green hydrogen at Magor brewery in South Wales one of the largest breweries in the UK. To that end in order to get the full story about this project we are delighted to say that we have yet another great guest on this episode. Tom Brewer who leads Global Environmental Sustainability efforts at AB InBev the parent company of Budweiser Brewing Group will join us for the final segment of the show to talk about how hydrogen fits into AB InBev’s vision of a sustainable future for the company.
The podcast can be found on their website
The podcast can be found on their website
Study of the Microstructural and First Hydrogenation Properties of TiFe Alloy with Zr, Mn and V as Additives
Jul 2021
Publication
In this paper we report the effect of adding Zr + V or Zr + V + Mn to TiFe alloy on microstructure and hydrogen storage properties. The addition of only V was not enough to produce a minimum amount of secondary phase and therefore the first hydrogenation at room temperature under a hydrogen pressure of 20 bars was impossible. When 2 wt.% Zr + 2 wt.% V or 2 wt.% Zr + 2 wt.% V + 2 wt.% Mn is added to TiFe the alloy shows a finely distributed Ti2Fe-like secondary phase. These alloys presented a fast first hydrogenation and a high capacity. The rate-limiting step was found to be 3D growth diffusion controlled with decreasing interface velocity. This is consistent with the hypothesis that the fast reaction is likely to be the presence of Ti2Fe-like secondary phases that act as a gateway for hydrogen.
A Novel Integration of a Green Power-to-ammonia to Power System: Reversible Solid Oxide Fuel Cell for Hydrogen and Power Production Coupled with an Ammonia Synthesis Unit
Mar 2021
Publication
Renewable energy is a key solution in maintaining global warming below 2 °C. However its intermittency necessitates the need for energy conversion technologies to meet demand when there are insufficient renewable energy resources. This study aims to tackle these challenges by thermo-electrochemical modelling and simulation of a reversible solid oxide fuel cell (RSOFC) and integration with the Haber Bosch process. The novelty of the proposed system is usage of nitrogen-rich fuel electrode exhaust gas for ammonia synthesis during fuel cell mode which is usually combusted to prevent release of highly flammable hydrogen into the environment. RSOFC round-trip efficiencies of 41–53% have been attained when producing excess ammonia (144 kg NH3/hr) for the market and in-house consumption respectively. The designed system has the lowest reported ammonia electricity consumption of 6.4–8.21 kWh/kg NH3 power-to-hydrogen power-to-ammonia and power-generation efficiencies of 80% 55–71% and 64–66%.
Effects of Hydrogen and Carbon Dioxide on the Laminar Burning Velocities of Methane-air Mixtures
Sep 2021
Publication
The effects of different mole fractions of hydrogen and carbon dioxide on the combustion characteristics of a premixed methane–air mixture are experimentally and numerically investigated. The laminar burning velocity of hydrogen-methane-carbon dioxide-air mixture was measured using the spherically expanding flame method at the initial temperature and pressure of 283 K and 0.1 MPa respectively. Additionally numerical analysis is conducted under steady 1D laminar flow conditions to investigate the adiabatic flame temperature and dominant elementary reactions. The measured velocities correspond with those estimated numerically. The results show that increasing the carbon dioxide mole fraction decreases the laminar burning velocity attributed to the carbon dioxide dilution which decreases the thermal diffusivity and flame temperature. Conversely the velocity increases with the thermal diffusivity as the hydrogen mole fraction increases. Moreover the hydrogen addition leads to chain-branching reactions that produce active H O and OH radicals via the oxidation of hydrocarbons which is the rate-determining reaction.
Experimental Study of the Explosion Severity of Vented Methane/Hydrogen Deflagrations
Sep 2021
Publication
Adding hydrogen to mains natural gas has been identified as one of the main strategies to reduce CO2 emissions in the United Kingdom. This work aims to characterise the explosion severity of 80:20 v./v. methane/hydrogen blends (‘a blend’) and methane vented deflagrations. The explosion severity of homogenous mixtures was measured in a 15 m3 cubic steel chamber in which the relief area was provided by four windows and a door covered with polypropylene sheet. The pressure increase over time was characterised using piezo-resistive pressure transducers and the flame speed was estimated using ionisation probes installed in the walls of the enclosure. The explosion severity of both mixtures was determined for different equivalence ratios from lean to rich mixtures. The pressure over time presented very similar behaviour for both mixtures comprising multiple peaks divided into three main stages: a first stage related to a spherical confined explosion until the opening of the vent a second stage generated by increased combustion during venting and an oscillatory peak generated by acoustic disturbances with the enclosure. A slight increase in the first stage overpressure was observed for the blend in comparison with methane regardless of the equivalence ratio but no general trend in pressure was observed for other stages of the propagation. The effect of the blockage ratio on explosion severity was studied by adding metallic elements representing furniture in a room.
An Investigation of a (Vinylbenzyl) Trimethylammonium and N-Vinylimidazole-Substituted Poly (Vinylidene Fluoride-Co-Hexafluoropropylene) Copolymer as an Anion-Exchange Membrane in a Lignin-Oxidising Electrolyser
Jun 2021
Publication
Electrolysis is seen as a promising route for the production of hydrogen from water as part of a move to a wider “hydrogen economy”. The electro-oxidation of renewable feedstocks offers an alternative anode couple to the (high-overpotential) electrochemical oxygen evolution reaction for developing low-voltage electrolysers. Meanwhile the exploration of new membrane materials is also important in order to try and reduce the capital costs of electrolysers. In this work we synthesise and characterise a previously unreported anion-exchange membrane consisting of a fluorinated polymer backbone grafted with imidazole and trimethylammonium units as the ion-conducting moieties. We then investigate the use of this membrane in a lignin-oxidising electrolyser. The new membrane performs comparably to a commercially-available anion-exchange membrane (Fumapem) for this purpose over short timescales (delivering current densities of 4.4 mA cm−2 for lignin oxidation at a cell potential of 1.2 V at 70 °C during linear sweep voltammetry) but membrane durability was found to be a significant issue over extended testing durations. This work therefore suggests that membranes of the sort described herein might be usefully employed for lignin electrolysis applications if their robustness can be improved.
Effects of Hydrogen Addition on Design, Maintenance and Surveillance of Gas Networks
Jul 2021
Publication
Hydrogen when is blended with natural gas over time degrades the materials used for pipe transport. Degradation is dependent on the proportion of hydrogen added to the natural gas. The assessment is made according to hydrogen permeation risk to the integrity of structures adaptation of surveillance and maintenance of equipment. The paper gives a survey of HE and its consequence on the design and maintenance. It is presented in a logical sequence: the design before use; the hydrogen embrittlement (HE) effects on Maximum Allowable Operating Pressure (MAOP); maintenance and surveillance during use of smooth and damaged pipes; and particularly for crack-like defects corrosion defects and dents.
Simulation of a Hydrogen-Air Diffusion Flame under Consideration of Component-Specific Diffusivities
Mar 2022
Publication
This work deals with the numerical investigation of a three-dimensional laminar hydrogenair diffusion flame in which a cylindrical fuel jet is surrounded by in-flowing air. To calculate the distribution of gas molecules the model solves the species conservation equation for N-1 components using infinity fast chemistry and irreversible chemical reaction. The consideration of the component-specific diffusion has a strong influence on the position of the high-temperature zone as well as on the concentration distribution of the individual gas molecules. The calculations of the developed model predict the radial and axial species and temperature distribution in the combustion chamber comparable to those from previous publications. Deviations due to a changed burner geometry and air supply narrow the flame structure by up to 50% and the high-temperature zones merge toward the central axis. Due to the reduced inflow velocity of the hydrogen the high-temperature zones develop closer to the nozzle inlet of the combustion chamber. As the power increases the length of the cold hydrogen jet increases. Furthermore the results show that the axial profiles of temperature and mass fractions scale quantitatively with the power input by the fuel.
From Microcars to Heavy-Duty Vehicles: Vehicle Performance Comparison of Battery and Fuel Cell Electric Vehicles
Oct 2021
Publication
Low vehicle occupancy rates combined with record conventional vehicle sales justify the requirement to optimize vehicle type based on passengers and a powertrain with zero-emissions. This study compares the performance of different vehicle types based on the number of passengers/payloads powertrain configuration (battery and fuel cell electric configurations) and drive cycles to assess range and energy consumption. An adequate choice of vehicle segment according to the real passenger occupancy enables the least energy consumption. Vehicle performance in terms of range points to remarkable results for the FCEV (fuel cell electric vehicle) compared to BEV (battery electric vehicle) where the former reached an average range of 600 km or more in all different drive cycles while the latter was only cruising nearly 350 km. Decisively the cost analysis indicated that FCEV remains the most expensive option with base cost three-fold that of BEV. The FCEV showed notable results with an average operating cost of less than 7 cents/km where BEV cost more than 10 €/km in addition to the base cost for light-duty vehicles. The cost analysis for a bus and semi-truck showed that with a full payload FCPT (fuel cell powertrain) would be more economical with an average energy cost of ~1.2 €/km while with BPT the energy cost is more than 300 €/km
A Multiobjective Optimization of a Catalyst Distribution in a Methane/Steam Reforming Reactor Using a Genetic Algorithm
May 2020
Publication
The presented research focuses on an optimization design of a catalyst distribution inside a small-scale methane/steam reforming reactor. A genetic algorithm was used for the multiobjective optimization which included the search for an optimum of methane conversion rate and a minimum of the difference between highest and lowest temperatures in the reactor. For the sake of computational time the maximal number of the segment with different catalyst densities was set to be thirty in this study. During the entire optimization process every part of the reactor could be filled either with a catalyst material or non-catalytic metallic foam. In both cases the porosity and pore size was also specified. The impact of the porosity and pore size on the active reaction surface and permeability was incorporated using graph theory and three-dimensional digital material representation. Calculations start with the generation of a random set of possible reactors each with a different catalyst distribution. The algorithm calls reforming simulation over each of the reactors and after obtaining concentration and temperature fields the algorithms calculated fitness function. The properties of the best reactors are combined to generate a new population of solutions. The procedure is repeated and after meeting the coverage criteria the optimal catalyst distribution was proposed. The paper is summarized with the optimal catalyst distribution for the given size and working conditions of the system.
Green Hydrogen and Energy Transition: Current State and Prospects in Portugal
Jan 2023
Publication
Hydrogen is a promising commodity a renewable secondary energy source and feedstock alike to meet greenhouse gas emissions targets and promote economic decarbonization. A common goal pursued by many countries the hydrogen economy receives a blending of public and private capital. After European Green Deal state members created national policies focused on green hydrogen. This paper presents a study of energy transition considering green hydrogen production to identify Portugal’s current state and prospects. The analysis uses energy generation data hydrogen production aspects CO2 emissions indicators and based costs. A comprehensive simulation estimates the total production of green hydrogen related to the ratio of renewable generation in two different scenarios. Then a comparison between EGP goals and Portugal’s transport and energy generation prospects is made. Portugal has an essential renewable energy matrix that supports green hydrogen production and allows for meeting European green hydrogen 2030–2050 goals. Results suggest that promoting the conversion of buses and trucks into H2-based fuel is better for CO2 reduction. On the other hand given energy security thermoelectric plants fueled by H2 are the best option. The aggressive scenario implies at least 5% more costs than the moderate scenario considering economic aspects.
The Enhanced Hydrogen Storage Capacity of Carbon Fibers The Effect of Hollow Porous Structure and Surface Modification
Jul 2021
Publication
In this study highly porous carbon fiber was prepared for hydrogen storage. Porous carbon fiber (PCF) and activated porous carbon fiber (APCF) were derived by carbonization and chemical activation after selectively removing polyvinyl alcohol from a bi-component fiber composed of polyvinyl alcohol and polyacrylonitrile (PAN). The chemical activation created more pores on the surface of the PCF and consequently highly porous APCF was obtained with an improved BET surface area (3058 m2 g−1) and micropore volume (1.18 cm3 g−1) compare to those of the carbon fiber which was prepared by calcination of monocomponent PAN. APCF was revealed to be very efficient for hydrogen storage its hydrogen capacity of 5.14 wt% at 77 K and 10 MPa. Such hydrogen storage capacity is much higher than that of activated carbon fibers reported previously. To further enhance hydrogen storage capacity catalytic Pd nanoparticles were deposited on the surface of the APCF. The Pd-deposited APCF exhibits a high hydrogen storage capacity of 5.45 wt% at 77 K and 10 MPa. The results demonstrate the potential of Pd-deposited APCF for efficient hydrogen storage.
Laminar Burning Velocity, Markstein Length and Cellular Instability of Spherically Propagating NH2/H2/Air Premixed Flames at Various Pressures
Sep 2021
Publication
Blending hydrogen into ammonia can I mprove the burning intensity of ammonia and the safety of hydrogen and it is important to understand the flames of NH3/H2/air mixtures. In this work lamiar flame characteristics of 50-50 (vol%) ammonia-hydrogen mixtures in air were studied using the spherical flame propagation method in a constant-volume bom at initital temperature Tu = 298K and different pressures.
Discharge Modeling of Large Scale LH2 Experiments with an Engineering Tool
Sep 2021
Publication
Accurate estimation of mass flow rate and release conditions is important for the design of dispersion and combustion experiments for the subsequent validation of CFD codes/models for consequence assessment analysis within related risk assessment studies and for associated Regulation Codes and Standards development. This work focuses on the modelling of the discharge phase of the recent large scale LH2 release and dispersion experiments performed by HSE within the framework of PRESLHY project. The experimental conditions covered sub-cooled liquid stagnation conditions at two pressures (2 and 6 bara) and 3 release nozzle diameters (1 ½ and ¼ inches). The simulations were performed using a 1d engineering tool which accounts for discharge line effects due to friction extra resistance due to fittings and area change. The engineering tool uses the Possible Impossible Flow (PIF) algorithm for choked flow calculations and the Helmholtz Free Energy (HFE) EoS formulation. Three different phase distribution models were applied. The predictions are compared against measured and derived data from the experiments and recommendations are given both regarding engineering tool applicability and future experimental design.
Numerical Investigation of Dual Fuel Combustion on a Compression Ignition Engine Fueled with Hydrogen/Natural Gas Blends
Mar 2022
Publication
The present work aims to assess the influence of the composition of blends of hydrogen (H2 ) and Natural Gas (NG) on Dual Fuel (DF) combustion characteristics including gaseous emissions. The 3D-CFD study is carried out by means of a customized version of the KIVA-3V code. An automotive 2.8 L 4-cylinder turbocharged diesel engine was previously modified in order to operate in DF NG–diesel mode and tested at the dynamometer bench. After validation against experimental results the numerical model is applied to perform a set of combustion simulations at 3000 rpm–BMEP = 8 bar in DF H2/NG-diesel mode. Different H2–NG blends are considered: as the H2 mole fraction varies from 0 vol% to 50 vol% the fuel energy within the premixed charge is kept constant. The influence of the diesel Start Of Injection (SOI) is also investigated. Simulation results demonstrate that H2 enrichment accelerates the combustion process and promotes its completion strongly decreasing UHC and CO emissions. Evidently CO2 specific emissions are also reduced (up to about 20% at 50 vol% of H2 ). The main drawbacks of the faster combustion include an increase of in-cylinder peak pressure and pressure rate rise and of NOx emissions. However the study demonstrates that the optimization of diesel SOI can eliminate all aforementioned shortcomings.
Hydrogen Jet Fire from a Thermally Activated Pressure Relief Device (TPRD) from Onboard Storage in a Naturally Ventilated Covered Car Park
Aug 2021
Publication
Hydrogen jet fires from a thermally activated pressure relief device (TPRD) on onboard storage are considered for a vehicle in a naturally ventilated covered car park. Computational Fluid Dynamics was used to predict behaviour of ignited releases from a 70 MPa tank into a naturally ventilated covered car park. Releases through TPRD diameters 3.34 2 and 0.5 mm were studied to understand effect on hazard distances from the vehicle. A vertical release and downward releases at 0° 30° and 45° for TPRD diameters 2 and 0.5 mm were considered accounting for tank blowdown. direction of a downward release was found to significantly contribute to decrease of temperature in a hot cloud under the ceiling. Whilst the ceiling is reached by a jet exceeding 300 °C for a release through a TPRD of 2 mm for inclinations of either 0° 30° or 45° an ignited release through a TPRD of 0.5 mm and angle of 45° did not produce a cloud with a temperature above 300 °C at the ceiling during blowdown. The research findings specifically regarding the extent of the cloud of hot gasses have implications for the design of mechanical ventilation systems.
Thermodynamic Modeling of Hydrogen Refueling for Heavy-duty Fuel Cell Buses and Comparison with Aggregated Real Data
Apr 2021
Publication
The foreseen uptake of hydrogen mobility is a fundamental step towards the decarbonization of the transport sector. Under such premises both refuelling infrastructure and vehicles should be deployed together with improved refuelling protocols. Several studies focus on refuelling the light-duty vehicles with 10 kgH2 up to 700 bar however less known effort is reported for refuelling heavy-duty vehicles with 30–40 kgH2 at 350 bar. The present study illustrates the application of a lumped model to a fuel cell bus tank-to-tank refuelling event tailored upon the real data acquired in the 3Emotion Project. The evolution of the main refuelling quantities such as pressure temperature and mass flow are predicted dynamically throughout the refuelling process as a function of the operating parameters within the safety limits imposed by SAE J2601/2 technical standard. The results show to refuel the vehicle tank from half to full capacity with an Average Pressure Ramp Rate (APRR) equal to 0.03 MPa/s are needed about 10 min. Furthermore it is found that the effect of varying the initial vehicle tank pressure is more significant than changing the ambient temperature on the refuelling performances. In conclusion the analysis of the effect of different APRR from 0.03 to 0.1 MPa/s indicate that is possible to safely reduce the duration of half-to-full refuelling by 62% increasing the APRR value from 0.03 to 0.08 MPa/s.
Towards Computer-Aided Graphene Covered TiO2-Cu(CuxOy) Composite Design for the Purpose of Photoinduced Hydrogen Evolution
May 2021
Publication
In search a hydrogen source we synthesized TiO2-Cu-graphene composite photocatalyst for hydrogen evolution. The catalyst is a new and unique material as it consists of copper-decorated TiO2 particles covered tightly in graphene and obtained in a fluidized bed reactor. Both reduction of copper from Cu(CH3COO) at the surface of TiO2 particles and covering of TiO2-Cu in graphene thin layer by Chemical Vapour Deposition (CVD) were performed subsequently in the flow reactor by manipulating the gas composition. Obtained photocatalysts were tested in regard to hydrogen generation from photo-induced water conversion with methanol as sacrificial agent. The hydrogen generation rate for the most active sample reached 2296.27 µmol H2 h−1 gcat−1. Combining experimental and computational approaches enabled to define the optimum combination of the synthesis parameters resulting in the highest photocatalytic activity for water splitting for green hydrogen production. The results indicate that the major factor affecting hydrogen production is temperature of the TiO2-Cu-graphene composite synthesis which in turn is inversely correlated to photoactivity.
Experimental Study of Biogas-Hydrogen Mixtures Combustion in Conventional Natural Gas Systems
Jul 2021
Publication
Biogas is a renewable gas with low heat energy which makes it extremely difficult to use as fuel in conventional natural gas equipment. Nonetheless the use of hydrogen as a biogas additive has proven to have a beneficial effect on flame stability and combustion behavior. This study evaluates the biogas–hydrogen combustion in a conventional natural gas burner able to work up to 100 kW. Tests were performed for three different compositions of biogas: BG70 (30% CO2) BG60 (40% CO2) and BG50 (50% CO2). To achieve better flame stability each biogas was enriched with hydrogen from 5% to 25%. The difficulty of burning biogas in conventional systems was proven as the burner does not ignite when the biogas composition contains more than 40% of CO2. The best improvements were obtained at 5% hydrogen composition since the exhaust gas temperature and thus the enthalpy rises by 80% for BG70 and 65% for BG60. The stability map reveals that pure biogas combustion is unstable in BG70 and BG60; when the CO2 content is 50% ignition is inhibited. The properties change slightly when the hydrogen concentrations are more than 20% in the fuel gas and do not necessarily improve.
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