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Hydrogen for Heating? Decarbonization Options for Households in the European Union in 2050
Mar 2021
Publication
This study compares the cost of several low-greenhouse gas (GHG) or GHG-neutral residential heating technologies in the year 2050: (1) hydrogen boilers (2) hydrogen fuel cells with an auxiliary hydrogen boiler for cold spells (3) air-source heat pumps using renewable electricity and (4) heat pumps with an auxiliary hydrogen boiler for cold spells. The assessment includes low-carbon hydrogen from steam-methane reforming (SMR) using natural gas combined with carbon capture and storage (CCS) or SMR + CCS and zero-carbon hydrogen produced from renewable electricity using electrolysis.
The analysis finds that air-source heat pumps are the most cost-effective residential heating technology in 2050 and are at least 50% lower cost than the hydrogen-only technologies. In a sensitivity analysis we find that even if natural gas costs were 50% lower or renewable electricity prices were 50% higher in 2050 compared to our central assumptions heat pumps would still be more cost-effective than hydrogen boilers or fuel cells. Renewable electrolysis hydrogen can be cost-competitive with SMR + CCS hydrogen in 2050 although electrolysis hydrogen is not produced at scale today. At the same time energy efficiency measures to reduce heat demand would be a more cost-effective strategy for achieving GHG reductions than any of the low-GHG heating pathways we assess in this study.
The analysis shows that all pathways using renewable electricity have a near-zero GHG intensity while SMR + CCS hydrogen could reduce GHG emissions by 69%–93% compared to natural gas if improvements are made in the future to reduce the GHG intensity of this pathway. Quantifying the GHG impact and cost effectiveness of various heating pathways is relevant for European policymakers facing decisions on how to both decarbonize buildings and alleviate energy poverty in line with commitments made in the Renovation Wave Initiative.
The document can be downloaded from the ICCT website
The analysis finds that air-source heat pumps are the most cost-effective residential heating technology in 2050 and are at least 50% lower cost than the hydrogen-only technologies. In a sensitivity analysis we find that even if natural gas costs were 50% lower or renewable electricity prices were 50% higher in 2050 compared to our central assumptions heat pumps would still be more cost-effective than hydrogen boilers or fuel cells. Renewable electrolysis hydrogen can be cost-competitive with SMR + CCS hydrogen in 2050 although electrolysis hydrogen is not produced at scale today. At the same time energy efficiency measures to reduce heat demand would be a more cost-effective strategy for achieving GHG reductions than any of the low-GHG heating pathways we assess in this study.
The analysis shows that all pathways using renewable electricity have a near-zero GHG intensity while SMR + CCS hydrogen could reduce GHG emissions by 69%–93% compared to natural gas if improvements are made in the future to reduce the GHG intensity of this pathway. Quantifying the GHG impact and cost effectiveness of various heating pathways is relevant for European policymakers facing decisions on how to both decarbonize buildings and alleviate energy poverty in line with commitments made in the Renovation Wave Initiative.
The document can be downloaded from the ICCT website
Welsh Government’s Department for Economy, Skills & Natural Resources Briefing: Cardiff University’s Expertise to Help Address the Challenges to Creating a CO2 Circular Economy for Wales
Oct 2021
Publication
Through its “Reducing Carbon whilst Creating Social Value: How to get Started’ initiative Welsh Government is keen to explore whether a ‘circular economy’ (and industry) could be developed for Wales for CO2.<br/>Although most companies have targets to reduce their CO2 by 2030 Wales does not have the space to store or bury any excess with the current choice to ship or ‘move the problem’ elsewhere. Meanwhile other industry sectors in Wales are experiencing shortages of CO2 e.g. food production.<br/>Net Zero commitments will require dealing with CO2 emissions from agricultural and industrial sectors and from the production of blue and grey hydrogen during the transition time of switching to green hydrogen. Sequestration and shipping off of CO2 could be costly are not currently possible at large scale and are not sustainable. The use of CO2 by industry e.g. in construction materials and in food production processes can play a major role in addressing CO2 waste production from grey and blue hydrogen.<br/>In a Cradle-to-Cradle approach everything has a use. Is Wales missing out on creating and developing a new innovative industry around a CO2 circular economy?
Clean Hydrogen Monitor
Oct 2020
Publication
It’s the first of its kind overview showing the state of play with regards to hydrogen technologies in Europe. On an annual basis there will be an update serving as a basis for your investment or political decisions.<br/><br/>OUR MISSION IS – NO EMISSION!<br/>From day 1 Hydrogen Europe promoted clean hydrogen and clean hydrogen technologies as enablers of a decarbonised energy system. We strongly support the adoption of very ambitious climate targets for 2030 and the objective of carbon neutrality in the EU by 2050. Clean hydrogen can help to realise this transition of our energy system in multiple sectors from energy production storage and distribution to end-uses in transport industry heating and others.<br/><br/>CLEAN HYDROGEN TECHNOLOGIES CAN AND WILL REPLACE<br/>not just fossil-based hydrogen in current (industrial) uses but also other fossil-based energies such as petrol diesel and hydrocarbon fuels in the transport sector coal /coke in the steel sector natural gas in the heating sector and other polluting and emitting fuels and feedstocks. <br/><br/>WE ARE TALKING ABOUT A SYSTEMIC CHANGE.<br/>The use of clean hydrogen needs adaptations in production schemes in the infrastructure and in the deployment of hydrogen by the end users. This cannot – of course –be done in a day. Yet we should not wait for the implementation of the different hydrogen strategies on private municipal regional national or European level until other geographies worldwide race ahead.<br/><br/>
Multi-Objective Optimal Design of a Hydrogen Supply Chain Powered with Agro-Industrial Wastes from the Sugarcane Industry: A Mexican Case Study
Jan 2022
Publication
This paper presents an optimization modeling approach to support strategic planning for designing hydrogen supply chain (HSC) networks. The energy source for hydrogen production is proposed to be electricity generated at Mexican sugar factories. This study considers the utilization of existing infrastructure in strategic areas of the country which brings several advantages in terms of possible solutions. This study aims to evaluate the economic and environmental implications of using biomass wastes for energy generation and its integration to the national energy grid where the problem is addressed as a mixed-integer linear program (MILP) adopting maximization of annual profit and minimization of greenhouse gas emissions as optimization criteria. Input data is provided by sugar companies and the national transport and energy information platform and were represented by probability distributions to consider variability in key parameters. Independent solutions show similarities in terms of resource utilization while also significant differences regarding economic and environmental indicators. Multi-objective optimization was performed by a genetic algorithm (GA). The optimal HSC network configuration is selected using a multi-criteria decision technique i.e. TOPSIS. An uncertainty analysis is performed and main economic indicators are estimated by investment assessment. Main results show the trade-off interactions between the HSC elements and optimization criteria. The average internal rate of return (IRR) is estimated to be 21.5% and average payback period is 5.02 years.
Recent Advances in Biomass Pretreatment Technologies for Biohydrogen Production
Jan 2022
Publication
Hydrogen is an economical source of clean energy that has been utilized by industry for decades. In recent years demand for hydrogen has risen significantly. Hydrogen sources include water electrolysis hydrocarbon steam reforming and fossil fuels which emit hazardous greenhouse gases and therefore have a negative impact on global warming. The increasing worldwide population has created much pressure on natural fuels with a growing gap between demand for renewable energy and its insufficient supply. As a result the environment has suffered from alarming increases in pollution levels. Biohydrogen is a sustainable energy form and a preferable substitute for fossil fuel. Anaerobic fermentation photo fermentation microbial and enzymatic photolysis or combinations of such techniques are new approaches for producing biohydrogen. For cost-effective biohydrogen production the substrate should be cheap and renewable. Substrates including algal biomass agriculture residue and wastewaters are readily available. Moreover substrates rich in starch and cellulose such as plant stalks or agricultural waste or food industry waste such as cheese whey are reported to support dark- and photo-fermentation. However their direct utilization as a substrate is not recommended due to their complex nature. Therefore they must be pretreated before use to release fermentable sugars. Various pretreatment technologies have been established and are still being developed. This article focuses on pretreatment techniques for biohydrogen production and discusses their efficiency and suitability including hybrid-treatment technology
The Limitations of Hydrogen Blending in the European Gas Grid
Jan 2022
Publication
In recent years various studies have put forward the prospect of relying on low-carbon or renewable gases such as green hydrogen (H2) or biomethane to replace the supply of natural gas. Hydrogen in particular is receiving much attention as a versatile energy carrier that could complement direct electrification in a plethora of end-uses and questions over its production and deployment play an important part in the ongoing discussions around the energy chapters of the European Commission’s Green Deal agenda.
The aim of the short study was to assess the technical feasibility emission savings and cost impacts of the addition of hydrogen to the existing gas transport network the so-called practice of “hydrogen blending” which is currently being discussed as a deployment pathway in the context of the review of the EU Gas Market Regulation (GMR) and the Trans-European Networks for Energy (TEN-E) regulation.
The document can be downloaded from their website
The aim of the short study was to assess the technical feasibility emission savings and cost impacts of the addition of hydrogen to the existing gas transport network the so-called practice of “hydrogen blending” which is currently being discussed as a deployment pathway in the context of the review of the EU Gas Market Regulation (GMR) and the Trans-European Networks for Energy (TEN-E) regulation.
The document can be downloaded from their website
Net Zero Public Dialogue
Mar 2021
Publication
This research project brought together members of the public from across the UK to participate in online workshops to explore:
- public understanding and perceptions of what reaching climate targets in the UK will mean for them individually and for society as a whole
- public attitudes and preferences towards the role that individual behaviour change should have in reaching net zero
- public perceptions of the easiest and toughest areas of change to help reach net zero
- public views on how they would prefer to engage with net zero policies and relevant initiatives that they feel could support the delivery of net zero
Long-Term Hydrogen Storage—A Case Study Exploring Pathways and Investments
Jan 2022
Publication
Future low-carbon systems with very high shares of variable renewable generation require complex models to optimise investments and operations which must capture high degrees of sector coupling contain high levels of operational and temporal detail and when considering seasonal storage be able to optimise both investments and operations over long durations. Standard energy system models often do not adequately address all these issues which are of great importance when considering investments in emerging energy carriers such as Hydrogen. An advanced energy system model of the Irish power system is built in SpineOpt which considers a number of future scenarios and explores different pathways to the wide-scale adoption of Hydrogen as a low-carbon energy carrier. The model contains a high degree of both temporal and operational detail sector coupling via Hydrogen is captured and the optimisation of both investments in and operation of large-scale underground Hydrogen storage is demonstrated. The results highlight the importance of model detail and demonstrate how over-investment in renewables occur when the flexibility needs of the system are not adequately captured. The case study shows that in 2030 investments in Hydrogen technologies are limited to scenarios with high fuel and carbon costs high levels of Hydrogen demand (in this case driven by heating demand facilitated by large Hydrogen networks) or when a breakthrough in electrolyser capital costs and efficiencies occurs. However high levels of investments in Hydrogen technologies occur by 2040 across all considered scenarios. As with the 2030 results the highest level of investments occur when demand for Hydrogen is high albeit at a significantly higher level than 2030 with increases in investments of large-scale electrolysers of 538%. Hydrogen fuelled compressed air energy storage emerges as a strong investment candidate across all scenarios facilitating cost effective power-to-Hydrogen-to-power conversions.
A Review on the Properties of Iron Aluminide Intermetallics
Jan 2016
Publication
Iron aluminides have been among the most studied intermetallics since the 1930s when their excellent oxidation resistance was first noticed. Their low cost of production low density high strength-to-weight ratios good wear resistance ease of fabrication and resistance to high temperature oxidation and sulfurization make them very attractive as a substitute for routine stainless steel in industrial applications. Furthermore iron aluminides allow for the conservation of less accessible and expensive elements such as nickel and molybdenum. These advantages have led to the consideration of many applications such as brake disks for windmills and trucks filtration systems in refineries and fossil power plants transfer rolls for hot-rolled steel strips and ethylene crackers and air deflectors for burning high-sulfur coal. A wide application for iron aluminides in industry strictly depends on the fundamental understanding of the influence of (i) alloy composition; (ii) microstructure; and (iii) number (type) of defects on the thermo-mechanical properties. Additionally environmental degradation of the alloys consisting of hydrogen embrittlement anodic or cathodic dissolution localized corrosion and oxidation resistance in different environments should be well known. Recently some progress in the development of new micro- and nano-mechanical testing methods in addition to the fabrication techniques of micro- and nano-scaled samples has enabled scientists to resolve more clearly the effects of alloying elements environmental items and crystal structure on the deformation behavior of alloys. In this paper we will review the extensive work which has been done during the last decades to address each of the points mentioned above.
Linking Ab Initio Data on Hydrogen and Carbon in Steel to Statistical and Continuum Descriptions
Mar 2018
Publication
We present a selection of scale transfer approaches from the electronic to the continuum regime for topics relevant to hydrogen embrittlement. With a focus on grain boundary related hydrogen embrittlement we discuss the scale transfer for the dependence of the carbon solution behavior in steel on elastic effects and the hydrogen solution in austenitic bulk regions depending on Al content. We introduce an approximative scheme to estimate grain boundary energies for varying carbon and hydrogen population. We employ this approach for a discussion of the suppressing influence of Al on the substitution of carbon with hydrogen at grain boundaries which is an assumed mechanism for grain boundary hydrogen embrittlement. Finally we discuss the dependence of hydride formation on the grain boundary stiffness
Achievements of European Projects on Membrane Reactor for Hydrogen Production
May 2017
Publication
Membrane reactors for hydrogen production can increase both the hydrogen production efficiency at small scale and the electric efficiency in micro-cogeneration systems when coupled with Polymeric Electrolyte Membrane fuel cells. This paper discusses the achievements of three European projects (FERRET FluidCELL BIONICO) which investigate the application of the membrane reactor concept to hydrogen production and micro-cogeneration systems using both natural gas and biofuels (biogas and bio-ethanol) as feedstock. The membranes used to selectively separate hydrogen from the other reaction products (CH4 CO2 H2O etc.) are of asymmetric type with a thin layer of Pd alloy (<5 μm) and supported on a ceramic porous material to increase their mechanical stability. In FERRET the flexibility of the membrane reactor under diverse natural gas quality is validated. The reactor is integrated in a micro-CHP system and achieves a net electric efficiency of about 42% (8% points higher than the reference case). In FluidCELL the use of bio-ethanol as feedstock for micro-cogeneration Polymeric Electrolyte Membrane based system is investigated in off-grid applications and a net electric efficiency around 40% is obtained (6% higher than the reference case). Finally BIONICO investigates the hydrogen production from biogas. While BIONICO has just started FERRET and FluidCELL are in their third year and the two prototypes are close to be tested confirming the potentiality of membrane reactor technology at small scale.
Closing the Low-carbon Material Loop Using a Dynamic Whole System Approach
Feb 2017
Publication
The transition to low carbon energy and transport systems requires an unprecedented roll-out of new infrastructure technologies containing significant quantities of critical raw materials. Many of these technologies are based on general purpose technologies such as permanent magnets and electric motors that are common across different infrastructure systems. Circular economy initiatives that aim to institute better resource management practices could exploit these technological commonalities through the reuse and remanufacturing of technology components across infrastructure systems. In this paper we analyze the implementation of such processes in the transition to low carbon electricity generation and transport on the Isle of Wight UK. We model two scenarios relying on different renewable energy technologies with the reuse of Lithium-ion batteries from electric vehicles for grid-attached storage. A whole-system analysis that considers both electricity and transport infrastructure demonstrates that the optimal choice of renewable technology can be dependent on opportunities for component reuse and material recycling between the different infrastructure systems. Hydrogen fuel cell based transport makes use of platinum from obsolete catalytic converters whereas lithium-ion batteries can be reused for grid-attached storage when they are no longer useful in vehicles. Trade-offs exist between the efficiency of technology reuse which eliminates the need for new technologies for grid attached storage completely by 2033 and the higher flexibility afforded by recycling at the material level; reducing primary material demand for Lithium by 51% in 2033 compared to 30% achieved by battery reuse. This analysis demonstrates the value of a methodology that combines detailed representations of technologies and components with a systemic approach that includes multiple interconnected infrastructure systems.
Recent Advances in Pd-Based Membranes for Membrane Reactors
Jan 2017
Publication
Palladium-based membranes for hydrogen separation have been studied by several research groups during the last 40 years. Much effort has been dedicated to improving the hydrogen flux of these membranes employing different alloys supports deposition/production techniques etc. High flux and cheap membranes yet stable at different operating conditions are required for their exploitation at industrial scale. The integration of membranes in multifunctional reactors (membrane reactors) poses additional demands on the membranes as interactions at different levels between the catalyst and the membrane surface can occur. Particularly when employing the membranes in fluidized bed reactors the selective layer should be resistant to or protected against erosion. In this review we will also describe a novel kind of membranes the pore-filled type membranes prepared by Pacheco Tanaka and coworkers that represent a possible solution to integrate thin selective membranes into membrane reactors while protecting the selective layer. This work is focused on recent advances on metallic supports materials used as an intermetallic diffusion layer when metallic supports are used and the most recent advances on Pd-based composite membranes. Particular attention is paid to improvements on sulfur resistance of Pd based membranes resistance to hydrogen embrittlement and stability at high temperature.
Influence of Microstructural Morphology on Hydrogen Embrittlement in a Medium-Mn Steel Fe-12Mn-3Al-0.05C
Aug 2019
Publication
The ultrafine-grained (UFG) duplex microstructure of medium-Mn steel consists of a considerable amount of austenite and ferrite/martensite achieving an extraordinary balance of mechanical properties and alloying cost. In the present work two heat treatment routes were performed on a cold-rolled medium-Mn steel Fe-12Mn-3Al-0.05C (wt.%) to achieve comparable mechanical properties with different microstructural morphologies. One heat treatment was merely austenite-reverted-transformation (ART) annealing and the other one was a successive combination of austenitization (AUS) and ART annealing. The distinct responses to hydrogen ingression were characterized and discussed. The UFG martensite colonies produced by the AUS + ART process were found to be detrimental to ductility regardless of the amount of hydrogen which is likely attributed to the reduced lattice bonding strength according to the H-enhanced decohesion (HEDE) mechanism. With an increase in the hydrogen amount the mixed microstructure (granular + lamellar) in the ART specimen revealed a clear embrittlement transition with the possible contribution of HEDE and H-enhanced localized plasticity (HELP) mechanisms.
Decrease in Hydrogen Embrittlement Susceptibility of 10B21 Screws by Bake Aging
Aug 2016
Publication
The effects of baking on the mechanical properties and fracture characteristics of low-carbon boron (10B21) steel screws were investigated. Fracture torque tests and hydrogen content analysis were performed on baked screws to evaluate hydrogen embrittlement (HE) susceptibility. The diffusible hydrogen content within 10B21 steel dominated the fracture behavior of the screws. The fracture torque of 10B21 screws baked for a long duration was affected by released hydrogen. Secondary ion mass spectroscopy (SIMS) result showed that hydrogen content decreased with increasing baking duration and thus the HE susceptibility of 10B21 screws improved. Diffusible hydrogen promoted crack propagation in high-stress region. The HE of 10B21 screws can be prevented by long-duration baking.
Hydrogen for Heating? Decarbonization Options for Households in the United Kingdom in 2050
Dec 2020
Publication
The heating sector makes up 10% of the United Kingdom’s carbon footprint and residential homes account for a majority of demand. At present central heating from a natural gas-fired boiler is the most common system in the UK but low or zero-carbon hydrogen and renewable electricity are the two primary energy replacement options to reduce the carbon footprint. An important consideration is how using either energy source would affect heating costs. This assessment projects the costs for a typical single-family UK household and climate performance in 2050 using low-GHG or GHG-neutral hydrogen renewable electricity or a combination of both. The cost of using boilers or fuel cells in 2050 with two types of hydrogen are assessed: produced via steam-methane reforming (SMR) combined with carbon capture and storage (CCS) and electrolysis using zero-carbon renewable electricity. The costs of heat pumps the most promising heating technology for the direct use of renewable electricity are also assessed in two scenarios: a heat pump only and a hybrid heat pump with an auxiliary hydrogen boiler.
You can download this document from the International Council On Clean Transportation website linked here
You can download this document from the International Council On Clean Transportation website linked here
Oxford Energy Podcast – Hydrogen in Europe
Apr 2021
Publication
The EU and a number of its member states have now published hydrogen strategies and Europe continues to lead the way in the decarbonisation of its gas sector. In this latest OIES Energy Podcast James Henderson talks with Martin Lambert and Simon Schulte about their latest paper entitled “Contrasting European Hydrogen Pathways” which examines the plans in six major EU countries. They discuss the outlook for various forms of hydrogen supply contrasting the potential for green hydrogen from renewable energy with the outlook for blue hydrogen using steam-reforming of methane as well as hydrogen generated from surplus nuclear energy. They also examine the potential sources of demand considering existing use of hydrogen in industrial processes as well as the potential for hydrogen to displace hydrocarbons in the steel and cement industries. Finally the podcast also looks at the potential for imports of hydrogen and its distribution within Europe while also considering some key milestones that can provide indicators of how the region’s hydrogen plans are playing out.
The podcast can be found on their website
The podcast can be found on their website
Electrification Opportunities in the Medium- and Heavy-Duty Vehicle Segment in Canada
Jun 2021
Publication
The medium- and heavy-duty (MD/HD) vehicle sector is a large emitter of greenhouse gases. It will require drastic emissions reductions to realize a net-zero carbon future. This study conducts fourteen short feasibility investigations in the Canadian context to evaluate the merits of battery electric or hydrogen fuel cell alternatives to conventional city buses inter-city buses school buses courier vehicles (step vans) refuse trucks long-haul trucks and construction vehicles. These “clean transportation alternatives” were evaluated for practicality economics and emission reductions in comparison to their conventional counterparts. Conclusions were drawn on which use cases would be best suited for accelerating the transformation of the MD/HD sector.
Experimental Investigation of the Effect of Hydrogen on Fracture Toughness of 2.25Cr-1Mo-0.25V Steel and Welds after Annealing
Mar 2018
Publication
Hydrogen embrittlement (HE) is a critical issue that hinders the reliability of hydrogenation reactors. Hence it is of great significance to investigate the effect of hydrogen on fracture toughness of 2.25Cr-1Mo-0.25V steel and weld. In this work the fracture behavior of 2.25Cr-1Mo-0.25V steel and welds was studied by three-point bending tests under hydrogen-free and hydrogen-charged conditions. The immersion charging method was employed to pre-charge hydrogen inside specimen and the fracture toughness of these joints was evaluated quantitatively. The microstructure and grain size of the specimens were observed by scanning electron microscopy (SEM) and by metallurgical microscopy to investigate the HE mechanisms. It was found that fracture toughness for both the base metal (BM) and the weld zone (WZ) significantly decreased under hydrogen-charged conditions due to the coexistence of the hydrogen-enhanced decohesion (HEDE) and hydrogen-enhanced localized plasticity (HELP) mechanisms. Moreover the formation and growth of primary voids were observed in the BM leading to a superior fracture toughness. In addition the BM compared to the WZ shows superior resistance to HE because the finer grain size in the BM leads to a larger grain boundary area thus distributing more of the diffusive hydrogen trapped in the grain boundary and reducing the hydrogen content.
Progress in Biofuel Production from Gasification
May 2017
Publication
Biofuels from biomass gasification are reviewed here and demonstrated to be an attractive option. Recent progress in gasification techniques and key generation pathways for biofuels production process design and integration and socio-environmental impacts of biofuel generation are discussed with the goal of investigating gasification-to-biofuels’ credentials as a sustainable and eco-friendly technology. The synthesis of important biofuels such as bio-methanol bio-ethanol and higher alcohols bio-dimethyl ether Fischer Tropsch fuels bio-methane bio-hydrogen and algae-based fuels is reviewed together with recent technologies catalysts and reactors. Significant thermodynamic studies for each biofuel are also examined. Syngas cleaning is demonstrated to be a critical issue for biofuel production and innovative pathways such as those employed by Choren Industrietechnik Germany and BioMCN the Netherlands are shown to allow efficient methanol generation. The conversion of syngas to FT transportation fuels such as gasoline and diesel over Co or Fe catalysts is reviewed and demonstrated to be a promising option for the future of biofuels. Bio-methane has emerged as a lucrative alternative for conventional transportation fuel with all the advantages of natural gas including a dense distribution trade and supply network. Routes to produce H2 are discussed though critical issues such as storage expensive production routes with low efficiencies remain. Algae-based fuels are in the research and development stage but are shown to have immense potential to become commercially important because of their capability to fix large amounts of CO2 to rapidly grow in many environments and versatile end uses. However suitable process configurations resulting in optimal plant designs are crucial so detailed process integration is a powerful tool to optimize current and develop new processes. LCA and ethical issues are also discussed in brief. It is clear that the use of food crops as opposed to food wastes represents an area fraught with challenges which must be resolved on a case by case basis.
Graded Grain Structure to Improve Hydrogen-Embrittlement Resistance of TWIP Steel
Nov 2020
Publication
The high strength of twinning-induced plasticity (TWIP) steels makes them vulnerable to the hydrogen embrittlement (HE) phenomenon thereby limiting their potential applications. This study suggests inducing a graded grain structure (GGS) in a Fe-17Mn-0.8C TWIP steel through shot peening and subsequent heat treatment to solve the problem. The microstructures and fracture surfaces of GGS TWIP steel were compared with those of conventionally manufactured TWIP steel possessing a uniform grain structure (UGS). Compared with the conventional UGS TWIP steel GGS steel showed similar tensile properties with a yield strength of 310 MPa tensile strength of 1060 MPa and elongation-to-failure of 135%. It also exhibited moderately enhanced low-cycle fatigue (LCF) resistance in terms of fatigue life (8196 cycles to failure) compared with the UGS steel (7201 cycles). Furthermore GGS TWIP steel exhibited a marked improvement in HE resistance both in the monotonic (by a slow-strain-rate test) and cyclic deformation modes (by the LCF test) in a hydrogen environment. A relatively fine-grained (d = 15.6 μm) surficial area enhanced the HE resistance by inhibiting hydrogen penetration and decreasing twin density while the coarse-grained (d = 74.6 μm) interior promoted the LCF resistance by suppressing crack growth
Toward a Fossil Free Future with HYBRIT: Development of Iron and Steelmaking Technology in Sweden and Finland
Jul 2020
Publication
The Swedish and Finnish steel industry has a world-leading position in terms of efficient blast furnace operations with low CO2 emissions. This is a result of a successful development work carried out in the 1980s at LKAB (Luossavaara-Kiirunavaara Aktiebolag mining company) and SSAB (steel company) followed by the closing of sinter plants and transition to 100% pellet operation at all of SSAB’s five blast furnaces. However to further reduce CO2 emission in iron production a new breakthrough technology is necessary. In 2016 SSAB teamed up with LKAB and Vattenfall AB (energy company) and launched a project aimed at investigating the feasibility of a hydrogen-based sponge iron production process with fossil-free electricity as the primary energy source: HYBRIT (Hydrogen Breakthrough Ironmaking Technology). A prefeasibility study was carried out in 2017 which concluded that the proposed process route is technically feasible and economically attractive for conditions in northern Sweden/Finland. A decision was made in February 2018 to build a pilot plant and construction started in June 2018 with completion of the plant planned in summer 2020 followed by experimental campaigns the following years. Parallel with the pilot plant activities a four-year research program was launched from the autumn of 2016 involving several research institutes and universities in Sweden to build knowledge and competence in several subject areas.
Review on the Influence of Temperature upon Hydrogen Effects in Structural Alloys
Mar 2021
Publication
It is well-documented experimentally that the influence of hydrogen on the mechanical properties of structural alloys like austenitic stainless steels nickel superalloys and carbon steels strongly depends on temperature. A typical curve plotting any hydrogen-affected mechanical property as a function of temperature gives a temperature THEmax where the degradation of this mechanical property reaches a maximum. Above and below this temperature the degradation is less. Unfortunately the underlying physico-mechanical mechanisms are not currently understood to the level of detail required to explain such temperature effects. Though this temperature effect is important to understand in the context of engineering applications studies to explain or even predict the effect of temperature upon the mechanical properties of structural alloys could not be identified. The available experimental data are scattered significantly and clear trends as a function of chemistry or microstructure are difficult to see. Reported values for THEmax are in the range of about 200–340 K which covers the typical temperature range for the design of structural components of about 230–310 K (from −40 to +40 °C). That is the value of THEmax itself as well as the slope of the gradient might affect the materials selection for a dedicated application. Given the current lack of scientific understanding a statistical approach appears to be a suitable way to account for the temperature effect in engineering applications. This study reviews the effect of temperature upon hydrogen effects in structural alloys and proposes recommendations for test temperatures for gaseous hydrogen applications
Options for Producing Low-carbon Hydrogen at Scale
Feb 2018
Publication
Low-carbon hydrogen has the potential to play a significant role in tackling climate change and poor air quality. This policy briefing considers how hydrogen could be produced at a useful scale to power vehicles heat homes and supply industrial processes.
Four groups of hydrogen production technologies are examined:
Thermochemical Routes to Hydrogen
These methods typically use heat and fossil fuels. Steam methane reforming is the dominant commercial technology and currently produces hydrogen on a large scale but is not currently low carbon. Carbon capture is therefore essential with this process. Innovative technology developments may also help and research is underway. Alternative thermal methods of creating hydrogen indicate biomass gasification has potential. Other techniques at a low technology readiness level include separation of hydrogen from hydrocarbons using microwaves.
Electrolytic Routes to Hydrogen
Electrolytic hydrogen production also known as electrolysis splits water into hydrogen and oxygen using electricity in an electrolysis cell. Electrolysis produces pure hydrogen which is ideal for low temperature fuel cells for example in electric vehicles. Commercial electrolysers are on the market and have been in use for many years. Further technology developments will enable new generation electrolysers to be commercially competitive when used at scale with fluctuating renewable energy sources.
Biological Routes to Hydrogen
Biological routes usually involve the conversion of biomass to hydrogen and other valuable end products using microbial processes. Methods such as anaerobic digestion are feasible now at a laboratory and small pilot scale. This technology may prove to have additional or greater impact and value as route for the production of high value chemicals within a biorefinery concept.
Solar to Fuels Routes to Hydrogen
A number of experimental techniques have been reported the most developed of which is ‘solar to fuels’ - a suite of technologies that typically split water into hydrogen and oxygen using solar energy. These methods have close parallels with the process of photosynthesis and are often referred to as ‘artificial photosynthesis’ processes. The research is promising though views are divided on its ultimate utility. Competition for space will always limit the scale up of solar to fuels.
The briefing concludes that steam methane reforming and electrolysis are the most likely technologies to be deployed to produce low-carbon hydrogen at volume in the near to mid-term providing that the challenges of high levels of carbon capture (for steam methane reforming) and cost reduction and renewable energy sources (for electrolysis) can be overcome.
Four groups of hydrogen production technologies are examined:
Thermochemical Routes to Hydrogen
These methods typically use heat and fossil fuels. Steam methane reforming is the dominant commercial technology and currently produces hydrogen on a large scale but is not currently low carbon. Carbon capture is therefore essential with this process. Innovative technology developments may also help and research is underway. Alternative thermal methods of creating hydrogen indicate biomass gasification has potential. Other techniques at a low technology readiness level include separation of hydrogen from hydrocarbons using microwaves.
Electrolytic Routes to Hydrogen
Electrolytic hydrogen production also known as electrolysis splits water into hydrogen and oxygen using electricity in an electrolysis cell. Electrolysis produces pure hydrogen which is ideal for low temperature fuel cells for example in electric vehicles. Commercial electrolysers are on the market and have been in use for many years. Further technology developments will enable new generation electrolysers to be commercially competitive when used at scale with fluctuating renewable energy sources.
Biological Routes to Hydrogen
Biological routes usually involve the conversion of biomass to hydrogen and other valuable end products using microbial processes. Methods such as anaerobic digestion are feasible now at a laboratory and small pilot scale. This technology may prove to have additional or greater impact and value as route for the production of high value chemicals within a biorefinery concept.
Solar to Fuels Routes to Hydrogen
A number of experimental techniques have been reported the most developed of which is ‘solar to fuels’ - a suite of technologies that typically split water into hydrogen and oxygen using solar energy. These methods have close parallels with the process of photosynthesis and are often referred to as ‘artificial photosynthesis’ processes. The research is promising though views are divided on its ultimate utility. Competition for space will always limit the scale up of solar to fuels.
The briefing concludes that steam methane reforming and electrolysis are the most likely technologies to be deployed to produce low-carbon hydrogen at volume in the near to mid-term providing that the challenges of high levels of carbon capture (for steam methane reforming) and cost reduction and renewable energy sources (for electrolysis) can be overcome.
Energy Transition: Measurement Needs for Carbon Capture, Usage and Storage
Jan 2021
Publication
This latest report describes the potential for CCUS as an important technology during the UK’s energy transition and focuses on the role that metrology (the science of measurement) could play in supporting its deployment. High priority measurement needs and challenges identified within this report include:
- Measuring and comparing the efficiency of different capture techniques and configurations to provide confidence in investments into technologies;
- Improving equations of state to support the development of accurate models used for controlling operational conditions;
- Improving CO2 flow measurement to support fiscal and financial metering as well as process control and;
- Improving the understanding and validation of dispersion models for emitted CO2 including plume migration to support safety assessment.
Impacts of Variation Management on Cost-optimal Investments in Wind Power and Solar Photovoltaics
Dec 2019
Publication
This work investigates the impacts of variation management on the cost-optimal electricity system compositions in four regions with different pre-requisites for wind and solar generation. Five variation management strategies involving electric boilers batteries hydrogen storage low-cost biomass and demand-side management are integrated into a regional investment model that is designed to account for variability. The variation management strategies are considered one at a time as well as combined in four different system contexts. By investigating how the variation management strategies interact with each other as well as with different electricity generation technologies in a large number of cases this work support policy-makers in identifying variation management portfolios relevant to their context. It is found that electric boilers demand-side management and hydrogen storage increase the cost-optimal variable renewable electricity (VRE) investments if the VRE share is sufficiently large to reduce its marginal system value. However low-cost biomass and hydrogen storage are found to increase cost-optimal investments in wind power in systems with a low initial wind power share. In systems with low solar PV share variation management reduce the cost-optimal solar PV investments. In two of the regions investigated a combination of variation management strategies results in a stronger increase in VRE capacity than the sum of the single variation management efforts.
Hydrogen Embrittlement Behavior of 18Ni 300 Maraging Steel Produced by Selective Laser Melting
Jul 2019
Publication
A study was performed to investigate the hydrogen embrittlement behavior of 18-Ni 300 maraging steel produced by selective laser melting and subjected to different heat treatment strategies. Hydrogen was pre-charged into the tensile samples by an electro-chemical method at the constant current density of 1 A m−2 and 50 A m−2 for 48 h at room temperature. Charged and uncharged specimens were subjected to tensile tests and the hydrogen concentration was eventually analysed using quadrupole mass spectroscopy. After tensile tests uncharged maraging samples showed fracture surfaces with dimples. Conversely in H-charged alloys quasi-cleavage mode fractures occurred. A lower concentration of trapped hydrogen atoms and higher elongation at fracture were measured in the H-charged samples that were subjected to solution treatment prior to hydrogen charging compared to the as-built counterparts. Isothermal aging treatment performed at 460 °C for 8 h before hydrogen charging increased the concentration of trapped hydrogen giving rise to higher hydrogen embrittlement susceptibility.
The Effects of Electrochemical Hydrogen Charging on Room-Temperature Tensile Properties of T92/TP316H Dissimilar Weldments in Quenched-and-Tempered and Thermally-Aged Conditions
Aug 2019
Publication
The influence of isothermal aging at 620 °C in combination with subsequent electrochemical hydrogen charging at room-temperature was studied on quenched-and-tempered T92/TP316H martensitic/austenitic weldments in terms of their room-temperature tensile properties and fracture behavior. Hydrogen charging of the weldments did not significantly affect their strength properties; however it resulted in considerable deterioration of their plastic properties along with significant impact on their fracture characteristics and failure localization. The hydrogen embrittlement plays a dominant role in degradation of the plastic properties of the weldments already in their initial material state i.e. before thermal aging. After thermal aging and subsequent hydrogen charging mutual superposition of thermal and hydrogen embrittlement phenomena had led to clearly observable effects on the welds deformation and fracture processes. The measure of hydrogen embrittlement was clearly lowered for thermally aged material state since the contribution of thermal embrittlement to overall degradation of the weldments has dominated. The majority of failures of the weldments after hydrogen charging occurred in the vicinity of T92 BM/Ni weld metal (WM) fusion zone; mostly along the Type-II boundary in Ni-based weld metal. Thus regardless of aging exposure the most critical failure regions of the investigated weldments after hydrogen charging and tensile straining at room temperature are the T92 BM/Ni WM fusion boundary and Type-II boundary acting like preferential microstructural sites for hydrogen embrittling effects accumulation
Effect of Hydrogen and Strain-Induced Martensite on Mechanical Properties of AISI 304 Stainless Steel
Jul 2016
Publication
Plastic deformation and strain-induced martensite (SIM α′) transformation in metastable austenitic AISI 304 stainless steel were investigated through room temperature tensile tests at strain rates ranging from 2 × 10−6 to 2 × 10−2/s. The amount of SIM was measured on the fractured tensile specimens using a feritscope and magnetic force microscope. Elongation to fracture tensile strength hardness and the amount of SIM increased with decreasing the strain rate. The strain-rate dependence of RT tensile properties was observed to be related to the amount of SIM. Specifically SIM formed during tensile tests was beneficial in increasing the elongation to fracture hardness and tensile strength. Hydrogen suppressed the SIM formation leading to hydrogen softening and localized brittle fracture.
Webinar to Launch New Hydrogen Economy - Hope or Hype?
Jun 2019
Publication
On 26 June the World Energy Council held a webinar presenting the results of its latest Innovation Insights Brief on hydrogen engaging three key experts on the topic:
Nigel Brandon Dean of the Faculty of Engineering Imperial College London
Craig Knight Director of Industrial Solutions Horizon Fuel Cell Technology
Dan Sadler H21 Project Manager for Equinor
During the webinar the experts answered a series of policy technical and safety questions from the audience. The webinar started with a poll to get a sense of which sectors attendees saw hydrogen playing a key role in 2040 - 77% chose industrial processes 54% mobility and 31% power generation. The questions ranged from the opportunities and limitations of blending hydrogen with natural gas to safety concerns surrounding hydrogen.
KEY HIGHLIGHTS:
How much hydrogen can be blended with natural gas depends on the rules and regulation of each country. The general consensus is that blending 10% by volume of hydrogen presents no safety concerns or specific difficulties. This would provide an opportunity to develop low hydrogen markets. Nevertheless blending should not be the end destination. It is not sufficient to meet carbon abatement targets.
Low carbon ammonia has a role to play in the new hydrogen economy. It is a proven and understood technology which is easier to move around the world and could be used directly as ammonia or cracked back into hydrogen.
One of the main focus today should be to replace grey hydrogen with green hydrogen in existing supply chains as there would be no efficiency losses in the process.
In China the push for hydrogen is transport-related. This is driven by air quality and energy independence concerns. In the next 10 years the full life cost of fuel cell electric vehicles (FCEVs) is expected to be lower than for internal combustion engines. This is due to the fact that FCEVs require less maintenance and that the residual value in the fuel cells is relatively high. At the end of life 95% of the platinum in fuel cells can be repurposed.
FCEVs should not be regarded as competing with battery electric vehicles they sit next to each other on product maps. FCEVs can benefit from the all of the advances in electric drive train systems and electric motors.
To close the webinar attendees were asked whether hydrogen was going through another hype cycle or if it was here to stay. 10% answered hype and 90% here to stay.
Nigel Brandon Dean of the Faculty of Engineering Imperial College London
Craig Knight Director of Industrial Solutions Horizon Fuel Cell Technology
Dan Sadler H21 Project Manager for Equinor
During the webinar the experts answered a series of policy technical and safety questions from the audience. The webinar started with a poll to get a sense of which sectors attendees saw hydrogen playing a key role in 2040 - 77% chose industrial processes 54% mobility and 31% power generation. The questions ranged from the opportunities and limitations of blending hydrogen with natural gas to safety concerns surrounding hydrogen.
KEY HIGHLIGHTS:
How much hydrogen can be blended with natural gas depends on the rules and regulation of each country. The general consensus is that blending 10% by volume of hydrogen presents no safety concerns or specific difficulties. This would provide an opportunity to develop low hydrogen markets. Nevertheless blending should not be the end destination. It is not sufficient to meet carbon abatement targets.
Low carbon ammonia has a role to play in the new hydrogen economy. It is a proven and understood technology which is easier to move around the world and could be used directly as ammonia or cracked back into hydrogen.
One of the main focus today should be to replace grey hydrogen with green hydrogen in existing supply chains as there would be no efficiency losses in the process.
In China the push for hydrogen is transport-related. This is driven by air quality and energy independence concerns. In the next 10 years the full life cost of fuel cell electric vehicles (FCEVs) is expected to be lower than for internal combustion engines. This is due to the fact that FCEVs require less maintenance and that the residual value in the fuel cells is relatively high. At the end of life 95% of the platinum in fuel cells can be repurposed.
FCEVs should not be regarded as competing with battery electric vehicles they sit next to each other on product maps. FCEVs can benefit from the all of the advances in electric drive train systems and electric motors.
To close the webinar attendees were asked whether hydrogen was going through another hype cycle or if it was here to stay. 10% answered hype and 90% here to stay.
Microbial Fuel Cells: Technologically Advanced Devices and Approach for Sustainable/renewable Energy Development
Dec 2021
Publication
There is a huge quantity of energy needs/demands for multiple developmental and domestic activities in the modern era. And in this context consumption of more non-renewable energy is reported and created many problems or issues (availability of fossil fuel stocks in the future period causes a huge quantity of toxic gases or particles or climatic change effects) at the global level. And only sustainable or renewable fuel development can provide alternate fuel and we report from various biological agents processes including microbial biofuel cell applications for future energy needs only. These will not cause any interference in natural resources or services. Microbial biofuel cells utilize the living cell to produce bioelectricity via bioelectrochemical system. It can drive electricity or other energy generation currents via lived cell interaction. Microbial fuel cells (MFCs) and enzymatic biofuel cells with their advancement in design can improve sustainable bio-energy production by proving an efficient conversion system compared to chemical fuels into electric power. Different types of MFCs operation are reported in wastewater treatment with biogas biohydrogen and other biofuel/energy generation. Later biogas can convert into electric power. Hybrid microbial biofuel cell utility with photochemical reaction is found for electricity generation. Recent research and development in microbial biofuel design and its application will emphasize bioenergy for the future.
Mapping of Hydrogen Fuel Quality in Europe
Nov 2020
Publication
As part of FCH-JU funded HyCoRA project running from 2014 to 2017 28 gaseous and 13 particulate samples were collected from hydrogen refuelling stations in Europe. Samples were collected with commercial sampling instruments and analysis performed in compliance with prevailing fuel quality standards. Sampling was conducted with focus on diversity in feedstock as well as commissioning date of the HRS. Results indicate that the strategy for sampling was good. No evidence of impurity cross-over was observed. Parallel samples collected indicate some variation in analytical results. It was however found that fuel quality was generally good. Fourteen analytical results were in violation with the fuel tolerance limits. Therefore eight or 29% of the samples were in violation with the fuel quality requirements. Nitrogen oxygen and organics were the predominant impurities quantified. Particulate impurities were found to be within fuel quality specifications. No correlation between fuel quality and hydrogen feedstock or HRS commissioning date was found. Nitrogen to oxygen ratios gave no indication of samples being contaminated by air. A comparison of analytical results between two different laboratories were conducted. Some difference in analytical results were observed.
Life Cycle Assessment of Substitute Natural Gas Production from Biomass and Electrolytic Hydrogen
Feb 2021
Publication
The synthesis of a Substitute Natural Gas (SNG) that is compatible with the gas grid composition requirements by using surplus electricity from renewable energy sources looks a favourable solution to store large quantities of electricity and to decarbonise the gas grid network while maintaining the same infrastructure. The most promising layouts for SNG production and the conditions under which SNG synthesis reduces the environmental impacts if compared to its fossil alternative is still largely untapped. In this work six different layouts for the production of SNG and electricity from biomass and fluctuating electricity are compared from the environmental point of view by means of Life Cycle Assessment (LCA) methodology. Global Warming Potential (GWP) Cumulative Energy Demand (CED) and Acidification Potential (AP) are selected as impact indicators for this analysis. The influence of key LCA methodological aspects on the conclusions is also explored. In particular two different functional units are chosen: 1 kg of SNG produced and 1 MJ of output energy (SNG and electricity). Furthermore different approaches dealing with co-production of electricity are also applied. The results show that the layout based on hydrogasification has the lowest impacts on all the considered cases apart from the GWP and the CED with SNG mass as the functional unit and the avoided burden approach. Finally the selection of the multifunctionality approach is found to have a significant influence on technology ranking.
Research on Carbide Characteristics and Their Influence on the Properties of Welding Joints for 2.25Cr1Mo0.25V Steel
Feb 2021
Publication
The carbide characteristics of 2.25Cr1Mo0.25V steel have an extremely important influence on the mechanical properties of welding joints. In addition hydrogen resistance behavior is crucial for steel applied in hydrogenation reactors. The carbide morphology was observed by scanning electron microscopy (SEM) and the carbide microstructure was characterized by transmission electron microscopy (TEM). Tensile and impact tests were carried out and the influence of carbides on properties was studied. A hydrogen diffusion test was carried out and the hydrogen brittleness resistance of welding metal and base metal was studied by tensile testing of hydrogenated samples to evaluate the influence of hydrogen on the mechanical properties. The research results show that the strength of the welding metal was slightly higher and the Charpy impact value was significantly lower compared to the base metal. The hydrogen embrittlement resistance of the welding metal was stronger than that of the base metal. The presence of more carbides and inclusions was the main cause of the decreased impact property and hydrogen brittleness resistance of the welding metal. These conclusions have certain reference value for designing and manufacturing hydrogenation reactors. View Full-Text
Towards a CO2-neutral Steel Industry: Justice Aspects of CO2 Capture and Storage, Biomass- and Green Hydrogen-based Emission Reductions
Apr 2022
Publication
A rapid transition towards a CO2-neutral steel industry is required to limit climate change. Such a transition raises questions of justice as it entails positive and negative impacts unevenly distributed across societal stakeholders. To enable stakeholders to address such concerns this paper assesses the justice implications of three options that reduce emissions: CO2 capture and storage (CCS) on steel (up to 70%) bio-based steelmaking (up to 50%) and green hydrogen-based steel production (up to 100%). We select justice indicators from the energy climate labour and environmental justice literature and assess these indicators qualitatively for each of the technological routes based on literature and desk research. We find context-dependent differences in justness between the different technological routes. The impact on stakeholders varies across regions. There are justice concerns for local communities because of economic dependence on and environmental impact of the industry. Communities elsewhere are impacted through the siting of infrastructure and feedstock production. CCS and bio-based steelmaking routes can help retain industry and associated economic benefits on location while hydrogen-based steelmaking may deal better with environmental concerns. We conclude that besides techno-economic and environmental information transparency on sector-specific justice implications of transforming steel industries is essential for decision-making on technological routes
Water Photo-Electrooxidation Using Mats of TiO2 Nanorods, Surface Sensitized by a Metal–Organic Framework of Nickel and 1,2-Benzene Dicarboxylic Acid
Apr 2021
Publication
Photoanodes comprising a transparent glass substrate coated with a thin conductive film of fluorine-doped tin oxide (FTO) and a thin layer of a photoactive phase have been fabricated and tested with regard to the photo-electro-oxidation of water into molecular oxygen. The photoactive layer was made of a mat of TiO2 nanorods (TDNRs) of micrometric thickness. Individual nanorods were successfully photosensitized with nanoparticles of a metal–organic framework (MOF) of nickel and 12-benzene dicarboxylic acid (BDCA). Detailed microstructural information was obtained from SEM and TEM analysis. The chemical composition of the active layer was determined by XRD XPS and FTIR analysis. Optical properties were determined by UV–Vis spectroscopy. The water photooxidation activity was evaluated by linear sweep voltammetry and the robustness was assessed by chrono-amperometry. The OER (oxygen evolution reaction) photo-activity of these photoelectrodes was found to be directly related to the amount of MOF deposited on the TiO2 nanorods and was therefore maximized by adjusting the MOF content. The microscopic reaction mechanism which controls the photoactivity of these photoelectrodes was analyzed by photo-electrochemical impedance spectroscopy. Microscopic rate parameters are reported. These results contribute to the development and characterization of MOF-sensitized OER photoanodes.
SGN Project Report - Flame Visibility Risk Assessment
Feb 2021
Publication
This report contains information on the relative risks of natural gas and hydrogen fires particularly regarding their visibility. The fires considered are those that could occur on the H100 Fife trial network. The H100 Fife project will connect a number of residential houses to 100% hydrogen gas supply. The project includes hydrogen production storage and a new distribution network. From a review of large and small-scale tests and incidents it is concluded that hydrogen flames are likely to be clearly visible for releases above 2 bar particularly for larger release rates. At lower pressures hydrogen flame visibility will be affected by ambient lighting background colour and release orientation although this is also the case for natural gas. Potential safety implications from lack of flame visibility are that SGN workers other utility workers or members of the public could inadvertently come into contact with an ignited release. However some releases would be detected through noise thrown soil or interaction with objects. From a workshop and review of risk reduction measures and analysis of historical interference damage incidents it is concluded that flames with the potential for reduced visibility are adequately controlled. This is due to the likelihood of such scenarios occurring being low and that the consequences of coming into contact with such a flame are unlikely to be severe. These conclusions are supported by cost-benefit analysis that shows that no additional risk mitigation measures are justified for the H100 project. It is recommended that the cost-benefit analysis is revisited before applying the approach to a network wider than the H100 project. It was observed that the addition of odorant at relevant concentrations did not have an effect on the visibility of hydrogen flames.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Hydrogen-Assisted Crack Growth in the Heat-Affected Zone of X80 Steels during in Situ Hydrogen Charging
Aug 2019
Publication
Herein the hydrogen embrittlement of a heat-affected zone (HAZ) was examined using slow strain rate tension in situ hydrogen charging. The influence of hydrogen on the crack path of the HAZ sample surfaces was determined using electron back scatter diffraction analysis. The hydrogen embrittlement susceptibility of the base metal and the HAZ samples increased with increasing current density. The HAZ samples have lower resistance to hydrogen embrittlement than the base metal samples in the same current density. Brittle circumferential cracks located at the HAZ sample surfaces were perpendicular to the loading direction and the crack propagation path indicated that five or more cracks may join together to form a longer crack. The fracture morphologies were found to be a mixture of intergranular and transgranular fractures. Hydrogen blisters were observed on the HAZ sample surfaces after conducting tensile tests at a current density of 40 mA/cm2 leading to a fracture in the elastic deformation stage.
The Benefit of Collaboration in the North European Electricity System Transition—System and Sector Perspectives
Dec 2019
Publication
This work investigates the connection between electrification of the industry transport and heat sector and the integration of wind and solar power in the electricity system. The impact of combining electrification of the steel industry passenger vehicles and residential heat supply with flexibility provision is evaluated from a systems and sector perspective. Deploying a parallel computing approach to the capacity expansion problem the impact of flexibility provision throughout the north European electricity system transition is investigated. It is found that a strategic collaboration between the electricity system an electrified steel industry an electrified transport sector in the form of passenger electric vehicles (EVs) and residential heat supply can reduce total system cost by 8% in the north European electricity system compared to if no collaboration is achieved. The flexibility provision by new electricity consumers enables a faster transition from fossil fuels in the European electricity system and reduces thermal generation. From a sector perspective strategic consumption of electricity for hydrogen production and EV charging and discharging to the grid reduces the number of hours with very high electricity prices resulting in a reduction in annual electricity prices by up to 20%.
Hydrogen Tank Rupture in Fire in the Open Atmosphere: Hazard Distance Defined by Fireball
Feb 2021
Publication
The engineering correlations for assessment of hazard distance defined by a size of fireball after either liquid hydrogen spill combustion or high-pressure hydrogen tank rupture in a fire in the open atmosphere (both for stand-alone and under-vehicle tanks) are presented. The term “fireball size” is used for the maximum horizontal size of a fireball that is different from the term “fireball diameter” applied to spherical or semi-spherical shape fireballs. There are different reasons for a fireball to deviate from a spherical shape e.g. in case of tank rupture under a vehicle the non-instantaneous opening of tank walls etc. Two conservative correlations are built using theoretical analysis numerical simulations and experimental data available in the literature. The theoretical model for hydrogen fireball size assumes complete isobaric combustion of hydrogen in air and presumes its hemispherical shape as observed in the experiments and the simulations for tank rupturing at the ground level. The dependence of the fireball size on hydrogen mass and fireball’s diameter-to-height ratio is discussed. The correlation for liquid hydrogen release fireball is based on the experiments by Zabetakis (1964). The correlations can be applied as engineering tools to access hazard distances for scenarios of liquid or gaseous hydrogen storage tank rupture in a fire in the open atmosphere
Electricity-based Plastics and their Potential Demand for Electricity and Carbon Dioxide
Apr 2020
Publication
In a future fossil-free circular economy the petroleum-based plastics industry must be converted to non-fossil feedstock. A known alternative is bio-based plastics but a relatively unexplored option is deriving the key plastic building blocks hydrogen and carbon from electricity through electrolytic processes combined with carbon capture and utilization technology. In this paper the future demand for electricity and carbon dioxide is calculated under the assumption that all plastic production is electricity-based in the EU by 2050. The two most important input chemicals are ethylene and propylene and the key finding of this paper is that the electricity demand to produce these are estimated to 20 MWh/ton ethylene and 38 MWh/ton propylene and that they both could require about 3 tons of carbon dioxide/ton product. With constant production levels this implies an annual demand of about 800 TWh of electricity and 90 Mton of carbon dioxide by 2050 in the EU. If scaled to the total production of plastics including all input hydrocarbons in the EU the annual demand is estimated to 1600 TWh of electricity and 180 Mton of carbon dioxide. This suggests that a complete shift to electricity-based plastics is possible from a resource and technology point of view but production costs may be 2 to 3 times higher than today. However the long time frame of this paper creates uncertainties regarding the results and how technical economic and social development may influence them. The conclusion of this paper is that electricity-based plastics integrated with bio-based production can be an important option in 2050 since biomass resources are scarce but electricity from renewable sources is abundant.
Comparative Technical and Economic Analyses of Hydrogen-Based Steel and Power Sectors
Mar 2024
Publication
Decarbonizing the current steel and power sectors through the development of the hydrogen direct-reduction iron ore–electric arc furnace route and the 100% hydrogen-fired gas turbine cycle is crucial. The current study focuses on three clusters of research works. The first cluster covers the investigation of the mass and energy balance of the route and the subsequent application of these values in experiments to optimize the reduction yield of iron ore. In the second cluster the existing gas turbine unit was selected for the complete replacement of natural gas with hydrogen and for finding the most optimal mass and energy balance in the cycle through an Aspen HYSYS model. In addition the chemical kinetics in the hydrogen combustion process were simulated using Ansys Chemkin Pro to research the emissions. In the last cluster a comparative economic analysis was conducted to identify the levelized cost of production of the route and the levelized cost of electricity of the cycle. The findings in the economic analysis provided good insight into the details of the capital and operational expenditures of each industrial sector in understanding the impact of each kg of hydrogen consumed in the plants. These findings provide a good basis for future research on reducing the cost of hydrogen-based steel and power sectors. Moreover the outcomes of this study can also assist ongoing large-scale hydrogen and ammonia projects in Uzbekistan in terms of designing novel hydrogen-based industries with cost-effective solutions.
Comparative Life Cycle Assessment of Hydrogen-fuelled Passenger Cars
Feb 2021
Publication
In order to achieve gradual but timely decarbonisation of the transport sector it is essential to evaluate which types of vehicles provide a suitable environmental performance while allowing the use of hydrogen as a fuel. This work compares the environmental life-cycle performance of three different passenger cars fuelled by hydrogen: a fuel cell electric vehicle an internal combustion engine car and a hybrid electric vehicle. Besides two vehicles that use hydrogen in a mixture with natural gas or gasoline were considered. In all cases hydrogen produced by wind power electrolysis was assumed. The resultant life-cycle profiles were benchmarked against those of a compressed natural gas car and a hybrid electric vehicle fed with natural gas. Vehicle infrastructure was identified as the main source of environmental burdens. Nevertheless the three pure hydrogen vehicles were all found to be excellent decarbonisation solutions whereas vehicles that use hydrogen mixed with natural gas or gasoline represent good opportunities to encourage the use of hydrogen in the short term while reducing emissions compared to ordinary vehicles.
Energy Transition: Measurement Needs Within the Hydrogen Industry
Dec 2017
Publication
Hydrogen in the UK is beginning to shift from hypothetical debates to practical demonstration projects. An ever-growing evidence base has showcased how the costs of hydrogen and its barriers to entry are reducing such that it now has practical potential to contribute to the decarbonisation of the UK's energy sector.
Despite this hydrogen has yet to have wide commercial uptake due in part to a number of barriers where measurement plays a critical role. To accelerate the shift towards the hydrogen economy these challenges have been identified and prioritised by NPL.
The report Energy transition: Measurement needs within the hydrogen industry outlines the challenges identified. The highest priority issues are:
This Document can be downloaded from their website
Despite this hydrogen has yet to have wide commercial uptake due in part to a number of barriers where measurement plays a critical role. To accelerate the shift towards the hydrogen economy these challenges have been identified and prioritised by NPL.
The report Energy transition: Measurement needs within the hydrogen industry outlines the challenges identified. The highest priority issues are:
- Material development for fuel cells and electrolysers to reduce costs and assess critical degradation mechanisms – extending lifetime and durability is key to the commercialisation of these technologies.
- Impact assessment of added odorant to hydrogen to aid leak detection. Measurement of its impact during pipeline transportation and on the end-use application (particularly fuel cell technology) will be important to provide assurance that it will not affect lifetime and durability.
- Determination of the blend ratio when hydrogen is mixed with natural gas in the gas grid. Accurate flow rate measurement and validated metering methods are needed to ensure accurate billing of the consumer.
- Measurement of the combustion properties of hydrogen including flame detection and propagation temperature and nitrogen oxides (NOx) emissions should it be used for heat applications to ensure existing and new appliances are suitable for hydrogen.
- Assessment of the suitability of existing gas infrastructure and materials for hydrogen transportation. Building an understanding of what adaptations might need to be made to avoid for example air permeation metal embrittlement and hydrogen leakage.
- Validated techniques for hydrogen storage which will require measurement of the efficiency and capacity of each mechanism through robust metering leakage detection and purity analysis to ensure they are optimised for the storage of hydrogen gas.
This Document can be downloaded from their website
Recyclable Metal Fuels for Clean and Compact Zero-carbon Power
Jun 2018
Publication
Metal fuels as recyclable carriers of clean energy are promising alternatives to fossil fuels in a future low-carbon economy. Fossil fuels are a convenient and widely-available source of stored solar energy that have enabled our modern society; however fossil-fuel production cannot perpetually keep up with increasing energy demand while carbon dioxide emissions from fossil-fuel combustion cause climate change. Low-carbon energy carriers with high energy density are needed to replace the multiple indispensable roles of fossil fuels including for electrical and thermal power generation for powering transportation fleets and for global energy trade. Metals have high energy densities and metals are therefore fuels within many batteries energetic materials and propellants. Metal fuels can be burned with air or reacted with water to release their chemical energy at a range of power-generation scales. The metal-oxide combustion products are solids that can be captured and then be recycled using zero-carbon electrolysis processes powered by clean energy enabling metals to be used as recyclable zero-carbon solar fuels or electrofuels. A key technological barrier to the increased use of metal fuels is the current lack of clean and efficient combustor/reactor/engine technologies to convert the chemical energy in metal fuels into motive or electrical power (energy). This paper overviews the concept of low-carbon metal fuels and summarizes the current state of our knowledge regarding the reaction of metal fuels with water to produce hot hydrogen on demand and the combustion of metal fuels with air in laminar and turbulent flames. Many important questions regarding metal-fuel combustion processes remain unanswered as do questions concerning the energy-cycle efficiency and life-cycle environmental impacts and economics of metals as recyclable fuels. Metal fuels can be an important technology option within a future low-carbon society and deserve focused attention to address these open questions.
Thermodynamic Analysis of Hydrogen Production via Chemical Looping Steam Methane Reforming Coupled with In Situ CO2 Capture
Dec 2014
Publication
A detailed thermodynamic analysis of the sorption enhanced chemical looping reforming of methane (SE-CL-SMR) using CaO and NiO as CO2 sorbent and oxygen transfer material (OTM) respectively was conducted. Conventional reforming (SMR) and sorption enhanced reforming (SE-SMR) were also investigated for comparison reasons. The results of the thermodynamic analysis show that there are significant advantages of both sorption enhanced processes compared to conventional reforming. The presence of CaO leads to higher methane conversion and hydrogen purity at low temperatures. Addition of the OTM in the SECL-SMR process concept minimizes the thermal requirements and results in superior performance compared to SE-SMR and SMR in a two-reactor concept with use of pure oxygen as oxidant/sweep gas.
The Synergistic Effects of Alloying on the Performance and Stability of Co3Mo and Co7Mo6 for the Electrocatalytic Hydrogen Evolution Reaction
Oct 2020
Publication
Metal alloys have become a ubiquitous choice as catalysts for electrochemical hydrogen evolution in alkaline media. However scarce and expensive Pt remains the key electrocatalyst in acidic electrolytes making the search for earth-abundant and cheaper alternatives important. Herein we present a facile and efficient synthetic route towards polycrystalline Co3Mo and Co7Mo6 alloys. The single-phased nature of the alloys is confirmed by X-ray diffraction and electron microscopy. When electrochemically tested they achieve competitively low overpotentials of 115 mV (Co3Mo ) and 160 mV (Co7Mo6 ) at 10 mA cm−2 in 0.5 M H2SO4 and 120 mV (Co3Mo ) and 160 mV (Co7Mo6 ) at 10 mA cm−2 in 1 M KOH. Both alloys outperform Co and Mo metals which showed significantly higher overpotentials and lower current densities when tested under identical conditions confirming the synergistic effect of the alloying. However the low overpotential in Co3Mo comes at the price of stability. It rapidly becomes inactive when tested under applied potential bias. On the other hand Co7Mo6 retains the current density over time without evidence of current decay. The findings demonstrate that even in free-standing form and without nanostructuring polycrystalline bimetallic electrocatalysts could challenge the dominance of Pt in acidic media if ways for improving their stability were found.
The Role of Hydrogen in the Transition from a Petroleum Economy to a Low-carbon Society
Jun 2021
Publication
A radical decarbonization pathway for the Norwegian society towards 2050 is presented. The paper focuses on the role of hydrogen in the transition when present Norwegian petroleum export is gradually phased out. The study is in line with EU initiatives to secure cooperation opportunities with neighbouring countries to establish an international hydrogen market. Three analytical perspectives are combined. The first uses energy models to investigate the role of hydrogen in an energy and power market perspective without considering hydrogen export. The second uses an economic equilibrium model to examine the potential role of hydrogen export in value creation. The third analysis is a socio-technical case study on the drivers and barriers for hydrogen production in Norway. Main conclusions are that access to renewable power and hydrogen are prerequisites for decarbonization of transport and industrial sectors in Norway and that hydrogen is a key to maintain a high level of economic activity. Structural changes in the economy impacts of new technologies and key enablers and barriers in this transition are discussed.
A Fracture Analysis of Ti-10Mo-8V-1Fe-3.5Al Alloy Screws during Assembly
Oct 2016
Publication
Titanium screws have properties that make them ideal for applications that require both a high strength-to-weight ratio and corrosion resistance such as fastener applications for aviation and aerospace. The fracture behavior of Ti-10Mo-8V-1Fe-3.5Al (TB3) alloy screws during assembly was explored. Besides visual examination other experimental techniques used for the investigation are as follows: (1) fracture characteristics and damage morphology via scanning electron microscopy (SEM); (2) chemical constituents via energy dispersive spectroscopy (EDS) and hydrogen concentration testing; (3) metallographic observation; (4) stress durability embrittlement testing; and (5) torsion simulation testing. Results show that the fracture mode of the screws is brittle. There is no obvious relation to hydrogen-induced brittle. The main reason for the fracture of titanium alloy screws is internal defects around which oxygen content is high increasing brittleness. The internal defects of screws result from grain boundary cracking caused by hot forging.
Effect of Low-Temperature Sensitization on Hydrogen Embrittlement of 301 Stainless Steel
Feb 2017
Publication
The effect of metastable austenite on the hydrogen embrittlement (HE) of cold-rolled (30% reduction in thickness) 301 stainless steel (SS) was investigated. Cold-rolled (CR) specimens were hydrogen-charged in an autoclave at 300 or 450 °C under a pressure of 10 MPa for 160 h before tensile tests. Both ordinary and notched tensile tests were performed in air to measure the tensile properties of the non-charged and charged specimens. The results indicated that cold rolling caused the transformation of austenite into α′ and ε-martensite in the 301 SS. Aging at 450 °C enhanced the precipitation of M23C6 carbides G and σ phases in the cold-rolled specimen. In addition the formation of α′ martensite and M23C6 carbides along the grain boundaries increased the HE susceptibility and low-temperature sensitization of the 450 °C-aged 301 SS. In contrast the grain boundary α′-martensite and M23C6 carbides were not observed in the as-rolled and 300 °C-aged specimens
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