Applications & Pathways

The realm of alkaline-based fuel cells has with the arrival of anionic exchange membrane fuel cells (AEMFCs) taken a great step to replace traditional liquid electrolyte alkaline fuel cells (AFCs). The following review summarises progress bottleneck issues and highlights the most recent research trends within the field. The activity of alkaline catalyst materials has greatly advanced however achieving long-term stability remains a challenge. Great AEMFC performances are reported though these are generally obtained through the employment of platinum group metals (PGMs) thus emphasising the importance of R&D related to non-PGM materials. Thorough design strategies must be utilised for all components to avoid a mismatch of electrochemical properties between electrode components. Lastly AEMFC optimisation challenges on the system-level will also have to be assessed as few application-size AEMFCs have been built and tested.

Ammonia is one of the most commonly used feedstock chemicals globally. Therefore decarbonisation of ammonia production is of high relevance towards achieving a carbon neutral energy system. This study investigates the global potential of green ammonia production from semi-flexible ammonia plants utilising a cost-optimised configuration of hybrid PV-wind power plants as well as conversion and balancing technologies. The global weather data used is on an hourly time scale and 0.45◦ × 0.45◦ spatial resolution. The results show that by 2030 solar PV would be the dominating electricity generation technology in most parts of the world and the role of batteries would be limited while no significant role is found for hydrogen-fuelled gas turbines. Green ammonia could be generated at the best sites in the world for a cost range of 440–630 345–420 300–330 and 260–290 €/tNH3 in 2020 2030 2040 and 2050 respectively for a weighted average capital cost of 7%. Comparing this to the decade-average fossil-based ammonia cost of 300–350 €/t green ammonia could become cost-competitive in niche markets by 2030 and substitute fossil-based ammonia globally at current cost levels. A possible cost decline of natural gas and consequently fossil-based ammonia could be fully neutralised by greenhouse gas emissions cost of about 75 €/tCO2 by 2040. By 2040 green ammonia in China would be lower in cost than ammonia from new coal-based plants even at the lowest coal prices and no greenhouse gas emissions cost. The difference in green ammonia production at the least-cost sites in the world’s nine major regions is less than 50 €/tNH3 by 2040. Thus ammonia shipping cost could limit intercontinental trading and favour local or regional production beyond 2040.

This report is the very first version of the document that will present the THyGA short-term test. These tests are carried out to observe how appliances react in the short term (few minutes to few hours) on different H2NG mixtures and long-term test are observing behaviour over several weeks. The analysis is based on the test of about 20 appliances only and is not yet covering extensively all the segments of the project. However most of the aspects of the testing are included in the present version that shall be considered as a draft working document to prepare the final report. We have tried to incorporate all aspects that are important to us but there may be more aspects and more analyses that could be added and will be added in the light of the comments and corrections we will gather after the dissemination of the document.

Fuel starvation is a major cause of anode corrosion in low temperature polymer electrolyte fuel cells. The fuel cell start-up is a critical step as hydrogen may not yet be evenly distributed in the active area leading to local starvation. The present work investigates the hydrogen distribution and risk for starvation during start-up and after nitrogen purge by extending an existing computational fluid dynamic model to capture transient behavior. The results of the numerical model are compared with detailed experimental analysis on a 25 cm2 triple serpentine flow field with good agreement in all aspects and a required time step size of 1 s. This is two to three orders of magnitude larger than the time steps used by other works resulting in reasonably quick calculation times (e.g. 3 min calculation time for 1 s of experimental testing time using a 2 million element mesh).

This paper presents a new model of fuel cells for two different modes of operation: constant fuel utilization control (constant stoichiometry condition) and constant fuel flow control (constant flow rate condition). The model solves the long-standing problem of mixing reversible and irreversible potentials (equilibrium and non-equilibrium states) in the Nernst voltage expression. Specifically a Nernstian gain term is introduced for the constant fuel utilization condition and it is shown that the Nernstian gain is an irreversibility in the computation of the output voltage of the fuel cell. A Nernstian loss term accounts for an irreversibility for the constant fuel flow operation. Simulation results are presented. The model has been validated against experimental data from the literature.

Combined heat and power (CHP) systems offer high energy efficiencies as they utilise both the electricity generated and any excess heat by co-suppling to local consumers. This work presents the potential of a combined heat and hydrogen (CHH) system a solution where Proton exchange membrane (PEM) electrolysis systems producing hydrogen at 60–70% efficiency also co-supply the excess heat to local heat networks. This work investigates the method of capture and utilisation of the excess heat from electrolysis. The analysed system was able to capture 312 kW of thermal energy per MW of electricity and can deliver it as heated water at either 75 ◦C or 45 ◦C this appropriate for existing district heat networks and lower temperature heat networks respectively. This yields an overall CHH system efficiency of 94.6%. An economic analysis was conducted based on income generated through revenue sales of both hydrogen and heat which resulted in a significant reduction in the Levelized Cost of Hydrogen.

The present study seeks to select the most important articles and reviews from the Web of Science database that approached alternative fuels towards the decarbonization of the maritime sector. Through a systematic review methodology a combination of keywords and manual refining found a contribution of 103 works worldwide the European continent accounting for 57% of all publications. Twenty-two types of fuels were cited by the authors liquefied natural gas (LNG) hydrogen and biodiesel contributing to 49% of the mentions. Greenhouse gases sulfur oxide nitrogen oxide and particulate matter reductions are some of the main advantages of cleaner sources if used by the vessels. Nevertheless there is a lack of practical research on new standards engine performance cost and regulations from the academy to direct more stakeholders towards low carbon intensity in the shipping sector.

Synthetic ammonia manufactured by the Haber–Bosch process and its variants is the key to securing global food security. Hydrogen is the most important feedstock for all synthetic ammonia processes. Renewable ammonia production relies on hydrogen generated by water electrolysis using electricity generated from hydropower. This was used commercially as early as 1921. In the present work we discuss how renewable ammonia production subsequently emerged in those countries endowed with abundant hydropower and in particular in regions with limited or no oil gas and coal deposits. Thus renewable ammonia played an important role in national food security for countries without fossil fuel resources until after the mid-20th century. For economic reasons renewable ammonia production declined from the 1960s onward in favor of fossil-based ammonia production. However renewable ammonia has recently gained traction again as an energy vector. It is an important component of the rapidly emerging hydrogen economy. Renewable ammonia will probably play a significant role in maintaining national and global energy and food security during the 21st century.

Aircraft powered by green hydrogen (H2) are a lever for the aviation sector to reduce the climate impact. Previous research already focused on evaluations of H2 aircraft technology but analyses on infrastructure related cost factors are rarely undertaken. Therefore this paper aims to provide a holistic overview of previous efforts and introduces an approach to assess the importance of a H2 infrastructure for aviation. A short and a medium-range aircraft are modelled and modified for H2 propulsion. Based on these a detailed cost analysis is used to compare both aircraft and infrastructure related direct operating costs (DOC). Overall it is shown that the economy of H2 aviation highly depends on the availability of low-cost green liquid hydrogen (LH2) supply infrastructure. While total DOC might even slightly decrease in a best LH2 cost case total DOC could also increase between 10 and 70% (short-range) and 15e102% (medium-range) due to LH2 costs alone.

At the present stage of electric power industry development special attention is being paid to the development and research of new efficient energy sources. The use of hydrogen fuel cells is promising for remote autonomous power supply systems. The authors of the paper have developed the structure and determined the optimal composition of a hybrid generation system based on hydrogen fuel cells and battery storage and have conducted studies of its operating modes and for remote consumers’ power supply efficiency. A simulation of the electromagnetic processes was carried out to check the operability of the proposed hybrid generation system structure. The simulation results confirmed the operability of the structure under consideration the calculation of its parameters reliability and the high quality of the output voltage. The electricity cost of a hybrid generation system was estimated according to the LCOE (levelized cost of energy) indicator its value being 1.17 USD/kWh. The factors influencing the electricity cost of a hydrogen generation system have been determined and ways for reducing its cost identified.

A general rise in environmental and anthropogenically induced greenhouse gas emissions has resulted from worldwide population growth and a growing appetite for clean energy industrial outputs and consumer utilization. Furthermore well-established advanced and emerging countries are seeking fossil fuel and petroleum resources to support their aviation electric utilities industrial sectors and consumer processing essentials. There is an increasing tendency to overcome these challenging concerns and achieve the Paris Agreement’s priorities as emerging technological advances in clean energy technologies progress. Hydrogen is expected to be implemented in various production applications as a fundamental fuel in future energy carrier materials development and manufacturing processes. This paper summarizes recent developments and hydrogen technologies in fuel refining hydrocarbon processing materials manufacturing pharmaceuticals aircraft construction electronics and other hydrogen applications. It also highlights the existing industrialization scenario and describes prospective innovations including theoretical scientific advancements green raw materials production potential exploration and renewable resource integration. Moreover this article further discusses some socioeconomic implications of hydrogen as a green resource.

Several challenges have emerged due to the increasing deterioration of urban mobility and its severe impacts on the environment and human health. Primary dependence on internal combustion engines that use petrol or diesel has led to poor air quality time losses noise traffic jams and further environmental pollution. Hence the transitions to using rail and or seaway-based public transportation cleaner fuels and electric vehicles are some of the ultimate goals of urban and national decision-makers. However battery natural gas hybrid and fuel cell vehicles require charging stations to be readily available with a sustainable energy supply within urban regions in different residential and business neighborhoods. This study aims to provide an updated and critical review of the concept and recent examples of urban mobility and transportation modes. It also highlights the adverse impacts of several air pollutants emitted from internal combustion engine vehicles. It also aims to shed light on several possible systems that integrate the electric vehicle stations with renewable energy sources. It was found that using certain components within the integrated system and connecting the charging stations with a grid can possibly provide an uninterrupted power supply to electric vehicles leading to less pollution which would encourage users to use more clean vehicles. In addition the environmental impact assessments as well as several implementation challenges are discussed. To this end the main implementation issues related to consumer incentives infrastructure and recommendations are also reported.

In this paper we show for the first time the feasibility of ammonia exhaust gas reforming as a strategy for hydrogen production used in transportation. The application of the reforming process and the impact of the product on diesel combustion and emissions were evaluated. The research was started with an initial study of ammonia autothermal reforming (NH3 e ATR) that combined selective oxidation of ammonia (into nitrogen and water) and ammonia thermal decomposition over a ruthenium catalyst using air as the oxygen source. The air was later replaced by real diesel engine exhaust gas to provide the oxygen needed for the exothermic reactions to raise the temperature and promote the NH3 decomposition. The main parameters varied in the reforming experiments are O2/NH3 ratios NH3 concentration in feed gas and gas e hourly e space e velocity (GHSV). The O2/NH3 ratio and NH3 concentration were the key factors that dominated both the hydrogen production and the reforming process efficiencies: by applying an O2/NH3 ratio ranged from 0.04 to 0.175 2.5e3.2 l/min of gaseous H2 production was achieved using a fixed NH3 feed flow of 3 l/min. The reforming reactor products at different concentrations (H2 and unconverted NH3) were then added into a diesel engine intake. The addition of considerably small amount of carbon e free reformate i.e. represented by 5% of primary diesel replacement reduced quite effectively the engine carbon emissions including CO2 CO and total hydrocarbons.

Owing to the complexity of the sector industrial activities are often represented with limited technological resolution in integrated energy system models. In this study we enriched the technological description of industrial activities in the integrated energy system analysis optimisation (IESA-Opt) model a peer-reviewed energy system optimisation model that can simultaneously provide optimal capacity planning for the hourly operation of all integrated sectors. We used this enriched model to analyse the industrial decarbonisation of the Netherlands for four key activities: high-value chemicals hydrocarbons ammonia and steel production. The analyses performed comprised 1) exploring optimality in a reference scenario; 2) exploring the feasibility and implications of four extreme industrial cases with different technological archetypes namely a bio-based industry a hydrogen-based industry a fully electrified industry and retrofitting of current assets into carbon capture utilisation and storage; and 3) performing sensitivity analyses on key topics such as imported biomass hydrogen and natural gas prices carbon storage potentials technological learning and the demand for olefins. The results of this study show that it is feasible for the energy system to have a fully bio-based hydrogen-based fully electrified and retrofitted industry to achieve full decarbonisation while allowing for an optimal technological mix to yield at least a 10% cheaper transition. We also show that owing to the high predominance of the fuel component in the levelled cost of industrial products substantial reductions in overnight investment costs of green technologies have a limited effect on their adoption. Finally we reveal that based on the current (2022) energy prices the energy transition is cost-effective and fossil fuels can be fully displaced from industry and the national mix by 2050

The pathway to zero carbon emissions passing through carbon emissions reduction is mandatory in the shipping industry. Regarding the various methodologies and technologies reviewed for this purpose Life Cycle Cost Analysis (LCCA) has been used as an excellent tool to determine economic feasibility and sustainability and to present directions. However insufficient commercial applications cause a conflict of opinion on which fuel is the key to decarbonisation. Many LCCA comparison studies about eco-friendly ship propulsion claim different results. In order to overcome this and discover the key factors that affect the overall comparative analysis and results in the maritime field it is necessary to conduct the comparative analysis considering more diverse case ships case routes and various types that combine each system. This study aims to analyse which greener fuels are most economically beneficial for the shipping sector and prove the factors influencing different results in LCCA. This study was conducted on hydrogen ammonia and electric energy which are carbon-free fuels among various alternative fuels that are currently in the limelight. As the power source a PEMFC and battery were used as the main power source and a solar PV system was installed as an auxiliary power source to compare economic feasibility. Several cost data for LCCA were selected from various feasible case studies. As the difficulty caused by the storage and transportation of hydrogen and ammonia should not be underestimated in this study the LCCA considers not only the CapEx and OpEx but also fuel transport costs. As a result fuel cell propulsion systems with hydrogen as fuel proved financial effectiveness for short-distance ferries as they are more inexpensive than ammonia-fuelled PEMFCs and batteries. The fuel cost takes around half of the total life-cycle cost during the life span.

In the context of green aviation as an internationally recognized solution hydrogen energy is lauded as the “ultimate energy source of the 21st century” with zero emissions at the source. Developed economies with aviation industries such as Europe and the United States have announced hydrogen energy aviation development plans successively. The study and development of high-energy hydrogen fuel cells and hydrogen energy power systems have become some of the future aviation research focal points. As a crucial component of hydrogen energy storage and delivery the design and development of a safe lightweight and efficient hydrogen storage structure have drawn increasing consideration. Using a hydrogen-powered Unmanned Aerial Vehicle (UAV) as the subject of this article the crash characteristics of the UAV’s hydrogen storage structure are investigated in detail. The main research findings are summarized as follows: (1) A series of crash characteristics analyses of the hydrogen storage structure of a hydrogen-powered UAV were conducted and the Finite Element Analysis (FEA) response of the structure under different impact angles internal pressures and impact speeds was obtained and analyzed. (2) When the deformation of the hydrogen storage structure exceeds 50 mm and the strain exceeds 0.8 an initial crack will appear at this part of the hydrogen storage structure. The emergency release valve should respond immediately to release the gas inside the tank to avoid further damage. (3) Impact angle and initial internal pressure are the main factors affecting the formation of initial cracks.

Hydrogen energy plays an important role in the transformation of low-carbon energy and electric–hydrogen coupling will become a typical energy scenario. Aiming at the operation flexibility of a low-carbon electricity–hydrogen coupling system with high proportion of wind power and photovoltaic this work studies the flexibility margin of an electricity–hydrogen coupling energy block based on model predictive control. By analyzing the power exchange characteristics of heterogeneous energy the homogenization models of various heterogeneous energy sources are established. According to the analysis of power system flexibility margin three dimensions of flexibility margin evaluation indexes are defined from the dimension of system operation and an electricity–hydrogen coupling energy block scheduling model is established. The model predictive control algorithm is used to optimize the power balance operation of the electro–hydrogen coupling energy block and the flexibility margin of the energy block is quantitatively analyzed and calculated. Through the example analysis it is verified that the calculation method proposed in this article can not only realize the online power balance optimization of the electric–hydrogen coupling energy block but also effectively quantify the operation flexibility margin of the electric–hydrogen coupling energy block.

Aviation is the backbone of our modern society. In 2019 around 4.5 billion passengers travelled through the air. However at the same time aviation was also responsible for around 5% of anthropogenic causes of global warming. The impact of the COVID-19 pandemic on the aviation sector in the short term is clearly very high but the long-term effects are still unknown. However with the increase in global GDP the number of travelers is expected to increase between three- to four-fold by the middle of this century. While other sectors of transportation are making steady progress in decarbonizing aviation is falling behind. This paper explores some of the various options for energy carriers in aviation and particularly highlights the possibilities and challenges of using cryogenic fuels/energy carriers such as liquid hydrogen (LH2) and liquefied natural gas (LNG).

Hydrogen is one of the main alternative fuels with the greatest potential to replace fossil fuels due to its renewable and environmentally friendly nature. Due to this the present investigation aims to evaluate the combustion characteristics performance parameters emissions and variations in the characteristics of the lubricating oil. The investigation was conducted in a spark-ignition engine fueled by gasoline and hydrogen gas. Four engine load conditions (25% 50% 75% and 100%) and three hydrogen gas mass concentration conditions (3% 6% and 9%) were defined for the study. The investigation results allowed to demonstrate that the injection of hydrogen gas in the gasoline engine causes an increase of 3.2% and 4.0% in the maximum values of combustion pressure and heat release rates. Additionally hydrogen causes a 2.9% increase in engine BTE. Hydrogen's more efficient combustion process allowed for reducing CO HC and smoke opacity emissions. However hydrogen gas causes an additional increase of 14.5% and 30.4% in reducing the kinematic viscosity and the total base number of the lubricating oil. In addition there was evidence of an increase in the concentration of wear debris such as Fe and Cu which implies higher rates of wear in the engine's internal components.

The transformation of hydrogen metallurgy is a principal means of promoting the iron and steel industry (ISI) in reaching peak and deep emissions reduction. However the environmental impact of different hydrogen production paths on hydrogen metallurgy has not been systemically discussed. To address this gap based on Long-range Energy Alternatives Planning System (LEAP) this paper constructs a bottom-up energy system model that includes hydrogen production iron and steel (IS) production and power generation. By setting three hydrogen production structure development paths namely the baseline scenario business-as-usual (BAU) scenario and clean power (CP) scenario the carbon dioxide (CO2) emissions impact of different hydrogen production paths on hydrogen metallurgy is carefully evaluated from the perspective of the whole industry and each IS production process. The results show that under the baseline scenario the hydrogen metallurgy transition will help the CO2 emissions of ISI peak at 2.19 billion tons in 2024 compared to 2.08 billion tons in 2020 and then gradually decrease to 0.78 billion tons in 2050. However different hydrogen production paths will contribute to the reduction or inhibit the reduction. In 2050 the development of electrolysis hydrogen production with renewable electricity will reduce CO2 emissions by an additional 48.76 million tons (under the CP scenario) while the hydrogen production mainly based on coal gasification and methane reforming will increase the additional 50.04 million tons CO2 emissions (under the BAU scenario). Moreover under the hydrogen production structure relying mainly on fossil and industrial by-products the technological transformation of blast furnace ironmaking with hydrogen injections will leak carbon emissions to the upstream energy processing and conversion process. Furthermore except for the 100% scrap based electric arc furnace (EAF) process the IS production process on hydrogen-rich shaft furnace direct reduced iron (hydrogen-rich DRI) have lower CO2 emissions than other processes. Therefore developing hydrogen-rich DRI will help the EAF steelmaking development to efficiently reduce CO2 emissions under scrap constraints.

Hydrogen is regarded as a flexible energy carrier with multiple applications across several sectors. For instance it can be used in industrial processes transports heating and electrical power generation. Green hydrogen produced from renewable sources can have a crucial role in the pathway towards global decarbonization. However the success of green hydrogen production ultimately depends on its economic sustainability. In this context this work evaluates the economic performance of a hydrogen power plant participating in the electricity market and supplying multiple hydrogen consumers. The analysis includes technical and economical details of the main components of the hydrogen power plant. Its operation is simulated using six different scenarios which admit the production of either grey or green hydrogen. The scenarios used for the analysis include data from the Iberian electricity market for the Portuguese hub. An important conclusion is that the combination of multiple services in a hydrogen power plant has a positive effect on its economic performance. However as of today consumers who would wish to acquire green hydrogen would have to be willing to pay higher prices to compensate for the shorter periods of operation of hydrogen power plants and for their intrinsic losses. Nonetheless an increase in green hydrogen demand based on a greater environmental awareness can lead to the need to not only build more of these facilities but also to integrate more services into them. This could promote the investment in hydrogen-related technologies and result in changes in capital and operating costs of key components of these plants which are necessary to bring down production costs.

This paper introduces the concept of a thermal management system (TMS) with integrated on-board power generation capabilities for a Mach 8 hypersonic aircraft powered by liquid hydrogen (LH2). This work developed within the EU-funded STRATOFLY Project aims to demonstrate an opportunity for facing the challenges of hypersonic flight for civil applications mainly dealing with thermal and environmental control as well as propellant distribution and on-board power generation adopting a highly integrated plant characterized by a multi-functional architecture. The TMS concept described in this paper makes benefit of the connection between the propellant storage and distribution subsystems of the aircraft to exploit hydrogen vapors and liquid flow as the means to drive a thermodynamic cycle able on one hand to ensure engine feed and thermal control of the cabin environment while providing on the other hand the necessary power for other on-board systems and utilities especially during the operation of high-speed propulsion plants which cannot host traditional generators. The system layout inspired by concepts studied within precursor EU-funded projects is detailed and modified in order to suggest an operable solution that can be installed on-board the reference aircraft with focus on those interfaces impacting its performance requirements and integration features as part of the overall systems architecture of the plane. Analysis and modeling of the system is performed and the main results in terms of performance along the reference mission profile are discussed.

Globally iron and steel production is responsible for approximately 6.3% of global man-made carbon dioxide emissions because coal is used as both the combustion fuel and chemical reductant. Hydrogen reduction of iron ore offers a potential alternative ‘near-zero-CO2’ route if renewable electrical power is used for both hydrogen electrolysis and reactor heating. This paper discusses key technoeconomic considerations for establishing a hydrogen direct reduced iron (H2-DRI) plant in New Zealand. The location and availability of firm renewable electricity generation is described the experimental feasibility of reducing locally-sourced titanomagnetite irons and in hydrogen is shown and a high-level process flow diagram for a counter-flow electrically heated H2-DRI process is developed. The minimum hydrogen composition of the reactor off-gas is 46% necessitating the inclusion of a hydrogen recycle loop to maximise chemical utilisation of hydrogen and minimize costs. A total electrical energy requirement of 3.24 MWh per tonne of H2-DRI is obtained for the base-case process considered here. Overall a maximum input electricity cost of no more than US$80 per MWh at the plant is required to be cost-competitive with existing carbothermic DRI processes. Production cost savings could be achieved through realistic future improvements in electrolyser efficiency (∼ US$5 per tonne of H2-DRI) and heat exchanger (∼US$3 per tonne). We conclude that commercial H2-DRI production in New Zealand is entirely feasible but will ultimately depend upon the price paid for firm electrical power at the plant.

The European Commission recently proposed requirements for the production of renewable fuels as these are required to decarbonize the hard-to-electrify parts of the industrial and heavy transport sectors. Power-to-X (P2X) energy hubs enable efficient synergies between energy infrastructures production facilities and storage options. In this study we explore the optimal operation of an energy hub by leveraging the flexibility of P2X including hydrogen methanol and ammonia synthesizers by analyzing potential revenue streams such as the day-ahead and ancillary services markets. We propose EnerHub2X a mixed-integer linear program that maximizes the hub’s profit based on current market prices considering the technical constraints of P2X such as unit commitment and non-linear efficiencies. We investigate a representative Danish energy hub and find that without price incentives it mainly sells renewable electricity and produces compressed hydrogen. A sufficient amount of renewable ammonia and methanol is only produced by adding a price premium of about 50% (0.16 e/kg) to the conventional fuel prices. To utilize production efficiently on-site renewable energy sources and P2X must be carefully aligned. We show that renewable power purchase agreements can provide flexibility while complying with the rules set by the European Commission.

The present research work deals with prediction of hydrogen consumption of a fuel cell in an energy storage system. Due to the fact that these kind of systems have a very nonlinear behaviour the use of traditional techniques based on parametric models and other more sophisticated techniques such as soft computing methods seems not to be accurate enough to generate good models of the system under study. Due to that a hybrid intelligent system based on clustering and regression techniques has been developed and implemented to predict the necessary variation of the hydrogen flow consumption to satisfy the variation of demanded power to the fuel cell. In this research a hybrid intelligent model was created and validated over a dataset from a fuel cell energy storage system. Obtained results validate the proposal achieving better performance than other well-known classical regression methods allowing us to predict the hydrogen consumption with a Mean Absolute Error (MAE) of 3.73 with the validation dataset.