Applications & Pathways
Ammonia as Hydrogen Carrier for Realizing Distributed On-site Refueling Stations Implementing PEMFC Technology
Oct 2020
Publication
Ammonia is a particularly promising hydrogen carrier due to its relatively low cost high energy density its liquid storage and to its production from renewable sources. Thus in recent years great attention is devoted to this fuel for realizing next generation refueling stations according to a carbon-free energy economy. In this paper a distributed onsite refueling station (200 kg/day of hydrogen filling 700-bar HFCEVs (Hybrid Fuel Cell Electric Vehicles) with about 5 kg of hydrogen in 5 min) based on ammonia feeding is studied from the energy and economic point of views. The station is designed with a modular configuration consisting of more sections: i) the hydrogen production section ii) the electric energy supplier section iii) the compression and storage section and the refrigeration/dispenser section. The core of the station is the hydrogen production section that is based on an ammonia cracking reactor and its auxiliaries; the electric energy demand necessary for the station operation (i.e. the hydrogen compression and refrigeration) is satisfied by a PEMFC (Proton-Exchange Membrane Fuel Cell) power module. Energy performance according to the hydrogen daily demand has been evaluated and the estimation of the levelized cost of hydrogen (LCOH) has been carried out in order to establish the cost of the hydrogen at the pump that can assure the feasibility of this novel refueling station.
Sustainable Fuels for Gas Turbines—A Review
Jul 2025
Publication
The increasing global demand for sustainable energy solutions has intensified the need to replace fossil fuels in gas turbines particularly in aviation and power generation where alternatives to gas turbines are currently limited. This review explores the feasibility of utilizing sustainable liquid and gaseous fuels in gas turbines by evaluating their environmental impacts performance characteristics and technical integration potential. The study examines a broad range of alternatives including biofuels hydrogen alcohols ethers synthetic fuels and biogas focusing on their production methods combustion behavior and compatibility with existing turbine technology. Key findings indicate that several bioderived and synthetic fuels can serve as viable drop-in replacements for conventional jet fuels especially under ASTM D7566 standards. Hydrogen and other gaseous alternatives show promise for industrial applications but require significant combustion system adaptations. The study concludes that a transition to sustainable fuels in gas turbines is achievable through coordinated advancements in combustion technology fuel infrastructure and regulatory support thus enabling meaningful reductions in greenhouse gas emissions and advancing global decarbonization efforts.
The Physical Exergy in Hydrogen - Maximising the Utility of Hydrogen as an Aviation Fuel
Sep 2025
Publication
Hydrogen is a promising fuel to decarbonise aviation. Storage in liquid form is favoured for long-haul aircraft; storage as a high-pressure gas is preferred otherwise. The exergy expended during the compression or liquefaction process is stored as physical exergy in the fuel. Most discussions around hydrogen-fuelled aviation ignore this very significant exergy content. When combusted in an engine the chemical energy of hydrogen can produce around 60 MJ of work per kg. The work that can be extracted from the physical exergy depends strongly on the method used. This paper presents an exergy analysis considering a range of storage conditions operating conditions and work-extraction methods. For reasonable gas-turbine operating conditions upwards of 16 MJ/kg might be extracted from compressed hydrogen (at 700 bar) and 30 MJ/kg from LH2. This additional work representing 25–50 % of the shaft work produced by combustion has been by and large neglected.
Comparative Designs for Standalone Critical Loads Between PV/Battery and PV/Hydrogen Systems
Jul 2025
Publication
This study presents the design and techno-economic comparison of two standalone photovoltaic (PV) systems each supplying a 1 kW critical load with 100% reliability under Cairo’s climatic conditions. These systems are modeled for both the constant and the night load scenarios accounting for the worst-case weather conditions involving 3.5 consecutive cloudy days. The primary comparison focuses on traditional lead-acid battery storage versus green hydrogen storage via electrolysis compression and fuel cell reconversion. Both the configurations are simulated using a Python-based tool that calculates hourly energy balance component sizing and economic performance over a 21-year project lifetime. The results show that the PV/H2 system significantly outperforms the PV/lead-acid battery system in both the cost and the reliability. For the constant load the Levelized Cost of Electricity (LCOE) drops from 0.52 USD/kWh to 0.23 USD/kWh (a 56% reduction) and the payback period is shortened from 16 to 7 years. For the night load the LCOE improves from 0.67 to 0.36 USD/kWh (a 46% reduction). A supplementary cost analysis using lithium-ion batteries was also conducted. While Li-ion improves the economics compared to lead-acid (LCOE of 0.41 USD/kWh for the constant load and 0.49 USD/kWh for the night load) this represents a 21% and a 27% reduction respectively. However the green hydrogen system remains the most cost-effective and scalable storage solution for achieving 100% reliability in critical off-grid applications. These findings highlight the potential of green hydrogen as a sustainable and economically viable energy storage pathway capable of reducing energy costs while ensuring long-term resilience.
Experimental Study of H2 Injection Strategies in a HD Engine: Comparison of PFI and LPDI
Sep 2025
Publication
Stringent CO2 reduction targets and tightening emission regulations have intensified interest in hydrogen internal combustion engines (H2ICEs) as a clean and robust solution for the heavy-duty (HD) sector. This study experimentally compares port fuel injection (PFI) early low-pressure direct injection (LPDI) and late LPDI strategies on a single-cylinder HD H2ICE under steady-state medium and high loads. The injection timing and fuel pressure are varied to study the overall influences on a single-cylinder heavy-duty H2ICE. PFI and early LPDI deliver high charge homogeneity but reduced volumetric efficiency compared to late LPDI. At medium load all three strategies achieve ~41 % gross indicated thermal efficiency (gITE). Increasing LPDI pressure from 12.8 to 20 bar enhances mixture uniformity cutting BSNOx emissions by up to 75 %. At high load early LPDI reaches 41.7 % gITE with low NOx (0.72 g/kWh) while late LPDI benefits from reduced heat transfer loss and compression work achieving 42.4 % gITE. However late injection also increases BSNOx (9.3 g/kWh) unburnt H2 (435 ppm) and pressure rise rate (19.7 bar/◦CA). These results highlight LPDI’s potential for high efficiency with injection timing and pressure as key levers to balance emissions and performance.
Comparison of Game Theory and Genetic Algorithm Optimisation Schedulers for Diesel-hydrogen Powered System Reconfiguration
Feb 2025
Publication
The turbocharged dual-fuel engine is modeled and connected online to optimiser platform for transient input variation of input parameters decided by designed algorithms. This task is undertaken to enable intelligent control of the propulsion system including the Hydrogen injection instantly to reduce the thermal irreversibility. Therefore two methods of optimisation are applied to data collected from a turbocharged dual fuel operated propulsion system with direct diesel fuel injection and hydrogen port injection. This study investigates the application of multi-objective game theory (MOGT) and non-dominated sorting genetic algorithm II (NSGA-II) for optimising the performance of a diesel-hydrogen dual-fuel engine. The system is designed in 1D framework with input variability of the turbocharger efficiency hydrogen mass injection air compression ratio (Rp) and start of combustion (SoC). The objective is to set maximized the volume work while minimising the entropy generation and NO emission. The first populations in the optimisation procedures are initialised with uniform Latin hypercube and random space filler design of experiment (DoE) for both optimisers. The MOGT can find the best solution faster than NSGA-II with slightly better result. The statistics showed that MOGT generates 12 more unfeasible designs that do not meet the constraint limit on NO emission. The findings indicate that for different optimisation algorithms there are some factors with different effect direction and size on the objectives. Addi tionally it is discovered that although MOGT solution makes higher objective function value the NSGA-II optimal solution leads to better engine efficiency and lower fuel consumption.
Emission Reduction Potential of Hydrogen-Powered Aviation Between Airports in Proximity of Seaports
Jul 2025
Publication
Green hydrogen will play a crucial role in the future of emission reduction in air traffic in the long-term as it will completely eliminate CO2 emissions and significantly reduce other pollutants such as contrails and nitrogen oxides. Hydrogen offers a promising alternative to kerosene for short- and medium-haul flights particularly through direct combustion and hydrogen fuel cell technology in new aircraft concepts. Against the background of the immense capital-intensive infrastructure adjustments that are required at airports for this purpose and the simultaneously high future hydrogen demand for the shipping industry this paper analyses the emission savings potential in Europe if airports near seaports would switch to hydrogen-powered flight connections.
Design and Optimization of a Solely Renewable Based Hybrid Energy System for Residential Electrical Load and Fuel Cell Electric Vehicle
Sep 2020
Publication
Due to increasing energy demand limited fossil fuels and increasing greenhouse gasses people is in need for alternative energy sources to have a sustainable world. The objective of this study is to look for alternative solutions and design a hybrid energy system to meet any energy needs of a single family house including both utility and transportation. The system is designed and optimized using HOMER software. According to the optimization studies levelized cost of electricity and hydrogen production was found to be 0.685$/kWh and 6.85$/kg respectively and the cost of hydrogen which is half of its market price is very attractive. To project possible future costs in advance sensitivity analysis was carried out and the results show that when the main components’ price decays to the half both costs of energy will be reduced by 26.4%. This implies that further decrease on the components’ cost would bring the cost of energy to the level of energy produced by fossil fuels or even lower. Hydrogen would also be produced with much lower and tempting price. It is important to note that energy used by residential electrical load and fuel cell electric car in this study was generated by sole renewable energies and the system consumes zero fossil fuels thus emitting no greenhouse gasses. The study considering both utility and transportation simultaneously is believed to be the first on a small scale and to attract the interest of everyone.
Comparing Sustainable Fuel Adoption in the Energy Transition for Maritime and Aviation Transport
Jul 2025
Publication
Maritime and aviation transport are widely recognised as sectors where reducing greenhouse gas emissions is particularly challenging due to their reliance on energy-dense fuels and the challenges associated with direct electrification. These sectors face increasing pressure to defossilise and reduce emissions in line with global climate goals while simultaneously facing unique technological operational and economic uncertainties. This study addresses a key research gap by comparing the maritime and aviation sectors for common factors and sector-specific differences in their transition to green e-fuels produced from renewable electricity and sustainable CO2. A techno-economic assessment is conducted to evaluate alternative fuel and propulsion options using the levelised cost of mobility framework. The analysis also incorporates the pricing of non-CO2 greenhouse gases and air pollutant emissions. Results show that e-ammonia or e-LNG combustion is the most cost-effective option for maritime transport when emission costs are excluded whereas hydrogen fuel cells become more economical when these costs are internalised. In aviation e-kerosene use in conventional aircraft presents the lowest costs regardless of the year or emission pricing. The findings highlight the importance of considering unique characteristics of each sector and tailored defossilisation and decarbonisation strategies that consider sector-specific constraints. To sustainably meet the growing demand for transport fuels rapid investments in renewable electricity generation electrolysers and e-fuel synthesis are essential. Development of strong regulatory frameworks and financial instruments will be critical to support early deployment of e-fuels and minimise the risks.
A Novel LH2/GH2/Battery Multi-energy Vehicle Supply Station using 100% Local Wind Energy, Technical, Economic and Environmental Perspectives
Feb 2023
Publication
With the gradual maturity of wind power technology China’s wind power generation has grown rapidly over the recent years. However due to the on-site inconsumable electricity the phenomenon of large-scale “wind curtailment” occurs in some areas. In this paper a novel hybrid hydrogen/electricity refueling station is built near a wind farm and a part of the surplus wind power is used to charge electric trucks and the other part of the surplus power is used to produce “green hydrogen”. According to real-time load changes different amounts of liquid hydrogen and gas hydrogen can be properly coordinated to provide timely energy supply for hydrogen trucks. For a 400 MW wind farm in the western Inner Mongolia China the feasibility of the proposed system has been carried out based on the sensitivity and reliability analysis the static and dynamic economic modeling with an entire life cycle analysis. Compared to the conventional technology the initial investment of the proposed scheme (700.07 M$) decreases by 13.97% and the dynamic payback period (10.93 years) decreases by 25.87%. During the life cycle of the proposed system the accumulative NPV reaches 184.63 M$ which increases by 3.14 times compared to the case by conventional wind technology.
3E Analysis of a Virtual Hydrogen Valley Supported by Railway-based H2 Delivery for Multi-transportation Service
Nov 2023
Publication
In Southern Italy near the Mediterranean Sea mobility services like cars bicycles scooters and materialhandling forklifts are frequently required in addition to multimodal local transportation services such as trains ferry boats and airplanes. This research proposes an innovative concept of hydrogen valley virtually simulated in Matlab/Simulink environment located in Calabria. As a novelty hydrogen is produced centrally and delivered via fuel cell hybrid trains to seven hydrogen refueling stations serving various mobility hubs. The centralized production facility operates with a nominal capacity of about 4 tons/day producing hydrogen via PEM electrolysis and storing hydrogen at 200 bar with a hydrogen compressor. As the size of vehicle fleets and the cost of acquiring renewable energy through power purchase agreements vary the hydrogen valley is examined from both a technical and an economic perspective analyzing: the values of the levelized cost of hydrogen the energy consumption and the energy efficiency of the energy systems. Specifically the levelized cost of hydrogen reached competitive values close to 5 €/kg of hydrogen under the most optimistic scenarios with fleet conversions of more than 60 % and a power purchase agreement price lower than 150 €/MWh. Then the benefits of hydrogen rail transport in terms of emissions reduction and health from an economic standpoint are compared to conventional diesel trains and fully electric trains saving respectively 3.2 ktons/year and 0.4 ktons/year of carbon dioxide equivalent emissions and corresponding economic benefits of respectively 51 and 0.548 million euros.
Hydrogen Fuel Cell Electric Trains: Technologies, Current Status, and Future
Feb 2024
Publication
Trains have been a crucial part of modern transport and their high energy efficiency and low greenhouse gas emissions make them ideal candidates for the future transport system. Transitioning from diesel trains to hydrogen fuel cell electric trains is a promising way to decarbonize rail transport. That’s because the fuel cell electric trains have several advantages over other electric trains such as lower life-cycle emissions and shorter refueling time than battery ones and less requirements for wayside infrastructure than the ones with overhead electric wires. However hydrogen fuel technology still needs to be advanced in areas including hydrogen production storage refueling and on-board energy management. Currently there are several pilot projects of hydrogen fuel cell electric trains across the globe especially in developed countries including one commercialized and permanent route in Germany. The experiences from the pilot projects will promote the technological and economic feasibility of hydrogen fuel in rail transport.
Green Hydrogen Integration in Aluminium Recycling: Techno-economic Analysis Towards Sustainability Transition in the Expanding Aluminium Market
Feb 2024
Publication
The use of aluminum-based products is widespread and growing particularly in industries such as automotive food packaging and construction. Obtaining aluminum is expensive and energy-intensive making the recycling of existing products essential for economic and environmental viability. This work explores the potential of using green hydrogen as a replacement for natural gas in the smelting and refining furnaces in aluminum recycling facilities. The adoption of green hydrogen has the potential to curtail approximately 4.54 Ktons/year of CO2 emissions rendering it a sustainable and economically advantageous solution. The work evaluates the economic viability of a case study through assessing the Net Present Value (NPV) and the Internal Rate of Return (IRR). Furthermore it is employed single- and multi-parameter sensitivity analyses to obtain insight on the most relevant conditions to achieve economic viability. Results demonstrate that integrating on-site green hydrogen generation yields a favorable NPV of €57370 an IRR of 9.83% and a 19.63-year payback period. The primary factors influencing NPV are the initial electricity consumption stack and the H2 price.
Comprehensive Optimisation of an Integrated Energy System for Power, Hydrogen, and Freshwater Generation Using High-temperature PEM Fuel Cell
Feb 2024
Publication
Modern energy conversion technologies with low or no emissions are needed to achieve sustainable development goals. This research examines the thermodynamic and exergy-economic features of a high-temperature proton exchange membrane fuel cell. A cutting-edge integrated energy system uses high-temperature proton exchange membrane fuel cells an organic Rankine cycle a proton exchange membrane electrolyzer and a multi-effect desalination unit. This setup generates electricity hydrogen and fresh water. Methanol-steam reformation produces hydrogen for the fuel cell. The recommended cycle drives an organic Rankine power producing cycle using 120-200 °C waste heat from hightemperature proton exchange membrane fuel cell to power water electrolysis and hydrogen generation. An integrated method incorporates energy and exergy balances and cost analysis to assess the proposed system's exergetic economic and environmental impacts. The suggested integration delivers high energy and exergy efficiency at an acceptable cost and environmental effect. According to parametric research boosting the fuel cell's working temperature decreases production costs and carbon dioxide emissions per mass. Raising current density has positive technical and environmental impacts. As the current density increases from 0.4 to 0.8 (A/cm2 ) the net power generation increases to 46.67% and the exergy efficiency increases from 64.5% to 68%. An increase in multi-effect distillation motivate steam pressure from 200 to 600 kPa results in an increase in the daily freshwater generated from 111.68 m3 to 116.41 m3 . For environmental protection and output optimization fuel utilization ratio must be reduced. The ideal system's exergy efficiency product unit cost and environmental impact are 65.78% 86.28 ($/h) and 4.33% respectively.
Innovative Strategies for Combining Solar and Wind Energy with Green Hydrogen Systems
Oct 2024
Publication
The integration of wind and solar energy with green hydrogen technologies represents an innovative approach toward achieving sustainable energy solutions. This review examines state-ofthe-art strategies for synthesizing renewable energy sources aimed at improving the efficiency of hydrogen (H2 ) generation storage and utilization. The complementary characteristics of solar and wind energy where solar power typically peaks during daylight hours while wind energy becomes more accessible at night or during overcast conditions facilitate more reliable and stable hydrogen production. Quantitatively hybrid systems can realize a reduction in the levelized cost of hydrogen (LCOH) ranging from EUR 3.5 to EUR 8.9 per kilogram thereby maximizing the use of renewable resources but also minimizing the overall H2 production and infrastructure costs. Furthermore advancements such as enhanced electrolysis technologies with overall efficiencies rising from 6% in 2008 to over 20% in the near future illustrate significant progress in this domain. The review also addresses operational challenges including intermittency and scalability and introduces system topologies that enhance both efficiency and performance. However it is essential to consider these challenges carefully because they can significantly impact the overall effectiveness of hydrogen production systems. By providing a comprehensive assessment of these hybrid systems (which are gaining traction) this study highlights their potential to address the increasing global energy demands. However it also aims to support the transition toward a carbon-neutral future. This potential is significant because it aligns with both environmental goals and energy requirements. Although challenges remain the promise of these systems is evident.
A Techno-economic Assessment of the Viability of a Photovoltaic-wind-battery Storage-hydrogen Energy System for Electrifying Primary Healthcare Centre in Sub-Saharan Africa
Jun 2024
Publication
Healthcare facilities in isolated rural areas of sub-Saharan Africa face challenges in providing essential health services due to unreliable energy access. This study examines the use of hybrid renewable energy systems consisting of solar PV wind turbines batteries and hydrogen storage for the electrification of rural healthcare facilities in Nigeria and South Africa. The study deployed the efficacy of Hybrid Optimization of Multiple Energy Resources software for techno-economic analysis and the Evaluation based on the Distance from Average Solution method for multicriteria decision-making for sizing optimizing and selecting the optimal energy system. Results show that the optimal configurations achieve cost-effective levelized energy costs ranging from $0.336 to $0.410/kWh for both countries. For the Nigeria case study the optimal energy system includes 5 kW PV 10 kW fuel cell 10 kW inverter 10 kW electrolyzer and 16 kg hydrogen tank. South Africa's optimal configuration has 5 kW PV 10 kW battery 10 kW inverter and 7.5 kW rectifier. Solar PV provides more than 90% of energy with dual axis tracking yielding the highest output: 8889kWh/yr for Nigeria and 10470kWh/yr for South Africa. The multi-criteria decisionmaking analysis reveals that Nigeria's preferred option is the hybrid system without tracking. In contrast the horizontal axis weekly adjustment tracking configuration is optimal for South Africa considering technical economic and environmental criteria. The findings highlight the importance of context-specific optimization for hybrid renewable energy systems in rural healthcare facilities to accelerate Sustainable Development Goals 3 and 7.
Modelling Guided Energy Management System for a Hydrogen-fuelled Harbour Tug
May 2024
Publication
The use of hydrogen as a source of fuel for marine applications is relatively nascent. As the maritime industry pivots to the use of alternate low and zero-emission fuels to adapt to a changing regulatory landscape hydrogen energy needs to present and substantiate a technical and commercially viable use case to secure its value proposition in the future fuel mix. This paper leverages the technoeconomic and environmental assessment previously performed on HyForce a hydrogen-fuelled harbour tug which has shown encouraging results for both technical and commercial aspects. This study aims to create a digital twin of HyForce to accurately predict her operability in real-world scenarios. The results from this study identify the strengths and drawbacks of the proposed use case. This is achieved by embedding the detailed design of HyForce in a virtual environment to further evaluate its operational performance through Computational Fluid Dynamics (CFD) simulations of realistic environmental conditions such as wind wave sea currents and friction attributed to the properties of seawater. The results from this study indicate a base case power requirement of 93 kW to 1892 kW to achieve speeds of 5 to 12 knots in the absence of external environmental influences. Consequently the speed of HyForce has a profound impact on total resistance peaking at 97.3 kN at 12 knots. Seawater properties such as low seawater temperature of 0C and a high salinity of 50g/kg increased friction. Additionally wind speeds of 10 m/s acting on HyForce delivered a resistance of 3 kN. However these will be well mitigated through the design of the propulsion system which will be able to deliver a thrust power of 1892 kW and with assistance from the energy storage systems produce 2 MW of power to overcome the resistance experienced. The findings presented in this paper can serve as a foundation for constructing a robust model for the development of a predictive controller for future work. This controller has the potential to optimize the configuration of hydrogen and battery energy storage aligning with desired cost functions.
Multi-agent Based Optimal Sizing of Hybrid Renewable Energy Systems and their Significance in Sustainable Energy Development
Nov 2024
Publication
This paper delves into the enhancement and optimization of on-grid renewable energy systems using a variety of renewable energy sources with a particular focus on large-scale applications designed to meet the energy demand of a certain load. As global concerns surrounding climate change continue to mount the urgency of replacing traditional fossil fuel-based power generation with cleaner more cost-effective and dependable alternatives becomes increasingly apparent. In this context a comprehensive investigation is conducted on grid connected hybrid energy system that combines photovoltaic wind and fuel cell technologies. The study employs three state-of-the-art optimization algorithms namely Walrus Optimization Algorithm (WaOA) Coati Optimization Algorithm (COA) and Osprey Optimization Algorithm (OOA) to determine the optimal system size and energy management strategies all aimed at minimizing the cost of energy (COE) for grid-based electricity. The results of the optimization process are compared with the results obtained from the utilization of the Particle swarm optimization (PSO) and Grey Wolf optimizer (GWO). The findings of this study underscore both the practical feasibility and the critical importance of adopting on-grid renewable energy systems to decrease the dependence on traditional energy sources within the grid. The proposed WaOA succeeded to reach the optimal solution of the optimal design process with a COE of 0.51758129611 $//kwh while keeping the loss of power supply probability (LPSP) the reliability index at 7.303681e-19. The practical recommendations and forwardlooking insights provided within this research hold the potential to foster sustainable development and effectively mitigate carbon emissions in the future.
Electrification or Hydrogen? The Challenge of Decarbonizing Industrial (High-Temperature) Process Heat
Oct 2024
Publication
The decarbonization of industrial process heat is one of the bigger challenges of the global energy transition. Process heating accounts for about 20% of final energy demand in Germany and the situation is similar in other industrialized nations around the globe. Process heating is indispensable in the manufacturing processes of products and materials encountered every day ranging from food beverages paper and textiles to metals ceramics glass and cement. At the same time process heating is also responsible for significant greenhouse gas emissions as it is heavily dependent on fossil fuels such as natural gas and coal. Thus process heating needs to be decarbonized. This review article explores the challenges of decarbonizing industrial process heat and then discusses two of the most promising options the use of electric heating technologies and the substitution of fossil fuels with low-carbon hydrogen in more detail. Both energy carriers have their specific benefits and drawbacks that have to be considered in the context of industrial decarbonization but also in terms of necessary energy infrastructures. The focus is on high-temperature process heat (>400 ◦C) in energy-intensive basic materials industries with examples from the metal and glass industries. Given the heterogeneity of industrial process heating both electricity and hydrogen will likely be the most prominent energy carriers for decarbonized high-temperature process heat each with their respective advantages and disadvantages.
Germany's Power-to-X Policy for Climate-neutral Transport
Nov 2024
Publication
Germany aligned with the European Union has set important targets for decreasing greenhouse gas emissions by 65% by 2030 and achieving climate neutrality by 2045. In this context Power-to-X fuels have emerged as promising solutions for defossilizing transport modes less suitable for electrification. However a significant challenge in developing Power-to-X fuels is the absence of a well-defined regulatory framework for their production and utilization. Thus this study investigates the regulatory landscapes of the EU and Germany aiming to comprehend objectives support schemes and advancements. A total of 25 legal frameworks from the EU and Germany with direct or indirect effects on Power-to-X fuels were identified. For a detailed and comprehensive policy analysis a qualitative inductive approach based on a coding scheme and policy content analysis was implemented. Findings indicate that several updates in the German and EU regulatory frameworks addressed Power-to-X fuels in the 2010s and 2020s. The RED III the REFuelEU Aviation and the FuelEU Maritime have shown to be turning points for Power-to-X fuels in the EU. In Germany the most relevant policies are the 37. BImSchV the National Hydrogen Strategy and the PtL Roadmap. Key challenges are identified related to the limited coherence among policies supporting the sustainable use of resources for the fuel production.
A Cogeneration System Based on Solid Oxide and Proton Exchange Membrane Fuel Cells with Hybrid Storage for Off-grid Applications
Jan 2019
Publication
Solid oxide fuel cells (SOFC) have developed to a mature technology able to achieve electrical efficiencies beyond 60%. This makes them particularly suitable for off-grid applications where SOFCs can supply both electricity and heat at high efficiency. Concerns related to lifetime particularly when operated dynamically and the high investment cost are however still the main obstacles toward a widespread adoption of this technology. In this paper we propose a hybrid cogeneration system that attempts to overcome these limitations in which the SOFC mainly provides the baseload of the system. Introducing a purification unit allows the production and storage of pure hydrogen from the SOFC anode off-gas. The hydrogen can be stored and used in a proton exchange membrane fuel cell (PEMFC) during peak demands. The SOFC system is completed with a battery used during periods of high electricity production. We propose the use of a mixed integer-linear optimization framework for the sizing of the different components of the system and particularly for identifying the optimal trade-off between round-trip efficiency and investment cost of the battery-based and hydrogen-based storage systems. The proposed system is applied and optimized to two case studies: an off-grid dwelling and a cruise ship. The results show that if the SOFC is used as the main energy conversion technology of the system the use of hydrogen storage in combination with a PEMFC and a battery is more economically convenient compared to the use of the SOFC in stand-alone mode or of pure battery storage. The results show that the proposed hybrid storage solution makes it possible to reduce the investment cost of the system while maintaining the use of the SOFC as the main energy source of the system.
Influence of Hydrogen on the Performance and Emissions Characteristics of a Spark Ignition Ammonia Direct Injection Engine
Oct 2023
Publication
Because ammonia is easier to store and transport over long distances than hydrogen it is a promising research direction as a potential carrier for hydrogen. However its low ignition and combustion rates pose challenges for running conventional ignition engines solely on ammonia fuel over the entire operational range. In this study we attempted to identify a stable engine combustion zone using a high-pressure direct injection of ammonia fuel into a 2.5 L spark ignition engine and examined the potential for extending the operational range by adding hydrogen. As it is difficult to secure combustion stability in a low-temperature atmosphere the experiment was conducted in a sufficiently-warmed atmosphere (90 ± 2.5 ◦C) and the combustion emission and efficiency results under each operating condition were experimentally compared. At 1500 rpm the addition of 10% hydrogen resulted in a notable 20.26% surge in the maximum torque reaching 263.5 Nm in contrast with the case where only ammonia fuel was used. Furthermore combustion stability was ensured at a torque of 140 Nm by reducing the fuel and air flow rates.
Advancing Energy Management Strategies for Hybrid Fuel Cell Vehicles: A Comparative Study of Deterministic and Fuzzy Logic Approaches
Aug 2025
Publication
The increasing depletion of fossil fuels and their environmental impact have led to the development of fuel cell hybrid electric vehicles. By combining fuel cells with batteries these vehicles offer greater efficiency and zero emissions. However their energy management remains a challenge requiring advanced strategies. This paper presents a comparative study of two developed energy management strategies: a deterministic rule-based approach and a fuzzy logic approach. The proposed system consists of a proton exchange membrane fuel cell (PEMFC) as the primary energy source and a lithium-ion battery as the secondary source. A comprehensive model of the hybrid powertrain is developed to evaluate energy distribution and system behaviour. The control system includes a model predictive control (MPC) method for fuel cell current regulation and a PI controller to maintain DC bus voltage stability. The proposed strategies are evaluated under standard driving cycles (UDDS and NEDC) using a simulation in MATLAB/Simulink. Key performance indicators such as fuel efficiency hydrogen consumption battery state-of-charge and voltage stability are examined to assess the effectiveness of each approach. Simulation results demonstrate that the deterministic strategy offers a structured and computationally efficient solution while the fuzzy logic approach provides greater adaptability to dynamic driving conditions leading to improved overall energy efficiency. These findings highlight the critical role of advanced control strategies in improving FCHEV performance and offer valuable insights for future developments in hybrid-vehicle energy management.
Quantum-Inspired MoE-Based Optimal Operation of a Wave Hydrogen Microgrid for Integrated Water, Hydrogen, and Electricity Supply and Trade
Feb 2025
Publication
This research explores the optimal operation of an offshore wave-powered hydrogen system specifically designed to supply electricity and water to a bay in Humboldt California USA and also sell it with hydrogen. The system incorporates a desalination unit to provide the island with fresh water and feed the electrolyzer to produce hydrogen. The optimization process utilizes a mixture of experts in conjunction with the Quantitative Structure-Activity Relationship (QSAR) algorithm traditionally used in drug design to achieve two main objectives: minimizing operational costs and maximizing revenue from the sale of water hydrogen and electricity. Many case studies are examined representing typical electricity demand and wave conditions during typical summer winter spring and fall days. The simulation optimization and results are carried out using MATLAB 2018 and SAM 2024 software applications. The findings demonstrate that the combination of the QSAR algorithm and quantum-inspired MoE results in higher revenue and lower costs compared to other current techniques with hydrogen sales being the primary contributor to increased income.
A Comparison of Low-carbon Gas-turbine Power Generation Cycles
Sep 2025
Publication
This study investigates potential solutions for low-carbon power generation with hydrogen firing and carbon capture. Multi-dimensional system modeling was used to assess the effects on plant performance size and cost. The examined cycles include advanced dry- wet- bottoming- oxyfuel cycles with air-separation units and post-combustion carbon capture with exhaust gas recirculation. The results identify three distinct lowcarbon technology pathways. While conventional combined-cycle plants are suitable for hydrogen retrofits hydrogen firing (both blue and green) results in levelized costs of electricity 50%–300% higher than carbon capture solutions making carbon capture more attractive for long-term energy storage. When carbon capture is applied to conventional combined cycles they become suboptimal compared to alternative solutions. The intercooled-recuperated (ICR) gas turbine cycle integrated with post-combustion carbon capture offers superior performance: over 3% higher efficiency 12% lower capital costs and 70% smaller physical footprint compared to conventional combined cycles with carbon capture. The Allam cycle represents a third pathway achieving 100% CO2 capture with efficiency comparable to combined cycles at 90% capture. Gas separation units emerge as the dominant source of both capital costs and efficiency penalties across all carbon capture configurations representing the key area for future optimization to reduce overall electricity costs.
Electrochemical Devices to Power a Sustainable Energy Transition—An Overview of Green Hydrogen Contribution
Mar 2024
Publication
This work discusses the current scenario and future growth of electrochemical energy devices such as water electrolyzers and fuel cells. It is based on the pivotal role that hydrogen can play as an energy carrier to replace fossil fuels. Moreover it is envisaged that the scaled-up and broader deployment of the technologies can hold the potential to address the challenges associated with intermittent renewable energy generation. From a sustainability perspective this synergy between hydrogen and electricity from renewable sources is particularly attractive: electrolyzers convert the excess energy from renewables into green hydrogen and fuel cells use this hydrogen to convert it back into electricity when it is needed. Although this transition endorses the ambitious goal to supply greener energy for all it also entails increased demand for the materials that are essential for developing such cleaner energy technologies. Herein several economic and environmental issues are highlighted besides a critical overview regarding each technology. The aim is to raise awareness and provide the reader (a non-specialist in the field) with useful resources regarding the challenges that need to be overcome so that a green hydrogen energy transition and a better life can be fully achieved.
The Emerging Role of Artificial Intelligence in Enhancing Energy Efficiency and Reducing GHG Emissions in Transport Systems
Dec 2024
Publication
The global transport sector a significant contributor to energy consumption and greenhouse gas (GHG) emissions requires innovative solutions to meet sustainability goals. Artificial intelligence (AI) has emerged as a transformative technology offering opportunities to enhance energy efficiency and reduce GHG emissions in transport systems. This study provides a comprehensive review of AI’s role in optimizing vehicle energy management traffic flow and alternative fuel technologies such as hydrogen fuel cells and biofuels. It explores AI’s potential to drive advancements in electric and autonomous vehicles shared mobility and smart transportation systems. The economic analysis demonstrates the viability of AI-enhanced transport considering Total Cost of Ownership (TCO) and cost-benefit outcomes. However challenges such as data quality computational demands system integration and ethical concerns must be addressed to fully harness AI’s potential. The study also highlights the policy implications of AI adoption underscoring the need for supportive regulatory frameworks and energy policies that promote innovation while ensuring safety and fairness.
Assessing the Carbon Intensity of e-fuels Production in European Countries: A Temporal Analysis
Nov 2024
Publication
The transport sector heavily relies on the use of fossil fuels which are causing major environmental concerns. Solutions relying on the direct or indirect use of electricity through efuel production are emerging to power the transport sector. To ensure environmental benefits are achieved over this transition an accurate estimation of the impact of the use of electricity is needed. This requires a high temporal resolution to capture the high variability of electricity. This paper presents a previously unseen temporal analysis of the carbon intensity of e-fuels using grid electricity in countries that are members of the European Network of Transmission System Operators (ENTSO-E). It also provides an estimation of the potential load factor for producing low-carbon e-fuels according to the European Union legislative framework. This was achieved by building on top of the existing EcoDynElec tool to develop EcoDynElec_xr a python tool enabling—with an hourly time resolution—the calculation visualisation and analysis of the historical time-series of electricity mixing from the ENTSO-E. The results highlight that in 2023 very few European countries were reaching low carbon intensity for electricity that enables the use of grid electricity for the production of green electrolytic hydrogen. The methodological assumptions consider the consumption of the electricity mix instead of the production mix and the considered time step is of paramount importance and drastically impacts the potential load factor of green hydrogen production. The developed tools are released under an open-source license to ensure transparency result reproducibility and reuse regarding newer data for other territories or for other purposes.
Green Hydrogen Energy Systems: A Review on Their Contribution to a Renewable Energy System
Jun 2024
Publication
Accelerating the transition to a cleaner global energy system is essential for tackling the climate crisis and green hydrogen energy systems hold significant promise for integrating renewable energy sources. This paper offers a thorough evaluation of green hydrogen’s potential as a groundbreaking alternative to achieve near-zero greenhouse gas (GHG) emissions within a renewable energy framework. The paper explores current technological options and assesses the industry’s present status alongside future challenges. It also includes an economic analysis to gauge the feasibility of integrating green hydrogen providing a critical review of the current and future expectations for the levelized cost of hydrogen (LCOH). Depending on the geographic location and the technology employed the LCOH for green hydrogen can range from as low as EUR 1.12/kg to as high as EUR 16.06/kg. Nonetheless the findings suggest that green hydrogen could play a crucial role in reducing GHG emissions particularly in hard-to-decarbonize sectors. A target LCOH of approximately EUR 1/kg by 2050 seems attainable in some geographies. However there are still significant hurdles to overcome before green hydrogen can become a cost-competitive alternative. Key challenges include the need for further technological advancements and the establishment of hydrogen policies to achieve cost reductions in electrolyzers which are vital for green hydrogen production.
A Survey on Hydrogen Tanks for Sustainable Aviation
Aug 2024
Publication
The aviation industry is facing challenges related to its environmental impact and thus the pressing need to develop aircraft technologies aligned with the society climate goals. Hydrogen is emerging as a potential clean fuel for aviation as it offers several advantages in terms of supply potential and weight specific energy. One of the key factors enabling the use of H2 in aviation is the development of reliable and safe storage technologies to be integrated into aircraft design. This work provides an overview of the technologies currently being investigated or developed for the storage of hydrogen within the aircraft which would enable the use of hydrogen as a sustainable fuel for aviation with emphasis on tanks material and structural aspects. The requirements dictated by the need of integrating the fuel system within existing or ex-novo aircraft architectures are discussed. Both the storage of gaseous and liquid hydrogen are considered and the main challenges related to the presence of either high internal pressures or cryogenic conditions are explored in the background of recent literature. The materials employed for the manufacturing of hydrogen tanks are overviewed. The need to improve the storage tanks efficiency is emphasized and issues such as thermal insulation and hydrogen embrittlement are covered as well as the reference to the main structural health monitoring strategies. Recent projects dealing with the development of onboard tanks for aviation are eventually listed and briefly reviewed. Finally considerations on the tank layout deemed more realistic and achievable in the near future are discussed.
Hydrogen and Fuel Cell Technology: Progress, Challenges, and Future Directions
Sep 2012
Publication
The Department of Energy’s (DOE) hydrogen and fuel cell activities are presented focussing on key targets and progress. Recent results on the cost durability and performance of fuel cells are discussed along with the status of hydrogen-related technologies and cross-cutting activities. DOE has deployed fuel cells in key early markets including backup power and forklifts. Recent analyses show that fuel cell electric vehicles (FCEVs) are among the most promising options to reduce greenhouse gas emissions and petroleum use. Preliminary analysis also indicates that the total cost of ownership of FCEVs will be comparable to other advanced vehicle and fuel options.
Heat Transfer Modeling of Hydrogen-Fueled Spark Ignition Engine
Jan 2025
Publication
Currently green hydrogen generated through renewable energy sources stands out as one of the best substitutes for fossil fuels in mitigating pollutant emissions and consequent global warming. Particularly the utilization of hydrogen in spark ignition engines has undergone extensive study in recent years. Many aspects have been analyzed: the conversion of gasoline engines to hydrogen operation the combustion duration the heat transfer and in general the engine thermal efficiency. Hydrogen combustion is characterized by a smaller quenching distance compared to traditional hydrocarbon fuels such as gasoline or natural gas and this produces a smaller thermal boundary layer and consequently higher heat transfer. This paper presents findings from experimental trials and numerical simulations conducted on a hydrogen-powered CFR (cooperative fuel research) engine focusing specifically on heat transfer with combustion chamber walls. The engine has also been fueled with methane and isooctane (two reference fuels); both the engine compression ratio and the air/fuel ratio have been changed in a wide range in order to compare the three fuels in terms of heat transfer combustion duration and engine thermal efficiency in different operating conditions. A numerical model has been calibrated with experimental data in order to predict the amount of heat transfer under the best thermal efficiency operating conditions. The results show that when operated with hydrogen the best engine efficiency is obtained with a compression ratio of 11.9 and an excess air ratio (λ) of 2.
Optimal Hydrogen Infrastructure Planning for Heat Decarbonisation
Feb 2024
Publication
Energy decarbonisation is essential to achieve Net-Zero emissions goal by 2050. Consequently investments in alternative low-carbon pathways and energy carriers for the heat sector are required. In this study we propose an optimisation framework for the transition of heat sector in Great Britain focusing on hydrogen infrastructure decisions. A spatially-explicit mixed-integer linear programming (MILP) evolution model is developed to minimise the total system’s cost considering investment and operational decisions. The optimisation framework incorporates both long-term planning horizon of 5-year steps from 2035 to 2050 and typical days with hourly resolution. Aiming to alleviate the computational effort of such multiscale model two hierarchical solution approaches are suggested that result in computational time reduction. From the optimisation results it is shown that the installation of gas reforming hydrogen production technologies with CCS and biomass gasification with CCS can provide a cost-effective strategy achieving decarbonisation goal. What-if analysis is conducted to demonstrate further insights for future hydrogen infrastructure investments. Results indicate that as cost is highly dependent on natural gas price Water Electrolysis capacity increases significantly when gas price rises. Moreover the introduction of carbon tax policy can lead to lower CO2 net emissions.
OIES Podcast - Aviation Fuels and the Potential of Hydrogen
Feb 2024
Publication
In the latest OIES podcast from the Hydrogen Programme James Henderson talks to Abdurahman Alsulaiman about his latest paper entitled “Navigating Turbulence: Hydrogen’s Role in the Decarbonisation of the Aviation Sector.” In the podcast we discuss the current balance of fuels in the aviation sector the importance of increasing efficiency of aero-engines and the impact of increasing passenger miles travelled. The podcast then considers different decarbonisation options for the sector focussing on a change of engine technology to allow the use of alternative fuels such as hydrogen or electricity but also looking at the potential for hydrogen to play an important role in the development of Sustainable Aviation Fuels (SAFs) for use with current engine technology. We also look at Low Carbon Aviation Fuels which are essentially existing fuels derived from a significantly decarbonised supply chain and assess whether they have an important role to play as the aviation sector targets a net zero outcome.
The podcast can be found on their website.
The podcast can be found on their website.
Machine Learning Models for the Prediction of Turbulent Combustion Speed for Hydrogen-natural Gas Spark Ignition Engines
May 2024
Publication
The work carried out in this paper focused on “Machine learning models for the prediction of turbulent combustion speed for hydrogen-natural gas spark ignition engines”. The aim of this work is to develop and verify the ability of machine learning models to solve the problem of estimating the turbulent flame speed for a spark-ignition internal combustion engine operating with a hydrogen-natural gas mixture then evaluate the relevance of these models in relation to the usual approaches. The novelty of this work is the possibility of a direct calculation of turbulent combustion speed with a good precision using only machine learning model. The obtained models are also compared to each other by considering in turn as a comparison criterion: the precision of the result calculation time and the ability to assimilate original data (which has not undergone preprocessing). An important particularity of this work is that the input variables of the machine learning models were chosen among the variables directly measurable experimentally based on the opinion of experts in combustion in internal combustion engines and not on the usual approaches to dimensionality reduction on a dataset. The data used for this work was taken from a MINSEL 380 a 380-cc single-cylinder engine. The results show that all the machine learning models obtained are significantly faster than the usual approach and Random Forest (R2: R-squared = 0.9939 and RMSE: Root Mean Square Error = 0.4274) gives the best results. With a forecasting accuracy of over 90 % both approaches can make reasonable predictions for most industrial applications such as designing engine monitoring and control systems firefighting systems simulation and prototyping tools.
A Theoretical Study on Reversible Solid Oxide Cells as Key Enablers of Cyclic Conversion between Electrical Energy and Fuel
Jul 2021
Publication
Reversible solid oxide cells (rSOC) enable the efficient cyclic conversion between electrical and chemical energy in the form of fuels and chemicals thereby providing a pathway for longterm and high-capacity energy storage. Amongst the different fuels under investigation hydrogen methane and ammonia have gained immense attention as carbon-neutral energy vectors. Here we have compared the energy efficiency and the energy demand of rSOC based on these three fuels. In the fuel cell mode of operation (energy generation) two different routes have been considered for both methane and ammonia; Routes 1 and 2 involve internal reforming (in the case of methane) or cracking (in the case of ammonia) and external reforming or cracking respectively. The use of hydrogen as fuel provides the highest round-trip efficiency (62.1%) followed by methane by Route 1 (43.4%) ammonia by Route 2 (41.1%) methane by Route 2 (40.4%) and ammonia by Route 1 (39.2%). The lower efficiency of internal ammonia cracking as opposed to its external counterpart can be attributed to the insufficient catalytic activity and stability of the state-of-the-art fuel electrode materials which is a major hindrance to the scale-up of this technology. A preliminary cost estimate showed that the price of hydrogen methane and ammonia produced in SOEC mode would be ~1.91 3.63 and 0.48 $/kg respectively. In SOFC mode the cost of electricity generation using hydrogen internally reformed methane and internally cracked ammonia would be ~52.34 46.30 and 47.11 $/MWh respectively.
A Techno-economic Life Cycle Assessment of H2 Fuelled and Electrified Urban Buses
Sep 2025
Publication
Nowadays several technologies based on powertrain electrification and the exploitation of hydrogen represent valuable options for decarbonizing the on-road public transport sector. The considered alternatives should exhibit an effective benchmark between CO2 reduction potential and production/operational costs. Conducting a comprehensive Total Cost of Ownership (TCO) analysis coupled with a thorough Life Cycle Assessment (LCA) is therefore crucial in shaping the future for cleaner urban mobility. From this perspective this study compares different powertrain configurations for a 12 m urban bus: a conventional diesel Internal Combustion Engine Vehicle (ICEV) a series hybrid diesel two hydrogen-based series hybrid vehicles: a Hydrogen Hybrid Electric Vehicle featuring an H2-ICE (H2-HEV) or a Fuel Cell Electric Vehicle (FCEV) and a Battery Electric Vehicle (BEV). Moreover a sensitivity analysis has been conducted on the carbon footprint for power generation considering also the marginal electricity mix. In addition prospective LCA and TCO elements are introduced by addressing future technological projections for the 2030 horizon. The research reveals that as of today the BEV and hydrogen-fueled vehicles have comparable environmental impacts when the marginal electricity mix is considered. The techno-economic analysis indicates that under current conditions FCEVs and H2-HEVs are not cost-effective for CO₂ reduction unless powered by renewable energy sources. However considering future technological advancements and market evolution FCEVs offer the most promising balance between economic and environmental benefits particularly if hydrogen prices reach €4 per kilogram. If hydrogen-powered vehicles remain a niche market BEVs will be the most viable option for decarbonizing the transport sector in most European countries.
A Study on the Promoting Role of Renewable Hydrogen in the Transformation of Petroleum Refining Pathways
Jun 2024
Publication
The refining industry is shifting from decarbonization to hydrogenation for processing heavy fractions to reduce pollution and improve efficiency. However the carbon footprint of hydrogen production presents significant environmental challenges. This study couples refinery linear programming models with life cycle assessment to evaluate from a long-term perspective the role of low-carbon hydrogen in promoting sustainable and profitable hydrogenation refining practices. Eight hydrogen-production pathways were examined including those based on fossil fuels and renewable energy providing hydrogen for three representative refineries adopting hydrogenation decarbonization and co-processing routes. Learning curves were used to predict future hydrogen cost trends. Currently hydrogenation refineries using fossil fuels benefit from significant cost advantages in hydrogen production demonstrating optimal economic performance. However in the long term with increasing carbon taxes hydrogenation routes will be affected by the high carbon emissions associated with fossil-based hydrogen losing economic advantages compared to decarbonization pathways. With increasing installed capacity and technological advancements low-carbon hydrogen is anticipated to reach cost parity with fossil-based hydrogen before 2060. Coupling renewable hydrogen is expected to yield the most significant economic advantages for hydrogenation refineries in the long term. Renewable hydrogen drives the transition of refining processing routes from a decarbonization-oriented approach to a hydrogenation-oriented paradigm resulting in cleaner refining processes and enhanced competitiveness under emission-reduction pressures.
Techno-economic Feasibility of Integrating Hybrid-battery Hydrogen Energy Storage in Academic Buildings
Apr 2024
Publication
Green hydrogen production and storage are vital in mitigating carbon emissions and sustainable transition. However the high investment cost and management requirements are the bottleneck of utilizing hybrid hydrogen-based systems in microgrids. Given the necessity of cost-effective and optimal design of these systems the present study examines techno-economic feasibility of integrating hybrid hydrogen-based systems into an outdoor test facility. With this perspective several solar-driven hybrid scenarios are introduced at two energy storage levels namely the battery and hydrogen energy storage systems including the high-pressure gaseous hydrogen and metal hydride storage tanks. Dynamic simulations are carried out to address subtle interactions in components of the hybrid system by establishing a TRNSYS model coupled to a Fortran code simulating the metal hydride storage system. The OpenStudio-EnergyPlus plugin is used to simulate the building load validate against experimental data according to the measured data and monitored operating conditions. Aimed at enabling efficient integration of energy storage systems a techno-enviro-economic optimization algorithm is developed to simultaneously minimize the levelized cost of the electricity and maximize the CO2 mitigation in each proposed hybrid scenario. The results indicate that integrating the gaseous hydrogen and metal hydride storages into the photovoltaic-alone scenario enhances 22.6% and 14.4% of the annual renewable factor. Accordingly the inclusion of battery system to these hybrid scenarios gives a 30.4% and 20.3 % boost to the renewable factor value respectively. Although the inclusion of battery energy storage into the hybrid systems increases the renewable factor the results imply that it reduces the hydrogen production rate via electrolysis. The optimized values of the levelized cost of electricity and CO2 emission for different scenarios vary in the range of 0.376–0.789 $/kWh and 6.57–9.75 ton respectively. The multi-criteria optimizations improve the levelized cost of electricity and CO2 emission by up to 46.2% and 11.3% with respect to their preliminary design.
Global Demand for Green Hydrogen-based Steel: Insights from 28 Scenarios
Jul 2024
Publication
Growing expectations are being placed on green hydrogen-based steel for decarbonising the global steel industry. However the scale of the expected demand is dispersed across numerous case studies resulting in a fragmented picture. This study examines 28 existing scenarios to provide a cohesive view of future global demand. In the short term the demand for green hydrogen-based steel is expected to be limited constituting 2% of current total steel production by 2030. However a transformation phase is expected around 2040 marked by accelerated growth. By 2050 global demand is projected to reach 660 Mt (with an interquartile range of 368–1000 Mt) equivalent to 35% (19%–53%) of current total steel production. To meet such growing demand green hydrogen supply and electrolyser capacity will need to increase to more than 1000 times current levels by 2050. These trends highlight both short-term limitations and long-term potential. Decarbonisation efforts will therefore require immediate emission reductions with already scalable options while simultaneously building the enabling infrastructure for green hydrogen-based steelmaking to ensure long-term impacts.
Characterizing Hydrogen-diesel Dual-fuel Performance and Emissions in a Commercial Heavy-duty Diesel Truck
Sep 2024
Publication
This study investigates hydrogen (H2) as a supplementary fuel in heavy-duty diesel engines using pre-manifold injection. A H2-diesel dual-fuel (H2DF) system was implemented on a commercial class-8 heavy-duty diesel truck without modifying the original diesel injection system and engine control unit (ECU). Tests were conducted on a chassis dynamometer at engine speeds between 1000 and 1400 rpm with driver-demanded torques from 10 to 75%. The hydrogen energy fraction (HEF) was strategically controlled in the range between 10 and 30%. Overall CO2 reduction (comparable to the HEF level) was achieved with similar brake-specific energy consumption (BSEC) at all loads and speeds. To maintain the same shaft torque the driver-demanded torque was reduced in H2DF operation which resulted in a lower boost pressure. At higher loads engine-out BSNOx slightly decreased while BSCO and black carbon (BC) increased significantly due to lower oxygen concentration resulting from the lower boost pressure. At lower loads engine-out BSCO and BSBC decreased moderately while NO2/NO ratio increased substantially in H2DF operation. Deliberate air path and diesel injection control are expected to enable higher HEF and GHG reductions.
Economic Framework for Green Shipping Corridors: Evaluating Cost-effective Transition from Fossil Fuels Towards Hydrogen
Aug 2024
Publication
Global warming’s major cause is the emission of greenhouse-effect gases (GHG) especially carbon dioxide (CO2) whose main source is the combustion of fossil fuels. Fossil fuels serve as the primary energy source in many industries including shipping which is the focus of this study. One of the measures proposed to tackle GHG emissions is the development of green shipping corridors - carbon-free shipping routes that require the transition to alternative fuels which are gaining competitiveness. One of the reasons for that is carbon pricing which taxes CO2 emissions. However the lack of consensus on the most cost-advantageous alternative fuel in the long run results in the delay of the implementation of green shipping corridors. To make it more accessible for stakeholders to conduct an economic analysis of the various options a framework to determine and minimize the costs of transitioning from fossil fuels to any alternative fuel is proposed over the period of one voyage considering the lost opportunity cost the deployment cost of bunkering vessels at the necessary call ports the cost of converting the vessel the car-bon emissions tax cost and the fuel cost. This will allow stakeholders to choose the most economical alternative fuel accelerating the development of green shipping corridor initiatives. To validate the effectiveness of the framework it was applied in a case study involving a shipowner seeking to transition from heavy fuel oil (HFO) to Ammonia Hydrogen Liquefied Natural Gas (LNG) or Methanol. This study faced limitations due to the unknown costs of installing bunkering vessels for Ammonia and Hydrogen. However it evaluates the cost-effectiveness of alternative fuels providing insights into their short-term economic viability. The results showed that Hydrogen is the most costadvantageous fuel until a deployment cost per bunkering vessel of 1990285$ for a sailing speed of 22 knots and 2190171$ for a sailing speed of 18 knots is reached after which LNG becomes the most economical option regardless of variations in the carbon tax. Moreover a sensitivity analysis was conducted to determine the effects of variations in parameters such as carbon tax fuel prices and vessel conversion costs in the total cost of each fuel option. Results highlighted that even though HFO remains the most economical fuel option even when considering a high increase in carbon tax the cost gap between HFO and alternative fuels narrows significantly with the increase in carbon tax. Furthermore the sailing speed impacts the fuels’ competitiveness as the cost difference between HFO and alternative fuels decreases at higher speeds.
Enhancing Safety and Operation of Hydrogen Fueling Stations: A Model-based Method for Complex Failure Scenario Analysis
Jun 2025
Publication
As a zero-emission fuel hydrogen provides a promising solution with significant potential to meet the increasing demand for clean energy alternatives. Hydrogen fueling stations are essential infrastructure for the commercialization of hydrogen fuel cells but the flammability of hydrogen poses safety challenges throughout its lifecycle. Past incidents highlight the need for robust risk assessments starting with comprehensive hazard identification and failure scenario analysis.<br/>This paper proposes using Multilevel Flow Modelling (MFM) a functional modeling method integrated with reasoning capability to support safety evaluations. MFM enables the structured representation of system functions and supports tasks such as fault diagnosis and hazard analysis. Previously applied in nuclear offshore and chemical systems MFM is here used to model a liquid hydrogen fueling station. This paper demonstrates that a developed MFM model identifies failure scenarios related to hydrogen leaks overpressure and operational reliability issues.<br/>This paper conducts a comparison between MFM and traditional methods FMEA and FTA and demonstrates MFM's strength in handling the key challenges rooted from complex failure interactions. Results suggest MFM is complementary to traditional methods and can enhance risk assessments. MFM also contributes to digitalization in safety assessment and monitoring systems ultimately improving hydrogen fueling station reliability and safety.
Data-driven Optimal Scheduling for Underground Space Based Integrated Hydrogen Energy System
Dec 2021
Publication
Integrated hydrogen energy systems (IHESs) have attracted extensive attention in miti-gating climate problems. As a kind of large-scale hydrogen storage device undergroundhydrogen storage (UHS) can be introduced into IHES to balance the seasonal energy mis-match while bringing challenges to optimal operation of IHES due to the complex geolog-ical structure and uncertain hydrodynamics. To address this problem a deep deterministicpolicy gradient (DDPG)-based optimal scheduling method for underground space basedIHES is proposed. The energy management problem is formulated as a Markov decisionprocess to characterize the interaction between environmental states and policy. Based onDDPG theory the actor-critic structure is applied to approximate deterministic policy andactor-value function. Through policy iteration and actor-critic network training the oper-ation of UHS and other energy conversion devices can be adaptively optimised which isdriven by real-time response data instead of accurate system models. Finally the effective-ness of the proposed optimal scheduling method and the benefits of underground spaceare verified through time-domain simulations.
Experimental Investigation of High Temperature Oxidation Behaviour of Steels Exposed to Air-fuel Natural Gas or Hydrogen Combustion Atmospheres during Reheating on a Semi-industrial Scale
Jun 2025
Publication
In the future steel products will be reheated for hot working using hydrogen instead of natural gas. This study investigated the differences in oxide scale formation between natural gas/air and hydrogen/air combustion at constant air-fuel-ratio. Samples of a hypo-eutectoid eutectoid and hyper-eutectoid steel grade (dimensions: 30 x 30 x 50 mm W x H x L) were exposed to the two atmospheres in a semi-industrial scale furnace for 180 min at three sample core temperatures (1100 1200 and 1280 °C). Specific mass gain was calculated and the samples were metallographically examined. Switching the fuel increased scale formation depending on the steel. The exponential correlation between temperature and scale formation is more pronounced for the eutectoid and the hyper-eutectoid steel grade. Metallographic investigations revealed similar scale morphologies in both atmospheres but with significant temperature dependence. The decarburization depth is atmosphere-independent. Thus switching fuel does not negatively impact the properties of the steel substrate; it only increases scale formation during reheating.
Zero-emission Propulsion System Featuring, Flettner Rotors, Batteries and Fuel Cells, for a Merchant Ship
Jul 2024
Publication
To meet the International Maritime Organization’s (IMO) goal of decarbonising the shipping sector by 2050 zero-emission ship propulsion systems should be developed to replace conventional fossil fuel-based ones. In this study we propose a zero-emission hybrid hydrogen-wind-powered propulsion system to be retrofitted to a benchmark merchant ship with a conventional propulsion system. The ship and its propulsion systems are modelled using an in-house platform. We analyse power and energy requirements for the ship over a realistic route and one-year schedule factoring in actual sea and weather conditions. Initially we examine the battery-powered propulsion system which proves impractical even with a reduction in the ship’s speed and the addition of a charging station. This retrofitted battery-powered propulsion system will occupy a significant portion of the existing ship’s deadweight due to its substantial weight consequently reducing the ship’s cargo capacity. To address this we evaluate integrating a hydrogen-powered fuel cell system with power equal to the non-propulsive constant load in the ship. We demonstrate that under these conditions and with four Flettner rotors and the charging station positioned mid-port on the ship’s route the size of the zero-emission propulsion system can be approximately 20% of the deadweight rendering such a system feasible.
A Correlation for Turbulent Combustion Speed Accounting for Instabilities and Expansion Speed in a Hydrogen-natural Gas Spark Ignition Engine
Oct 2020
Publication
An analysis of the turbulent premixed combustion speed in an internal combustion engine using natural gas hydrogen and intermediate mixtures as fuels is carried out with different air-fuel ratios and engine speeds. The combustion speed has been calculated by means of a two-zone diagnosis thermodynamic model combined with a geometric model using a spherical flame front hypothesis. 48 operating conditions have been analyzed. At each test point the pressure record of 200 cycles has been processed to calculate the cycle averaged turbulent combustion speed for each flame front radius. An expression of turbulent combustion speed has been established as a function of two parameters: the ratio between turbulence intensity and laminar combustion speed and the second parameter the ratio between the integral spatial scale and the thickness of the laminar flame front increased by instabilities. The conclusion of this initial study is that the position of the flame front has a great influence on the expression to calculate the combustion speed. A unified correlation for all positions of the flame front has been obtained by adding one correction term based on the expansion speed as a turbulence source. This unified correlation is thus valid for all experimental conditions of fuel types air–fuel ratios engine speeds and flame front positions. The correlation can be used in quasi-dimensional predictive models to determine the heat released in an ICE.
A Review on the Cost Analysis of Hydrogen Gas Storage Tanks for Fuel Cell Vehicles
Jul 2023
Publication
The most practical way of storing hydrogen gas for fuel cell vehicles is to use a composite overwrapped pressure vessel. Depending on the driving distance range and power requirement of the vehicles there can be various operational pressure and volume capacity of the tanks ranging from passenger vehicles to heavy-duty trucks. The current commercial hydrogen storage method for vehicles involves storing compressed hydrogen gas in high-pressure tanks at pressures of 700 bar for passenger vehicles and 350 bar to 700 bar for heavy-duty trucks. In particular hydrogen is stored in rapidly refillable onboard tanks meeting the driving range needs of heavy-duty applications such as regional and line-haul trucking. One of the most important factors for fuel cell vehicles to be successful is their cost-effectiveness. So in this review the cost analysis including the process analysis raw materials and manufacturing processes is reviewed. It aims to contribute to the optimization of both the cost and performance of compressed hydrogen storage tanks for various applications.
A Comparative Total Cost of Ownership Analysis of Heavy Duty On-road and Off-road Vehicles Powered by Hydrogen, Electricity, and Diesel
Dec 2022
Publication
This study investigated the cost competitiveness using total cost of ownership (TCO) analysis of hydrogen fuel cell electric vehicles (FCEVs) in heavy duty on and off-road fleet applications as a key enabler in the decarbonisation of the transport sector and compares results to battery electric vehicles (BEVs) and diesel internal combustion engine vehicles (ICEVs). Assessments were carried out for a present day (2021) scenario and a sensitivity analysis assesses the impact of changing input parameters on FCEV TCO. This identified conditions under which FCEVs become competitive. A future outlook is also carried out examining the impact of time-sensitive parameters on TCO when net zero targets are to be reached in the UK and EU. Several FCEVs are cost competitive with ICEVs in 2021 but not BEVs under base case conditions. However FCEVs do have potential to become competitive with BEVs under specific conditions favouring hydrogen including the application of purchase grants and a reduced hydrogen price. By 2050 a number of FCEVs running on several hydrogen scenarios show a TCO lower than ICEVs and BEVs using rapid chargers but for the majority of vehicles considered BEVs remain the lowest in cost unless specific FCEV incentives are implemented. This paper has identified key factors hindering the deployment of hydrogen and conducted comprehensive TCO analysis in heavy duty on and off-road fleet applications. The output has direct contribution to the decarbonisation of the transport sector.
Estimating the Replacement Potential of Norwegian High-speed Passenger Vessels with Zero-emission Solutions
Sep 2021
Publication
High-speed passenger vessels have high greenhouse gas emissions per passenger kilometre trav elled and require optimizations to provide a role in a low carbon society. This article works to wards this goal as a study of the potential for replacing high-speed passenger vessels with compressed hydrogen or battery electric zero emission solutions. To do this a model was developed based on automatic identification system data to calculate energy use for the existing Norwegian fleet in 2018. Using modelled energy consumption and assuming a maximum battery weight or compressed hydrogen volume each vessel can carry the most likely candidates for replacement were identified. Results showed that 51 out of 73 vessels are most suitable for hydrogen propulsion with 12 also suitable for battery electric propulsion. However timetable and route changes are required for more vessels to be suitable. Route optimisation studies are therefore required along with further detailed feasibility studies of the identified candidates and infrastructure requirements.
Decarbonising International Shipping - A Life Cycle Perspective on Alternative Fuel Options
Nov 2023
Publication
This study aimed to compare hydrogen ammonia methanol and waste-derived biofuels as shipping fuels using life cycle assessment to establish what potential they have to contribute to the shipping industry’s 100% greenhouse gas emission reduction target. A novel approach was taken where the greenhouse gas emissions associated with one year of global shipping fleet operations was used as a common unit for comparison therefore allowing the potential life cycle greenhouse gas emission reduction from each fuel option to be compared relative to Paris Agreement compliant targets for international shipping. The analysis uses life cycle assessment from resource extraction to use within ships with all GHGs evaluated for a 100-year time horizon (GWP100). Green hydrogen waste-derived biodiesel and bio-methanol are found to have the best decarbonisation po tential with potential emission reductions of 74–81% 87% and 85–94% compared to heavy fuel oil; however some barriers to shipping’s decarbonisation progress are identified. None of the alternative fuels considered are currently produced at a large enough scale to meet shipping’s current energy demand and uptake of alternative fuel vessels is too slow considering the scale of the challenge at hand. The decarbonisation potential from alternative fuels alone is also found to be insufficient as no fuel option can offer the 100% emission reduction required by the sector by 2050. The study also uncovers several sensitives within the life cycles of the fuel options analysed that have received limited attention in previous life cycle investigations into alternative shipping fuels. First the choice of allocation method can potentially double the life cycle greenhouse gas emissions of e-methanol due to the carbon ac counting challenges of using waste carbon dioxide streams during fuel production. This leads to concerns related to the true impact of using carbon dioxide captured from fossil-fuelled processes to produce a combustible product due to the resultant high downstream emissions. Second nitrous oxide emissions from ammonia combustion are found to be highly sensitive due to high greenhouse gas potency potentially offsetting any greenhouse reduction potential compared to heavy fuel oil. Further uncertainties are highlighted due to limited available data on the rate of nitrous oxide production from ammonia engines. The study therefore highlights an urgent need for the shipping sector to consider these factors when investing in new ammonia and methanol engines; failing to do so risks jeopardizing the sector’s progress towards decarbonisation. Finally whilst alternative fuels can offer good decarbonisation potential (particularly waste derived biomethanol and bio-diesel and green hydrogen) this cannot be achieved without accelerated investment in new and retrofit vessels and new fuel supply chains: the research concludes that existing pipeline of vessel orders and fuel production facilities is insufficient. Furthermore there is a need to integrate alternative fuel uptake with other decarbonisation strategies such as slow steaming and wind propulsion.
A Bibliometric Analysis on Renewable Energy Microgrids Integrating Hydrogen Storage: Strategies for Optimal Sizing and Energy Management
Feb 2025
Publication
Hydrogen is regarded as a viable alternative energy carrier because of its superior energy density and low emissions with great potential for decarbonizing multiple sectors and improving energy sustainability by integrating into the existing energy systems and renewable energy source within the utility. This paper provides a bibliometric assessment through an extensive review of highly cited articles on hydrogen storage integrated microgrid. The study utilized the Web of Science (WoS) database to look for specific keywords related to hydrogen storage integrated microgrid and associated research. The findings reveal that optimization highly positioned and connected to many other keywords is demonstrating its importance in the research area. Notable insights highlight the dominance of simulation-based studies a significant number of publications in toptier journals and the rise of innovative research fields including the creation of sustainable electrodes and improvements in system reliability and efficiency. The evaluation of the articles that are highly cited sheds light on diverse elements such as approach and system challenges and research spaces. This analysis shows ways to improve the performance of operation energy efficiency environmental sustainability cost-effectiveness stable supply of power on-location energy generation and flexibility thereby advancing technological innovation and fostering the development of hydrogen storage-integrated microgrids.
Enhanced Combustion and Emission Characteristics of Diesel-Algae Biodiesel-Hydrogen Blends in a Single-Cylinder Diesel Engine
Mar 2025
Publication
With the escalating global energy demand the pursuit of sustainable energy sources has become increasingly urgent. Among these biofuels have gained significant attention for their potential to provide renewable and eco-friendly alternatives. Biodiesel is recognized for its diverse and cost-effective feedstock options. The study provides a novel approach to the production of biodiesel by employing the use of Dunaliella salina microalgae as a green source. The research suggests the blends provide a future solution to less toxic fuel sources achieving efficiency and minimizing emissions. This research emphasize on the production of biodiesel from Dunaliella salina microalgae a promising resource due to its high energy yield. The microalgae were cultivated in an f/2 nutrient medium enriched with carbon dioxide vitamins and trace metals. A total of 700 mL of bio-oil was extracted using ultrasonication at 50 Hz for 85 minutes. Then the bio-oil was transesterified in a single-stage sodium hydroxide-catalysed process with methanol as a solvent. The process yielded a high extraction efficiency of 94%. The produced biodiesel was characterized through advanced analytical techniques including NMR spectroscopy GC-MS and FTIR test studies confirming its suitability as a fuel. Combustion and emission analyses revealed that the direct substitution of biodiesel blends for diesel in engines significantly reduced hydrocarbon and carbon monoxide emissions although a slight increase in nitrogen oxide (NOx) emissions was noted. The combustion and emission characteristics were influenced by blend composition and calorific value. Additionally the study provides a detailed comparison of the performance of pure diesel biodiesel blends and hydrogen-enriched biodiesel in diesel engines offering valuable insights into their environmental and performance impacts. This study gives additional insights towards future work such as scalability (consisting large scale cultivation of algae for better studies) engine durability (studies on engine wear and tear) and integration with renewable energy sources (integrating renewable sources like solar and wind energies).
Hydrogen Refueling Station: Overview of the Technological Status and Research Enhancement
Jan 2023
Publication
Hydrogen refueling stations (HRSs) are key infrastructures rapidly spreading out to support the deployment of fuel cell electric vehicles for several mobility purposes. The research interest in these energy systems is increasing focusing on different research branches: research on innovation on equipment and technology proposal and development of station layout and research aiming to provide experimental data sets for perfor mance investigation. The present manuscript aims to present an overview of the most recent literature on hydrogen stations by presenting the technological status of the system at the global level and their research enhancement on the involved components and processes. After the review of the mentioned aspects this paper will present the already existing layouts and the potential configurations of such infrastructures considering several options of the delivery routes the end-user destination and hydrogen storage thermodynamic status whether liquid or gaseous.
A Study on the Thermal Behavior of Series and Parallel Connection Methods in the Process of Hydrogenation of Ship-Borne Hydrogen Storage Cylinder
Feb 2024
Publication
As a subdivision of the hydrogen energy application field ship-borne hydrogen fuel cell systems have certain differences from vehicle or other application scenarios in terms of their structural type safety environmental adaptability and test verification. The connection method of the ship-borne hydrogen storage cylinder (SHSC) is very important for the hydrogen fuel cell ship and the structural parameters of the SHSC are particularly important in the hydrogen refueling process. To ensure the safe and reliable operation of the hydrogen-powered ship research on the filling of the SHSC under different connection modes was carried out during refueling. In our study a thermal flow physical model of the SHSC was established to research the hydrogen refueling process of the series and parallel SHSCs. The influence of series and parallel modes of the SHSCs on the hydrogen refueling process was explored and the evolution law of the internal flow field pressure and temperature of series and parallel SHSCs under different filling parameters was analyzed by numerical simulation. Our results confirmed the superiority of the parallel modular approach in terms of thermal safety during refueling. The results can supply a technical basis for the future development of hydrogen refueling stations and ship-board hydrogenation control algorithms.
An Improved Artificial Ecosystem Optimization Algorithm for Optimal Configuration of a Hybrid PV/WT/FC Energy System
Oct 2020
Publication
This paper mainly focuses on the optimal design of a grid-dependent and off-grid hybrid renewable energy system (RES). This system consists of Photovoltaic (PV) Wind Turbine (WT) as well as Fuel Cell (FC) with hydrogen gas tank for storing the energy in the chemical form. The optimal components sizes of the proposed hybrid generating system are achieved using a novel metaheuristic optimization technique. This optimization technique called Improved Artificial Ecosystem Optimization (IAEO) is proposed for enhancing the performance of the conventional Artificial Ecosystem Optimization (AEO) algorithm. The IAEO improves the convergence trends of the original AEO gives the best minimum objective function reaches the optimal solution after a few iterations numbers as well as reduces the falling into the local optima. The proposed IAEO algorithm for solving the multiobjective optimization problem of minimizing the Cost of Energy (COE) the reliability index presented by the Loss of Power Supply Probability (LPSP) and excess energy under the constraints are considered. The hybrid system is suggested to be located in Ataka region Suez Gulf (latitude 30.0 longitude 32.5) Egypt and the whole lifetime of the suggested case study is 25 years. To ensure the accurateness stability and robustness of the proposed optimization algorithm it is examined on six different configurations representing on-grid and off-grid hybrid RES. For all the studied cases the proposed IAEO algorithm outperforms the original AEO and generates the minimum value of the fitness function in less execution time. Furthermore comprehensive statistical measurements are demonstrated to prove the effectiveness of the proposed algorithm. Also the results obtained by the conventional AEO and IAEO are compared with those obtained by several well-known optimization algorithms Particle Swarm Optimization (PSO) Salp Swarm Algorithm (SSA) and Grey Wolf Optimizer (GWO). Based on the obtained simulation results the proposed IAEO has the best performance among other algorithms and it has successfully positioned itself as a competitor to novel algorithms for tackling the most complicated engineering problems.
Hydrogen-Powered Marine Vessels: A Rewarding yet Challenging Route to Decarbonization
Aug 2025
Publication
The maritime industry while indispensable to global trade is a significant contributor to greenhouse gas (GHG) emissions accounting for approximately 3% of global emissions. As international regulatory bodies particularly the International Maritime Organization (IMO) push for ambitious decarbonization targets hydrogen-based technologies have emerged as promising alternatives to conventional fossil fuels. This review critically examines the potential of hydrogen fuels—including hydrogen fuel cells (HFCs) and hydrogen internal combustion engines (H2ICEs)—for maritime applications. It provides a comprehensive analysis of hydrogen production methods storage technologies onboard propulsion systems and the associated techno-economic and regulatory challenges. A detailed life cycle assessment (LCA) compares the environmental impacts of hydrogenpowered vessels with conventional diesel engines revealing significant benefits particularly when green or blue hydrogen sources are utilized. Despite notable hurdles—such as high production and retrofitting costs storage limitations and infrastructure gaps—hydrogen holds considerable promise in aligning maritime operations with global sustainability goals. The study underscores the importance of coordinated government policies technological innovation and international collaboration to realize hydrogen’s potential in decarbonizing the marine sector.
Everything About Hydrogen Podcast: Electric or Hydrogen? It's 'AND' not 'OR'
May 2023
Publication
On this weeks episode we have Juergen Guldner General Program Manager Hydrogen Technology at BMW. The role of hydrogen in passenger vehicles has for many years been seen as a lonely pursuit for Toyota and Hyundai but the landscape is changing. With the Warrego from startup H2X the Ford H2 pick up the Grenadier/Defender F-Cell from INEOS and now the BMW IX5 it is clear that the race to net zero is far from settled!
In this episode the team dive into the what why and how of the BMW story towards one of the world’s most exciting zero emission vehicle offerings. We explore the details of the vehicle and its performance the reasons why BMW are exploring the potential for hydrogen and why now is the time they feel for hydrogen as a passenger vehicle solution to compliment BEV and finally the How or rather the plan for the testing and broader roll-out of not only the IX5 but also the infrastructure that supports it.
The podcast can be found on their website.
In this episode the team dive into the what why and how of the BMW story towards one of the world’s most exciting zero emission vehicle offerings. We explore the details of the vehicle and its performance the reasons why BMW are exploring the potential for hydrogen and why now is the time they feel for hydrogen as a passenger vehicle solution to compliment BEV and finally the How or rather the plan for the testing and broader roll-out of not only the IX5 but also the infrastructure that supports it.
The podcast can be found on their website.
Energy and Cost Analysis of a Hydrogen Driven High Speed Passenger Ferry
Apr 2020
Publication
BACKGROUND: Norway is facing the challenge of reducing transport emissions. High speed crafts(HSC) are the means of transport with highest emissions. Currently there is little literature or experienceof using hydrogen systems for HSC.OBJECTIVE: Evaluate the economic feasibility of fuel cell (FC) powered HSC vs diesel and biodieseltoday and in a future scenario based on real world operation profile.<br/>METHOD: Historical AIS position data from the route combined with the speed-power characteristicsof a concept vessel was used to identify the energy and power demand. From the resulting data a suitableFC system was defined and an economic comparison made based on annual costs including annualizedinvestment and operational costs.<br/>RESULTS: HSC with a FC-system has an annual cost of 12.6 MNOK. It is 28% and 12% more expensivethan diesel and biodiesel alternative respectively. A sensitivity analysis with respect to 7 key design pa-rameters indicates that highest impact is made by hull energy efficiency FC system cost and hydrogen fuelcost. In a future scenario (2025–2030) with moderate technology improvements and cost developmentthe HSC with FC-systems can become competitive with diesel and cheaper than biodiesel.<br/>CONCLUSIONS: HSC with FC-systems may reach cost parity with conventional diesel in the period2025–2030.
Optimization and Dynamic Responses of an Integrated Fuel Cell and Battery System for an 800 kW Ferry: A Case Study
Aug 2022
Publication
The recent targets by different countries to stop the sales or registrations of internal combustion engines (ICE) have led to the further development of battery and fuel cell technologies to provide power for different applications. The main aim of this study is to evaluate the possibility of using an integrated Lithium-Ion battery and proton exchange membrane fuel cell (PEMFC) as the prime mover for a case study of a 800 kW ferry with a total length of 50.8 m to transport 780 passengers for a distance of 24 km in 70 min. Accounting for five types of Lithium-Ion batteries and different numbers of PEMFCs twenty-five scenarios are suggested based on a quasi-static model. To perform the optimization the Performance Criterion of the Fuel cell–Battery integrated systems (PCFB) is introduced to include the effects of the sizes weights costs hydrogen consumption efficiency and power in addition to the number of fuel cells and the battery capacity. Results indicate that the maximum PCFB value of 10.755 (1/kg2m3 $) can be obtained once the overall size weight efficiency hydrogen consumption and cost of the system are 18 m3 11160 kg 49.25% 33.6 kg and 119.58 k$ respectively using the Lithium Titanite Oxide (LTO) Lithium-Ion battery with nine PEMFCs.
Assessing the Cost-effectiveness of Carbon Neutrality for Light-duty Vehicle Sector in China
Nov 2023
Publication
China’s progress in decarbonizing its transportation particularly vehicle electrification is notable. However the economically effective pathways are underexplored. To find out how much cost is necessary for carbon neutrality for the light-duty vehicle (LDV) sector this study examines twenty decarbonization pathways combining the New Energy and Oil Consumption Credit model and the China-Fleet model. We find that the 2060 zero-greenhouse gas (GHG) emission goal for LDVs is achievable via electrification if the battery pack cost is under CNY483/kWh by 2050. However an extra of CNY8.86 trillion internal subsidies is needed under pessimistic battery cost scenarios (CNY759/kWh in 2050) to eliminate 246 million tonnes of CO2-eq by 2050 ensuring over 80% market penetration of battery electric vehicles (BEVs) in 2050. Moreover the promotion of fuel cell electric vehicles is synergy with BEVs to mitigate the carbon abatement difficulties decreasing up to 34% of the maximum marginal abatement internal investment.
Entropy Production and Filling Time in Hydrogen Refueling Stations: An Economic Assessment
Aug 2024
Publication
A multi-objective optimization is performed to obtain fueling conditions in hydrogen stations leading to improved filling times and thermodynamic efficiency (entropy production) of the de facto standard of operation which is defined by the protocol SAE J2601. After finding the Pareto frontier between filling time and total entropy production it was found that SAE J2601 is suboptimal in terms of these process variables. Specifically reductions of filling time from 47 to 77% are possible in the analyzed range of ambient temperatures (from 10 to 40 °C) with higher saving potential the hotter the weather conditions. Maximum entropy production savings with respect to SAE J2601 (7% for 10 °C 1% for 40 °C) demand a longer filling time that increases with ambient temperature (264% for 10 °C 350% for 40 °C). Considering average electricity prices in California USA the operating cost of the filling process can be reduced between 8 and 28% without increasing the expected filling time.
Preliminary Feasibility Study of Using Hydrogen as a Fuel for an Aquaculture Vessel in Tasmania, Australia
Oct 2025
Publication
Decarbonising aquaculture support vessels is pivotal to reducing greenhouse gas (GHG) emissions across both the aquaculture and maritime sectors. This study evaluates the technical and economic feasibility of deploying hydrogen as a marine fuel for a 14.95 m net cleaning vessel (NCV) operating in Tasmania Australia. The analysis retains the vessel’s original layout and subdivision to enable a like-for-like comparison between conventional diesel and hydrogen-based systems. Two options are evaluated: (i) replacing both the main propulsion engines and auxiliary generator sets with hydrogen-based systems— either proton exchange membrane fuel cells (PEMFCs) or internal combustion engines (ICEs); and (ii) replacing only the diesel generator sets with hydrogen power systems. The assessment covers system sizing onboard hydrogen storage integration operational constraints lifecycle cost and GHG abatement. Option (i) is constrained by the sizes and weights of PEMFC systems and hydrogen-fuelled ICEs rendering full conversion unfeasible within current spatial and technological limits. Option (ii) is technically feasible: sixteen 700 bar cylinders (131.2 kg H2 total) meet one day of onboard power demand for net-cleaning operations with bunkering via swap-and-go skids at the berth. The annualised total cost of ownership for the PEMFC systems is 1.98 times that of diesel generator sets while enabling annual CO2 reductions of 433 t. The findings provide a practical decarbonisation pathway for small- to medium-sized service vessels in niche maritime sectors such as aquaculture while clarifying near-term trade-offs between cost and emissions.
Effect of Hydrogen-Containing Fuel on the Mechanical Properties of an Aluminum Alloy ICE Piston
Oct 2025
Publication
The transition to cleaner hydrogen-containing fuels is critical for reducing the environmental impact of marine infrastructure yet their potential effects on the durability and mechanical reliability of engine components remain a significant engineering challenge. Although aluminum alloys are generally regarded as less susceptible to hydrogeninduced degradation and are widely applied in internal combustion engine components experimental data obtained under real operating conditions with hydrogen-containing fuel mixtures remain insufficient to fully assess all potential risks. In the present study two identical low-power gasoline engine–generators were operated for 220 h on fuels with and without hydrogen. Post-test analysis included mechanical testing and microstructural characterization of aluminum alloy pistons for comparative assessment. The measured values of ultimate tensile strength elongation and deflection maximum bending force and effective stress concentration factor revealed pronounced property degradation in the piston operated on the gasoline–hydrogen mixture compared to both the new piston and the one run on pure gasoline. Microstructural analysis provided a plausible explanation for this degradation. The results of this preliminary study provide insights into the effects of hydrogen-containing fuel on the mechanical performance of engine component alloys contributing to the development of safer and more reliable marine energy systems.
Physics-Informed Co-Optimization of Fuel-Cell Flying Vehicle Propulsion and Control Systems with Onboard Catalysis
Oct 2025
Publication
Fuel-cell flying vehicles suffer from limited endurance while ammonia decomposed onboard to supply hydrogen offers a carbon-free high-density solution to extend flight missions. However the system’s performance is governed by a multi-scale coupling between propulsion and control systems. To this end this paper introduces a novel optimization paradigm termed physics-informed gradient-enhanced multi-objective optimization (PIGEMO) to simultaneously optimize the ammonia decomposition unit (ADU) catalyst composition powertrain sizing and flight control parameters. The PI-GEMO framework leverages a physics-informed neural network (PINN) as a differentiable surrogate model which is trained not only on sparse simulation data but also on the governing differential equations of the system. This enables the use of analytical gradient information extracted from the trained PINN via automatic differentiation to intelligently guide the evolutionary search process. A comprehensive case study on a flying vehicle demonstrates that the PIGEMO framework not only discovers a superior set of Pareto-optimal solutions compared to traditional methods but also critically ensures the physical plausibility of the results.
Experimental Thermal and Environmental Impact Performance Evaluations of Hydrogen-enriched Fuels for Power Generation
Oct 2025
Publication
The transition to a low-carbon energy future requires a multi-faceted approach including the enhancement of existing power generation technologies. This study provides a comprehensive experimental evaluation of hydrogen enrichment as a strategy to improve the performance and reduce the emissions of a power generator. A 3.65 kW power generator that is equipped with spark-ignition engine is systematically tested with five distinct base fuels: gasoline propane methane ethanol and methanol. Each fuel is volumetrically blended with pure hydrogen in ratios of 5 % 10 % 15 % and 20 % using a custom-developed dual-fuel carburetor. The key parameters including exhaust emissions (CO2 CO HC NOx) cylinder exit temperature electrical power output and thermodynamic efficiencies (energy and exergy) are meticulously measured and analyzed. The results reveal that hydrogen enrichment is a powerful tool for decarbonization consistently reducing carbon-based emissions across all fuels. At a 20 % hydrogen blend CO2 emissions are reduced by 22–31 % CO emissions by 39–60 % and HC emissions by 21–60 %. This environmental benefit however is accompanied by a critical trade-off: a severe increase in NOx emissions which rose by 200–420 % due to significantly elevated combustion temperatures. The power outputs are increased by 2–16 % with hydrogen addition enabling lower-energy–density fuels like methane and propane to achieve performance parity with gasoline. Thermodynamic analysis confirms these gains with energy efficiency showing marked improvement particularly for methane which has increased from 42.0 % to 49.9 %. While hydrogen enrichment presents a viable pathway for enhancing engine performance and reducing the carbon emissions of power generators the profound increase in NOx necessitates the integration of advanced control and after-treatment systems for its practical and environmentally responsible deployment.
Development of a MILP Optimization Framework to Design Grid-connected Microgrids: Enhancing Operational Synergy Among Wind, Solar, Batteries, and Hydrogen Storage
Sep 2025
Publication
By integrating Renewable Energy Sources (RES) and storage devices Hybrid Energy Systems (HESs) represent a promising solution for decarbonizing isolated and remote communities. Proper sizing and management of systems comprising a variety of components requires however more advanced methods than conventional energy systems. This study proposes a novel Mixed Integer Linear Programming (MILP) framework for the simultaneous design of a grid-connected HES supported by renewable generators. Unlike the standard design approach based on parametric dispatch strategies this framework simultaneously optimizes the energy management of each system configuration under analysis. The novel approach is applied to size a combination of Li-Ion batteries an alkaline electrolyzer H2 tanks and a PEM fuel cell to maximize the NPV of a system including a wind turbine and a photovoltaic field. Managing thousands of variables at the same time the framework simultaneously optimizes how all components are used to fulfill the load and balance the input/export of power within a limited electrical network. Results show that the combination of BESS and H2 can provide for both the need for short- and long-term energy storage and that the MILP optimization can effectively allocate the energy flows and produce 558 k€ of revenues per year 15.5% of the initial investment cost of 3.6 M€. The investment cost of the system is recovered in six years and presents an NPV of 5.51 M€ after 20 years. Results from the proposed method are also compared to common approaches based on rule-based parametric dispatch strategies demonstrating the superiority of MILP for the design and management of complex HESs.
Hydrogen-Enabled Microgrids for Railway Applications: A Seasonal Energy Storage Solution for Switch-Point Heating
Sep 2025
Publication
Switch-point heating systems are essential for railway reliability and safety in winter but present logistical and economic challenges in remote regions. This study presents a novel application of a hydrogen-enabled microgrid as an off-grid energy solution for powering a switch-point heating system at a rural Austrian railway station offering an alternative to conventional grid-based electricity with a specific focus on enhancing the share of renewable energy sources. The proposed system integrates photovoltaics (PV) optional wind energy and hydrogen storage to address the seasonal mismatch between a high energy supply in the summer and peak winter demand. Three energy supply scenarios are analysed and compared based on local conditions technical simplicity and economic viability. Energy flow modelling based on site-specific climate and operational data is used to determine hydrogen production rates storage capacity requirements and system sizing. A comprehensive cost analysis of all major subsystems is conducted to assess economic viability. The study demonstrates that hydrogen is a highly effective solution for seasonal energy storage with a PV-only configuration emerging as the most suitable option under current site conditions. Thus it offers a replicable framework for decarbonising critical stationary railway infrastructure.
Can Hydrogen-powered Air Travel Grow within the Planetary Limits?
Aug 2025
Publication
Air travel demand is rising rapidly and the aviation sector is relying on technology to decouple environmental impacts from its growth. Using Sweden as a case study we assessed the absolute environmental sustainability of medium-distance air travel in 2050 positioning the aviation sector's environmental impacts in relation to the planetary limits. We employed a novel framework that integrates prospective life cycle assessment and absolute environmental sustainability assessment methodologies. Our findings suggest that projected medium-distance air travel powered by e-kerosene or liquid hydrogen could have life cycle environmental impacts that overshoot global climate change and biodiversity loss thresholds by several orders of magnitude. Based on our case results for Sweden for aviation to develop within the planetary limits we recommend cross-sector collaboration to address environmental impacts from fossil-free energy supplies and the establishment of integrated targets that incorporate broader environmental issues. Given the unlikelihood of decoupling growth from environmental impacts policymakers and the aviation sector should consider concurrently supporting technological development and implementing measures to manage air travel demand.
Techno-Economic Optimization of a Hybrid Renewable Energy System with Seawater-Based Pumped Hydro, Hydrogen, and Battery Storage for a Coastal Hotel
Oct 2025
Publication
This study presents the design and techno-economic optimization of a hybrid renewable energy system (HRES) for a coastal hotel in Manavgat Türkiye. The system integrates photovoltaic (PV) panels wind turbines (WT) pumped hydro storage (PHS) hydrogen storage (electrolyzer tank and fuel cell) batteries a fuel cell-based combined heat and power (CHP) unit and a boiler to meet both electrical and thermal demands. Within this broader optimization framework six optimal configurations emerged representing gridconnected and standalone operation modes. Optimization was performed in HOMER Pro to minimize net present cost (NPC) under strict reliability (0% unmet load) and renewable energy fraction (REF > 75%) constraints. The grid-connected PHS–PV–WT configuration achieved the lowest NPC ($1.33 million) and COE ($0.153/kWh) with a renewable fraction of ~96% and limited excess generation (~21%). Off-grid PHS-based and PHS–hydrogen configurations showed competitive performance with slightly higher costs. Hydrogen integration additionally provides complementary storage pathways coordinated operation waste heat utilization and redundancy under component unavailability. Battery-only systems without PHS or hydrogen storage resulted in 37–39% higher capital costs and ~53% higher COE confirming the economic advantage of long-duration PHS. Sensitivity analyses indicate that real discount rate variations notably affect NPC and COE particularly for battery-only systems. Component cost sensitivity highlights PV and WT as dominant cost drivers while PHS stabilizes system economics and the hydrogen subsystem contributes minimally due to its small scale. Overall these results confirm the techno-economic and environmental benefits of combining seawater-based PHS with optional hydrogen and battery storage for sustainable hotel-scale applications.
A Framework for the Configuration and Operation of EV/FCEV Fast-Charging Stations Integrated with DERs Under Uncertainty
Oct 2025
Publication
The integration of electric vehicles (EVs) and fuel-cell electric vehicles (FCEVs) requires accessible and profitable facilities for fast charging. To promote fast-charging stations (FCSs) a systematic analysis that encompasses both planning and operation is required including the incorporation of multi-energy resources and uncertainty. This paper presents an optimization framework that addresses a joint strategy for the configuration and operation of an EV/FCEV fast-charging station (FCS) integrated with distributed energy resources (DERs) and hydrogen systems. The framework incorporates uncertainties related to solar photovoltaic (PV) generation and demand for EVs/FCEVs. The proposed joint strategy comprises a four-phase decision-making framework. Phase 1 involves modeling EV/FECE demand while Phase 2 focuses on determining an optimal long-term infrastructure configuration. Subsequently in Phase 3 the operator optimizes daily power scheduling to maximize profit. A real-time uncertainty update is then executed in Phase 4 upon the realization of uncertainty. The proposed optimization framework formulated as mixed-integer quadratic programming (MIQP) considers configuration investment operational maintenance and penalty costs for excessive grid power usage. A heuristic algorithm is proposed to solve this problem. It yields good results with significantly less computational complexity. A case study shows that under the most adverse conditions the proposed joint strategy increases the FCS owner’s profit by 3.32% compared with the deterministic benchmark.
Optimizing Renewable Microgrid Performance Through Hydrogen Storage Integration
Oct 2025
Publication
The global transition to a low-carbon energy system requires innovative solutions that integrate renewable energy production with storage and utilization technologies. The growth in energy demand combined with the intermittency of these sources highlights the need for advanced management models capable of ensuring system stability and efficiency. This paper presents the development of an optimized energy management system integrating renewable sources with a focus on green hydrogen production via electrolysis storage and use through a fuel cell. The system aims to promote energy autonomy and support the transition to a low-carbon economy by reducing dependence on the conventional electricity grid. The proposed model enables flexible hourly energy flow optimization considering solar availability local consumption hydrogen storage capacity and grid interactions. Formulated as a Mixed-Integer Linear Programming (MILP) model it supports strategic decision-making regarding hydrogen production storage and utilization as well as energy trading with the grid. Simulations using production and consumption profiles assessed the effects of hydrogen storage capacity and electricity price variations. Results confirm the effectiveness of the model in optimizing system performance under different operational scenarios.
Response Surface Analysis of the Energy Performance and Emissions of a Dual-Fuel Engine Generator Using Biodiesel and Hydrogen-Enriched Biogas
Oct 2025
Publication
In this study we investigate the dual-fuel operation of compression ignition engines using biodiesel at varying concentrations in combination with biogas with and without hydrogen enrichment. A response surface methodology based on a central composite experimental design was employed to optimize energy efficiency and minimize pollutant emissions. The partial substitution of diesel with gaseous fuel substantially reduces the specific fuel consumption achieving a maximum decrease of 21% compared with conventional diesel operation. Enriching biogas with hydrogen accounting for 13.3% of the total flow rate increases the thermal efficiency by 0.8% compensating for the low calorific value and reduced volumetric efficiency of biogas. Variations in biodiesel concentration exhibits a nonlinear effect yielding an additional average efficiency gain of 0.4%. Regarding emissions the addition of hydrogen to biogas contributes to an average reduction of 5% in carbon monoxide emissions compared to the standard dual-fuel operation. However dual-fuel operation leads to higher unburned hydrocarbon emissions relative to neat diesel; hydrogen enrichment mitigates this drawback by reducing hydrocarbon emissions by 4.1%. Although NOx emissions increase by an average of 26.6% with hydrogen addition dual-fuel strategies achieve NOx reductions of 11.5% (hydrogen-enriched mode) and 33.3% (pure biogas mode) relative to diesel-only operation. Furthermore the application of response surface methodology is robust and reliable with experimental validation showing errors of 0.55–8.66% and an overall uncertainty of 4.84%.
A Two-Layer HiMPC Planning Framework for High-Renewable Grids: Zero-Exchange Test on Germany 2045
Oct 2025
Publication
High-renewables grids are planned in min but judged in milliseconds; credible studies must therefore resolve both horizons within a single model. Current adequacy tools bypass fast frequency dynamics while detailed simulators lack multi-hour optimization leaving investors without a unified basis for sizing storage shifting demand or upgrading transfers. We present a two-layer Hierarchical Model Predictive Control framework that links 15-min scheduling with 1-s corrective action and apply it to Germany’s four TSO zones under a stringent zero-exchange stress test derived from the NEP 2045 baseline. Batteries vehicleto-grid pumped hydro and power-to-gas technologies are captured through aggregators; a decentralized optimizer pre-positions them while a fast layer refines setpoints as forecasts drift; all are subject to inter-zonal transfer limits. Year-long simulations hold frequency within ±2 mHz for 99.9% of hours and below ±10 mHz during the worst multi-day renewable lull. Batteries absorb sub-second transients electrolyzers smooth surpluses and hydrogen turbines bridge week-long deficits—none of which violate transfer constraints. Because the algebraic core is modular analysts can insert new asset classes or policy rules with minimal code change enabling policy-relevant scenario studies from storage mandates to capacity-upgrade plans. The work elevates predictive control from plantscale demonstrations to system-level planning practice. It unifies adequacy sizing and dynamic-performance evaluation in a single optimization loop delivering an open scalable blueprint for high-renewables assessments. The framework is readily portable to other interconnected grids supporting analyses of storage obligations hydrogen roll-outs and islanding strategies.
Solar-powered Electric Vehicles - Batter EV & Fuel Cell EV: A Review
Sep 2025
Publication
The transport sector is a major contributor to greenhouse gas emissions largely due to its dependence on fossil fuels. Electrifying transport through Battery Electric Vehicles (BEVs) and Hydrogen Fuel Cell Electric Vehicles (FCEVs) is widely recognized as a key pathway to reducing emissions. While both BEVs and FCEVs are zero-emission during operation they still require electricity to function. Sourcing this electricity from solar energy presents a promising opportunity for sustainable operation. The novelty of this work lies in exploring how solar energy can be effectively integrated into both BEV and FCEV systems. The paper examines the potential scope and infrastructure requirements of these vehicle types as well as innovative charging and refuelling strategies. For BEVs charging options include fixed charging stations battery swapping stations and wireless charging. In the context of solar integration photovoltaic (PV) systems can be mounted directly on the vehicle body or used to power charging stations. While current PV efficiency and reliability are insufficient to meet the full energy demand of BEVs they can provide valuable auxiliary power. For FCEVs solar energy can be utilized for hydrogen production enabling the concept of solar-powered FCEVs. Refuelling options include onsite and offsite hydrogen production facilities as well as mobile refuelling units. In both cases land requirements for PV installations are significant. Alternatives to ground-mounted PV such as floating PV or agrivoltaics (agriPV) should be considered to optimize land use. While solar-powered charging or refuelling stations are technically feasible complete reliance on solar power alone is not yet practical. A hybrid approach with grid connections energy storage or backup generation remains necessary to ensure consistent energy availability. For BEVs the cost of charging particularly for long-distance travel where rapid charging is required remains a barrier. For FCEVs challenges include the high cost of hydrogen production and the limited availability of refuelling infrastructure despite their advantage of fast refuelling times. Government policies and incentives are playing a critical role in overcoming these barriers fostering investment in infrastructure and accelerating the transition toward a cleaner transport sector. In summary integrating solar energy into BEV and FCEV infrastructure can advance sustainable mobility by reducing lifecycle emissions. While current PV efficiency storage and hydrogen production limitations require hybrid energy solutions ongoing technological improvements and supportive policies can enable broader adoption. A balanced renewable energy mix with solar as a key component will be essential for realizing truly sustainable zero-emission transport.
Hydrogen Propulsion Technologies for Aviation: A Review of Fuel Cell and Direct Combustion Systems Towards Decarbonising Medium-Haul Aircraft
Oct 2025
Publication
Hydrogen propulsion technologies are emerging as a key enabler for decarbonizing the aviation sector especially for regional commercial aircraft. The evolution of aircraft propulsion technologies in recent years raises the question of the feasibility of a hydrogen propulsion system for beyond regional aircraft. This paper presents a comprehensive review of hydrogen propulsion technologies highlighting key advancements in component-level performance metrics. It further explores the technological transitions necessary to enable hydrogen-powered aircraft beyond the regional category. The feasibility assessment is based on key performance parameters including power density efficiency emissions and integration challenges aligned with the targets set for 2035 and 2050. The adoption of hydrogen-electric powertrains for the efficient transition from KW to MW powertrains depends on transitions in fuel cell type thermal management systems (TMS) lightweight electric machines and power electronics and integrated cryogenic cooling architectures. While hydrogen combustion can leverage existing gas turbine architectures with relatively fewer integration challenges it presents its technical hurdles especially related to combustion dynamics NOx emissions and contrail formation. Advanced combustor designs such as micromix staged and lean premixed systems are being explored to mitigate these challenges. Finally the integration of waste heat recovery technologies in the hydrogen propulsion system is discussed demonstrating the potential to improve specific fuel consumption by up to 13%.
Carbon Emission Reduction Capability Analysis of Electricity–Hydrogen Integrated Energy Storage Systems
Oct 2025
Publication
Against the dual backdrop of intensifying carbon emission constraints and the large-scale integration of renewable energy integrated electricity–hydrogen energy systems (EH-ESs) have emerged as a crucial technological pathway for decarbonising energy systems owing to their multi-energy complementarity and cross-scale regulation capabilities. This paper proposes an operational optimisation and carbon reduction capability assessment framework for EH-ESs focusing on revealing their operational response mechanisms and emission reduction potential under multi-disturbance conditions. A comprehensive model encompassing an electrolyser (EL) a fuel cell (FC) hydrogen storage tanks and battery energy storage was constructed. Three optimisation objectives—cost minimisation carbon emission minimisation and energy loss minimisation—were introduced to systematically characterise the trade-offs between economic viability environmental performance and energy efficiency. Case study validation demonstrates the proposed model’s strong adaptability and robustness across varying output and load conditions. EL and FC efficiencies and costs emerge as critical bottlenecks influencing system carbon emissions and overall expenditure. Further analysis reveals that direct hydrogen utilisation outperforms the ‘electricity–hydrogen–electricity’ cycle in carbon reduction providing data support and methodological foundations for low-carbon optimisation and widespread adoption of electricity–hydrogen systems.
Hydrogen Direct Reduced Iron Melting in an Electric Arc Furnace: Benefits of In Situ Monitoring
Oct 2025
Publication
The transition toward environmentally friendly steelmaking using hydrogen direct reduced iron as feed material in electric arc furnaces will eventually require process adjustments due to changes in the pellet properties when compared to e.g. blast furnace pellets. To this end the melting of hydrogen direct reduced iron pellets with 68 and 100% reduction degrees and Fe content of 67.24% was investigated in a laboratory-scale electric arc furnace. The presence of iron oxide-rich slag had a significant effect on the arc movement on the melt and an inhibiting effect on iron evaporation. The melting was monitored with video recording and optical emission spectroscopy. The videos were used to monitor the melting behavior whereas optical emissions revealed iron gangue elements and hydrogen from the pellets radiating in the plasma. Furthermore the flow of the melt is well seen in the videos as well as the movement of slag droplets on the melt surface. After the experiments the metal had silica-rich inclusions whereas slag had mostly penetrated into the crucible. The most notable differences in melting behavior can be attributed to the iron oxide-rich slag its interaction with the arc and penetration into the crucible and how it affects the arc movement and heat transfer.
Mapping Hydrogen Demand for Heavy-duty Vehicles: A Spatial Disaggregation Approach
Jul 2025
Publication
Hydrogen is the key to decarbonising heavy-duty transport. Understanding the distribution of hydrogen demand is crucial for effective planning and development of infrastructure. However current data on future hydrogen demand is often coarse and aggregated limiting its utility for detailed analysis and decision-making. This study developed a spatial disaggregation approach to estimating hydrogen demand for heavy-duty trucks and mapping the spatial distribution of hydrogen demand across multiple scales in Australia. By integrating spatial datasets with economic factors market penetration rates and technical specifications of hydrogen fuel cell vehicles the approach disaggregates the projected demand into specific demand centres allowing for the mapping of regional hydrogen demand patterns and the identification of key centres of hydrogen demand based on heavy-duty truck traffic flow projections under different scenarios. This approach was applied to Australia and the findings offered valuable insights that can help policymakers and stakeholders plan and develop hydrogen infrastructure such as optimising hydrogen refuelling station locations and support the transition to a low-carbon heavy-duty transport sector.
Techno-Economic Assessment of Carbon-Neutral Ammonia Fuel for Ships from Renewable Wind Energy
Oct 2025
Publication
Climate change is fuelled by the continued growth of global carbon emissions with the widespread use of fossil fuels being the main driver. To achieve a decarbonisation transition of the energy mix the development of clean and renewable fuels has become crucial. Ammonia is seen as an important option for decarbonisation in the transport and energy sectors due to its zero-carbon emission potential and renewable energy compatibility. However the high energy consumption and carbon emissions of the conventional Haber– Bosch method limit its sustainability. A green ammonia synthesis system was designed using ECLIPSE and Excel simulations in the study. Results show that at a recirculation ratio of 70% the system’s annual total energy consumption is 426.22 GWh with annual ammonia production reaching 8342.78 t. The optimal system configuration comprises seven 12 MW offshore wind turbines integrated with a 460 MWh lithium battery and 240 t of hydrogen storage capacity. At this configuration the LCOE is approximately £5956.58/t. It shows that incorporating renewable energy can significantly reduce greenhouse gas emissions but further optimisation of energy storage configurations and reaction conditions is needed to lower costs. This research provides a reference for the industrial application of green ammonia in the transportation sector.
Synergistic Effects of Air Pollution and Carbon Reduction Policies in China’s Iron and Steel Industry
Oct 2025
Publication
As an energy-intensive sector China’s iron and steel industry is crucial for achieving “Dual Carbon” goals. This study fills the research gap in systematically comparing the synergistic effects of multiple policies by evaluating five key measures (2020–2023) in ultra-low-emission retrofits and clean energy alternatives. Using public macro-data at the national level this study quantified cumulative reductions in air pollutants (SO2 NOx PM VOCs) and CO2. A synergistic control effect coordinate system and a normalized synergistic emission reduction equivalent (APeq) model were employed. The results reveal significant differences: Sintering machine desulfurization and denitrification (SDD) showed the highest APeq but increased CO2 emissions in 2023. Dust removal equipment upgrades (DRE) and unorganized emission control (UEC) demonstrated stable co-reduction effects. While electric furnace short-process steelmaking (ES) and hydrogen metallurgy (HM) showed limited current benefits they represent crucial deep decarbonization pathways. The framework provides multi-dimensional policy insights beyond simple ranking suggesting balancing short-term pollution control with long-term transition by prioritizing clean alternatives.
Renewable Energy Storage in a Poly-Generative System Fuel Cell/Electrolyzer, Supporting Green Mobility in a Residential Building
Oct 2025
Publication
The European Commission through the REPowerEU plan and the “Fit for 55” package aims to reduce fossil fuel dependence and greenhouse gas emissions by promoting electric and fuel cell hybrid electric vehicles (EV-FCHEVs). The transition to this mobility model requires energy systems that are able to provide both electricity and hydrogen while reducing the reliance of residential buildings on the national grid. This study analyses a poly-generative (PG) system composed of a Solid Oxide Fuel Cell (SOFC) fed by biomethane a Photovoltaic (PV) system and a Proton Exchange Membrane Electrolyser (PEME) with electric vehicles used as dynamic storage units. The assessment is based on simulation tools developed for the main components and applied to four representative seasonal days in Rende (Italy) considering different daily travel ranges of a 30-vehicle fleet. Results show that the PG system provides about 27 kW of electricity 14.6 kW of heat and 3.11 kg of hydrogen in winter spring and autumn and about 26 kW 14 kW and 3.11 kg in summer; it fully covers the building’s electrical demand in summer and hot water demand in all seasons. The integration of EV batteries reduces grid dependence improves renewable self-consumption and allows for the continuous and efficient operation of both the SOFC and PEME demonstrating the potential of the proposed system to support the green transition.
Review and Evaluation of Hydrogen and Air Heat Exchangers for Fuel Cell-Powered Electric Aircraft Propulsion
Mar 2025
Publication
Hydrogen fuel cell systems are a viable option for electrified aero engines due to their efficiency and environmental benefits. However integrating these systems presents challenges notably in terms of overall system weight and thermal management. Heat exchangers are crucial for the effective thermal management system of electric propulsion systems in commercial electrified aviation. This paper provides a comprehensive review of various heat exchanger types and evaluates their potential applications within these systems. Selection criteria are established based on the specific requirements for air and hydrogen heat exchangers in electrified aircraft. The study highlights the differences in weighting criteria for these two types of heat exchangers and applies a weighted point rating system to assess their performance. Results indicate that extended surface microchannel and printed circuit heat exchangers exhibit significant promise for aviation applications. The paper also identifies key design challenges and research needs particularly in enhancing net heat dissipation increasing compactness improving reliability and ensuring effective integration with aircraft systems.
Evaluating the Role of Hydrogen as an Energy Carrier: Perspectives on Low-Emission Applications
Oct 2025
Publication
Application of low-emission hydrogen production methods in the decarbonization process remains a highly relevant topic particularly in the context of sustainable hydrogen value chains. This study evaluates hydrogen applications beyond industry focusing on its role as an energy carrier and applying multi-criteria decision analysis (MCDA) to assess economics environmental impact efficiency and technological readiness. The analysis confirmed that hydrogen use for heating was the most competitive non-industrial application (ranking first in 66%) with favorable efficiency and costs. Power generation placed among the top two alternatives in 75% of cases. Transport end-use was less suitable due to compression requirements raising emissions to 272–371 g CO2/kg H2 and levelizing the cost of hydrogen (LCOH) to 13–17 EUR/kg. When H2 transport was included new pipelines and compressed H2 clearly outperformed other methods for short- and long-distances adding only 3.2–3.9% to overall LCOH. Sensitivity analysis confirmed that electricity price variations had a stronger influence on LCOH than capital expenditures. Comparing electrolysis technologies yielded that proton-exchange membrane and solid oxide reduced costs by 12–20% and CO2 emissions by 15–25% compared to alkaline. The study highlights heating end-use and compressed hydrogen and pipeline transport proving MCDA to be useful for selecting scalable pathways.
Vehicle Peak Power Management System: Design, Development, and Testing of a Fuel Cell and Supercapacitor Hybrid
Oct 2025
Publication
The passive combination of fuel cells and supercapacitors possesses promising applications in the automotive industry due to its ability to decrease stack size maintain peak power capacity improve system productivity and go away with the need for additional control all without Direct current to Direct Current (DC/DC) converters. This research describes the steps to create and evaluate a fuel cell (FC) and supercapacitor (SC) passive hybrid electrical system for a 60-V lightweight vehicle. Also study offers a thorough design approach and model and experimentally to validate every passive hybrid testing station component. When both concepts are stable the voltage errors are about 2 % and 3 % respectively for fuel cells and supercapacitors. The results of the experiments provide more evidence that the passive design is effective under step loads and driving cycles. The results of the measurements match the models used to simulate the passive hybrid system if a step load voltage is used. A smaller FC stack is possible since the fuel cell controls the steady-state current. Alternatively the supercapacitors provide varying currents because of their reduced resistance. This study use a driving cycle to show that the FC stack can lower its output to 25 % of the peak power required by the load.
Economic Value Creation of Artificial Intelligence in Supporting Variable Renewable Energy Resource Integration to Power Systems: A Systematic Review
Mar 2025
Publication
The integration of Variable Renewable Energy (VRE) sources in power systems is increased for a sustainable environment. However due to the intermittent nature of VRE sources formulating efficient economic dispatching strategies becomes challenging. This systematic review aims to elucidate the economic value creation of Artificial Intelligence (AI) in supporting the integration of VRE sources into power systems by reviewing the role of AI in mitigating costs related to balancing profile and grid with a focus on its applications for generation and demand forecasting market design demand response storage solutions power quality enhancement and predictive maintenance. The proposed study evaluates the AI potential in economic efficiency and operational reliability improvement by analyzing the use cases with various Renewable Energy Resources (RERs) including wind solar geothermal hydro ocean bioenergy hydrogen and hybrid systems. Furthermore the study also highlights the development and limitations of AI-driven approaches in renewable energy sector. The findings of this review aim to highlight AI’s critical role in optimizing VRE integration ultimately informing policymakers researchers and industry stakeholders about the potential of AI for an economically sustainable and resilient energy infrastructure.
Optimization Control of Flexible Power Supply System Applied to Offshore Wind–Solar Coupled Hydrogen Production
Jun 2025
Publication
The inherent randomness and intermittency of offshore renewable energy sources such as wind and solar power pose significant challenges to the stable and secure operation of the power grid. These fluctuations directly affect the performance of grid-connected systems particularly in terms of harmonic distortion and load response. This paper addresses these challenges by proposing a novel harmonic control strategy and load response optimization approach. An integrated three-winding transformer filter is designed to mitigate high-frequency harmonics and a control strategy based on converter-side current feedback is implemented to enhance system stability. Furthermore a hybrid PI-VPI control scheme combined with feedback filtering is employed to improve the system’s transient recovery capability under fluctuating load and generation conditions. Experimental results demonstrate that the proposed control algorithm based on a transformer-oriented model effectively suppresses low-order harmonic currents. In addition the system exhibits strong anti-interference performance during sudden voltage and power variations providing a reliable foundation for the modulation and optimization of offshore wind–solar coupled hydrogen production power supply systems.
Medium Speed Lean Hydrogen Engine Modelling and Validation
Sep 2025
Publication
Hydrogen spark-ignition direct-injection engines result in no carbon emissions at use but NOX remains a challenge. This study demonstrates that with lean combustion (ϕ < 0.38) in-cylinder NOX can be reduced to a quarter of the current maritime regulatory limit. An original contribution of this work is the use of speciesresolved emissions formation across multiple engine load conditions. A novel chemically detailed combustion modelling framework was developed in CHEMKIN-Pro incorporating the evolution of the CRECK C1–C3 NOX mechanism for improved high-pressure accuracy. The framework was extensively validated using crank-angleresolved data across 9–18 bar loads. The model accurately reproduced pressure traces heat release angles and NOX. Mechanistic analysis revealed a shift from thermal Zeldovich NOX to intermediate-species (notably N2Odriven) as equivalence ratio and pressure varied. The findings highlighted the use of a high-fidelity chemical kinetic modelling framework not only to match experimental results but to gain physically grounded insight into actionable near-zero emission strategies.
A Capacity Expansion Model of Hydrogen Energy Storage for Urban-Scale Power Systems: A Case Study in Shanghai
Sep 2025
Publication
With the increasing maturity of renewable energy technologies and the pressing need to address climate change urban power systems are striving to integrate a higher proportion of low-carbon renewable energy sources. However the inherent variability and intermittency of wind and solar power pose significant challenges to the stability and reliability of urban power grids. Existing research has primarily focused on short-term energy storage solutions or small-scale integrated energy systems which are insufficient to address the long-term large-scale energy storage needs of urban areas with high renewable energy penetration. This paper proposes a mid-to-long-term capacity expansion model for hydrogen energy storage in urban-scale power systems using Shanghai as a case study. The model employs mixed-integer linear programming (MILP) to optimize the generation portfolios from the present to 2060 under two scenarios: with and without hydrogen storage. The results demonstrate that by 2060 the installed capacity of hydrogen electrolyzers could reach 21.5 GW and the installed capacity of hydrogen power generators could reach 27.5 GW accounting for 30% of the total installed capacity excluding their own. Compared to the base scenario the electricity–hydrogen collaborative energy supply system increases renewable penetration by 11.6% and utilization by 12.9% while reducing the levelized cost of urban comprehensive electricity (LCOUCE) by 2.514 cents/kWh. These findings highlight the technical feasibility and economic advantages of deploying long-term hydrogen storage in urban grids providing a scalable solution to enhance the stability and efficiency of high-renewable urban power systems.
Transient-state Behaviours of Blast Furnace Ironmaking: The Role of Shaft-injected Hydrogen
Aug 2025
Publication
Hydrogen shaft injection into blast furnaces (BFs) has a large potential to eliminate carbon dioxide emissions yet the temporal evolution of thermal and chemical states following shaft-injected hydrogen utilisation has not been reported in the open literature. In this research a recently developed transient-state multifluid BF model is applied to elucidate the temporal evolution of in-furnace phenomena. Besides a domain-average method is adopted to analyse the extensive simulation data to determine the time required to attain the next steady-like state. The results show that the evolution of thermal and chemical conditions varies across different regions with distinct characteristics near the furnace wall. The shifts in iron oxide reduction behaviour are completed within 10 to 20 h after the new operation and the transition time points to the next steady-like states of thermal and chemical conditions are different. As the hydrogen flow rate increases the average transition time decreases. However 2 to 4 days are required for the studied BF to reach a new steady-like state in the considered scenarios. The model offers a cost-effective approach to investigating the transient smelting characteristics of an ironmaking BF with hydrogen injection.
Hydrogen Energy Resource: Overview of Production Techniques, Economy and Application in Microgrid Systems Operation
Sep 2025
Publication
Hydrogen (H2) fuel is one of eco-friendly resources for delivering de-carbonized and sustainable electricity supply in line with the UN’s Sustainable Development Goals 7 and 13 for affordable and clean energy and climate change action respectively. This paper presents a state-of-the art review of the H2 energy resource in terms of its history and evolution production techniques global economy market perspective and application to microgrid systems. It also introduces a systematic classification of the fuel. The production techniques examined include: the thermal approach such as the reforming gasification and thermochemical processes; the photocatalytic approach otherwise called artificial photosynthesis; the biological and photonic approach that involves the photolysis photo-fermentation dark fermentation CO gas fermentation and biomass valorization processes to produce H2 while the electrical approach is based on the chemical dissociation of electrolytes into their constituent ions by the passage of electric current. A particular attention is paid to the potential of the H2 resource in running some energy generators in microgrid systems such as the internal combustion engines microturbines and the fuel cells that are useful for combined heat and power application. The paper introduces different technical configurations topologies and processes that involve the use of green H2 fuel in generating systems and the connection of bus bars power converters battery bank and the electrical and thermal loads. The paper also presents hybrid fuel cell (FC) and PV system simulation using System Advisor Model (SAM) to showcase the use of H2 fuel in a micogrid. The paper provides insightful directions into the H2 economy smart electrical grid and the future prospects.
Techno-Economic Assessment of Hydrogen-Based Power-to-Power Systems: Operational Strategies and Feasibility Within Energy Communities
Jun 2025
Publication
In the context of the evolving energy landscape the need to harness renewable energy sources (RESs) has become increasingly imperative. Within this framework hydrogen emerges as a promising energy storage vector offering a viable solution to the flexibility challenges caused by the inherent variability of RESs. This work investigates the feasibility of integrating a hydrogen-based energy storage system within an energy community in Barcelona using surplus electricity from photovoltaic (PV) panels. A power-to-power configuration is modelled through a comprehensive methodology that determines optimal component sizing based on high-resolution real-world data. This analysis explores how different operational strategies influence the system’s cost-effectiveness. The methodology is thus intended to assist in the early-stage decision-making process offering a flexible approach that can be adapted to various market conditions and operational scenarios. The results show that under the current conditions the combination of PV generation energy storage and low-cost grid electricity purchases yield the most favourable outcomes. However in a long-term perspective considering projected cost reductions for hydrogen technologies strategies including energy sales back to the grid become more profitable. This case study offers a practical example of balancing engineering and economic considerations providing replicable insights for designing hydrogen storage systems in similar energy communities.
Numerical Investigation of Premixed Hydrogen Combustion in Dual-fuel Marine Engines at High Load
Jun 2025
Publication
Zero-emission fuels are expected to drive the maritime sector decarbonisation with hydrogen emerging as a long-term solution. This study aims to investigate by using CFD modelling a hydrogen fuelled marine dual-fuel engine to identify operating settings ranges for different hydrogen energy fractions (HEF) as well as parametrically optimise the diesel fuel injection timing and temperature at inlet valve closing (IVC). A large marine four-stroke engine with nominal power of 10.5 MW at 500 rev/m is considered assuming operation at 90 % load and hydrogen injection in the cylinders intake ports. CFD models are developed for several operating scenarios in both diesel and dual-fuel modes. The models are validated against measured data for the engine diesel mode and literature data for a hydrogen-fuelled light-duty engine. A convergence study is conducted to select the grid compromising between computational effort and accuracy. Parametric runs for 20 % 40 % and 60 % HEF with different IVC temperature and diesel start of injection are modelled to quantify the engine performance emissions and combustion characteristics. A single parameter optimisation is conducted to determine the most effective pilot diesel injection timings. The results reveal the IVC temperature range for stable hydrogen combustion to avoid incomplete combustion at low IVC temperature and knocking above 360 K. The proposed settings lead to higher peak heat release rate and in-cylinder pressure compared to the diesel mode without exceeding the permissible in-cylinder pressure rise limits for 60 % HEF. However NOx emissions increase to 12.9 g/kWh in the dual-fuel mode. The optimal start of injection (SOI) for the diesel fuel in the case of 60 % HEF is found 8 ◦CA BTDC resulting in an indicated thermal efficiency of 43.2 % and stable combustion. Advancing SOI beyond the optimal value results in incomplete combustion. This is the first study on hydrogen use in large marine four-stroke engines providing insights for the engine design and operation and as such it contributes to the maritime industry decarbonisation efforts.
Innovative Aircraft Propulsive Configurations: Technology Evaluation and Operations in the SIENA Project
Mar 2025
Publication
In this paper developed in the context of the Clean Sky 2 project SIENA (Scalability Investigation of hybrid-Electric concepts for Next-generation Aircraft) an extensive analysis is carried out to identify and accelerate the development of innovative propulsion technologies and architectures that can be scaled across five aircraft categories from small General Aviation airplanes to long-range airliners. The assessed propulsive architectures consider various components such as batteries and fuel cells to provide electricity as well as electric motors and jet engines to provide thrust combined to find feasible aircraft architectures that satisfy certification constraints and deliver the required performance. The results provide a comprehensive analysis of the impact of key technology performance indicators on aircraft performance. They also highlight technology switching points as well as the potential for scaling up technologies from smaller to larger aircraft based on different hypotheses and assumptions concerning the upcoming technological advancements of components crucial for the decarbonization of aviation. Given the considered scenarios the common denominator of the obtained results is hydrogen as the main energy source. The presented work shows that for the underlying models and technology assumptions hydrogen can be efficiently used by fuel cells for propulsive and system power for smaller aircraft (General Aviation commuter and regional) typically driven by propellers. For short- to long-range jet aircraft direct combustion of hydrogen combined with a fuel cell to power the on-board subsystems appears favorable. The results are obtained for two different temporal scenarios 2030 and 2050 and are assessed using Payload-Range Energy Efficiency as the key performance indicator. Naturally introducing such innovative architectures will face a lack of applicable regulation which could hamper a smooth entry into service. These regulatory gaps are assessed detailing the level of maturity in current regulations for the different technologies and aircraft categories.
A Study on Thermal Management Systems for Fuel-Cell Powered Regional Aircraft
Jun 2025
Publication
This work studies the feasibility of integrating a hydrogen-powered propulsion system in a regional aircraft at the conceptual design level. The developed system consists of fuel cells which will be studied at three technological levels and batteries also studied for four hybridization factors (X = 0 0.05 0.10 0.20). Hydrogen can absorb great thermal loads since it is stored in the tank at cryogenic temperatures and is used as fuel in the fuel cells at around 80 ◦C. Taking advantage of this characteristic two thermal management system (TMS) architectures were developed to ensure the proper functioning of the aircraft during the designated mission: A1 which includes a vapor compression system (VCS) and A2 which omits it for a simpler design. The models were developed in MATLAB® and consist of different components and technologies commonly used in such systems. The analysis reveals that A2 due to the exclusion of the VCS outperformed A1 in weight (10–23% reduction) energy consumption and drag. A1’s TMS required significantly more energy due to the VCS compressor. Hybridization with batteries increased system weight substantially (up to 37% in A2) and had a greater impact on energy consumption in A2 due to additional fan work. Hydrogen’s heat sink capacity remained underutilized and the hydrogen tank was deemed suitable for a non-integral fuselage design. A2 had the lowest emissions (10–20% lower than A1 for X = 0) but hybridization negated these benefits significantly increasing emissions in pessimistic scenarios.
Modeling Homogeneous, Stratified, and Diffusion Combustion in Hydrogen SI Engines Using the Wiebe Approach
Jun 2025
Publication
The use of hydrogen as a fuel for piston engines enables environmentally friendly and efficient operation. However several challenges arise in the combustion process limiting the development of hydrogen engines. These challenges include abnormal combustion the high burning velocity of hydrogen-enriched mixtures increased nitrogen oxide emissions and others. A rational organization of hydrogen combustion can partially or fully mitigate these issues through the use of advanced methods such as late direct injection charge stratification dual injection jet-guided operation and others. However mathematical models describing hydrogen combustion for these methods are still under development complicating the optimization and refinement of hydrogen engines. Previously we proposed a mathematical model based on Wiebe functions to describe premixed and diffusion combustion as well as relatively slow combustion in lean-mixture zones behind the flame front and near-wall regions. This study further develops the model by accounting for the combined influence of the mixture composition and engine speed mixture stratification and the effects of injection and ignition parameters on premixed and diffusion combustion. Special attention is given to combustion modeling in an engine with single injection and jet-guided operation.
Experimental Study on the Effects of Injection Pressure and Injection Timing on Combustion and Emissions in a Direct-injection Hydrogen Engine
Oct 2025
Publication
Hydrogen internal combustion engines are pivotal components of the power industry for achieving zero-carbon emissions. However the development of hydrogen engines is still in its infancy and experimental research on their injection strategies lacks systematization. In this study the individual impacts of hydrogen injection pressure (within low-pressure ranges) and injection timing as well as their coupling effects on combustion characteristics engine efficiency and exhaust emissions were experimentally investigated. Results show that under fixed timing an injection pressure of 25–27.5 bar yields the highest and earliest peak in-cylinder pressures whereas at 15 bar the ignition delay increases to 14.7°CA the flame development duration extends to 8.57°CA and the late combustion duration shortens to 41.37°CA; the exhaust gas temperature peaks at 628 K at 20 bar and NOX peaks at 537 ppm at 25 bar. BTE (brake thermal efficiency) exhibits a U-shaped relationship with pressure with the minimum efficiency occurring near 25 bar when timing is held constant; advancing start of injection from 130° BTDC to 170° BTDC reduces both NOX and exhaust gas temperature with the optimal fuel economy at 140° BTDC and a peak in-cylinder pressure that is approximately 7 % higher and occurs 2–3°CA earlier at 130–140° BTDC. In the pressure–timing maps IMEP (indicated mean effective pressure) is maximized at 30 bar and 90° BTDC; BTE reaches 33.5 % at 25 bar and 100° BTDC; NOX attains a minimum at 25 bar and 110° BTDC while the exhaust gas temperature is lowest at 25 bar and 120° BTDC. Injection pressure is the primary lever for regulating fuel economy and emissions while injection timing mainly adjusts combustion phasing and IMEP. The results provide clear guidance for calibrating low-pressure hydrogen injection systems supply benchmark data for model validation and support the development of practical control strategies for hydrogen engines.
Equipment Sizing and Operation Strategy of Photovoltaic-Powered Hydrogen Refueling Station Based on AE-PEM Coupled Hydrogen Production
Mar 2025
Publication
With the global commercialization of hydrogen fuel cell vehicles the number of hydrogen refueling stations is steadily increasing. On-site hydrogen production stations are expected to play a key role in future power systems by absorbing renewable energy and supplying electricity during peak grid loads aiding in peak shaving and load leveling. However renewable energy sources like photovoltaic (PV) systems have highly fluctuating power generation curves making it difficult to provide stable energy for hydrogen production. Traditional stations mainly use alkaline electrolyzers (AE) which are sensitive to power fluctuations leading to operational instability. To address this this paper proposes using capacitors and energy storage batteries to mitigate PV fluctuations and introduces a combined AE and Proton Exchange Membrane (PEM) electrolyzer hydrogen production method. Study cases demonstrate that capacitors and energy storage batteries reduce the variance of PV power output by approximately 0.02. Building on this the hybrid approach leverages the low cost of AE and the rapid response of PEM electrolyzers to better adapt to PV fluctuations and maximize PV absorption. The model is mathematically formulated and the station’s equipment planning and operational strategy are optimized using CPLEX. The results show that compared to pure AE and PEM hydrogen production the combined AE and PEM hydrogen production method reduces the total annual cost of the hydrogen refueling station by 4.3% and 5.9% respectively.
Hydrogen Gas Blending in Gasoline GDI Engines: Combustion Analysis and Emission Control
Jun 2025
Publication
This study investigates the effects of varying hydrogen percentages in fuel blends on combustion dynamics engine performance and emissions. Experimental data and analytical equations were used to evaluate combustion parameters such as equivalent lambda in-cylinder pressure heat release rate and ignition timing. The findings demonstrate that hydrogen blending enhances combustion stability shortens ignition delay and shifts peak heat release to be closer to the top dead center (TDC). These changes improve thermal efficiency and reduce cycle-to-cycle variation. Hydrogen blending also significantly lowers carbon dioxide (CO2) and hydrocarbon (HC) emissions particularly at higher blend levels (H0–H5) while lower blends increase nitrogen oxides (NOx) emissions and risk pre-ignition due to advanced start of combustion (SOC). Engine performance improved with an average hydrogen energy contribution of 12% under a constant load. However the optimal hydrogen blending range is crucial to balancing efficiency gains and emission reductions. These results underline the potential of hydrogen as a cleaner additive fuel and the importance of optimizing blend ratios to harness its benefits effectively.
Macroeconomic and Environmental Impacts of Two Decarbonization Options for the Dutch Steel Industry: Green Relocation Versus Green Hydrogen Imports
Jun 2025
Publication
Decarbonizing the steel industry will require a shift towards renewable energy. However costs and emissions associated with the long-distance transport of renewable energy carriers may incentivize the relocation of steel production closer to renewable energy sources. This “green relocation” would affect regional economic structures and global trade patterns. Nevertheless the macroeconomic and environmental impacts of alternative industry location options remain underexplored. This study compares the impacts on value-added prices and emissions under two options for decarbonizing the Dutch steel industry: importing green hydrogen from Brazil to produce green steel in the Netherlands versus relocating production to Brazil and transporting green steel to the Netherlands. Impacts are analyzed by combining a price and a quantity model within an environmentally extended multiregional input-output (EE-MRIO) framework. Results suggest that the relocation option brings the greatest synergies between climate and economic goals at the global level as it leads to lower production costs smaller price effects and greater emissions reductions. However relocation also results in stronger distributive impacts across global regions. Higher carbon prices would be insufficient to counteract relocation incentives. This calls for policymakers in industrialized countries to systematically consider the possibility of green relocation when designing decarbonization and industrial competitiveness strategies.
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