Applications & Pathways
Exploring the Gas Permeability of Type IV Hydrogen Storage Cylinder Liners: Research and Applications
Jul 2025
Publication
As hydrogen fuel cell vehicles gain momentum as crucial zero-emission transportation solutions the urgency to address hydrogen permeability through the polymer liner becomes paramount for ensuring the safety efficiency and longevity of Type IV hydrogen storage tanks. This paper synthesizes existing research findings analyzes the influence of different materials and structures on gas permeability elucidates the dissolution and diffusion mechanisms of hydrogen in plastic liners and discusses their engineering applications. We focus on measurement methods influencing factors and improvement strategies for liner gas permeability. Additionally we explore the prospects of Type IV hydrogen storage tanks in fields such as automotive aerospace and energy storage industries. Through this comprehensive review of liner gas permeability critical insights are provided to guide the development of efficient and safe hydrogen storage and transportation systems. These insights are vital for advancing the widespread application of hydrogen energy technology and fostering sustainable energy development significantly contributing to efforts aimed at enhancing the performance and safety of Type IV hydrogen storage tanks.
Injection Strategies in a Hydrogen SI Engine: Parameter Selection and Comparative Analysis
Oct 2025
Publication
Injection strategies play a crucial role in determining hydrogen engine performance. The diversity of these strategies and the limited number of comparative studies highlight the need for further investigation. This study focuses on the analysis parameter selection and comparison of single early and late direct injection single injection with ignition occurring during injection (the so-called jet-guided operation) and dual injection in a hydrogen spark-ignition engine. The applicability and effectiveness of these injection strategies are assessed using contour maps with ignition timing and start of injection as coordinates representing equal levels of key engine parameters. Based on this approach injection and ignition settings are selected for a range of engine operating modes. Simulations of engine performance under different load conditions are carried out using the selected parameters for each strategy. The results indicate that the highest indicated thermal efficiencies are achieved with single late injection while the lowest occur with dual injection. At the same time both dual injection and jet-guided operation provide advantages in terms of knock suppression peak pressure reduction and reduced nitrogen oxide emissions.
Multi-Objective Optimal Energy Management Strategy for Grid-Interactive Hydrogen Refueling Stations in Rural Areas
Mar 2025
Publication
The transportation sector is a significant contributor to global carbon emissions thus necessitating a transition toward renewable energy sources (RESs) and electric vehicles (EVs). Among EV technologies fuel-cell EVs (FCEVs) offer distinct advantages in terms of refueling time and operational efficiency thus rendering them a promising solution for sustainable transportation. Nevertheless the integration of FCEVs in rural areas poses challenges due to the limited availability of refueling infrastructure and constraints in energy access. In order to address these challenges this study proposes a multi-objective energy management model for a hydrogen refueling station (HRS) integrated with RESs a battery storage system an electrolyzer (EL) a fuel cell (FC) and a hydrogen tank serving diverse FCEVs in rural areas. The model formulated using mixed-integer linear programming (MILP) optimizes station operations to maximize both cost and load factor performance. Additionally bi-directional trading with the power grid and hydrogen network enhances energy flexibility and grid stability enabling a more resilient and self-sufficient energy system. To the best of the authors’ knowledge this study is the first in the literature to present a multi-objective optimal management approach for grid-interactive renewablesupported HRSs serving hydrogen-powered vehicles in rural areas. The simulation results demonstrate that RES integration improves economic feasibility by reducing costs and increasing financial gains while maximizing the load factor enhances efficiency cost-driven strategies that may impact stability. The impact of the EL on cost is more significant while RES capacity has a relatively smaller effect on cost. However its influence on the load factor is substantial. The optimization of RES-supported hydrogen production has been demonstrated to reduce external dependency thereby enabling surplus trading and increasing financial gains to the tune of USD 587.83. Furthermore the system enhances sustainability by eliminating gasoline consumption and significantly reducing carbon emissions thus supporting the transition to a cleaner and more efficient transportation ecosystem.
Net-Zero Backup Solutions for Green Ammonia Hubs Based on Hydrogen Power Generation
Jun 2025
Publication
This paper explores cleaner and techno-economically viable solutions to provide electricity heat and cooling using green hydrogen (H2) and green ammonia (NH3) across the entire decarbonized value chain. We propose integrating a 100% hydrogen-fueled internal combustion engine (e.g. Jenbacher JMS 420) as a stationary backup solution and comparing its performance with other backup technologies. While electrochemical storage systems or battery energy storage systems (BESSs) offer fast and reliable short-term energy buffering they lack flexibility in relocation and typically involve higher costs for extended backup durations. Through five case studies we highlight that renewable-based energy supply requires additional capacity to bridge longer periods of undersupply. Our results indicate that for cost reasons battery–electric solutions alone are not economically feasible for longterm backup. Instead a more effective system combines both battery and hydrogen storage where batteries address daily fluctuations and hydrogen engines handle seasonal surpluses. Despite lower overall efficiency gas engines offer favorable investment and operating costs in backup applications with low annual operating hours. Furthermore the inherent fuel flexibility of combustion engines eventually will allow green ammonia-based backup systems particularly as advancements in small-scale thermal cracking become commercially available. Future studies will address CO2 credit recognition carbon taxes and regulatory constraints in developing more effective dispatch and master-planning solutions.
Machine Learning-driven Stochastic Bidding for Hydrogen Refueling Station-integrated Virtual Power Plants in Energy Market
Aug 2025
Publication
Virtual power plants (VPPs) are gaining significance in the energy sector due to their capacity to aggregate distributed energy resources (DERs) and optimize energy trading. However their effectiveness largely depends on accurately modeling the uncertain parameters influencing optimal bidding strategies. This paper proposes a deep learning-based forecasting method to predict these uncertain parameters including solar irradiation temperature wind speed market prices and load demand. A stochastic programming approach is introduced to mitigate forecasting errors and enhance accuracy. Additionally this research assesses the flexibility of VPPs by mapping the flexible regions to determine their operational capabilities in response to market dynamics. The study also incorporates power-to‑hydrogen (P2H) and hydrogen-to-power (H2P) conversion processes to facilitate the integration of hydrogen fuel cell vehicles (HFCVs) into VPPs enhancing both technical and economic aspects. A network-aware VPP connected to generation resources storage facilities demand response programming (DRP) vehicle-to-grid technology (V2G) P2H and H2P is used to evaluate the proposed method. The problem is formulated as a convex model and solved using the GUROBI optimizer. Results indicate that a hydrogen refueling station can increase profits by approximately 49 % compared to the base case of directly selling surplus generation from renewable energy sources (RESs) to the market and profits can further increase to roughly 86 % when other DERs are incorporated alongside the hydrogen refueling station.
Double-Layer Optimal Configuration of Wind–Solar-Storage for Multi-Microgrid with Electricity–Hydrogen Coupling
Oct 2025
Publication
To address the collaborative optimization challenge in multi-microgrid systems with significant renewable energy integration this study presents a dual-layer optimization model incorporating power-hydrogen coupling. Firstly a hydrogen energy system coupling framework including photovoltaics storage batteries and electrolysis hydrogen production/fuel cells was constructed at the architecture level to realize the flexible conversion of multiple energy forms. From a modeling perspective the upper-layer optimization aims to minimize lifecycle costs by determining the optimal sizing of distributed PV systems battery storage hydrogen tanks fuel cells and electrolyzers within the microgrid. At the lower level a distributed optimization framework facilitates energy sharing (both electrical and hydrogen-based) across microgrids. This operational layer maximizes yearly system revenue while considering all energy transactions—both inter-microgrid and grid-to-microgrid exchanges. The resulting operational boundaries feed into the upper-layer capacity optimization with the optimal equipment configuration emerging from the iterative convergence of both layers. Finally the actual microgrid in a certain area is taken as an example to verify the effectiveness of the proposed method.
Influence of Engine Oils on Pre-Ignition Tendency in a Hydrogen–Kerosene Dual-Fuel Engine
Mar 2025
Publication
Reducing CO2 emissions is an increasingly important goal in general aviation. The dual-fuel hydrogen–kerosene combustion process has proven to be a suitable technology for use in small aircraft. This robust and reliable technology significantly reduces CO2 emissions due to the carbon-free combustion of hydrogen during operation while pure kerosene or sustainable aviation fuel (SAF) can be used in safety-critical situations or in the event of fuel supply issues. Previous studies have demonstrated the potential of this technology in terms of emissions performance and efficiency while also highlighting challenges related to abnormal combustion phenomena such as knocking and pre-ignition which limit the maximum achievable hydrogen energy share. However the causes of such phenomena—especially regarding the role of lubricating oils—have not yet been sufficiently investigated in hydrogen engines making this a crucial area for further development. In this paper investigations at the TU Wien Institute of Powertrain and Automotive Technology concerning the role of different engine oils in influencing pre-ignition tendencies in a hydrogen–kerosene dual-fuel engine are described. A specialized test procedure was developed to account for the unique combustion characteristics of the dual-fuel process along with a detailed purge procedure to minimize oil carryover. Multiple engine oils with varying compositions were tested to evaluate their influence on pre-ignition tendencies with a particular focus on additives containing calcium magnesium and molybdenum known for their roles in detergent and anti-wear properties. Additionally the study addressed the contribution of particles to pre-ignition occurrences. The results indicate that calcium and magnesium exhibit no notable impact on pre-ignition behavior; however the addition of molybdenum results in a pronounced reduction in pre-ignition events which could enable a higher hydrogen energy share and thus decrease CO2 emissions in the context of hydrogen dual-fuel aviation applications.
A Decision-support Flowchart for Including Parameter Uncertainty in Prospective Life Cycle Inventory Modeling: An Application to a PEM Fuel Cell-based APU System for a Hydrogen-powered Aircraft
Oct 2025
Publication
Emerging energy technologies offer significant opportunities for climate change mitigation. However the assessment of their potential environmental impact through prospective life cycle assessment (pLCA) is challeng‑ ing owing to parameter uncertainties arising from data gaps temporal variability and evolving technological contexts when modeling their prospective life cycle inventories (pLCI). Existing methodologies lack standardized approaches for systematically integrating parameter uncertainty within pLCI frameworks often initially overlooking it. In order to fill this gap this study proposes a structured and transparent approach for incorporating parameter uncertainty directly into the pLCI modeling process. The goal is to enhance the robustness transparency and reproducibility of pLCI models. A decision–support flowchart based on an adapted six-step framework was developed to help life cycle assessment (LCA) practitioners address parameter uncertainty during the “goal and scope definition” and“life cycle inventory” phases of pLCA. The flowchart guides users through the process of defining of the assessment’s goal scope as well as its temporal and geographical boundaries and the technology’s maturity level (Step 1). Step 2 entails gathering data to depict the technology’s development. Steps 3 and 4 involve identifying parameters that are likely to change in the future such as manufacturing processes materials equipment and component dimensions as well as their respective uncertainties. Step 5 includes the learning effects required for industrial-scale production once the technology has reached maturity. Finally step 6 identifies external developments impacting the technology as well as contributing uncertainties. A case study of a fuel cell-based propulsion system for a hydrogen-powered aircraft in 2040 illustrates the applicability of the framework. This study introduces a structured flowchart to support decision making in cases when parameter uncertainty should be integrated into pLCI modeling. By supporting the selection of appropriate prospective meth‑ ods as well as uncertainty identification and characterization strategies the proposed flowchart enhances the trans‑ parency consistency and representativeness of the pLCA results facilitating their broader application in emerging technology assessment methods.
Combined Effects of Copper Oxide Nanoparticles and Hydrogen Enrichment on the Performance and Emissions of Butanol Enriched Biodiesel in a Diesel Engine
Oct 2025
Publication
This study explores a multi-faceted approach to improving the combustion performance and emission characteristics of a single-cylinder four-stroke direct injection (DI) compression ignition engine through the combined effects of butanol enrichment green-synthesized copper oxide (CuO) nanoparticles and hydrogen supplementation. The baseline fuel was a B20 biodiesel blend further enriched with 10 % butanol to enhance oxygen availability and atomization. CuO nanoparticles were synthesized via an eco-friendly aloe vera extractmediated method and dispersed into the fuel to promote oxidation kinetics and stabilize combustion. Experimental results revealed that the B20+But10 %+CuO100 blend achieved the highest brake thermal efficiency (BTE) of 33.6 % at full load alongside notable reductions in carbon monoxide (CO) unburned hydrocarbons (HC) nitrogen oxides (NOx) and smoke opacity compared to neat B20. Reactivity controlled compression ignition (RCCI) trials further demonstrated that hydrogen enrichment at 5 LPM and 10 LPM improved flame propagation Brake thermal efficiency (33.89 % & 35.43 %) and reduced brake-specific fuel consumption of nearly 10 % (0.26 Kg/KWh) & 0.25 Kg/KWh). While excessive hydrogen supply (10 LPM) marginally increased HC emissions (110 PPM) at higher loads due to localized incomplete oxidation overall results confirm significant emission mitigation. The findings highlight that the synergistic integration of butanol oxygenation catalytically active CuO nanoparticles and optimized hydrogen enrichment offers a viable pathway toward cleaner combustion improved energy efficiency and reduced pollutant emissions in biodiesel-fueled CI engines.
Comprehensive Analysis of a Full-scale Solid Oxide Fuel Cell Stack Fueled by Ammonia
Oct 2025
Publication
Ammonia represents a promising alternative fuel and hydrogen carrier for power generation due to its advantages in storage and transportation compared to those of hydrogen. However challenges persist in the direct use of ammonia in solid oxide fuel cells (SOFCs) particularly with respect to performance degradation—an issue that necessitates comprehensive investigation at the full-stack scale. This study examines a ten-cell full-size SOFC stack under various operating conditions to evaluate the viability of ammonia as a direct fuel. Experiments were conducted using pure ammonia pure hydrogen fully reformed ammonia and 50 % pre-reformed ammonia at three operating temperatures (660◦C 710 ◦C and 760 ◦C). Performance was characterized through current–voltage curves electrochemical impedance spectroscopy and continuous monitoring of residual ammonia in the exhaust using Fourier-transform infrared spectroscopy. A 200-hour durability test was performed to assess long-term stability. The results demonstrated that at temperatures of ≥ 710 ◦C ammonia-fueled SOFCs performed comparably to hydrogen-fueled configurations within typical operating ranges (0.2–0.5 A/cm2 ). The stack achieved optimal performance at 55–80 % fuel utilization. The ammonia-fueled configurations exhibited different voltage behaviors at higher fuel utilizations compared with those of the hydrogen-fueled configurations. The residual ammonia concentration in the anode off-gas remained well below the safety thresholds. Long-term testing demonstrated an initial degradation that eventually stabilized at a more sustainable rate. These findings validate ammonia as a viable fuel for SOFC stacks when operated at appropriate temperatures (≥710 ◦C) and optimal fuel utilization offering a pathway toward sustainable carbon-free ammonia energy systems.
Life Cycle Assessment of Future Electricity and Hydrogen Systems: Implications for Low-carbon Transport
Oct 2025
Publication
This study develops and applies a life cycle assessment (LCA) framework combined with predictive market models to evaluate the environmental impacts of electricity and hydrogen for transport in the EU27+UK from 2020 to 2050. By linking evolving power sector scenarios with hydrogen supply models we assess the wellto-wheels (WTW) performance of battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs) under consistent energy assumptions. Results show that electricity decarbonization can reduce GWP by up to 80% by 2050 but increases land use and mineral/metal demand due to renewable infrastructure expansion. The environmental impacts of hydrogen production are strongly influenced by the electricity mix especially in high electrolysis scenarios. WTW analysis indicates that while BEVs consistently achieve lower WTW GWP than FCEVs across all scenarios both drivetrains exhibit notable trade-offs in other impact categories. Scenarios dominated by blue hydrogen although not optimal in terms of GWP present a more balanced environmental profile making them a viable transitional pathway in contexts that prioritize minimizing other environmental impacts.
A Priori and a Posteriori Analyses of Differential and Preferential Diffusion in Large Eddy Simulations of Partially Premixed Hydrogen-air Flames
Oct 2025
Publication
Differential diffusion (DD) and non-unity Lewis number (Le) effects in the filtered equations of the mixture fraction progress variable their respective sub-grid scale (SGS) variances and enthalpy are investigated using a priori and a posteriori analyses of a lifted turbulent hydrogen jet flame. The a priori analyses show that the absolute magnitudes of the DD terms in the filtered mixture fraction equation and its SGS variance are significant individually but their net contribution is small. The DD effects are found to be small for the progress variable and its SGS variance. One non-unity Le term is of similar magnitude to the turbulent flux for the filtered enthalpy and is independent of turbulent transport. Therefore a simple model for this effect is constructed using flamelets. A priori validation of this model is performed using direct numerical simulation data of a lifted hydrogen flame and its a posteriori verification is undertaken through two large eddy simulations. This effect influences the enthalpy field and hence the temperature is affected because of the relative increase (decrease) in thermal diffusivity for lean (rich) mixtures. Hence higher peak temperatures are observed in the rich mixture when the non-unity Le effects are included. However its overall effects on the flame lift-off height and flame-brush structure are observed to be small when compared with measurements. Hence the DD and non-unity Le effects are negligible for LES of partially premixed combustion of hydrogen–air mixtures in high Reynolds number flows. Novelty and significance The relative importance of differential and preferential diffusion effects for large eddy simulations using the tabulated chemistry approach is systematically assessed. The consistency among the complete set of equations and their closure models of the controlling variables (filtered mixture fraction progress variable their subgrid scale variances and enthalpy) for partially premixed combustion is maintained on the physical and mathematical grounds for the first time. The novelty of this work lies in the development validation and verification of a computationally simple yet accurate and robust model for these diffusion effects and its a priori and a posteriori analyses. It is demonstrated that the influence of non-equidiffusion is small for turbulent partially premixed hydrogen–air flames and hence the standard unity Lewis number approach is shown to be sufficient for turbulent partially premixed flames with high turbulence levels which are typical in practical applications.
Fuel Cell Air Compressor Concepts to Enhance the Efficiency of FCEV
Oct 2025
Publication
The thermal management system and the balance-of-plant (BoP) in fuel cell electric vehicles (FCEV) are characterized by a particularly high level of complexity and a number of interfaces. Optimizing the efficiency of the overall vehicle is of special importance to maximize the range and increase the attractiveness of this technology to customers. This paper focuses on the optimization potential of the air supply system in the BoP whereby the charging concepts of the electric supercharger (ESC) and the electrically assisted turbocharger (EAT) as well as the integration of water spray injection (WSI) at the compressor inlet are investigated in the framework of an FCEV complete vehicle co-simulation. As a benchmark for the integration of these optimization measures the complete vehicle co-simulation is designed for a fuel cell electric passenger car of the current generation. Here thermo-hydraulic fluid circuits in the thermal management software KULI are coupled with mathematical-physical models in MATLAB/Simulink. Applying advanced simulation methodologies for the components of fuel cell powertrain and vehicle cabin enables the mapping of the effects of realistic operating conditions on the FCEV characteristics. The EAT offers the advantage over the ESC that due to the arrangement of an exhaust gas turbine a part of the exhaust gas enthalpy flow downstream of the fuel cell stack can be recovered which reduces the electrical compressor drive power. Moreover an additional reduction of this power consumption can be achieved by WSI as the effect of evaporative cooling lowers the initial compression temperature. For analysis and comparison these concepts are again modeled with high degree of detail and integrated into the benchmark overall vehicle simulation. The results indicate considerable reductions in the electric compressor drive power of the EAT compared to the ESC with noteworthy potential for reducing the vehicle’s hydrogen consumption. At an operating point in Worldwide harmonized Light Duty Test Cycle (WLTC) under 35 ◦ C ambient temperature and 25 % relative humidity the electrical compressor drive power shows a reduction potential of −40 % which corresponds to a vehicle-level hydrogen consumption reduction of up to −3 %. In addition the results also highlight the effect of the WSI in both charging concepts whereby its potential to reduce the hydrogen consumption on the overall vehicle level is relatively small. In WLTC at 35 ◦C ambient temperature and 25 % relative humidity the compressor drive power reduction potential for ESC and EAT averages −5 % while the effect on hydrogen consumption is only around −0.25 %.
Catalytic Pathways Towards Sustainable Aviation Fuel Production from Waste Biomass: A Systematic Review
Oct 2025
Publication
Sustainable aviation fuel (SAF) derived from renewable resources presents a practical alternative to Jet-A fuel by mitigating the ecological impact of aviation’s reliance on fossil fuel. Among the available feedstocks waste biomass and waste oils present key advantages due to their abundance sustainability potential and waste valorization benefits. Despite continuous progress in SAF technologies comprehensive assessments of catalytic routes and their efficiency in transforming waste-based feedstocks into aviation-grade fuels remain limited. This review addresses this gap by systematically evaluating recent studies (2019–2024) that investigate catalytic conversion and upgrading of waste-derived biomass toward SAF production. Selection of thermochemical processes including pyrolysis gasification and hydrothermal liquefaction or biological pathways is driven by the physicochemical characteristics of the waste. These processes yield intermediates such as biocrude and bio-oils undergo catalytic upgrading to meet aviation fuel standards. Zeolitic acids sulfided NiMo or CoMo catalysts noble-metal/oxide systems and bifunctional or carbon-based catalysts drive hydroprocessing deoxygenation cracking and isomerisation reactions delivering high selectivity toward C8-C16fractions. Performance mechanisms and selectivity of these catalysts are critically assessed in relation to feedstock characteristics and operating conditions. Key factors such as metal-acid balance hierarchical porosity and tolerance to heteroatoms enhance catalytic efficiency. Persistent challenges including deactivation coking sintering and feedstock impurities continue to limit long-term performance and scalability in waste-to-SAF applications. Mitigation strategies including oxidative and resulfidation regeneration and support modification have demonstrated improved stability. Moreover waste-derived catalysts and circularity enhance process sustainability. Future work should align catalyst design with feedstock pretreatment and techno-economic assessments to scale sustainable and cost-effective waste-to-SAF pathways.
QDQN-ThermoNet: A Quantum-driven Dual Depp Q-network Framework for Intelligent Thermal Regulation in Solid-state and Hydrogen Fuel Cell Systems of Future Electric Vehicles
Oct 2025
Publication
This paper presents QDQN-ThermoNet a novel Quantum-Driven Dual Deep Q-Network framework for intelligent thermal regulation in next-generation electric vehicles with hybrid energy systems. Our approach introduces a dual-agent architecture where a classical DQN governs solid-state battery thermal management while a quantumenhanced DQN regulates proton exchange membrane fuel cell dynamics both sharing a unified quantumenhanced experience replay buffer to facilitate cross-system information transfer. Hardware-in-the-Loop validation across diverse operational scenarios demonstrates significant performance improvements compared to classical methods including enhanced thermal stability (95.1 % vs. 82.3 %) faster thermal response (2.1 s vs. 4.7 s) reduced overheating events (0.3 vs. 3.2) and superior energy efficiency (22.4 % energy savings). The quantum-enhanced components deliver 38.7 % greater sample efficiency and maintain robust performance under sparse data conditions (33.9 % improvement) while material-adaptive control strategies leveraging MXeneenhanced phase change materials achieve a 50.3 % reduction in peak temperature rise during transients. Component lifetime analysis reveals a 33.2 % extension in battery service life through optimized thermal management. These results establish QDQN-ThermoNet as a significant advancement in AI-driven thermal management for future electric vehicle platforms effectively addressing the complex challenges of coordinating thermal regulation across divergent energy sources with different optimal operating temperatures.
Fuel Cell and Electric Vehicles: Resource Use and Associated Environmental Impacts
Oct 2025
Publication
Achieving transport decarbonization depends on electric vehicle (EV) and fuel cell vehicle (FCV) deployment yet their material demands and impacts vary by vehicle type. This study explores how powertrain preferences in light-duty vehicles (LDVs) and heavy-duty vehicles (HDVs) shape future resource use and material-related environmental outcomes. Using dynamic material flow analysis and prospective life cycle assessment we assess three scenarios. In the S3 EV-dominant scenario 2050 lithium and cobalt demand rises by up to 11.9-fold and 1.8-fold relative to 2020 with higher global warming and human toxicity impacts. The S2 FCV-dominant scenario leads to a 21.7-fold increase in platinum-group metal demand driving up freshwater ecotoxicity and particulate emissions. A balanced S1 scenario EVs in LDVs and FCVs in HDVs yields moderate material demand and environmental burdens. These findings demonstrate that no single pathway can fully resolve material-related impacts while combining EVs and FCVs across LDVs and HDVs enables a more balanced and sustainable transition.
Numerical Investigation of Combustion, Performance, and Emission Attributes of Premixed Ammonia-hydrogen/air Flames within a Swirl Burners of a Gas Turbine
Oct 2025
Publication
This study investigates numerically combustion attributes and NOx formation of premixed ammonia-hydrogen/air flames within a swirl burner of a gas turbine considering various conditions of hydrogen fraction (HF: 0 % 5 % 30 % 40 % and 50 %) equivalence ratio (φ: 0.85 1.0 and 1.2) and mixture inlet temperature (Tin: 400–600 K). The results illustrate that flame temperature increases with hydrogen addition from 1958 K for pure ammonia to 2253 K at 50 % HF. Raising the inlet temperature from 400 K to 600 K markedly enhances combustion intensity resulting in an increase of the Damköhler number (Da) from 117 to 287. NOx levels rise from ∼1800 ppm (0 % HF) to ∼7500 ppm (50 % HF) and peak at 8243 ppm under lean conditions (φ = 0.85). Individual NO N2O and NO2 emissions also reach maxima at φ = 0.85 with values of 5870 ppm 2364 ppm and 10 ppm respectively decreasing significantly under richer conditions (2547 ppm 1245 ppm and 5 ppm at φ = 1.2). These results contribute to advancing low-carbon fuel technologies and highlight the viability of ammonia-hydrogen co-firing as a pathway toward sustainable gas turbine operation.
Verification of the reactingFoam Solver Through Simulating Hydrogen–Methane Turbulent Diffusion Flame, and an Overview of Flame Types and Flame Stabilization Techniques
Nov 2025
Publication
This study aims to qualitatively and quantitatively assess the ability of the flow solver “reactingFoam” of the open-source OpenFOAM software v.2506 for a control-volume-based computational fluid dynamics (CFD) solver in treating the reacting flow problem of a popular benchmarking bluff-body-stabilized turbulent diffusion (non-premixed) flame that is the HM1 flame. The HM1 flame has a fuel stream composed of 50% hydrogen (H2) and 50% methane (CH4) by mole. Thus the acronym “HM1” stands for “hydrogen– methane with level 1 of jet speed”. This fuel stream is surrounded by a coflow of oxidizing air jet. This flame was studied experimentally at the University of Sydney. A measurement dataset of flow and chemical fields was compiled and made available freely for validating relevant computational models. We simulate the HM1 flame using the reactingFoam solver and report here various comparisons between the simulation results and the experimental results to aid in judging the feasibility of this open-source CFD solver. The computational modeling was conducted using the specialized wedge geometry suitable for axisymmetric problems. The turbulence–chemistry interaction (TCI) was based on the Chalmers’ partially stirred reactor (CPaSR) model. The two-equation k-epsilon framework is used in modeling the small eddy scales. The four-step Jones-Lindstedt (JL) reaction mechanism is used to describe the chemical kinetics. Two meshes (coarse and fine) were attempted and a converged (mesh-independent) solution was nearly attained. Overall we notice good agreement with the experimental data in terms of resolved profiles of the axial velocity mass fractions and temperature. For either mesh resolution the overall deviation between the computational results and the experimental results is approximately 8% (mean absolute deviation) and 10% (root mean square deviation). These are favorably low. The current study and the presented details about the reactingFoam solver and its implementation can be viewed as a good case study in CFD modeling of reacting flows. In addition the information we provide about the measurement dataset the emphasized recirculation zone the entrainment phenomena and the irregularity in the radial velocity can help other researchers who may use the same HM1 data.
Assessing the Viability of Hydrogen-Based Wind Energy Conversion and Transmission Systems Versus the Existing Electrical-Based System—A Comprehensive Review
Nov 2025
Publication
This study presents a comprehensive review of the viability of hydrogen as an energy carrier for offshore wind energy compared to existing electricity carrier systems. To enable a state-of-the-art system comparison a review of wind-to-hydrogen energy conversion and transmission systems is conducted alongside wind-to-electricity systems. The review reveals that the wind-to-hydrogen energy conversion and transmission system becomes more cost-effective than the wind-to-electricity conversion and transmission system for offshore wind farms located far from the shore. Electrical transmission systems face increasing technical and economic challenges relative to the hydrogen transmission system when the systems move farther offshore. This study also explores the feasibility of using seawater for hydrogen production to conserve freshwater resources. It was found that while this approach conserves freshwater and can reduce transportation costs it increases overall system costs due to challenges such as membrane fouling in desalination units. Findings indicated that for this approach to be sustainable proper management of these challenges and responsible handling of saline waste are essential. For hydrogen energy transmission this paper further explores the potential of repurposing existing oil and gas pipeline infrastructure instead of constructing new pipelines. Findings indicated that with proper retrofitting the existing natural gas pipelines could provide a cost-effective and environmentally sustainable solution for hydrogen transport in the near future.
Outlook on the Decarbonization of Non-Electrified Passenger Railway Connections in Poland
Nov 2025
Publication
The decarbonization of regional passenger rail transport is one of the key challenges for the sustainable transformation of the transport sector in Poland. While railway transportation remains one of the least carbon-intensive modes of transport significant emission disparities persist between electrified and non-electrified lines where diesel traction is still prevalent. This article presents a comparative analysis of various propulsion technologies—diesel hybrid battery-electric and hydrogen fuel-cell—taking into account both local (TTW) and total (WTW) greenhouse gas emissions. The study incorporates Poland’s current energy mix and proposes a methodological framework to assess emissions at the line level. It highlights the risks of focusing exclusively on in situ zero-emission technologies and calls for a more flexible efficiency-based approach to fleet modernization. The analysis demonstrates that hybrid and optimized combustion-based systems can provide substantial emission reductions in the short term especially in rural and transitional regions. The paper also critically discusses transport funding policies pointing to discrepancies between incentives for private electric mobility and the lack of support for public transport solutions that could effectively counter mobility exclusion. The presented methodology and conclusions provide a basis for further research on transport decarbonization strategies tailored to national and regional contexts.
How Heat-Powered Heat Pumps Could Reduce the Need for Grid-Scale Energy Storage
Nov 2025
Publication
This paper explores how the deployment of “High-Performance Heat-Powered Heat Pumps” (HP3 s)—a novel heating technology—could help meet the domestic heating demand in the UK and reduce how much grid-scale energy storage is needed in comparison to a scenario where electrical heat pumps fully supply the heating demand. HP3 systems can produce electricity which can partially alleviate the stress caused by electrical heat pumps. A parametric analysis focusing on two variables the penetration of HP3 systems (H) and the amount of electricity exported (Ɛ) is presented. For every combination of H and Ɛ the electricity system is optimized to minimize the cost of electricity. Three parameters define the electricity system: the generation mix the energy storage mix and the amount of over-generation. The cost of electricity is at its highest when electrical heat pumps supply all demand. This reduces as the penetration of HP3 systems increases due to a reduction in the need for energy storage. When HP3 systems supply 100% of the heating demand the total cost of electricity and the storage capacity needed are 6% and 50% lower respectively compared to a scenario where electrical heat pumps are in 100% of residences.
Hybrid Wind–Solar–Fuel Cell–Battery Power System with PI Control for Low-Emission Marine Vessels in Saudi Arabia
Nov 2025
Publication
The maritime industry is under increasing pressure to reduce greenhouse gas emissions especially in countries such as Saudi Arabia that are actively working to transition to cleaner energy. In this paper a new hybrid shipboard power system which incorporates wind turbines solar photovoltaic (PV) panels proton-exchange membrane fuel cells (PEMFCs) and a battery energy storage system (BESS) together for propulsion and hotel load services is proposed. A multi-loop Energy Management System (EMS) based on proportional–integral control (PI) is developed to coordinate the interconnections of the power sources in real time. In contrast to the widely reported model predictive or artificial intelligence optimization schemes the PI-derived EMS achieves similar power stability and hydrogen utilization efficiency with significantly reduced computational overhead and full marine suitability. By taking advantage of the high solar irradiance and coastal wind resources in Saudi Arabia the proposed configuration provides continuous near-zeroemission operation. Simulation results show that the PEMFC accounts for about 90% of the total energy demand the BESS (±0.4 MW 2 MWh) accounts for about 3% and the stationary renewables account for about 7% which reduces the demand for hydro-gas to about 160 kg. The DC-bus voltage is kept within ±5% of its nominal value of 750 V and the battery state of charge (SOC) is kept within 20% to 80%. Sensitivity analyses show that by varying renewable input by ±20% diesel consumption is ±5%. These results demonstrate the system’s ability to meet International Maritime Organization (IMO) emission targets by delivering stable near-zero-emission operation while achieving high hydrogen efficiency and grid stability with minimal computational cost. Consequently the proposed system presents a realistic certifiable and regionally optimized roadmap for next-generation hybrid PEMFC–battery–renewable marine power systems in Saudi Arabian coastal operations.
A Deep Neural Network-Based Approach for Optimizing Ammonia–Hydrogen Combustion Mechanism
Nov 2025
Publication
Ammonia is a highly promising zero-carbon fuel for engines. However it exhibits high ignition energy slow flame propagation and severe pollutant emissions so it is usually burned in combination with highly reactive fuels such as hydrogen. An accurate understanding and modeling of ammonia–hydrogen combustion is of fundamental and practical significance to its application. Deep Neural Networks (DNNs) demonstrate significant potential in autonomously learning the interactions between high-dimensional inputs. This study proposed a deep neural network-based method for optimizing chemical reaction mechanism parameters producing an optimized mechanism file as the final output. The novelty lies in two aspects: first it systematically compares three DNN structures (Multilayer perceptron (MLP) Convolutional Neural Network and Residual Regression Neural Network (ResNet)) with other machine learning models (generalized linear regression (GLR) support vector machine (SVM) random forest (RF)) to identify the most effective structure for mapping combustion-related variables; second it develops a ResNet-based surrogate model for ammonia–hydrogen mechanism optimization. For the test set (20% of the total dataset) the ResNet outperformed all other ML models and empirical correlations achieving a coefficient of determination (R2 ) of 0.9923 and root mean square error (RMSE) of 135. The surrogate model uses the trained ResNet to optimize mechanism parameters based on a Stagni mechanism by mapping the initial conditions to experimental IDT. The results show that the optimized mechanism improves the prediction accuracy on laminar flame speed (LFS) by approximately 36.6% compared to the original mechanism. This method while initially applied to the optimization of an ammonia–hydrogen combustion mechanism can potentially be adapted to optimize mechanisms for other fuels.
Techno-economic Assessment of Retrofitted Combined-cycles for Power-to-hydrogen-to-power Systems in European Electricity Markets
Oct 2025
Publication
This paper investigates the performance and economic viability of Combined Cycle Gas Turbines (CCGT) operating on natural gas (NG) and hydrogen within the context of evolving electricity markets. The study is structured into several sections beginning with a benchmark analysis to establish baseline performance metrics including break-even prices and price margins for CCGTs running on NG. The research then explores various base cases and sensitivity analyses focusing on different CCGT capacity factors and the uncertainties surrounding key parameters. The study also compares the performance of CCGTs across different European countries highlighting the impact of increased price fluctuations in forecasted electricity markets. Additionally the paper examines Power-to-X-to-Power (P2X2P) configurations assessing the economic feasibility of hydrogen production and its integration into CCGT operations. The analysis considers scenarios where hydrogen is sourced externally or produced on-site using renewable energy or grid electricity during off-peak hours. The results provide insights into the competitiveness and adaptability of CCGTs in a transitioning energy landscape emphasizing the potential role of hydrogen as a flexible and sustainable energy carrier.
Applied Simulation Study of a Metal Hydride Refrigeration System for Fuel Cell Trucks
Oct 2025
Publication
Refrigeration units in semi-trucks or rigged-body trucks have an energy demand of 8.2–12.4 MWh/y and emit 524.26 kt CO2e/y in Germany. Electrification with fuel cell systems reduces the CO2 emission but an increase of efficiency is necessary because of rapidly increasing hydrogen costs. A metal hydride refrigeration system can increase the efficiency. Even though it was already demonstrated in lab scale with 900 W this power is not sufficient to support a truck refrigeration system and the power output of the lab system was not controllable. Here we show the design and validation of a MATLAB© Simulink model of this metal hydride refrigeration system and its suitability for high power applications with a scaled-up reactor. It was scaled up to rated power of 5 kW and efficiency improvements with an advanced valve switching as well as a controlled cooling pump were implemented. Two application-relevant use cases with hydrogen mass flows from hydrogen fuel cell truck systems were analyzed. The simulation results of these use cases provide an average cooling power of 4.2 and 6.1 kW. Additionally the control of the coolant mass flow at different temperature levels a controlled hydrogen mass flow with a bypass system and an advanced valve switching mechanism increased the system efficiency of the total refrigeration system by 30 % overall.
Energy Management of Hybrid Energy System Considering a Demand-Side Management Strategy and Hydrogen Storage System
Oct 2025
Publication
Nadia Gouda and
Hamed Aly
A hybrid energy system (HES) integrates various energy resources to attain synchronized energy output. However HES faces significant challenges due to rising energy consumption the expenses of using multiple sources increased emissions due to non-renewable energy resources etc. This study aims to develop an energy management strategy for distribution grids (DGs) by incorporating a hydrogen storage system (HSS) and demand-side management strategy (DSM) through the design of a multi-objective optimization technique. The primary focus is on optimizing operational costs and reducing pollution. These are approached as minimization problems while also addressing the challenge of achieving a high penetration of renewable energy resources framed as a maximization problem. The third objective function is introduced through the implementation of the demand-side management strategy aiming to minimize the energy gap between initial demand and consumption. This DSM strategy is designed around consumers with three types of loads: sheddable loads non-sheddable loads and shiftable loads. To establish a bidirectional communication link between the grid and consumers by utilizing a distribution grid operator (DGO). Additionally the uncertain behavior of wind solar and demand is modeled using probability distribution functions: Weibull for wind PDF beta for solar and Gaussian PDF for demand. To tackle this tri-objective optimization problem this work proposes a hybrid approach that combines well-known techniques namely the non-dominated sorting genetic algorithm II and multi-objective particle swarm optimization (Hybrid-NSGA-II-MOPSO). Simulation results demonstrate the effectiveness of the proposed model in optimizing the tri-objective problem while considering various constraints.
Decarbonising Sustainable Aviation Fuel (SAF) Pathways: Emerging Perspectives on Hydrogen Integration
Oct 2025
Publication
The growing demand for air connectivity coupled with the forecasted increase in passengers by 2040 implies an exigency in the aviation sector to adopt sustainable approaches for net zero emission by 2050. Sustainable Aviation Fuel (SAF) is currently the most promising short-term solution; however ensuring its overall sustainability depends on reducing the life cycle carbon footprints. A key challenge prevails in hydrogen usage as a reactant for the approved ASTM routes of SAF. The processing conversion and refinement of feed entailing hydrodeoxygenation (HDO) decarboxylation hydrogenation isomerisation and hydrocracking requires substantial hydrogen input. This hydrogen is sourced either in situ or ex situ with the supply chain encompassing renewables or non-renewables origins. Addressing this hydrogen usage and recognising the emission implications thereof has therefore become a novel research priority. Aside from the preferred adoption of renewable water electrolysis to generate hydrogen other promising pathways encompass hydrothermal gasification biomass gasification (with or without carbon capture) and biomethane with steam methane reforming (with or without carbon capture) owing to the lower greenhouse emissions the convincing status of the technology readiness level and the lower acidification potential. Equally imperative are measures for reducing hydrogen demand in SAF pathways. Strategies involve identifying the appropriate catalyst (monometallic and bimetallic sulphide catalyst) increasing the catalyst life in the deoxygenation process deploying low-cost iso-propanol (hydrogen donor) developing the aerobic fermentation of sugar to 14 dimethyl cyclooctane with the intermediate formation of isoprene and advancing aqueous phase reforming or single-stage hydro processing. Other supportive alternatives include implementing the catalytic and co-pyrolysis of waste oil with solid feedstocks and selecting highly saturated feedstock. Thus future progress demands coordinated innovation and research endeavours to bolster the seamless integration of the cutting-edge hydrogen production processes with the SAF infrastructure. Rigorous technoeconomic and life cycle assessments alongside technological breakthroughs and biomass characterisation are indispensable for ensuring scalability and sustainability
Coordinated Control Strategy for Island Power Generation System with Photovoltaic, Hydrogen-Fueled Gas Turbine and Hybrid Energy Storage
Oct 2025
Publication
Marine and island power systems usually incorporate various forms of energy supply which poses challenges to the coordinated control of the system under diverse irregular and complex load operation modes. To improve the stability and self-sufficiency of island-isolated microgrids with high penetration of renewable energy this study proposes a coordinated control strategy for an island microgrid with PV HGT and HESS combining primary power allocation via low-pass filtering with a fuzzy logic-based secondary correction. The fuzzy controller dynamically adjusts power distribution based on the states of charge of the battery and supercapacitor following a set of predefined rules. A comprehensive system model is developed in Matlab R2023b integrating PV generation an electrolyzer HGT and a battery–supercapacitor HESS. Simulation results across four operational cases demonstrate that the proposed strategy reduces DC bus voltage fluctuations to a maximum of 4.71% (compared to 5.63% without correction) with stability improvements between 0.96% and 1.55%. The HESS avoids overcharging and over-discharging by initiating priority charging at low SOC levels thereby extending service life. This work provides a scalable control framework for enhancing the resilience of marine and island microgrids with high renewable energy penetration.
Analysis of Fuel Cell Electric Vehicle Performance Under Standard Electric Vehicle Driving Protocol
Nov 2025
Publication
The paper studies and analyzes electric vehicle engines powered by hydrogen under the WLTP standard driving protocol. The driving range extension is estimated using a specific protocol developed for FCEV compared with the standard value for battery electric vehicles. The driving range is extended by 10 km averaging over the four protocols with a maximum of 11.6 km for the FTP-75 and a minimum of 7.7 km for the WLTP. This driving range extension represents a 1.8% driving range improvement on average. Applying the FCEV current weight the driving range is extended to 18.9 km and 20.4 km on average when using power source energy capacity standards for BEVs and FCEVs.
Rooftop Agrivoltaic Powered Onsite Hydrogen Production for Insulated Gasochromic Smart Glazing and Hydrogen Vehicles: A Holistic Approach to Sustainable Residential Building
Nov 2025
Publication
The study focused on designing a sustainable building involving rooftop agrivoltaics advanced glazing technologies and onsite hydrogen production for a residential property in Birmingham UK where green hydrogen produced by harnessing electricity generated by agrivoltaics system on rooftop of the building is employed to change the transparency of vacuum gasochromic glazing and refuel hydrogen-powered fuel cell vehicle using storage hydrogen for a sustainable building approach. The change in the transparency of the glazing reduces the energy requirement of the building according to the occupant’s requirement and weather conditions. This research investigates the performance of various rooftop agrivoltaic systems including vertical optimal 30◦ tilt and dome setups for both monofacial and bifacial agrivoltaic consisting of tomato farming. Promising results were observed for agrivoltaic systems with consistent tomato production of 0.31 kg/m2 with varying shading experienced due to the different photovoltaic setups. Maximum electricity is produced by bifacial 30◦ with 7919 kWh though the lowest LCOE can be observed by monofacial 30◦ with £0.061/kWh. It also compares the efficiency of vacuum gasochromic windows against double glazing vacuum double glazing electrochromic and gasochromic options which can play an essential role in energy saving and reduced carbon emission. Vacuum gasochromic demonstrated the lowest U-value of 1.32 Wm2 K though it has the highest thickness with 24.6 mm. Additionally the study examines the feasibility of small-scale green hydrogen production from the electricity generated by agrivoltaics to fuel hydrogen vehicles and glazing considering the economic viability. The results suggested that the hydrogen required by the glazing accounts for 52.56 g annually and the maximum distance that can be covered theoretically is by bifacial 30◦ which is approximately 64.23 km per day. The interdisciplinary approach aims to optimise land use enhance energy efficiency and promote sustainable urban agriculture to contribute to the UK’s goal of increasing solar energy capacity and achieving net-zero emissions while addressing food security concerns. The findings of this study have potential implications for urban planning renewable energy integration especially solar and sustainable residential design.
Interleaved Parallel VDCM Improves Stability Control of Wind Power-hydrogen Coupled Integrated System
Nov 2025
Publication
Aiming at the problems of poor transient characteristics of converter output DC voltage and large DC current ripple caused by alkaline electrolyzer (AEL) switching operation in the wind power-hydrogen coupled integrated system this paper proposes an interleaved parallel VDCM control method to improve the stable operation of the system. Firstly a refined mathematical-physical model of the wind power-hydrogen coupled integrated system including HD-PMSG interleaved parallel buck and AEL is constructed. Then the VDCM control strategy is introduced into the interleaved parallel buck converter which provides reliable inertia and damping support for the output voltage of the hydrogen production system by simulating the DC motor power regulation characteristics and effectively improving the current ripple of the output current. Meanwhile the influence of rotational inertia and the damping coefficient on the dynamic stability of the system in the control strategy is analyzed based on the small signal method. Finally the proposed method is validated through MATLAB/SIMULINK simulation experiments and RCP + HIL hardware-in-the-loop experiments. The results show that the proposed method can improve the dynamic stability of the wind power-hydrogen coupled integrated system effectively.
A Pathway to Decarbonizing Cement Manufacturing via Solar-driven Green Hydrogen Systems
Nov 2025
Publication
The cement industry a foundation of infrastructure development is responsible for nearly 7 % of global CO2 emissions highlighting an urgent need for scalable decarbonization strategies. This study investigates the technoeconomic feasibility of integrating on-site solar-powered green hydrogen production into cement manufacturing processes. A mixed-integer linear programming (MILP) model optimizes the design and operation of solar photovoltaics (PV) proton exchange membrane (PEM) electrolyzer and hydrogen storage for a representative cement plant in Texas. Five hydrogen substitution scenarios (10–30 % of thermal demand) were evaluated based on net present cost (NPC) levelized cost of hydrogen (LCOH) cost of CO2 avoided and greenhouse gas (GHG) emissions reduction. Hydrogen integration up to 30 % is technically viable but economically constrained with LCOH rising non-linearly from $58.7 to $95.3 GJ− 1 due to escalating component costs. Environmentally a 30 % hydrogen share could reduce total U.S. cement sector emissions by 22 %. While significant this confirms at present the solar-driven hydrogen serves as a partial solution rather than a standalone pathway to deep decarbonization suggesting it must complement other strategies like carbon capture electrification and other complementary technologies. The economic viability of this approach is entirely contingent on financial incentives as the investment tax credits of 80 % or higher are essential to enable cost parity with fossil fuels. This work provides a comprehensive techno-economic and environmental framework concluding immense economic barriers and that aggressive policy support is indispensable for enabling the transition to low-carbon cement manufacturing.
Techno-economic Analysis of Energy Micro-grids with Hydrogen Storage and Fuel Cell in Moroccan Farming Systems
Nov 2025
Publication
This study evaluates the techno-economic performance of hybrid renewable microgrids integrating hydrogen storage and fuel cells in two Moroccan pilot farms: a grid-connected site (BLFARM) and an off-grid site (RIMSAR). Real meteorological and load data were analyzed in HOMER Pro to assess feasibility. In 2024 BLFARM achieved a Levelized Cost of Energy (LCOE) of e1.63/kWh and a Renewable Fraction (Ren Frac) of 83.9% while RIMSAR reached e4.32/kWh with 100% renewable contribution. Hydrogen use remained limited due to low demand and high costs. Assuming 2050 hydrogen-technology reductions LCOE decreased to e0.160/kWh (BLFARM) and e0.425/kWh (RIMSAR) while hydrogen components were still underutilized. Aggregating demand from 5-80 farms reduced LCOE by over 50% from e0.093 to e0.045/kWh (BLFARM) and from e0.142 to e0.074/kWh (RIMSAR) while increasing electrolyzer and fuelcell operation. Community-networked hydrogen microgrids thus enhance component utilization energy resilience and cost effectiveness in rural Moroccan agriculture.
Design and Simulation of an Automated and Safe Hydrogen Fuel Cell Refueling System
Nov 2025
Publication
Hydrogen fuel cells (HFCs) are an efficient clean energy solution that performs well in backup or remote application but requires an uninterrupted supply of hydrogen. Current manual refueling procedures are laborintensive pose safety risks due to hydrogen’s explosive nature and can lead to power interruption if neglected. An automated system that manages the refueling procedure safely using computer simulations has been designed and demonstrated. The system employs a pressure sensor to monitor hydrogen levels and the microcontroller scans the safety of the environment by sensing leaks and ensuring there is no risk of over-pressure activates an electric solenoid valve when the pressure falls to or below a specified low threshold of 20 bar (P_low). The valve automatically closes when the tank reaches a high-pressure value of 280 bar(P_high) or immediately upon detection of anomalies such as a sensed leak excessive pressure exceeding 320 bar(Pmax_safe) or a prolonged refilling duration beyond 400 seconds. The whole system has been simulated using MATLAB/Simulink executing five distinct test scenarios including normal operation leaks over-pressure and time-out conditions. Simulation results indicate the design is robust with all safety features performing as intended. Furthermore a roadmap for the physical prototyping and testing of the system beginning with inert gases is presented. The automated system has the potential to enhance the ease and safety of operating stationary HFCs.
Buoyancy Effects on Combustion Products from High-pressure Hydrogen Jet Flames
Nov 2025
Publication
Due to the lower radiative fraction and typically higher storage pressures gas temperatures can often result in longer safety distances compared to radiative heat transfer for hydrogen jet flames. The high temperatures however also lead to a low density causing the flow to rise at a certain distance from the release. Unfortunately a model to determine this distance similar to what is available for unignited releases is currently not available which this paper aim to provide. An experimental study was conducted investigating the buoyancy effect on ignited horizontal hydrogen jet releases with different release diameters. The invisible hydrogen plume was visualized using a Background Oriented Schlieren technique (BOS). The transition of the initial momentumdriven jet into a fully buoyancy-driven jet was estimated by following the gradient of the centerline of the plume. A model based on the Froude number of the release similar to the model for unignited releases was developed and the distance showed a very similar dependence on the Froude number but giving consistently approximately 39% shorter distances.
Evaluation of Heat Transfer Technologies for High Temperature Polymer Electrolyte Membrane Fuel Cells as Primary Power Source in a Regional Aircraft
Oct 2025
Publication
High-temperature proton exchange membrane fuel cells (HT-PEM FCs) represent a promising avenue for generating carbon dioxide-free electricity through the utilization of hydrogen fuel. These systems present numerous advantages and challenges for mobile applications positioning them as pivotal technologies for the realization of emission-free regional aircraft. Efficient thermal management of such fuel cell-powered systems is crucial for ensuring the safe and durable operation of the aircraft while concurrently optimizing system volume mass and minimizing parasitic energy consumption. This paper presents four distinct heat transfer principles tailored for the FC-system of a conceptual hydrogen-electric regional aircraft exemplified by DLR’s H2ELECTRA. The outlined approaches encompass conductive cooling air cooling liquid cooling phase change cooling and also included is the utilization of liquid hydrogen as a heat sink. Approaches are introduced with schematic cooling architectures followed by a comprehensive evaluation of their feasibility within the proposed drivetrain. Essential criteria pertinent to airborne applications are evaluated to ascertain the efficacy of each thermal management strategy. The following criteria are selected for evaluation: safety ease of integration reliability and life-cycle costs technology readiness and development as well as performance which is comprised of heat transfer weight volume and parasitic power consumption. Of the presented cooling methods two emerged to be functionally suitable for the application in MW-scale aircraft applications at their current state of the art: liquid cooling utilizing water under high pressure or other thermal carrier liquids and phase-change cooling. Air cooling and conductive cooling have a high potential due to their reduced system complexity and mass but additional studies investigating effects at architecture level in large-scale fuel cell stacks are needed to increase performance levels. These potentially suitable heat transfer technologies warrant further investigation to assess their potential for complexity and weight reduction in the aircraft drivetrain.
Marine Hydrogen Pressure Reducing Valves: A Review on Multi-Physics Coupling, Flow Dynamics, and Structural Optimization for Ship-Borne Storage Systems
Oct 2025
Publication
As a zero-carbon energy carrier hydrogen is playing an increasingly vital role in the decarbonization of maritime transportation. The hydrogen pressure reducing valve (PRV) is a core component of ship-borne hydrogen storage systems directly influencing the safety efficiency and reliability of hydrogen-powered vessels. However the marine environment— characterized by persistent vibrations salt spray corrosion and temperature fluctuations— poses significant challenges to PRV performance including material degradation flow instability and reduced operational lifespan. This review comprehensively summarizes and analyzes recent advances in the study of high-pressure hydrogen PRVs for marine applications with a focus on transient flow dynamics turbulence and compressible flow characteristics multi-stage throttling strategies and valve core geometric optimization. Through a systematic review of theoretical modeling numerical simulations and experimental studies we identify key bottlenecks such as multi-physics coupling effects under extreme conditions and the lack of marine-adapted validation frameworks. Finally we conducted a preliminary discussion on future research directions covering aspects such as the construction of coupled multi-physics field models the development of marine environment simulation experimental platforms the research on new materials resistant to vibration and corrosion and the establishment of a standardized testing system. This review aims to provide fundamental references and technical development ideas for the research and development of high-performance marine hydrogen pressure reducing valves with the expectation of facilitating the safe and efficient application and promotion of hydrogen-powered shipping technology worldwide.
Evaluating the Role of Hybrid Renewable Energy Systems in Supporting South Africa’s Energy Transition
Oct 2025
Publication
This report evaluates the role of Hybrid Renewable Energy Systems (HRESs) in supporting South Africa’s energy transition amidst persistent power shortages coal dependency and growing decarbonisation imperatives. Drawing on national policy frameworks including the Integrated Resource Plan (IRP 2019) the Just Energy Transition (JET) strategy and Net Zero 2050 targets this study analyses five major HRES configurations: PV–Battery PV–Diesel–Battery PV–Wind–Battery PV–Hydrogen and Multi-Source EMS. Through technical modelling lifecycle cost estimation and trade-off analysis the report demonstrates how hybrid systems can decentralise energy supply improve grid resilience and align with socio-economic development goals. Geographic application cost-performance metrics and policy alignment are assessed to inform region-specific deployment strategies. Despite enabling technologies and proven field performance the scale-up of HRESs is constrained by financial regulatory and institutional barriers. The report concludes with targeted policy recommendations to support inclusive and regionally adaptive HRES investment in South Africa.
Co-Optimization of Capacity and Operation for Battery-Hydrogen Hybrid Energy Storage Systems Based on Deep Reinforcement Learning and Mixed Integer Programming
Oct 2025
Publication
The hybrid energy storage system (HESS) that combines battery with hydrogen storage exploits complementary power/energy characteristics but most studies optimize capacity and operation separately leading to suboptimal overall performance. To address this issue this paper proposes a bi-level co-optimization framework that integrates deep reinforcement learning (DRL) and mixed integer programming (MIP). The outer layer employs the TD3 algorithm for capacity configuration while the inner layer uses the Gurobi solver for optimal operation under constraints. On a standalone PV–wind–load-HESS system the method attains near-optimal quality at dramatically lower runtime. Relative to GA + Gurobi and PSO + Gurobi the cost is lower by 4.67% and 1.31% while requiring only 0.52% and 0.58% of their runtime; compared with a direct Gurobi solve the cost remains comparable while runtime decreases to 0.07%. Sensitivity analysis further validates the model’s robustness under various cost parameters and renewable energy penetration levels. These results indicate that the proposed DRL–MIP cooperation achieves near-optimal solutions with orders of magnitude speedups. This study provides a new DRL–MIP paradigm for efficiently solving strongly coupled bi-level optimization problems in energy systems.
Hydrogen Vehicle Adoption: Perceptions, Barriers, and Global Strategies
Oct 2025
Publication
This paper analyzes the potential of hydrogen technologies in transport placing it within the context of global environmental and energy challenges. Its primary purpose is to eval‑ uate the prospects for the implementation of these technologies at international and na‑ tional levels including Poland. This study utilizes a literature review and an analysis of the results of a highly limited exploratory pilot survey measuring public perception of hydrogen technology in transport. It is critical to note that the survey was conducted on a small non‑representative sample and exhibited a strong geographical bias primarily collecting responses from Europe (50 people) and North America (30 people). This study also details hydrogen vehicle types (FCEV HICE) and the essential infrastructure required (HRS). Despite solid technological foundations the development of hydrogen technology heavily relies on non‑technical factors such as infrastructure development support pol‑ icy and social acceptance. Globally the number of vehicles and stations is growing but remains limited with the pace of development correlating with the involvement of coun‑ tries. The pilot survey revealed a generally positive perception of the technology (mainly due to environmental benefits) but highlighted three key barriers: limited availability of refueling infrastructure—51.5% of respondents strongly agreed on this obstacle high pur‑ chase and maintenance costs and insufficient public awareness. Infrastructure subsidies and tax breaks were identified as effective incentives. Hydrogen technology offers a poten‑ tially competitive and sustainable transport solution but it demands significant systemic support intensive investment in large‑scale infrastructure expansion and comprehensive educational activities. Further governmental engagement is crucial. The severe limitations resulting from the pilot nature of the survey should be rigorously taken into account dur‑ ing interpretation.
Assessment of Regional Hydrogen Refueling Station Layout Planning and Carbon Reduction Benefits Based on Multi-Dimensional Factors of Population, Land, and Demand
Oct 2025
Publication
The urgent global transition toward low-carbon energy systems has highlighted the need for systematic planning of hydrogen refueling stations (HRS) to facilitate clean energy adoption. This study develops an integrated framework for regional HRS layout optimization and carbon emission assessment considering population distribution land area and hydrogen demand. Using Hainan Province as a case study the model estimates regional hydrogen demand determines optimal HRS deployment evaluates spatial coverage and refueling distances and quantifies potential carbon emission reductions under various renewable energy scenarios. Model validation with Haikou demonstrates its reliability and applicability at the regional scale. Results indicate pronounced spatial disparities in hydrogen demand and infrastructure requirements emphasizing that prioritizing station deployment in densely populated urban areas can enhance accessibility and maximize emission reduction. The framework offers a practical data-efficient tool for policymakers and planners to guide early-stage hydrogen infrastructure development and supports strategies for regional decarbonization and sustainable energy transitions.
Methodology for Evaluating and Comparing Different Sustainable Energy Generation and Storage Systems for Residential Buildings—Application to the Case of Spain
Nov 2025
Publication
This paper focuses on assessing different sustainable energy generation and storage systems for residential buildings in Spain identifying the best-performing system according to the end-user requirements. As outlined by the consulted literature the authors have selected two types of hybrid configurations—a Photovoltaic System with Battery Backup (PSBB) and a Photovoltaic System with Hydrogen Hybrid Storage Backup (PSHB)—and a Grid-Based System with Renewable Hydrogen Contribution (GSHC) is proposed. A Fuzzy Analytical Hierarchy Process methodology (FAHP) is employed for evaluating the hybrid power systems from a multi-criteria approach: acquisition operational and environmental. The main requirements for selecting the optimal system are organized under these criteria and evaluated using key performance indicators. This methodology allows the selection of the best option considering objective and subjective system performance indicators. Beyond establishing the ranking a sensitivity analysis was conducted to provide insights into how individual criteria influence the ranking of the hybrid power systems alternatives. The results demonstrate that the selection of hybrid power systems for a residential building is highly dependent on consumer preferences but the PSBB system scores highly in operation and acquisition criteria while the GSHC has good performance in all the criteria.
Deployment of Modular Renewable Energy Sources and Energy Storage Schemes in a Renewable Energy Valley
Nov 2025
Publication
While community energy initiatives and pilot projects have demonstrated technical feasibility and economic benefits their site-specific nature limits transferability to systematic scalable investment models. This study addresses this gap by proposing a modular framework for Renewable Energy Valleys (REVs) developed from real-world Community Energy Lab (CEL) demonstrations in Crete Greece which is an island with pronounced seasonal demand fluctuation strong renewable potential and ongoing hydrogen valley initiatives. Four modular business schemes are defined each representing different sectoral contexts by combining a baseline of 50 residential units with one representative large consumer (hotel rural households with thermal loads municipal swimming pool or hydrogen bus). For each scheme a mixed-integer linear programming model is applied to optimally size and operate integrated solar PV wind battery (BAT) energy storage and hydrogen systems across three renewable energy penetration (REP) targets: 90% 95% and 99.9%. The framework incorporates stochastic demand modeling sector coupling and hierarchical dispatch schemes. Results highlight optimal technology configurations that minimize dependency on external sources and curtailment while enhancing reliability and sustainability under Mediterranean conditions. Results demonstrate significant variation in optimal configurations across sectors and targets with PV capacity ranging from 217 kW to 2840 kW battery storage from 624 kWh to 2822 kWh and hydrogen systems scaling from 65.2 kg to 192 kg storage capacity. The modular design of the framework enables replication beyond the specific context of Crete supporting the scalable development of Renewable Energy Valleys that can adapt to diverse sectoral mixes and regional conditions.
Feasibility and Sensitivity Analysis of an Off-Grid PV/Wind Hybrid Energy System Integrated with Green Hydrogen Production: A Case Study of Algeria
Nov 2025
Publication
Algeria’s transition toward sustainable energy requires the exploitation of its abundant solar and wind resources for green hydrogen production. This study assesses the technoeconomic feasibility of an off-grid PV/wind hybrid system integrated with a hydrogen subsystem (electrolyzer fuel cell and hydrogen storage) to supply both electricity and hydrogen to decentralized sites in Algeria. Using HOMER Pro five representative Algerian regions were analyzed accounting for variations in solar irradiation wind speed and groundwater availability. A deferrable water-extraction and treatment load was incorporated to model the water requirements of the electrolyzer. In addition a comprehensive sensitivity analysis was conducted on solar irradiation wind speed and the capital costs of PV panels and wind turbines to capture the effects of renewable resource and investment cost fluctuations. The results indicate significant regional variation with the levelized cost of energy (LCOE) ranging from 0.514 to 0.868 $/kWh the levelized cost of hydrogen (LCOH) between 8.31 and 12.4 $/kg and the net present cost (NPC) between 10.28 M$ and 17.7 M$ demonstrating that all cost metrics are highly sensitive to these variations.
Benefit Allocation Strategies for Electric–Hydrogen Coupled Virtual Power Plants with Risk–Reward Tradeoffs
Nov 2025
Publication
Driven by carbon neutrality goals electric–hydrogen coupled virtual power plants (EHCVPPs) integrate renewable hydrogen production with power system flexibility resources emerging as a critical technology for large-scale renewable integration. As distributed energy resources (DERs) within EHCVPPs diversify heterogeneous resources generate diversified market values. However inadequate benefit allocation mechanisms risk reducing participation incentives destabilizing cooperation and impairing operational efficiency. To address this benefit allocation must balance fairness and efficiency by incorporating DERs’ regulatory capabilities risk tolerance and revenue contributions. This study proposes a multi-stage benefit allocation framework incorporating risk–reward tradeoffs and an enhanced optimization model to ensure sustainable EHCVPP operations and scalability. The framework elucidates bidirectional risk–reward relationships between DERs and EHCVPPs. An individualized risk-adjusted allocation method and correction mechanism are introduced to address economic-centric inequities while a hierarchical scheme reduces computational complexity from diverse DERs. The results demonstrate that the optimized scheme moderately reduces high-risk participants’ shares increasing operator revenue by 0.69% demand-side gains by 3.56% and reducing generation-side losses by 1.32%. Environmental factors show measurable yet statistically insignificant impacts. The framework meets stakeholders’ satisfaction and minimizes deviation from reference allocations.
A Review on Electric Vehicle Charging Station Planning: Infrastructure Placement, Sizing, Upgrades, and Uncertainties
Nov 2025
Publication
Electric Vehicles (EVs) are rapidly expanding resulting in increased demand on power systems and transportation networks. This study reviews recent advancements in planning EV Charging Stations (EVCSs) focusing on siting sizing grid upgrades and managing uncertainty. Analysis suggests that while many studies optimize either the location or the size of these stations few consider their combined effects resulting in missed opportunities for synergy. A lack of attention to cross-sector integration with hydrogen inadequate treatment of grid reinforcement and fragmented approaches to modeling uncertainties such as EV behavior renewable energy variability and market dynamics is also observed. To address these gaps a synthesis of the interdependencies between siting and sizing is provided along with a review of multi-energy integration opportunities an evaluation of Vehicle-to-Grid technology and smart charging including technical benefits and challenges strategies that link the deployment of EVCS to grid upgrades and a taxonomy of uncertainty sources along with advanced stochastic and data-driven solutions. This review emphasizes the importance of integrated data-informed planning in the development of EV charging infrastructure.
Coordinated Operation Mechanism of Electric-hydrogen-traffic Coupling System that Considers Carbon Emissions and Uncertainties
Nov 2025
Publication
During the critical period of energy transition the collaborative optimization of the electricity-hydrogentransportation coupling system is of vital importance for achieving efficient energy utilization and sustainable development.This paper proposes a collaborative operation mechanism of Distributed Robust Optimization (DRO) considering carbon emissions. Firstly a Stackelberg game dynamic pricing strategy is constructed for the integrated energy station (IES) and the electricity-hydrogen hybrid charging station (HRS) where the upper-level IES optimizes the electricity price setting strategy and the lower-level HRS dynamically adjusts the electricity purchase-hydrogen production plan. Secondly the Wasserstein distance is used to describe the uncertainties of hydrogen vehicle loads and wind-solar power generation and a bisection algorithm-column constraint generation (BA-C&CG) hybrid algorithm is designed to solve the model. Finally the numerical example verification shows that the daily operation cost of HRS under the proposed mechanism is as low as 1108.53 EUR which is 10.58 % and 7.38 % lower than that of the commonly used stochastic optimization (SO) and robust optimization (RO) respectively. The variance analysis (F = 536.05P < 0.001) confirms that the cost advantage is statistically significant. In terms of carbon emission reduction effect the DRO-Stackelberg game model has the lowest daily carbon cost (6.98EUR). This mechanism effectively balances the economic and robustness of the system and the single dispatch calculation time is only 112.09 s meeting the real-time operation requirements of engineering. It provides technical support for the low-carbon collaborative operation of the electricity-hydrogen-transportation coupling system.
Inverse Design and Porous Metal Printing of GDL-integrated Flow Field Plates for High-temperature Hydrogen Fuel Cells
Nov 2025
Publication
High-temperature (HT) proton exchange membrane (PEM) fuel cells (FC) offer key advantages for sustainable transportation especially in heavy-duty applications due to their improved thermal efficiency and water management. This study introduces an inverse design framework to develop flow field plates integrated with a gas diffusion layer (GDL) enabling scalable electrochemical performance from the unit cell to the plate level. A reduced-order homogenization-based multiphysics model is developed to evaluate designs with approximately 1000× faster computation. Flow channel orientation is optimized using a tensor field method and dehomogenized into manufacturable geometries. Optimized designs validated through high-fidelity 3D simulations show up to 12% higher average current density and 88% lower pressure drop compared to conventional parallel and mesh configurations. To address fabrication challenges solid-to-porous metal additive manufacturing is employed producing monolithic structures that integrate flow channels with a porous metal GDL. Both numerical and physical tests confirm high permeability and improved power output compared to carbon-based GDLs. These findings highlight the effectiveness of combining advanced computational modeling with metal 3D printing to enhance the performance and manufacturability of high-temperature PEMFC supporting their broader adoption in sustainable energy applications.
Reliability and Risk Assessment of Hydrogen-Powered Marine Propulsion Systems Based on the Integrated FAHP-FMECA Framework
Nov 2025
Publication
With the IMO’s 2050 decarbonization target hydrogen is a key zero-carbon fuel for shipping but the lack of systematic risk assessment methods for hydrogen-powered marine propulsion systems (under harsh marine conditions) hinders its large-scale application. To address this gap this study proposes an integrated risk evaluation framework by fusing Failure Mode Effects and Criticality Analysis (FMECA) with the Fuzzy Analytic Hierarchy Process (FAHP)—resolving the limitation of traditional single evaluation tools and adapting to the dynamic complexity of marine environments. Scientific findings from this framework confirm that hydrogen leakage high-pressure storage tank valve leakage and inverter overload are the three most critical failure modes with hydrogen leakage being the primary risk source due to its high severity and detection difficulty. Further hazard matrix analysis reveals two key risk mechanisms: one type of failure (e.g. insufficient hydrogen concentration) features “high severity but low detectability” requiring real-time monitoring; the other (e.g. distribution board tripping) shows “high frequency but controllable impact” calling for optimized operations. This classification provides a theoretical basis for precise risk prevention. Targeted improvement measures (e.g. dual-sealed valves redundant cooling circuits AI-based regulation) are proposed and quantitatively validated reducing the system’s overall risk value from 4.8 (moderate risk) to 1.8 (low risk). This study’s core contribution lies in developing a universally applicable scientific framework for marine hydrogen propulsion system risk assessment. It not only fills the methodological gap in traditional evaluations but also provides a theoretical basis for the safe promotion of hydrogen shipping supporting the scientific realization of the IMO’s decarbonization goal.
Techno-economic Feasibility of Centralized and Decentralized Ammonia Production in the United States
Nov 2025
Publication
Ammonia is a cornerstone of modern agriculture supplying the nitrogen essential for crops that nourish nearly half the global population. Yet its production is responsible for ~2 % of global greenhouse gas emissions. To meet climate and food security goals sustainable low-carbon and resilient ammonia production systems are needed. Here we develop a spatially explicit techno-economic model to compare centralized and decentralized ammonia production pathways across the U.S. a major global ammonia producer and consumer spanning the full supply chain from hydrogen production to fertilizer delivery. We integrate high-resolution supply and demand data and apply linear optimization to estimate delivered ammonia costs accounting for geographic mismatches and transportation. Our results show that decentralized ammonia production whether powered by grid electricity or solar energy is substantially more expensive than centralized production from natural gas or coal. Centralized natural gas-based ammonia has a median production cost of 326 USD/tonne NH3 compared to 499 USD/tonne for coal. Decentralized grid-powered systems range from 659 to 1634 USD/tonne and solar-powered systems from 1077 to 2266 USD/tonne. Transportation costs for centralized production range from 7 to 85 USD/tonne with a median of 40 USD/tonne resulting in a delivered cost of 343 USD/tonne. Median delivered costs for decentralized grid- and solar-powered systems are 1069 and 1494 USD/tonne respectively. Decentralized systems require electricity prices below 19 USD/MWh (grid) and 17 USD/MWh (solar) to achieve cost parity well below 2024 U S. averages of 117 USD/MWh. These results highlight the economic challenges facing decentralized ammonia production and the importance of electricity cost reductions tax credits carbon pricing or further technological breakthroughs for broader viability.
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