Hydrogen Blending
Burning Velocity and Markstein Length Blending Laws for Methane/Air and Hydrogen/Air Blends
Sep 2016
Publication
"Because of the contrasting chemical kinetics of methane and hydrogen combustion the development of blending laws for laminar burning velocity ul and Markstein length for constituent mixtures of CH4/air and H2/air presents a formidable challenge. Guidance is sought through a study of analytical expressions for laminar burning velocity. For the prediction of burning velocities of blends six blending laws were scrutinised. The predictions were compared with the measured burning velocities made by Hu et al. under atmospheric conditions. These covered equivalence ratios ranging from 0.6 to 1.3 and the full fuel range for H2 addition to CH4. This enabled assessments to be made of the predictive accuracy of the six laws. The most successful law is one developed in the course of the present study involving the mass fraction weighting of the product of ul density heat of reaction and specific heat divided by the thermal conductivity of the mixture. There was less success from attempts to obtain a comparably successful blending law for the flame speed Markstein length Lb despite scrutiny of several possibilities. Details are given of two possible approaches one based on the fractional mole concentration of the deficient reactant. A satisfactory empirical law employs mass fraction weighting of the product ulLb.
Operation of UK Gas Appliances with Hydrogen Blended Natural Gas
Sep 2019
Publication
The HyDeploy project has undertaken a programme of work to assess the effect of hydrogen addition on the safety and performance of gas appliances and installations. A representative set of eight appliances have been assessed in laboratory experiments with a range of test gases that explored high and low Wobbe Number and hydrogen concentrations up to 28.4 % mol/mol. Tests have demonstrated that the addition of hydrogen does not affect the key hazard areas of CO production light back flame out or the operation of flame failure devices. It was identified that for some designs of gas fire appliances the operation of the oxygen depletion sensors may be affected by the addition of hydrogen and further studies in this area are planned. A laboratory based study was supported by an onsite testing programme where 133 installations were assessed for gas tightness appliance combustion safety and operation against normal line natural gas G20 reference gas and two hydrogen blended gases. Where installations were gas tight for natural gas analysis showed that no additional leakage occurred with hydrogen blended gases. There were also no issues identified with the combustion performance of appliances and onsite results were in line with those obtained in the laboratory testing programme.
Blending Ammonia into Hydrogen to Enhance Safety through Reduced Burning Velocity
Sep 2019
Publication
Laminar burning velocities (SL) of hydrogen/ammonia mixtures in air at atmospheric pressure were studied experimentally and numerically. The blending of hydrogen with ammonia two fuels that have been proposed as promising carriers for renewable energy causes the laminar flame speed of the mixture SL to decrease significantly. However details of this have not previously available. Systematic measurements were therefore performed for a series of hydrogen/ammonia mixtures with wide ranges of mole fractions of blended ammonia (XNH3) and equivalence ratio using a heat flux method based on heat flux of a flat flame transferred to the burner surface. It was found that the mixture of XNH3 = 40% has a value of SL close to that of methane which is the dominant component of natural gas. Using three chemical kinetic mechanisms available in the literature i.e. the well-known GRI-Mech 3.0 mechanism and two mechanisms recently released SL were also modelled for the cases studied. However the discrepancies between the experimental and numerical results can exceed 50% with the GRI-Mech 3.0 mechanism. Discrepancies were also found between the numerical results obtained with different mechanisms. These results can contribute to an increase in both the safety and efficiency of the coutilization of these two types of emerging renewable fuel and to guiding the development of better kinetic models.
HyDeploy Project - Second Project Progress Report
Dec 2018
Publication
The HyDeploy project seeks to address a key issue for UK customers: how to reduce the carbon they emit in heating their homes. The UK has a world class gas grid delivering heat conveniently and safely to over 83% of homes. Emissions can be reduced by lowering the carbon content of gas through blending with hydrogen. This delivers carbon savings without customers requiring disruptive and expensive changes in their homes. It also provides the platform for deeper carbon savings by enabling wider adoption of hydrogen across the energy system.
This Network Innovation Competition (NIC) funded project seeks to establish the level of hydrogen that can be safely blended with natural gas for transport and use in a UK network. Under its smart energy network innovation demonstration programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with 20%mol of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Such approval is provided as an Exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. Following such approval hydrogen production and grid injection units are to be installed and an extensive trial programme undertaken. Blending hydrogen at 20%mol with natural gas across the UK would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of removing 2.5 million cars from the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
This Network Innovation Competition (NIC) funded project seeks to establish the level of hydrogen that can be safely blended with natural gas for transport and use in a UK network. Under its smart energy network innovation demonstration programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with 20%mol of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Such approval is provided as an Exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. Following such approval hydrogen production and grid injection units are to be installed and an extensive trial programme undertaken. Blending hydrogen at 20%mol with natural gas across the UK would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of removing 2.5 million cars from the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
HyDeploy: The UK’s First Hydrogen Blending Deployment Project
Mar 2019
Publication
The HyDeploy project is the UK’s first practical project to demonstrate that hydrogen can be safely blended into the natural-gas distribution system without requiring changes to appliances and the associated disruption. The project is funded under Ofgem’s Network Innovation Competition and is a collaboration between Cadent Gas Northern Gas Networks Progressive Energy Ltd Keele University (Keele) Health & Safety Laboratory and ITM Power. Cadent and Northern Gas Networks are the Gas Distribution Network sponsors of the project. Keele University is the host site providing the gas-distribution network which will receive the hydrogen blend. Keele University is the largest campus university in the UK. Health & Safety Laboratory provides the scientific laboratories and experimental expertise. ITM Power provides the electrolyser that produces the hydrogen. Progressive Energy Ltd is the project developer and project manager. HyDeploy is structured into three distinct phases. The first is an extensive technical programme to establish the necessary detailed evidence base in support of an application to the Health & Safety Executive for Exemption to Schedule 3 of the Gas Safety (Management) Regulations (GS(M)R) to permit the injection of hydrogen at 20 mol%. This is required to allow hydrogen to be blended into a natural-gas supply above the current British limit of 0.1 mol%.
The second phase comprises the construction of the electrolyser and grid entry unit along with the necessary piping and valves to allow hydrogen to be mixed and injected into the Keele University gas-distribution network and to ensure all necessary training of operatives is conducted before injection. The third phase is the trial itself which is due to start in the summer of 2019 and last around 10 months. The trial phase also provides an opportunity to undertake further experimental activities related to the operational network to support the pathway to full deployment of blended gas. The outcome of HyDeploy is principally developing the initial evidence base that hydrogen can be blended into a UK operational natural-gas network without disruption to customers and without prejudicing the safety of end users. If deployed at scale hydrogen blending at 20 mol% would unlock 29 TWh pa of decarbonized heat and provide a route map for deeper savings. The equivalent carbon savings of a national roll-out of a 20-mol% hydrogen blend would be to remove 2.5 million cars from the road.
HyDeploy is a seminal UK project for the decarbonization of the gas grid via hydrogen deployment and will provide the first stepping stone for setting technical operational and regulatory precedents of the hydrogen vector.
The second phase comprises the construction of the electrolyser and grid entry unit along with the necessary piping and valves to allow hydrogen to be mixed and injected into the Keele University gas-distribution network and to ensure all necessary training of operatives is conducted before injection. The third phase is the trial itself which is due to start in the summer of 2019 and last around 10 months. The trial phase also provides an opportunity to undertake further experimental activities related to the operational network to support the pathway to full deployment of blended gas. The outcome of HyDeploy is principally developing the initial evidence base that hydrogen can be blended into a UK operational natural-gas network without disruption to customers and without prejudicing the safety of end users. If deployed at scale hydrogen blending at 20 mol% would unlock 29 TWh pa of decarbonized heat and provide a route map for deeper savings. The equivalent carbon savings of a national roll-out of a 20-mol% hydrogen blend would be to remove 2.5 million cars from the road.
HyDeploy is a seminal UK project for the decarbonization of the gas grid via hydrogen deployment and will provide the first stepping stone for setting technical operational and regulatory precedents of the hydrogen vector.
SGN Aberdeen Vision Project: Final Report
May 2020
Publication
The Aberdeen Vision Project could deliver CO2 savings of 1.5MtCO2/y compared with natural gas. A dedicated pipeline from St Fergus to Aberdeen would enable the phased transfer of the Aberdeen regional gas distribution system to 20% then 100% hydrogen.
The study has demonstrated that 2% hydrogen can be injected into the National Transmission System (NTS) at St Fergus and its distribution through the system into the gas distribution network. Due to unique regional attributes the Aberdeen region could lead the UK in the conversion to largescale clean hydrogen. A 200MW hydrogen generation plant is planned to suit 2% blend into the NTS followed by a build out to supply the Aberdeen gas networks and to enable low cost hydrogen transport applications.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
The study has demonstrated that 2% hydrogen can be injected into the National Transmission System (NTS) at St Fergus and its distribution through the system into the gas distribution network. Due to unique regional attributes the Aberdeen region could lead the UK in the conversion to largescale clean hydrogen. A 200MW hydrogen generation plant is planned to suit 2% blend into the NTS followed by a build out to supply the Aberdeen gas networks and to enable low cost hydrogen transport applications.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Can the Addition of Hydrogen to Natural Gas Reduce the Explosion Risk?
Sep 2009
Publication
One of the main benefits sought by including hydrogen in the alternative fuels mix is emissions reduction – eventually by 100%. However in the near term there is a very significant cost differential between fossil fuels and hydrogen. Hythane (a blend of hydrogen and natural gas) can act as a viable next step on the path to an ultimate hydrogen economy as a fuel blend consisting of 8−30 % hydrogen in methane can reduce emissions while not requiring significant changes in existing infrastructure. This work seeks to evaluate whether hythane may be safer than both hydrogen and methane under certain conditions. This is due to the fact hythane combines the positive safety properties of hydrogen (strong buoyancy high diffusivity) and methane (much lower flame speeds and narrower flammability limits as compared to hydrogen). For this purpose several different mixture compositions (e.g. 8 % 20 % and 30 % hydrogen) are considered. The evaluation of (a) dispersion characteristics (which are more positive than for methane) (b) combustion characteristics (which are closer to methane than hydrogen) and (c) Combined dispersion + explosion risk is performed. This risk is expected to be comparable to that of pure methane possibly lower in some situations and definitely lower than for pure hydrogen. The work is performed using the CFD software FLACS that has been well-validated for safety studies of both natural gas/methane and hydrogen systems. The first part of the work will involve validating the flame speeds and flammability limits predicted by FLACS against values available in literature. The next part of the work involves validating the overpressures predicted by the CFD tool for combustion of premixed mixtures of methane and hydrogen with air against available experimental data. In the end practical systems such as vehicular tunnels garages etc. is used to demonstrate positive safety benefits of hythane with comparisons to similar simulations for both hydrogen and methane.
HyDeploy Webinar - Unlocking the Deployment of Hydrogen in the Grid
May 2020
Publication
A project overview of HyDeploy project led by Cadent Gas and supported by Northern Gas Networks Progressive Energy Ltd Keele University HSE – Science Division and ITM Power.
First Phase:
HyDeploy at Keele is the first stage of this three stage programme. In November 2019 the UK Health & Safety Executive gave permission to run a live test of blended hydrogen and natural gas on part of the private gas network at Keele University campus in Staffordshire. HyDeploy is the first project in the UK to inject hydrogen into a natural gas network.
Second and Third Phases;
Once the Keele stage has been completed HyDeploy will move to a larger demonstration on a public network in the North East. After that HyDeploy will have another large demonstration in the North West. These are designed to test the blend across a range of networks and customers so that the evidence is representative of the UK as a whole. With HSE approval and success at Keele these phases will go ahead in the early 2020s.
The longer term goal:
Once the evidence has been submitted to Government policy makers we very much expect hydrogen to take its place alongside other forms of zero carbon energy in meeting the needs of the UK population.
First Phase:
HyDeploy at Keele is the first stage of this three stage programme. In November 2019 the UK Health & Safety Executive gave permission to run a live test of blended hydrogen and natural gas on part of the private gas network at Keele University campus in Staffordshire. HyDeploy is the first project in the UK to inject hydrogen into a natural gas network.
Second and Third Phases;
Once the Keele stage has been completed HyDeploy will move to a larger demonstration on a public network in the North East. After that HyDeploy will have another large demonstration in the North West. These are designed to test the blend across a range of networks and customers so that the evidence is representative of the UK as a whole. With HSE approval and success at Keele these phases will go ahead in the early 2020s.
The longer term goal:
Once the evidence has been submitted to Government policy makers we very much expect hydrogen to take its place alongside other forms of zero carbon energy in meeting the needs of the UK population.
Hydrogen Impact on Gas Engine CHP - Cadent Ltd
Feb 2019
Publication
The key project objectives include:
The output from this project will also inform the HyDeploy NIC project in relation to potential hydrogen content limits. The project will be presented at the IGEM Gas Quality Working Group (IGEM GQWG).
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
- Understand the range size type mode of operation and control system of installed gas engines in the UK. This will include equipment for CHP and for stand-by power operation.
- Produce data sets on the impact of hydrogen on gas engine operational performance.
- Develop knowledge on the impact of hydrogen content on the operation of the gas engine including overall efficiency changes to emissions profiles overall system operability.
- Providing outline guidance on a potential hydrogen limit that should be considered regarding use of natural gas/hydrogen mixed fuels in gas engines.
- Outlining a high-level view on the reliability and impact on maintenance and replacement regimes if gas engines operate on natural gas/hydrogen mixed fuels for extended time periods.
- Highlight any existing barriers to use of natural gas and hydrogen blends in gas engine and through contact with OEMs develop an understanding of future technology developments that may be needed to enable the use of “high” hydrogen blends.
The output from this project will also inform the HyDeploy NIC project in relation to potential hydrogen content limits. The project will be presented at the IGEM Gas Quality Working Group (IGEM GQWG).
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
HyDeploy Webinar - Public Perceptions
May 2020
Publication
HyDeploy is a pioneering hydrogen energy project designed to help reduce UK CO2 emissions and reach the Government’s net zero target for 2050.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them. It is also confirming initial findings that customers don’t notice any difference when using the hydrogen blend.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them. It is also confirming initial findings that customers don’t notice any difference when using the hydrogen blend.
Emissions control and performance evaluation of spark ignition engine with oxy-hydrogen blending
Mar 2018
Publication
Fast depletion of fossil fuels and their detrimental effect to the environment is demanding an urgent need of alternative fuels for meeting sustainable energy demand with minimum environmental impact. Expert studies indicate hydrogen is one of the most promising energy carriers for the future due to its superior combustion qualities and availability. The use of hydrogen in spark ignition internal combustion engine may be part of an integrated solution to the problem of depletion of fossil fuels and pollution of the environment. The broader flammability limits and fast flame propagation velocity of hydrogen ensures complete combustion of fuel and allows engine to be operated at lean ranges. Lean burn operation comparatively maintains NOx CO and HC emissions at a very low level. In the present work oxyhydrogen (HHO) gas is produced in leak proof plexiglass reactor by electrolysis of water using potassium hydroxide as electrolyte. The HHO gas generator is attached to a spark ignition engine currently operating on the road without any modifications of the engine. The HHO gas produced is then added to the air which is being drawn into the engine. Experiments were conducted on a 4-stroke single cylinder natural air cooled spark ignition engine to determine total fuel consumption specific fuel consumption air fuel ratio brake power and brake thermal efficiency and emissions CO CO2 O2 NOx HC at different loads with and without addition of HHO gas to gasoline for lower speeds ranging from 700 rpm to 1500 rpm. Also mileage tests were conducted to find the speed at which the fuel consumption is optimum.
Effects of Steam Injection on the Permissible Hydrogen Content and Gaseous Emissions in a Micro Gas Turbine Supplied by a Mixture of CH4 and H2: A CFD Analysis
Apr 2022
Publication
The use of hydrogen in small scale gas turbines is currently limited by several issues. Blending hydrogen with methane or other gaseous fuels can be considered a low medium-term viable solution with the goal of reducing greenhouse gas emissions. In fact only small amounts can be mixed with methane in premixed combustors due to the risk of flashback. The aim of this article is to investigate the injection of small quantities of steam as a method of increasing the maximum permissible hydrogen content in a mixture with methane. The proposed approach involves introducing the steam directly into the combustion chamber into the main fuel feeding system of a Turbec T100. The study is carried out by means of CFD analysis of the combustion process. A thermodynamic analysis of the energy system is used to determine boundary conditions. The combustion chamber is discretized using a three-dimensional mesh consisting of 4.7 million nodes and the RANS RSM model is used to simulate the effects of turbulence. The results show that the addition of steam may triple the permissible percentage of hydrogen in the mixture for the considered MGT passing from 10% to over 30% by volume also leading to a reduction in NOx emissions without a significant variation in CO emissions.
Safety and Regulatory Challenges of Using Hydrogen/Natural Gas Blends in the UK
Sep 2019
Publication
The addition of hydrogen to natural gas for heating and cooking is being considered as a route to reducing carbon emissions in the United Kingdom (UK). The HyDeploy programme (hereafter referred to as HyDeploy) aims to demonstrate that hydrogen can be added to the natural gas supply without compromising public safety or appliance performance. This paper relates to the preparatory work for hydrogen injection on a live site at Keele University closed network comprising domestic premises multi-occupancy buildings and light commercial premises. The project is based around the injection of up to 20 %mol/mol hydrogen into mains natural gas at pressures below 2 barg. Work streams addressed during the pre-trial preparation included; assessment of material interaction with hydrogen blends for all distribution system components and appliances; understanding of gas appliance behaviour; review of: gas detection systems fire and explosion considerations routine and emergency procedural considerations; and the design of a new hydrogen injection grid entry unit. This paper describes the safety and regulatory challenges that were encountered during preparation of the project including obtaining the necessary regulatory permissions to blend hydrogen gas.
Gas Detection of Hydrogen/Natural Gas Blends in the Gas Industry
Sep 2019
Publication
A key element in the safe operation of a modern gas distribution system is gas detection. The addition of hydrogen to natural gas will alter the characteristics of the fuel and therefore its impact on gas detection must be considered. It is important that gas detectors remain sufficiently sensitive to the presence of hydrogen and natural gas mixtures and that they do not lead to false readings. This paper presents analyses of work performed as part of the Office for Gas and Energy Markets (OFGEM) funded HyDeploy project on the response of various natural gas industry detectors to blended mixtures up to 20 volume percent (vol%) of hydrogen in natural gas. The scope of the detectors under test included survey instruments and personal monitors that are used in the gas industry. Four blend ratios were analysed (0 10 15 and 20 vol% hydrogen in natural gas). The laboratory testing undertaken investigated the following:
- Flammable response to blends in the ppm range (0-0.2 vol%);
- Flammable response to blends in the lower explosion limit range (0.2-5 vol%);
- Flammable response to blends in the volume percent range (5-100 vol%);
- Oxygen response to blends in the volume percent range (0-25 vol%); and
- Carbon monoxide response to blends in the ppm range (0-1000 ppm).
Autoignition of Hydrogen/Ammonia Blends at Elevated Pressures and Temperatures
Sep 2019
Publication
Hydrogen stored or transported as ammonia has been proposed as a sustainable carbon-free alternative for fossil-fuels in high-temperature industrial processes including power generation. Although ammonia itself is toxic and exhibits both a low flame speed and calorific value it rapidly decomposes to hydrogen in high temperature environments suggesting the potential use in applications which incorporate fuel preheating. In this work the rate of ammonia-to-hydrogen decomposition is initially simulated at elevated temperatures to indicate the proportion of fuel conversion in conditions similar to gas pipelines gas-turbines or furnaces with exhaust-gas recirculation. Following this different proportions of hydrogen and ammonia are numerically simulated in independent zero-dimensional plug-flow-reactors at pressures ranging from atmospheric to 50 MPa and pre-heating temperatures from 600 K to 1600 K. Deflagration of very-lean-to-fuel-rich mixtures was investigated employing air as the oxidant stream. Analyses of these reactors provide estimates of autoignition thresholds of the hydrogen/ammonia blends which are relevant for the safe implementation and operation of hydrogen/ammonia blends or pure ammonia as a fuel source. Further operational considerations are subsequently identified for using ammonia or hydrogen/ammonia blends as a hydrogen fuel carrier by quantifying residual concentrations of hydrogen and ammonia fuel products as well as other toxic emissions within the hot exhaust products.
HyDeploy Project - First Project Progress Report
Dec 2017
Publication
The HyDeploy Project seeks to address a key issue for UK customers: how to reduce the carbon they emit in heating their homes. The UK has a world class gas grid delivering heat conveniently and safely to over 83% of homes. Emissions could be reduced by lowering the carbon content of gas through blending with hydrogen. Compared with solutions such as heat pumps this means that customers would not need disruptive and expensive changes in their homes. This Network Innovation Competition (NIC) funded project seeks to establish the level of hydrogen that can be safely blended with natural gas for transport and use in a UK network.
Under its Smart Energy Network Demonstration innovation programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with potentially up to 20% volume of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Any approval will be given as an exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. The evidence presented to the HSE comprises critically appraised literature combined with the results from a specifically commissioned experimental and testing programme. Based on engagement with all local customers this includes detailed safety checks on the network appliances and installations at Keele. Subject to approval by the HSE the hydrogen production and grid injection units will be installed and an extensive trial programme of blending will be undertaken. If hydrogen were blended at 20% volume with natural gas across the UK it would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of taking 2.5 million cars off the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Under its Smart Energy Network Demonstration innovation programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with potentially up to 20% volume of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Any approval will be given as an exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. The evidence presented to the HSE comprises critically appraised literature combined with the results from a specifically commissioned experimental and testing programme. Based on engagement with all local customers this includes detailed safety checks on the network appliances and installations at Keele. Subject to approval by the HSE the hydrogen production and grid injection units will be installed and an extensive trial programme of blending will be undertaken. If hydrogen were blended at 20% volume with natural gas across the UK it would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of taking 2.5 million cars off the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Numerical Study on Combustion and Emission Characteristics of a PFI Gasoline Engine with Hydrogen Direct-Injection
Mar 2019
Publication
In this paper the effects of hydrogen blending radio and EGR rate on combustion and emission characteristics of a PFI gasoline engine with hydrogen direct-injection have been investigated by numerical modelling methods using a new generation of CFD simulation software CONVERGE. Results showed that compared with original engine hydrogen direct-injection PFI gasoline engine had a better performance on combustion characteristics but it also had a disadvantage of increasing NOx emissions. With the increase of hydrogen blending radio combustion duration shortened and CA50 advanced and was closer to TDC. And CO and THC emissions decreased however NOx emission increased. The variations of the combustion and emission characteristics followed by the increase of the EGR rate were exactly the opposite to the change of hydrogen blending radio. Considering both the combustion and emission characteristics using moderate EGR rate (15%~20%) under high hydrogen blending radio (15%~20%) condition can realize the simultaneous improvement of combustion and emission performance.
Numerical Simulation of Combustion of Natural Gas Mixed with Hydrogen in Gas Boilers
Oct 2021
Publication
Hydrogen mixed natural gas for combustion can improve combustion characteristics and reduce carbon emission which has important engineering application value. A casing swirl burner model is adopted to numerically simulate and research the natural gas hydrogen mixing technology for combustion in gas boilers in this paper. Under the condition of conventional air atmosphere and constant air excess coefficient the six working conditions for hydrogen mixing proportion into natural gas are designed to explore the combustion characteristics and the laws of pollution emissions. The temperature distributions composition and emission of combustion flue gas under various working conditions are analyzed and compared. Further investigation is also conducted for the variation laws of NOx and soot generation. The results show that when the boiler heating power is constant hydrogen mixing will increase the combustion temperature accelerate the combustion rate reduce flue gas and CO2 emission increase the generation of water vapor and inhibit the generation of NOx and soot. Under the premise of meeting the fuel interchangeability it is concluded that the optimal hydrogen mixing volume fraction of gas boilers is 24.7%.
Blending Hydrogen into Natural Gas Pipeline Networks: A Review of Key Issues
Mar 2013
Publication
The United States has 11 distinct natural gas pipeline corridors: five originate in the Southwest four deliver natural gas from Canada and two extend from the Rocky Mountain region. This study assesses the potential to deliver hydrogen through the existing natural gas pipeline network as a hydrogen and natural gas mixture to defray the cost of building dedicated hydrogen pipelines.
Non-combustion Related Impact of Hydrogen Admixture - Material Compatibility
Jun 2020
Publication
The present document is part of a larger literature survey of this WP aiming to establish the current status of gas utilisation technologies in order to determine the impact of hydrogen (H2) admixture on natural gas (NG) appliances. This part focuses on the non-combustion related aspects of injecting hydrogen in the gas distribution networks within buildings including hydrogen embrittlement of metallic materials chemical compatibility and leakage issues. In the particular conditions of adding natural gas and hydrogen (NG / H2) mixture into a gas distribution network hydrogen is likely to reduce the mechanical properties of metallic components. This is known as hydrogen embrittlement (HE) (Birnbaum 1979). This type of damage takes place once a critical level of stress / strain and hydrogen content coexist in a susceptible microstructure. Currently four mechanisms were identified and will be discussed in detail. The way those mechanisms act independently or together is strongly dependent on the material the hydrogen charging procedure and the mechanical loading type. The main metallic materials used in gas appliances and gas distribution networks are: carbon steels stainless steels copper brass and aluminium alloys (Thibaut 2020). The presented results showed that low alloy steels are the most susceptible materials to hydrogen embrittlement followed by stainless steels aluminium copper and brass alloys. However the relative pressures of the operating conditions of gas distribution network in buildings are low i.e. between 30 to 50 mbar. At those low hydrogen partial pressures it is assumed that a gas mixture composed of NG and up to 50% H2 should not be problematic in terms of HE for any of the metallic materials used in gas distribution network unless high mechanical stress / strain and high stress concentrations are applied. The chemical compatibility of hydrogen with other materials and specifically polyethylene (PE) which is a reference material for the gas industry is also discussed. PE was found to have no corrosion issues and no deterioration or ageing was observed after long term testing in hydrogen gas. The last non-combustion concern related to the introduction of hydrogen in natural gas distribution network is the propensity of hydrogen toward leakage. Indeed the physical properties of hydrogen are different from other gases such as methane or propane and it was observed that hydrogen leaks 2.5 times quicker than methane. This bibliographical report on material deterioration chemical compatibility and leakage concerns coming with the introduction of NG / H2 mixture in the gas distribution network sets the basis for the upcoming experimental work where the tightness of gas distribution network components will be investigated (Task 3.2.3 WP3). In addition tightness of typical components that connect end-user appliances to the local distribution line shall be evaluated as well.
Combustion Features of CH4/NH3/H2 Ternary Blends
Mar 2022
Publication
The use of so-called “green” hydrogen for decarbonisation of the energy and propulsion sectors has attracted considerable attention over the last couple of decades. Although advancements are achieved hydrogen still presents some constraints when used directly in power systems such as gas turbines. Therefore another vector such as ammonia can serve as a chemical to transport and distribute green hydrogen whilst its use in gas turbines can limit combustion reactivity compared to hydrogen for better operability. However pure ammonia on its own shows slow complex reaction kinetics which requires its doping by more reactive molecules thus ensuring greater flame stability. It is expected that in forthcoming years ammonia will replace natural gas (with ~ 90% methane in volume) in power and heat production units thus making the co-firing of ammonia/methane a clear path towards replacement of CH4 as fossil fuel. Hydrogen can be obtained from the precracking of ammonia thus denoting a clear path towards decarbonisation by the use of ammonia/hydrogen blends. Therefore ammonia/methane/hydrogen might be co-fired at some stage in current combustion units hence requiring a more intrinsic analysis of the stability emissions and flame features that these ternary blends produce. In return this will ensure that transition from natural gas to renewable energy generated e-fuels such as so-called “green” hydrogen and ammonia is accomplished with minor detrimentals towards equipment and processes. For this reason this work presents the analysis of combustion properties of ammonia/methane/hydrogen blends at different concentrations. A generic tangential swirl burner was employed at constant power and various equivalence ratios. Emissions OH*/NH*/NH2*/CH* chemiluminescence operability maps and spectral signatures were obtained and are discussed. The extinction behaviour has also been investigated for strained laminar premixed flames. Overall the change from fossils to e-fuels is led by the shift in reactivity of radicals such as OH CH CN and NH2 with an increase of emissions under low and high ammonia content. Simultaneously hydrogen addition improves operability when injected up to 30% (vol) an amount at which the hydrogen starts governing the reactivity of the blends. Extinction strain rates confirm phenomena found in the experiments with high ammonia blends showing large discrepancies between values at different hydrogen contents. Finally a 20/55/25% (vol) methane/ammonia/hydrogen blend seems to be the most promising at high equivalence ratios (1.2) with no apparent flashback low emissions and moderate formation of NH2/OH radicals for good operability.
Impact of Hydrogen Admixture on Combustion Processes – Part I: Theory
Jun 2020
Publication
Climate change is one of today’s most pressing global challenges. Since the emission of greenhouse gases is often closely related to the use and supply of energy the goal to avoid emissions requires a fundamental restructuring of the energy system including all parts of the technology chains from production to end-use. Natural gas is today one of the most important primary energy sources in Europe with utilization ranging from power generation and industry to appliances in the residential and commercial sector as well as mobility. As natural gas is a fossil fuel gas utilization is thus responsible for significant emissions of carbon dioxide (CO2 ) a greenhouse gas. However the transformation of the gas sector with its broad variety of technologies and end-use applications is a challenge as a fuel switch is related to changing physical properties. Today the residential and commercial sector is the biggest end user sector for natural gas in the EU both in terms of consumption and in the number of installed appliances. Natural gas is used to provide space heating as well as hot water and is used in cooking and catering appliances with in total about 200 million gas-fired residential and commercial end user appliances installed. More than 40 % of the EU gas consumption is accounted for by the residential and commercial sector. The most promising substitutes for natural gas are biogases and hydrogen. The carbon-free fuel gas hydrogen may be produced e.g. from water and renewable electricity; therefore it can be produced with a greatly lowered carbon footprint and on a very large scale. As a gaseous fuel it can be transported stored and utilised in all end-use sectors that are served by natural gas today: Power plants industry commercial appliances households and mobility. Technologies and materials however need to be suitable for the new fuel. The injection of hydrogen into existing gas distribution for example will impact all gas-using equipment in the grids since these devices are designed and optimized to operate safely efficiently and with low pollutant emissions with natural gas as fuel. The THyGA project1 focusses on all technical aspects and the regulatory framework concerning the potential operation of domestic and commercial end user appliances with hydrogen / natural gas blends. The THyGA deliverables start with theoretical background from material science (D2.4) and combustion theory (this report) and extend to the project’s experimental campaign on hydrogen tolerance tests as well as reports on the status quo and potential future developments on rules and standards as well as mitigation strategies for coping with high levels of hydrogen admixture. By this approach the project aims at investigating which levels of hydrogen blending impact the various appliance technologies to which extent and to identify the regime in which a safe efficient and low-polluting operation is possible. As this is in many ways a question of combustion this report focuses on theoretical considerations about the impact of hydrogen admixture on combustion processes. The effects of hydrogen admixture on main gas quality properties as well as combustion temperatures laminar combustion velocities pollutant formation (CO NOx) safety-related aspects and the impact of combustion control are discussed. This overview provides a basis for subsequent steps of the project e.g. for establishing the testing program. A profound understanding of the impact on hydrogen on natural gas combustion is also essential for the development of mitigation strategies to reduce potential negative consequences of hydrogen admixture on appliances.
This is part one. Part two of this project can be found at this link
This is part one. Part two of this project can be found at this link
HyDeploy Gas Safe Webinar
Nov 2020
Publication
HyDeploy is a pioneering hydrogen energy project designed to help reduce UK CO2 emissions and reach the Government’s net zero target for 2050.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them.
Impact of Hydrogen Injection on Natural Gas Measurement
Dec 2021
Publication
Hydrogen is increasingly receiving a primary role as an energy vector in ensuring the achievement of the European decarbonization goals by 2050. In fact Hydrogen could be produced also by electrolysis of water using renewable sources such as photovoltaic and wind power being able to perform the energy storage function as well as through injection into natural gas infrastructures. However hydrogen injection directly impacts thermodynamic properties of the gas itself such as density calorific value Wobbe index sound speed etc. Consequently this practice leads to changes in metrological behavior especially in terms of volume and gas quality measurements. In this paper the authors present an overview on the impact of hydrogen injection in natural gas measurements. In particular the changes in thermodynamic properties of the gas mixtures with different H2 contents have been evaluated and the effects on the accuracy of volume conversion at standard conditions have been investigated both on the theoretical point of view and experimentally. To this end the authors present and discuss the effect of H2 injection in gas networks on static ultrasonic domestic gas meters both from a theoretical and an experimental point of view. Experimental tests demonstrated that ultrasonic gas meters are not significantly affected by H2 injection up to about 10%.
Injecting Hydrogen into the Gas Network- A Literature Search
Jan 2015
Publication
Hydrogen injection into the GB gas network is a likely consequence of using excess offshore wind generated electricity to power large-scale onshore electrolysis plants. Government and DECC in particular now have a keen interest in supporting technologies that can take advantage of the continued use of the gas networks. HSE can contribute to the government’s Growth and Green agendas by effectively regulating and safely enabling this technology.
This report will allow HSE to regulate effectively by pulling together scientific and engineering knowledge regarding the hazards of conveying hydrogen/methane mixtures in network pipes and its use in consumer appliances into a single ‘state-of-play’ report. It enables Energy Division to consider and assess submissions for ‘gas quality’ exemptions to the Gas Safety (Management) Regulations 1996 (GSMR).
In particular the report has examined the following hazards:
This report will allow HSE to regulate effectively by pulling together scientific and engineering knowledge regarding the hazards of conveying hydrogen/methane mixtures in network pipes and its use in consumer appliances into a single ‘state-of-play’ report. It enables Energy Division to consider and assess submissions for ‘gas quality’ exemptions to the Gas Safety (Management) Regulations 1996 (GSMR).
In particular the report has examined the following hazards:
- conveyance of H2/CH4 mixtures in network pipes
- use of H2/CH4 mixtures in consumer appliances (domestic/commercial/industrial)
- explosion and damage characteristics (and ignition likelihood) of H2/CH4 mixtures
- effects on odourisation
The Limitations of Hydrogen Blending in the European Gas Grid
Jan 2022
Publication
In recent years various studies have put forward the prospect of relying on low-carbon or renewable gases such as green hydrogen (H2) or biomethane to replace the supply of natural gas. Hydrogen in particular is receiving much attention as a versatile energy carrier that could complement direct electrification in a plethora of end-uses and questions over its production and deployment play an important part in the ongoing discussions around the energy chapters of the European Commission’s Green Deal agenda.
The aim of the short study was to assess the technical feasibility emission savings and cost impacts of the addition of hydrogen to the existing gas transport network the so-called practice of “hydrogen blending” which is currently being discussed as a deployment pathway in the context of the review of the EU Gas Market Regulation (GMR) and the Trans-European Networks for Energy (TEN-E) regulation.
The document can be downloaded from their website
The aim of the short study was to assess the technical feasibility emission savings and cost impacts of the addition of hydrogen to the existing gas transport network the so-called practice of “hydrogen blending” which is currently being discussed as a deployment pathway in the context of the review of the EU Gas Market Regulation (GMR) and the Trans-European Networks for Energy (TEN-E) regulation.
The document can be downloaded from their website
Market Segmentation of Domestic and Commercial Natural Gas Appliances
Jan 2021
Publication
The main goal of the project is to enable the wide adoption of H2NG (hydrogen in natural gas) blends by closing knowledge gaps regarding technical impacts on residential and commercial gas appliances. The project consortium will identify and recommend appropriate codes and standards that should be adapted to answer the needs and develop a strategy for addressing the challenges for new and existing appliances.<br/>This deliverable on market segmentation is part of work package 2 and provides a quantitative segmentation of the gas appliance market in terms of appliance population numbers. It therefore prepares the project partners to perform the subsequent selection of the most representative product types to be tested in the laboratories of the THyGA partners.<br/>The classification is developed to categorise appliances installed in the field based on available statistics calculation methods and estimations. As a result appliance populations are provided for each technology segment that draw a representative picture of the installed end-use appliances within the European Union in 2020.
Blended Hydrogen: The UK Public’s Perspective
Nov 2019
Publication
Hydrogen is increasingly being positioned as an important component of the UK’s Net Zero ambitions and commitments. In particular hydrogen could be an appropriate way to decarbonise the heat produced for domestic and industrial buildings. It is possible that hydrogen could replace natural gas in the UK gas network achieving key carbon emissions reduction targets while enabling homes to be heated to a similar level and standard as they currently are.<br/>In the interim small amounts of hydrogen will soon be blended into current natural gas supplies. The premise of this idea is to blend hydrogen into the existing gas network in small enough quantities to not require any adjustments to domestic cookers boilers and other gas-fired appliances but in large enough quantities to generate significant immediate reductions in carbon emissions. Three trials will take place between 2019 and 2022 as part of the HyDeploy project with the aim of demonstrating that hydrogen blending can occur at scale with no safety implications and no disruption to users.<br/>Public perceptions and acceptance of hydrogen will be pivotal in this scenario. At present there is very little indication of how acceptable hydrogen will be for heating homes and questions around safety cost and performance are only beginning to be understood and addressed.<br/>This report investigates public perceptions of blended hydrogen as a fuel for UK homes. In March 2019 we administered a survey to a sample (n=742) representative of the UK adult population in terms of age sex ethnicity and personal income. Our survey covered initial perceptions values and knowledge of hydrogen; the possibilities and pitfalls of hydrogen blending; public trust; and participants’ overall support for hydrogen. Key Findings and Conclusions and Recommendations for Policy and Practice follow immediately with the full report beginning on p.6.
A Preliminary Assessment of the Potential of Low Percentage Green Hydrogen Blending in the Italian Natural Gas Network
Oct 2020
Publication
The growing rate of electricity generation from renewables is leading to new operational and management issues on the power grid because the electricity generated exceeds local requirements and the transportation or storage capacities are inadequate. An interesting option that is under investigation by several years is the opportunity to use the renewable electricity surplus to power electrolyzers that split water into its component parts with the hydrogen being directly injected into natural gas pipelines for both storage and transportation. This innovative approach merges together the concepts of (i) renewable power-to-hydrogen (P2H) and of (ii) hydrogen blending into natural gas networks. The combination of renewable P2H and hydrogen blending into natural gas networks has a huge potential in terms of environmental and social benefits but it is still facing several barriers that are technological economic legislative. In the framework of the new hydrogen strategy for a climate-neutral Europe Member States should design a roadmap moving towards a hydrogen ecosystem by 2050. The blending of “green hydrogen” that is hydrogen produced by renewable sources in the natural gas network at a limited percentage is a key element to enable hydrogen production in a preliminary and transitional phase. Therefore it is urgent to evaluate at the same time (i) the potential of green hydrogen blending at low percentage (up to 10%) and (ii) the maximum P2H capacity compatible with low percentage blending. The paper aims to preliminary assess the green hydrogen blending potential into the Italian natural gas network as a tool for policy makers grid and networks managers and energy planners.
EU Hydrogen Vision: Regulatory Opportunities and Challenges
Sep 2020
Publication
This Insight provides an overview of the recent EU Commission Hydrogen Strategy Energy System Integration Strategy and Industrial Strategy focusing on regulatory issues impacting hydrogen. It looks at the proposed classification and preferences for different sources of hydrogen financial and regulatory support for development of hydrogen supply demand and infrastructure as well as potential regulation of hydrogen markets. Whilst the Hydrogen Strategy underlines the need for hydrogen to decarbonise the economy the Insight concludes that the EU has shown a clear preference for hydrogen based on renewable electricity at the expense of low carbon hydrogen from natural gas even though it recognises the need for low carbon hydrogen. In addition further detail is required on the support mechanisms and regulatory framework if development of new hydrogen value chain is to succeed. Lastly there is little sign that the Commission recognises the change in regulatory approach from the current natural gas framework which will be needed because of the different challenges facing the development of a hydrogen market.
Paper can be downloaded on their website
Paper can be downloaded on their website
Hydrogen Impacts on Downstream Installation and Appliances
Nov 2019
Publication
The report analyses the technical impacts to end-users of natural gas in Australian distribution networks when up to 10% hydrogen (by volume) is mixed with natural gas.
The full report can be found at this link.
The full report can be found at this link.
Impact of Hydrogen Admixture on Combustion Processes – Part II: Practice
Dec 2020
Publication
The Fuel Cells & Hydrogen Joint Undertaking (FCH JU) project ""Testing Hydrogen admixture for Gas Appliances"" aka THyGA is proud to release the second deliverable about the impact of hydrogen admixture on combustion processes. This time the report explores the expected impact of H2NG on a range of appliance designs installed in the EU.
After the deliverable D2.2 dedicated to the theorical estimation of the impact of H2 admixture THyGA reviews results from the litterature to evaluate available knowledge on CO and NOx formation overheating flame temperature flashback H2 leakage operational implications and efficiency of appliances supplied with H2NG blends. Learn more and read deliverable D2.3.
Climate change is one of today’s most pressing global challenges. Since the emission of greenhouse gases is often closely related to the use and supply of energy the goal to avoid emissions requires a fundamental restructuring of the energy system including all parts of the technology chains from production to end-use. Natural gas is today one of the most important primary energy sources in Europe with utilization ranging from power generation and industry to appliances in the residential and commercial sector as well as mobility. As natural gas is a fossil fuel gas utilization is thus responsible for significant emissions of carbon dioxide (CO2) a greenhouse gas.
This is part two. Part one of this project can be found at this link
After the deliverable D2.2 dedicated to the theorical estimation of the impact of H2 admixture THyGA reviews results from the litterature to evaluate available knowledge on CO and NOx formation overheating flame temperature flashback H2 leakage operational implications and efficiency of appliances supplied with H2NG blends. Learn more and read deliverable D2.3.
Climate change is one of today’s most pressing global challenges. Since the emission of greenhouse gases is often closely related to the use and supply of energy the goal to avoid emissions requires a fundamental restructuring of the energy system including all parts of the technology chains from production to end-use. Natural gas is today one of the most important primary energy sources in Europe with utilization ranging from power generation and industry to appliances in the residential and commercial sector as well as mobility. As natural gas is a fossil fuel gas utilization is thus responsible for significant emissions of carbon dioxide (CO2) a greenhouse gas.
This is part two. Part one of this project can be found at this link
Experimental Study of Biogas-Hydrogen Mixtures Combustion in Conventional Natural Gas Systems
Jul 2021
Publication
Biogas is a renewable gas with low heat energy which makes it extremely difficult to use as fuel in conventional natural gas equipment. Nonetheless the use of hydrogen as a biogas additive has proven to have a beneficial effect on flame stability and combustion behavior. This study evaluates the biogas–hydrogen combustion in a conventional natural gas burner able to work up to 100 kW. Tests were performed for three different compositions of biogas: BG70 (30% CO2) BG60 (40% CO2) and BG50 (50% CO2). To achieve better flame stability each biogas was enriched with hydrogen from 5% to 25%. The difficulty of burning biogas in conventional systems was proven as the burner does not ignite when the biogas composition contains more than 40% of CO2. The best improvements were obtained at 5% hydrogen composition since the exhaust gas temperature and thus the enthalpy rises by 80% for BG70 and 65% for BG60. The stability map reveals that pure biogas combustion is unstable in BG70 and BG60; when the CO2 content is 50% ignition is inhibited. The properties change slightly when the hydrogen concentrations are more than 20% in the fuel gas and do not necessarily improve.
Review of Release Behavior of Hydrogen & Natural Gas Blends from Pipelines
Aug 2021
Publication
Hydrogen can be used to reduce carbon emissions by blending into other gaseous energy carriers such as natural gas. However hydrogen blending into natural gas has important implications for safety which need to be evaluated. Hydrogen has different physical properties than natural gas and these properties affect safety evaluations concerning a leak of the blended gas. The intent of this report is to begin to investigate the safety implications of blending hydrogen into the natural gas infrastructure with respect to a leak event from a pipeline. A literature review was conducted to identify existing data that will better inform future hazard and risk assessments for hydrogen/natural gas blends. Metrics with safety implications such as heat flux and dispersion behavior may be affected by the overall blend ratio of the mixture. Of the literature reviewed there was no directly observed separation of the hydrogen from the natural gas or methane blend. No literature was identified that experimentally examined unconfined releases such as concentration fields or concentration at specific distances. Computational efforts have predicted concentration fields by modified versions of existing engineering models but the validation of these models is limited by the unavailability of literature data. There are multiple literature sources that measured flame lengths and heat flux values which are both relevant metrics to risk and hazard assessments. These data can be more directly compared to the outputs of existing engineering models for validation.
The paper can be downloaded on their website
The paper can be downloaded on their website
Steady State Analysis of Gas Networks with Distributed Injection of Alternative Gas
Jun 2015
Publication
A steady state analysis method was developed for gas networks with distributed injection of alternative gas. A low pressure gas network was used to validate the method. Case studies were carried out with centralized and decentralized injection of hydrogen and upgraded biogas. Results show the impact of utilizing a diversity of gas supply sources on pressure distribution and gas quality in the network. It is shown that appropriate management of using a diversity of gas supply sources can support network management while reducing carbon emissions.
Simulation of Coupled Power and Gas Systems with Hydrogen-Enriched Natural Gas
Nov 2021
Publication
Due to the increasing share of renewable energy sources in the electrical network the focus on decarbonization has extended into other energy sectors. The gas sector is of special interest because it can offer seasonal storage capacity and additional flexibility to the electricity sector. In this paper we present a new simulation method designed for hydrogen-enriched natural gas network simulation. It can handle different gas compositions and is thus able to accurately analyze the impact of hydrogen injections into natural gas pipelines. After describing the newly defined simulation method we demonstrate how the simulation tool can be used to analyze a hydrogen-enriched gas pipeline network. An exemplary co-simulation of coupled power and gas networks shows that hydrogen injections are severely constrained by the gas pipeline network highlighting the importance and necessity of considering different gas compositions in the simulation.
HyDeploy: Demonstrating Non-destructive Carbon Savings Through Hydrogen Blending
Aug 2021
Publication
The project has successfully developed the safety case and delivered a hydrogen blend via the gas network into customers’ homes. The demonstration of safety for the specific network was based on robust evidence and clear operational procedures. Alongside the enabling safety case the HyDeploy project has demonstrated the first steps of hydrogen deployment are safe technically feasible and non-disruptive both for the network and domestic users.
The key outcomes of the HyDeploy project were:
The key outcomes of the HyDeploy project were:
- Successful achievement of the first regulatory approval from the HSE to operate a live gas network above the current hydrogen limit of 0.1 vol%. The approval allowed blending up to 20 vol%.
- Development of the technical and procedural precedents to generate evidence for review by the HSE which have informed subsequent safety case submissions through HyDeploy2 and the wider hydrogen safety case industry.
- The design fabrication installation and operation of the UK’s first hydrogen grid entry unit.
- Integration of novel hydrogen production and blending technologies to create the first hydrogen delivery system based on electrolytic generation into a live gas grid.
- Safe delivery of the UK’s first hydrogen blend trial to 100 homes and 30 faculty buildings. The trial delivered over 42000 cubic metres of hydrogen and abated over 27 tonnes of CO2.
- Collaboration with appliance and equipment providers to build a robust evidence base to demonstrate equipment suitability.
- Evidencing the suitability of hydrogen blends with domestic appliances as well as larger commercial appliances including catering equipment and boilers up to 600 kW.
- Evidencing the suitability of hydrogen blends with medium and low-pressure distribution systems relating to key performance metrics such as: pressure control; odour intensity and uniform gas compositions.
- Promotion of supply chain innovation through facilitating trials to develop gas detection and analysis technologies.
- Establishing a robust social science evidence base to understand the attitudes and experience of consumers actually using hydrogen blends.
Detecting Hydrogen Concentrations During Admixing Hydrogen in Natural Gas Grids
Aug 2021
Publication
The first applications of hydrogen in a natural gas grid will be the admixing of low concentrations in an existing distribution grid. For easy quality and process control it is essential to monitor the hydrogen concentration in real time preferably using cost effective monitoring solutions. In this paper we introduce the use of a platinum based hydrogen sensor that can accurately (at 0.1 vol%) and reversibly monitor the concentration of hydrogen in a carrier gas. This carrier gas that can be nitrogen methane or natural gas has no influence on the accuracy of the hydrogen detection. The hydrogen sensor consists of an interdigitated electrode on a chip coated with a platinum nanocomposite layer that interacts with the gas. This chip can be easily added to a gas sensor for natural gas and biogas that was already developed in previous research. Just by the addition of an extra chip we extended the applicability of the natural gas sensor to hydrogen admixing. The feasibility of the sensor was demonstrated in our own (TNO) laboratory and at a field test location of the HyDeploy program at Keele University in the U.K
The Effect of Hydrogen Containing Fuel Blends Upon Flashback in Swirl Burners
Feb 2011
Publication
Lean premixed swirl combustion is widely used in gas turbines and many other combustion Processes due to the benefits of good flame stability and blow off limits coupled with low NOx emissions. Although flashback is not generally a problem with natural gas combustion there are some reports of flashback damage with existing gas turbines whilst hydrogen enriched fuel blends especially those derived from gasification of coal and/or biomass/industrial processes such as steel making cause concerns in this area. Thus this paper describes a practical experimental approach to study and reduce the effect of flashback in a compact design of generic swirl burner representative of many systems. A range of different fuel blends are investigated for flashback and blow off limits; these fuel mixes include methane methane/hydrogen blends pure hydrogen and coke oven gas. Swirl number effects are investigated by varying the number of inlets or the configuration of the inlets. The well known Lewis and von Elbe critical boundary velocity gradient expression is used to characterise flashback and enable comparison to be made with other available data. Two flashback phenomena are encountered here. The first one at lower swirl numbers involves flashback through the outer wall boundary layer where the crucial parameter is the critical boundary velocity gradient Gf. Values of Gf are of similar magnitude to those reported by Lewis and von Elbe for laminar flow conditions and it is recognised that under the turbulent flow conditions pertaining here actual gradients in the thin swirl flow boundary layer are much higher than occur under laminar flow conditions. At higher swirl numbers the central recirculation zone (CRZ) becomes enlarged and extends backwards over the fuel injector to the burner baseplate and causes flashback to occur earlier at higher velocities. This extension of the CRZ is complex being governed by swirl number equivalence ratio and Reynolds Number. Under these conditions flashback occurs when the cylindrical flame front surrounding the CRZ rapidly accelerates outwards to the tangential inlets and beyond especially with hydrogen containing fuel mixes. Conversely at lower swirl numbers with a modified exhaust geometry hence restricted CRZ flashback occurs through the outer thin boundary layer at much lower flow rates when the hydrogen content of the fuel mix does not exceed 30%. The work demonstrates that it is possible to run premixed swirl burners with a wide range of hydrogen fuel blends so as to substantially minimise flashback behaviour thus permitting wider used of the technology to reduce NOx emissions.
Green Hydrogen Blends with Natural Gas and Its Impact on the Gas Network
Oct 2022
Publication
With increasing shares of variable and uncertain renewable generation in many power systems there is an associated increase in the importance of energy storage to help balance supply and demand. Gas networks currently store and transport energy and they have the potential to play a vital role in longer-term renewable energy storage. Gas and electricity networks are becoming more integrated with quick-responding gas-fired power plants providing a significant backup source for renewable electricity in many systems. This study investigates Ireland’s gas network and operation when a variable green hydrogen input from excess wind power is blended with natural gas. How blended hydrogen impacts a gas network’s operational variables is also assessed by modelling a quasi-transient gas flow. The modelling approach incorporates gas density and a compressibility factor in addition to the gas network’s main pressure and flow rate characteristics. With an increasing concentration of green hydrogen up to 20% in the gas network the pipeline flow rate must be increased to compensate for reduced energy quality due to the lower energy density of the blended gas. Pressure drops across the gas pipeline have been investigated using different capacities of P2H from 18 MW to 124 MW. The results show significant potential for the gas network to store and transport renewable energy as hydrogen and improve renewable energy utilisation without upgrading the gas network infrastructure.
Impact of Hydrogen on Natural Gas Compositions to Meet Engine Gas Quality Requirements
Oct 2022
Publication
To meet the target of reducing greenhouse gas emissions hydrogen as a carbon-free fuel is expected to play a major role in future energy supplies. A challenge with hydrogen is its low density and volumetric energy value meaning that large tanks are needed to store and transport it. By injecting hydrogen into the natural gas network the transportation issue could be solved if the hydrogen–natural gas mixture satisfies the grid gas quality requirements set by legislation and standards. The end consumers usually have stricter limitations on the gas quality than the grid where Euromot the European association of internal combustion engine manufacturers has specific requirements on the parameters: the methane number and Wobbe index. This paper analyses how much hydrogen can be added into the natural gas grid to fulfil Euromot’s requirements. An average gas composition was calculated based on the most common ones in Europe in 2021 and the results show that 13.4% hydrogen can be mixed with a gas consisting of 95.1% methane 3.2% ethane 0.7% propane 0.3% butane 0.3% carbon dioxide and 0.5% nitrogen. The suggested gas composition indicates for engine manufacturers how much hydrogen can be added into the gas to be suitable for their engines.
Innovative Combustion Analysis of a Micro-gas Turbine Burner Supplied with Hydrogen-natural Gas Mixtures
Sep 2017
Publication
The author discusses in this paper the potential of a micro gas turbine (MGT) combustor when operated under unconventional fuel supplied. The combustor of C30 gas turbine is a reverse flow annular combustor. The CFD analysis of the reacting flow is performed with the 3D ANSYS-FLUENT solver. Specific computational experiments refer to the use of hydrogen – natural gas mixtures in order to define the optimal conditions for pilot and main injections in terms of combustion stability and NOx production. The author's methodology relies on an advanced CFD approach that compares different schemes like eddy dissipation concept together with the flamelet- PDF based approach coupled with an accurate study of the turbulent chemistry interaction. Extended kinetic mechanisms are also included in the combustion model. Some test cases are examined to make a comparison of combustion stability and efficiency and pollutant production with high hydrogen / natural gas ratios.
A Compilation of Operability and Emissions Performance of Residential Water Heaters Operated on Blends of Natural Gas and Hydrogen Including Consideration for Reporting Bases
Feb 2023
Publication
The impact of hydrogen added to natural gas on the performance of commercial domestic water heating devices has been discussed in several recent papers in the literature. Much of the work focuses on performance at specific hydrogen levels (by volume) up to 20–30% as a near term blend target. In the current work new data on several commercial devices have been obtained to help quantify upper limits based on flashback limits. In addition results from 39 individual devices are compiled to help generalize observations regarding performance. The emphasis of this work is on emissions performance and especially NOx emissions. It is important to consider the reporting bases of the emissions numbers to avoid any unitended bias. For water heaters the trends associated with both mass per fuel energy input and concentration-based representation are similar For carbon free fuels bases such as 12% CO2 should be avoided. In general the compiled data shows that NOx NO UHC and CO levels decrease with increasing hydrogen percentage. The % decrease in NOx and NO is greater for low NOx devices (meaning certified to NOx <10 ng/J using premixing with excess air) compared to conventional devices (“pancake burners” partial premixing). Further low NOx devices appear to be able to accept greater amounts of hydrogen above 70% hydrogen in some cases without modification while conventional water heaters appear limited to 40–50% hydrogen. Reporting emissions on a mass basis per unit fuel energy input is preferred to the typical dry concentration basis as the greater amount of water produced by hydrogen results in a perceived increase in NOx when hydrogen is used. While this effort summarizes emissions performance with added hydrogen additional work is needed on transient operation higher levels of hydrogen system durability/reliability and heating efficiency.
Evaluation of Hydrogen Blend Stability in Low-Pressure Gas Distribution
Apr 2023
Publication
Natural gas distribution companies are developing ambitious plans to decarbonize the services that they provide in an affordable manner and are accelerating plans for the strategic integration of renewable natural gas and the blending of green hydrogen produced by electrolysis powered with renewable electricity being developed from large new commitments by states such as New York and Massachusetts. The demonstration and deployment of hydrogen blending have been proposed broadly at 20% of hydrogen by volume. The safe distribution of hydrogen blends in existing networks requires hydrogen blends to exhibit similar behavior as current supplies which are also mixtures of several hydrocarbons and inert gases. There has been limited research on the properties of blended hydrogen in low-pressure natural gas distribution systems. Current natural gas mixtures are known to be sufficiently stable in terms of a lack of chemical reaction between constituents and to remain homogeneous through compression and distribution. Homogeneous mixtures are required both to ensure safe operation of customer-owned equipment and for safety operations such as leak detection. To evaluate the stability of mixtures of hydrogen and natural gas National Grid experimentally tested a simulated distribution natural gas pipeline with blends containing hydrogen at up to 50% by volume. The pipeline was outfitted with ports to extract samples from the top and bottom of the pipe at intervals of 20 feet. Samples were analyzed for composition and the effectiveness of odorant was also evaluated. The new results conclusively demonstrate that hydrogen gas mixtures do not significantly separate or react under typical distribution pipeline conditions and gas velocity profiles. In addition the odorant retained its integrity in the blended gas during the experiments and demonstrated that it remains an effective method of leak detection.
The Direct Effect of Enriching the Gaseous Combustible with 23% Hydrogen in Condensing Boilers’ Operation
Dec 2022
Publication
Following the international trend of using hydrogen as combustible in many industry branches this paper investigates the impact of mixing methane gas with 23% hydrogen (G222) on condensing boilers’ operation. After modeling and testing several boilers with heat exchange surface different designs the authors gathered enough information to introduce a new concept namely High-Performance Condensing Boiler (HPCB). All the boilers that fit into this approach have the same operational parameters at nominal heat load including the CO2 concentrations in flue gases. After testing a flattened pipes condensing boiler a CO2 emission reduction coefficient of 1.1 was determined when converting from methane gas to G222 as combustible. Thus by inserting into the national grid a G222 mixture an important reduction in greenhouse gases can be achieved. For a 28 kW condensing boiler the annual reduction in CO2 emissions averages 1.26 tons value which was experimentally obtained and is consistent with the theoretical evaluation.
Power-to-gas and the Consequences: Impact of Higher Hydrogen Concentrations in Natural Gas on Industrial Combustion Processes
Sep 2017
Publication
Operators of public electricity grids today are faced with the challenge of integrating increasing numbers of renewable and decentralized energy sources such as wind turbines and photovoltaic power plants into their grids. These sources produce electricity in a very inconstant manner due to the volatility of wind and solar power which further complicates power grid control and management. One key component that is required for modern energy infrastructures is the capacity to store large amounts of energy in an economically feasible way.<br/>One solution that is being discussed in this context is “power-to-gas” i.e. the use of surplus electricity to produce hydrogen (or even methane with an additional methanation process) which is then injected into the public natural gas grid. The huge storage capacity of the gas grid would serve as a buffer offering benefits with regards to sustainability and climate protection while also being cost-effective since the required infrastructure is already in place.<br/>One consequence would be however that the distributed natural gas could contain larger and fluctuating amounts of hydrogen. There is some uncertainty how different gas-fired applications and processes react to these changes. While there have already been several investigations for domestic appliances (generally finding that moderate amounts of H2 do not pose any safety risks which is the primary focus of domestic gas utilization) there are still open questions concerning large-scale industrial gas utilization. Here in addition to operational safety factors like efficiency pollutant emissions (NOX) process stability and of course product quality have to be taken into account.<br/>In a German research project Gas- und Wärme-Institut Essen e. V. (GWI) investigated the impact of higher and fluctuating hydrogen contents (up to 50 vol.-% much higher than what is currently envisioned) on a variety of industrial combustion systems using both numerical and experimental methods. The effects on operational aspects such as combustion behavior flame monitoring and pollutant emissions were analyzed.<br/>Some results of these investigations will be presented in this contribution.
Testing Programme for Hydrogen Tolerance Tests of Domestic and Commercial Natural Gas Appliances
Jan 2021
Publication
The THyGA project (‘Testing Hydrogen admixture for Gas Applications’) focusses on technical aspects and the regulatory framework concerning the potential operation of domestic and commercial end-user appliances with hydrogen / natural gas blends.<br/>The core of the project is a broad experimental campaign with the aim to conduct up to 100 hydrogen tolerance tests. In addition the technical status quo and present knowledge about hydrogen impact on domestic and commercial appliances are assessed and potential future developments of rules and standards are discussed. Also mitigation strategies for coping with high levels of hydrogen admixture will be developed. By this broad approach the project aims at investigating which levels of hydrogen blending impact the various appliance technologies and to which extent in order to identify the regime in which a safe efficient and low-polluting operation is possible.<br/>The series of public reports by the THyGA project starts with several publications from work package 2 which sets the basis for the upcoming results and discussion of the experimental campaign as well as mitigation and standardisation topics.<br/>This report D2.5 completes the series of public reports from work package 2. It explains the steps of development of the test programme for gas-fired appliance tests with hydrogen admixture and especially describes the exchange between the THyGA partners and the external stakeholders.<br/>The report also explains the process of acquisition of appliances to test and method of selecting appliances.
Possible Pathways toward Carbon Neutrality in Thailand’s Electricity Sector by 2050 through the Introduction of H2 Blending in Natural Gas and Solar PV with BESS
May 2022
Publication
To avoid the potential adverse impacts of climate change from global warming it is suggested that the target of net zero emissions should be reached by this mid-century. Thailand is aiming to achieve carbon neutrality by 2050. Since electricity generation is one of the largest producers of carbon dioxide emission the associated emissions must be greatly reduced to achieve the targets mentioned above. Thus new generation expansion plans must be well developed. This paper discusses the development of generation expansion plans considering Thailand’s latest policies along with enhancement of the existing multi-period linear programming model allowing new electricity generation technologies having low emissions e.g. solar PV with battery and hydrogen blending in natural gas to be integrated into generation expansion planning. Then four generation expansion plans with different levels of hydrogen blending in natural gas are proposed and discussed. It is found that Thailand can achieve carbon neutrality by 2050 by promoting more use of renewable energy altogether with trade-off between land for solar PV installation and amount of hydrogen blended in natural gas. The lesson learned from this study provides crucial information about possible pathways to achieve carbon neutrality in the electricity sector for policy makers in other countries.
Indicative Analysis of Blending Hydrogen in Gas Networks
May 2020
Publication
Frontier Economics has been engaged by the Commonwealth Department of the Environment and Energy (now Industry Science Energy and Resources) (the Department) to undertake an indicative analysis of the economics of blending hydrogen in Australian natural gas distribution networks. Our analysis is limited to a specific gas distribution network servicing urban areas of Melbourne.
We have investigated the economics of blending hydrogen in a natural gas distribution network by examining a number of energy supply options including options that involve blending hydrogen. While we consider that these cases we have examined are useful for understanding the economics of hydrogen blending at low rates in Victoria and for understanding the factors that are likely to drive the economics of blending at higher rates or in other regions it cannot be assumed that the results we find for the cases we investigate will necessarily apply in other regions or for blending at other rates. This report should be read as an assessment of the specific cases we have investigated and our findings cannot necessarily be extended to other cases (such as other locations or other rates of blending)"
The full report can be found via the website of the Australian government at this link
We have investigated the economics of blending hydrogen in a natural gas distribution network by examining a number of energy supply options including options that involve blending hydrogen. While we consider that these cases we have examined are useful for understanding the economics of hydrogen blending at low rates in Victoria and for understanding the factors that are likely to drive the economics of blending at higher rates or in other regions it cannot be assumed that the results we find for the cases we investigate will necessarily apply in other regions or for blending at other rates. This report should be read as an assessment of the specific cases we have investigated and our findings cannot necessarily be extended to other cases (such as other locations or other rates of blending)"
The full report can be found via the website of the Australian government at this link
Investigation of Hydrogen-Blended Natural Gas Pipelines in Utility Tunnel Leakage and Development of an Accident Ventilation Strategy for the Worst Leakage Conditions
Mar 2024
Publication
The development of hydrogen-blended natural gas (HBNG) increases the risk of gas transportation and presents challenges for pipeline security in utility tunnels. The objective of this study is to investigate the diffusion properties of HBNG in utility tunnels and evaluate the effectiveness of various ventilation mechanisms. The numerical simulation software Fluent 2023 R1 is applied to simulate and analyze the leakage of small holes in a HBNG pipeline in the natural gas compartment. By examining the leaking behavior of HBNG through small holes in different circumstances we aimed to identify the most unfavorable operational situation for leakage. Subsequently we analyzed the ventilation strategy for sub-high-pressure pipes at various pressure levels in this unfavorable condition. This study’s findings demonstrate that blending hydrogen improves the gas diffusion capacity and increases the likelihood of explosion. The primary factors that influence the pattern of leakage are the size of the leaking holes and the pressure of the pipeline. The gas compartment experiences the most unfavorable working conditions for natural gas pipeline leaks when there are higher pressures wider leak openings higher hydrogen blending ratios (HBRs) and leaks in close proximity to an air inlet. When the HBR is 20% the minimum accident ventilation rates for pressures of 0.4 MPa and 0.8 MPa are 15 air changes per hour and 21 air changes per hour respectively. The maximum allowable wind speed for accident ventilation is 5 m/s as regulated by China’s national standard GB 50838-2015. This regulation makes it difficult to minimize the risk of leakage in a 1.6 MPa gas pipeline. It is recommended to install a safety interlock device to quickly shut off the pipeline in the event of a leak in order to facilitate the dispersion of the substance.
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