Safety
Modelling and Simulation of Lean Hydrogen-air Deflagrations
Sep 2013
Publication
The paper describes CFD modelling of lean hydrogen mixture deflagrations. Large eddy simulation (LES) premixed combustion model developed at the University of Ulster to account phenomena related to large-scale deflagrations was adjusted specifically for lean hydrogen-air flames. Experiments by Kumar (2006) on lean hydrogen-air mixture deflagrations in a 120 m3 vessel at initially quiescent conditions were simulated. 10% by volume hydrogen-air mixture was chosen for simulation to provide stable downward flame propagation; experiments with the smallest vent area 0.55 m2 were used as having the least apparent flame instabilities affecting the pressure dynamics. Deflagrations with igniter located centrally near vent and at far from the vent wall were simulated. Analysis of simulation results and experimental pressure dynamics demonstrated that flame instabilities developing after vent opening made the significant contribution to maximum overpressure in the considered experiments. Potential causes of flame instabilities are discussed and their comparative role for different igniter locations is demonstrated.
QRA Including Utility for Decision Support of H2 Infrastructure Licensing
Sep 2011
Publication
Rational decision making in land use planning and licensing of H2 infrastructure surrounded by other industrial activities and population should take account of individual and societal risks. QRA produces a risk matrix of potential consequences versus event probabilities that is shrouded in ambiguity and lacking transparency. NIMBY and conflict are lurking. To counter these issues risk analysts should therefore also determine the utilities of decision alternatives which describe desirability of benefits on a single scale. Rationally weighing risks versus benefits results in more transparent and defendable decisions. Example risk analyses of two types of refuelling stations and three hydrogen supply transportation types applying Influence Diagram/BBNs are worked out. Keywords: risk assessment influence diagram decision making land use planning
Syngas Explosion Reactivity in Steam Methane Reforming Process
Sep 2013
Publication
During the synthesis of hydrogen by methane steam reforming mixtures composed of H2 CH4 CO and CO2 are produced in the process. In this work the explosion reactivity of these mixtures on the basis of detonation cell size and laminar flame speed is calculated using a reactant assimilation simplification and a kinetic approach. The detonation cells width are calculated using the Cell_CH Kurchatov institute method and the laminar flame velocities are calculated with Chemkin Premix using different detailed chemical kinetic mechanisms. These calculations are used to define if these mixtures could be considered having a medium or a high reactivity for risk assessment in case of leak in the hydrogen plants.
Lessons Learned from Safety Events
Sep 2011
Publication
The Hydrogen Incident Reporting and Lessons Learned website (www.h2incidents.org) was launched in 2006 as a database-driven resource for sharing lessons learned from hydrogen-related safety events to raise safety awareness and encourage knowledge-sharing. The development of this database its first uses and subsequent enhancements have been described at the Second and Third International Conferences on Hydrogen Safety [1] [2]. Since 2009 continuing work has not only highlighted the value of safety lessons learned but enhanced how the database provides access to another safety knowledge tool Hydrogen Safety Best Practices (http://h2bestpractices.org). Collaborations with the International Energy Agency (IEA) Hydrogen Implementing Agreement (HIA) Task 19 – Hydrogen Safety and others have enabled the database to capture safety event learning’s from around the world. This paper updates recent progress highlights the new “Lessons Learned Corner” as one means for knowledge-sharing and examines the broader potential for collecting analyzing and using safety event information.
Numerical Simulation of Detonation Failure and Re-initiation in Bifurcated Tubes
Oct 2015
Publication
A numerical approach is developed to simulate detonation propagation attenuation failure and re-initiation in hydrogen–air mixture. The aim is to study the condition under which detonations may fail or re-initiate in bifurcated tubes which is important for risk assessment in industrial accidents. A code is developed to solve compressible multidimensional transient reactive Navier–Stokes equations. An Implicit Large Eddy Simulation approach is used to model the turbulence. The code is developed and tested to ensure both deflagrations (when detonation fails) and detonations are simulated correctly. The code can correctly predict the flame properties as well as detonation dynamic parameters. The detonation propagation predictions in bifurcated tubes are validated against the experimental work of Wang et al. [12] and found to be in good agreement with experimental observations.
Turbulent Flame Propagation in Large Unconfined H2/O2/N2 Clouds
Oct 2015
Publication
Turbulence is a key aspect in hydrogen explosions. Unfortunately only limited experimental data is available and the current understanding of flame turbulence interactions is too limited to permit safe predictions. New experimental data are presented in which the flame trajectory and pressure history are interpreted for unconfined explosions of H2/O2/N2 clouds of 7 m3. The intensity of the turbulence is varied between 0 and 5 m/s and the integral scale of the turbulence is on the order of 10 cm which is at least an order of magnitude larger than lab scale.
Numerical Analysis of Detonation Propensity of Hydrogen-air Mixtures with Addition of Methane, Ethane or Propane
Oct 2015
Publication
The detonation propensity of hydrogen-air mixtures with addition of methane ethane or propane in wide range of compositions is analyzed. The analysis concerned the detonation cell width ignition delay time RSB and parameters. Results are presented as a function of hydrogen molar fraction. Computations were performed with the use of three Cantera 2.1.1. scripts in the Matlab R2010b environment. The validated mechanisms of chemical reactions based on data available in the literature were used. Six mechanisms were assessed: GRI-Mech 3.0 LLNL SanDiego Wang POLIMI and AramcoMech. In conclusion the relation between detonation propensity parameters is discussed.
Modelling Of Hydrogen Explosion on a Pressure Swing Adsorption Facility
Sep 2011
Publication
Computational fluid dynamic simulations have been performed in order to study the consequences of a hydrogen release from a pressure swing adsorption installation operating at 30 barg. The simulations were performed using FLACS-Hydrogen software from GexCon. The impact of obstruction partial confinement leak orientation and wind on the explosive cloud formation (size and explosive mass) and on explosion consequences is investigated. Overpressures resulting from ignition are calculated as a function of the time to ignition.
A Barrier Analysis of a Generic Hydrogen Refuelling Station
Sep 2009
Publication
Any technical installation need appropriate safety barriers installed to prevent or mitigate any adverse effects concerning people property and environment. In this context a safety barrier is a series of elements each consisting of a technical system or human action that implement a planned barrier function to prevent control or mitigate the propagation of a condition or event into an undesired condition or event. This is also important for new technologies as hydrogen refuelling stations being operated at very high pressures up to 900bar. In order to establish the needed barriers a hazard identification of the installation has to be carried out to identify the possible hazardous events. In this study this identification was done using the generic layout of a future large hydrogen refuelling station that has been developed by the EU NoE HySafe. This was based on experiences with smaller scale refuelling stations that has been in operation for several years e.g. being used in the former CUTE and ECTOS projects. Using this approach the object of the study is to support activities to further improve the safety performance of future larger refuelling stations. This will again help to inform the authorities and the public to achieve a proper public awareness and to support building up a realistic risk and safety perception of the safety on such future refuelling stations. In the second step the hazardous events that may take place and the barriers installed to stop hazards and their escalation are analysed also using in-house developed software to model the barriers and to quantify their performance. The paper will present an overview and discuss the state-of-the-art of the barriers established in the generic refuelling station.
Implementation of Large Scale Shadowgraphy in Hydrogen Safety Phenomena
Sep 2013
Publication
We have implemented a portable large-scale shadowgraph system for use in flow visualization relating to hydrogen safety. Previous large-scale shadowgraph and schlieren implementations have often been limited to background- oriented techniques which are subject to noise. The system built is based on a large-scale shadowgraph technique developed by Settles which allows for high-quality visualization. We have applied the shadowgraph system to complex phenomena and current issues in hydrogen safety including DDT in long channels jet releases and unconfined deflagrations. Shadowgrams taken are compared to a Z-schlieren system. This shadowgraph system allows analysis of these phenomena at longer length scales.
Comparison of Solutions for a Liquid Pool Spreading Model with Continuous and Instantaneous Spills
Sep 2013
Publication
In this study a solution for a liquid pool spreading model with a continuous spill is compared with that for a liquid pool spreading model with an instantaneous spill under the same total release volume. As reducing spill time in completely releasing liquid from a tank it is evaluated whether the solution for a continuous spill approaches to that for an instantaneous spill or not. Also effects of the viscous term in the liquid pool spreading model with continuous and instantaneous spills on the liquid pool spreading behaviour are investigated.
Modeling of Cryogenic Hydrogen jets
Oct 2015
Publication
In the present work the CFD modeling of cryogenic hydrogen releases in quiescent environment is presented. Two tests from the series of experiments performed in the ICESAFE facility at KIT (Karlsruhe Institute for Technology) have been simulated within the SUSANA project. During these tests hydrogen at temperature of 37K and 36K and at pressure of 19 and 29 bars respectively is released horizontally. The release at the nozzle is sonic and the modeling of the under-expanded jet was performed using two different approaches: the Ewan and Moodie approach and a modification of the Ewan and Moodie approach (modified Ewan and Moodie) that is introduced here and employs the momentum balance to calculate the velocity in the under-expanded jet. Using these approaches a pseudo-diameter is calculated and this diameter is set as source boundary in the simulation. Predictions are consistent with measurements for both experiments with both approaches. However the Ewan and Moodie approach seems to perform better.
An Experimental Study Dedicated to Wind Influence on Helium Build-up and Concentration Distribution Inside a 1 m 3 Semi-confined Enclosure Considering Hydrogen Energy Applications Conditions of Use
Oct 2015
Publication
Hydrogen energy applications can be used outdoor and thus exposed to environmental varying conditions like wind. In several applications natural ventilation is the first mitigation means studied to limit hydrogen build-up inside a confined area. This study aims at observing and understanding the influence of wind on light gas build-up in addition. Experiments were performed with helium as releasing gas in a 1-m 3 enclosure equipped with ventilation openings varying wind conditions openings location release flow rate; obstructions in front of the openings to limit effects of wind were studied as well. Experimental results were compared together and with the available analytical models.
Cost Effective Inherent Safety Index for Polymer Electrolyte Membrane Fuel Cell Systems
Sep 2013
Publication
There have been many indices available in the process industries to describe rank or quantify hazards to people properties and environments. Most of the developed methods were meant to be applied to large scale and complex systems of process industries. Development of a swift and simple inherent safety index method which is relevant to small scale less complex membrane fuel cell system particularly the one in which to be applied during an early design stage is essential as an alternative to current comprehensive and yet time-consuming indices. In this work a modified version of PIIS modified prototype index for inherent safety (m-PIIS) was developed with the objectives of identifying indicating and estimating inherent safety of fuel cell system at an early design stage. The developed index was tested at four proton exchange membrane (PEM) fuel cell systems namely high pressure PEMFC system low pressure PEMFC system LH2 PEMFC system and on-board Me-OH PEMFC system. The developed index was also benchmarked against the original PIIS and ISI using the published results for the selection of process routes in MMA production. Results have indicated that m-PIIS has strong positive relationship with PIIS and ISI on most of the reaction step in MMA with the most significant are the C4 TBA and C3 reaction steps. Other reaction steps such as C2/MP C2/PA and ACH showed a strong positive relationship as well.
Evaluation of the ADREA-HF CFD Code Against a Hydrogen Deflagration in a Tunnel
Sep 2013
Publication
In the present work the capabilities of the computational fluid dynamics (CFD) code ADREA-HF to predict deflagration in homogenous near stoichiometric hydrogen-air mixture in a model of a tunnel were tested. The tunnel is 78.5 m long. Hydrogen-air mixture is located in a 10 m long region in the middle of the tunnel. Two cases are studied: one with a complete empty tunnel and one with the presence of four vehicles near the center of the tunnel. The combustion model is based on the turbulent flame speed concept. The turbulent flame speed is a modification of Yakhot's equation in order to account for additional physical mechanisms. A sensitivity analysis for the parameter of the combustion model and for the mesh resolution was made for the empty tunnel case. The agreement between experimental and computational results concerning the value of the maximum pressure and the time it appears is satisfactory in both cases. The sensitivity analysis for the parameter of the combustion model showed that even small changes in it can have impact on the simulating results whereas the sensitivity analysis of the mesh resolution did not reveal any significant differences.
Defect Assessment on Pipe Used For Transport of Mixture of Hydrogen and Natural Gas
Sep 2009
Publication
The present article indicates the change of mechanical properties of X52 gas pipe steel in presence of hydrogen and its consequence on defect assessment particularly on notch like defects. The purpose of this work is to determine if the transport of a mixture of natural gas and hydrogen in the actual existing European natural gas pipe network can be done with a reasonable low failure risk (i.e. a probability of failure less than 10-6). To evaluate this risk a deterministic defect assessment method has been established. This method is based on Failure Assessment Diagram and more precisely on a Modified Notch Failure Assessment Diagram (MNFAD) which has been proposed for this work. This MNFAD is coupled with the SINTAP failure curve and allows determining the safety factor associated with defect geometry loading conditions and material resistance. The work described in this paper was performed within the NATURALHY work package 3 on ’Durability of pipeline material’.
Introductory Course on Hydrogen Safety at CENEH-UNICAMP
Sep 2013
Publication
The course is an introduction to the procedures for safe handling of hydrogen flammable and toxic gases by small users working in the field of hydrogen and fuel cells. Theoretical and practical aspects are emphasized aiming at identifying the main hazards and reduce the risks associated with the use of these gases. Topics: 1. Market hydrogen production fuel cells and energy storage; 2. International System of Units Comparison between the ideal gas and real gases; 3. Safety of gases and hydrogen; 4. Cylinders fittings and valves for gases and hydrogen; 5. Purge of gases; 6. Infrastructure for gases and hydrogen; 7. Accidents with hydrogen.
Comparison of Modelling Approaches for CFD Simulations of High Pressure Hydrogen Releases
Sep 2011
Publication
Several approaches have been used in the past to model the source of a high pressure under-expanded jet such as the computationally expensive resolution of the jet shock structure and the simpler pseudo-source or notional nozzle approaches. In each approach assumptions are made introducing inaccuracies in the CFD calculations. This work assesses the effect of different source modelling approaches on the accuracy of CFD calculations by comparing simulation results to experimental data of the axial distribution of the flow velocity and H2 concentration.
Combustion Modeling in Large Scale Volumes
Sep 2013
Publication
This paper is devoted to a benchmarking exercise of the EUROPLEXUS code against several large scale deflagration and detonation experimental data sets in order to improve its hydrogen combustion modeling capabilities in industrial settings. The code employs an algorithm for the propagation of reactive interfaces RDEM which includes a combustion wave as an integrable part of the Reactive Riemann problem propagating with a fundamental flame speed (being a function of initial mixture properties as well as gas dynamics parameters). An improvement of the combustion model is searched in a direction of transient interaction of flames with regions of elevated vorticity/shear in obstacle-laden channels and vented enclosures.
Characteristics of Hydrogen Leakage Sound from a Fuel-cell Vehicle by Hearing
Oct 2015
Publication
Fuel-cell vehicle run on hydrogen is known that it has better energy efficiency than existing gasoline cars. The vehicles are designed so that hydrogen leaks from the tank are stopped automatically upon detection of hydrogen leakage or detection of impact in a collision. However we investigated the characteristics of hydrogen leakage sound from a hydrogen-leaking vehicle and the threshold of discrimination of hydrogen leakage from noise at a crossing with much traffic to examine a method to rescue people safely depending on the sense of hearing in the event of a continuous hydrogen leak. Here in the discrimination threshold test we conducted the test by using helium which is alternative gas of hydrogen leakage sound. We clarified that hydrogen leakage sound from vehicles has directivity height dependence and distance dependence. Furthermore we confirmed the threshold flow rate for distinguishing hydrogen gas when hydrogen leakage is heard at a distance of 5–10 m from the center of the hydrogen leaking vehicle in a 74 dB traffic noise environment.
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