Safety
Analysis of Hydrogen Leakage and Influencing Factors of Fuel Cell Vehicles in Enclosed Spaces
Jun 2025
Publication
A simulation study was conducted on the hydrogen leakage diffusion process and influencing factors of fuel cell vehicles in enclosed spaces. The results indicate that when hydrogen leakage flows towards the rear of the vehicle it mainly flows along the rear wall of the space and diffuses to the surrounding areas. Setting ventilation openings of different areas on the top of the carriage did not significantly improve the spatial diffusion speed of the leaked hydrogen and the impact on the concentration of leaked hydrogen was limited to the vicinity of the ventilation openings. The ventilation opening at the rear can accelerate the diffusion of hydrogen gas to the external environment significantly reducing the concentration of hydrogen and rate of gas rise. When the leaked hydrogen gas flows towards the front of the vehicle and above the space the concentration of hydrogen mainly increases along the height direction of the space. The research results have significant safety implications for the use of fuel cell semi-trailer trucks.
Potential of P-Type Cooper Oxides, N-type Titanium Oxides and their Mixtures as Resistive Hydrogen Gas Sensors - A Review
Oct 2025
Publication
Metal oxides (e.g. SnO2 ZnO TiO2) have been widely investigated materials for gas sensing applications including hydrogen detection. However the potential for hydrogen sensing of metal oxides such as CuO In2O3 NiO exhibiting p-type conduction has been largely overlooked. Over the last 15 years structures based on TiO2 and CuO have gained increasing interest as a promising system for hydrogen detection. Therefore this article aims to: 1) provide an overview of the performance of TiO2 as a reference material and discuss methods to enhance its sensing performance 2) summarize and highlight the role of copper oxides in hydrogen gas detection as the materials that have predominantly been studied for H2S detection 3) review efforts made to improve the sensing performance of heterostructures of CuTiOx from structures with charge compensation effect to those successfully sensing hydrogen 4) present the potential of CuTiOx for H2 detection.
Investigation on Cooling Effect of Water Sprays on Tunnel Fires of Hydrogen
Sep 2025
Publication
As one of the most promising renewable green energies hydrogen power is a popularly accepted option to drive automobiles. Commercial application of fuel cell vehicles has been started since 2015. More and more hydrogen safety concerns have been considered for years. Tunnels are an important part of traffic infrastructure with a mostly confined feature. A hydrogen leak followed possibly by a hydrogen fire is a potential accident scenario which can be triggered trivially by a car accident while hydrogen-powered vehicles operate in a tunnel. Water spray is recommended traditionally as a mitigation measure against tunnel fires. The interaction between water spray and hydrogen fire is studied by way of numerical simulations. By using the computer program of Fire Dynamics Simulator (FDS) tunnel fires of released hydrogen in different scales are simulated coupled with water droplet injections featured in different droplet sizes or varying mass flow rates. The cooling effect of spray on hot gases of hydrogen fires is apparently observed in the simulations. However in some circumstances the turbulence intensified by the water injection can prompt hydrogen combustion which is a negative side effect of the spray.
Estimating Thermal Radiation of Vertical Jet Fires of Hydrogen Pipeline Based on Linear Integral and Machine Learning
Oct 2025
Publication
Accurate and efficient prediction of thermal radiant of hydrogen jet fire is important to schedule safety design and emergency rescue program for hydrogen pipelines. In response this paper proposes a novel Optuna-improved back propagation neural network (Optuna-BPNN) to estimate hydrogen jet flame radiation. A linear integral approach incorporating leakage rate and jet flame length is theoretically derived to establish dataset for machine learning. Then the Optuna tool is employed to optimize the initial weights and thresholds of the BP neural network. Input matrix of the Optuna-BPNN model includes pipeline diameter leakage aperture size and hydrogen pressure. 8 sets of experimental data are employed to verify its correctness. When the abnormal data is excluded the predicted thermal radiation of hydrogen jet fire agrees quite well with experimental results with average and maximum deviations being 12.4% and 24.4% respectively. Using the linear integral approach 32670 thermal radiation data points are generated to train and test the Optuna-BPNN model. The maximum deviation between predicted and theoretical radiant heat flux for training and testing sets are only 4.5% and 6.2% respectively. Parallel comparison trials using 6 different machine learning algorithms show that the Optuna-BPNN model gives the best mean absolute error root mean square error and determination coefficient which proves the effectiveness and feasibility of the developed OptunaBPNN model in predicting thermal radiation of hydrogen pipeline jet fires.
Experimental Study on the Operation of Pressure Safety Valve in the Liquid Hydrogen Environment
Sep 2025
Publication
In this study a liquid hydrogen (LH2) safety valve evaluation device was developed to enable safe and stable performance testing of pressure safety valves (PSVs) under realistic cryogenic and high-pressure conditions. The device was designed for flexible use by mounting all components on a mobile frame equipped with wheels and the pressurization rate inside the vessel was controlled through a boil-off gas (BOG) generator. Two experiments were conducted to investigate the effect of LH2 production rate on PSV operation. When the production of LH2 increased by about 2.4 times the number of PSV operations rose from 15 to 20 and the operating pressure range shifted slightly upward from 10.68~12.53 bar to 10.68~13.2 bar while remaining within the instrument’s error margin. These results indicate that repeated valve cycling and increased hydrogen production contribute to gradual changes in PSV operating characteristics. Additionally the minimum temperature experienced by the PSV decreased with repeated operations reaching approximately 77.9 K. The developed evaluation system provides an effective platform for analyzing PSV performance under realistic LH2 production and storage conditions.
IEA TCP Task 43 - Recommendations for Safety Distances Methodology for Alkaline and PEM Electrolyzers
Sep 2025
Publication
Elena Vyazmina,
Richard Chang,
Benjamin Truchot,
Katrina M. Groth,
Samantha E. Wismer,
Sebastien Quesnel,
David Torrado,
Nicholas Hart,
Thomas Jordan,
Karen Ramsey-Idem,
Deborah Houssin-Agbomson,
Simon Jallais,
Christophe Bernard,
Lucie Bouchet,
Ricardo Ariel Perez,
Lee Phillips,
Marcus Runefors,
Jerome Hocquet and
Andrei V. Tchouvelev
Currently local regulations governing hydrogen installations vary by geographical region and by country leading to discrepancies in safety and separation distance requirements for similar hydrogen systems. This work carried out in the frame of IEA TCP H2 Task 43 (IEA TCP H2 2022) aims to provide an overview of various methodologies and recommendations established for risk management and consequence assessment in the event of accidental scenarios. It focuses on a case study involving industrial electrolyzers utilizing alkaline and PEM technologies. The research incorporates lessons learned from past incidents offers recommendations for mitigation measures reviews existing methodologies and highlights areas of divergence. Additionally it proposes strategies for harmonization. The study also emphasizes the most significant scenarios and the corresponding leakage sizes
Numerical Simulation Study on Hydrogen Leakage and Explosion of Hydrogen Fuel Cell Buses
Aug 2025
Publication
This study explores the safety problems of hydrogen leakage and explosion in hydrogen fuel cell buses through Computational Fluid Dynamics simulations. The research investigates the diffusion behavior of hydrogen in the passenger cabin depending on the leakage position and flow rates identifying a stratified constant-concentration layer formed at the top of the cabin. Leakage near the rear wall of the vehicle provided the highest hydrogen concentration while at higher flow rates the diffusive process accelerated the spreading of flammable hydrogen concentrations. Hydrogen ignition simulations showed a fast internal pressure increase and secondary explosions outside the vehicle. Thermal hazards in the cases were higher than overpressure. The research’s additional analysis of ignition timing and source location shows that overpressure peaked initially with delayed ignition but declined afterward while rear-ignited flames exhibited the farthest high-temperature hazard range at 10.88 m. These findings are fundamental for giving insight into hydrogen behavior in confined spaces and thus guiding risk assessment and emergency response planning for the development of safety protocols in hydrogen fuel cell buses contributing to the safer implementation of hydrogen energy in public transportation.
Analysis of Specific Failure Conditions in Electrified Propulsion Systems using Cryogenic Hydrogen as a Primary Energy Carrier
Aug 2025
Publication
In order to minimize emissions of the aerospace sector and thus its impact on the climate several novel concepts of propulsion systems for aircraft are being developed. Many of these concepts do not use an energy source based on the combustion of hydrocarbons but other means of energy generation and storage like hydrogen fuel cells and corresponding hydrogen storage systems. The use of hydrogen as a primary energy carrier in aircraft poses novel and different hazards when compared to conventional propulsion and fuel storage systems. The study described in the present paper identifies analyzes and evaluates failure conditions and corresponding hazards that are associated with the electrified propulsion systems. Mitigation strategies to prevent failures to occur or decrease their severity are recommended. The effects of the assessed failures on aircraft crew and occupants are classified as catastrophic hazardous or major as defined in the according Certification Specifications. Failure Conditions occurring at the aircraft system and subsystem levels are considered and their effect on the aircraft and propulsion system is assessed. The hazards identified mostly emerge due to the properties of the gaseous or liquid hydrogen. They include the flammability of gaseous hydrogen and the very low temperatures of cryogenic liquid hydrogen as well as the installation of high voltage power infrastructure and high capacity heat exchangers.
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