Safety
Experimental Study on the Operation of Pressure Safety Valve in the Liquid Hydrogen Environment
Sep 2025
Publication
In this study a liquid hydrogen (LH2) safety valve evaluation device was developed to enable safe and stable performance testing of pressure safety valves (PSVs) under realistic cryogenic and high-pressure conditions. The device was designed for flexible use by mounting all components on a mobile frame equipped with wheels and the pressurization rate inside the vessel was controlled through a boil-off gas (BOG) generator. Two experiments were conducted to investigate the effect of LH2 production rate on PSV operation. When the production of LH2 increased by about 2.4 times the number of PSV operations rose from 15 to 20 and the operating pressure range shifted slightly upward from 10.68~12.53 bar to 10.68~13.2 bar while remaining within the instrument’s error margin. These results indicate that repeated valve cycling and increased hydrogen production contribute to gradual changes in PSV operating characteristics. Additionally the minimum temperature experienced by the PSV decreased with repeated operations reaching approximately 77.9 K. The developed evaluation system provides an effective platform for analyzing PSV performance under realistic LH2 production and storage conditions.
IEA TCP Task 43 - Recommendations for Safety Distances Methodology for Alkaline and PEM Electrolyzers
Sep 2025
Publication
Elena Vyazmina,
Richard Chang,
Benjamin Truchot,
Katrina M. Groth,
Samantha E. Wismer,
Sebastien Quesnel,
David Torrado,
Nicholas Hart,
Thomas Jordan,
Karen Ramsey-Idem,
Deborah Houssin-Agbomson,
Simon Jallais,
Christophe Bernard,
Lucie Bouchet,
Ricardo Ariel Perez,
Lee Phillips,
Marcus Runefors,
Jerome Hocquet and
Andrei V. Tchouvelev
Currently local regulations governing hydrogen installations vary by geographical region and by country leading to discrepancies in safety and separation distance requirements for similar hydrogen systems. This work carried out in the frame of IEA TCP H2 Task 43 (IEA TCP H2 2022) aims to provide an overview of various methodologies and recommendations established for risk management and consequence assessment in the event of accidental scenarios. It focuses on a case study involving industrial electrolyzers utilizing alkaline and PEM technologies. The research incorporates lessons learned from past incidents offers recommendations for mitigation measures reviews existing methodologies and highlights areas of divergence. Additionally it proposes strategies for harmonization. The study also emphasizes the most significant scenarios and the corresponding leakage sizes
Safety Analysis of Hydrogen-Powered Train in Different Application Scenarios: A Review
Mar 2025
Publication
Currently there are many gaps in the research on the safety of hydrogen-powered trains and the hazardous points vary across different scenarios. It is necessary to conduct safety analysis for various scenarios in order to develop effective accident response strategies. Considering the implementation of hydrogen power in the rail transport sector this paper reviews the development status of hydrogen-powered trains and the hydrogen leak hazard chain. Based on the literature and industry data a thorough analysis is conducted on the challenges faced by hydrogen-powered trains in the scenario of electrified railways tunnels train stations hydrogen refueling stations and garages. Existing railway facilities are not ready to deal with accidental hydrogen leakage and the promotion of hydrogen-powered trains needs to be cautious.
Evaluation of Passenger Train Safety in the Event of a Liquid Hydrogen Release from a Freight Train in a Tunnel Along an Italian High-Speed/High-Capacity Rail Line
Oct 2025
Publication
The global shift towards cleaner energy sources is driving the adoption of hydrogen as an environmentally friendly alternative to fossil fuels. Among the forms currently available Liquid Hydrogen (LH2) offers high energy density and efficient storage making it suitable for large-scale transport by rail. However the flammability of hydrogen poses serious safety concerns especially when transported through confined spaces such as railway tunnels. In case of an accidental LH2 release from a freight train the rapid accumulation and potential ignition of hydrogen could cause catastrophic consequences especially if freight and passenger trains are present simultaneously in the same tunnel tube. In this study a three-dimensional computational fluid dynamics model was developed to simulate the dispersion and explosion of LH2 following an accidental leak from a freight train’s cryo-container in a single-tube double-track railway tunnel when a passenger train queues behind it on the same track. The overpressure results were analyzed using probit functions to estimate the fatality probabilities for the passenger train’s occupants. The analysis suggests that a significant number of fatalities could be expected among the passengers. However shorter users’ evacuation times from the passenger train’s wagons and/or longer distances between the two types of trains might reduce the number of potential fatalities. The findings by providing additional insight into the risks associated with LH2 transport in railway tunnels indicate the need for risk mitigation measures and/or traffic management strategies.
Numerical Investigation of Hydrogen Leakage Quantification and Dispersion Characteristics in Buried Pipelines
Sep 2025
Publication
As a clean energy carrier hydrogen is essential for global low-carbon energy transitions due to its unique combination of safe transport properties and energy density. This investigation employs computational fluid dynamics (ANSYS Fluent) to systematically characterize hydrogen dispersion through soil media from buried pipelines. The research reveals three fundamental insights: First leakage orifices smaller than 2 mm demonstrate restricted hydrogen migration regardless of directional orientation. Second dispersion patterns remain stable under both low-pressure conditions (below 1 MPa) and minimal thermal gradients with pipeline temperature variations limited to 63 K and soil fluctuations under 40 K. Third dispersion intensity increases proportionally with higher leakage pressures (exceeding 1 MPa) greater soil porosity and larger particle sizes while inversely correlating with burial depth. The study develops a predictive model through Sequential Quadratic Programming (SQP) optimization demonstrating exceptional accuracy (mean absolute error below 10%) for modeling continuous hydrogen flow through moderateporosity soils under medium-to-high pressure conditions with weak inertial effects. These findings provide critical scientific foundations for designing safer hydrogen transmission infrastructure establishing robust risk quantification frameworks and developing effective early-warning systems thereby facilitating the practical implementation of hydrogen energy systems.
Technoeconomic analysis of Hydrogen Versus Natural Gas Considering Safety Hazards and Energy Efficiency Indicators
Aug 2025
Publication
Hydrogen (H2) is emerging as a key alternative to fossil fuels in the global energy transition. This study presents a comparative techno-economic analysis of H2 and natural gas (NG) focusing on safety hazards energy output CO2 emissions and cost-effectiveness aspects. Our analysis showed that compared to NG and other highly flammable gases like acetylene (C2 H2) and propane (C3 H8) H2 has a higher hazard potential due to factors such as its wide flammability range low ignition energy and high flame speed. In terms of energy output 1 kg of NG produces 48.60 MJ while conversion to liquefied natural gas (LNG) grey H2 and blue H2 reduces energy output to 45.96 MJ 35.45 MJ and 31.21 MJ respectively. Similarly while unconverted NG emits 2.72 kg of CO2 per kg emissions increase to 3.12 kg for LNG and 3.32 kg for grey H2. However blue H2 significantly reduces CO2 emissions to 1.05 kg per kg due to carbon capture and storage. From an economic perspective producing 1 kg of NG yields a profit of $0.011. Converting NG to grey H2 is most profitable yielding a net profit of $0.609 per kg of NG while blue H2 despite higher production costs remains viable with a profit of $0.390 per kg of NG. LNG conversion also shows profitability with $0.061 per kg of NG. This analysis highlights the trade-offs between energy efficiency environmental impact and economic viability providing valuable insights for stakeholders formulating hydrogen and LNG implementation strategies.
Research on Hydrogen Leakage Risk Control Methods in Deck Compartments of Hydrogen Fuel Cell-Powered Ships Based on CFD Simulation and Ventilation Optimization
Oct 2025
Publication
Hydrogen fuel cell vessels represent a vital direction for green shipping but the risk of large-scale hydrogen leakage and diffusion in their enclosed compartments is particularly prominent. To enhance safety a simplified three-dimensional model of the deck-level cabins of the “Water-Go-Round” passenger ship was established using SolidWorks (2023) software. Based on a hydrogen leakage and diffusion model the effects of leakage location leakage aperture and initial ambient temperature on the diffusion patterns and distribution of hydrogen within the cabins were investigated using FLUENT software. The results show that leak location significantly affects diffusion direction with hydrogen leaking from the compartment ceiling diffusing horizontally much faster than from the floor. When leakage occurs at the compartment ceiling hydrogen can reach a maximum horizontal diffusion distance of up to 5.04 m within 540 s; the larger the leak aperture the faster the diffusion with a 10 mm aperture exhibiting a 40% larger diffusion range than a 6 mm aperture at 720 s. The study provides a theoretical basis for the safety design and risk prevention of hydrogen fuel cell vessels.
A Proposal of Hydrogen Safety Technology for Decommissioning of the Fukushima Daiichi Nuclear Power Station
Mar 2025
Publication
The safe removal transportation and long-term storage of fuel debris in the decommissioning of Fukushima Daiichi is the biggest challenge facing Japan. In the nuclear power field passive autocatalytic recombiners (PARs) have become established as a technology to prevent hydrogen explosions inside the containment vessel. To utilize PAR as a measure to reduce the concentration of hydrogen generated in the fuel debris storage canister which is currently an issue it is required to perform in a sealed environment with high doses of radiation low temperature and high humidity and there are many challenges different from conventional PAR. A honeycombshaped catalyst based on automotive catalyst technology has been newly designed as a PAR and research has been conducted to solve unique problems such as high dose radiation low temperature high humidity coexistence of hydrogen and low oxygen and catalyst poisons. This paper summarizes the challenges of hydrogen generation in a sealed container the results of research and a guide to how to use the PAR for fuel debris storage canisters.
A Review on Combustion Instability of Hydrogen-Enriched Marine Gas Turbines
Nov 2025
Publication
Hydrogen is widely regarded as a promising carbon-free alternative fuel. However the development of low-emission marine gas turbine combustion systems has been hindered by the associated risks of combustion instability also termed as thermoacoustic oscillations. Although there is sufficient literature on hydrogen fuel and combustion instability systematic reviews addressing the manifestations and mechanisms of these instabilities remain limited. The present study aims to provide a comprehensive review of combustion instabilities in hydrogen-enriched marine gas turbines with a particular focus on elucidating the characteristics and underlying mechanisms. The review begins with a concise overview of recent progress in understanding the fundamental combustion properties of hydrogen and then details various instability phenomena in hydrogen-enriched methane flames. The mechanisms by which hydrogen enrichment affects combustion instabilities are extensively discussed particularly in relation to the feedback loop in thermoacoustic combustion systems. The paper concludes with a summary of the key combustion instability challenges associated with hydrogen addition to methane flames and offers prospects for future research. In summary the review highlights the interaction between hydrogenenriched methane flames and thermoacoustic phenomena providing a foundation for the development of stable low-emission combustion systems in industrial marine applications incorporating hydrogen enrichment.
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