Safety

Preliminary research suggests domestic carbon monoxide detectors with an electrochemical sensor are approximately 10 -20% sensitive to hydrogen atmospheres in their factory configuration. That is the display on a carbon monoxide detector would give a carbon monoxide reading of approximately 10-20% of the concentration of hydrogen it is exposed to. Current British standards require detectors to sound an alarm within three minutes when subjected to a continuous concentration of ≥ 300 ppm CO. This would equate to a concentration of 1500-3000 ppm hydrogen in air or approximately 3.75 – 7% %LEL. The current evacuation criteria for a natural gas leak in a domestic property is 20 %LEL indicating that standard carbon monoxide detectors could be used as cheap and reliable early warning systems for hydrogen leaks. Given the wide use of carbon monoxide detectors and the affordability of the devices the use of carbon monoxide detectors for hydrogen detection is of particular interest as the UK drives towards energy decarbonisation. Experiments to determine the exact sensitivity of a range of the most common domestic carbon monoxide detectors have been completed by DNV Spadeadam Research & Testing. Determining the effects of repeated exposure to varying concentrations of hydrogen in air on the sensitivity of electrochemical sensors allows recommendations to be made on their adoption as hydrogen detectors. Changing the catalysts used within the electrochemical cell would improve the sensitivity to hydrogen however simply calibrating the sensor to report a concentration of hydrogen rather than carbon monoxide would represent no additional costs to manufacturers. Having determined the suitability of such sensors at an early stage; the technology can then be linked with other technological developments required for the change to hydrogen for domestic heating (e.g. change in metering equipment and appliances). This report finds that from five simple and widely available carbon monoxide detectors the lowest sensitivity to hydrogen measured at the concentration required to sound an alarm within three minutes was approximately 10%. It was also discovered that as the hydrogen concentration was increased over the range tested the sensitivity to hydrogen also increased. It is proposed that coupling these devices with other elements of the domestic gas system would allow actions such as remote meter isolation or automatic warning signals sent to response services would provide a reliable and inherently safe system for protecting occupants as gas networks transition to net-zero greenhouse gas emissions. In this respect it is noted that wireless linking of smoke and heat detectors for domestic application is already widely available in low-cost devices. This could be extended to CO detectors adapted for hydrogen use.

Durability is the most pressing issue preventing the efficient commercialization of polymer electrolyte membrane fuel cell (PEMFC) stationary and transportation applications. A big barrier to overcoming the durability limitations is gaining a better understanding of failure modes for user profiles. In addition durability test protocols for determining the lifetime of PEMFCs are important factors in the development of the technology. These methods are designed to gather enough data about the cell/stack to understand its efficiency and durability without causing it to fail. They also provide some indication of the cell/stack’s age in terms of changes in performance over time. Based on a study of the literature the fundamental factors influencing PEMFC long-term durability and the durability test protocols for both PEMFC stationary and transportation applications were discussed and outlined in depth in this review. This brief analysis should provide engineers and researchers with a fast overview as well as a useful toolbox for investigating PEMFC durability issues.

Hydrogen is an explosive gas which could create extremely hazardous conditions when released into an enclosure. Full-scale experiments of hydrogen release and dispersion in the confined space were conducted. The experiments were performed for hydrogen release outflow of 63 × 10−3 m3/s through a single nozzle and multi-point release way optionally. It was found that the hydrogen dispersion in an enclosure strongly depends on the gas release way. Significantly higher hydrogen stratification is observed in a single nozzle release than in the case of the multi-point release when the gas concentration becomes more uniform in the entire enclosure volume. The experimental results were confirmed on the basis of Froud number analysis. The CFD simulations realized with the FDS code by NIST allowed visualization of the experimental hydrogen dispersion phenomenon and confirmed that the varied distribution of hydrogen did not affect the effectiveness of the accidental mechanical ventilation system applied in the tested room.

Development of marine engines could largely benefit from the broader usage of methanol and hydrogen which are both potential energy carriers. Here numerical results are presented on tri-fuel (TF) ignition using large-eddy simulation (LES) and finite-rate chemistry. Zero-dimensional (0D) and three-dimensional (3D) simulations for n-dodecane spray ignition of methanol/hydrogen blends are performed. 0D results reveal the beneficial role of hydrogen addition in facilitating methanol ignition. Based on LES the following findings are reported: 1) Hydrogen promotes TF ignition significantly for molar blending ratios βX = [H₂]/([H₂]+[CH₃OH]) ≥0.8. 2) For βX = 0 unfavorable heat generation in ambient methanol is noted. We provide evidence that excessive hydrogen enrichment (βX ≥ 0.94) potentially avoids this behavior consistent with 0D results. 3) Ignition delay time is advanced by 23–26% with shorter spray vapor penetrations (10–15%) through hydrogen mass blending ratios 0.25/0.5/1.0. 4) Last adding hydrogen increases shares of lower and higher temperature chemistry modes to total heat release.

This work reports a numerical investigation of microcombustion in an undulate microchannel using premixed hydrogen and air to understand the effect of the burner design on the flame in order to obtain stability of the flame. The simulations were performed for a fixed equivalence ratio and a hyperbolic temperature profile imposed at the microchannel walls in order to mimic the heat external losses occurred in experimental setups. Due to the complexity of the flow dynamics combined with the combustion behavior the present study focuses on understanding the effect of the fuel inlet rate on the flame characteristics keeping other parameters constant. The results presented stable flame structure regardless of the inlet velocity for this type of design meaning that a significant reduction in the heat flux losses through the walls occurred allowing the design of new simpler systems. The increase in inlet velocity increased the flame extension with the flame being stretched along the microchannel. For higher velocities flame separation was observed with two detected different combustion zones and the temperature profiles along the burner centerline presented a non-monotonic decrease due to the dynamics of the vortices observed in the convex regions of the undulated geometry walls. The geometry effects on the flame structure flow field thermal evolution and species distribution for different inlet velocities are reported and discussed.

Hydrogen energy vehicles are being increasingly widely used. To ensure the safety of hydrogenation stations research into the detection of hydrogen leaks is required. Offline analysis using data machine learning is achieved using Spark SQL and Spark MLlib technology. In this study to determine the safety status of a hydrogen refueling station we used multiple algorithm models to perform calculation and analysis: a multi-source data association prediction algorithm a random gradient descent algorithm a deep neural network optimization algorithm and other algorithm models. We successfully analyzed the data including the potential relationships internal relationships and operation laws between the data to detect the safety statuses of hydrogen refueling stations.

The anticipated upscaling of hydrogen energy applications will involve the storage and transport of hydrogen in a cryogenic state. Understanding the potential hazard arising from small leaks in pressurized storage and transport systems is needed to assist safety analysis and development of mitigation measures. The current knowledge of the ignited pressurized cryogenic hydrogen jet flame is limited. Large eddy simulation (LES) with detailed hydrogen chemistry is applied for the reacting flow. The effects of ignition locations are considered and the initial development of the transient flame kernel from the ignition hot spots is analysed. The flame structures namely side flames and envelop flames are observed in the study which are due to the complex interactions between turbulence fuel-air mixing at cryogenic temperature and chemical reactions.

The aim of this project was to review the current purge standards for UK domestic installations in particular IGEM/UP/1B and carry out experiments to assess the validity of those standards for use in hydrogen in order to understand and recommend safe purge practices for hydrogen in a domestic environment.

This report provides the results and conclusions relating to the relative safety of purging domestic installations to hydrogen compared to Natural Gas and the implications of releasing any purged gas

into an enclosed volume representing a small room.

The two high-level findings from this work are:

• changeover to hydrogen will result in an increased risk of flammability inside the installation pipework
• changeover to hydrogen will result in a reduced risk of a build-up of flammable gas in any room where purging occurs.

This work recognises a number of important differences between hydrogen and methane. Hydrogen is more flammable than methane in air particularly at high concentrations. Hydrogen can maintain a flame at 4% but does not support general three dimensional deflagration until about 8.5%. Above about 18% given increased obstruction within the combustion zone or passage of the flame along a pipe the deflagration can transition to detonation. The flame speed suddenly increases to ~2000m/s. It is very important to avoid this situation although the inventory in a domestic pipe is low. This risk of detonation can occur at concentrations up to 59% and the risk of deflagration remains to 75 %.Methane behaves very differently to this with a range of deflagration of about 4.8 to 16% and a detonation range only marginally narrower. Initiating detonation is however much more difficult with methane.

The risks with hydrogen are associated with a wide range of flammability with methane the risks are smaller and mainly in lower concentrations of gas in air. Because of this it is particularly important to ensure hydrogen pipes are appropriately purged.

In the current work the combustion behavior of hydrogen-carbon monoxide-air mixtures in semiconfined geometries is investigated in a large horizontal channel facility (dimensions 9 m x 3 m x 0.6 m (L x W x H)) as a part of a joint German nuclear safety project. In the channel with evenly distributed obstacles (blockage ratio 50%) and an open to air ground face homogeneous H2-CO-air mixtures are ignited at one end. The combustion behavior of the mixture is analyzed using the signals of pressure sensors modified thermocouples and ionization probes for flame front detection that are distributed along the channel ceiling. In the experiments various fuel concentrations (cH2 + cCO = 14 to 22 Vol%) with different H2:CO ratios (75:25 50:50 and 25:75) are used and the transition regions for a significant flame acceleration to sonic speed (FA) as well as to a detonation (DDT) are investigated. The conditions for the onset of these transitions are compared with earlier experiments performed in the same facility with H2-air mixtures. The results of this work will help to allow a more realistic estimation of the pressure loads generated by the combustion of H2-CO-air mixtures in obstructed semi-confined geometries.

Several manufacturers are developing heavy duty (HD) hydrogen stations and vehicles as zeroemissions alternatives to diesel and gasoline. In order to meet customer demands the new technology must be comparable to conventional approaches including safety reliability fueling times and final fill levels. For a large HD vehicle with a storage rated to 70 MPa nominal working pressure the goal to meet liquid fuel parity means providing 100 kg of hydrogen in 10 minutes. This paper summarizes the results to date of the PRHYDE project efforts to define the concepts of HD fueling which thereby lays the groundwork for the development of the safe and effective approach to filling these large vehicles. The project starts by evaluating the impact of several different assumptions such as the availability of static vehicle data (e.g. vehicle tank type and volume) and station data (e.g. expected station precooling capability) but also considers using real time dynamic data (e.g. vehicle tank gas temperature and pressure station gas temperature etc.) for optimisation to achieve safety and efficiency improvements. With this information the vehicle or station can develop multiple maps of fill time versus the hydrogen delivery temperature which are used to determine the speed of fueling. This will also allow the station or vehicle to adjust the rate of fueling as the station pre-cooling levels and other conditions change. The project also examines different steps for future protocol development such as communication of data between the vehicle and station and if the vehicle or station is controlling the fueling.