Safety
Simulation of Turbulent Combustion in a Small-scale Obstructed Chamber Using Flamefoam
Sep 2021
Publication
Dynamic overpressures achieved during the combustion are related to the acceleration experienced by the propagating flame. In the case of premixed turbulent combustion in an obstructed geometry obstacles in the direction of flow result in a complex flame front interaction with the turbulence generated ahead of it. The interaction of flame front and vortex significantly affect the burning rate the rate of pressure rise and achieved overpressure the geometry of accelerating flame front and resulting structures in the flow field. Laboratory-scale premixed turbulent combustion experiments are convenient for the study of flame acceleration by obstacles in higher resolution. This paper presents numerical simulations of hydrogenair mixture combustion experiments performed in the University of Sydney small-scale combustion chamber. The simulations were performed using flameFoam – an open-source premixed turbulent combustion solver based on OpenFOAM. The experimental and numerical pressure evolutions are compared. Furthermore flow structures which develop due to the interaction between the obstacles and the flow are investigated with different obstacle configurations.
CFD Modeling and Consequence Analysis of an Accidental Hydrogen Release in a Large Scale Facility
Sep 2013
Publication
In this study the consequences of an accidental release of hydrogen within large scale (>15000 m3) facilities were modelled. To model the hydrogen release an LES Navier–Stokes CFD solver called fireFoam was used to calculate the dispersion and mixing of hydrogen within a large scale facility. The performance of the CFD modelling technique was evaluated through a validation study using experimental results from a 1/6 scale hydrogen release from the literature and a grid sensitivity study. Using the model a parametric study was performed varying release rates and enclosure sizes and examining the concentrations that develop. The hydrogen dispersion results were then used to calculate the corresponding pressure loads from hydrogen-air deflagrations in the facility.
Characterisation, Dispersion and Electrostatic Hazards of Liquid Hydrogen for the PRESLHY Project
Sep 2021
Publication
Liquid hydrogen has the potential to form part of the energy strategy in the future due to the need to decarbonise and replace fossil fuels and therefore could see widespread use. Adoption of LH2 means that the associated hazards need to be understood and managed. In recognition of this the European Union Fuel Cells and Hydrogen Joint Undertaking co-funded project PRESLHY undertook prenormative research for the safe use of cryogenic liquid hydrogen in non-industrial settings. Several key scenarios were identified as knowledge gaps and both theoretical and experimental studies were conducted to provide insight into these scenarios. This included experiments studying the evolution/dispersion of a hydrogen cloud following a liquid release and the generation of electrostatic charges in hydrogen plumes and pipework each of which are described and discussed. In addition assessment of the physical phase of the hydrogen flow within the pipework (i.e. liquid gas or two phase) was investigated. The objectives experimental set up and result summary are provided. Data generated from these experiments is to be used to generate and validate theoretical models and ultimately contribute to the development of regulations codes and standards for the storage handling and use of liquid hydrogen.
Towards the Efficient and Time-accurate Simulations of Early Stages of Industrial Explosions
Sep 2021
Publication
Combustion during a nuclear reactor accident can result in pressure loads that are potentially fatal for the structural integrity of the reactor containment or its safety equipment. Enabling efficient modelling of such safety-critical scenarios is the goal of ongoing work. In this paper attention is given to capturing early phases of flame propagation. Transient simulations that are not prohibitively expensive for use at industrial scale are required given that a typical flame propagation study takes a large number of simulation time steps to complete. An improved numerical method used in this work is based on explicit time integration by means of Strong Stability Preserving (SSP) Runge-Kutta schemes. These allow an increased time step size for a given level of accuracy—reducing the overall computational effort. Furthermore a wide range of flow conditions is encountered in analysis of accelerating flames: from incompressible to potentially supersonic. In contrast numerical schemes for spatial discretization would often prove lacking in either stability or accuracy outside the intended flow regime—with density-based schemes being traditionally designed and applied to compressible (Ma>0.3) flows. In the present work a formulation of an all-speed density-based numerical flux scheme is used for simulation of slow flames starting from ignition. Validation was carried out using experiments with spherical lean hydrogen flames at laboratory scale. Turbulence conditions in the experiments correspond to those that can arise in a nuclear reactor containment during an accident. Results show that the new numerical method has the potential to predict flame speed and pressure rise at a reduced computational effort.
Hydrogen Stratification in Enclosures in Dependence of the Gas Release Momentum
Sep 2021
Publication
The hydrogen dispersion phenomenon in an enclosure depends on the ratio of the gas buoyancy induced momentum. Random diffusive motions of individual gas particles become dominative when the release momentum is low. Then a uniform hydrogen concentration appears in the enclosure instead of the gas stratification below the ceiling. The paper justifies this hypothesis by demonstrating fullscale experimental results of hydrogen dispersion within a confined space under six different release variations. During the experiments hydrogen was released into the test room of 60 m3 volume in two methods: through a nozzle and through 21 points evenly distributed on the emission box cover (multipoint release). Each release method was tested with three different hydrogen volume flow rates (3.17·10−3 m3/s 1.63·10−3 m3/s 3.34·10−4 m3/s). The tests confirm the increase of hydrogen convective upward flow and its stratification tendency relative to increased volume flow. A tendency of more uniform hydrogen cloud distribution when Mach Reynolds and Froud number values decreased was demonstrated. Because the hydrogen dispersion phenomena impact fire and explosive hazards the presented experimental results could help fire protection systems be in an enclosure designed allowing their effectiveness optimization.
Preliminary Risk Assessment (PRA) for Tests Planned in a Pilot Salt Cavern Hydrogen Storage in the Frame of the French Project STOPIL-H2
Sep 2021
Publication
The STOPIL-H2 project supported by the French Geodenergies research consortium aims to design a demonstrator for underground hydrogen storage in cavern EZ53 of the Etrez gas storage (France) operated by Storengy. Two types of tests are planned in this cavern: a tightness test with nitrogen and hydrogen then a cycling test during which the upper part of the cavern (approximately 200 m3) will be filled with hydrogen during 6 to 9 months. In this paper the PRA for the cycling test is presented comprising the identification of the major hazards and the proposed prevention and protection measures. The implemented methodology involves the following steps: data mining from the description of the project; analysis of lessons learned from accidents that occurred in underground gas storage and subface facilities; identification of the potential hazards pertaining to the storage process; analysis of external potential aggressors. Resulting as one of the outcomes of the PRA major accidental scenarios are presented and classified according to concerned storage operation phases as well as determined preventive or protective barriers able to prevent their occurrence of mitigate their consequences.
Numerical Study on Protective Measures for a Skid-Mounted Hydrogen Refueling Station
Jan 2023
Publication
Hydrogen refueling stations are one of the key infrastructure components for the hydrogen-fueled economy. Skid-mounted hydrogen refueling stations (SHRSs) can be more easily commercialized due to their smaller footprints and lower costs compared to stationary hydrogen refueling stations. The present work modeled hydrogen explosions in a skid-mounted hydrogen refueling station to predict the overpressures for hydrogen-air mixtures and investigate the protective effects for different explosion vent layouts and protective wall distances. The results show that the explosive vents with the same vent area have similar overpressure reduction effects. The layout of the explosion vent affects the flame shape. Explosion venting can effectively reduce the inside maximum overpressure by 61.8%. The protective walls can reduce the overpressures but the protective walls should not be too close to the SHRS because high overpressures are generated inside the walls due to the confined shock waves. The protective wall with a distance of 6 m can effectively protect the surrounding people and avoid the secondary overpressure damage to the container.
Experimental Parameters of Ignited Congestion Experiments of Liquid Hydrogen in the PRESLHY Project
Sep 2021
Publication
Liquid hydrogen (LH2) has the potential to form part of the UK energy strategy in the future and therefore could see widespread use due to the relatively high energy density when compared to other renewable energy sources. To study the feasibility of this the European Fuel Cells and Hydrogen Joint Undertaking (FCH JU) funded project PRESLHY undertook pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. Several key scenarios were identified as knowledge gaps and both theoretical and experimental studies were conducted to provide insight into these scenarios. This included experiments studying the effect of congestion on an ignited hydrogen plume that develops from a release of LH2; this paper describes the objectives experimental setup and a summary of the results from these activities. Characterisation of the LH2 release hydrogen concentration and temperatures measurements within the resulting gas cloud was undertaken along with pressure measurements both within the cloud and further afield. Various release conditions and congestion levels were studied. Results showed that at high levels of congestion increased overpressures occurred with the higher flow rates studied including one high order event. Data generated from these experiments is being taken forward to generate and validate theoretical models ultimately to contribute to the development of regulations codes and standards (RCS) for LH2."
RANS Simulation of Hydrogen Flame Propagation in an Acceleration Tube: Examination of k-ω SST Model Parameters
Sep 2021
Publication
Due to practical computational resource limits current simulations of premixed turbulent combustion experiments are often performed using simplified turbulence treatment. From all available RANS models k-ε and k-ω SST are the most widely used. k-ω SST model is generally expected to be more accurate in bounded geometries since it corresponds to k-ε model further from the walls but switches to more appropriate k-ω model near the walls. However k-ε is still widely used and in some instances is shown to provide better results. In this paper we perform RANS simulations of premixed hydrogen flame propagation in an acceleration tube using k-ε and k-ω SST models. Accuracy of the models is assessed by comparing obtained results with the experiment. In order to better understand differences between k-ε and k-ω-SST results parameters of main k-ω-SST model features are examined. The distribution of the blending functions values and corresponding zones of are analysed in relation to flame position and resulting observed propagation velocity. We show that in the simulated case biggest difference between k-ω-SST and k-ε model results can be attributed to turbulent eddy viscosity limiting by shear strain rate in the k-ω-SST model.
Combustion Regimes of Hydrogen-air-steam Mixtures
Sep 2021
Publication
In the case of a severe nuclear power plant accident hydrogen gas formation may occur from the core degradation and cooling water evaporation and subsequent oxidation of zircaloy. These phenomena increase the risk of hazardous combustion events in the reactor especially when combined with an ignition source. If not handled carefully these types of accidents can cause severe damage to the reactor building with potential radioactive effects on the environment. Although hydrogen-air combustion has been investigated before hydrogen-air-steam mixtures remain unstudied under reactor-like conditions. Thus this study investigated such mixtures’ combustion regimes. A closed tube of 318 liters (7.65m tall and 0.23m inner diameter) measures the flame speed flame propagation and shock wave behaviors for 11-15 %vol hydrogen mixtures combined with 0 20 or 30 %vol steam and air. Thus both the effect of steam and hydrogen content was investigated and compared. The experimental setup combined photomultiplier tubes pressure sensors and shock detectors to give a full view of the different combustion regimes. A number of obstacles changed the in-chamber turbulence during flame propagation to provide further reactor-like environments. This changed turbulence affected the combustion regimes and enhanced the flame speed for some cases. The results showed varying combustion behaviors depending on the water vapor concentration where a higher concentration meant a lower flame speed reduced pressure load and sometimes combustion extinction. At 0 %vol steam dilution the flame speed remained supersonic for all H2 concentrations while at 30 %vol steam dilution the flame speed remained subsonic for all H2 concentrations. Thus with high levels of steam dilution the risk for shock waves leading to potential reactor building destruction decreases."
Numerical Investigation of Thermal Hazards from Under-expanded Hydrogen Jet Fires using a New Scheme for the Angular Discretization of the Radiative Intensity
Sep 2021
Publication
In the context of a numerical investigation of thermal hazards from two under-expanded hydrogen jet fires results from a newly-developed thermal radiation module of the ADREA-HF computational fluid dynamics (CFD) code were validated against two physical experiments. The first experiment was a vertical under-expanded hydrogen jet fire at 170 bar with the objective of the numerical investigation being to capture the spatial distribution of the radial radiative heat flux at a given time instant. In the second case a horizontal under-expanded hydrogen jet fire at 340 bar was considered. Here the objective was to capture the temporal evolution of the radial radiative heat flux at selected fixed points in space. The numerical study employs the eddy dissipation model for combustion and the finite volume method (FVM) for the calculation of the radiative intensity. The FVM was implemented using a novel angular discretization scheme. By dividing the unit sphere into an arbitrary number of exactly equal angular control volumes this new scheme allows for more flexibility and efficiency. A demonstration of numerical convergence as a function the number of both spatial and angular control volumes was performed.
Numerical Simulation of Hydrogen Leakage from Fuel Cell Vehicle in an Outdoor Parking Garage
Aug 2021
Publication
It is significant to assess the hydrogen safety of fuel cell vehicles (FCVs) in parking garages with a rapidly increased number of FCVs. In the present work a Flame Acceleration Simulator (FLACS) a computational fluid dynamics (CFD) module using finite element calculation was utilized to predict the dispersion process of flammable hydrogen clouds which was performed by hydrogen leakage from a fuel cell vehicle in an outdoor parking garage. The effect of leakage diameter (2 mm 3 mm and 4 mm) and parking configurations (vertical and parallel parking) on the formation of flammable clouds with a range of 4–75% by volume was considered. The emission was assumed to be directed downwards from a Thermally Activated Pressure Relief Device (TPRD) of a 70 MPa storage tank. The results show that the 0.7 m parking space stipulated by the current regulations is less than the safety space of fuel cell vehicles. Compared with a vertical parking configuration it is safer to park FCVs in parallel. It was also shown that release through a large TPRD orifice should be avoided as the proportion of the larger hydrogen concentration in the whole flammable domain is prone to more accidental severe consequences such as overpressure.
Numerical Evaluation of Terrain Landscape Influence on Hydrogen Explosion Consequences
Sep 2021
Publication
The aim of this study is to assess numerically the influence of terrain landscape on the distribution of probable harmful consequences to personnel of hydrogen fueling station caused by an accidentally released and exploded hydrogen. In order to extract damaging factors of the hydrogen explosion wave (maximum overpressure and impulse of pressure phase) a three-dimensional mathematical model of gas mixture dynamics with chemical interaction is used. It allows controlling current pressure in every local point of actual space taking into account complex terrain. This information is used locally in every computational cell to evaluate the conditional probability of such consequences on human beings as ear-drum rupture and lethal ones on the basis of probit analysis. In order to use this technique automatically during the computational process the tabular dependence ""probit-functionimpact probability"" is replaced by a piecewise cubic spline. To evaluate the influence of the landscape profile on the non-stationary three-dimensional overpressure distribution above the earth surface near an epicenter of accidental hydrogen explosion a series of computational experiments with different variants of the terrain is carried out. Each variant differs in the level of mutual arrangement of the explosion epicenter and the places of possible location of personnel. Two control points with different distances from the explosion epicenter are considered. Diagrams of lethal and ear-drum rupture conditional probabilities are build to compare different variants of landscape profile. It is found that the increase or decrease in the level of the location of the control points relative to the level of the epicenter of the explosion significantly changes the scale of the consequences in the actual zone around the working places and should be taken into account by the risk managing experts at the stage of deciding on the level of safety at hydrogen fueling stations.
Safety of Hydrogen Storage and Transportation: An Overview on Mechanisms, Techniques, and Challenges
Apr 2022
Publication
The extensive usage of fossil fuels has caused significant environmental pollution climate change and energy crises. The significant advantages of hydrogen such as cleanliness high efficiency and a wide range of sources make it quite promising. Hydrogen is prone to material damage which may lead to leakage. High-pressure leaking hydrogen is highly susceptible to spontaneous combustion due to its combustion characteristics which may cause jet fire or explosion accidents resulting in serious casualties and property damage. This paper presents a detailed review of the research progress on hydrogen leak diffusion characteristics leak spontaneous combustion mechanisms and material hydrogen damage mechanisms from the perspectives of theoretical analysis experiments and numerical simulations. This review points out that although a large number of research results have been obtained on the safety characteristics of hydrogen there are still some deficiencies and limitations. Further research topics are clarified such as further optimizing the kinetic mechanism of the high-pressure hydrogen leakage reaction and turbulence model exploring the expansion and dilution law of hydrogen clouds after liquid hydrogen flooding further studying the spontaneous combustion mechanism of leaked hydrogen and the interaction between mechanisms and investigating the synergistic damage effect of hydrogen and other components on materials. The leakage spontaneous combustion process in open space the development process of the bidirectional effect of hydrogen jet fuel and crack growth under the impact of high-pressure hydrogen jet fuel on the material may need to be explored next.
The EOS Project- A SOFC Pilot Plant in Italy Safety Aspects
Sep 2005
Publication
This paper deals with the main safety aspects of the EOS project. The partners of the project – Politecnico di Torino Gas Turbine Technologies (GTT Siemens group) Hysylab (Hydrogen System Laboratory) of Environment Park and Regione Piemonte – aim to create the main node of a regional fuel cell generator network. As a first step the Pennsylvania-based Stationary Fuel Cells division of Siemens Westinghouse Power Corporation (SWPC) supplied GTT with a CHP 100 kWe SOFC (Solide Oxide Fuel Cell) field unit fuelled by natural gas with internal reforming. The fuel cell is connected to the electricity national grid and provides part of the industrial district energy requirement. The thermal energy from the fuel cells is used for heating and air-conditioning of GTT offices bringing the total first Law efficiency of the plant to 70-80%. In the second phase of the EOS project (2007/2008) the maximum power produced by the SOFC systems installed in the GTT EOS test room will be increased to a total of about 225 kWe by means of an additional SOFC generator rated 125 kWe and up to 115 kWth. The paper provides information about the safety analysis which was performed during the main steps of the design of the system i.e. the HAZOP during the SOFC design by SWPC and the safety evaluations during the test hall design by GTT and Politecnico di Torino.
IGEM/SR/23 Review of Thermal Radiation and Noise for Hydrogen Venting
Nov 2021
Publication
IGEM/SR/23 (“Venting of natural gas”) provides recommendations for the conceptual design operation and safety aspects of permanent temporary and emergency venting of natural gas. The document was originally developed many years ago and the current edition dates to 1995. The document is due to be reviewed and updated for application to natural gas but the aim of this study is not to review the applicability of the document for natural gas but to assess the possible impact of 100% hydrogen on specific aspects of the existing guidance.<br/>A key element of the guidance concerns the safe dispersion distances for natural gas as vents are intended to provide a means of safely dispersing gas in the atmosphere without ignition. Guidance on safe dispersion distances for venting are provided in Section 6.6 accompanied by graphs showing the relationship between the mass flow rate through the vent and the safe (horizontal) dispersion distance. Details of the model used to predict the dispersion distances are given in Appendix 1. However for dispersion the guidance in IGEM/SR/23 has been superseded by similar guidance on hazard distances for unignited releases in IGEM/SR/25 (“Hazardous area classification of natural gas installations”) [2]. A comprehensive review of the applicability of IGEM/SR/25 to hydrogen is already underway for the LTS Futures project and is not duplicated here.<br/>However IGEM/SR/23 contains guidance on other important aspects relevant to the safe design and operation of vents which are not addressed elsewhere in the IGEM suite of standards; in particular guidance on hazard ranges for thermal radiation (in the event of an unplanned ignition of the venting gas) and noise.<br/>The main aim of this report is to assess the potential impact of replacing natural gas with 100% hydrogen on the guidance in IGEM/SR/23 concerned with thermal hazards with a secondary objective of assessing the available information to comment on the possible influence of hydrogen on noise.
Challenges in Hydrogen RCS’ Stakeholder Engagement in South Africa
Sep 2019
Publication
There is a great deal of knowledge and experience on the safe handling of hydrogen and the safe operation and management of hydrogen systems in South Africa. This knowledge and experience mostly sits within large gas supply companies and other large producers and consumers of hydrogen. However there appears to be less experience leading to a level of discomfort within regulatory bodies such as provincial and municipal fire departments and the national standards association. This compounded by a national policy of disallowing gas cylinders indoors has resulted in delays and indeed stalling in the process of obtaining permission to operate laboratories such as those of the national hydrogen programme HySA. In an effort to break this impasse two workshops were organised by HySA. The first was held at the CSIR’s facilities in Pretoria in October 2016. The second was held at the campus of the University of the Western Cape in Cape Town in May 2018. Four international experts and local experts in hydrogen regulations codes standards and safety addressed the 50-strong South African audiences via 5-way videoconferencing. This proved to be a very powerful tool to educate the audience and in particular the Tshwane (Pretoria) and Western Cape Fire Departments on the real issues risks and safety of hydrogen. The paper describes the South African Hydrogen RCS landscape the organisation and running of the workshops and the outputs achieved.
Studies on the Impact of Hydrogen on the Results of THT Measurement Devices
Dec 2021
Publication
An essential prerequisite for safe transport and use of natural gas is their appropriate odorization. This enables the detection of uncontrolled gas leaks. Proper and systematic odorization inspection ensures both safe use of gas and continuity of the process itself. In practice it is conducted through among others measuring odorant concentrations in gas. Control devices for rapid gas odorization measurements that are currently used on a large scale in the gas industry are equipped with electrochemical detectors selective for sulfur compounds like tetrahydrothiophene (THT). Because the selectivity of electrochemical detector response to one compound (e.g. THT) the available declarations of manufacturers show that detector sensitivity (indirectly also the quality of the measurement result) is influenced by the presence of increased e.g. sulfur or hydrogen compound content in the gas. Because of the lack of sufficient source literature data in this field it was necessary to experimentally verify this impact. The results of studies on experimental verification of suspected influence of increased amounts of hydrogen in gas on the response of electrochemical detector was carried out at the Oil and Gas Institute—National Research Institute (INiG—PIB). They are presented in this article. The data gathered in the course of researching the dependence between THT concentration measurement result quality and hydrogen content in gas composition enabled a preliminary assessment of the threat to the safety of end users of gaseous fuels caused by the introduction of this gas into the distribution network. Noticing the scope of necessary changes in the area of odorization is necessary to guarantee this safety.
An Investigation into the Change Leakage when Switching from Natural Gas to Hydrogen in the UK Gas Distribution Network
Sep 2021
Publication
The H21 National Innovation Competition project is examining the feasibility of repurposing the existing GB natural gas distribution network for transporting 100% hydrogen. It aims to undertake an experimental testing programme that will provide the necessary data to quantify the comparative risk between a 100% hydrogen network and the natural gas network. The first phase of the project focuses on leakage testing of a strategic set of assets that have been removed from service which provide a representative sample of assets across the network. This paper presents the work undertaken for Phase 1A (background testing) where HSE and industry partners have tested a range of natural gas pipework assets of varying size material age and pressure-rating in a new bespoke open-air testing facility at the HSE Science and Research Centre Buxton. The assets have been pressurised with hydrogen and then methane and the leakage rate from the assets measured in both cases. The main finding of this work is that the assets tested which leak hydrogen also leak methane. None of the assets were found to leak hydrogen but not methane. In addition repair techniques that were effective at stopping methane leaks were also effective at stopping hydrogen leaks. The data from the experiments have been interpreted to obtain a range of leakage ratios between the two gases for releases under different conditions. This has been compared to the predicted ratio of hydrogen to methane volumetric leak rates for laminar (1.2:1) and turbulent (2.9:1) releases and good agreement was observed.
Vented Hydrogen-air Explosion in a Small Obstructed Rectangular Container- effect of the Blockage Ratio
Sep 2019
Publication
The explosion venting is an effective way to reduce hydrogen-air explosion hazards but the explosion venting has been hardly touched in an obstructed container. Current experiments focused on the effects of different blockage ratios on the explosion venting in a small obstructed rectangular container. Experimental results show that three overpressure peaks are formed in the case with the obstacle while only two can be observed in the case of no obstacle. The obstacle blockage ratio has a significant influence on the peak overpressure induced by the obstacle-acoustic interactions but it has an ignorable effect on the peak overpressure caused by the rupture of the vent film. The obstacle-induced overpressure peak first increases and then decreases with the increase of the blockage ratio. In addition all overpressure peaks inside the container decreases with the increase of the vent area and its appearance time is relatively earlier for larger vent area.
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