Safety
Uncertainty of Acceleration of a Premixed Laminar Unstable Hydrogen Flame
Sep 2021
Publication
Unstable hydrogen-air flame behavior randomities are important for industrial safety hydrogen infrastructure safety and nuclear power plant hydrogen safety problems. The paper is devoted to an experimental and theoretical study of the uncertainty in the acceleration of a premixed laminar unstable hydrogen flame. The results of experiments on spherical flame propagation in hydrogen-air mixtures with a hydrogen content of 10 to 60% are presented. The experiments were repeated up to 30 times in the same mixtures. A statistical analysis of the experimental results has been carried out. The scatter of the experimental data depending on the hydrogen content in the mixture was estimated. It was found to be between 8 to 17% for different mixtures with the same flame radius and mixture composition. Similar results were obtained using the numerical integration of the Sivashinsky equation of flame propagation.
The Role of the Argon and Helium Bath Gases on the Detonation Structure of H2/)2 Mixture
Sep 2021
Publication
Recent modeling efforts of non-equilibrium effects in detonations have suggested that hydrogen-based detonations may be affected by vibrational non-equilibrium of the hydrogen and oxygen molecules effects which could explain discrepancies of cell sizes measured experimentally and calculated without relaxation effects. The present study addresses the role of vibrational relaxation in 2H2/O2 detonations by considering two-bath gases argon and helium. These two gases have the same thermodynamic and kinetic effects when relaxation is neglected. However due to the bath gases differences in molecular weight and reduced mass differences which affect the molecular collisions relaxation rates can be changed by approximately 50-70%. Experiments were performed in a narrow channel in mixtures of 2H2/O2/7Ar and 2H2/O2/7He to evaluate the role of the bath gas on detonation cellular structures. The experiments showed differences in velocity deficits and cell sizes for experimental conditions keeping the induction zone length constant in each of the mixtures. These differences were negligible in sensitive mixtures but increased with the increase in velocity deficits while the cell sizes approaching the channel dimensions. Near the limits differences of cell size in two mixtures approached a factor of 2. These differences were however reconciled by accounting for the viscous losses to the tube walls evaluated using a modified version of Mirels' laminar boundary layer theory and generalized Chapman-Jouguet theory for eigenvalue detonations. The experiments suggest that there is an influence of relaxation effects on the cellular structure of detonations which is more sensitive to wall boundary conditions. However the previous works showed that the impact of vibrational non-equilibrium in a mixture of H2/Air is more visible due to the effects of N2 in the air slowest to relax. Previous discrepancies suggested to be indicative of relaxation effects should be reevaluated by the inclusion of wall loss effects.
Assessment of Hydrogen Flame Length Full Bore Pipeline Rupture
Sep 2021
Publication
The study aims at the development of a safety engineering methodology for the assessment of flame length after full-bore rupture of hydrogen pipeline. The methodology is validated using experimental data on hydrogen jet flame from full-bore pipeline rupture by Acton et al. (2010). The experimental pressure dynamics in the hydrogen pipeline system is simulated using previously developed adiabatic and “isothermal” blowdown models. The hydrogen release area is taken as equal similar to the experiment to doubled pipeline cross-section as hydrogen was coming out from both sides of the ruptured pipe. The agreement with the experimental pressure decay in the piping system was achieved using discharge coefficient CD=0.26 and CD=0.21 for adiabatic and “isothermal” blowdown model respectively that indicates significant friction and minor pressure losses. The hydrogen flame length was calculated using the dimensionless correlation by Molkov and Saffers (2013). The correlation relies on the density of hydrogen in the choked flow at the pipe exit. The maximum experimental flame length between 92 m and 111 m was recorded at 6 s after the pipe rupture under the ground. The calculated by the dimensionless correlation flame length is 110 m and 120 m for the “isothermal” and adiabatic blowdown model respectively. This is an acceptable accuracy for such a large-scale experiment. It is concluded that the methodology can be applied as an engineering tool to assess flame length resulting from ruptured hydrogen pipelines.
Effect of TPRD Diameter and Direction of Release on Hydrogen Dispersion in Underground Parking
Sep 2021
Publication
Unignited hydrogen release in underground parking could be considered inherently safer if the safety strategy to avoid the formation of the flammable hydrogen-air mixture under a ceiling is followed. This strategy excludes destructive deflagrative combustion and associated pressure and thermal effects in the case of ignition. This paper aims at understanding the effects of the thermally activated pressure relieve device (TPRD) diameter and direction of release on the build-up of hydrogen flammable concentration under the ceiling in the presence of mechanical ventilation required for underground parking. The study employs the similarity law for hydrogen jet concentration decay in a free under-expanded jet to find the lower limit of TPRD diameter that excludes the formation of a flammable mixture under the ceiling during upward release. This approach is conservative and does not include the effect of mechanical ventilation providing flow velocity around a few meters per second which is significantly below velocities in hydrogen momentum-dominated under-expanded jets. Hydrogen releases downwards under a vehicle at different angles and with different air velocities due to mechanical ventilation were investigated using computational fluid dynamics (CFD). The joint effect of TPRD diameter release direction and mechanical ventilation is studied. TPRD diameters for the release of hydrogen upwards and downwards preventing the creation of flammable hydrogen-air mixture under the parking ceiling are defined for different ceiling heights and locations of TPRD above the floor. Recommendations to the design of TPRD devices to underpin the safe introduction of hydrogen fuelled vehicles in currently existing underground parking and infrastructure are formulated."
Comparative Risk Assessment of a Hydrogen Refueling Station Using Gaseous Hydrogen and Formic Acid as the Hydrogen Carrier
Mar 2023
Publication
To realize a hydrogen economy many studies are being conducted regarding the development and analysis of hydrogen carriers. Recently formic acid has been receiving attention as a potential hydrogen carrier due to its high volumetric energy density and relatively safe characteristics. However hydrogen refueling systems using formic acid are very different from conventional hydrogen refueling stations and quantitative risks assessments need to be conducted to verify their safe usage. In this study a comparative safety analysis of a formic acid hydrogen refueling station (FAHRS) and a gaseous hydrogen refueling station (GHRS) was conducted. Since there is no FAHRS under operation a process simulation model was developed and integrated with quantitative risk assessment techniques to perform safety analysis. Results of the analysis show that the FAHRS poses less risk than the GHRS where the vapor cloud explosion occurring in the buffer tank is of greatest consequence. A GHRS poses a greater risk than an FAHRS due to the high pressure required to store hydrogen in the tube trailer. The mild operating conditions required for storage and dehydrogenation of formic acid contribute to the low risk values of an FAHRS. For risk scenarios exceeding the risk limit risk mitigation measures were applied to design a safe process for GHRS. The results show that the installation of active safety systems for the GHRS allow the system to operate within acceptable safety regions.
Adapting Maintenance Facilities for Hydrogen
Sep 2021
Publication
Transit planners and managers need to be armed with the best information on how to make the transition towards zero emission transit fleets. Although zero emission transit is becoming increasingly necessary many transit operators are unsure of how to make the transition and how to replace their existing infrastructure especially when it comes to on site bus maintenance facilities. Upgrading vehicle maintenance facilities to safely accommodate hydrogen can be a deciding factor in whether an operator chooses to adopt this fuel for its fleet. This paper reviews best practices in hydrogen bus maintenance facilities for transit agencies. It includes safety and infrastructure factors transit managers must consider when transitioning to servicing and maintaining fuel cell electric buses. Although local requirements and regulations vary this paper will help the reader gain insights on what needs to be considered in transitioning a workshop. As with any fuel hydrogen must be treated with respect and care. Today’s hydrogen fuel cell technologies are mature in their safety features. Fuel cell electric buses are designed and built for safety and the protocols for safe storage maintenance and refuelling are well developed and understood.
Numerical Investigation of Thermal Hazards from Under-expanded Hydrogen Jet Fires using a New Scheme for the Angular Discretization of the Radiative Intensity
Sep 2021
Publication
In the context of a numerical investigation of thermal hazards from two under-expanded hydrogen jet fires results from a newly-developed thermal radiation module of the ADREA-HF computational fluid dynamics (CFD) code were validated against two physical experiments. The first experiment was a vertical under-expanded hydrogen jet fire at 170 bar with the objective of the numerical investigation being to capture the spatial distribution of the radial radiative heat flux at a given time instant. In the second case a horizontal under-expanded hydrogen jet fire at 340 bar was considered. Here the objective was to capture the temporal evolution of the radial radiative heat flux at selected fixed points in space. The numerical study employs the eddy dissipation model for combustion and the finite volume method (FVM) for the calculation of the radiative intensity. The FVM was implemented using a novel angular discretization scheme. By dividing the unit sphere into an arbitrary number of exactly equal angular control volumes this new scheme allows for more flexibility and efficiency. A demonstration of numerical convergence as a function the number of both spatial and angular control volumes was performed.
RANS Simulation of Hydrogen Flame Propagation in an Acceleration Tube: Examination of k-ω SST Model Parameters
Sep 2021
Publication
Due to practical computational resource limits current simulations of premixed turbulent combustion experiments are often performed using simplified turbulence treatment. From all available RANS models k-ε and k-ω SST are the most widely used. k-ω SST model is generally expected to be more accurate in bounded geometries since it corresponds to k-ε model further from the walls but switches to more appropriate k-ω model near the walls. However k-ε is still widely used and in some instances is shown to provide better results. In this paper we perform RANS simulations of premixed hydrogen flame propagation in an acceleration tube using k-ε and k-ω SST models. Accuracy of the models is assessed by comparing obtained results with the experiment. In order to better understand differences between k-ε and k-ω-SST results parameters of main k-ω-SST model features are examined. The distribution of the blending functions values and corresponding zones of are analysed in relation to flame position and resulting observed propagation velocity. We show that in the simulated case biggest difference between k-ω-SST and k-ε model results can be attributed to turbulent eddy viscosity limiting by shear strain rate in the k-ω-SST model.
Using Multicriteria Decision Making to Evaluate the Risk of Hydrogen Energy Storage and Transportation in Cities
Jan 2023
Publication
Hydrogen is an environmentally friendly source of renewable energy. Energy generation from hydrogen has not yet been widely commercialized due to issues related to risk management in its storage and transportation. In this paper the authors propose a hybrid multiple-criteria decision-making (MCDM)-based method to manage the risks involved in the storage and transportation of hydrogen (RSTH). First we identified the key points of the RSTH by examining the relevant literature and soliciting the opinions of experts and used this to build a prototype of its decision structure. Second we developed a hybrid MCDM approach called the D-ANP that combined the decision-making trial and evaluation laboratory (DEMENTEL) with the analytic network process (ANP) to obtain the weight of each point of risk. Third we used fuzzy evaluation to assess the level of the RSTH for Beijing China where energy generation using hydrogen is rapidly advancing. The results showed that the skills of the personnel constituted the most important risk-related factor and environmental volatility and the effectiveness of feedback were root factors. These three factors had an important impact on other factors influencing the risk of energy generation from hydrogen. Training and technical assistance can be used to mitigate the risks arising due to differences in the skills of personnel. An appropriate logistics network and segmented transportation for energy derived from hydrogen should be implemented to reduce environmental volatility and integrated supply chain management can help make the relevant feedback more effective.
Numerical Investigation of Hydrogen Jet Dispersion Below and Around a Car in a Tunnel
Sep 2023
Publication
Accidental release from a hydrogen car tank in a confined space like a tunnel poses safety concerns. This Computational Fluid Dynamics (CFD) study focuses on the first seconds of such a release which are the most critical. Hydrogen leaks through a Thermal Pressure Relief Device (TPRD) forms a high-speed jet that impinges on the street spreads horizontally recirculates under the chassis and fills the area below it in about one second. The “fresh-air entrainment effect” at the back of the car changes the concentrations under the chassis and results in the creation of two “tongues” of hydrogen at the rear corners of the car. Two other tongues are formed near the front sides of the vehicle. In general after a few seconds hydrogen starts moving upwards around the car mainly in the form of buoyant blister-like structures. The average hydrogen volume concentrations below the car have a maximum of 71% which occurs at 2 s. The largest “equivalent stoichiometric flammable gas cloud size Q9” is 20.2 m3 at 2.7 s. Smaller TPRDs result in smaller hydrogen flow rates and smaller buoyant structures that are closer to the car. The investigation of the hydrogen dispersion during the initial stages of the leak and the identification of the physical phenomena that occur can be useful for the design of experiments for the determination of the TPRD characteristics for potential safety measures and for understanding the further distribution of the hydrogen cloud in the tunnel.
Laminar Burning Velocity, Markstein Length and Cellular Instability of Spherically Propagating NH2/H2/Air Premixed Flames at Various Pressures
Sep 2021
Publication
Blending hydrogen into ammonia can I mprove the burning intensity of ammonia and the safety of hydrogen and it is important to understand the flames of NH3/H2/air mixtures. In this work lamiar flame characteristics of 50-50 (vol%) ammonia-hydrogen mixtures in air were studied using the spherical flame propagation method in a constant-volume bom at initital temperature Tu = 298K and different pressures.
Re-enacting the Hydrogen Tank Explosion of a Fuel-cell Electric Vehicle: An Experimental Study
May 2023
Publication
With the world-wide decision to reduce carbon emissions through the Paris Agreement (2015) the demand for hydrogen-fuelled vehicles has been increasing. Although hydrogen is not a toxic gas it has a wide flammable range (4e75%) and can explode due to static electricity. Therefore studies on hydrogen safety are urgently required. In this study an explosion was induced by applying fire to the lower part of a fuel cell electric vehicle (FCEV). Out of three compressed hydrogen storage tanks installed in the vehicle two did not have hydrogen fuel and one was filled with compressed gaseous hydrogen of 700 bar and forcedly deactivated its temperature-activated pressure relief device. The side-on overpressure transducers were installed by distance in main directions to measure the side-on overpressure generated by the vehicle explosion. A 10 m-long protective barrier was installed on which reflected overpressure displacement and acceleration were measured to examine the effect of attenuation of explosion damage in the event of an accident. The vehicle exploded approximately 11 min after ignition generating a blast wave fireballs and fragments. The results of the experiment showed that the protective barrier could almost completely block explosive pressure smoke and scattering generated during an explosion. Through Probit function analysis the probabilities of an accident occurring were derived based on peak overpressure peak impulse and scattering. The results of this study can be used to develop standard operating procedures (SOPs) for firefighters as the base data for setting the initial operation location and deriving the safe separation distance.
Proactive Emergency Response Strategies for First Responders to Hydrogen Gas Leakages in Vehicles
Feb 2024
Publication
The widespread use of fossil fuels in automobiles has become a concern particularly in light of recent frequent natural disasters prompting a shift towards eco-friendly vehicles to mitigate greenhouse gas emissions. This shift is evident in the rapidly increasing registration rates of hydrogen vehicles. However with the growing presence of hydrogen vehicles on roads a corresponding rise in related accidents is anticipated posing new challenges for first responders. In this study computational fluid dynamics analysis was performed to develop effective response strategies for first responders dealing with high-pressure hydrogen gas leaks in vehicle accidents. The analysis revealed that in the absence of blower intervention a vapor cloud explosion from leaked hydrogen gas could generate overpressure exceeding 13.8 kPa potentially causing direct harm to first responders. In the event of a hydrogen vehicle accident requiring urgent rescue activities the appropriate response strategy must be selected. The use of blowers can aid in developing a variety of strategies by reducing the risk of a vapor cloud explosion. Consequently this study offers a tailored response strategy for first responders in hydrogen vehicle leak scenarios emphasizing the importance of situational assessment at the incident site.
Review of the Status and Prospects of Fiber Optic Hydrogen Sensing Technology
Aug 2023
Publication
With the unprecedented development of green and renewable energy sources the proportion of clean hydrogen (H2 ) applications grows rapidly. Since H2 has physicochemical properties of being highly permeable and combustible high-performance H2 sensors to detect and monitor hydrogen concentration are essential. This review discusses a variety of fiber-optic-based H2 sensor technologies since the year 1984 including: interferometer technology fiber grating technology surface plasma resonance (SPR) technology micro lens technology evanescent field technology integrated optical waveguide technology direct transmission/reflection detection technology etc. These technologies have been evolving from simply pursuing high sensitivity and low detection limits (LDL) to focusing on multiple performance parameters to match various application demands such as: high temperature resistance fast response speed fast recovery speed large concentration range low cross sensitivity excellent long-term stability etc. On the basis of palladium (Pd)-sensitive material alloy metals catalysts or nanoparticles are proposed to improve the performance of fiberoptic-based H2 sensors including gold (Au) silver (Ag) platinum (Pt) zinc oxide (ZnO) titanium oxide (TiO2 ) tungsten oxide (WO3 ) Mg70Ti30 polydimethylsiloxane (PDMS) graphene oxide (GO) etc. Various microstructure processes of the side and end of optical fiber H2 sensors are also discussed in this review.
CFD Modelling of Hydrogen and Hydrogen-methane Explosions - Analysis of Varying Concentration and Reduced Oxygen Atmospheres
Feb 2023
Publication
This paper evaluates the predictive capabilities of the advanced consequence model FLACS-CFD for deflagrations involving hydrogen. Two modelling approaches are presented: the extensively validated model system originally developed for hydrocarbons included in FLACS-CFD 22.1 and a Markstein number dependent model implemented in the in-house version FLACS-CFD 22.1 IH. The ability of the models to predict the overpressure and the flame arrival time for scenarios with different concentrations of hydrogen and thus different Lewis and Markstein numbers is assessed. Furthermore the effect of adding methane or nitrogen on overpressure for different regimes of premixed combustion are investigated. The validation dataset includes deflagrations in the open or in congested open areas and vented deflagrations in empty or congested enclosures. The overpressure predictions by FLACS-CFD 22.1 IH are found to be more accurate than those obtained with FLACS-CFD 22.1 for scenarios with varying hydrogen concentrations and/or added nitrogen or methane in the mixture. The predictions by FLACS-CFD 22.1 IH for lean hydrogen mixtures are within a factor of 2 of the values observed in the experiments. Further development of the model is needed for more accurate prediction of deflagrations involving rich hydrogen mixtures as well as scenarios with other fuels and/or conditions where the initial pressure or temperature deviate significantly from ambient conditions.
Rethinking "BELVE Explosion" After Liquid Hydrogen Storage Tank Rupture in a Fire
Sep 2022
Publication
The underlying physical mechanisms leading to the generation of blast waves after liquid hydrogen (LH2) storage tank rupture in a fire are not yet fully understood. This makes it difficult to develop predictive models and validate them against a very limited number of experiments. This study aims at the development of a CFD model able to predict maximum pressure in the blast wave after the LH2 storage tank rupture in a fire. The performed critical review of previous works and the thorough numerical analysis of BMW experiments (LH2 storage pressure in the range 2.0e11.3 bar abs) allowed us to conclude that the maximum pressure in the blast wave is generated by gaseous phase starting shock enhanced by combustion reaction of hydrogen at the contact surface with heated by the shock air. The boiling liquid expanding vapour explosion (BLEVE) pressure peak follows the gaseous phase blast and is smaller in amplitude. The CFD model validated recently against high-pressure hydrogen storage tank rupture in fire experiments is essentially updated in this study to account for cryogenic conditions of LH2 storage. The simulation results provided insight into the blast wave and combustion dynamics demonstrating that combustion at the contact surface contributes significantly to the generated blast wave increasing the overpressure at 3 m from the tank up to 5 times. The developed CFD model can be used as a contemporary tool for hydrogen safety engineering e.g. for assessment of hazard distances from LH2 storage.
The Effect of Ventilation on the Hazards of Hydrogen Release in Enclosed Areas of Hydrogen-fueled Ship
Aug 2023
Publication
This paper presents a systematic investigation that encompasses the safety assessment of a fuel preparation room (FPR) intended for a hydrogen-fueled ship. The primary objective is to determine the appropriate ventilation strategy to mitigate the risks associated with potential hydrogen leakage. The study focuses on a case involving an FPR measuring 10.2 m × 5.3 m × 2.65 m which is part of a 750 DWT hydrogen-powered fishing vessel. To identify the potential events leading to hydrogen dispersion an event tree analysis is conducted. Additionally existing regulations and guidelines related to the safety assessments of hydrogen leakage in enclosed areas are summarized and analyzed. Computational fluid dynamics FLACS-CFD are utilized for the consequence analysis in order to evaluate the impact of ventilation on hydrogen dispersion and concentration within the FPR. The research findings indicate significant effects of ventilation on the hazards and safety assessments of FPRs and high-pressure fuel gas supply systems. The study highlights that hydrogen vapor tends to accumulate at the ceiling and in the corners and spaces created by the equipment. The position and size of ventilation openings greatly influence the dispersion of hydrogen leakage. Proper ventilation design including top inlet ventilation and outlet ventilation on the opposite side helps to maintain a safe FPR by facilitating the efficient dispersion of hydrogen vapor. Moreover locating inlet ventilation on the same side as the outlet ventilation is found to hinder dispersion while the cross-ventilation achieved by placing inlets and outlets on opposite sides enhances airflow and dispersion. Consequently it is recommended to prioritize the structural design of FPRs and implement enhanced safety measures. Additionally updating the relevant regulations to address these concerns is strongly advised.
Hybrid Model Predictive Control of Renewable Microgrids and Seasonal Hydrogen Storage
Jun 2023
Publication
Optimal energy management of microgrids enables efficient integration of renewable energies by considering all system flexibilities. For systems with significant seasonal imbalance between energy production and demand it may be necessary to integrate seasonal storage in order to achieve fully decarbonized operation. This paper develops a novel model predictive control strategy for a renewable microgrid with seasonal hydrogen storage. The strategy relies on data-based prediction of the energy production and consumption of an industrial power plant and finds optimized energy flows using a digital twin optimizer. To enable seasonal operation incentives for long-term energy shifts are provided by assigning a cost value to the storage charge and adding it to the optimization target function. A hybrid control scheme based on rule-based heuristics compensates for imperfect predictions. With only 6% oversizing compared to the optimal system layout the strategy manages to deliver enough energy to meet all demand while achieving balanced hydrogen production and consumption throughout the year.
Discharge Modeling of Large Scale LH2 Experiments with an Engineering Tool
Sep 2021
Publication
Accurate estimation of mass flow rate and release conditions is important for the design of dispersion and combustion experiments for the subsequent validation of CFD codes/models for consequence assessment analysis within related risk assessment studies and for associated Regulation Codes and Standards development. This work focuses on the modelling of the discharge phase of the recent large scale LH2 release and dispersion experiments performed by HSE within the framework of PRESLHY project. The experimental conditions covered sub-cooled liquid stagnation conditions at two pressures (2 and 6 bara) and 3 release nozzle diameters (1 ½ and ¼ inches). The simulations were performed using a 1d engineering tool which accounts for discharge line effects due to friction extra resistance due to fittings and area change. The engineering tool uses the Possible Impossible Flow (PIF) algorithm for choked flow calculations and the Helmholtz Free Energy (HFE) EoS formulation. Three different phase distribution models were applied. The predictions are compared against measured and derived data from the experiments and recommendations are given both regarding engineering tool applicability and future experimental design.
Towards Accident Prevention on Liquid Hydrogen: A Data-driven Approach for Releases Prediction
Mar 2023
Publication
Hydrogen is a clean substitute for hydrocarbon fuels in the marine sector. Liquid hydrogen (2 ) can be used to move and store large amounts of hydrogen. This novel application needs further study to assess the potential risk and safety operation. A recent study of 2 large-scale release tests was conducted to replicate spills of 2 inside the ship’s tank connection space and during bunkering operations. The tests were performed in a closed and outdoor facility. The 2 spills can lead to detonation representing a safety concern. This study analyzed the aforementioned 2 experiments and proposed a novel application of the random forests algorithm to predict the oxygen phase change and to estimate whether the hydrogen concentration is above the lower flammability limit (LFL). The models show accurate predictions in different experimental conditions. The findings can be used to select reliable safety barriers and effective risk reduction measures in 2 spills.
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