China, People’s Republic
Effects of Hot Stamping and Tempering on Hydrogen Embrittlement of a Low-Carbon Boron-Alloyed Steel
Dec 2018
Publication
The effects of hot stamping (HS) and tempering on the hydrogen embrittlement (HE) behavior of a low-carbon boron-alloyed steel were studied by using slow strain rate tensile (SSRT) tests on notched sheet specimens. It was found that an additional significant hydrogen desorption peak at round 65–80 °C appeared after hydrogen-charging the corresponding hydrogen concentration (CHr) of the HS specimen was higher than that of the directed quenched (DQ) specimen and subsequent low-temperature tempering gave rise to a decrease of CHr. The DQ specimen exhibited a comparatively high HE susceptibility while tempering treatment at 100 °C could notably alleviate it by a relative decrease of ~24% at no expanse of strength and ductility. The HS specimen demonstrated much lower HE susceptibility compared with the DQ specimen and tempering at 200 °C could further alleviate its HE susceptibility. SEM analysis of fractured SSRT surfaces revealed that the DQ specimen showed a mixed transgranular-intergranular fracture while the HS and low-temperature tempered specimens exhibited a predominant quasi-cleavage transgranular fracture. Based on the obtained results we propose that a modified HS process coupled with low-temperature tempering treatment is a promising and feasible approach to ensure a low HE susceptibility for high-strength automobile parts made of this type of steel.
Microbial Fuel Cells: Technologically Advanced Devices and Approach for Sustainable/renewable Energy Development
Dec 2021
Publication
There is a huge quantity of energy needs/demands for multiple developmental and domestic activities in the modern era. And in this context consumption of more non-renewable energy is reported and created many problems or issues (availability of fossil fuel stocks in the future period causes a huge quantity of toxic gases or particles or climatic change effects) at the global level. And only sustainable or renewable fuel development can provide alternate fuel and we report from various biological agents processes including microbial biofuel cell applications for future energy needs only. These will not cause any interference in natural resources or services. Microbial biofuel cells utilize the living cell to produce bioelectricity via bioelectrochemical system. It can drive electricity or other energy generation currents via lived cell interaction. Microbial fuel cells (MFCs) and enzymatic biofuel cells with their advancement in design can improve sustainable bio-energy production by proving an efficient conversion system compared to chemical fuels into electric power. Different types of MFCs operation are reported in wastewater treatment with biogas biohydrogen and other biofuel/energy generation. Later biogas can convert into electric power. Hybrid microbial biofuel cell utility with photochemical reaction is found for electricity generation. Recent research and development in microbial biofuel design and its application will emphasize bioenergy for the future.
Numerical Simulation of Solid Oxide Fuel Cells Comparing Different Electrochemical Kinetics
Mar 2021
Publication
Solid oxide fuel cells (SOFCs) produce electricity with high electrical efficiency and fuel flexibility without pollution for example CO2 NOx SOx and particles. Still numerous issues hindered the large‐scale commercialization of fuel cell at a large scale such as fuel storage mechanical failure catalytic degradation electrode poisoning from fuel and air for example lifetime in relation to cost. Computational fluid dynamics (CFD) couples various physical fields which is vital to reduce the redundant workload required for SOFC development. Modeling of SOFCs includes the coupling of charge transfer electrochemical reactions fluid flow energy transport and species transport. The Butler‐Volmer equation is frequently used to describe the coupling of electrochemical reactions with current density. The most frequently used is the activation‐ and diffusion‐controlled Butler‐Volmer equation. Three different electrode reaction models are examined in the study which is named case 1 case 2 and case 3 respectively. Case 1 is activation controlled while cases 2 and 3 are diffusion‐controlled which take the concentration of redox species into account. It is shown that case 1 gives the highest reaction rate followed by case 2 and case 3. Case 3 gives the lowest reaction rate and thus has a much lower current density and temperature. The change of activation overpotential does not follow the change of current density and temperature at the interface of the anode and electrolyte and interface of cathode and electrolyte which demonstrates the non‐linearity of the model. This study provides a reference to build electrochemical models of SOFCs and gives a deep understanding of the involved electrochemistry.
Investigation of the Influence of Pre-Charged Hydrogen on Fracture Toughness of As-Received 2.25Cr1Mo0.25V Steel and Weld
Jun 2018
Publication
Fracture failure caused by hydrogen embrittlement (HE) is a major concern for the system reliability and safety of hydrogen storage vessels which are generally made of 2.25Cr1Mo0.25V steel. Thus study of the influence of pre-charged hydrogen on fracture toughness of as-received 2.25Cr1Mo0.25V steel and weld is of significant importance. In the current work the influence of hydrogen on fracture toughness of as-received 2.25Cr1Mo0.25V steel and weld was systematically studied. Base metal (BM) and weld metal (WM) specimens under both hydrogen-free and hydrogen-charged conditions were tested using three-point bending tests. Hydrogen was pre-charged inside specimens by the immersion charging method. The J-integral values were calculated for quantitatively evaluating the fracture toughness. In order to investigate the HE mechanisms optical microscopy (OM) and scanning electron microscopy (SEM) were used to characterize the microstructure of BM and WM specimens. The results revealed that the presence of pre-charged hydrogen caused a significant decrease of the fracture toughness for both BM and WM specimens. Moreover the pre-charged hydrogen led to a remarkable transition of fracture mode from ductile to brittle pattern in 2.25Cr1Mo0.25V steel.
Investigation of Hydrogen-Blended Natural Gas Pipelines in Utility Tunnel Leakage and Development of an Accident Ventilation Strategy for the Worst Leakage Conditions
Mar 2024
Publication
The development of hydrogen-blended natural gas (HBNG) increases the risk of gas transportation and presents challenges for pipeline security in utility tunnels. The objective of this study is to investigate the diffusion properties of HBNG in utility tunnels and evaluate the effectiveness of various ventilation mechanisms. The numerical simulation software Fluent 2023 R1 is applied to simulate and analyze the leakage of small holes in a HBNG pipeline in the natural gas compartment. By examining the leaking behavior of HBNG through small holes in different circumstances we aimed to identify the most unfavorable operational situation for leakage. Subsequently we analyzed the ventilation strategy for sub-high-pressure pipes at various pressure levels in this unfavorable condition. This study’s findings demonstrate that blending hydrogen improves the gas diffusion capacity and increases the likelihood of explosion. The primary factors that influence the pattern of leakage are the size of the leaking holes and the pressure of the pipeline. The gas compartment experiences the most unfavorable working conditions for natural gas pipeline leaks when there are higher pressures wider leak openings higher hydrogen blending ratios (HBRs) and leaks in close proximity to an air inlet. When the HBR is 20% the minimum accident ventilation rates for pressures of 0.4 MPa and 0.8 MPa are 15 air changes per hour and 21 air changes per hour respectively. The maximum allowable wind speed for accident ventilation is 5 m/s as regulated by China’s national standard GB 50838-2015. This regulation makes it difficult to minimize the risk of leakage in a 1.6 MPa gas pipeline. It is recommended to install a safety interlock device to quickly shut off the pipeline in the event of a leak in order to facilitate the dispersion of the substance.
Research on the Adaptability of Proton Exchange Membrane Electrolysis in Green Hydrogen-Electric Coupling System Under Multi-operating Conditions
Mar 2023
Publication
The green hydrogen–electric coupling system can consume locally generated renewable energy thereby improving energy utilization and enabling zero-carbon power supply within a certain range. This study focuses on a green hydrogen–electric coupling system that integrates photovoltaic energy storage and proton exchange membrane electrolysis (PEME). Firstly the impact of operating temperature power quality and grid auxiliary services on the characteristics of the electrolysis cell is analyzed and a voltage model and energy model for the cell are established. Secondly a multi-operating conditions adaptability experiment for PEME grid-connected operation is designed. A test platform consisting of a grid simulator simulated photovoltaic power generation system lithium battery energy storage system PEME and measurement and acquisition device is then built. Finally experiments are conducted to simulate multi-operating conditions such as temperature changes voltage fluctuations frequency offsets harmonic pollution and current adjustment speed. The energy efficiency and consumption is calculated based on the recorded data and the results are helpful to guide the operation of the system.
Low Carbon Optimal Operation of Integrated Energy System Based on Concentrating Solar Power Plant and Power to Hydrogen
Mar 2023
Publication
A new integrated energy system (IES) framework is created in order to encourage the consumption of renewable energy which is represented by wind and solar energy and lower carbon emissions. The connection between the units in the composite system is examined in this research. In-depth analysis is done on how energy is transferred between electricity heat gas and hydrogen. The system model and constraints are used to build an objective function with the lowest total operating cost. The calculation of carbon trading includes the ladder carbon trading method. And set up 6 cases for analysis which verifies the effectiveness of the participation of the concentrated solar power plant (CSPP) in the heat supply and power to hydrogen system (P2HS) in reducing the total operating cost of the system reducing wind curtailment and light curtailment and reducing carbon emissions. Under the model considered in this paper reduces the total operating cost reduces by 27.04% when the concentrated solar power plant is involved in the supply of thermal load. And the carbon emission is reduced by 14.529%. Compared with the traditional power to gas considers the power to hydrogen system in this paper which reduces the total operating cost by 4.79%.
Current Development Status, Policy Support and Promotion Path of China’s Green Hydrogen Industries under the Target of Carbon Emission Peaking and Carbon Neutrality
Jun 2023
Publication
The green hydrogen industry highly efficient and safe is endowed with flexible production and low carbon emissions. It is conducive to building a low-carbon efficient and clean energy structure optimizing the energy industry system and promoting the strategic transformation of energy development and enhancing energy security. In order to achieve carbon emission peaking by 2030 and neutrality by 2060 (dual carbon goals) China is vigorously promoting the green hydrogen industry. Based on an analysis of the green hydrogen industry policies of the U.S. the EU and Japan this paper explores supporting policies issued by Chinese central and local authorities and examines the inherent advantages of China’s green hydrogen industry. After investigating and analyzing the basis for the development of the green hydrogen industry in China we conclude that China has enormous potential including abundant renewable energy resources as well as commercialization experience with renewable energy robust infrastructure and technological innovation capacity demand for large-scale applications of green hydrogen in traditional industries etc. Despite this China’s green hydrogen industry is still in its early stage and has encountered bottlenecks in its development including a lack of clarity on the strategic role and position of the green hydrogen industry low competitiveness of green hydrogen production heavy reliance on imports of PEMs perfluorosulfonic acid resins (PFSR) and other core components the development dilemma of the industry chain lack of installed capacity for green hydrogen production and complicated administrative permission etc. This article therefore proposes that an appropriate development road-map and integrated administration supervision systems including safety supervision will systematically promote the green hydrogen industry. Enhancing the core technology and equipment of green hydrogen and improving the green hydrogen industry chain will be an adequate way to reduce dependence on foreign technologies lowering the price of green hydrogen products through the scale effect and thus expanding the scope of application of green hydrogen. Financial support mechanisms such as providing tax breaks and project subsidies will encourage enterprises to carry out innovative technological research on and invest in the green hydrogen industry.
Power Scheduling Optimization Method of Wind-Hydrogen Integrated Energy System Based on the Improved AUKF Algorithm test2
Nov 2022
Publication
With the proposal of China’s green energy strategy the research and development technologies of green energy such as wind energy and hydrogen energy are becoming more and more mature. However the phenomenon of wind abandonment and anti-peak shaving characteristics of wind turbines have a great impact on the utilization of wind energy. Therefore this study firstly builds a distributed wind-hydrogen hybrid energy system model then proposes the power dispatching optimization technology of a wind-hydrogen integrated energy system. On this basis a power allocation method based on the AUKF (adaptive unscented Kalman filter) algorithm is proposed. The experiment shows that the power allocation strategy based on the AUKF algorithm can effectively reduce the incidence of battery overcharge and overdischarge. Moreover it can effectively deal with rapid changes in wind speed. The wind hydrogen integrated energy system proposed in this study is one of the important topics of renewable clean energy technology innovation. Its grid-connected power is stable with good controllability and the DC bus is more secure and stable. Compared with previous studies the system developed in this study has effectively reduced the ratio of abandoned air and its performance is significantly better than the system with separate grid connected fans and single hydrogen energy storage. It is hoped that this research can provide some solutions for the research work on power dispatching optimization of energy systems.
Industrial Status, Technological Progress, Challenges, and Prospects of Hydrogen Energy
Apr 2022
Publication
Under the requirements of China's strategic goal of "carbon peaking and carbon neutrality" as a renewable clean and efficient secondary energy source hydrogen benefits from abundant resources a wide variety of sources a high combustion calorific value clean and non-polluting various forms of utilization energy storage mediums and good security etc. It will become a realistic way to help energy transportation petrochemical and other fields to achieve deep decarbonization and will turn into an important replacement energy source for China to build a modern clean energy system. It is clear that accelerating the development of hydrogen energy has become a global consensus. In order to provide a theoretical support for the accelerated transformation of hydrogen-related industries and energy companies and provide a basis and reference for the construction of "Hydrogen Energy China" this paper describes main key technological progresses in the hydrogen industry chain such as hydrogen production storage transportation and application. The status and development trends of hydrogen industrialization are analyzed and then the challenges faced by the development of the hydrogen industry are discussed. At last the development and future of the hydrogen industry are prospected. The following conclusions are achieved. (1) Hydrogen technologies of our country will become mature and enter the road of industrialization. The whole industry chain system of the hydrogen industry is gradually being formed and will realize the leap-forward development from gray hydrogen blue hydrogen to green hydrogen. (2) The overall development of the entire hydrogen industry chain such as hydrogen production storage and transportation fuel cells hydrogen refueling stations and other scenarios should be accelerated. Besides in-depth integration and coordination with the oil and gas industry needs more attention which will rapidly promote the high-quality development of the hydrogen industry system. (3) The promotion and implementation of major projects such as "north-east hydrogen transmission" "west-east hydrogen transmission" "sea hydrogen landing" and utilization of infrastructures such as gas filling stations can give full play to the innate advantages of oil and gas companies in industrial chain nodes such as hydrogen production and refueling etc. which can help to achieve the application of "oil gas hydrogen and electricity" four-station joint construction form a nationwide hydrogen resource guarantee system and accelerate the planning and promotion of the "Hydrogen Energy China" strategy.
Research on Energy Management Method of Fuel Cell/Supercapacitor Hybrid Trams Based on Optimal Hydrogen Consumption
Jul 2023
Publication
In this paper based on the operating states and characteristics of fuel cell/supercapacitor hybrid trams an optimal hydrogen energy management method is proposed. This method divides the operating states into two parts: traction state and non-traction state. In the traction state the real-time loss function of the hybrid power system which is used to obtain the fuel cell optimal output power under the different demand powers and supercapacitor voltage is established. In the non-traction state the constant-power charging method which is obtained by solving the power-voltage charging model is used to ensure the supercapacitor voltage of the beginning-state and the end-state in an entire operation cycle are the same. The RT-LAB simulation platform is used to verify that the proposed method has the ability to control the hybrid real-time system. Using the comparative experiment between the proposed method and power-follow method the results show that the proposed method offers a significant improvement in both fuel cell output stability and hydrogen consumption in a full operation cycle.
Improvement of MC Method in SAE J2601 Hydrogen Refuelling Protocol Using Dual-zone Dual-Temperature Model
Sep 2023
Publication
The MC method refuelling protocol in SAE J2601 has been published by the Society of Automotive Engineers (SAE) in order to safely and quickly refuel hydrogen vehicles. For the calculation method of the pressure target to control the refuelling stop we introduced a dual-zone dual-temperature model that distinguishes the hydrogen temperature in the tank from the wall temperature to replace the dual-zone single-temperature model of the original MC method. The total amount of heat transferred by convection between hydrogen and the inner tank wall during the filling process was expressed as an equation of final hydrogen temperature final wall temperature final refuelling time tank inner surface area and the correction factor. The correction factor equations were determined by fitting simulation data from the 0D1D model where hydrogen inside the tank is lumped parameter model (0D) and the tank wall is a one-dimensional model (1D). For the correction factor of the linear equation its first-order coefficient and constant term have a linear relationship with the initial pressure of the storage tank and their R2 values obtained from the fitting are greater than 0.99. Finally we derived a new equation to calculate the final hydrogen temperature which can be combined with the 100% SOC inside the vehicle tank to determine the pressure target. The simulation results show that the final SOC obtained are all greater than 96% using the modified pressure target and the correction factor of the linear equation.
Influence of Longitudinal Wind on Hydrogen Leakage and Hydrogen Concentration Sensor Layout of Fuel Cell Vehicles
Jul 2023
Publication
Hydrogen has the physical and chemical characteristics of being flammable explosive and prone to leakage and its safety is the main issue faced by the promotion of hydrogen as an energy source. The most common scene in vehicle application is the longitudinal wind generated by driving and the original position of hydrogen concentration sensors (HCSs) did not consider the influence of longitudinal wind on the hydrogen leakage trajectory. In this paper the computational fluid dynamics (CFD) software STAR CCM 2021.1 is used to simulate the hydrogen leakage and diffusion trajectories of fuel cell vehicles (FCVs) at five different leakage locations the longitudinal wind speeds of 0 km/h 37.18 km/h and 114 km/h and it is concluded that longitudinal wind prolongs the diffusion time of hydrogen to the headspace and reduces the coverage area of hydrogen in the headspace with a decrease of 81.35%. In order to achieve a good detection effect of fuel cell vehicles within the longitudinal wind scene based on the simulated hydrogen concentration–time matrix the scene clustering method based on vector similarity evaluation was used to reduce the leakage scene set by 33%. Then the layout position of HCSs was optimized according to the proposed multi-scene full coverage response time minimization model and the response time was reduced from 5 s to 1 s.
Research on Power Optimization for Energy System of Hydrogen Fuel Cell Wheel-Driven Electric Tractor
Apr 2024
Publication
Hydrogen fuel cell tractors are emerging as a new power source for tractors. Currently there is no mature energy management control method available. Existing methods mostly rely on engineers’ experience to determine the output power of the fuel cell and the power battery resulting in relatively low energy utilization efficiency of the energy system. To address the aforementioned problems a power optimization method for the energy system of hydrogen fuel cell wheel-driven electric tractor was proposed. A dynamic model of tractor ploughing conditions was established based on the system dynamics theory. From this based on the equivalent hydrogen consumption theory the charging and discharging of the power battery were equivalent to the fuel consumption of the hydrogen fuel cell forming an equivalent hydrogen consumption model for the tractor. Using the state of charge (SOC) of the power battery as a constraint and with the minimum equivalent hydrogen consumption as the objective function an instantaneously optimized power allocation method based on load demand in the energy system is proposed by using a traversal algorithm. The optimization method was simulated and tested based on the MATLAB simulation platform and the results showed under ploughing conditions compared with the rule-based control strategy the proposed energy system power optimization method optimized the power output of hydrogen fuel cells and power batteries allowing the energy system to work in a high-efficiency range reducing the equivalent hydrogen consumption of the tractor by 7.79% and solving the energy system power distribution problem.
Coordinated Planning and Operation of Inter Seasonal Heat Storage and P2G Devices Integrated to Urban Multi-energy System
Mar 2023
Publication
With the urbanization construction and the advancement of the carbon peaking and carbon neutrality goals urban energy systems are characterized by coupling multi-energy networks and a high proportion of renewable energy. Urban energy systems need to improve the quality of energy use as well as to achieve energy conservation and emission reduction. Inter-seasonal heat technology has satisfactory engineering application prospects in promoting renewable energy consumption and the energy supply of urban multi-energy systems. Considering inter-seasonal heat storage and electric hydrogen production a joint optimization method of planning and operation is proposed for the urban multi-energy flow system. First the operation framework of inter-seasonal heat storage and electric hydrogen production system is established which clarifies the energy flow of the urban multi-energy system. Secondly aiming at the goals of minimizing the equipment’s annual investment cost and the multi-energy system annual operation cost combined with the time series period division method a planning operation model has been established considering multi-objectives. Through case study it is shown that the proposed model can promote the renewable energy consumption and reduce the operation cost of the whole system.
A Techno-economic Analysis of Cross-regional Renewable Hydrogen Supply Routes in China
Jun 2023
Publication
The cross-regional renewable hydrogen supply is significant for China to resolve the uneven distribution of renewable energy and decarbonize the transportation sector. Yet the economic comparison of various hydrogen supply routes remains obscure. This paper conducts a techno-economic analysis on six hydrogen supply routes for hydrogen refueling stations including gas-hydrogen tube-trailer gas-hydrogen pipeline liquid-hydrogen truck natural gas pipeline MeOH truck and NH3 truck. Furthermore the impacts of three critical factors are examined including electrolyzer selection transportation distance and electricity price. The results indicate that with a transport distance of 2000 km the natural gas pipeline route offers the lowest cost while the gas-hydrogen tube-trailer route is not economically feasible. The gas-hydrogen pipeline route shows outstanding cost competitiveness between 200 and 2000 km while it is greatly influenced by the utilization rate. The liquid-hydrogen truck route demonstrates great potential with the electricity price decreasing. This study may provide guidance for the development of the cross-regional renewable hydrogen supply for hydrogen refueling stations in China.
Research Progress of Hydrogen Production Technology and Related Catalysts by Electrolysis of Water
Jun 2023
Publication
As a clean and renewable energy source for sustainable development hydrogen energy has gained a lot of attention from the general public and researchers. Hydrogen production by electrolysis of water is the most important approach to producing hydrogen and it is also the main way to realize carbon neutrality. In this paper the main technologies of hydrogen production by electrolysis of water are discussed in detail; their characteristics advantages and disadvantages are analyzed; and the selection criteria and design criteria of catalysts are presented. The catalysts used in various hydrogen production technologies and their characteristics are emphatically expounded aiming at optimizing the existing catalyst system and developing new high-performance high-stability and low-cost catalysts. Finally the problems and solutions in the practical design of catalysts are discussed and explored.
Hydrogen Storage by Liquid Hydrogen Carriers: Catalyst, Renewable Carrier, and Technology - A Review
Mar 2023
Publication
Hydrogen has attracted widespread attention as a carbon-neutral energy source but developing efficient and safe hydrogen storage technologies remains a huge challenge. Recently liquid organic hydrogen carriers (LOHCs) technology has shown great potential for efficient and stable hydrogen storage and transport. This technology allows for safe and economical large-scale transoceanic transportation and long-cycle hydrogen storage. In particular traditional organic hydrogen storage liquids are derived from nonrenewable fossil fuels through costly refining procedures resulting in unavoidable environmental contamination. Biomass holds great promise for the preparation of LOHCs due to its unique carbon-balance properties and feasibility to manufacture aromatic and nitrogen-doped compounds. According to recent studies almost 100% conversion and 92% yield of benzene could be obtained through advanced biomass conversion technologies showing great potential in preparing biomass-based LOHCs. Overall the present LOHCs systems and their unique applications are introduced in this review and the technical paths are summarized. Furthermore this paper provides an outlook on the future development of LOHCs technology focusing on biomass-derived aromatic and N-doped compounds and their applications in hydrogen storage.
Simulation and Control Strategy Study of the Hydrogen Supply System of a Fuel Cell Engine
Jun 2023
Publication
The hydrogen supply system is one of the important components of a hydrogen fuel cell engine and its performance has an important impact on the economy and power of the engine system. In this paper a hydrogen supply system based on cyclic mode is designed for a hydrogen fuel cell stack with a full load power of 150 kW and the corresponding hydrogen fuel cell engine simulation model is built and validated. The control strategy of the fuel cell hydrogen supply system is developed and its effect is verified through bench tests. The results show that the developed control strategy can keep the volume fraction of nitrogen below 6% the hydrogen excess ratio does not exceed 1.5 under medium and high operating conditions the anode pressure is relatively stable and the stack can operate efficiently and reliably.
Techno-Economic Assessment of a Full-Chain Hydrogen Production by Offshore Wind Power
May 2024
Publication
Offshore wind power stands out as a promising renewable energy source offering substantial potential for achieving low carbon emissions and enhancing energy security. Despite its potential the expansion of offshore wind power faces considerable constraints in offshore power transmission. Hydrogen production derived from offshore wind power emerges as an efficient solution to overcome these limitations and effectively transport energy. This study systematically devises diverse hydrogen energy supply chains tailored to the demands of the transportation and chemical industries meticulously assessing the levelized cost of hydrogen (LCOH). Our findings reveal that the most cost-efficient means of transporting hydrogen to the mainland is through pipelines particularly when the baseline distance is 50 km and the baseline electricity price is 0.05 USD/kWh. Notably delivering hydrogen directly to the port via pipelines for chemical industries proves considerably more economical than distributing it to hydrogen refueling stations with a minimal cost of 3.6 USD/kg. Additionally we assessed the levelized cost of hydrogen (LCOH) for supply chains that transmit electricity to ports via submarine cables before hydrogen production and subsequent distribution to chemical plants. In comparison to offshore hydrogen production routes these routes exhibit higher costs and reduced competitiveness. Finally a sensitivity analysis was undertaken to scrutinize the impact of delivery distance and electricity prices on LCOH. The outcomes underscore the acute sensitivity of LCOH to power prices highlighting the potential for substantial reductions in hydrogen prices through concerted efforts to lower electricity costs.
A Comprehensive Resilience Assessment Framework for Hydrogen Energy Infrastructure Development
Jun 2023
Publication
In recent years sustainable development has become a challenge for many societies due to natural or other disruptive events which have disrupted economic environmental and energy infrastructure growth. Developing hydrogen energy infrastructure is crucial for sustainable development because of its numerous benefits over conventional energy sources. However the complexity of hydrogen energy infrastructure including production utilization and storage stages requires accounting for potential vulnerabilities. Therefore resilience needs to be considered along with sustainable development. This paper proposes a decision-making framework to evaluate the resilience of hydrogen energy infrastructure by integrating resilience indicators and sustainability contributing factors. A holistic taxonomy of resilience performance is first developed followed by a qualitative resilience assessment framework using a novel Intuitionistic fuzzy Weighted Influence Nonlinear Gauge System (IFWINGS). The results highlighted that Regulation and legislation Government preparation and Crisis response budget are the most critical resilience indicators in the understudy hydrogen energy infrastructure. A comparative case study demonstrates the practicality capability and effectiveness of the proposed approach. The results suggest that the proposed model can be used for resilience assessment in other areas.
Technology Portfolio Assessment for Near-zero Emission Iron and Steel Industry in China
May 2023
Publication
China aims to peak CO2 emissions before 2030 and to achieve carbon neutrality before 2060; hence industrial sectors in China are keen to figure out appropriate pathways to support the national target of carbon neutrality. The objective of this study is to explore near-zero emission pathways for the steel industry of China through a detailed technology assessment. The innovative technology development has been simulated using the AIM-China/steel model developed by including material-based technologies and optimal cost analysis. Six scenarios have been given in terms of different levels of production output emission reduction and carbon tax. Near-zero emission and carbon tax scenarios have shown that China’s steel industry can achieve near-zero emission using electric furnaces and hydrogen-based direct reduction iron technologies with policy support. Based on these technologies minimised production costs have been calculated revealing that the steel produced by these technologies is cost-effective. Moreover the feedstock cost can play a key role in these technology portfolios especially the cost of scrap iron ore and hydrogen. In addition the feedstock supply can have strong regional effects and can subsequently impact the allocation of steelmaking in the future. Therefore China can achieve near-zero emissions in the steel industry and electric furnace and hydrogen-based direct reduction iron technologies are crucial to achieving them.
A Theoretical Study on the Hydrogen Filling Process of the On-board Storage Cylinder in Hydrogen Refueling Station
May 2023
Publication
With the development of the hydrogen fuel automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogen charging process of hydrogen refueling stations. At present the technological difficulty of hydrogen fueling is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. Vehicle hydrogen storage cylinder (VHSC) is one of the important components of hydrogen fuel cell vehicles. This study proposed a theoretical model for calculating the temperature rise in the VHSC during the high pressure refueling process and revealed the hydrogen temperature rise during refueling. A hydrogen temperature rise prediction model was constructed to elucidate the relationship between filling parameters and temperature rise. The filling process of VHSC was analyzed from the theoretical method. The theoretical analysis results were consistent with the simulation and experimental analysis results which provided a theoretical basis for the current hydrogen temperature control algorithm of the gas source in the hydrogen refueling station and then reduced the energy consumption required for hydrogen cooling in the hydrogen refueling station.
Investment Timing Analysis of Hydrogen-Refueling Stations and the Case of China: Independent or Co-Operative Investment?
Jun 2023
Publication
The investment in hydrogen-refueling stations (HRS) is key to the development of a hydrogen economy. This paper focuses on the decision-making for potential investors faced with the thought-provoking question of when the optimal timing to invest in HRS is. To fill the gap that exists due to the fact that few studies explain why HRS investment timing is critical we expound that earlier investment in HRS could induce the first mover advantages of the technology diffusion theory. Additionally differently from the previous research that only considered that HRS investment is just made by one individual firm we innovatively examine the HRS co-investment made by two different firms. Accordingly we compare these two optional investment modes and determine which is better considering either independent investment or co-operative investment. We then explore how the optimal HRS investment timing could be figured out under conditions of uncertainty with the real options approach. Given the Chinese HRS case under the condition of demand uncertainty the hydrogen demand required for triggering investment is viewed as the proxy for investment timing. Based on analytical and numerical results we conclude that one-firm independent investment is better than two-firm cooperative investment to develop HRS not only in terms of the earlier investment timing but also in terms of the attribute for dealing with the uncertainty. Finally we offer recommendations including stabilizing the hydrogen demand for decreasing uncertainty and accelerating firms’ innovation from both technological and strategic perspectives in order to ensure firms can make HRS investments on their own.
Optimization of Integrated Energy System Considering Electricity and Hydrogen Coordination in the Context of Carbon Trading
Apr 2024
Publication
In order to improve the consumption of renewable energy and reduce the carbon emissions of integrated energy systems (IESs) this paper proposes an optimal operation strategy for an integrated energy system considering the coordination of electricity and hydrogen in the context of carbon trading. The strategy makes full use of the traditional power-to-gas hydrogen production process and establishes a coupling model comprising cogeneration and carbon capture equipment an electrolytic cell a methane reactor and a hydrogen fuel cell. Taking a minimum daily operating cost and minimal carbon emissions from the system as objective functions a mixed-integer nonlinear optimal scheduling model is established. This paper designs examples based on MATLAB R2021b and uses the GUROBI solver to solve them. The results show that compared with the traditional two-stage operation process the optimization method can reduce the daily operation cost of an IES by 26.01% and its carbon emissions by 90.32%. The results show that the operation mode of electro-hydrogen synergy can significantly reduce the carbon emissions of the system and realize a two-way flow of electro-hydrogen energy. At the same time the addition of carbon capture equipment and the realization of carbon recycling prove the scheduling strategy’s ability to achieve a lowcarbon economy of the scheduling strategy.
A Green Route for Hydrogen Producton from Alkaline Thermal Treatment (ATT) of Biomass with Carbon Storage
Apr 2023
Publication
Hydrogen a green energy carrier is one of the most promising energy sources. However,it is currently mainly produced from depleting fossil fuels with high carbon emissions which has serious negative effects on the economy and environment. To address this issue sustainable hydrogen production from bio-energy with carbon capture and storage (HyBECCS) is an ideal technology to reduce global carbon emissions while meeting energy demand. This review presents an overview of the latest progress in alkaline thermal treatment (ATT) of biomass for hydrogen production with carbon storage especially focusing on the technical characteristics and related challenges from an industrial application perspective. Additionally the roles of alkali and catalyst in the ATT process are critically discussed and several aspects that have great influences on the ATT process such as biomass types reaction parameters and reactors are expounded. Finally the potential solutions to the general challenges and obstacles to the future industrial-scale application of ATT of biomass for hydrogen production are proposed.
Configuration Optimization of Hydrogen-Based Multi-Microgrid Systems under Electricity Market Trading and Different Hydrogen Production Strategies
Apr 2023
Publication
Hydrogen-based multi-microgrid systems (HBMMSs) are beneficial for energy saving and emission reductions. However the optimal sizing of HBMMSs lacks a practical configuration optimization model and a reasonable solution method. To address these problems we designed a novel structure of HBMMSs that combines conventional energy renewable energy and a hydrogen energy subsystem. Then we established a bi-level multi-objective capacity optimization model while considering electricity market trading and different hydrogen production strategies. The objective of the inner model which is the minimum annual operation cost and the three objectives of the outer model which are the minimum total annual cost (TAC); the annual carbon emission (ACE); and the maximum self-sufficiency rate (SSR) are researched simultaneously. To solve the above optimization model a two-stage solution method which considers the conflicts between objectives and the objectivity of objective weights is proposed. Finally a case study is performed. The results show that when green hydrogen production strategies are adopted the three objectives of the best configuration optimization scheme are USD 404.987 million 1.106 million tons and 0.486 respectively.
Study on the Dynamic Optimal Control Strategy of an Electric-Hydrogen Hybrid Energy Storage System for a Direct Drive Wave Power Generation System
Jul 2023
Publication
A direct drive wave power generation system (DDWPGS) has the advantages of a simple structure and easy deployment and is the first choice to provide electricity for islands and operation platforms in the deep sea. However due to the off-grid the source and load cannot be matched so accommodation is an important issue. Hydrogen storage is the optimal choice for offshore wave energy accommodation. Therefore aiming at the source-load mismatch problem of the DDWPGS an electric-hydrogen hybrid energy storage system (HESS) for the DDWPGS is designed in this paper. Based on the characteristics of the devices in the electric-hydrogen HESS a new dynamic power allocation strategy and its control strategy are proposed. Firstly empirical mode decomposition (EMD) is utilized to allocate the power fluctuations that need to be stabilized. Secondly with the state of charge (SOC) of the battery and the operating characteristics of the alkaline electrolyzer being considered the power assignments of the battery and the electrolyzer are determined using the rule-based method. In addition model predictive control (MPC) with good tracking performance is used to adjust the output power of the battery and electrolyzer. Finally the supercapacitor (SC) is controlled to maintain the DC bus voltage while also balancing the system’s power. A simulation was established to verify the feasibility of the designed system. The results show that the electric-hydrogen HESS can stabilize the power fluctuations dynamically when the DDWPGS captures instantaneous power. Moreover its control strategy can not only reduce the start-stop times of the alkaline electrolyzer but also help the energy storage devices to maintain a good state and extend the service life.
An Experimental Study on the Large-Volume Liquid Hydrogen Release in an Open Space
Apr 2024
Publication
Liquid hydrogen is one of the high-quality energy carriers but a large leak of liquid hydrogen can pose significant safety risks. Understanding its diffusion law after accidental leakage is an important issue for the safe utilization of hydrogen energy. In this paper a series of open-space large-volume liquid hydrogen release experiments are performed to observe the evolution of visible clouds during the release and an array of hydrogen concentration sensors is set up to monitor the fluctuation in hydrogen concentration at different locations. Based on the experimental conditions the diffusion of hydrogen clouds in the atmosphere under different release hole diameters and different ground materials is compared. The results show that with the release of liquid hydrogen the white visible cloud formed by air condensation or solidification is generated rapidly and spread widely and the visible cloud is most obvious near the ground. With the termination of liquid hydrogen release solid air is deposited on the ground and the visible clouds gradually shrink from the far field to the release source. Hydrogen concentration fluctuations in the far field in the case of the cobblestone ground are more dependent on spontaneous diffusion by the hydrogen concentration gradient. In addition compared with the concrete ground the cobblestone ground has greater resistance to liquid hydrogen extension; the diffusion of hydrogen clouds to the far field lags. The rapid increase stage of hydrogen concentration at N8 in Test 7 lags about 3 s behind N12 in Test 6 N3 lags about 7.5 s behind N1 and N16 lags about 8.25 s behind N14. The near-source space is prone to high-concentration hydrogen clouds. The duration of the high-concentration hydrogen cloud at N12 is about 15 s which is twice as long as the duration at N8 increasing the safety risk of the near-source space.
Optimal Capacity Planning of Green Electricity-Based Industrial Electricity-Hydrogen Multi-Energy System Considering Variable Unit Cost Sequence
Apr 2024
Publication
Utilizing renewable energy sources (RESs) such as wind and solar to convert electrical energy into hydrogen energy can promote the accommodation of green electricity. This paper proposes an optimal capacity planning approach for an industrial electricity-hydrogen multi-energy system (EHMES) aimed to achieve the local utilization of RES and facilitate the transition to carbon reduction in industrial settings. The proposed approach models the EHMES equipment in detail and divides the system’s investment and operation into producer and consumer sides with energy trading for effective integration. Through this effort the specialized management for different operators and seamless incorporation of RES into industrial users can be achieved. In addition the variations in investment and operating costs of equipment across different installed capacities are considered to ensure a practical alignment with real-world scenarios. By conducting a detailed case study the influence of various factors on the capacity configuration outcomes within an EHMES is analyzed. The results demonstrate that the proposed method can effectively address the capacity configuration of equipment within EHMES based on the local accommodation of RES and variable unit cost sequence. Wind power serves as the primary source of green electricity in the system. Energy storage acts as crucial equipment for enhancing the utilization rate of RES.
Design of a Multi-inlet Solar Thermochemical Reactor for Steam Methane Reforming with Improved Performance
Feb 2023
Publication
Reactor structure design plays an important role in the performance of solar-thermal methane reforming reactors. Based on a conventional preheating reactor this study proposed a cylindrical solar methane reforming reactor with multiple inlets to vary the temperature field distribution which improved the temperature of the reaction region in the reactor thereby improving the reactor performance. A multi-physical model that considers mass momentum species and energy conservation as well as thermochemical reaction kinetics of methane reforming was applied to numerically investigate the reactor performance and analyze the factors that affect performance improvement. It was found that compared with a conventional preheating reactor the proposed cylindrical reactor with inner and external inlets for gas feeding enhanced heat recovery from the exhausted gas and provided a more suitable temperature field for the reaction in the reactor. Under different operating conditions the methane conversion in the cylindrical reactor with multi-inlet increased by 9.5% to 19.1% and the hydrogen production was enhanced by 12.1% to 40.3% in comparison with the conventional design even though the total reaction catalyst volume was reduced.
Comparative Techno-economic Analysis of Large-scale Renewable Energy Storage Technologies
Jun 2023
Publication
Energy storage is an effective way to address the instability of renewable energy generation modes such as wind and solar which are projected to play an important role in the sustainable and low-carbon society. Economics and carbon emissions are important indicators that should be thoroughly considered for evaluating the feasibility of energy storage technologies (ESTs). In this study we study two promising routes for large-scale renewable energy storage electrochemical energy storage (EES) and hydrogen energy storage (HES) via technical analysis of the ESTs. The levelized cost of storage (LCOS) carbon emissions and uncertainty assessments for EESs and HESs over the life cycle are conducted with full consideration of the critical links for these routes. In order to reduce the evaluation error we use the Monte Carlo method to derive a large number of data for estimating the economy and carbon emission level of ESTs based on the collected data. The results show that lithium ion (Li-ion) batteries show the lowest LCOS and carbon emissions at 0.314 US$ kWh-1 and 72.76 gCO2e kWh-1 compared with other batteries for EES. Different HES routes meaning different combinations of hydrogen production delivery and refueling methods show substantial differences in economics and the lowest LCOS and carbon emissions at 0.227 US$ kWh-1 and 61.63 gCO2e kWh-1 are achieved using HES routes that involve hydrogen production by alkaline electrolyzer (AE) delivery by hydrogen pipeline and corresponding refueling. The findings of this study suggest that HES and EES have comparable levels of economics and carbon emissions that should be both considered for large-scale renewable energy storage to achieve future decarbonization goals.
An Analysis of Renewable Energy Sources for Developing a Sustainable and Low-Carbon Hydrogen Economy in China
Apr 2023
Publication
A significant effort is required to reduce China’s dependency on fossil fuels while also supporting worldwide efforts to reduce climate change and develop hydrogen energy systems. A hydrogen economy must include renewable energy sources (RESs) which can offer a clean and sustainable energy source for producing hydrogen. This study uses an integrated fuzzy AHP–fuzzy TOPSIS method to evaluate and rank renewable energy sources for developing a hydrogen economy in China. This is a novel approach because it can capture the uncertainty and vagueness in the decision-making process and provide a comprehensive and robust evaluation of the alternatives. Moreover it considers multiple criteria and sub-criteria that reflect the environmental economic technical social and political aspects of RESs from the perspective of a hydrogen economy. This study identified five major criteria fifteen sub-criteria and six RES alternatives for hydrogen production. This integrated approach uses fuzzy AHP to evaluate and rank the criteria and sub-criteria and fuzzy TOPSIS to identify the most suitable and feasible RES. The results show that environmental economic and technical criteria are the most important criteria. Solar wind and hydropower are the top three RES alternatives that are most suitable and feasible. Furthermore biomass geo-thermal and tidal energy were ranked lower which might be due to the limitations and challenges in their adoption and performance in the context of the criteria and sub-criteria used for the analysis. This study’s findings add to the literature on guidelines to strategize for renewable energy adoption for the hydrogen economy in China.
Optimal Scheduling of Power Systems with High Proportions of Renewable Energy Accounting for Operational Flexibility
Jul 2023
Publication
Yi Lin,
Wei Lin,
Wei Wu and
Zhenshan Zhu
The volatility and uncertainty of high-penetration renewable energy pose significant challenges to the stability of the power system. Current research often fails to consider the insufficient system flexibility during real-time scheduling. To address this issue this paper proposes a flexibility scheduling method for high-penetration renewable energy power systems that considers flexibility index constraints. Firstly a quantification method for flexibility resources and demands is introduced. Then considering the constraint of the flexibility margin index optimization scheduling strategies for different time scales including day-ahead scheduling and intra-day scheduling are developed with the objective of minimizing total operational costs. The intra-day optimization is divided into 15 min and 1 min time scales to meet the flexibility requirements of different time scales in the power system. Finally through simulation studies the proposed strategy is validated to enhance the system’s flexibility and economic performance. The daily operating costs are reduced by 3.1% and the wind curtailment rate is reduced by 4.7%. The proposed strategy not only considers the economic efficiency of day-ahead scheduling but also ensures a sufficient margin to cope with the uncertainty of intra-day renewable energy fluctuations.
Enhancing Energy Transition through Sector Coupling: A Review of Technologies and Models
Jul 2023
Publication
In order to effectively combat the effects of global warming all sectors must actively reduce greenhouse gas emissions in a sustainable and substantial manner. Sector coupling has emerged as a critical technology that can integrate energy systems and address the temporal imbalances created by intermittent renewable energy sources. Despite its potential current sector coupling capabilities remain underutilized and energy modeling approaches face challenges in understanding the intricacies of sector coupling and in selecting appropriate modeling tools. This paper presents a comprehensive review of sector coupling technologies and their role in the energy transition with a specific focus on the integration of electricity heat/cooling and transportation as well as the importance of hydrogen in sector coupling. Additionally we conducted an analysis of 27 sector coupling models based on renewable energy sources with the goal of aiding deciders in identifying the most appropriate model for their specific modeling needs. Finally the paper highlights the importance of sector coupling in achieving climate protection goals while emphasizing the need for technological openness and market-driven conditions to ensure economically efficient implementation.
Leakage and Diffusion Characteristics of Underground Hydrogen Pipeline
Jun 2023
Publication
Soil corrosion and hydrogen embrittlement are the main factors of hydrogen pipeline failure. The gas escapes diffuses and accumulating in the soil and entering the atmosphere when leak occurs. The mechanism of gas diffusion in buried pipelines is very complicated. Mastering the evolution law of hydrogen leakage diffusion is conducive to quickly locating the leakage point and reducing the loss. The leakage model of the underground hydrogen pipeline is established in this paper. Effect of leakage hole soil type pipeline pressure pipeline diameter on hydrogen leakage diffusion were investigated. The results show that when the hydrogen pipeline leaks the hydrogen concentration increases with the increase of leakage time showing a symmetrical distribution trend. With the pipeline pressure increase hydrogen leakage speed is accelerated and longitudinal diffusion gradually becomes the dominant direction. With the leakage diameter increases hydrogen leakage per unit of time increases sharply. Hydrogen diffuses more easily in sandy soil and diffusion speed concentration and range are higher than that in clay soil. The research content provides a reference and basis for the detection and evaluation of buried hydrogen pipeline leakage.
Techno-economic Assessment of a Chemical Looping Splitting System for H2 and CO Co-generation
Feb 2022
Publication
The natural gas (NG) reforming is currently one of the low-cost methods for hydrogen production. However the mixture of H2 and CO2 in the produced gas inevitably includes CO2 and necessitates the costly CO2 separation. In this work a novel double chemical looping involving both combustion (CLC) and sorption-enhanced reforming (SE-CLR) was proposed towards the co-production of H2 and CO (CLC-SECLRHC) in two separated streams. CLC provides reactant CO2 and energy to feed SECLRHC which generates hydrogen in a higher purity as well as the calcium cycle to generate CO in a higher purity. Techno-economic assessment of the proposed system was conducted to evaluate its efficiency and economic competitiveness. Studies revealed that the optimal molar ratios of oxygen carrier (OC)/NG and steam/NG for reforming were recommended to be 1.7 and 1.0 respectively. The heat integration within CLC and SECLRHC units can be achieved by circulating hot OCs. The desired temperatures of fuel reactor (FR) and reforming reactor (RR) should be 850 °C and 600 °C respectively. The heat coupling between CLC and SECLRHC units can be realized via a jacket-type reactor and the NG split ratio for reforming and combustion was 0.53:0.47. Under the optimal conditions the H2 purity the H2 yield and the CH4 conversion efficiency were 98.76% 2.31 mol mol-1 and 97.96% respectively. The carbon and hydrogen utilization efficiency respectively were 58.60% and 72.45% in terms of the total hydrogen in both steam and NG. The exergy efficiency of the overall process reached 70.28%. In terms of the conventional plant capacity (75×103 t y-1 ) and current raw materials price (2500 $ t-1 ) the payback period can be 6.2 years and the IRR would be 11.5 demonstrating an economically feasible and risk resistant capability.
Fabrication of Highly Textured 2D SnSe Layers with Tunable Electronic Properties for Hydrogen Evolution
Jun 2021
Publication
Hydrogen is regarded to be one of the most promising renewable and clean energy sources. Finding a highly efficient and cost-effective catalyst to generate hydrogen via water splitting has become a research hotspot. Two-dimensional materials with exotic structural and electronic properties have been considered as economical alternatives. In this work 2D SnSe films with high quality of crystallinity were grown on a mica substrate via molecular beam epitaxy. The electronic property of the prepared SnSe thin films can be easily and accurately tuned in situ by three orders of magnitude through the controllable compensation of Sn atoms. The prepared film normally exhibited p-type conduction due to the deficiency of Sn in the film during its growth. First-principle calculations explained that Sn vacancies can introduce additional reactive sites for the hydrogen evolution reaction (HER) and enhance the HER performance by accelerating electron migration and promoting continuous hydrogen generation which was mirrored by the reduced Gibbs free energy by a factor of 2.3 as compared with the pure SnSe film. The results pave the way for synthesized 2D SnSe thin films in the applications of hydrogen production.
Investigation of Mixing Behavior of Hydrogen Blended to Natural Gas in Gas Network
Apr 2021
Publication
Hydrogen is of great significance for replacing fossil fuels and reducing carbon dioxide emissions. The application of hydrogen mixing with natural gas in gas network transportation not only improves the utilization rate of hydrogen energy but also reduces the cost of large-scale updating household or commercial appliance. This paper investigates the necessity of a gas mixing device for adding hydrogen to existing natural gas pipelines in the industrial gas network. A three-dimensional helical static mixer model is developed to simulate the mixing behavior of the gas mixture. In addition the model is validated with experimental results. Parametric studies are performed to investigate the effect of mixer on the mixing performance including the coefficient of variation (COV) and pressure loss. The research results show that based on the the optimum number of mixing units is three. The arrangement of the torsion angle of the mixing unit has a greater impact on the COV. When the torsion angle θ = 120◦ the COV has a minimum value of 0.66% and when the torsion angle θ = 60◦ the COV has a maximum value of 8.54%. The distance of the mixing unit has little effect on the pressure loss of the mixed gas but has a greater impact on the COV. Consecutive arrangement of the mixing units (Case A) is the best solution. Increasing the distance of the mixing unit is not effective for the gas mixing effect. Last but not least the gas mixer is optimized to improve the mixing performance.
Hydrogen Production by Water Electrolysis with Low Power and High Efficiency Based on Pre‐Magnetic Polarization
Mar 2022
Publication
In this paper a method of efficient hydrogen production using low‐power electrolysis based on pre‐magnetic polarization was proposed in order to improve the rate of hydrogen produc‐ tion by water electrolysis with reduced energy consumption molecular polarity and stress–strain characteristics of distilled water under the condition of a pre‐magnetic field. By constructing a mi‐ crophysical model of hydrogen proton energy‐level transition and a macroscopic mathematical model corresponding to magnetization vector‐polarization hydrogen proton concentration in the pre‐magnetic field the ionic conductivity electrolyte current density interelectrode voltage and hydrogen production efficiency under a varying magnetic field were qualitatively and quantita‐ tively analyzed. In addition an adjustable pre‐magnetic polarization hydrolyzing hydrogen pro‐ duction test platform was set up to verify the effectiveness of the proposed method. The repeated test results within a magnetic field strength range of 0–10000 GS showed that the conductivity of distilled water after pre‐magnetic polarization treatment increased by 2–3 times the electrolytic current density of the PEM (Proton Exchange Membrane) increased with increasing magnetic field strength the voltage between the poles continuously decreased and the hydrogen production rate was significantly improved. When the magnetic field strength reached 10000 GS the rate of hydro‐ gen production by the electrolysis of distilled water increased by 15%–20% within a certain period of time.
Operation Potential Evaluation of Multiple Hydrogen Production and Refueling Integrated Stations Under DC Interconnected Environment
Feb 2022
Publication
Hydrogen production and refueling integrated station can play an important role in the development of hydrogen transportation and fuel cell vehicles and actively promote the energy transformation. By using DC system for hydrogen production and refueling the conversion links can be reduced and the system efficiency can be effectively improved. In this paper a new scheme of DC interconnection for hydrogen production and refueling integrated station is proposed and the modular modeling and operation capability evaluation method are proposed including the characteristic analysis of integrated station the modular modeling and evaluation method for multiple integrated stations under DC interconnection. The DC interconnection system of five integrated stations is constructed and operation capability improvement of integrated stations after adopting the innovative DC interconnection scheme is analyzed. On this basis the system simulation model based on MATLAB/Simulink and physical test platform are built to verify the effectiveness of the theoretical analysis.
A Case Study Using Hydrogen Fuel Cell as Range Extender for Lithium Battery Electric Vehicle
Mar 2024
Publication
This paper presents a case study of a lithium battery and fuel cell integrated powertrain system for a renewable energy vehicle. The performance analysis includes evaluating the energy consumption of the vehicle and the efficiency of the power generation components. When driven solely by the lithium battery at average speeds of 15 km/h and 20 km/h it was observed that speed significantly influences the travel distance of the vehicle with higher speeds resulting in lower mileage. The energy efficiency rates were found to be 89.3% and 85.7% at speeds of 15 km/h and 20 km/h respectively indicating an 18.1% decrease in efficiency from low to higher speeds. When the lithium battery is solely charged by the hydrogen fuel cell the efficiency under test conditions reaches approximately 32.5%. In the “FC + B + SC” driving mode which combines the use of the lithium battery fuel cell and solar panel to power the vehicle the travel range can be extended to 50.62 km and 42.05 km respectively representing an increase of over 50% with overall efficiencies of 63.8% and 60.7% respectively. This hybrid powertrain system exhibits rapid dynamic response high energy and power density and enables longer travel distances for the renewable energy vehicle.
Towards the Rational Design of Stable Electrocatalysts for Green Hydrogen Production
Feb 2022
Publication
Now it is time to set up reliable water electrolysis stacks with active and robust electro‐ catalysts to produce green hydrogen. Compared with catalytic kinetics much less attention has been paid to catalyst stability and the weak understanding of the catalyst deactivation mechanism restricts the design of robust electrocatalysts. Herein we discuss the issues of catalysts’ stability evaluation and characterization and the degradation mechanism. The systematic understanding of the degradation mechanism would help us to formulate principles for the design of stable catalysts. Particularly we found that the dissolution rate for different 3d transition metals differed greatly: Fe dissolves 114 and 84 times faster than Co and Ni. Based on this trend we designed Fe@Ni and FeNi@Ni core‐shell structures to achieve excellent stability in a 1 A cm−2 current density as well as good catalytic activity at the same time
Optimal Configuration of the Integrated Charging Station for PV and Hydrogen Storage
Oct 2021
Publication
This paper designs the integrated charging station of PV and hydrogen storage based on the charging station. The energy storage system includes hydrogen energy storage for hydrogen production and the charging station can provide services for electric vehicles and hydrogen vehicles at the same time. To improve the independent energy supply capacity of the hybrid charging station and reduce the cost the components are reasonably configured. To minimize the configuration cost of the integrated charging station and the proportion of power purchase to the demand of the charging station the energy flow strategy of the integrated charging station is designed and the optimal configuration model of optical storage capacity is constructed. The NSGA-II algorithm optimizes the non-inferior Pareto solution set and a fuzzy comprehensive evaluation evaluates the optimal configuration.
A Review on Environmental Efficiency Evaluation of New Energy Vehicles Using Life Cycle Analysis
Mar 2022
Publication
New energy vehicles (NEVs) especially electric vehicles (EVs) address the important task of reducing the greenhouse effect. It is particularly important to measure the environmental efficiency of new energy vehicles and the life cycle analysis (LCA) model provides a comprehensive evaluation method of environmental efficiency. To provide researchers with knowledge regarding the research trends of LCA in NEVs a total of 282 related studies were counted from the Web of Science database and analyzed regarding their research contents research preferences and research trends. The conclusion drawn from this research is that the stages of energy resource extraction and collection carrier production and energy transportation maintenance and replacement are not considered to be research links. The stages of material equipment and car transportation and operation equipment settling and forms of use need to be considered in future research. Hydrogen fuel cell electric vehicles (HFCEVs) vehicle type classification the water footprint battery recovery and reuse and battery aging are the focus of further research and comprehensive evaluation combined with more evaluation methods is the direction needed for the optimization of LCA. According to the results of this study regarding EV and hybrid power vehicles (including plug-in hybrid electric vehicles (PHEV) fuel-cell electric vehicles (FCEV) hybrid electric vehicles (HEV) and extended range electric vehicles (EREV)) well-to-wheel (WTW) average carbon dioxide (CO2 ) emissions have been less than those in the same period of gasoline internal combustion engine vehicles (GICEV). However EV and hybrid electric vehicle production CO2 emissions have been greater than those during the same period of GICEV and the total CO2 emissions of EV have been less than during the same period of GICEV.
Economic and Technical Analysis of Power to Gas Factory Taking Karamay as an Example
May 2022
Publication
Power to gas (PTG) refers to the technology of converting power into energy-storage gas which can absorb excess power when there is excess power and release energy-storage gas when needed. Based on the carbon dioxide (CO2 ) emission of Karamay City in Northwest China this study designed a process flow of the CO2 absorption process and the hydrogen and CO2 methanation process in PTG technology. The results show that the efficiency of the CO2 absorption process was 91.5% and the methanation efficiency was 77.5%. The heat recovery module was set during the process and the total heat recovered was 17.85 MW. The cost of producing synthetic natural gas (SNG) in the PTG factory was 1782 USD/ton. In terms of cost the cost of hydrogen production from electrolyzed water accounted for the largest proportion. In terms of product profit the sale of pure oxygen was the largest part of the profit. At present the carbon emission reduction index profit brought by SNG production accounted for a small proportion. In the future with technological progress industrial upgrading and the improvement in the carbon trading market PTG technology is expected to become one of the ways to achieve carbon-emission-reduction targets.
Construction of Natural Gas Energy-measuring System in China: A Discussion
Feb 2022
Publication
During the 13th Five-Year Plan China's natural gas industry developed rapidly and a diversified supply and marketing pattern was formed including domestic conventional gas unconventional gas (shale gas tight sandstone gas coalbed methane etc.) coal-based synthetic natural gas imported LNG and imported pipeline gas. The gross calorific value of gas sources ranged from 34 MJ/m3 to 43 MJ/m3 and the maximum difference of calorific value between different gas sources exceeded 20%. On May 24th 2019 the National Development and Reform Commission and other three ministries/commissions jointly issued the Supervision Regulation on the Fair Access of Oil and Gas Pipeline Network Facilities and required that a natural gas energy measuring and pricing system shall be established within 24 months from the implementation date of this Regulation. In order to speed up the construction of China's natural gas energy measuring system this paper summarizes domestic achievements in the construction of natural gas energy measuring system from the aspects of value traceability and energy measurement standard and analyzes natural gas flowrate measurement technology calorific value determination technology value traceability localization intelligentization and application technology of key energy measurement equipment natural gas pipeline network energy balancing technology based on big data analysis multi-source quality tracking and monitoring technology and energy measurement standard system the need of new energy detection and measurement technology and put forward strategy for the development of natural gas measuring in China. And the following research results are obtained. First China's natural gas energy measuring system can basically meet the requirements of implementing natural gas energy measurement but it still falls behind the international leading level in terms of calibration and application of high-level flowmeter (such as 0.5 class) high-accuracy gas reference material level of calorific value reference equipment and measurement standard system and needs to be further improved. Second it is necessary for China to speed up the research and application of the localization and intelligentization technologies of key energy measurement equipment. Third natural gas pipeline network shall be equipped with measurement check method energy balancing system based on big data analysis and multi-source quality tracking and monitoring system so that the energy transmission loss index of natural gas pipeline network can be superior to the international leading level (0.10%). Fourth to realize the large-scale application of hydrogen energy and bio-energy and the mixed transportation of hydrogen bio-methane and natural gas it is necessary to carry out research on new technology and standardization of hydrogen/bio-methane blended natural gas detection and measurement.
On-Board Liquid Hydrogen Cold Energy Utilization System for a Heavy-Duty Fuel Cell Hybrid Truck
Aug 2021
Publication
In this paper a kind of on-board liquid hydrogen (LH2 ) cold energy utilization system for a heavy-duty fuel cell hybrid truck is proposed. Through this system the cold energy of LH2 is used for cooling the inlet air of a compressor and the coolant of the accessories cooling system sequentially to reduce the parasitic power including the air compressor water pump and radiator fan power. To estimate the cold energy utilization ratio and parasitic power saving capabilities of this system a model based on AMESim software was established and simulated under different ambient temperatures and fuel cell stack loads. The simulation results show that cold energy utilization ratio can keep at a high level except under extremely low ambient temperature and light load. Compared to the original LH2 system without cold energy utilization the total parasitic power consumption can be saved by up to 15% (namely 1.8 kW).
Transient Numerical Modeling and Model Predictive Control of an Industrial-scale Steam Methane Reforming Reactor
Mar 2021
Publication
A steam methane reforming reactor is a key equipment in hydrogen production and numerical analysis and process control can provide a critical insight into its reforming mechanisms and flexible operation in real engineering applications. The present paper firstly studies the transport phenomena in an industrial-scale steam methane reforming reactor by transient numerical simulations. Wall effect and local non thermal equilibrium is considered in the simulations. A temperature profile of the tube outer wall is given by user defined functions integrated into the ANSYS FLUENT software. Dynamic simulations show that the species distribution is closely related to the temperature distribution which makes the temperature of the reactor tube wall an important factor for the hydrogen production of the reformer and the thermal conductivity of the catalyst network is crucial in the heat transfer in the reactor. Besides there exists a delay of the reformer's hydrogen production when the temperature profile of the tube wall changes. Among inlet temperature inlet mass flow rate and inlet steam-to-carbon (S/C) ratio the mass flow rate is the most influencing factor for the hydrogen production. The dynamic matrix control (DMC) scheme is subsequently designed to manipulate the mole fraction of hydrogen of the outlet to the target value by setting the temperature profile trajectory of the reforming tube with time. The proportional-integral control strategy is also studied for comparison. The closed-loop simulation results show that the proposed DMC control strategy can reduce the overshoot and have a small change of the input variable. In addition the disturbances of feed disturbance can also be well rejected to assure the tracking performance indicating the superiority of the DMC controller. All the results give insight to the theoretical analysis and controller design of a steam methane reformer and demonstrate the potential of the CFD modeling in study the transport mechanism and the idea of combining CFD modelling with controller design for the real application.
The Role of Hydrogen in the Corrosion and Cracking of Steels - A Review
Oct 2021
Publication
In many processes of steel industrial including steel manufacture storage and service hydrogen could be absorbed into metallic materials and the absorbed hydrogen seriously impaired its corrosion resistance. This paper provides a comprehensive review on the effects of hydrogen on passive film anodic dissolution pitting corrosion and stress corrosion cracking and based on the review the mechanism by which hydrogen promotes corrosion of steel and subsequently leads to cracking has been discussed. It is envisaged that hydrogen harms the stability of the passive film and as a result escalates anode’s activation of steel eventually leading to pitting and stress corrosion cracking.
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