Spain
Integration of Open Slag Bath Furnace with Direct Reduction Reactors for New‐Generation Steelmaking
Jan 2022
Publication
The present paper illustrates an innovative steel processing route developed by employing hydrogen direct reduced pellets and an open slag bath furnace. The paper illustrates the direct reduction reactor employing hydrogen as reductant on an industrial scale. The solution allows for the production of steel from blast furnace pellets transformed in the direct reduction reactor. The reduced pellets are then melted in open slag bath furnaces allowing carburization for further refining. The proposed solution is clean for the decarbonization of the steel industry. The kinetic chemical and thermodynamic issues are detailed with particular attention paid to the slag conditions. The proposed solution is also supported by the economic evaluation compared to traditional routes.
Hydrogen Assisted Fracture of 30MnB5 High Strength Steel: A Case Study
Nov 2020
Publication
When steel components fail in service due to the intervention of hydrogen assisted cracking discussion of the root cause arises. The failure is frequently blamed on component design working conditions the manufacturing process or the raw material. This work studies the influence of quench and tempering and hot-dip galvanizing on the hydrogen embrittlement behavior of a high strength steel. Slow strain rate tensile testing has been employed to assess this influence. Two sets of specimens have been tested both in air and immersed in synthetic seawater at three process steps: in the delivery condition of the raw material after heat treatment and after heat treatment plus hot-dip galvanizing. One of the specimen sets has been tested without further manipulation and the other set has been tested after applying a hydrogen effusion treatment. The outcome for this case study is that fracture risk issues only arise due to hydrogen re-embrittlement in wet service.
Hydrogen Transport to Fracture Sites in Metals and Alloys Multiphysics Modelling
Sep 2017
Publication
Generalised continuum model of hydrogen transport to fracture loci is developed for the purposes of analysis of the hydrogenous environment assisted fracture (HEAF). The model combines the notions of the theories of gas flow surface science and diffusion and trapping in stressed solids. Derived flux and balance equations describe the species migration across different states (gas adsorbed specie at the gas-metal interface interstitial solute in metal bulk) and a variety of corresponding sites of energy minimums along the potential relief for hydrogen in a system. The model accounts for the local kinetics of hydrogen interchange between the closest dissimilar neighbour sites and for the nonlocal interaction of hydrogen trapping in definite positions with the species wandering in their farer surroundings. In particular situations certain balance equations of the model may degenerate into equilibrium constraints as well as some terms in the generalised equations may be insignificant. A series of known theories of hydrogen transport in material-environment system can be recovered then as particular limit cases of the generalised model. Presented theory can help clarifying the advantages and limitations of particularised models so that appropriate one may be chosen for the analysis of a particular HEAF case.
Green Hydrogen and Social Sciences: Issues, Problems, and Future Challenges
Dec 2022
Publication
The article presents a review of the research on green hydrogen from the social sciences identifying its main lines of research its problems and the relevant challenges due to the benefits and impacts that this energy vector has on energy transitions and climate change. The review analyzes a corpus of 78 articles indexed in the Web of Science (WoS) and SCOPUS published between 1997 and 2022. The review identified three research areas related to green hydrogen and the challenges for the social sciences in the future: (a) risks socio-environmental impacts and public perception; (b) public policies and regulation and (c) social acceptance and willingness to use associated technologies. Our results show that Europe and Asia lead the research on green hydrogen from the social sciences. Also most of the works focus on the area of public policy and regulation and social acceptance. Instead the field of social perception of risk is much less developed. We found that little research from the social sciences has focused on assessments of the social and environmental impacts of hydrogen on local communities and indigenous groups as well as the participation of local authorities in rural locations. Likewise there are few integrated studies (technical and social) that would allow a better assessment of hydrogen and cleaner energy transitions. Finally the lack of familiarity with this technology in many cases constitutes a limitation when evaluating its acceptance.
Hydrogenation and Dehydrogenation of Liquid Organic Hydrogen Carriers: A New Opportunity for Carbon-Based Catalysts
Jan 2022
Publication
The development of a hydrogen-based economy is the perfect nexus between the need of discontinuing the use of fossil fuels (trying to mitigate climate change) the development of a system based on renewable energy (with the use of hydrogen allowing us to buffer the discontinuities produced in this generation) and the achievement of a local-based robust energy supply system. However extending the use of hydrogen as an energy vector must still overcome challenging issues with the key issues being related to its storage. Cryogenic or pressurized storage is relatively expensive technically complex and presents important safety concerns. As a promising alternative the use of organic hydrogen carriers has been suggested in recent years. The ideal carrier will be an organic compound with a low melting point and low viscosity with a significant number of unsaturated carbon–carbon bonds in addition to being easy to hydrogenate and dehydrogenate. These properties allow us to store and transport hydrogen in infrastructures designed for liquid fuels thus facilitating the replacement of fossil fuels by hydrogen
Decarbonizing Vehicle Transportation with Hydrogen from Biomass Gasification: An Assessment in the Nigerian Urban Environment
Apr 2022
Publication
Tailpipe emissions from vehicles consist of CO2 and other greenhouse gases which con‐ tribute immensely to the rise in global temperatures. Green hydrogen produced from the gasification of biomass can reduce the amount of CO2 emissions to zero. This study aims to provide a modelling framework to optimize the production of hydrogen from biomass waste obtained from different cities for use in the road transport sector in Nigeria. A gasification model with post‐treatment shift conversion and CO2 removal by adsorption is proposed. In this study six cities are simulated based on technical and environmental considerations using the Aspen Plus software package. The results revealed that Kaduna has the highest hydrogen generation potential of 0.148 million metric tons per year which could reduce CO2 emissions to 1.60 and 1.524 million metric tons by the dis‐ placement of an equivalent volume of gasoline and diesel. This amounts to cost savings of NGN 116 and 161.8 billion for gasoline and diesel respectively. In addition the results of the sensitivity analysis revealed that the steam‐to‐biomass ratio and the temperature of gasification are positively correlated with the amount of avoided CO2 emissions while the equivalence ratio shows a negative correlation.
Statistics, Lessons Learned and Recommendations from Analysis of HIAD 2.0 Database
Mar 2022
Publication
The manuscript firstly describes the data collection and validation process for the European Hydrogen Incidents and Accidents Database (HIAD 2.0) a public repository tool collecting systematic data on hydrogen-related incidents and near-misses. This is followed by an overview of HIAD 2.0 which currently contains 706 events. Subsequently the approaches and procedures followed by the authors to derive lessons learned and formulate recommendations from the events are described. The lessons learned have been divided into four categories including system design; system manufacturing installation and modification; human factors and emergency response. An overarching lesson learned is that minor events which occurred simultaneously could still result in serious consequences echoing James Reason's Swiss Cheese theory. Recommendations were formulated in relation to the established safety principles adapted for hydrogen by the European Hydrogen Safety Panel considering operational modes industrial sectors and human factors. This work provide an important contribution to the safety of systems involving hydrogen benefitting technical safety engineers emergency responders and emergency services. The lesson learned and the discussion derived from the statistics can also be used in training and risk assessment studies being of equal importance to promote and assist the development of sound safety culture in organisations.
Integration of Experimental Facilities: A Joint Effort for Establishing a Common Knowledge Base in Experimental Work on Hydrogen Safety
Sep 2009
Publication
With regard to the goals of the European HySafe Network research facilities are essential for the experimental investigation of relevant phenomena for testing devices and safety concepts as well as for the generation of validation data for the various numerical codes and models. The integrating activity ‘Integration of Experimental Facilities (IEF)’ has provided basic support for jointly performed experimental work within HySafe. Even beyond the funding period of the NoE HySafe in the 6th Framework Programme IEF represents a long lasting effort for reaching sustainable integration of the experimental research capacities and expertise of the partners from different research fields. In order to achieve a high standard in the quality of experimental data provided by the partners emphasis was put on the know-how transfer between the partners. The strategy for reaching the objectives consisted of two parts. On the one hand a documentation of the experimental capacities has been prepared and analysed. On the other hand a communication base has been established by means of biannual workshops on experimental issues. A total of 8 well received workshops has been organised covering topics from measurement technologies to safety issues. Based on the information presented by the partners a working document on best practice including the joint experimental knowledge of all partners with regard to experiments and instrumentation was created. Preserving the character of a working document it was implemented in the IEF wiki website which was set up in order to provide a central communication platform. The paper gives an overview of the IEF network activities over the last 5 years.
On the Use of Hydrogen in Confined Spaces: Results from the Internal Project InsHyde
Sep 2009
Publication
Alexandros G. Venetsanos,
Paul Adams,
Inaki Azkarate,
A. Bengaouer,
Marco Carcassi,
Angunn Engebø,
E. Gallego,
Olav Roald Hansen,
Stuart J. Hawksworth,
Thomas Jordan,
Armin Keßler,
Sanjay Kumar,
Vladimir V. Molkov,
Sandra Nilsen,
Ernst Arndt Reinecke,
M. Stöcklin,
Ulrich Schmidtchen,
Andrzej Teodorczyk,
D. Tigreat,
N. H. A. Versloot and
L. Boon-Brett
The paper presents an overview of the main achievements of the internal project InsHyde of the HySafe NoE. The scope of InsHyde was to investigate realistic small-medium indoor hydrogen leaks and provide recommendations for the safe use/storage of indoor hydrogen systems. Additionally InsHyde served to integrate proposals from HySafe work packages and existing external research projects towards a common effort. Following a state of the art review InsHyde activities expanded into experimental and simulation work. Dispersion experiments were performed using hydrogen and helium at the INERIS gallery facility to evaluate short and long term dispersion patterns in garage like settings. A new facility (GARAGE) was built at CEA and dispersion experiments were performed there using helium to evaluate hydrogen dispersion under highly controlled conditions. In parallel combustion experiments were performed by FZK to evaluate the maximum amount of hydrogen that could be safely ignited indoors. The combustion experiments were extended later on by KI at their test site by considering the ignition of larger amounts of hydrogen in obstructed environments outdoors. An evaluation of the performance of commercial hydrogen detectors as well as inter-lab calibration work was jointly performed by JRC INERIS and BAM. Simulation work was as intensive as the experimental work with participation from most of the partners. It included pre-test simulations validation of the available CFD codes against previously performed experiments with significant CFD code inter-comparisons as well as CFD application to investigate specific realistic scenarios. Additionally an evaluation of permeation issues was performed by VOLVO CEA NCSRD and UU by combining theoretical computational and experimental approaches with the results being presented to key automotive regulations and standards groups. Finally the InsHyde project concluded with a public document providing initial guidance on the use of hydrogen in confined spaces.
Hysafe SBEP-V20: Numerical Predictions of Release Experiments Inside a Residential Garage With Passive Ventilation
Sep 2009
Publication
This work presents the results of the Standard Benchmark Exercise Problem (SBEP) V20 of Work Package 6 (WP6) of HySafe Network of Excellence (NoE) co-funded by the European Commission in the frame of evaluating the quality and suitability of codes models and user practices by comparative assessments of code results. The benchmark problem SBEP-V20 covers release scenarios that were experimentally investigated in the past using helium as a substitute to hydrogen. The aim of the experimental investigations was to determine the ventilation requirements for parking hydrogen fuelled vehicles in residential garages. Helium was released under the vehicle for 2 h with 7.200 l/h flow rate. The leak rate corresponded to a 20% drop of the peak power of a 50 kW fuel cell vehicle. Three double vent garage door geometries are considered in this numerical investigation. In each case the vents are located at the top and bottom of the garage door. The vents vary only in height. In the first case the height of the vents is 0.063 m in the second 0.241 m and in the third 0.495 m. Four HySafe partners participated in this benchmark. The following CFD packages with the respective models were applied to simulate the experiments: ADREA-HF using k–ɛ model by partner NCSRD FLACS using k–ɛ model by partner DNV FLUENT using k–ɛ model by partner UPM and CFX using laminar and the low-Re number SST model by partner JRC. This study compares the results predicted by the partners to the experimental measurements at four sensor locations inside the garage with an attempt to assess and validate the performance of the different numerical approaches.
Safe Processing Route for the Synthesis of MG Based Metallic Hydrides
Sep 2009
Publication
Metallic hydrides represent a safe way of storing hydrogen minimising explosion and flammability risks. Nowadays there are several methods for the storage of hydrogen and the more conventional techniques are high-pressure tanks for gaseous hydrogen and cryogenic vessels for liquid hydrogen. However there are two main drawbacks in the storage of gaseous and liquid hydrogen. First as a fuel hydrogen in the gaseous and liquid states is very combustible and the related law imposes strict regulations on its utilization storage and transportation. Secondly even under a high pressure hydrogen gas is not dense enough for compact storage. Moreover the gas storage at high pressure involves significant safety risks. Hydrogen storage in the metal hydrides does not have such deficiencies. Metal hydrides are safe and can be easily store and transported. For that reason it should be stressed that metallic hydrides represent a safe way of storing hydrogen minimising explosion and flammability risks. Among metallic hydrides one of the most promising hydrides in terms of absorbed hydrogen content is Mg2NiH4. However it is difficult to obtain Mg2Ni by the conventional melting method because of the large difference in vapour pressure and melting point between magnesium and nickel. This paper presents an alternative and safe method for obtaining such hydride: HCS (Hydriding Combustion Synthesis). This method presents some interesting advantages over its conventional counterpart: the process is carried out at lower reaction process which means safer process and the alloy stoichiometry is closer to the nominal (Mg2Ni) which allow better hydrogen absorption behaviour. The aim of this work is to investigate the formation mechanism of this compound and to study some parameters of the process.
Novel Safe Method Of Manufacturing Hydrogen Metallic Hydrides
Sep 2005
Publication
The present work proposes a novel safe method for obtaining metallic hydrides. The method is called SHS (Self-Propagating High temperature synthesis). A novel high pressure gas reactor governed by an electromechanical control device has been designed and built up in order to synthesise metallic hydrides. This system is provided with a control system that allows calculating the amount of gas coming into the reaction vessel at every stage of the process. The main feature of this method is that metallic hydrides can be safely synthesised using low gas reaction pressures. In order to validate the assessing system the main kinetic regularities of SHS in Ti-H2 system were studied. In addition phase analysis (by means of X ray diffraction) as well as chemical analysis have been performed.
Analysis of the Environmental Degradation Effects on the Cables of “La Arena” Bridge (Spain)
Sep 2017
Publication
After nearly 25 years of service some of the wires of the tendons of “La Arena” bridge (Spain) started to exhibit the effects of environmental degradation processes. “La Arena” is cable-stayed bridge with 6 towers and a reference span between towers of about 100 meters. After a maintenance inspection of the bridge evidences of corrosion were detected in some of the galvanized wires of the cables. A more in-deep analysis of these wires revealed that many of them exhibited loss of section due to the corrosion process. In order to clarify the causes of this degradation event and to suggest some remedial actions an experimental program was designed. This program consisted of tensile and fatigue tests on some strand samples of the bridge together with a fractographic analysis of the fracture surfaces of the wires its galvanized layer thickness and some hydrogen measurements (hydrogen embrittlement could be another effect of the environmental degradation process).Once the type and extension of the flaws in the wires was characterized a structural integrity assessment of the strands was performed with the aim of quantifying the margins until failure and establishing some maintenance recommendations.
Environmentally Assisted Cracking Behavior of S420 and X80 Steels Containing U-notches at Two Different Cathodic Polarization Levels: An Approach from the Theory of Critical Distances
May 2019
Publication
This paper analyzes using the theory of critical distances the environmentally assisted cracking behaviour of two steels (S420 and API X80) subjected to two different aggressive environments. The propagation threshold for environmentally assisted cracking (i.e. the stress intensity factor above which crack propagation initiates) in cracked and notched specimens (KIEAC and KNIEAC) has been experimentally obtained under different environmental conditions. Cathodic polarization has been employed to generate the aggressive environments at 1 and 5 mA/cm2 causing hydrogen embrittlement on the steels. The point method and the line method both belonging to the theory of critical distances have been applied to verify their capacity to predict the initiation of crack propagation. The results demonstrate the capacity of the theory of critical distances to predict the crack propagation onset under the different combinations of material and aggressive environments.
Industrial Robots Fuel Cell Based Hybrid Power-Trains: A Comparison between Different Configurations
Jun 2021
Publication
Electric vehicles are becoming more and more popular. One of the most promising possible solutions is one where a hybrid powertrain made up of a FC (Fuel Cell) and a battery is used. This type of vehicle offers great autonomy and high recharging speed which makes them ideal for many industrial applications. In this work three ways to build a hybrid power-train are presented and compared. To illustrate this the case of an industrial robot designed to move loads within a fully automated factory is used. The analysis and comparison are carried out through different objective criteria that indicate the power-train performance in different battery charge levels. The hybrid configurations are tested using real power profiles of the industrial robot. Finally simulation results show the performance of each hybrid configuration in terms of hydrogen consumption battery and FC degradation and dc bus voltage and current regulation.
Development of an Operation Strategy for Hydrogen Production Using Solar PV Energy Based on Fluid Dynamic Aspects
Apr 2017
Publication
Alkaline water electrolysis powered by renewable energy sources is one of the most promising strategies for environmentally friendly hydrogen production. However wind and solar energy sources are highly dependent on weather conditions. As a result power fluctuations affect the electrolyzer and cause several negative effects. Considering these limiting effects which reduce the water electrolysis efficiency a novel operation strategy is proposed in this study. It is based on pumping the electrolyte according to the current density supplied by a solar PV module in order to achieve the suitable fluid dynamics conditions in an electrolysis cell. To this aim a mathematical model including the influence of electrode-membrane distance temperature and electrolyte flow rate has been developed and used as optimization tool. The obtained results confirm the convenience of the selected strategy especially when the electrolyzer is powered by renewable energies.
Magnesium Based Materials for Hydrogen Based Energy Storage: Past, Present and Future
Jan 2019
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Etsuo Akiba,
Rene Albert,
V. E. Antonov,
Jose-Ramón Ares,
Marcello Baricco,
Natacha Bourgeois,
Craig Buckley,
José Bellosta von Colbe,
Jean-Claude Crivello,
Fermin Cuevas,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
David M. Grant,
Bjørn Christian Hauback,
Terry D. Humphries,
Isaac Jacob,
Petra E. de Jongh,
Jean-Marc Joubert,
Mikhail A. Kuzovnikov,
Michel Latroche,
Mark Paskevicius,
Luca Pasquini,
L. Popilevsky,
Vladimir M. Skripnyuk,
Eugene I. Rabkin,
M. Veronica Sofianos,
Alastair D. Stuart,
Gavin Walker,
Hui Wang,
Colin Webb,
Min Zhu and
Torben R. Jensen
Magnesium hydride owns the largest share of publications on solid materials for hydrogen storage. The “Magnesium group” of international experts contributing to IEA Task 32 “Hydrogen Based Energy Storage” recently published two review papers presenting the activities of the group focused on magnesium hydride based materials and on Mg based compounds for hydrogen and energy storage. This review article not only overviews the latest activities on both fundamental aspects of Mg-based hydrides and their applications but also presents a historic overview on the topic and outlines projected future developments. Particular attention is paid to the theoretical and experimental studies of Mg-H system at extreme pressures kinetics and thermodynamics of the systems based on MgH2 nanostructuring new Mg-based compounds and novel composites and catalysis in the Mg based H storage systems. Finally thermal energy storage and upscaled H storage systems accommodating MgH2 are presented.
Evaluation of Strength and Fracture Toughness of Ferritic High Strength Steels Under Hydrogen Environments
Sep 2017
Publication
The susceptibility of high strength ferritic steels to hydrogen-assisted fracture in hydrogen gas is usually evaluated by mechanical testing in high-pressure hydrogen gas or testing in air after pre-charging the specimens with hydrogen. We have used this second methodology conventionally known as internal hydrogen. Samples were pre-charged in an autoclave under 195 bar of pure hydrogen at 450ºC for 21 hours.<br/>Different chromium-molybdenum steels submitted to diverse quenching and tempering heat treatments were employed. Diverse specimens were also used: small cylindrical samples to measure hydrogen contents and the kinetics of hydrogen egression at room temperature tensile specimens notched tensile specimens with a sharp notch and also compact fracture toughness specimens. Fractographic examination in SEM was finally performed in order to know the way hydrogen modify fracture micromechanisms.<br/>The presence of hydrogen barely affects the conventional tensile properties of the steels but it clearly alters their notched tensile strength and fracture toughness. This is due to the strong effect that stress triaxiality (dependent also on the steel yield strength) has on the accumulation of hydrogen on the notch/crack front region being the displacement rate used in the test another important variable to be controlled due to its influence on hydrogen diffusion to the embrittled process zone. Moreover the modification of fracture micromechanisms was finally determined being ductile (initiation growth and coalescence of microvoids) in the absence of hydrogen and brittle and intergranular under the material conditions of maximum embrittlement.
Controller Design for Polymer Electrolyte Membrane Fuel Cell Systems for Automotive Applications
May 2021
Publication
Continuous developments in Proton Exchange Membrane Fuel Cells (PEMFC) make them a promising technology to achieve zero emissions in multiple applications including mobility. Incremental advancements in fuel cells materials and manufacture processes make them now suitable for commercialization. However the complex operation of fuel cell systems in automotive applications has some open issues yet. This work develops and compares three different controllers for PEMFC systems in automotive applications. All the controllers have a cascade control structure where a generator of setpoints sends references to the subsystems controllers with the objective to maximize operational efficiency. To develop the setpoints generators two techniques are evaluated: off-line optimization and Model Predictive Control (MPC). With the first technique the optimal setpoints are given by a map obtained off-line of the optimal steady state conditions and corresponding setpoints. With the second technique the setpoints time profiles that maximize the efficiency in an incoming time horizon are continuously computed. The proposed MPC architecture divides the fast and slow dynamics in order to reduce the computational cost. Two different MPC solutions have been implemented to deal with this fast/slow dynamics separation. After the integration of the setpoints generators with the subsystems controllers the different control systems are tested and compared using a dynamic detailed model of the automotive system in the INN-BALANCE project running under the New European Driving Cycle.
Acorn: Developing Full-chain Industrial Carbon Capture and Storage in a Resource- and Infrastructure-rich Hydrocarbon Province
Jun 2019
Publication
Juan Alcalde,
Niklas Heinemann,
Leslie Mabon,
Richard H. Worden,
Heleen de Coninck,
Hazel Robertson,
Marko Maver,
Saeed Ghanbari,
Floris Swennenhuis,
Indira Mann,
Tiana Walker,
Sam Gomersal,
Clare E. Bond,
Michael J. Allen,
Stuart Haszeldine,
Alan James,
Eric J. Mackay,
Peter A. Brownsort,
Daniel R. Faulkner and
Steve Murphy
Research to date has identified cost and lack of support from stakeholders as two key barriers to the development of a carbon dioxide capture and storage (CCS) industry that is capable of effectively mitigating climate change. This paper responds to these challenges through systematic evaluation of the research and development process for the Acorn CCS project a project designed to develop a scalable full-chain CCS project on the north-east coast of the UK. Through assessment of Acorn's publicly-available outputs we identify strategies which may help to enhance the viability of early-stage CCS projects. Initial capital costs can be minimised by infrastructure re-use particularly pipelines and by re-use of data describing the subsurface acquired during oil and gas exploration activity. Also development of the project in separate stages of activity (e.g. different phases of infrastructure re-use and investment into new infrastructure) enables cost reduction for future build-out phases. Additionally engagement of regional-level policy makers may help to build stakeholder support by situating CCS within regional decarbonisation narratives. We argue that these insights may be translated to general objectives for any CCS project sharing similar characteristics such as legacy infrastructure industrial clusters and an involved stakeholder-base that is engaged with the fossil fuel industry.
Acoustic and Psychoacoustic Levels from an Internal Combustion Engine Fueled by Hydrogen vs. Gasoline
Feb 2022
Publication
Whereas noise generated by road traffic is an important factor in urban pollution little attention has been paid to this issue in the field of hydrogen-fueled vehicles. The objective of this study is to analyze the influence of the type of fuel (gasoline or hydrogen) on the sound levels produced by a vehicle with an internal combustion engine. A Volkswagen Polo 1.4 vehicle adapted for its bi-fuel hydrogen-gasoline operation has been used. Tests were carried out with the vehicle when stationary to eliminate rolling and aerodynamic noise. Acoustics and psychoacoustics levels were measured both inside and outside the vehicle. A slight increase in the noise level has only been found outside when using hydrogen as fuel compared to gasoline. The increase is statistically significant can be quantified between 1.1 and 1.7 dBA and is mainly due to an intensification of the 500 Hz band. Loudness is also higher outside the vehicle (between 2 and 4 sones) when the fuel is hydrogen. Differences in sharpness and roughness values are lower than the just-noticeable difference (JND) values of the parameters. Higher noise levels produced by hydrogen can be attributed to its higher reactivity compared to gasoline.
Recent Advances in Pd-Based Membranes for Membrane Reactors
Jan 2017
Publication
Palladium-based membranes for hydrogen separation have been studied by several research groups during the last 40 years. Much effort has been dedicated to improving the hydrogen flux of these membranes employing different alloys supports deposition/production techniques etc. High flux and cheap membranes yet stable at different operating conditions are required for their exploitation at industrial scale. The integration of membranes in multifunctional reactors (membrane reactors) poses additional demands on the membranes as interactions at different levels between the catalyst and the membrane surface can occur. Particularly when employing the membranes in fluidized bed reactors the selective layer should be resistant to or protected against erosion. In this review we will also describe a novel kind of membranes the pore-filled type membranes prepared by Pacheco Tanaka and coworkers that represent a possible solution to integrate thin selective membranes into membrane reactors while protecting the selective layer. This work is focused on recent advances on metallic supports materials used as an intermetallic diffusion layer when metallic supports are used and the most recent advances on Pd-based composite membranes. Particular attention is paid to improvements on sulfur resistance of Pd based membranes resistance to hydrogen embrittlement and stability at high temperature.
Hydrogen in Grid Balancing: The European Market Potential for Pressurized Alkaline Electrolyzers
Jan 2022
Publication
To limit the global temperature change to no more than 2 ◦C by reducing global emissions the European Union (EU) set up a goal of a 20% improvement on energy efficiency a 20% cut of greenhouse gas emissions and a 20% share of energy from renewable sources by 2020 (10% share of renewable energy (RE) specifically in the transport sector). By 2030 the goal is a 27% improvement in energy efficiency a 40% cut of greenhouse gas emissions and a 27% share of RE. However the integration of RE in energy system faces multiple challenges. The geographical distribution of energy supply changes significantly the availability of the primary energy source (wind solar water) and is the determining factor rather than where the consumers are. This leads to an increasing demand to match supply and demand for power. Especially intermittent RE like wind and solar power face the issue of energy production unrelated to demand (issue of excess energy production beyond demand and/or grid capacity) and forecast errors leading to an increasing demand for grid services like balancing power. Megawatt electrolyzer units (beyond 3 MW) can provide a technical solution to convert large amounts of excess electricity into hydrogen for industrial applications substitute for natural gas or the decarbonization of the mobility sector. The demonstration of successful MW electrolyzer operation providing grid services under dynamic conditions as request by the grid can broaden the opportunities of new business models that demonstrate the profitability of an electrolyzer in these market conditions. The aim of this work is the demonstration of a technical solution utilizing Pressurized Alkaline Electrolyzer (PAE) technology for providing grid balancing services and harvesting Renewable Energy Sources (RES) under realistic circumstances. In order to identify any differences between local market and grid requirements the work focused on a demonstration site located in Austria deemed as a viable business case for the operation of a largescale electrolyzer. The site is adapted to specific local conditions commonly found throughout Europe. To achieve this this study uses a market-based solution that aims at providing value-adding services and cash inflows stemming from the grid balancing services it provides. Moreover the work assesses the viability of various business cases by analyzing (qualitatively and quantitatively) additional business models (in terms of business opportunities/energy source potential grid service provision and hydrogen demand) and analyzing the value and size of the markets developing recommendations for relevant stakeholder to decrease market barriers.
Gaseous Fueling of an Adapted Commercial Automotive Spark-ignition Engine: Simplified Thermodynamic Modeling and Experimental Study Running on Hydrogen, Methane, Carbon Monoxide and their Mixtures
Dec 2022
Publication
In the present work methane carbon monoxide hydrogen and the binary mixtures 20 % CH4–80 % H2 80 % CH4–20 % H2 25 % CO–75 % H2 (by volume) were considered as fuels of a naturally aspirated port-fuel injection four-cylinder Volkswagen 1.4 L spark-ignition (SI) engine. The interest in these fuels lies in the fact that they can be obtained from renewable resources such as the fermentation or gasification of residual biomasses as well as the electrolysis of water with electricity of renewable origin in the case of hydrogen. In addition they can be used upon relatively easy modifications of the engines including the retrofitting of existing internal combustion engines. It has been found that the engine gives similar performance regardless the gaseous fuel nature if the air–fuel equivalence ratio (λ) is the same. Maximum brake torque and mean effective pressure values within 45–89 N⋅m and 4.0–8.0 bar respectively have been obtained at values of λ between 1 and 2 at full load engine speed of 2000 rpm and optimum spark-advance. In contrast the nature of the gaseous fuel had great influence upon the range of λ values at which a fuel (either pure or blend) could be used. Methane and methane-rich mixtures with hydrogen or carbon monoxide allowed operating the engine at close to stoichiometric conditions (i.e. 1 < λ < 1.5) yielding the highest brake torque and mean effective pressure values. On the contrary hydrogen and hydrogen-rich mixtures with methane or carbon monoxide could be employed only in the very fuel-lean region (i.e. 1.5 < λ < 2). The behavior of carbon monoxide was intermediate between that of methane and hydrogen. The present study extends and complements previous works in which the aforementioned fuels were compared only under stoichiometric conditions in air (λ = 1). In addition a simple zero-dimensional thermodynamic combustion model has been developed that allows describing qualitatively the trends set by the several fuels. Although the model is useful to understand the influence of the fuels properties on the engine performance its predictive capability is limited by the simplifications made.
Experimental Study of Biogas-Hydrogen Mixtures Combustion in Conventional Natural Gas Systems
Jul 2021
Publication
Biogas is a renewable gas with low heat energy which makes it extremely difficult to use as fuel in conventional natural gas equipment. Nonetheless the use of hydrogen as a biogas additive has proven to have a beneficial effect on flame stability and combustion behavior. This study evaluates the biogas–hydrogen combustion in a conventional natural gas burner able to work up to 100 kW. Tests were performed for three different compositions of biogas: BG70 (30% CO2) BG60 (40% CO2) and BG50 (50% CO2). To achieve better flame stability each biogas was enriched with hydrogen from 5% to 25%. The difficulty of burning biogas in conventional systems was proven as the burner does not ignite when the biogas composition contains more than 40% of CO2. The best improvements were obtained at 5% hydrogen composition since the exhaust gas temperature and thus the enthalpy rises by 80% for BG70 and 65% for BG60. The stability map reveals that pure biogas combustion is unstable in BG70 and BG60; when the CO2 content is 50% ignition is inhibited. The properties change slightly when the hydrogen concentrations are more than 20% in the fuel gas and do not necessarily improve.
Thermodynamic Analysis of a Regenerative Brayton Cycle Using H2, CH4 and H2/CH4 Blends as Fuel
Feb 2022
Publication
Considering a simple regenerative Brayton cycle the impact of using different fuel blends containing a variable volumetric percentage of hydrogen in methane was analysed. Due to the potential of hydrogen combustion in gas turbines to reduce the overall CO2 emissions and the dependency on natural gas further research is needed to understand the impact on the overall thermodynamic cycle. For that purpose a qualitative thermodynamic analysis was carried out to assess the exergetic and energetic efficiencies of the cycle as well as the irreversibilities associated to a subsystem. A single step reaction was considered in the hypothesis of complete combustion of a generic H2/CH4 mixture where the volumetric H2 percentage was represented by fH2 which was varied from 0 to 1 defining the amount of hydrogen in the fuel mixture. Energy and entropy balances were solved through the Engineering Equation Solver (EES) code. Results showed that global exergetic and energetic efficiencies increased by 5% and 2% respectively varying fH2 from 0 to 1. Higher hydrogen percentages resulted in lower exergy destruction in the chamber despite the higher air-excess levels. It was also observed that higher values of fH2 led to lower fuel mass flow rates in the chamber showing that hydrogen can still be competitive even though its cost per unit mass is twice that of natural gas.
An Autonomous Device for Solar Hydrogen Production from Sea Water
Feb 2022
Publication
Hydrogen production from water electrolysis is one of the most promising approaches for the production of green H2 a fundamental asset for the decarbonization of the energy cycle and industrial processes. Seawater is the most abundant water source on Earth and it should be the feedstock for these new technologies. However commercial electrolyzers still need ultrapure water. The debate over the advantages and disadvantages of direct sea water electrolysis when compared with the implementation of a distillation/purification process before the electrolysis stage is building in the relevant research. However this debate will remain open for some time essentially because there are no seawater electrolyser technologies with which to compare the modular approach. In this study we attempted to build and validate an autonomous sea water electrolyzer able to produce high-purity green hydrogen (>90%) from seawater. We were able to solve most of the problems that natural seawater electrolyses imposes (high corrosion impurities etc.) with decisions based on simplicity and sustainability and those issues that are yet to be overcome were rationally discussed in view of future electrolyzer designs. Even though the performance we achieved may still be far from industrial standards our results demonstrate that direct seawater electrolysis with a solar-to-hydrogen efficiency of ≈7% can be achieved with common low-cost materials and affordable fabrication methods.
Opportunities and Barriers of Hydrogen–Electric Hybrid Powertrain Vans: A Systematic Literature Review
Oct 2020
Publication
The environmental impact of the road transport sector together with urban freight transport growth has a notable repercussions in global warming health and economy. The need to reduce emissions caused by fossil fuel dependence and to foster the use of renewable energy sources has driven the development of zero-emissions powertrains. These clean transportation technologies are not only necessary to move people but to transport the increasing demand for goods and services that is currently taking place in the larger cities. Full electric battery-powered vans seem to be the best-placed solution to the problem. However despite the progress in driving range and recharge options those and other market barriers remain unsolved and the current market share of battery electric vehicles (BEVs) is not significant. Based on the development of hydrogen fuel cell stacks this work explains an emerging powertrain architecture concept for N1 class type vans that combines a battery-electric configuration with a fuel cell stack powered by hydrogen that works as a range extender (FC-EREV). A literature review is conducted with the aim to shed light on the possibilities of this hybrid light-duty commercial van for metropolitan delivery tasks providing insights into the key factors and issues for sizing the powertrain components and fuel management strategies to meet metropolitan freight fleet needs.
Hydrogen Effects on Progressively Cold-Drawn Pearlitic Steels: Between Donatello and Michelangelo
Sep 2017
Publication
This paper reviews previous research by the author in the field of hydrogen effects on progressively cold-drawn pearlitic steels in terms of hydrogen degradation (HD) hydrogen embrittlement (HE) or at the micro-level hydrogen-assisted micro-damage (HAMD) thus affecting their microstructural integrity and compromising the (macro-)structural integrity of civil engineering structures such as prestressed concrete bridges. It is seen that hydrogen effects in pearlitic microstructure (either oriented or not) are produced at the finest micro-level by plastic tearing in the form in general of hydrogen damage topography (HDT) with different appearances depending of the cold drawing degree evolving from the so-called tearing topography surface (TTS) in hot-rolled (not cold-drawn at all) or slightly cold-drawn pearlitic steels to a sort of enlarged and oriented TTS (EOTTS) in heavily drawn steels (the pronounced enlargement and marked orientation being along the wire axis or cold drawing direction). Whereas the pure TTS mode (null or low degree of cold drawing) resembles the Michelangello stone sculpture texture (MSST) the EOTTS mode does the same in relation to the Donatello wooden sculpture texture (DWST).
Hydrogen Assisted Macrodelamination in Gas Lateral Pipe
Jul 2016
Publication
Hydrogen assisted macrodelamination in the pipe elbows of 40-year exploited lateral pipelines located behind the compressor station was studied. The crack on the external surface of the pipe elbow was revealed. Macrodelamination was occurred in the steel being influenced by the joined action of working loads and hydrogen absorbed by metal during long-term operation. The causes of the material degradation were investigated by non-destructive testing using ultrasound thickness meter observing microstructure hydrostatic pressure testing and mechanical properties testing of pipe steel.<br/>Intensive degradation of steel primarily essential reduction of plasticity was revealed. The degradation degree of the pipe elbow steel was higher than of the straight pipe steel regardless of a section was tensioned or compressed. Basing on the tensile tests carried out on cylindrical smooth and notched specimens from the pipe elbow steel it was established that the plasticity of the damaged steel could be measured correctly only on the specimens with a circular notch due to concentration of deformation in the cross section location only. The limitations in using elongation and reduction in area for characterisation of plasticity of the pipe steel with extensive delamination were defined. The diagnostic features of macrodelamination namely an abnormal thickness meter readings and a sharp decrease in hardness and plasticity of the pipe elbow steel were established.
Hybrid Power-heat Microgrid Solution Using Hydrogen as an Energy Vector for Residential Houses in Spain. A Case Study
May 2022
Publication
In order to favor a transition to a renewable energy economy it is necessary to study the possible permeation of renewable energy sources not only in the electric grid or industrial scale but also in the small householding scale. One of the most interesting technologies available for this purpose is solar energy since it is a mature technology that can be easily installed in every rooftop. Thus a techno-economic assessment was carried out to evaluate the installation of a solar-based power-heat hybrid microgrid considering the use of hydrogen as an energy vector in a typical residential house in Spain. Lead-acid batteries plus the photovoltaic and solar thermal energy installation are complemented with a hydrogen system composed of an electrolyzer two metal hydride bottles and a fuel cell. A simulation tool has been generated using experimental models developed and validated with real equipment for each one of the electric microgrid component. Three operating modes were tested making use of this tool to better manage the energy consumed/produced and optimize the economic output of the facility. The results show that setting up a hydrogen-based microgrid in a residential house is unviable today mainly due to the high cost of hydrogen generation and consumption equipment. If only solar energy is considered the microgrid inversion (12.500 €) is recovered in ten years. On the other hand selling the electricity output has almost no repercussions considering current electrical rates in Spain. Finally while using an optimization algorithm to manage energy use battery life-spam and economic benefit slightly increase. However this profit may not be enough to justify the use of a more complex control system. The results of this research will help users renewable energy companies investigators and policymakers to better understand the different factors influencing the spread of renewable smart grids in households and propose solutions to address these.
Hydrogen Embrittlement and Notch Tensile Strength of Pearlitic Steel: A Numerical Approach
Dec 2020
Publication
This paper offers a numerical approach to the problem of hydrogen embrittlement and notch tensile strength of sharply notched specimens of high-strength pearlitic steel supplied in the form of hot rolled bars by using the finite element method in order to determine how the notch depth influences the concentration of hydrogen in the steady-state regime for different loading values. Numerical results show that the point of maximum hydrostatic stress (towards which hydrogen is transported by a mechanism of stress-assisted diffusion) shifts from the notch tip to the inner points of the specimen under increasing load with numerical evidence of an elevated inwards gradient of hydrostatic stress “pumping” hydrogen inside the sample.
Hydrogen Assisted Cracking in Pearlitic Steel Rods: The Role of Residual Stresses Generated by Fatigue Precracking
May 2017
Publication
Stress corrosion cracking (SCC) of metals is an issue of major concern in engineering since this phenomenon causes many catastrophic failures of structural components in aggressive environments. SCC is even more harmful under cathodic conditions promoting the phenomenon known as hydrogen assisted cracking (HAC) hydrogen assisted fracture (HAF) or hydrogen embrittlement (HE). A common way to assess the susceptibility of a given material to HAC HAF or HE is to subject a cracked rod to a constant extension rate tension (CERT) test until it fractures in this harsh environment. This paper analyzes the influence of a residual stress field generated by fatigue precracking on the sample’s posterior susceptibility to HAC. To achieve this goal numerical simulations were carried out of hydrogen diffusion assisted by the stress field. Firstly a mechanical simulation of the fatigue precracking was developed for revealing the residual stress field after diverse cyclic loading scenarios and posterior stress field evolution during CERT loading. Afterwards a simulation of hydrogen diffusion assisted by stress was carried out considering the residual stresses after fatigue and the superposed rising stresses caused by CERT loading. Results reveal the key role of the residual stress field after fatigue precracking in the HAC phenomena in cracked steel rods as well as the beneficial effect of compressive residual stress.
Assessment of Power-to-power Renewable Energy Storage Based on the Smart Integration of Hydrogen and Micro Gas Turbine Technologies
Mar 2022
Publication
Power-to-Power is a process whereby the surplus of renewable power is stored as chemical energy in the form of hydrogen. Hydrogen can be used in situ or transported to the consumption node. When power is needed again hydrogen can be consumed for power generation. Each of these processes incurs energy losses leading to a certain round-trip efficiency (Energy Out/Energy In). Round-trip efficiency is calculated considering the following processes; water electrolysis for hydrogen production compressed liquefied or metal-hydride for hydrogen storage fuel-cell-electric-truck for hydrogen distribution and micro-gas turbine for hydrogen power generation. The maximum achievable round-trip efficiency is of 29% when considering solid oxide electrolysis along with metal hydride storage. This number goes sharply down when using either alkaline or proton exchange membrane electrolyzers 22.2% and 21.8% respectively. Round-trip efficiency is further reduced if considering other storage media such as compressed- or liquefied-H2. However the aim of the paper is to highlight there is still a large margin to increase Power-to-Power round-trip efficiency mainly from the hydrogen production and power generation blocks which could lead to round-trip efficiencies of around 40%e42% in the next decade for Power-to-Power energy storage systems with micro-gas turbines.
Multi-Tubular Reactor for Hydrogen Production CFD Thermal Design and Experimental Testing
Jan 2019
Publication
This study presents the Computational Fluid Dynamics (CFD) thermal design and experimental tests results for a multi-tubular solar reactor for hydrogen production based on the ferrite thermochemical cycle in a pilot plant in the Plataforma Solar de Almería (PSA). The methodology followed for the solar reactor design is described as well as the experimental tests carried out during the testing campaign and characterization of the reactor. The CFD model developed for the thermal design of the solar reactor has been validated against the experimental measurements with a temperature error ranging from 1% to around 10% depending on the location within the reactor. The thermal balance in the reactor (cavity and tubes) has been also solved by the CFD model showing a 7.9% thermal efficiency of the reactor. CFD results also show the percentage of reacting media inside the tubes which achieve the required temperature for the endothermic reaction process with 90% of the ferrite pellets inside the tubes above the required temperature of 900 °C. The multi-tubular solar reactor designed with aid of CFD modelling and simulations has been built and operated successfully
Spin Pinning Effect to Reconstructed Oxyhydroxide Layer on Ferromagnetic Oxides for Enhanced Water Oxidation
Jun 2021
Publication
Producing hydrogen by water electrolysis suffers from the kinetic barriers in the oxygen evolution reaction (OER) that limits the overall efficiency. With spin-dependent kinetics in OER to manipulate the spin ordering of ferromagnetic OER catalysts (e.g. by magnetization) can reduce the kinetic barrier. However most active OER catalysts are not ferromagnetic which makes the spin manipulation challenging. In this work we report a strategy with spin pinning effect to make the spins in paramagnetic oxyhydroxides more aligned for higher intrinsic OER activity. The spin pinning effect is established in oxideFM/oxyhydroxide interface which is realized by a controlled surface reconstruction of ferromagnetic oxides. Under spin pinning simple magnetization further increases the spin alignment and thus the OER activity which validates the spin effect in rate-limiting OER step. The spin polarization in OER highly relies on oxyl radicals (O∙) created by 1st dehydrogenation to reduce the barrier for subsequent O-O coupling.
Morphological, Structural and Hydrogen Storage Properties of LaCrO3 Perovskite-Type Oxides
Feb 2022
Publication
Recently perovskite-type oxides have attracted researchers as new materials for solid hydrogen storage. This paper presents the performances of perovskite-type oxide LaCrO3 dedicated for hydrogen solid storage using both numerical and experimental methods. Ab initio calculations have been used here with the aim to investigate the electronic mechanical and elastic properties of LaCrO3Hx (x = 0 6) for hydrogen storage applications. Cell parameters crystal structures and mechanical properties are determined. Additionally the cohesive energy indicates the stability of the hydride. Furthermore the mechanical properties showed that both compounds (before and after hydrogenation) are stable. The microstructure and storage capacity at different temperatures of these compounds have been studied. We have shown that storage capacities are around 4 wt%. The properties obtained from this type of hydride showed that it can be used for future applications. XRD analysis was conducted in order to study the structural properties of the compound. Besides morphological thermogravimetric analysis was also conducted on the perovskite-type oxide. Finally a comparison of these materials with other hydrides used for hydrogen storage was carried out.
Application of the Incremental Step Loading Technique to Small Punch Tests on S420 Steel in Acid Environments
Dec 2020
Publication
The Small Punch test has been recently used to estimate mechanical properties of steels in aggressive environments. This technique very interesting when there is shortage of material consists in using a small plane specimen and punch it until it fails. The type of tests normally used are under a constant load in an aggressive environment with the target to determine the threshold stress. However this is an inaccurate technique which takes time as the tests are quite slow. In this paper the Small Punch tests are combined with the step loading technique collected in the standard ASTM F1624 [1] to obtain the value of threshold stress of an S420 steel in a total time of approximately one week. The ASTM F1624 indicates how to apply constant load steps in hydrogen embrittlement environments increasing them subsequently and adapting their duration until the specimen fails. The environment is created by means of cathodic polarization of cylindrical tensile specimens in an acid electrolyte. A batch of standard tests are performed to validate the methodology.
Renewable Power and Heat for the Decarbonisation of Energy-Intensive Industries
Dec 2022
Publication
The present review provides a catalogue of relevant renewable energy (RE) technologies currently available (regarding the 2030 scope) and to be available in the transition towards 2050 for the decarbonisation of Energy Intensive Industries (EIIs). RE solutions have been classified into technologies based on the use of renewable electricity and those used to produce heat for multiple industrial processes. Electrification will be key thanks to the gradual decrease in renewable power prices and the conversion of natural-gas-dependent processes. Industrial processes that are not eligible for electrification will still need a form of renewable heat. Among them the following have been identified: concentrating solar power heat pumps and geothermal energy. These can supply a broad range of needed temperatures. Biomass will be a key element not only in the decarbonisation of conventional combustion systems but also as a biofuel feedstock. Biomethane and green hydrogen are considered essential. Biomethane can allow a straightforward transition from fossil-based natural gas to renewable gas. Green hydrogen production technologies will be required to increase their maturity and availability in Europe (EU). EIIs’ decarbonisation will occur through the progressive use of an energy mix that allows EU industrial sectors to remain competitive on a global scale. Each industrial sector will require specific renewable energy solutions especially the top greenhouse gas-emitting industries. This analysis has also been conceived as a starting point for discussions with potential decision makers to facilitate a more rapid transition of EIIs to full decarbonisation.
International Association for Hydrogen Safety ‘Research Priorities Workshop’, September 2018, Buxton, UK
Sep 2018
Publication
Hydrogen has the potential to be used by many countries as part of decarbonising the future energy system. Hydrogen can be used as a fuel ‘vector’ to store and transport energy produced in low-carbon ways. This could be particularly important in applications such as heating and transport where other solutions for low and zero carbon emission are difficult. To enable the safe uptake of hydrogen technologies it is important to develop the international scientific evidence base on the potential risks to safety and how to control them effectively. The International Association for Hydrogen Safety (known as IA HySAFE) is leading global efforts to ensure this. HSE hosted the 2018 IA HySAFE Biennial Research Priorities Workshop. A panel of international experts presented during nine key topic sessions: (1) Industrial and National Programmes; (2) Applications; (3) Storage; (4) Accident Physics – Gas Phase; (5) Accident Physics – Liquid/ Cryogenic Behaviour; (6) Materials; (7) Mitigation Sensors Hazard Prevention and Risk Reduction; (8) Integrated Tools for Hazard and Risk Assessment; (9) General Aspects of Safety.<br/>This report gives an overview of each topic made by the session chairperson. It also gives further analysis of the totality of the evidence presented. The workshop outputs are shaping international activities on hydrogen safety. They are helping key stakeholders to identify gaps in knowledge and expertise and to understand and plan for potential safety challenges associated with the global expansion of hydrogen in the energy system.
Thermodynamic, Economic and Environmental Assessment of Renewable Natural Gas Production Systems
May 2020
Publication
One of the options to reduce the dependence on fossil fuels is to produce gas with the quality of natural gas but based on renewable energy sources. It can encompass among other biogas generation from various types of biomass and its subsequent upgrading. The main aim of this study is to analyze under a combined technical economic and environmental perspective three of the most representative technologies for the production of biomethane (bio-based natural gas): (i) manure fermentation and its subsequent upgrading by CO2 removal (ii) manure fermentation and biogas methanation using renewable hydrogen from electrolysis and (iii) biomass gasification in the atmosphere of oxygen and methanation of the resulted gas. Thermodynamic economic and environmental analyses are conducted to thoroughly compare the three cases. For these purposes detailed models in Aspen Plus software were built while environmental analysis was performed using the Life Cycle Assessment methodology. The results show that the highest efficiency (66.80%) and the lowest break-even price of biomethane (19.2 €/GJ) are reached for the technology involving fermentation and CO2 capture. Concerning environmental assessment the system with the best environmental performance varies depending on the impact category analyzed being the system with biomass gasification and methanation a suitable trade-off solution for biomethane production.
Hydrogen Production by Steam Reforming of Ethanol on Rh-Pt Catalysts: Influence of CeO2, ZrO2, and La2O3 as Supports
Nov 2015
Publication
CeO2- ZrO2- and La2O3-supported Rh-Pt catalysts were tested to assess their ability to catalyze the steam reforming of ethanol (SRE) for H2 production. SRE activity tests were performed using EtOH:H2O:N2 (molar ratio 1:3:51) at a gaseous space velocity of 70600 h−1 between 400 and 700 °C at atmospheric pressure. The SRE stability of the catalysts was tested at 700 °C for 27 h time on stream under the same conditions. RhPt/CeO2 which showed the best performance in the stability test also produced the highest H2 yield above 600 °C followed by RhPt/La2O3 and RhPt/ZrO2. The fresh and aged catalysts were characterized by TEM XPS and TGA. The higher H2 selectivity of RhPt/CeO2 was ascribed to the formation of small (~5 nm) and stable particles probably consistent of Rh-Pt alloys with a Pt surface enrichment. Both metals were oxidized and acted as an almost constant active phase during the stability test owing to strong metal-support interactions as well as the superior oxygen mobility of the support. The TGA results confirmed the absence of carbonaceous residues in all the aged catalysts.
Hydrogen-assisted Cracking Paths in Oriented Pearlitic Microstructures: Resembling Donatello Wooden Sculpture Texture (DWST) & Mantegna’s Dead Christ Perspective (MDCP)
Jun 2020
Publication
Progressive cold drawing in eutectoid steel produces a preferential orientation of pearlitic colonies and ferrite/cementite lamellae thus inducing strength anisotropy in the steel and mixed mode propagation. While in the hot rolled steel (not cold drawn) the pearlitic microstructure is randomly oriented and the crack progresses in hydrogen by breaking the ferrite/cementite lamellae in heavily drawn steels the pearlitic microstructure is fully oriented and the predominant mechanism of hydrogen assisted cracking is the delamination (or decohesion) at the ferrite/cementite interface.
Grand Canonical Monte Carlo Simulations of the Hydrogen Storage Capacities of Slit-shaped Pores, Nanotubes and Torusenes
Jan 2022
Publication
Grand Canonical Monte Carlo GCMC simulations are used to study the gravimetric and volumetric hydrogen storage capacities of different carbon nanopores shapes: Slit-shaped nanotubes and torusenes at room temperature 298.15 K and at pressures between 0.1 and 35 MPa and for pore diameter or width between 4 and 15 A. The influence of the pore shape or curvature on the storage capacities as a function of pressure temperature and pore diameter is investigated and analyzed. A large curvature of the pores means in general an increase of the storage capacities of the pores. While torusenes and nanotubes have surfaces with more curvature than the slit-shaped planar pores their capacities are lower than those of the slit-shaped pores according to the present GCMC simulations. Torusene a less studied carbon nanostructure has two radii or curvatures but their storage capacities are similar or lower than those of nanotubes which have only one radius or curvature. The goal is to obtain qualitative and quantitative relationships between the structure of porous materials and the hydrogen storage capacities in particular or especially the relationship between shape and width of the pores and the hydrogen storage capacities of carbon-based porous materials.
Unconventional Pearlitic Pseudocolonies Affecting Macro-, Micro- and Nano-structural Integrity of Cold-drawn Pearlitic Steel Wires: Resembling van Gogh, Bernini, Mantegna and Picasso
Dec 2020
Publication
Prestressing steel wires are manufactured by cold drawing during which a preferential orientation is achieved in the matter of pearlitic colonies and lamellae. In addition to this general trend special (unconventional) pearlitic pseudocolonies evolve during the heavy-drawing manufacture process affecting the posterior macro- micro- and nano-structural integrity of the material. This paper discusses the important role of such a special microstructural unit (the pearlitic pseudocolony) in the fracture process in air (inert) environment in the presence of crack-like defects as well as in the case of environmentally assisted cracking (stress corrosion cracking by localized anodic dissolution) or hydrogen embrittlement. Results clearly demonstrate the key role of pearlitic pseudocolonies in promoting crack deflection (and thus mixed-mode propagation) after a global mode I cracking especially in the case of fracture in air and stress corrosion cracking.
Using Solar Power Regulation to Electrochemically Capture Carbon Dioxide: Process Integration and Case Studies
Mar 2022
Publication
This work focuses on the use of solar photovoltaic energy to capture carbon dioxide by means of a combined electrolyzer–absorption system and compares operating results obtained in two cases studies (operation during one clear and one cloudy day in March) in which real integration of solar photovoltaics electrolyzer and absorption technologies is made at the bench-scale. The system is a part of a larger process (so-called EDEN⃝R Electrochemically-based Decarbonizing ENergy) which aims to regulate solar photovoltaic energy using a reversible chloralkaline electrochemical cell. Results demonstrate the feasibility of the sequestering technology which can produce chlorine and hydrogen but also the sequestration of CO2 and its transformation into a mixture of sodium chloride bicarbonate and carbonate useful as raw matter. Efficiencies over 70% for chlorine 60% for hydrogen and 90% for sodium hydroxide were obtained. The sequestration of carbon dioxide reached 24.4 mmol CO2/Ah with an average use of 1.6 mmol NaOH/mmol CO2. Important differences are found between the performance of the system in a clear and a cloudy day which point out the necessity of regulating the dosing of the electrochemically produced sodium hydroxide to optimize the sequestration of CO2.
Comparative Study of Embrittlement of Quenched and Tempered Steels in Hydrogen Environments
Mar 2022
Publication
The study of steels which guarantee safety and reliability throughout their service life in hydrogen-rich environments has increased considerably in recent years. Their mechanical behavior in terms of hydrogen embrittlement is of utmost importance. This work aims to assess the effects of hydrogen on the tensile properties of quenched and tempered 42CrMo4 steels. Tensile tests were performed on smooth and notched specimens under different conditions: pre-charged in high pressure hydrogen gas electrochemically pre-charged and in-situ hydrogen charged in an acid aqueous medium. The influence of the charging methodology on the corresponding embrittlement indexes was assessed. The role of other test variables such as the applied current density the electrolyte composition and the displacement rate was also studied. An important reduction of the strength was detected when notched specimens were subjected to in-situ charging. When the same tests were performed on smooth tensile specimens the deformation results were reduced. This behavior is related to significant changes in the operative failure micromechanisms from ductile (microvoids coalescence) in absence of hydrogen or under low hydrogen contents to brittle (decohesion of martensite lath interfaces) under the most stringent conditions.
Determination Of Hazardous Zones For A Generic Hydrogen Station – A Case Study
Sep 2007
Publication
A method for determination of hazardous zones for hydrogen installations has been studied. This work has been carried out within the NoE HySafe. The method is based on the Italian Method outlined in Guide 31-30(2004) Guide 31–35(2001) Guide 31-35/A(2001) and Guide 31-35/A; V1(2003). Hazardous zones for a “generic hydrogen refuelling station”(HRS) are assessed based on this method. The method is consistent with the EU directive 1999/92/EC “Safety and Health Protection of Workers potentially at risk from explosive atmospheres” which is the basis for determination of hazardous zones in Europe. This regulation is focused on protection of workers and is relevant for hydrogen installations such as hydrogen refuelling stations repair shops and other stationary installations where some type of work operations will be involved. The method is also based on the IEC standard and European norm IEC/EN60079-10 “Electrical apparatus for explosive gas atmospheres. Part 10 Classification of hazardous areas”. This is a widely acknowledged international standard/norm and it is accepted/approved by Fire and Safety Authorities in Europe and also internationally. Results from the HySafe work and other studies relevant for hydrogen and hydrogen installations have been included in the case study. Sensitivity studies have been carried out to examine the effect of varying equipment failure frequencies and leak sizes as well as environmental condition (ventilation obstacles etc.). The discharge and gas dispersion calculations in the Italian Method are based on simple mathematical formulas. However in this work also CFD (Computational Fluid Dynamics) and other simpler numerical tools have been used to quantitatively estimate the effect of ventilation and of different release locations on the size of the flammable gas cloud. Concentration limits for hydrogen to be used as basis for the extent of the hazardous zones in different situations are discussed.
Flexible Electricity Dispatch of an Integrated Solar Combined Cycle through Thermal Energy Storage and Hydrogen Production
Jun 2021
Publication
In this work the flexible operation of an Integrated Solar Combined Cycle (ISCC) power plant has been optimized considering two different energy storage approaches. The objective of this proposal is to meet variable users’ grid demand for an extended period at the lowest cost of electricity. Medium temperature thermal energy storage (TES) and hydrogen generation configurations have been analyzed from a techno-economic point of view. Results found from annual solar plant performance indicate that molten salts storage solution is preferable based on the lower levelized cost of electricity (0.122 USD/kWh compared to 0.158 USD/kWh from the hydrogen generation case) due to the lower conversion efficiencies of hydrogen plant components. However the hydrogen plant configuration exceeded in terms of plant availability and grid demand coverage as fewer design constraints resulted in a total demand coverage of 2155 h per year. It was also found that grid demand curves from industrial countries limit the deployment of medium-temperature TES systems coupled to ISCC power plants since their typical demand curves are characterized by lower power demand around solar noon when solar radiation is higher. In such scenarios the Brayton turbine design is constrained by noon grid demand which limits the solar field and receiver thermal power design. View Full-Text
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Distribution and Mixing of H2 in a Closed Vessel.
Sep 2005
Publication
This paper presents a compilation and discussion of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V1 which is based on an experiment on hydrogen release mixing and distribution inside a vessel. Each partner has his own point of view of the problem and uses a different approach to the solution. The main characteristics of the models employed for the calculations are compared. The comparison between results together with the experimental data when available is made. Relative deviations of each model from the experimental values are also included. Explanations and interpretations of the results are presented together with some useful conclusions for future work.
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