Publications
A Two-Stage Optimal Dispatch Strategy for Electric-ThermalHydrogen Integrated Energy System Based on IGDT and Fuzzy Chance-Constrained Programming
Nov 2025
Publication
Na Sun,
Hongxu He and
Haiying Dong
To address the economic and reliability challenges of high-penetration renewable energy integration in electricity-heat-hydrogen integrated energy systems and support the dualcarbon strategy this paper proposes an optimal dispatch method integrating Information Gap Decision Theory (IGDT) and Fuzzy Chance-Constrained Programming (FCCP). An IES model coupling multiple energy components was constructed to exploit multi-energy complementarity. A stepped carbon trading mechanism was introduced to quantify emission costs. For interval uncertainties in renewable generation IGDT-based robust and opportunistic dispatch models were established; for fuzzy load uncertainties FCCP transformed them into deterministic equivalents forming a dual-layer “IGDT-FCCP” uncertainty handling framework. Simulation using CPLEX demonstrated that the proposed model dynamically adjusts uncertainty tolerance and confidence levels effectively balancing economy robustness and low-carbon performance under complex uncertainties: reducing total costs by 12.7% cutting carbon emissions by 28.1% and lowering renewable curtailment to 1.8%. This study provides an advanced decision-making paradigm for low-carbon resilient IES.
Effects of Hydrogen-rich Gas Injection on Combustion Characteristics in Blast Furnace Raceway and Thermal Load of Tuyere: A Numerical Simulation Study
Nov 2025
Publication
Hydrogen-rich gas (HRG) injection is a promising low-carbon solution for blast furnace ironmaking. This study conducted numerical simulations in the lower part of a blast furnace to analyze the combustion behavior of coinjected coke oven gas (COG) and pulverized coal (PC) within the raceway and the associated thermal load on the tuyere. A three-dimensional computational fluid dynamics model incorporating fluid–thermal–solid coupling and the GRI-Mech 3.0 chemical kinetic mechanism (validated for 300–2500 K) was established to simulate the lance–blowpipe–tuyere–raceway region. The simulation results revealed that moderate COG injection accelerated volatile release from PC and enlarged the high-temperature zone (>2000 K). However excessive COG injection intensified oxygen competition and shortened the residence time of PC ultimately decreasing the burnout rate. Notably although COG has high reactivity its injection did not cause an increase in tuyere temperature. By contrast the presence of an unburned gas layer near the upper wall of the tuyere and the existence of a strong convective cooling effect contributed to a reduction in tuyere temperature. An optimized cooling water channel was designed to enhance flow distribution and effectively suppress localized overheating. The findings of this study offer valuable technical insights for ensuring safe COG injection and advancing low-carbon steelmaking practices.
Current Status and Future Prospects of Sustainable Hydrogen Production from Food Industry Waste by Aqueous Phase Reforming
Nov 2025
Publication
Aqueous phase reforming has been posed as a promising technology for renewable hydrogen production in the framework of the transition to a sustainable energy economy. Since the use of chemical compounds as process feedstock has proven to be one of the major constraints to its potential scalability several cost-free residual biomasses have been investigated as alternative substrates. This also allows for the recovery of residues offsetting the significant costs of waste management through conventional treatment. In recent years different wastes from the food processing industry such as brewery fish canning dairy industries fruit juice extraction and corn production wastewaters have taken the attention of scientific community due to their composition favorable to this process and its high-water content. However few and heterogeneous results can be found within the literature suggesting that the research into this application is now at a stage of development which will require further investigation. Therefore this work is focused on compiling and discussing the reported studies aiming to present a critical reflection on the potential of aqueous phase reforming as a means for the valorization of this kind of residue.
Joint Optimization Scheduling of Electric Vehicles and Electro–Olefin–Hydrogen Electromagnetic Energy Supply Device for Wind–Solar Integration
Nov 2025
Publication
In northern China the long winter heating period is accompanied by severe wind curtailment. To address this issue a joint optimization scheduling strategy of electric vehicles (EVs) and electro–olefin–hydrogen electromagnetic energy supply device (EHED) is proposed to promote deep wind–solar integration. Firstly the feasibility analysis of EVs participating in scheduling is conducted and the operation models of dispatchable EVs and thermal energy storage EHEDs within the scheduling period are established. Secondly a control strategy for the joint optimization scheduling of wind–solar farms EVs EHEDs and power grid is constructed. Then an economic dispatch model for joint optimization of EVs and EHEDs is established to minimize the system operation cost within the scheduling period and the deep wind–solar integration of the joint optimization model is studied by considering EVs under different demand responses. Finally the proposed model is solved by CPLEX solver. The simulation results show that the established joint optimization economic dispatch model of EV-EHEDs can improve the enthusiasm of dispatchable EVs to participate in deep wind–solar integration reduce wind curtailment power and decrease the overall system operation cost.
An Explainable Fault Diagnosis Algorithm for Proton Exchange Membrane Fuel Cells Integrating Gramian Angular Fields and Gradient-Weighted Class Activation Mapping
Nov 2025
Publication
Reliable operation of proton exchange membrane fuel cells (PEMFCs) is crucial for their widespread commercialization and accurate fault diagnosis is the key to ensuring their long-term stable operation. However traditional fault diagnosis methods not only lack sufficient interpretability making it difficult for users to trust their diagnostic decisions but also one-dimensional (1D) feature extraction methods highly rely on manual experience to design and extract features which are easily affected by noise. This paper proposes a new interpretable fault diagnosis algorithm that integrates Gramian angular field (GAF) transform convolutional neural network (CNN) and gradient-weighted class activation mapping (Grad-CAM) for enhanced fault diagnosis and analysis of proton exchange membrane fuel cells. The algorithm is systematically validated using experimental data to classify three critical health states: normal operation membrane drying and hydrogen leakage. The method first converts the 1D sensor signal into a two-dimensional GAF image to capture the temporal dependency and converts the diagnostic problem into an image recognition task. Then the customized CNN architecture extracts hierarchical spatiotemporal features for fault classification while Grad-CAM provides visual explanations by highlighting the most influential regions in the input signal. The results show that the diagnostic accuracy of the proposed model reaches 99.8% which is 4.18% 9.43% and 2.46% higher than other baseline models (SVM LSTM and CNN) respectively. Furthermore the explainability analysis using Grad-CAM effectively mitigates the “black box” problem by generating visual heatmaps that pinpoint the key feature regions the model relies on to distinguish different health states. This validates the model’s decision-making rationality and significantly enhances the transparency and trustworthiness of the diagnostic process.
Dispersion of High-Pressure Hydrogen Jets in Open-Top and Indoor Environments: Effects of Leak Geometry and Pressure
Nov 2025
Publication
Yang Li,
Shourui Zhang,
Meng Yu,
Yang Wu,
Jiake Wu and
Long Jiang
Hydrogen leakage is a critical safety concern for high-pressure storage systems where orifice geometry significantly influences dispersion and risk. Previous studies on leakage and diffusion have mostly focused on closed or semi-closed environments while thorough exploration has been conducted on open and unshielded environments. This work compares three typical orifice types—circular slit and Y-type—through controlled experiments. Results show that circular orifices generate directional jets with steep gradients but relatively low concentrations with a 1 mm case reaching only 0.725% at the jet core. Slit orifices exhibit more uniform diffusion; at 1 mm concentrations ranged from 2.125% to 2.625%. Y-type orifices presented the highest hazard with 0.5 mm leaks producing 2.9% and 1 mm cases approaching the 4% lower flammability limit within 375 s. Equilibrium times increased with orifice size from 400–800 s for circular and slit leaks to up to 900 s for Y-type leaks some of which failed to stabilize. Response behavior also varied: Y-type leaks achieved rapid multi-point responses (as short as 10 s) while circular and slit leaks responded more slowly away from the jet core. Overall risk ranking was circular < slit < Y-type underscoring the urgent need for geometry-specific monitoring strategies sensor layouts and emergency thresholds to ensure safe hydrogen storage.
Evaluation of Heat Transfer Technologies for High Temperature Polymer Electrolyte Membrane Fuel Cells as Primary Power Source in a Regional Aircraft
Oct 2025
Publication
High-temperature proton exchange membrane fuel cells (HT-PEM FCs) represent a promising avenue for generating carbon dioxide-free electricity through the utilization of hydrogen fuel. These systems present numerous advantages and challenges for mobile applications positioning them as pivotal technologies for the realization of emission-free regional aircraft. Efficient thermal management of such fuel cell-powered systems is crucial for ensuring the safe and durable operation of the aircraft while concurrently optimizing system volume mass and minimizing parasitic energy consumption. This paper presents four distinct heat transfer principles tailored for the FC-system of a conceptual hydrogen-electric regional aircraft exemplified by DLR’s H2ELECTRA. The outlined approaches encompass conductive cooling air cooling liquid cooling phase change cooling and also included is the utilization of liquid hydrogen as a heat sink. Approaches are introduced with schematic cooling architectures followed by a comprehensive evaluation of their feasibility within the proposed drivetrain. Essential criteria pertinent to airborne applications are evaluated to ascertain the efficacy of each thermal management strategy. The following criteria are selected for evaluation: safety ease of integration reliability and life-cycle costs technology readiness and development as well as performance which is comprised of heat transfer weight volume and parasitic power consumption. Of the presented cooling methods two emerged to be functionally suitable for the application in MW-scale aircraft applications at their current state of the art: liquid cooling utilizing water under high pressure or other thermal carrier liquids and phase-change cooling. Air cooling and conductive cooling have a high potential due to their reduced system complexity and mass but additional studies investigating effects at architecture level in large-scale fuel cell stacks are needed to increase performance levels. These potentially suitable heat transfer technologies warrant further investigation to assess their potential for complexity and weight reduction in the aircraft drivetrain.
Marine Hydrogen Pressure Reducing Valves: A Review on Multi-Physics Coupling, Flow Dynamics, and Structural Optimization for Ship-Borne Storage Systems
Oct 2025
Publication
As a zero-carbon energy carrier hydrogen is playing an increasingly vital role in the decarbonization of maritime transportation. The hydrogen pressure reducing valve (PRV) is a core component of ship-borne hydrogen storage systems directly influencing the safety efficiency and reliability of hydrogen-powered vessels. However the marine environment— characterized by persistent vibrations salt spray corrosion and temperature fluctuations— poses significant challenges to PRV performance including material degradation flow instability and reduced operational lifespan. This review comprehensively summarizes and analyzes recent advances in the study of high-pressure hydrogen PRVs for marine applications with a focus on transient flow dynamics turbulence and compressible flow characteristics multi-stage throttling strategies and valve core geometric optimization. Through a systematic review of theoretical modeling numerical simulations and experimental studies we identify key bottlenecks such as multi-physics coupling effects under extreme conditions and the lack of marine-adapted validation frameworks. Finally we conducted a preliminary discussion on future research directions covering aspects such as the construction of coupled multi-physics field models the development of marine environment simulation experimental platforms the research on new materials resistant to vibration and corrosion and the establishment of a standardized testing system. This review aims to provide fundamental references and technical development ideas for the research and development of high-performance marine hydrogen pressure reducing valves with the expectation of facilitating the safe and efficient application and promotion of hydrogen-powered shipping technology worldwide.
Threats and Challenges Associated with Ammonia Transport via Pipeline Systems
Oct 2025
Publication
Ammonia due to its favorable physicochemical properties is considered an effective hydrogen carrier enabling the storage of surplus energy generated from renewable sources. Large-scale implementation of this concept requires the safe transport of ammonia over long distances commonly achieved through pipeline systems—a practice with global experience dating back to the 1960s. However operational history demonstrates that failures in such infrastructures remain inevitable often leading to severe environmental consequences. This article reviews both passive and active methods for preventing and mitigating incidents in ammonia pipeline systems. Passive measures include the assessment of material compatibility with ammonia and the designation of adequate buffer zones. Active methods focus on leak detection techniques such as balance-based systems acoustic monitoring and ammonia-specific sensors. Additionally the article highlights the potential environmental risks associated with ammonia release emphasizing its contribution to the greenhouse effect as well as its adverse impacts on soil surface and groundwater and human health. By integrating historical lessons with modern safety technologies the article contributes to the development of reliable ammonia transport infrastructure for the hydrogen economy.
Evaluating the Role of Hybrid Renewable Energy Systems in Supporting South Africa’s Energy Transition
Oct 2025
Publication
This report evaluates the role of Hybrid Renewable Energy Systems (HRESs) in supporting South Africa’s energy transition amidst persistent power shortages coal dependency and growing decarbonisation imperatives. Drawing on national policy frameworks including the Integrated Resource Plan (IRP 2019) the Just Energy Transition (JET) strategy and Net Zero 2050 targets this study analyses five major HRES configurations: PV–Battery PV–Diesel–Battery PV–Wind–Battery PV–Hydrogen and Multi-Source EMS. Through technical modelling lifecycle cost estimation and trade-off analysis the report demonstrates how hybrid systems can decentralise energy supply improve grid resilience and align with socio-economic development goals. Geographic application cost-performance metrics and policy alignment are assessed to inform region-specific deployment strategies. Despite enabling technologies and proven field performance the scale-up of HRESs is constrained by financial regulatory and institutional barriers. The report concludes with targeted policy recommendations to support inclusive and regionally adaptive HRES investment in South Africa.
Co-Optimization of Capacity and Operation for Battery-Hydrogen Hybrid Energy Storage Systems Based on Deep Reinforcement Learning and Mixed Integer Programming
Oct 2025
Publication
The hybrid energy storage system (HESS) that combines battery with hydrogen storage exploits complementary power/energy characteristics but most studies optimize capacity and operation separately leading to suboptimal overall performance. To address this issue this paper proposes a bi-level co-optimization framework that integrates deep reinforcement learning (DRL) and mixed integer programming (MIP). The outer layer employs the TD3 algorithm for capacity configuration while the inner layer uses the Gurobi solver for optimal operation under constraints. On a standalone PV–wind–load-HESS system the method attains near-optimal quality at dramatically lower runtime. Relative to GA + Gurobi and PSO + Gurobi the cost is lower by 4.67% and 1.31% while requiring only 0.52% and 0.58% of their runtime; compared with a direct Gurobi solve the cost remains comparable while runtime decreases to 0.07%. Sensitivity analysis further validates the model’s robustness under various cost parameters and renewable energy penetration levels. These results indicate that the proposed DRL–MIP cooperation achieves near-optimal solutions with orders of magnitude speedups. This study provides a new DRL–MIP paradigm for efficiently solving strongly coupled bi-level optimization problems in energy systems.
Hydrogen Vehicle Adoption: Perceptions, Barriers, and Global Strategies
Oct 2025
Publication
This paper analyzes the potential of hydrogen technologies in transport placing it within the context of global environmental and energy challenges. Its primary purpose is to eval‑ uate the prospects for the implementation of these technologies at international and na‑ tional levels including Poland. This study utilizes a literature review and an analysis of the results of a highly limited exploratory pilot survey measuring public perception of hydrogen technology in transport. It is critical to note that the survey was conducted on a small non‑representative sample and exhibited a strong geographical bias primarily collecting responses from Europe (50 people) and North America (30 people). This study also details hydrogen vehicle types (FCEV HICE) and the essential infrastructure required (HRS). Despite solid technological foundations the development of hydrogen technology heavily relies on non‑technical factors such as infrastructure development support pol‑ icy and social acceptance. Globally the number of vehicles and stations is growing but remains limited with the pace of development correlating with the involvement of coun‑ tries. The pilot survey revealed a generally positive perception of the technology (mainly due to environmental benefits) but highlighted three key barriers: limited availability of refueling infrastructure—51.5% of respondents strongly agreed on this obstacle high pur‑ chase and maintenance costs and insufficient public awareness. Infrastructure subsidies and tax breaks were identified as effective incentives. Hydrogen technology offers a poten‑ tially competitive and sustainable transport solution but it demands significant systemic support intensive investment in large‑scale infrastructure expansion and comprehensive educational activities. Further governmental engagement is crucial. The severe limitations resulting from the pilot nature of the survey should be rigorously taken into account dur‑ ing interpretation.
Assessment of Regional Hydrogen Refueling Station Layout Planning and Carbon Reduction Benefits Based on Multi-Dimensional Factors of Population, Land, and Demand
Oct 2025
Publication
The urgent global transition toward low-carbon energy systems has highlighted the need for systematic planning of hydrogen refueling stations (HRS) to facilitate clean energy adoption. This study develops an integrated framework for regional HRS layout optimization and carbon emission assessment considering population distribution land area and hydrogen demand. Using Hainan Province as a case study the model estimates regional hydrogen demand determines optimal HRS deployment evaluates spatial coverage and refueling distances and quantifies potential carbon emission reductions under various renewable energy scenarios. Model validation with Haikou demonstrates its reliability and applicability at the regional scale. Results indicate pronounced spatial disparities in hydrogen demand and infrastructure requirements emphasizing that prioritizing station deployment in densely populated urban areas can enhance accessibility and maximize emission reduction. The framework offers a practical data-efficient tool for policymakers and planners to guide early-stage hydrogen infrastructure development and supports strategies for regional decarbonization and sustainable energy transitions.
Degradation Heterogeneity in Active X70 Pipeline Welds Microstructure-Property Coupling Under Multiphysics Environments of Hydrogen-Blended Natural Gas
Oct 2025
Publication
This study investigates the performance degradation of X70 steel weld material in highpressure natural gas pipelines in the Sichuan-Chongqing region and its impact on pipeline safety by investigating their behavior under multiphysics environments including varying gas media (nitrogen methane hydrogen-blended) pressure conditions (0.1–10 MPa) and material regions (base metal vs. weld). A key novelty of this work is the introduction of a “degradation rate” metric to quantitatively assess the deterioration of weld mechanical properties. A key novelty of this work is the explicit introduction of a “degradation rate” metric to quantitatively assess the deterioration of weld mechanical properties. Slow strain rate tensile tests combined with fracture morphology and microstructure analysis reveal that welds exhibit inferior mechanical properties due to microstructural inhomogeneity and residual stresses including a yield stress reduction of 15.2–18.7%. The risk of brittle fracture was highest in the hydrogen-blended environment while nitrogen exhibited the most benign effect. Material region changes were identified as the most significant factor affecting degradation. This research provides crucial data and theoretical support for pipeline safety design and material performance optimization.
Enhanced Performance of TiO2 Composites for Solar Cells and Photocatalytic Hydrogen Production
Oct 2025
Publication
Xue Bai,
Jian Chen,
Shengxi Du and
Yan Xiong
Titanium dioxide (TiO2) is widely used in solar cells and photocatalysts given its excellent photoactivity low cost and high structural electronic and optical stability. Here a novel TiO2 composite was prepared by coating TiO2 inverse opal (IO) with TiO2 nanorods (NRs). With a porous three-dimensional network structure the composite exhibited higher light absorption; enhanced the separation of the electron–hole pairs; deepened the infiltration of the electrolyte; better transported and collected charge carriers; and greatly improved the power conversion efficiency (PCE) of the quantum-dot sensitized solar cells (QDSSCs) based on it while also boosting its own photocatalytic hydrogen generation efficiency. A very high PCE of 12.24% was achieved by QDSSCs utilizing CdS/CdSe sensitizer. Furthermore the TiO2 composite exhibited high photocatalytic activity with a H2 release rate of 1080.2 µ mol h−1 g −1 several times that of bare TiO2 IO or TiO2 NRs.
Transient Analysis of Solar Driven Hydrogen Generation System Using Industrial Waste Water
Oct 2025
Publication
This study investigates an integrated solar-powered system for wastewater treatment and hydrogen production combining solar PV a humidification–dehumidification (HDH) system solar thermal collectors and electrolysis. The objective is to evaluate the feasibility of utilizing industrial wastewater for both clean water production and green hydrogen generation. A transient analysis is conducted using TRNSYS and EES software modeling a system designed to process 4000 kg of wastewater daily. The results indicate that the HDH system produces 300 kg of clean water per hour while the electrolyzer generates approximately 66.5 kg of hydrogen per hour. The solar PV system operates under the weather conditions of Kohat Pakistan. This integrated approach demonstrates significant potential for sustainable wastewater treatment and renewable energy production offering a promising solution for industrial applications.
A Review on Combustion Instability of Hydrogen-Enriched Marine Gas Turbines
Nov 2025
Publication
Hydrogen is widely regarded as a promising carbon-free alternative fuel. However the development of low-emission marine gas turbine combustion systems has been hindered by the associated risks of combustion instability also termed as thermoacoustic oscillations. Although there is sufficient literature on hydrogen fuel and combustion instability systematic reviews addressing the manifestations and mechanisms of these instabilities remain limited. The present study aims to provide a comprehensive review of combustion instabilities in hydrogen-enriched marine gas turbines with a particular focus on elucidating the characteristics and underlying mechanisms. The review begins with a concise overview of recent progress in understanding the fundamental combustion properties of hydrogen and then details various instability phenomena in hydrogen-enriched methane flames. The mechanisms by which hydrogen enrichment affects combustion instabilities are extensively discussed particularly in relation to the feedback loop in thermoacoustic combustion systems. The paper concludes with a summary of the key combustion instability challenges associated with hydrogen addition to methane flames and offers prospects for future research. In summary the review highlights the interaction between hydrogenenriched methane flames and thermoacoustic phenomena providing a foundation for the development of stable low-emission combustion systems in industrial marine applications incorporating hydrogen enrichment.
Methodology for Evaluating and Comparing Different Sustainable Energy Generation and Storage Systems for Residential Buildings—Application to the Case of Spain
Nov 2025
Publication
This paper focuses on assessing different sustainable energy generation and storage systems for residential buildings in Spain identifying the best-performing system according to the end-user requirements. As outlined by the consulted literature the authors have selected two types of hybrid configurations—a Photovoltaic System with Battery Backup (PSBB) and a Photovoltaic System with Hydrogen Hybrid Storage Backup (PSHB)—and a Grid-Based System with Renewable Hydrogen Contribution (GSHC) is proposed. A Fuzzy Analytical Hierarchy Process methodology (FAHP) is employed for evaluating the hybrid power systems from a multi-criteria approach: acquisition operational and environmental. The main requirements for selecting the optimal system are organized under these criteria and evaluated using key performance indicators. This methodology allows the selection of the best option considering objective and subjective system performance indicators. Beyond establishing the ranking a sensitivity analysis was conducted to provide insights into how individual criteria influence the ranking of the hybrid power systems alternatives. The results demonstrate that the selection of hybrid power systems for a residential building is highly dependent on consumer preferences but the PSBB system scores highly in operation and acquisition criteria while the GSHC has good performance in all the criteria.
Deployment of Modular Renewable Energy Sources and Energy Storage Schemes in a Renewable Energy Valley
Nov 2025
Publication
While community energy initiatives and pilot projects have demonstrated technical feasibility and economic benefits their site-specific nature limits transferability to systematic scalable investment models. This study addresses this gap by proposing a modular framework for Renewable Energy Valleys (REVs) developed from real-world Community Energy Lab (CEL) demonstrations in Crete Greece which is an island with pronounced seasonal demand fluctuation strong renewable potential and ongoing hydrogen valley initiatives. Four modular business schemes are defined each representing different sectoral contexts by combining a baseline of 50 residential units with one representative large consumer (hotel rural households with thermal loads municipal swimming pool or hydrogen bus). For each scheme a mixed-integer linear programming model is applied to optimally size and operate integrated solar PV wind battery (BAT) energy storage and hydrogen systems across three renewable energy penetration (REP) targets: 90% 95% and 99.9%. The framework incorporates stochastic demand modeling sector coupling and hierarchical dispatch schemes. Results highlight optimal technology configurations that minimize dependency on external sources and curtailment while enhancing reliability and sustainability under Mediterranean conditions. Results demonstrate significant variation in optimal configurations across sectors and targets with PV capacity ranging from 217 kW to 2840 kW battery storage from 624 kWh to 2822 kWh and hydrogen systems scaling from 65.2 kg to 192 kg storage capacity. The modular design of the framework enables replication beyond the specific context of Crete supporting the scalable development of Renewable Energy Valleys that can adapt to diverse sectoral mixes and regional conditions.
Evaluating Greenhouse Gas Reduction Efficiency Through Hydrogen Ecosystem Implementation from a Life-Cycle Perspective
Nov 2025
Publication
With growing global demand for sustainable decarbonization hydrogen energy systems have emerged as a key pillar in achieving carbon neutrality. This study assesses the greenhouse gas (GHG) reduction efficiency of Republic of Korea’s hydrogen ecosystem from a life-cycle perspective focusing on production and utilization stages. Using empirical data—including the national hydrogen supply structure fuel cell electric vehicle (FCEV) deployment and hydrogen power generation records the analysis compares hydrogenbased systems with conventional fossil fuel systems. Results show that current hydrogen production methods mainly by-product and reforming-based hydrogen emit an average of 6.31 kg CO2-eq per kg H2 providing modest GHG benefits over low-carbon fossil fuels but enabling up to a 77% reduction when replacing high-emission sources like anthracite. In the utilization phase grey hydrogen-fueled stationary fuel cells emit more GHGs than the national grid. By contrast FCEVs demonstrate a 58.2% GHG reduction compared to internal combustion vehicles with regional variability. Importantly this study omits the distribution phase (storage and transport) due to data heterogeneity and a lack of reliable datasets which limits the comprehensiveness of the LCA. Future research should incorporate sensitivity or scenario-based analyses such as comparisons between pipeline transport and liquefied hydrogen transport to better capture distribution-phase impacts. The study concludes that the environmental benefit of hydrogen systems is highly dependent on production pathways end-use sectors and regional conditions. Strategic deployment of green hydrogen regional optimization and the explicit integration of distribution and storage in future assessments are essential to enhancing hydrogen’s contribution to national carbon neutrality goals.
Feasibility and Sensitivity Analysis of an Off-Grid PV/Wind Hybrid Energy System Integrated with Green Hydrogen Production: A Case Study of Algeria
Nov 2025
Publication
Algeria’s transition toward sustainable energy requires the exploitation of its abundant solar and wind resources for green hydrogen production. This study assesses the technoeconomic feasibility of an off-grid PV/wind hybrid system integrated with a hydrogen subsystem (electrolyzer fuel cell and hydrogen storage) to supply both electricity and hydrogen to decentralized sites in Algeria. Using HOMER Pro five representative Algerian regions were analyzed accounting for variations in solar irradiation wind speed and groundwater availability. A deferrable water-extraction and treatment load was incorporated to model the water requirements of the electrolyzer. In addition a comprehensive sensitivity analysis was conducted on solar irradiation wind speed and the capital costs of PV panels and wind turbines to capture the effects of renewable resource and investment cost fluctuations. The results indicate significant regional variation with the levelized cost of energy (LCOE) ranging from 0.514 to 0.868 $/kWh the levelized cost of hydrogen (LCOH) between 8.31 and 12.4 $/kg and the net present cost (NPC) between 10.28 M$ and 17.7 M$ demonstrating that all cost metrics are highly sensitive to these variations.
Benefit Allocation Strategies for Electric–Hydrogen Coupled Virtual Power Plants with Risk–Reward Tradeoffs
Nov 2025
Publication
Driven by carbon neutrality goals electric–hydrogen coupled virtual power plants (EHCVPPs) integrate renewable hydrogen production with power system flexibility resources emerging as a critical technology for large-scale renewable integration. As distributed energy resources (DERs) within EHCVPPs diversify heterogeneous resources generate diversified market values. However inadequate benefit allocation mechanisms risk reducing participation incentives destabilizing cooperation and impairing operational efficiency. To address this benefit allocation must balance fairness and efficiency by incorporating DERs’ regulatory capabilities risk tolerance and revenue contributions. This study proposes a multi-stage benefit allocation framework incorporating risk–reward tradeoffs and an enhanced optimization model to ensure sustainable EHCVPP operations and scalability. The framework elucidates bidirectional risk–reward relationships between DERs and EHCVPPs. An individualized risk-adjusted allocation method and correction mechanism are introduced to address economic-centric inequities while a hierarchical scheme reduces computational complexity from diverse DERs. The results demonstrate that the optimized scheme moderately reduces high-risk participants’ shares increasing operator revenue by 0.69% demand-side gains by 3.56% and reducing generation-side losses by 1.32%. Environmental factors show measurable yet statistically insignificant impacts. The framework meets stakeholders’ satisfaction and minimizes deviation from reference allocations.
Changes in the Operating Conditions of Distribution Gas Networks as a Function of Altitude Conditions and the Proportion of Hydrogen in Transported Natural Gas
Nov 2025
Publication
The article presents a comparison between the pressure conditions of a real low-pressure gas network and the results of hydraulic calculations obtained using various simulation programs and empirical equations. The calculations were performed using specialized gas network analysis software: STANET (ver 10.0.26) SimNet SSGas 7 and SONET. Additionally the simulation results were compared with calculations based on the empirical Darcy–Weisbach and Renouard equations. In the first part of the analysis two calculation models were compared. In one model the geodetic elevation of individual network nodes was included (elevation-aware model) while in the second calculations were performed without considering node elevation (flat model). For low-pressure gas networks accounting for elevation is critical due to the presence of the pressure recovery phenomenon which does not occur in medium- and high-pressure networks. Furthermore considering the growing need to increase the share of renewable energy the study also examined the network’s operating conditions when using natural gas–hydrogen mixtures. The following hydrogen concentrations were considered: 2.5% 5.0% 10.0% 20.0% and 50.0%. The results confirm the importance of incorporating elevation data in the modeling of low-pressure gas networks. This is supported by the small differences between calculated results and actual pressure measurements taken from the operating network. Moreover increasing the hydrogen content in the mixture intensifies the pressure recovery effect. The hydraulic results obtained using different computational tools were consistent and showed only minor discrepancies.
Durable Pt-Decorated NiFe-LDH for High-Current-Density Electrocatalytic Water Splitting Under Alkaline Conditions
Nov 2025
Publication
The development of durable and efficient catalysts capable of driving both hydrogen and oxygen evolution reactions is essential for advancing sustainable hydrogen production through overall water electrolysis. In this study we developed a corrosion-mediated approach where Ni ions originate from the self-corrosion of the nickel foam (NF) substrate to construct Pt-modified NiFe layered double hydroxide (Pt-NiFeOxHy@NiFe-LDH) under ambient conditions. The obtained catalyst exhibits a hierarchical architecture with abundant defect sites which favor the uniform distribution of Pt clusters and optimized electronic configuration. The Pt-NiFeOxHy@NiFe-LDH catalyst constructed through the interaction between Pt sites and defective NiFe layered double hydroxide (NiFe-LDH) demonstrates remarkable hydrogen evolution reaction (HER) activity delivering an overpotential as low as 29 mV at a current density of 10 mA·cm−2 and exhibiting a small tafel slope of 34.23 mV·dec−1 in 1 M KOH together with excellent oxygen evolution reaction (OER) performance requiring only 252 mV to reach 100 mA·cm−2 . Moreover the catalyst demonstrates outstanding activity and durability in alkaline seawater maintaining stable operation over long-term tests. The Pt-NiFeOxHy@NiFe-LDH electrode when integrated into a two-electrode system demonstrates operating voltages as low as 1.42 and 1.51 V for current densities of 10 and 100 mA·cm−2 respectively and retains outstanding stability under concentrated alkaline conditions (6 M KOH 70 ◦C). Overall this work establishes a scalable and economically viable pathway toward high-efficiency bifunctional electrocatalysts and deepens the understanding of Pt-LDH interfacial synergy in promoting water-splitting catalysis.
Correlation Development for Para-to-Ortho Hydrogen Catalytic Conversion in Vapor-Cooled Shields of Hydrogen Tanks
Nov 2025
Publication
The cooling effect from the para-ortho hydrogen conversion (POC) combined with a vaporcooled shield (VCS) and multi-layer insulation (MLI) can effectively extend the storage duration of liquid hydrogen in cryogenic tanks. However there is currently no effective and straightforward empirical correlation available for predicting the catalytic POC efficiency in VCS pipelines. This study focuses on the development of correlations for the catalytic conversion of para-hydrogen to ortho-hydrogen in pipelines particularly in the context of cryogenic hydrogen storage systems. A model that incorporates the Langmuir adsorption characteristics of catalysts and introduces the concept of conversion efficiency to quantify the catalytic process’s performance is introduced. Experimental data were obtained in the temperature range of 141.9~229.9 K from a cryogenic hydrogen catalytic conversion facility where the effects of temperature pressure and flow rate on the catalytic conversion efficiency were analyzed. Based on a validation against the experimental data the proposed model offers a reliable method for predicting the cooling effects and optimizing the catalytic conversion process in VCS pipelines which may contribute to the improvement of liquid hydrogen storage systems enhancing both the efficiency and duration of storage.
A Review on Electric Vehicle Charging Station Planning: Infrastructure Placement, Sizing, Upgrades, and Uncertainties
Nov 2025
Publication
Electric Vehicles (EVs) are rapidly expanding resulting in increased demand on power systems and transportation networks. This study reviews recent advancements in planning EV Charging Stations (EVCSs) focusing on siting sizing grid upgrades and managing uncertainty. Analysis suggests that while many studies optimize either the location or the size of these stations few consider their combined effects resulting in missed opportunities for synergy. A lack of attention to cross-sector integration with hydrogen inadequate treatment of grid reinforcement and fragmented approaches to modeling uncertainties such as EV behavior renewable energy variability and market dynamics is also observed. To address these gaps a synthesis of the interdependencies between siting and sizing is provided along with a review of multi-energy integration opportunities an evaluation of Vehicle-to-Grid technology and smart charging including technical benefits and challenges strategies that link the deployment of EVCS to grid upgrades and a taxonomy of uncertainty sources along with advanced stochastic and data-driven solutions. This review emphasizes the importance of integrated data-informed planning in the development of EV charging infrastructure.
Coordinated Operation Mechanism of Electric-hydrogen-traffic Coupling System that Considers Carbon Emissions and Uncertainties
Nov 2025
Publication
During the critical period of energy transition the collaborative optimization of the electricity-hydrogentransportation coupling system is of vital importance for achieving efficient energy utilization and sustainable development.This paper proposes a collaborative operation mechanism of Distributed Robust Optimization (DRO) considering carbon emissions. Firstly a Stackelberg game dynamic pricing strategy is constructed for the integrated energy station (IES) and the electricity-hydrogen hybrid charging station (HRS) where the upper-level IES optimizes the electricity price setting strategy and the lower-level HRS dynamically adjusts the electricity purchase-hydrogen production plan. Secondly the Wasserstein distance is used to describe the uncertainties of hydrogen vehicle loads and wind-solar power generation and a bisection algorithm-column constraint generation (BA-C&CG) hybrid algorithm is designed to solve the model. Finally the numerical example verification shows that the daily operation cost of HRS under the proposed mechanism is as low as 1108.53 EUR which is 10.58 % and 7.38 % lower than that of the commonly used stochastic optimization (SO) and robust optimization (RO) respectively. The variance analysis (F = 536.05P < 0.001) confirms that the cost advantage is statistically significant. In terms of carbon emission reduction effect the DRO-Stackelberg game model has the lowest daily carbon cost (6.98EUR). This mechanism effectively balances the economic and robustness of the system and the single dispatch calculation time is only 112.09 s meeting the real-time operation requirements of engineering. It provides technical support for the low-carbon collaborative operation of the electricity-hydrogen-transportation coupling system.
Building a Hydrogen Economy: Does France have the Industrial Capacity for a Low-carbon Transition?
Oct 2025
Publication
The energy transition towards low-carbon hydrogen (H2) in France is expected to require deep industrial planning to develop electrolysis and H2 production infrastructure. This study employs an input–output method to simulate a new sector of electrolysis-produced hydrogen (e-H2) that supplies two-hydrogen intensive sectors petroleum refining and ammonia. We construct two input–output models a demand-driven model for e-H2 sector development (the investment phase) and a mixed model for e-H2 production (the operation phase). The results demonstrate that the e-H2 sector depends on industries such as machinery electrical equipment construction and metal products manufacturing in the investment phase with strong backward linkages to the power sector in the exploitation phase. The results reveal that the energy shock (350 kt of e-H2 per year) generates significant growth (€1.3 Bn of gross domestic product) and jobs (3600) but strongly depends on industries’ capability to expand and recruit. Recommendations advise public policy development to address the need to reinforce key industries to support e-H2 production due to inter-industry dependence and the need for more attractive skilled and technician jobs in sectors that are already experiencing recruitment tensions. At much higher e-H2 shocks in the steel sector (700 kt e-H2) and other industries (415 kt e-H2) even greater amounts of domestic resources would be required. Therefore de-carbonising the entire H2 sector require ambitious policy planning to support industrial empowerment research programmes and labour training so that H2 becomes an enabling technology of the energy transition.
Tailored Heat Treatments to Characterise the Fracture Resistance of Critical Weld Regions in Hydrogen Transmission Pipelines
Nov 2025
Publication
A new protocol is presented to directly characterise the toughness of microstructural regions present within the weld heat-affected zone (HAZ) the most vulnerable location governing the structural integrity of hydrogen transport pipelines. Heat treatments are tailored to obtain bulk specimens that replicate predominantly ferriticbainitic bainitic and martensitic microstructures present in the HAZ. These are applied to a range of pipeline steels to investigate the role of manufacturing era (vintage versus modern) chemical composition and grade. The heat treatments successfully reproduce the hardness levels and microstructures observed in the HAZ of existing natural gas pipelines. Subsequently fracture experiments are conducted in air and pure H2 at 100 bar revealing a reduced fracture resistance and higher hydrogen embrittlement susceptibility of the HAZ microstructures with initiation toughness values as low as 32 MPa√ m. The findings emphasise the need to adequately consider the influence of microstructure and hard brittle zones within the HAZ.
Catalysts for Unlocking H2 Production from NH3: A Process Design Perspective
Nov 2025
Publication
NH3 cracking is gaining attention as a promising route for on-demand carbon-free H2 production particularly in off-grid or distributed energy applications. Nevertheless its practical implementation hinges on the development of catalysts not only highly active but also cost-effective and thermally efficient. Starting from the state-of-theart catalyst for NH3 decomposition (nickel-based) the most promising catalytic systems (ruthenium-based) are critically reviewed with a focus on the interplay between catalyst activation energy thermal duty and operating conditions. In view of discussing whether the implementation of noble-based catalysts can be practical or not a technical analysis of the cracking furnace with different Ru-based catalytic systems is presented referring to a decentralized application representative of compact yet industrially relevant units. The trade-off between technical and economic performance is quantified with the aim of offering design guidelines for developing scalable NH3 cracking.
Economic Hydrogen Production by Water Splitting with Different Catalysts and Temperatures under Thermal and Gamma Radiation-thermal Processes
Nov 2025
Publication
This article describes hydrogen production via water splitting because of high green energy demand globally. The amounts of hydrogen produced with zirconium in thermal processes at 473 K and radiation-thermal processes at 473 K and 773K were 1.55 x 1018 2.2 x 1018 and 4.1 x 1018 molecules/g. These amounts on aluminum and stainless steel were 1.05 x 1018 1.95 x 1018 and 3.0 x 1018 molecules/g; and 0.30 x 1018 1.27 x 1018 and 2.6 x 1018 molecules/g. A comparison was carried out and the order of hydrogen production was zirconium > aluminum > stainless steel. The activation energy in radiation-thermal and thermal processes were 14.2 and 65.0 kJ/mol (Zr) 12.05 and 63.1 kJ/mol (Al) and 11.16 and 61.52 kJ/mol (SS). The mechanisms of water splitting were developed and described for future use. The described methods are scalable and can be transferred to a pilot scale.
Integration of Hydrogen Production Using High Temperature Steam Electrolysis with Advanced Nuclear Energy Systems
Nov 2025
Publication
With the promise of increased economics and improved safety advanced nuclear reactors such as the Natrium design by TerraPower and GE Hitachi can help many electricity energy markets transition to carbon-free power smoothly. Operating at higher temperatures the Natrium design based on a sodium fast reactor is suitable for co-located hydrogen production using high temperature steam electrolysis. This study models and analyzes three Natrium integrated energy systems with thermal energy storage and co-located hydrogen production. The first two configurations focus on improving thermal efficiency of the reheat Rankine cycle used in the Natrium design while the final configuration improves hydrogen production efficiency. Results indicate that coupling the Natrium system with hydrogen production can boost its energy efficiency by 1% and using low grade steam directly from the Natrium steam cycle for hydrogen production significantly reduces system complexity and increases the overall system efficiency by 3%.
Inverse Design and Porous Metal Printing of GDL-integrated Flow Field Plates for High-temperature Hydrogen Fuel Cells
Nov 2025
Publication
High-temperature (HT) proton exchange membrane (PEM) fuel cells (FC) offer key advantages for sustainable transportation especially in heavy-duty applications due to their improved thermal efficiency and water management. This study introduces an inverse design framework to develop flow field plates integrated with a gas diffusion layer (GDL) enabling scalable electrochemical performance from the unit cell to the plate level. A reduced-order homogenization-based multiphysics model is developed to evaluate designs with approximately 1000× faster computation. Flow channel orientation is optimized using a tensor field method and dehomogenized into manufacturable geometries. Optimized designs validated through high-fidelity 3D simulations show up to 12% higher average current density and 88% lower pressure drop compared to conventional parallel and mesh configurations. To address fabrication challenges solid-to-porous metal additive manufacturing is employed producing monolithic structures that integrate flow channels with a porous metal GDL. Both numerical and physical tests confirm high permeability and improved power output compared to carbon-based GDLs. These findings highlight the effectiveness of combining advanced computational modeling with metal 3D printing to enhance the performance and manufacturability of high-temperature PEMFC supporting their broader adoption in sustainable energy applications.
Evaluation of the Economic and Technological Aspects of Producing Blue Hydrogen via Ethanol-steam Reforming with Carbon Capture
Nov 2025
Publication
An industrially relevant method for obtaining hydrogen from hydrocarbons without emitting carbon into the atmosphere involves ethanol-steam reforming followed by carbon capture. Herein we present a detailed conceptual process using ethanol-stream reforming to produce blue hydrogen integrated with a carbon capture plant followed by a techno-economic analysis. In the first step the Aspen plus-based simulation of ethanolstream reforming reactions is performed to optimize the reforming reactor geometrical parameters for a 10 t/ day of hydrogen production. Afterward the carbon capture system was designed with a standalone absorber and stripper which were subsequently integrated for solvent makeup calculation. Considering the target value of hydrogen production the optimized reactor diameter and length were found to be 0.18 and 2 m respectively corresponding to reactant flow (200 t/day) and heat duty (3.14 MW) at optimal circumstances. Absorber and stripper packing heights of 12.2 m and 5 m respectively with column diameters of 1.22 m and 2.60 m are required to extract 95 % CO2 from the reformed product stream. The techno-economic analysis indicates that the cost of producing one kilogram of H2 is $3.5. The computed internal rate of return is 16.6 % the discounted payback period is 6 years and the net present value is $13 million.
Predicting Combustor Performance for Hydrogen-propane Fuel Blends in Gas Turbines: A Coupled Thermofluid and Chemical Reactor Network Model
Nov 2025
Publication
The transition to carbon-neutral energy has renewed interest in hydrogen as a gas turbine fuel in the form of fuel blends with hydrocarbons. However the distinct fluid properties and chemical kinetics of hydrogen and hydrocarbon blends necessitate redeveloped combustor designs. While conventional combustor design and emissions estimation through computational fluid dynamics (CFD) is preferred it is computationally intensive and impractical for system-level simulations. To alleviate this a thermofluid network model was developed to predict the performance of a MGT combustor operating on pure and fuel blends of propane and hydrogen. It incorporates sub-component pressure losses and heat transfer and presents the first implementation of well-stirred and plug-flow reactors into Flownex SE. A 3-D CFD study of the combustor revealed that hydrogen addition improved combustion efficiency and reduced wall temperatures. However although it produces less CO2 it leads to 70 % more CO and 80 % more NO than for propane-only operation. Validated against the 3-D CFD data the network model predicted the combustor outlet total temperature and pressure within 0.55 % and 0.26 % respectively. The change in total pressure across subcomponents (<6 %) and the mass flow distribution showed similarly strong agreement. Major species mass fractions CO2 and H2O were predicted accurately. However by assuming that the temperature and composition are uniform within combustion zones zone and wall temperatures and pollutant predictions deviated considerably. NO was overpredicted by a factor of 8.2–10.7 and CO was overpredicted for propane-only but underpredicted for blended cases. The network model achieved this performance 420 times faster than CFD making it suitable for rapid design exploration.
Reliability and Risk Assessment of Hydrogen-Powered Marine Propulsion Systems Based on the Integrated FAHP-FMECA Framework
Nov 2025
Publication
With the IMO’s 2050 decarbonization target hydrogen is a key zero-carbon fuel for shipping but the lack of systematic risk assessment methods for hydrogen-powered marine propulsion systems (under harsh marine conditions) hinders its large-scale application. To address this gap this study proposes an integrated risk evaluation framework by fusing Failure Mode Effects and Criticality Analysis (FMECA) with the Fuzzy Analytic Hierarchy Process (FAHP)—resolving the limitation of traditional single evaluation tools and adapting to the dynamic complexity of marine environments. Scientific findings from this framework confirm that hydrogen leakage high-pressure storage tank valve leakage and inverter overload are the three most critical failure modes with hydrogen leakage being the primary risk source due to its high severity and detection difficulty. Further hazard matrix analysis reveals two key risk mechanisms: one type of failure (e.g. insufficient hydrogen concentration) features “high severity but low detectability” requiring real-time monitoring; the other (e.g. distribution board tripping) shows “high frequency but controllable impact” calling for optimized operations. This classification provides a theoretical basis for precise risk prevention. Targeted improvement measures (e.g. dual-sealed valves redundant cooling circuits AI-based regulation) are proposed and quantitatively validated reducing the system’s overall risk value from 4.8 (moderate risk) to 1.8 (low risk). This study’s core contribution lies in developing a universally applicable scientific framework for marine hydrogen propulsion system risk assessment. It not only fills the methodological gap in traditional evaluations but also provides a theoretical basis for the safe promotion of hydrogen shipping supporting the scientific realization of the IMO’s decarbonization goal.
Techno-economic Feasibility of Centralized and Decentralized Ammonia Production in the United States
Nov 2025
Publication
Ammonia is a cornerstone of modern agriculture supplying the nitrogen essential for crops that nourish nearly half the global population. Yet its production is responsible for ~2 % of global greenhouse gas emissions. To meet climate and food security goals sustainable low-carbon and resilient ammonia production systems are needed. Here we develop a spatially explicit techno-economic model to compare centralized and decentralized ammonia production pathways across the U.S. a major global ammonia producer and consumer spanning the full supply chain from hydrogen production to fertilizer delivery. We integrate high-resolution supply and demand data and apply linear optimization to estimate delivered ammonia costs accounting for geographic mismatches and transportation. Our results show that decentralized ammonia production whether powered by grid electricity or solar energy is substantially more expensive than centralized production from natural gas or coal. Centralized natural gas-based ammonia has a median production cost of 326 USD/tonne NH3 compared to 499 USD/tonne for coal. Decentralized grid-powered systems range from 659 to 1634 USD/tonne and solar-powered systems from 1077 to 2266 USD/tonne. Transportation costs for centralized production range from 7 to 85 USD/tonne with a median of 40 USD/tonne resulting in a delivered cost of 343 USD/tonne. Median delivered costs for decentralized grid- and solar-powered systems are 1069 and 1494 USD/tonne respectively. Decentralized systems require electricity prices below 19 USD/MWh (grid) and 17 USD/MWh (solar) to achieve cost parity well below 2024 U S. averages of 117 USD/MWh. These results highlight the economic challenges facing decentralized ammonia production and the importance of electricity cost reductions tax credits carbon pricing or further technological breakthroughs for broader viability.
Simulation of the Refuelling Process for an LH2-powered Commercial Aircraft Part 1 - Modelling and Validation
Nov 2025
Publication
Liquid hydrogen (LH2) is a promising candidate for zero emission aviation but its cryogenic properties make the refuelling process fundamentally different from that of conventional jet fuels. Although previous studies have addressed LH2 storage and system integration detailed modelling of the refuelling process remains limited. This paper presents the first part of a two-part study focused on simulation of the refuelling process for an LH2-powered commercial aircraft. An existing tank model is substantially modified to more accurately capture relevant physical phenomena including heat transfer and droplet dynamics during top-fill spray injection. Newly available experimental data on LH2 no-vent filling enables direct validation of the model under conditions that match the experimental setup. A sensitivity analysis identifies the most influential parameters that affect model precision including loss coefficient droplet diameter radiative heat ingress and vent-closing pressure. The validated model forms the basis for Part 2 of this study in which it is applied to a representative LH2-powered commercial aircraft to simulate refuelling times quantify venting losses and assess the impact of key operational settings. These results support the design of efficient LH2 refuelling systems for future aircraft and airport infrastructure.
Techno-economic Assessment of Hythane-fueled Industrial SOFC Systems
Nov 2025
Publication
Solid oxide fuel cell (SOFC) systems offer high-efficiency conversion of the chemical energy of fuel gases into electrical energy. To meet market and policy targets such systems must be able of operating on an industrial scale and be compatible with environmentally friendly fuels. This study models the scale-up of a 750 W naturalgas-fueled SOFC to a 240 kW system with various gas-path configurations evaluating the impact of blending up to 30 vol% of hydrogen (H2) into the methane feed. Aspen Plus simulations coupled with pressure-loss and carbon-deposition models were used to optimize recirculation ratio and reactant utilization for maximum efficiency. The parallel configuration achieved the highest electrical efficiency of 64.0 % while series-connected and intermediate systems suffered from increased pressure losses. H2 admixture simulations confirm that operation is feasible without loss of efficiency in the small- and large-scale systems due to reduced carbondeposition potential. A techno-economic analysis indicates a 91.7 % cost reduction through scale-up and a 1.6 % cost increase for adjusting the system to H2 admixtures. The economic viability of the large-scale system was evaluated for all tested fuel compositions (0.201–0.204 €/kWh) with payback times under 20 years at market-relevant electricity prices. These results demonstrate the technical and economic feasibility of large-scale H2-adapted SOFC systems for industrial decarbonization.
Estimation of the Potential for Green Hydrogen Production from Untapped Renewable Energy Sources in Spain in 2024
Nov 2025
Publication
The increasing integration of renewable energy sources (RES) in Spain is leading to substantial amounts of surplus electricity presenting a strategic opportunity for green hydrogen production as a key enabler of energy storage and decarbonisation. This study quantifies this untapped potential for 2024. Based on the difference between installed renewable capacity and actual generation an economically viable surplus of 18419 GWh was identified within an optimal 10-h operating window. The hydrogen production potential was modelled for three electrolysis technologies—Alkaline (AEL) Proton Exchange Membrane (PEM) and Anion Exchange Membrane (AEM)—using total energy consumption values of 57.40 65.55 and 59.95 MWh/t H2 respectively including auxiliary systems. The estimated annual hydrogen production ranges from 280999 t (PEM) to 320897 t (AEL) with AEM yielding an intermediate value of 307247 t. The analysis reveals a strong regional concentration with more than 63% of the potential located in Castile and León Andalusia Castile-La Mancha and Extremadura. While this range represents an upper technical limit it highlights the significant opportunity to valorise surplus renewable energy contingent on targeted investment and a supportive regulatory framework.
Single Step Electrified Hydrogen Production from Methane in a Gliding Arc/fluidized Bed Reactor
Nov 2025
Publication
In this work a plasma fluidized bed reactor has been studied as an electrified methane decomposition reactor for sustainable hydrogen production. A combined 3D rotating gliding arc/fluidized bed reactor assembly demonstrates a stable operation with a CH4/Ar mixture containing up to 8 vol% of CH4. The reactor provides a 97.2 % H2 selectivity at a methane conversion of 16.6 % and energy costs of 10.6 kJ L− 1 . This performance provides a new benchmark for electrified H2 production with a potential to utilise renewable electricity. In addition carbon materials are produced. The characterizations show difference in the morphology of the materials collected in different reactor zones.
Effects of Sensitization on Hydrogen Embrittlement Behavior in 304 Stainless Steel
Nov 2025
Publication
This study investigated the hydrogen embrittlement behavior of 304 stainless steel under the combined condition of sensitization and hydrogen pre-charging. Specifically hydrogen trapping analysis and martensite transformation mapping were used to examine the respective roles of carbide precipitation and chromium depletion and key factors were identified through fractographic observations. Sensitization was simulated at 650 ◦C for 50 h followed by hydrogen pre-charging at 250 ◦C under 50 MPa for 3.5 days. Under hydrogen pre-charging sensitized specimens showed a 9.3 % drop in ultimate tensile strength a 17.3 % reduction in elongation and a 16 % decrease in relative reduction of area indicating higher hydrogen embrittlement susceptibility. Hydrogen desorption analysis revealed a redistribution of hydrogen from reversible to irreversible traps consistent with 139 nm coarsened Cr23C6 carbides while phase mapping revealed extensive formation of strain-induced martensite along grain boundaries and within grains. These martensitic regions accelerated hydrogen transport and promoted strain localization leading to the disappearance of intragranular dimples and the development of intergranular cracking. The results demonstrate that strain-induced martensite formed in chromiumdepleted regions is the dominant factor governing post-sensitization hydrogen embrittlement emphasizing the necessity of controlling chromium depletion to maintain the stability of the austenitic matrix in hydrogen environments.
Direct Injection Hydrogen Combustion under Leaner Conditions in an Optical Engine using Optical/Laser Diagnostics
Nov 2025
Publication
Hydrogen’s increasing potential as an alternative fuel for heavy-duty transport has led to the conversion of conventional diesel compression-ignition engines to spark-ignition hydrogen operation. Hydrogen’s broad flammability range enables leaner operation achieving both higher engine efficiency and near-zero emissions. In particular direct injection hydrogen combustion improves volumetric efficiency and reduces problems including pre-ignition and knock related to hydrogen port-fuel injection. In the present work we performed an optical investigation of direct injection (DI) hydrogen combustion under leaner mixture conditions. The study was conducted using a heavy-duty optical diesel engine modified for spark-ignition operation. Bottom-view natural flame luminosity and OH-PLIF imaging were conducted along with in-cylinder pressure measurements. Experiments were conducted at three air-excess ratios (3 3.4 and 3.8) with spark timings (ST) varied from − 15 ◦CA aTDC to − 30 ◦CA aTDC. Hydrogen injection ended at − 30 ◦CA aTDC with the start of injection adjusted accordingly to achieve the desired lambda conditions. The maximum IMEPg corresponded to the lowest COV of the IMEPg indicating optimal spark timing for lean DI hydrogen combustion. The optimized spark timing for λ = 3 λ = 3.4 and λ = 3.8 were occurred at − 25 ◦CA aTDC − 25 ◦CA aTDC and − 30 ◦CA aTDC respectively. The corresponding COV of IMEPg values were below 5 % indicating stable combustion. The flame kernel first initiates at the spark plug and then propagates toward the piston’s outer boundary however the flame propagation does not remain as a continuous front unlike port-fuel injected hydrogen combustion. The effect of fuel stratification is evident in combustion luminosity and OH-PLIF images showing pockets of varying intensity within the combustion chamber. Natural flame luminosity images reveal incomplete flame coverage and asymmetric combustion emphasizing the need for metal engine experiments to further quantify the unburned hydrogen and associated combustion losses.
High‑Entropy Amorphous Catalysts for Water Electrolysis: A New Frontier
Sep 2025
Publication
High‐entropy amorphous catalysts (HEACs) integrate multielement synergy with structural disorder making them promising candidates for water splitting. Their distinctive features—including flexible coordination environments tunable electronic structures abundant unsaturated active sites and dynamic structural reassembly—collectively enhance electrochemical activity and durability under operating conditions. This review summarizes recent advances in HEACs for hydrogen evolution oxygen evolution and overall water splitting highlighting their disorder-driven advantages over crystalline counterparts. Catalytic performance benchmarks are presented and mechanistic insights are discussed focusing on how multimetallic synergy amorphization effect and in‐situ reconstruction cooperatively regulate reaction pathways. These insights provide guidance for the rational design of next‐generation amorphous high‐entropy electrocatalysts with improved efficiency and durability.
OH* Chemiluminescence in Non-premixed Industrial Natural Gas/hydrogen Flames under Air-fuel and Oxy-fuel Conditions: Kinetic Modeling and Experimental Validation
Oct 2025
Publication
The application of OH* chemiluminescence diagnostics is becoming increasingly prevalent in the combustion characterization of hydrogen. As the current literature is lacking a systematic study of OH* chemiluminescence in non-premixed turbulent natural gas (NG) and hydrogen (H2 ) flames the present work was designed to address this research gap. Therefore extensive experiments were performed on a semi-industrial burner operating at 50–100 kW in NG/H2–Air/O2 combustion modes which were complemented by comprehensive numerical simulations including 1D laminar counterflow diffusion flamelet calculations and full 3D CFD simulations of the semi-industrial furnace setup. In this way an OH* chemistry model is presented that accurately predicts the global reaction zone characteristics and their difference between CH4 and H2 in air-fired and oxygen-fired flames. The comprehensive numerical approach in conjunction with the subsequent study of different operating conditions yielded novel insights into both combustion modeling and the underlying thermochemical phenomena providing an essential contribution to the transition of the thermal energy sector towards hydrogen as an alternative carbon-free fuel.
Towards the Decarbonization of the Maritime Industry: Design of a Novel Methodology for the Sustainable Strategy Assessment
Oct 2025
Publication
The growing concern about the increase in European Union (EU)’s total CO2 emissions due to maritime activities and the ambitious goal of net zero emissions they are asked to fulfil by 2050 are leading the way to the adoption of new sustainable strategies. In this article a novel methodology for the classification of the sustainable actions is proposed. Moreover new indicators have been designed to compare the level of sustainable development of each port. Among them a new coefficient for the assessment of the Ports’ Potential Sustainability (PPS) have been designed. Main results showed that 56% of the actions were in the improvement and environmentally sustainable group while 19% were shift-economic actions related to the installation of technologies. As a matter of the fact all European ports under analysis have adopted cold ironing system which can reduce up to 4% of the global shipping emissions. Similarly 50% of them have already integrated renewables energies and prioritize equipment electrification in their processes. Finally the most relevant projects to optimize the energy consumption of daily operations and the main challenges that still need to be addressed have been analyzed showing the current trends maritime sector is undertaking to advance towards the sustainable development.
Life Cycle and Economic Viability Assessment of Clean Hydrogen as a Fuel in Corn Drying
Oct 2025
Publication
This study presents a comparative life cycle and economic assessment of using clean hydrogen as a sustainable alternative to natural gas and propane for corn grain drying. The study compares the environmental performance limited to GWP100 and cost-effectiveness of hydrogen from various renewable sources (hydro wind solar) and plasma pyrolysis of natural gas against conventional fossil fuels under two delivery scenarios: pipeline and trucking. A life cycle assessment is conducted using Open LCA to quantify the carbon intensity of each fuel from cradle to combustion at multiple energy requirements based on four burner efficiencies across each scenario. In parallel economic analysis is conducted by calculating the fuel cost required per ton of dried corn grains at each efficiency across both scenarios. The results indicate that green hydrogen consistently outperforms current fuels in terms of emissions but it is generally more expensive at lower burner efficiencies and in trucking scenarios. However the cost competitiveness of green hydrogen improves significantly at higher efficiency and with pipeline infrastructure development it can become more economical when compared to propane. Hydrogen produced via plasma pyrolysis offers high environmental and economic costs due to its electricity and natural gas requirements. Sensitivity analysis further explores the impact of a 50% reduction in hydrogen production and transportation costs revealing that hydrogen could become a viable option for grain drying in both pipeline and trucking scenarios. This study highlights the long-term potential of hydrogen in reducing carbon emissions and offers insights into the economic feasibility of hydrogen adoption in agricultural drying processes. The findings suggest that strategic investments in hydrogen infrastructure could significantly enhance the sustainability of agricultural practices paving the way for a greener future in food production.
Advanced Analytical Modeling of Polytropic Gas Flow in Pipelines: Unifying Flow Regimes for Efficient Energy Transport
Oct 2025
Publication
In the present work a new analytical model of polytropic flow in constant-diameter pipelines is developed to accurately describe the flow of compressible gases including natural gas and hydrogen explicitly accounting for heat exchange between the fluid and the environment. In contrast to conventional models that assume isothermal or adiabatic conditions the proposed model simultaneously accounts for variations in pressure temperature density and entropy i.e. it is based on a realistic polytropic gas flow formulation. A system of differential equations is established incorporating the momentum continuity energy and state equations of the gas. An implicit closed-form solution for the specific volume along the pipeline axis is then derived. The model is universal and allows the derivation of special cases such as adiabatic isothermal and isentropic flows. Numerical simulations demonstrate the influence of heat flow on the variation in specific volume highlighting the critical role of heat exchange under real conditions for the optimization and design of energy systems. It is shown that achieving isentropic flow would require the continuous removal of frictional heat which is not practically feasible. The proposed model therefore provides a clear reproducible and easily visualized framework for analyzing gas flows in pipelines offering valuable support for engineering design and education. In addition a unified sensitivity analysis of the analytical solutions has been developed enabling systematic evaluation of parameter influence across the subsonic near-critical and heated flow regimes.
Decarbonised H2 Recovery and CO2 Capture Using a Cost-effective Membrane Plant: A Step Towards Energy Transition
Oct 2025
Publication
Separation of H2 from CO2 is crucial in industry since they are the products of water gas shift reaction. In addition the demand for pure H2 as well as the potential reuse of CO2 as reactant are increasing as a consequence of the transition from fossil fuels to decarbonization processes. In this scenario this work aims to propose a possible solution to get simultaneously pure H2 and CO2 meeting the world’s requirements in terms of reduction of CO2 emissions and transition to cleaner energy. A simulated plant combining Pd-based and SAPO-34 membrane modules is able to provide pure H2 with a final recovery higher than 97%. In addition the entire CO2 fed to SAPO-34 unit is recovered in the permeate stream with a concentration of 97.7%. A cost analysis shows that feed gas gives a higher contribution than compression heat exchange and membranes (e.g. 70 20 3 and 7% respectively). Net profit and net present value are positive within a specific feed gas price range (e.g. net profit up to 0.10 and 0.155 $/Nm3 depending on the labour cost set) showing that the process can be cost-effective and profitable. H2 purification cost ranges between 2.6 and 7.8 $/kg.
Hydrogen Strategies Under Uncertainty: Risk-Averse Choices for Green Hydrogen Pathways
Oct 2025
Publication
The last decade has been characterized by a growing environmental awareness and the rise of climate change concerns. Continuous advancement of renewable energy technologies in this context has taken a central stage on the global agenda leading to a diverse array of innovations ranging from cutting-edge green energy production technologies to advanced energy storage solutions. In this evolving context ensuring the sustainability of energy systems—through the reduction of carbon emissions enhancement of energy resilience and responsible resource integration—has become a primary objective of modern energy planning. The integration of hydrogen technologies for power-to-gas (P2G) and power-topower (P2P) and energy storage systems is one of the areas where the most remarkable progress is being made. However real case implementations are lagging behind expectations due to large-scale investments needed which under high energy price uncertainty act as a barrier to widespread adoption. This study proposes a risk-averse approach for sizing an Integrated Hybrid Energy System considering the uncertainty of electricity and gas prices. The problem is formulated as a mixed-integer program and tested on a real-world case study. The analysis sheds light on the value of synergies and innovative solutions that hold the promise of a cleaner more sustainable future for generations to come.
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