- Home
- A-Z Publications
- Publications
Publications
Increasing the Energy Efficiency of Gas Boosters for Hydrogen Storage and for Refueling Stations
Feb 2023
Publication
A new electrically driven gas booster is described as an alternative to the classical air-driven gas boosters known for their poor energetic efficiency. These boosters are used in small scale Hydrogen storage facilities and in refueling stations for Hydrogen vehicles. In such applications the overall energy count is of significance and must include the efficiency of the compression stage. The proposed system uses an electric motor instead of the pneumatic actuator and increases the total efficiency of the compression process. Two mechanical principles are studied for the transformation of the rotational motion of the motor to the linear displacement of the compressor pistons. The strongly fluctuating power of the compressor is smoothed by an active capacitive auxiliary storage device connected to the DC circuit of the power converter. The proposed system has been verified by numeric simulation including the thermodynamic phenomena the kinetics of the new compressor drive and the the operation of the circuits of the power smoothing system.
Feasibility Study on the Provision of Electricity and Hydrogen for Domestic Purposes in the South of Iran using Grid-connected Renewable Energy Plants
Dec 2018
Publication
This work presents a feasibility study on the provision of electricity and hydrogen with renewable grid connected and off-the-grid systems for Bandar Abbas City in the south of Iran. The software HOMER Pro® has been used to perform the analysis. A techno-enviro-economic study comparing a hybrid system consisting of the grid/wind turbine and solar cell is done. The wind turbine is analyzed using four types of commercially available vertical axis wind turbines (VAWTs). According to the literature review no similar study has been performed so far on the feasibility of using VAWTs and also no work exists on the use of a hybrid system in the studied area. The results indicated that the lowest price of providing the required hydrogen was $0.496 which was achieved using the main grid. Also the lowest price of the electricity generated was $1.55 which was obtained through using EOLO VAWT in the main grid/wind turbine/solar cell scenario. Also the results suggested that the highest rate of preventing CO2 emission which was also the lowest rate of using the national grid with 3484 kg/year was associated with EOLO wind turbines where only 4% of the required electricity was generated by the national grid.
Decarbonizing Primary Steel Production : Techno-economic Assessment of a Hydrogen Based Green Steel Production Plant in Norway
Mar 2022
Publication
High electricity cost is the biggest challenge faced by the steel industry in transitioning to hydrogen based steelmaking. A steel plant in Norway could have access to cheap emission free electricity high-quality iron ore skilled manpower and the European market. An open-source model for conducting techno-economic assessment of a hydrogen based steel manufacturing plant operating in Norway has been developed in this work. Levelized cost of production (LCOP) for two plant configurations; one procuring electricity at a fixed price and the other procuring electricity from the day-ahead electricity markets with different electrolyzer capacity were analyzed. LCOP varied from $622/tls to $722/tls for the different plant configurations. Procuring electricity from the day-ahead electricity markets could reduce the LCOP by 15%. Increasing the electrolyzer capacity reduced the operational costs but increased the capital investments reducing the overall advantage. Sensitivity analysis revealed that electricity price and iron ore price are the major contributors to uncertainty for configurations with fixed electricity prices. For configurations with higher electrolyzer capacity changes in the iron ore price and parameters related to capital investment were found to affect the LCOP significantly.
Molten Carbonate Fuel Cells for Simultaneous CO2 Capture, Power Generation, and H2 Generation
Mar 2022
Publication
This article presents a new technology for the generation of power and steam or other process heat with very low CO2 emissions. It is well known that cogeneration of electricity and steam is highly efficient and that amine units can be used to remove CO2 from combustion flue gas but that the amine unit consumes a significant amount of steam and power reducing the overall system efficiency. In this report the use of molten carbonate fuel cells (MCFCs) to capture CO2 from cogen units is investigated and shown to be highly efficient due to the additional power that they produce while capturing the CO2. Furthermore the MCFCs are capable of reforming methane to hydrogen simultaneous to the power production and CO2 capture. This hydrogen can either be recycled as fuel for consumption by the cogen or MCFCs or exported to an independent combustion unit as low carbon fuel thereby decarbonizing that unit as well. The efficiency of MCFCs for CO2 capture is higher than use of amines in all cases studied often by a substantial margin while at the same time the MCFCs avoid more CO2 than the amine technology. As one example the use of amines on a cogeneration unit can avoid 87.6% of CO2 but requires 4.91 MJ/kg of additional primary energy to do so. In contrast the MCFCs avoid 89.4% of CO2 but require only 1.37 MJ/kg of additional primary energy. The high thermal efficiency and hydrogen export option demonstrate the potential of this technology for widespread deployment in a low carbon energy economy.
Influence of Longitudinal Wind on Hydrogen Leakage and Hydrogen Concentration Sensor Layout of Fuel Cell Vehicles
Jul 2023
Publication
Hydrogen has the physical and chemical characteristics of being flammable explosive and prone to leakage and its safety is the main issue faced by the promotion of hydrogen as an energy source. The most common scene in vehicle application is the longitudinal wind generated by driving and the original position of hydrogen concentration sensors (HCSs) did not consider the influence of longitudinal wind on the hydrogen leakage trajectory. In this paper the computational fluid dynamics (CFD) software STAR CCM 2021.1 is used to simulate the hydrogen leakage and diffusion trajectories of fuel cell vehicles (FCVs) at five different leakage locations the longitudinal wind speeds of 0 km/h 37.18 km/h and 114 km/h and it is concluded that longitudinal wind prolongs the diffusion time of hydrogen to the headspace and reduces the coverage area of hydrogen in the headspace with a decrease of 81.35%. In order to achieve a good detection effect of fuel cell vehicles within the longitudinal wind scene based on the simulated hydrogen concentration–time matrix the scene clustering method based on vector similarity evaluation was used to reduce the leakage scene set by 33%. Then the layout position of HCSs was optimized according to the proposed multi-scene full coverage response time minimization model and the response time was reduced from 5 s to 1 s.
A Review on the Kinetics of Iron Ore Reduction by Hydrogen
Dec 2021
Publication
A clean energy revolution is occurring across the world. As iron and steelmaking have a tremendous impact on the amount of CO2 emissions there is an increasing attraction towards improving the green footprint of iron and steel production. Among reducing agents hydrogen has shown a great potential to be replaced with fossil fuels and to decarbonize the steelmaking processes. Although hydrogen is in great supply on earth extracting pure H2 from its compound is costly. Therefore it is crucial to calculate the partial pressure of H2 with the aid of reduction reaction kinetics to limit the costs. This review summarizes the studies of critical parameters to determine the kinetics of reduction. The variables considered were temperature iron ore type (magnetite hematite goethite) H2/CO ratio porosity flow rate the concentration of diluent (He Ar N2 ) gas utility annealing before reduction and pressure. In fact increasing temperature H2/CO ratio hydrogen flow rate and hematite percentage in feed leads to a higher reduction rate. In addition the controlling kinetics models and the impact of the mentioned parameters on them investigated and compared concluding chemical reaction at the interfaces and diffusion of hydrogen through the iron oxide particle are the most common kinetics controlling models.
Refurbishment of Natural Gas Pipelines towards 100% Hydrogen—A Thermodynamic-Based Analysis
Dec 2022
Publication
Hydrogen is a key enabler of a sustainable society. Refurbishment of the existing natural gas infrastructure for up to 100% H2 is considered one of the most energy- and resource-efficient energy transportation methods. The question remains whether the transportation of 100% H2 with reasonable adaptions of the infrastructure and comparable energy amounts to natural gas is possible. The well-known critical components for refurbishment such as increased compressor power reduced linepack as well as pipeline transport efficiencies and their influencing factors were considered based on thermodynamic calculations with a step-by-step overview. A H2 content of 20–30% results in comparable operation parameters to pure natural gas. In addition to transport in pipelines decentralized H2 production will also play an important role in addressing future demands.
Carbon Footprint Assessment of Hydrogen and Steel
Dec 2022
Publication
Hydrogen has the potential to decarbonize a variety of energy-intensive sectors including steel production. Using the life cycle assessment (LCA) methodology the state of the art is given for current hydrogen production with a focus on the hydrogen carbon footprint. Beside the state of the art the outlook on different European scenarios up to the year 2040 is presented. A case study of the transformation of steel production from coal-based towards hydrogen- and electricity-based metallurgy is presented. Direct reduction plants with integrated electric arc furnaces enable steel production which is almost exclusively based on hydrogen and electricity or rather on electricity alone if hydrogen stems from electrolysis. Thus an integrated steel site has a demand of 4.9 kWh of electric energy per kilogram of steel. The carbon footprint of steel considering a European sustainable development scenario concerning the electricity mix is 0.75 kg CO2eq/kg steel in 2040. From a novel perspective a break-even analysis is given comparing the use of natural gas and hydrogen using different electricity mixes. The results concerning hydrogen production presented in this paper can also be transferred to application fields other than steel.
Chile and its Potential Role Among the Most Affordable Green Hydrogen Producers in the World
Jul 2022
Publication
As result of the adverse effects caused by climate change the nations have decided to accelerate the transition of the energy matrix through the use of non-conventional sources free of polluting emissions. One of these alternatives is green hydrogen. In this context Chile stands out for the exceptional climate that makes it a country with a lot of renewable resources. Such availability of resources gives the nation clear advantages for hydrogen production strong gusts of wind throughout the country the most increased solar radiation in the world lower cost of production of electrical supplies among others. Due to this the nation would be between the lowest estimated cost for hydrogen production i.e. 1.5 USD/kg H2 approximately scenario that would place it as one of the cheapest green hydrogen producer in the world.
Advances in Hydrogen, Carbon Dioxide, and Hydrocarbon Gas Sensor Technology Using GaN and ZnO-Based Devices
Jun 2009
Publication
In this paper we review our recent results in developing gas sensors for hydrogen using various device structures including ZnO nanowires and GaN High Electron Mobility Transistors (HEMTs). ZnO nanowires are particularly interesting because they have a large surface area to volume ratio which will improve sensitivity and because they operate at low current levels will have low power requirements in a sensor module. GaN-based devices offer the advantage of the HEMT structure high temperature operation and simple integration with existing fabrication technology and sensing systems. Improvements in sensitivity recoverability and reliability are presented. Also reported are demonstrations of detection of other gases including CO2 and C2H4 using functionalized GaN HEMTs. This is critical for the development of lab-on-a-chip type systems and can provide a significant advance towards a market-ready sensor application.
A Prompt Decarbonization Pathway for Shipping: Green Hydrogen, Ammonia, and Methanol Production and Utilization in Marine Engines
Mar 2023
Publication
The shipping industry has reached a higher level of maturity in terms of its knowledge and awareness of decarbonization challenges. Carbon-free or carbon-neutralized green fuel such as green hydrogen green ammonia and green methanol are being widely discussed. However little attention has paid to the green fuel pathway from renewable energy to shipping. This paper therefore provides a review of the production methods for green power (green hydrogen green ammonia and green methanol) and analyzes the potential of green fuel for application to shipping. The review shows that the potential production methods for green hydrogen green ammonia and green methanol for the shipping industry are (1) hydrogen production from seawater electrolysis using green power; (2) ammonia production from green hydrogen + Haber–Bosch process; and (3) methanol production from CO2 using green power. While the future of green fuel is bright in the short term the costs are expected to be higher than conventional fuel. Our recommendations are therefore as follows: improve green power production technology to reduce the production cost; develop electrochemical fuel production technology to increase the efficiency of green fuel production; and explore new technology. Strengthening the research and development of renewable energy and green fuel production technology and expanding fuel production capacity to ensure an adequate supply of low- and zero-emission marine fuel are important factors to achieve carbon reduction in shipping.
Optimal Dispatch Model for PV-electrolysis Plants in Self-consumption Regime to Produce Green Hydrogen: A Spanish Case Study
May 2022
Publication
The production of green hydrogen from renewable energy by means of water electrolysis is a promising approach to support energy sector decarbonization. This paper presents a techno-economic model of plants with PV sources connected to electrolysis in self-consumption regime that considers the dynamics of electrolysis systems. The model calculates the optimal hourly dispatch of the electrolysis system including the operational states (production standby and idle) the load factor in production and the energy imports and exports to the electricity grid. Results indicate that the model is a useful decision support tool to operate electrolysis plants connected to PV plants in self-consumption regimes with the target of reducing hydrogen production costs.
On the Cost of Zero Carbon Hydrogen: A Techno-economic Analysis of Steam Methane Reforming with Carbon Capture and Storage
May 2023
Publication
This article challenges the view that zero carbon hydrogen from steam methane reforming (SMR) is prohibitively expensive and that the cost of CO2 capture increases exponentially as residual emissions approach zero; a flawed narrative often eliminating SMR produced hydrogen as a route to net zero. We show that the capture and geological storage of 100% of the fossil CO2 produced in a SMR is achievable with commercially available post-combustion capture technology and an open art solvent. The Levelised Cost of Hydrogen (LCOH) of 69£/MWhth HHV (2.7£/kg) for UK production remains competitive to other forms of low carbon hydrogen but retains a hydrogen lifecycle carbon intensity of 5 gCO2e/MJ (LHV) due to natural gas supply chain and embodied greenhouse gas (GHG) emissions. Compensating for the remaining lifecycle GHG emissions via Direct Air Capture with geological CO2 Storage (DACCS) increases the LCOH to 71–86 £/MWhth HHV (+3–25%) for a cost estimate of 100–1000 £/tCO2 for DACCS and the 2022 UK natural gas supply chain methane emission rates. Finally we put in perspective the cost of CO2 avoidance of fuel switching from natural gas to hydrogen with long term price estimates for natural gas use and DACCS and hydrogen produced from electrolysis.
Optimal Capacity Planning of Power to Hydrogen in Integrated Electricity–Hydrogen–Gas Energy Systems Considering Flexibility and Hydrogen Injection
Apr 2022
Publication
With increasing penetration of renewable energy it is important to source adequate system flexibility to maintain security of supply and minimize renewable generation curtailment. Power to hydrogen (P2H) plays an important role in the low-carbon renewable dominated energy systems. By blending green hydrogen produced from renewable power into the natural gas pipelines it is possible to help integrate large-scale intermittent generation and smooth the variability of renewable power output through the interconnection of the natural gas network hydrogen energy network and electric network. A two-stage stochastic mixed-integer nonlinear planning framework for P2H sizing and siting is proposed in this paper considering system flexibility requirements. The problem is then reduced to a mixed-integer second-order cone (MISOC) model through convex transformation techniques in order to reduce the computation burden. Then a distributed algorithm based on Bender’s decomposition is applied to obtain the optimal solution. A modified hybrid IEEE 33-node and Gas 20-node system is then used for simulation tests. The results showed that investment of P2H can significantly reduce the total capital and operational costs with lower renewable generation curtailment and electricity demand shedding. Numerical tests demonstrated to demonstrate the validity of the proposed MISOC model.
Combined Effects of Stress and Temperature on Hydrogen Diffusion in Non-hydride Forming Alloys Applied in Gas Turbines
Jul 2022
Publication
Hydrogen plays a vital role in the utilisation of renewable energy but ingress and diffusion of hydrogen in a gas turbine can induce hydrogen embrittlement on its metallic components. This paper aims to investigate the hydrogen transport in a non-hydride forming alloy such as Alloy 690 used in gas turbines inspired by service conditions of turbine blades i.e. under the combined effects of stress and temperature. An appropriate hydrogen transport equation is formulated accounting for both stress and temperature distributions of the domain in the non-hydride forming alloy. Finite element (FE) analyses are performed to predict steady-state hydrogen distribution in lattice sites and dislocation traps of a double notched specimen under constant tensile load and various temperature fields. Results demonstrate that the lattice hydrogen concentration is very sensitive to the temperature gradients whilst the stress concentration only slightly increases local lattice hydrogen concentration. The combined effects of stress and temperature result in the highest concentration of the dislocation trapped hydrogen in low-temperature regions although the plastic strain is only at a moderate level. Our results suggest that temperature gradients and stress concentrations in turbine blades due to cooling channels and holes make the relatively low-temperature regions susceptible to hydrogen embrittlement.
Risk Analysis of Fire and Explosion of Hydrogen-Gasoline Hybrid Refueling Station Based on Accident Risk Assessment Method for Industrial System
Apr 2023
Publication
Hydrogen–gasoline hybrid refueling stations can minimize construction and management costs and save land resources and are gradually becoming one of the primary modes for hydrogen refueling stations. However catastrophic consequences may be caused as both hydrogen and gasoline are flammable and explosive. It is crucial to perform an effective risk assessment to prevent fire and explosion accidents at hybrid refueling stations. This study conducted a risk assessment of the refueling area of a hydrogen–gasoline hybrid refueling station based on the improved Accident Risk Assessment Method for Industrial Systems (ARAMIS). An improved probabilistic failure model was used to make ARAMIS more applicable to hydrogen infrastructure. Additionally the accident consequences i.e. jet fires and explosions were simulated using Computational Fluid Dynamics (CFD) methods replacing the traditional empirical model. The results showed that the risk levels at the station house and the road near the refueling area were 5.80 × 10−5 and 3.37 × 10−4 respectively and both were within the acceptable range. Furthermore the hydrogen dispenser leaked and caused a jet fire and the flame ignited the exposed gasoline causing a secondary accident considered the most hazardous accident scenario. A case study was conducted to demonstrate the practicability of the methodology. This method is believed to provide trustworthy decisions for establishing safe distances from dispensers and optimizing the arrangement of the refueling area.
Impact of Hydrogen Liquefaction on Hydrogen Fuel Quality for Transport Applications (ISO-14687:2019)
Aug 2022
Publication
Decarbonisation of the energy sector is becoming increasingly more important to the reduction in climate change. Renewable energy is an effective means of reducing CO2 emissions but the fluctuation in demand and production of energy is a limiting factor. Liquid hydrogen allows for long-term storage of energy. Hydrogen quality is important for the safety and efficiency of the end user. Furthermore the quality of the hydrogen gas after liquefaction has not yet been reported. The purity of hydrogen after liquefaction was assessed against the specification of Hydrogen grade D in the ISO-14687:2019 by analysing samples taken at different locations throughout production. Sampling was carried out directly in gas cylinders and purity was assessed using multiple analytical methods. The results indicate that the hydrogen gas produced from liquefaction is of a higher purity than the starting gas with all impurities below the threshold values set in ISO-14687:2019. The amount fraction of water measured in the hydrogen sample increased with repeated sampling from the liquid hydrogen tank suggesting that the sampling system used was affected by low temperatures (−253 ◦C). These data demonstrate for the first time the impact of liquefaction on hydrogen purity assessed against ISO-14687:2019 showing that liquified hydrogen is a viable option for long-term energy storage whilst also improving quality.
Building the Green Hydrogen Market - Current State and Outlook on Green Hydrogen Demand and Electrolyzer Manufacturing
Jul 2022
Publication
Over the past two years requirements to meet climate targets have been intensified. In addition to the tightening of the climate targets and the demand for net-zero achievement by as early as 2045 there have been discussions on implementing and realizing these goals. Hydrogen has emerged as a promising climate-neutral energy carrier. Thus over the last 1.5 years more than 25 countries have published hydrogen roadmaps. Furthermore various studies by different authorities have been released to support the development of a hydrogen economy. This paper examines published studies and hydrogen country roadmaps as part of a meta-analysis. Furthermore a market analysis of electrolyzer manufacturers is conducted. The prospected demand for green hydrogen from various studies is compared to electrolyzer manufacturing capacities and selected green hydrogen projects to identify potential market ramp-up scenarios and to evaluate if green hydrogen demand forecasts can be filled.
Feasibility Study of Vacuum Pressure Swing Adsorption for CO2 Capture From an SMR Hydrogen Plant: Comparison Between Synthesis Gas Capture and Tail Gas Capture
Dec 2021
Publication
In this paper a feasibility study was carried out to evaluate cyclic adsorption processes for capturing CO2 from either shifted synthesis gas or H2 PSA tail gas of an industrial-scale SMR-based hydrogen plant. It is expected that hydrogen is to be widely used in place of natural gas in various industrial sectors where electrification would be rather challenging. A SMR-based hydrogen plant is currently dominant in the market as it can produce hydrogen at scale in the most economical way. Its CO2 emission must be curtailed significantly by its integration with CCUS. Two Vacuum Pressure Swing Adsorption (VPSA) systems including a rinse step were designed to capture CO2 from an industrial-scale SMR-based hydrogen plant: one for the shifted synthesis gas and the other for the H2 PSA tail gas. Given the shapes of adsorption isotherms zeolite 13X and activated carbon were selected for tail gas and syngas capture options respectively. A simple Equilibrium Theory model developed for the limiting case of complete regeneration was taken to analyse the VPSA systems in this feasibility study. The process performances were compared to each other with respect to product recovery bed productivity and power consumption. It was found that CO2 could be captured more cost-effectively from the syngas than the tail gas unless the desorption pressure was too low. The energy consumption of the VPSA was comparable to those of the conventional MDEA processes.
Hydrogen-Enriched Compressed Natural Gas Network Simulation for Consuming Green Hydrogen Considering the Hydrogen Diffusion Process
Sep 2022
Publication
Transporting green hydrogen by existing natural gas networks has become a practical means to accommodate curtailed wind and solar power. Restricted by pipe materials and pressure levels there is an upper limit on the hydrogen blending ratio of hydrogen-enriched compressed natural gas (HCNG) that can be transported by natural gas pipelines which affects whether the natural gas network can supply energy safely and reliably. To this end this paper investigates the effects of the intermittent and fluctuating green hydrogen produced by different types of renewable energy on the dynamic distribution of hydrogen concentration after it is blended into natural gas pipelines. Based on the isothermal steady-state simulation results of the natural gas network two convection–diffusion models for the dynamic simulation of hydrogen injections are proposed. Finally the dynamic changes of hydrogen concentration in the pipelines under scenarios of multiple green hydrogen types and multiple injection nodes are simulated on a seven-node natural gas network. The simulation results indicate that compared with the solar-power-dominated hydrogen productionblending scenario the hydrogen concentrations in the natural gas pipelines are more uniformly distributed in the wind-power-dominated scenario and the solar–wind power balance scenario. To be specific in the solar-power-dominated scenario the hydrogen concentration exceeds the limit for more time whilst the overall hydrogen production is low and the local hydrogen concentration in the natural gas network exceeds the limit for nearly 50% of the time in a day. By comparison in the wind-power-dominated scenario all pipelines can work under safe conditions. The hydrogen concentration overrun time in the solar–wind power balance scenario is also improved compared with the solar-power-dominated scenario and the limit-exceeding time of the hydrogen concentration in Pipe 5 and Pipe 6 is reduced to 91.24% and 91.99% of the solar-power-dominated scenario. This work can help verify the day-ahead scheduling strategy of the electricity-HCNG integrated energy system (IES) and provide a reference for the design of local hydrogen production-blending systems.
No more items...