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Techno-economic Modelling of Water Electrolysers in the Range of Several MW to Provide Grid Services While Generating Hydrogen for Different Applications: A Case Study in Spain Applied to Mobility with FCEVs
Jun 2019
Publication
The use of hydrogen as energy carrier is a promising option to decarbonize both energy and transport sectors. This paper presents an advanced techno-economic model for calculation of optimal dispatch of large-scale multi MW electrolysis plants in order to obtain a more accurate evaluation of the feasibility of business cases related to the supply of this fuel for different end uses combined with grid services' provision. The model is applied to the Spanish case using different scenarios to determine the minimum demand required from the FCEV market so that electrolysis facilities featuring several MW result in profitable business cases. The results show that grid services contribute to the profitability of hydrogen production for mobility given a minimum but considerable demand from FCEV fleets.
ZnO@ZIF-8 Core-Shell Structure Gas Sensors with Excellent Selectivity to H2
Jun 2021
Publication
As the energy crisis becomes worse hydrogen as a clean energy source is more and more widely used in industrial production and people’s daily life. However there are hidden dangers in hydrogen storage and transportation because of its flammable and explosive features. Gas detection is the key to solving this problem. High quality sensors with more practical and commercial value must be able to accurately detect target gases in the environment. Emerging porous metal-organic framework (MOF) materials can effectively improve the selectivity of sensors as a result of high surface area and coordinated pore structure. The application of MOFs for surface modification to improve the selectivity and sensitivity of metal oxides sensors to hydrogen has been widely investigated. However the influence of MOF modified film thickness on the selectivity of hydrogen sensors is seldom studied. Moreover the mechanism of the selectivity improvement of the sensors with MOF modified film is still unclear. In this paper we prepared nano-sized ZnO particles by a homogeneous precipitation method. ZnO nanoparticle (NP) gas sensors were prepared by screen printing technology. Then a dense ZIF-8 film was grown on the surface of the gas sensor by hydrothermal synthesis. The morphology the composition of the elements and the characters of the product were analyzed by X-ray diffraction analysis (XRD) transmission electron microscope (TEM) scanning electron microscope (SEM) energy dispersive spectrometer (EDS) Brunauer-Emmett-Teller (BET) and differential scanning calorimetry (DSC). It is found that the ZIF-8 film grown for 4 h cannot form a dense core-shell structure. The thickness of ZIF-8 reaches 130 nm at 20 h. Through the detection and analysis of hydrogen (1000 ppm) ethanol (100 ppm) and acetone (50 ppm) from 150 °C to 290 °C it is found that the response of the ZnO@ZIF-8 sensors to hydrogen has been significantly improved while the response to ethanol and acetone was decreased. By comparing the change of the response coefficient when the thickness of ZIF-8 is 130 nm the gas sensor has a significantly improved selectivity to hydrogen at 230 °C. The continuous increase of the thickness tends to inhibit selectivity. The mechanism of selectivity improvement of the sensors with different thickness of the ZIF-8 films is discussed.
THyGA - Tightness Testing of Gas Distribution Components in 40%H2+60%CH4
Aug 2022
Publication
The present work is concerned with the evaluation of the tightness of the components located on domestic and commercial gas lines from the gas meter to the end user appliance in presence of a mixture 40%H2+60%CH4 at 35 mbar. The components were taken from installations being used currently in Germany Denmark Belgium and France. The current standard methods to evaluate natural gas distribution tightness propose testing duration of several minutes. In this work the components tightness was first evaluated using such standard methods before carrying out tests on longer period of time and evaluate the potential influence of time and the results were compared to admissible leakage rates for natural gas in distribution network and in appliances.
Combustion of Hydrogen Enriched Methane and Biogases Containing Hydrogen in a Controlled Auto-Ignition Engine
Dec 2018
Publication
The paper describes a numerical study of the combustion of hydrogen enriched methane and biogases containing hydrogen in a Controlled Auto Ignition engine (CAI). A single cylinder CAI engine is modelled with Chemkin to predict engine performance comparing the fuels in terms of indicated mean effective pressure engine efficiency and pollutant emissions. The effects of hydrogen and carbon dioxide on the combustion process are evaluated using the GRI-Mech 3.0 detailed radical chain reactions mechanism. A parametric study performed by varying the temperature at the start of compression and the equivalence ratio allows evaluating the temperature requirements for all fuels; moreover the effect of hydrogen enrichment on the auto-ignition process is investigated. The results show that at constant initial temperature hydrogen promotes the ignition which then occurs earlier as a consequence of higher chemical reactivity. At a fixed indicated mean effective pressure hydrogen presence shifts the operating range towards lower initial gas temperature and lower equivalence ratio and reduces NOx emissions. Such reduction somewhat counter-intuitive if compared with similar studies on spark-ignition engines is the result of operating the engine at lower initial gas temperatures.
Numerical Simulation on the Thermal Dynamic Behavior of Liquid Hydrogen in a Storage Tank for Trailers
Oct 2022
Publication
In the present study a numerical model was established to investigate the thermal dynamic behavior of liquid hydrogen in a 40-foot ISO tank. The volume of fluids (VOF) method was applied to capture the liquid surface and a phase change model was used to describe the evaporation phenomenon of hydrogen. The mesh independence analysis and the experimental validation have been made. Under different filling levels motion statuses and heat leakage conditions the variations in pressure and temperature of the tank were investigated. The pressure of 90% filling level case was reduced by 12.09% compared to the 50% case. Besides the pressure of the sloshing condition has increased twofold contrasted with the stationary one and thermal stratification disappeared. Additionally 16.67 minutes were taken for the ullage pressure to reach around 1MPa in emergencies of being extremely heated. Some valuable conclusions and suggestions for the transportation of liquid hydrogen arrived. Those could be the references to predict the release time of boil-off hydrogen and primarily support for gas-releasing control strategies.
Renewable Hydrogen Economy Outlook in Africa
Jun 2022
Publication
Hydrogen presents an opportunity for Africa to not only decarbonise its own energy use and enable clean energy access for all but also to export renewable energy. This paper developed a framework for assessing renewable resources for hydrogen production and provides a new critical analysis as to how and what role hydrogen can play in the complex African energy landscape. The regional solar wind CSP and bio hydrogen potential ranges from 366 to 1311 Gt/year 162 to 1782 Gt/year 463 to 2738 Gt/year and 0.03 to 0.06 Gt/year respectively. The water availability and sensitivity results showed that the water shortages in some countries can be abated by importing water from regions with high renewable water resources. A techno-economic comparative analysis indicated that a high voltage direct current (HVDC) system presents the most cost-effective transportation system with overall costs per kg hydrogen of 0.038 $/kg followed by water pipeline with 0.084 $/kg seawater desalination 0.1 $/kg liquified hydrogen tank truck 0.12 $/kg compressed hydrogen pipeline 0.16 $/kg liquefied ammonia pipeline 0.38 $/kg liquefied ammonia tank truck 0.60 $/kg and compressed hydrogen tank truck with 0.77 $/kg. The results quantified the significance of economies of scale due to cost effectiveness of systems such as compressed hydrogen pipeline and liquefied hydrogen tank truck systems when hydrogen production is scaled up. Decentralization is favorable under some constraints e.g. compressed hydrogen and liquefied ammonia tank truck systems will be more cost effective below 800 km and 1400 km due to lower investment and operation costs.
Optimized Design of a H2-Powered Moped for Urban Mobility
Mar 2024
Publication
Micro-mobility plays an increasingly important role in the current energy transition thanks to its low energy consumption and reduced contribution to urban congestion. In this scenario fuel cell hybrid electric vehicles have several advantages over state-of-the-art battery electric vehicles such as increased driving ranges and reduced recharge times. In this paper we study the conversion of a commercial electric moped (Askoll eS3 ®) into a fuel cell hybrid electric vehicle by finding the optimal design of the components through an optimization methodology based on backward dynamic programming. This optimal design and operation strategy can also be implemented with a rulesbased approach. The results show that a system composed of a 1 kW proton exchange membrane fuel cell a 2000 Sl metal hydride hydrogen tank and a 240 Wh buffer battery can cover the same driving range as the batteries in an electric moped (119 km). Such a hybrid system occupies considerably less volume (almost 40 L) and has a negligibly higher mass. The free volume can be used to extend the driving range up to almost three times the nominal value. Moreover by using a high-pressure composite tank it is possible to increase the mass energy density of the onboard energy storage (although compression can require up to 10% of the hydrogen’s chemical energy). The fuel cell hybrid electric vehicle can be recharged with green hydrogen that is locally produced. In detail we analyze a residential scenario and a shared mobility scenario in the small Italian city of Viterbo.
Review of Hydrogen-Gasoline SI Dual Fuel Engines: Engine Performance and Emission
Mar 2023
Publication
Rapid depletion of conventional fossil fuels and increasing environmental concern are demanding an urgent carry out for research to find an alternate fuel which meets the fuel demand with minimum environmental impacts. Hydrogen is considered as one of the important fuel in the near future which meets the above alarming problems. Hydrogen–gasoline dual fuel engines use hydrogen as primary fuel and gasoline as secondary fuel. In this review paper the combustion performance emission and cyclic variation characteristics of a hydrogen–gasoline dual fuel engine have been critically analyzed. According to scientific literature hydrogen–gasoline dual fuel engines have a good thermal efficiency at low and partial loads but the performance deteriorates at high loads. Hydrogen direct injection with gasoline port fuel injection is the optimum configuration for dual fuel engine operating on hydrogen and gasoline. This configuration shows superior result in mitigating the abnormal combustion but experiences high NOx emission. Employing EGR showed a maximum reduction of 77.8% of NOx emission with a EGR flowrate of 18% further increment in flowrate leads to combustion instability. An overview on hydrogen production and carbon footprint related with hydrogen production is also included. This review paper aims to provide comprehensive findings from past works associated with hydrogen–gasoline dual fuel approach in a spark ignition engine
Agreement for the Low Carbon Hydrogen Production Business Model
Dec 2022
Publication
The Heads of Terms for the Low Carbon Hydrogen Agreement sets out the government’s proposal for the final hydrogen production business model design. It will form the basis of the Low Carbon Hydrogen Agreement the business model contract between the government appointed counterparty and a low carbon hydrogen producer.<br/>The business model will provide revenue support to hydrogen producers to overcome the operating cost gap between low carbon hydrogen and high carbon fuels. It has been designed to incentivise investment in low carbon hydrogen production and use and in doing so deliver the government’s ambition of up to 10GW of low carbon hydrogen production capacity by 2030.
Interchangeability of Hydrogen Injection in Zhejiang Natural Gas Pipelines as a Means to Achieve Carbon Neutrality
Sep 2022
Publication
The blending of hydrogen gas into natural gas pipelines is an effective way of achieving the goal of carbon neutrality. Due to the large differences in the calorific values of natural gas from different sources the calorific value of natural gas after mixing with hydrogen may not meet the quality requirements of natural gas and the quality of natural gas entering long-distance natural gas and urban gas pipelines also has different requirements. Therefore it is necessary to study the effect of multiple gas sources and different pipe network types on the differences in the calorific values of natural gas following hydrogen admixing. In this regard this study aimed to determine the quality requirements and proportions of hydrogen-mixed gas in natural gas pipelines at home and abroad and systematically determined the quality requirements for natural gas entering both long-distance natural gas and urban gas pipelines in combination with national standards. Taking the real calorific values of the gas supply cycle of seven atmospheric sources as an example the calorific and Wobbe Index values for different hydrogen admixture ratios in a one-year cycle were calculated. The results showed that under the requirement of natural gas interchangeability there were great differences in the proportions of natural gas mixed with hydrogen from different gas sources. When determining the proportion of hydrogen mixed with natural gas both the factors of different gas sources and the factors of the gas supply cycle should be considered.
The Influence of the First Filling Period Length and Reservoir Level Depth on the Operation of Underground Hydrogen Storage in a Deep Aquifer
Sep 2022
Publication
Underground storage is a method of storing large amounts of renewable energy that can be converted into hydrogen. One of the fundamental problems associated with this process concerns determining the timing and amount of injected gas in the first filling period for the operation of an underground storage facility. Ascertaining the hydrogen flow rate is essential to ensure that the capillary and fracturing pressures are not exceeded. The value of the flow rate was assessed by modelling the injection of hydrogen into a deep aquifer. The best initial H2 injection period was found to be five months. The volume of the cushion gas and the total storage capacity expanded with the extension of the first filling period length. The working capacity grew as the depth increased reaching maximum values at depths of approximately 1200e1400 m. This depth was considered optimal for storing hydrogen in the analysed structure.
Self-Sustaining Control Strategy for Proton-Exchange Membrane Electrolysis Devices Based on Gradient-Disturbance Observation Method
Mar 2023
Publication
This paper proposes a self-sustaining control model for proton-exchange membrane (PEM) electrolysis devices aiming to maintain the temperature of their internal operating environment and thus improve the electrolysis efficiency and hydrogen production rate. Based on the analysis of energy–substance balance and electrochemical reaction characteristics an electrothermal-coupling dynamic model for PEM electrolysis devices was constructed. Considering the influence of the input energy–substance and the output hydrogen and oxygen of PEM electrolysis devices on the whole dynamic equilibrium process the required electrical energy and water molar flow rate are dynamically adjusted so that the temperature of the cathode and the anode is maintained near 338.15 K. The analytical results show that the hydrogen production rate and electrolysis efficiency are increased by 0.275 mol/min and 3.9% respectively by linearly stacking 100 PEM electrolysis devices to form a hydrogen production system with constant cathode and anode operating temperatures around 338.15 K in the self-sustaining controlled mode
Alkaline Electrolysis for Hydrogen Production at Sea: Perspectives on Economic Performance
May 2023
Publication
Alkaline electrolysis is already a proven technology on land with a high maturity level and good economic performance. However at sea little is known about its economic performance toward hydrogen production. Alkaline electrolysis units operate with purified water to split its molecules into hydrogen and oxygen. Purified water and especially that sourced from the sea has a variable cost that ultimately depends on its quality. However the impurities present in that purified water have a deleterious effect on the electrolyte of alkaline electrolysis units that cause them to drop their energy efficiency. This in turn implies a source of economic losses resulting from the cost of electricity. In addition at sea there are various options regarding the electrolyte management of which the cost depends on various factors. All these factors ultimately impact on the levelized cost of the produced hydrogen. This article aims to shed some light on the economic performance of alkaline electrolysis units operating under sea conditions highlighting the knowledge gaps in the literature and initiating a debate in the field.
Supporting Hydrogen Technologies Deployment in EU Regions and Member States: The Smart Specialisation Platform on Energy (S3PEnergy)
May 2018
Publication
In order to maximise European national and regional research and innovation potential the European Union is investing in these fields through different funding mechanisms such as the ESIF or H2020 programme. This investment plan is part of the European 2020 strategy where the concept of Smart Specialisation is also included.<br/>Smart Specialisation is an innovation policy concept designed to promote the efficient and effective use of public investment in regional innovation in order to achieve economic growth. The Smart Specialisation Platform was created to support this concept by assisting regions and Member States in developing implementing and reviewing their research and innovation Smart Specialisation strategies.<br/>The Smart Specialisation Platform comprises several thematic platforms. The thematic Smart Specialisation Platform on energy (S3PEnergy) is a joint initiative of three European Commission services: DG REGIO DG ENER and the Joint Research Centre (JRC). The main objective of the S3PEnergy is to support the optimal and effective uptake of the Cohesion Policy funds for energy and to better align energy innovation activities at national local and regional level through the identification of the technologies and innovative solutions that support in the most cost-effective way the EU energy policy priorities.<br/>In the particular case of hydrogen technologies the activities of the platform are mainly focused on supporting the new Fuel Cells and Hydrogen Joint Undertaking (FCH JU) initiative involving regions and cities. To date more than 80 European cities and regions have committed to participate in this initiative through the signature of a Memorandum of Understanding and more participants are expected to join. S3PEnergy is helping in the identification of potential combination of H2020 funding (provided through FCH JU) and ESIF.<br/>To identify potential synergies among these two funding sources a mapping of the different ESIF opportunities has been performed. In order to map these opportunities Operational Programmes (OPs) and research and innovation strategies for Smart Specialisation (RIS3) of the different European regions and Member States were analysed. The results of this mapping and analysis are presented in this paper."
Dynamic Electric Simulation Model of a Proton Exchange Membrane Electrolyzer System for Hydrogen Production
Sep 2022
Publication
An energy storage system based on a Proton Exchange Membrane (PEM) electrolyzer system which could be managed by a nanoGrid for Home Applications (nGfHA) is able to convert the surplus of electric energy produced by renewable sources into hydrogen which can be stored in pressurized tanks. The PEM electrolyzer system must be able to operate at variable feeding power for converting all the surplus of renewable electric energy into hydrogen in reasonable time. In this article the dynamic electric simulation model of a PEM electrolyzer system with its pressurized hydrogen tanks is developed in a proper calculation environment. Through the calculation code the stack voltage and current peaks to a supply power variation from the minimum value (about 56 W) to the maximum value (about 440 W) are controlled and zeroed to preserve the stack the best range of the operating stack current is evaluated and hydrogen production is monitored.
The Role of Direct Air Capture in EU’s Decarbonisation and Associated Carbon Intensity for Synthetic Fuels Production
May 2023
Publication
Direct air capture (DAC) is considered one of the mitigation strategies in most of the future scenarios trying to limit global temperature to 1.5 ◦C. Given the high expectations placed on DAC for future decarbonisation this study presents an extensive review of DAC technologies exploring a number of techno-economic aspects including an updated collection of the current and planned DAC projects around the world. A dedicated analysis focused on the production of synthetic methane methanol and diesel from DAC and electrolytic hydrogen in the European Union (EU) is also performed where the carbon footprint is analysed for different scenarios and energy sources. The results show that the maximum grid carbon intensity to obtain negative emissions with DAC is estimated at 468 gCO2e/kWh which is compliant with most of the EU countries’ current grid mix. Using only photovoltaics (PV) and wind negative emissions of at least −0.81 tCO2e/tCO2 captured can be achieved. The maximum grid intensities allowing a reduction of the synthetic fuels carbon footprint compared with their fossil-fuels counterparts range between 96 and 151 gCO2e/kWh. However to comply with the Renewable Energy Directive II (REDII) sustainability criteria to produce renewable fuels of non-biological origin the maximum stays between 30.2 to 38.8 gCO2e/kWh. Only when using PV and wind is the EU average able to comply with the REDII threshold for all scenarios and fuels with fuel emissions ranging from 19.3 to 25.8 gCO2e/MJ. These results highlight the importance of using renewable energies for the production of synthetic fuels compliant with the EU regulations that can help reduce emissions from difficult-to-decarbonise sectors.
US-UK Scientific Forum on Sustainable Energy: Electrical Storage in Support of the Grid, Forum Report
Sep 2022
Publication
The effort to meet the ambitious targets of the Paris agreement is challenging many governments. The US and UK governments might have different approaches to achieving the targets but both will rely heavily on renewable energy sources such as wind and solar to power their economies. However these sources of power are unpredictable and ways will have to be developed to store renewable energy for hours days weeks seasons and maybe even years before it is used. As the disruptive and increasingly deadly impacts of climate change are being felt across the world the need to move to more sustainable sources of energy and to identify viable ways to store that energy has never been more important.<br/>This was the subject of the US–UK Science Forum on electrical storage in support of the grid which was held online from 17 – 18 March 2021. Co-organised by the Royal Society and the National Academy of Sciences it brought together a diverse group of 60 scientists policy makers industry leaders regulators and other key stakeholders for a wide-ranging discussion on all aspects of energy storage from the latest research in the field to the current status of deployment. It also considered the current national and international economic and policy contexts in which these developments are taking place. A number of key points emerged from the discussion. First it is clear that renewable energy will play an increasingly important role in the US and UK energy systems of the future and energy storage at a multi-terawatt hour scale has a vital role to play. Of course this will evolve differently to some extent in both countries and elsewhere according to the various geographical technological economic political social and regulatory environments. Second international collaboration is critical – no single nation will solve this problem alone. As two of the world’s leading scientific nations largest economies and per capita CO2 emitters with a long track record of collaboration the US and UK are well placed to play a vital role in addressing this critical challenge. As the discussion highlighted a wide range of energy storage technologies are now emerging and becoming increasingly available many of which have the potential to be critical components of a future net-zero energy system. A crucial next phase is in ensuring that these are technically developed as well as economically and political viable. This will require the support of a wide range of these potential solutions to ensure that their benefits remain widely available and to avoid costly ‘lock-in’. Scientists and science academies have a critical role to play in analysing technology options their combinations and their potential roles in future sustainable energy systems and in working with policymakers to incentivise investment and deployment.
Hydrogen Production by Methane Pyrolysis in Molten Binary Copper Alloys
Sep 2023
Publication
The utilization of hydrogen as an energy carrier and reduction agent in important industrial sectors is considered a key parameter on the way to a sustainable future. Steam reforming of methane is currently the most industrially used process to produce hydrogen. One major drawback of this method is the simultaneous generation of carbon dioxide. Methane pyrolysis represents a viable alternative as the basic reaction produces no CO2 but solid carbon besides hydrogen. The aim of this study is the investigation of different molten copper alloys regarding their efficiency as catalytic media for the pyrolysis of methane in an inductively heated bubble column reactor. The conducted experiments demonstrate a strong influence of the catalyst in use on the one hand on the conversion rate of methane and on the other hand on the properties of the produced carbon. Optimization of these parameters is of crucial importance to achieve the economic competitiveness of the process.
Technical Evaluation of the Flexibility of Water Electrolysis Systems to Increase Energy Flexibility: A Review
Jan 2023
Publication
The goal of achieving water electrolysis on a gigawatt scale faces numerous challenges regarding technological feasibility and market application. Here the flexibility of operation scenarios such as load changes and capacity of electrolysis plays a key role. This raises the question of how flexible electrolysis systems currently are and what possibilities there are to increase flexibility. In order to be able to answer this question in the following a systematic literature research was carried out with the aim to show the current technical possibilities to adapt load and capacity of electrolysis technologies and to determine limits. The result of the systematic literature research is an overview matrix of the electrolysis types AEL PEMEL HTEL and AEMEL already applied in the market. Technical data on the operation of the respective electrolysis stacks as well as details and materials for the respective stack structure (cathode anode electrolyte) were summarized. The flexibility of the individual technologies is addressed by expressing it in values such as load flexibility and startup-times. The overview matrix contains values from various sour1ces in order to make electrolysis comparable at the stack level and to be able to make statements about flexibility. The result of the overview article shows the still open need for research and development to make electrolysis more flexible.
Everything About Hydrogen Podcast: Improving PEM Efficiency
Jan 2023
Publication
On this episode of EAH we sat down with Alejandro Oyarce Barnett Chief Technology Officer and Co-Founder at Hystar. Hystar is a technology-focused company specializing in PEM electrolysers for hydrogen production using renewable energy. The company got its start as a spin-off from SINTEF one of Europe’s largest independent research organizations and has raised private funding so the company can focus on production of its high-efficiency PEM units and keep pace with demand for hydrogen generation capacity. Hystar announced on January 11 2023 that the company has closed a Series B funding round of USD 26mn to rapidly scale-up to full commercial operations with an automated GW-capacity production line by 2025. Alejandro joined us to discuss in more detail the origins of Hystar its technology and the mission at the core of the company.
The podcast can be found on their website.
The podcast can be found on their website.
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