Publications

For the evaluation of hydrogen and fuel cell vehicle safety a new comprehensive facility was constructed in our institute. The new facility includes an explosion resistant indoor vehicle fire test building and high pressure hydrogen tank safety evaluation equipment. The indoor vehicle fire test building has sufficient strength to withstand even an explosion of a high pressure hydrogen tank of 260 liter capacity and 70 MPa pressure. It also has enough space to observe vehicle fire flames of not only hydrogen but also other conventional fuels such as gasoline or compressed natural gas. The inside dimensions of the building are a 16 meter height and 18 meter diameter. The walls are made of 1.2 meter thick reinforced concrete covered at the insides with steel plate. This paper shows examples of hydrogen vehicle fires compared with other fuel fires and hydrogen high pressure tank fire tests utilizing several kinds of fire sources. Another facility for evaluation of high pressure hydrogen tank safety includes a 110 MPa hydrogen compressor with a capacity of 200 Nm3/h a 300 MPa hydraulic compressor for burst tests of 70 MPa and higher pressure tanks and so on. This facility will be used for not only the safety evaluation of hydrogen and fuel cell vehicles but also the establishment of domestic/international regulations codes and standards.

The Committee’s report ‘The compatibility of UK onshore petroleum with meeting the UK’s carbon budgets’ is the result of a new duty under the Infrastructure Act 2015. This duty requires the CCC to advise the Secretary of State for Energy and Climate Change about the implications of exploitation of onshore petroleum including shale gas for meeting UK carbon budgets.<br/>The CCC’s report finds that the implications of UK shale gas exploitation for greenhouse gas emissions are subject to considerable uncertainty – from the size of any future industry to the potential emissions footprint of shale gas production. It also finds that exploitation of shale gas on a significant scale is not compatible with UK carbon budgets or the 2050 commitment to reduce emissions by at least 80% unless three tests are satisfied.

This is the Committee’s 2020 report to Parliament assessing progress in reducing UK emissions over the past year. This year the report includes new advice to the UK Government on securing a green and resilient recovery following the COVID-19 pandemic. The Committee’s new analysis expands on its May 2020 advice to the UK Prime Minister in which it set out the principles for building a resilient recovery. In its new report the Committee has assessed a wide set of measures and gathered the latest evidence on the role of climate policies in the economic recovery. Its report highlights five clear investment priorities in the months ahead:

• Low-carbon retrofits and buildings that are fit for the future
• Tree planting peatland restoration and green infrastructure
• Energy networks must be strengthened
• Infrastructure to make it easy for people to walk cycle and work remotely
• Moving towards a circular economy.

There are also opportunities to support the transition and the recovery by investing in the UK’s workforce and in lower-carbon behaviours and innovation:

• Reskilling and retraining programmes
• Leading a move towards positive behaviours
• Targeted science and innovation funding

The development of hydrogen as energy carrier is promoted by the increasing in energy demand depletion of fossil resources and the global warming. However this issue relies primarily on the safety aspect which requires the knowledge in the case of gas release of the quantities such as the flammable cloud size release path and the location of the lower flammability limit of the mixture. The integral models for predicting the atmospheric dispersion were extensively used in previous works for low pressure releases such as pollutant and  flammable gas transport. In the present investigation this approach is extended to the high pressure gas releases. The model is developed in the non-Boussinesq approximation and is based on Gaussian profiles for buoyant variable density jet or plume in stratified atmosphere with a crossflow. Validations have been performed on a broad range of hydrogen methane and air dispersion cases including vertical or horizontal jets or plumes into a quiescent atmosphere or with crosswind.

An essential problem for the operation of high pressure water electrolyzers and fuel cells is the permissible contamination of hydrogen and oxygen. This contamination can create malfunction and in the worst case explosions in the apparatus and gas cylinders. In order to avoid dangerous conditions the exact knowledge of the explosion characteristics of hydrogen/air and hydrogen/oxygen mixtures is necessary. The common databases e.g. the CHEMSAFE® database published by DECHEMA BAM and PTB contains even a large number of evaluated safety related properties among other things explosion limits which however are mainly measured according to standard procedures under atmospheric conditions.<br/>Within the framework of the European research project “SAFEKINEX” and other research projects the explosion limits explosion pressures and rates of pressure rise (KG values) of H2/air and H2/O2 mixtures were measured at elevated conditions of initial pressures and temperatures by the Federal Institute of Materials Research and Testing (BAM). Empirical equations of the temperature influence could be deduced from the experimental values. An anomaly was found at the pressure influence on the upper explosion limits of H2/O2 and H2/air mixtures in the range of 20 bars. In addition explosion pressures and also rates of pressure rises have been measured for different hydrogen concentrations inside the explosion range. Such data are important for constructive explosion protection measures. Furthermore the mainly used standards for the determination of explosion limits have been compared. Therefore it was interesting to have a look at the systematic differences between the new EN 1839 tube and bomb method ASTM E 681-01 and German DIN 51649-1.

At the request of the government of Japan under its G20 presidency the International Energy Agency produced this landmark report to analyse the current state of play for hydrogen and to offer guidance on its future development.

The report finds that clean hydrogen is currently enjoying unprecedented political and business momentum with the number of policies and projects around the world expanding rapidly. It concludes that now is the time to scale up technologies and bring down costs to allow hydrogen to become widely used. The pragmatic and actionable recommendations to governments and industry that are provided will make it possible to take full advantage of this increasing momentum.

Hydrogen and energy have a long shared history – powering the first internal combustion engines over 200 years ago to becoming an integral part of the modern refining industry. It is light storable energy-dense and produces no direct emissions of pollutants or greenhouse gases. But for hydrogen to make a significant contribution to clean energy transitions it needs to be adopted in sectors where it is almost completely absent such as transport buildings and power generation.

The Future of Hydrogen provides an extensive and independent survey of hydrogen that lays out where things stand now; the ways in which hydrogen can help to achieve a clean secure and affordable energy future; and how we can go about realising its potential.

Link to Document on IEA Website

The Committee on Climate Change commissioned Ricardo Energy and Environment to carry out research to assess the infrastructure requirements and costs for the deployment of different zero emission heavy goods vehicle (HGV) technology options. The infrastructure considered includes hydrogen refuelling stations ultra-rapid charge points at strategic locations electric overhead recharging infrastructure on the roads and hybrid solutions combining these options.

The research concluded:

It is feasible to build refuelling infrastructure to support the deployment of zero emission HGVs so that they constitute the vast majority of vehicles on the roads by 2050.

Looking at infrastructure alone deploying hydrogen refuelling stations is the cheapest of the options costing a total of £1.7bn in capital expenditure in the time period from now until 2060. The strategic deployment of ultra-rapid charge points is the most expensive at £10.7bn. In all scenarios a significant number of smaller electric HGVs are deployed as these options are available and operating on the streets today. The cost of installing chargers at depots for these vehicles is included.

When the costs of the fuel as well as the infrastructure are included the costs of deploying electricity or hydrogen HGVs are cheaper compared to the continued use of diesel.

Moving to zero-carbon infrastructure for HDVs is a significant challenge and requires planning co-ordination supply chains resource and materials and a skilled workforce as well as strong government policy to enable the market to deliver.

The Report can be found here

This research introduces a ‘Hydrogen Interconnector System’ (HIS) as a novel method 7 for transporting electrical energy over long distances. The system takes electricity from 8 stranded renewable energy assets converts it to hydrogen in an electrolyser plant transports 9 hydrogen to the demand centre via pipeline where it is reconverted to electricity in either a 10 gas turbine or fuel cell plant. This paper evaluates the competitiveness of the technology with 11 High Voltage Direct Current (HVDC) systems calculating the following techno-economic 12 indicators; Levelised Cost Of Electricity (LCOE) and Levelised Cost Of Storage (LCOS). The 13 results suggest that the LCOE of the HIS is competitive with HVDC for construction in 2050 14 with distance beyond 350km in case of all scenarios for a 1GW system. The LCOS is lower 15 than an HVDC system using large scale hydrogen storage in 6 out of 12 scenarios analysed 16 including for construction from 2025. The HIS was also applied to three case studies with 17 the results showing that the system outperforms HVDC from LCOS perspectives in all cases 18 and has 15-20% lower investment costs in 2 studies analysed.

In this work the flexible operation of an Integrated Solar Combined Cycle (ISCC) power plant has been optimized considering two different energy storage approaches. The objective of this proposal is to meet variable users’ grid demand for an extended period at the lowest cost of electricity. Medium temperature thermal energy storage (TES) and hydrogen generation configurations have been analyzed from a techno-economic point of view. Results found from annual solar plant performance indicate that molten salts storage solution is preferable based on the lower levelized cost of electricity (0.122 USD/kWh compared to 0.158 USD/kWh from the hydrogen generation case) due to the lower conversion efficiencies of hydrogen plant components. However the hydrogen plant configuration exceeded in terms of plant availability and grid demand coverage as fewer design constraints resulted in a total demand coverage of 2155 h per year. It was also found that grid demand curves from industrial countries limit the deployment of medium-temperature TES systems coupled to ISCC power plants since their typical demand curves are characterized by lower power demand around solar noon when solar radiation is higher. In such scenarios the Brayton turbine design is constrained by noon grid demand which limits the solar field and receiver thermal power design. View Full-Text

In the summer of 1985 a severe hydrogen-air explosion occurred in an ammonia plant in Norway. The accident resulted in two fatalities and the destruction of the building where the explosion took place. This paper presents the main findings from an investigation in 1985 and 1986 of the gas explosion and its consequences. The event started when a gasket in a water pump was blown out. The water pump was situated inside a 100 m long 10 m wide and 7 m high building. The pump was feeding water to a vessel containing hydrogen gas at pressure of 30 bars. This pressure caused a back flow of water flow through the pump and out through the failed gasket. The hydrogen reached the leakage point after about 3 minutes. The discharge of gas lasted some 20 to 30 seconds before the explosion occurred. The total mass of the hydrogen discharge was estimated at 10 to 20 kg hydrogen. The main explosion was very violent and it is likely that the gas cloud detonated. The ignition source was almost certainly a hot bearing. Several damage indicators were used to estimate the amount of hydrogen that exploded. The indicators include deflection of pipes and panels distances traveled by fragments and the distribution of glass breakage. We found that 3.5 to 7 kg of hydrogen must have been burning violently in the explosion. Window glass was broken up to 700 m from the centre of the explosion. Concrete blocks originally part of the north wall of the building and weighing 1.2 metric tons were thrown up to 16 meters. The roof of the building was lifted by an estimated 1.5 meters before resettling. The displacement of the roof caused a guillotine break of a 350 mm diameter pipe connected to the vessel that was the source of the original gas discharge. The gas composition in the vessel was 65 - 95 % hydrogen. This resulted in a large horizontal jet fire lasting about 30 seconds. Minor explosions occurred in the plant culvert system.<br/><br/>To our knowledge this gas explosion is one of the largest industrial hydrogen explosions reported. We believe this case history is a valuable reference for those who are investigating the nature of accidental<br/>hydrogen explosions.

Gas Goes Green brings together the engineering expertise from the UK’s five gas network operators building on the foundations of our existing grid infrastructure innovation projects and the wider scientific community. This is a blueprint to meet the challenges and opportunities of climate change delivering net zero in the most cost effective and least disruptive way possible.<br/>Delivering our vision is not just an engineering challenge but will involve active participation from policy makers regulators the energy industry and consumers. Gas Goes Green will undertake extensive engagement to deliver our programme and collaborate with existing projects already being delivered across the country.<br/>Britain’s extensive gas network infrastructure provides businesses and the public with the energy they need at the times when they need it the most. The gas we deliver plays a critical role in our everyday lives generating electricity fuelling vehicles heating our homes and providing the significant amounts of energy UK heavy industry needs. The Gas Goes Green programme aims to ensure that consumers continue to realise these benefits by transitioning our infrastructure into a net zero energy system.

It is expected that hydrogen will serve as a nonpolluting carrier of energy for the next generation of vehicles and guidelines for its safe use are required. Hydrogen-gas service stations for supplying fuel cell vehicles will have to handle high-pressure hydrogen gas but safety regulations for such installations have not received much investigation. In this study we experimentally investigated the flame characteristics of a rapid leakage of high-pressure hydrogen gas. A hydrogen jet diffusion flame was injected horizontally from convergent nozzles of various diameters between 0.1 and 4 mm at reservoir over pressures of between 0.01 and 40 MPa. The sizes of the flame were measured and experimental equations were obtained for the length and the width of the flame. Flame sizes depend not only on the nozzle diameter but also on the spouting pressure. Blow-off limits exists and are determined by the nozzle diameter and the spouting pressure. Furthermore the radiation from a hydrogen flame can be predicted from the flow rate of the gas and the distance from the flame.

This study investigates the application of compact heat exchangers for the purpose of intercooling and recuperation systems for short-to-medium range aircraft equipped with hydrogen-fueled turbofan engines. The primary objective is to assess the potential effects of engine-integrated compact heat exchangers on fuel consumption and emissions. The paper encompasses the conceptual design of integrated heat exchangers and associated ducts followed by aerodynamic optimization studies to identify suitable designs that minimize air-side pressure losses and ensure flow uniformity at the inlet of the high-pressure compressor. Pressure drop correlations are then established for selected duct designs and incorporated into a system-level performance model allowing for a comparison of their impact on specific fuel consumption NOx emissions and fuel burn against an uncooled baseline engine. The intercooled-recuperated engine resulted in the most significant improvement in take-off specific fuel consumption with a reduction of up to 7.7% compared to the baseline uncooled engine whereas the best intercooled engine resulted in an improvement of about 4%. Furthermore the best configuration demonstrated a decrease in NOx emissions by up to 37% at take-off and a reduction in mission fuel burn by 5.5%. These enhancements were attributed to reduced compression work pre-heating of the hydrogen fuel and lower high-pressure compressor outlet temperatures.

A suitably trained emergency response force is an essential component for safe implementation of any type of fuel infrastructure. Because of the relative newness of hydrogen as a fuel however appropriate emergency response procedures are not yet well understood by responder workforces across the United States and around the world. A significant near-term training effort is needed to ensure that the future hydrogen infrastructure can be developed and operated with acceptable incident risk. Efforts are presently underway at the HAMMER site in Washington State to develop curricula related to hydrogen properties and behavior identification of problems (e.g. incorrect equipment installation) and appropriate response and other relevant information intended for classroom instruction. In addition a number of hands-on training props are planned for realistic simulation of hydrogen incidents in order to convey proper response procedures in high-pressure cryogenic high leakage or other high-risk accident situations. Surveys of emergency responders fire marshals regulatory authorities manufacturers and others are being undertaken to ensure that the capabilities developed and offered at HAMMER will meet the acknowledged need. This paper describes the training curricula and props anticipated at HAMMER and is intended to provide useful information to others planning similar training programs.

The Gas Goes Green Programme developed by the gas networks and the Energy Networks Association (ENA) describes a viable pathway to the injection of hydrogen and biomethane as a practical step towards the decarbonisation of the UK gas sector and will play a key role in the UK’s Net Zero energy strategy. It therefore follows that technical and management teams in the supply chain and related industries will need a sound understanding of the issues surrounding this deployment. This video shares the industry’s progress towards implementing the Gas Goes Green programme. Presenters including Oliver Lancaster CEO IGEM Dr Thomas Koller Programme Lead Gas Goes Green at the Energy Network Association (ENA) and Ian McCluskey CEng FIMechE FIGEM Head of Technical and Policy IGEM share their views on what has already been achieved and explain what they feel still needs to be done to develop the decarbonised gas network of tomorrow.

Hydrogen is expected to be a next-generation energy source that does not emit carbon dioxide but when used as a fuel the issue is the increase in the amount of NOx that is caused by the increase in flame temperature. In this study we experimentally investigated NOx emissions rate when hydrogen was burned in a hydrocarbon gas burner which is used in a wide temperature range. As a result of the experiments the amount of NOx when burning hydrogen in a nozzle mixed burner was twice as high as when burning city gas. However by increasing the flow velocity of the combustion air the amount of NOx could be reduced. In addition by reducing the number of combustion air nozzles rather than decreasing the diameter of the air nozzles a larger recirculation flow could be formed into the furnace and the amount of NOx could be reduced by up to 51%. Furthermore the amount of exhaust gas recirculation was estimated from the reduction rate of NOx and the validity was confirmed by the relationship between adiabatic flame temperature and NOx calculated from the equilibrium calculation by chemical kinetics simulator software.

Over the last century there have been reports of high pressure hydrogen leaks igniting for no apparent reason and several ignition mechanisms have been proposed. Although many leaks have ignited there are also reported leaks where no ignition has occurred. Investigations of ignitions where no apparent ignition source was present have often been superficial with a mechanism postulated which whilst appearing to satisfy the conditions prevailing at the time of the release simply does not stand up to rigorous scientific analysis. Some of these proposed mechanisms have been simulated in a laboratory under superficially identical conditions and appear to be rigorous and scientific but the simulated conditions often do not have the same large release rates or quantities mainly because of physical constraints of a laboratory. Also some of the release scenarios carried out or simulated in laboratories are totally divorced from the realistic situation of most actual leaks. Clearly there are gaps in the knowledge of the exact ignition mechanism for releases of hydrogen particularly at the high pressures likely to be involved in future storage and use. Mechanisms which have been proposed in the past are the reverse Joule-Thomson effect; electrostatic charge generation; diffusion ignition; sudden adiabatic compression; and hot surface ignition. Of these some have been characterized by means of computer simulation rather than by actual experiment and hence are not validated. Consequently there are discrepancies between the theories releases known to have ignited and releases which are known to have not ignited. From this postulated ignition mechanisms which are worthy of further study have been identified and the gaps in information have been highlighted. As a result the direction for future research into the potential for ignition of hydrogen escapes has been identified.

This document provides guidance on the commercial and strategic elements of a heat network project to support completion of a project business case.

The guidance is intended for local authorities and heat network developers to support their investigations and enable progression from feasibility stage through to business case delivery. The guidance has been drafted with reference to policy legislation and regulation in England and Wales; however much of the guidance is likely also to be relevant to projects in Scotland and Northern Ireland.

The guidance specifically supports the HMT Green Book Five Cases Business Model (the Five Cases Model) and the derived DBEIS Business Case Template (DBEIS BCT) that follows this structure but will also be applicable in other instances. The Five Cases Model (and similarly the DBEIS BCT) considers the viability of the project from five perspectives:

• Strategic
• Economic
• Commercial
• Financial
• Management

Although all five elements are relevant this guide particularly focuses on the Strategic and Commercial cases.

Related Document Heat Networks 2020

This report sets out our advice on the fifth carbon budget covering the period 2028-2032 as required under Section 4 of the Climate Change Act; the Government will propose draft legislation for the fifth budget in summer 2016.

As part of its statutory role the Committee provides annual reports to Parliament on the progress that Government is making in meeting carbon budgets and in reducing emissions of greenhouse gases.<br/>Meeting Carbon Budgets – ensuring a low-carbon recovery is the Committee’s 2nd progress report. Within this report we assess the latest emissions data and determine whether emissions reductions have occurred as a result of the recession or as a result of other external factors. We assess Government’s progress towards achieving emissions reductions in 4 key areas of: Power Buildings and Industry Transport and Agriculture.

Widespread uptake of battery electric plug-in hybrid and hydrogen fuel-cell vehicles (collectively zero-emissions vehicles or ZEVs) could help many regions achieve deep greenhouse gas mitigation goals. Using the case of Canada this study investigates the extent to which increasing ZEV charging and refuelling availability may boost ZEV sales relative to other ZEV-supportive policies. We adapt a version of the Respondent-based Preferences and Constraints (REPAC) model using 2017 survey data from 1884 Canadian new vehicle-buyers to simulate the sales impacts of increasing electric vehicle charging access at home work public destinations and on highways as well as increasing hydrogen refuelling station access. REPAC is built from a stated preference choice model and represents constraints in supply and consumer awareness as well as dynamics in ZEV policy out to 2030. Results suggest that new ZEV market share from 2020 to 2030 does not substantially benefit from increased infrastructure. Even when electric charging and hydrogen refuelling access are simulated to reach “universally” available levels by 2030 ZEV sales do not rise by more than 1.5 percentage points above the baseline trajectory. On the other hand REPAC simulates ZEV market share rising as high as 30% by 2030 with strong ZEV-supportive policies even without the addition of charging or refuelling infrastructure. These findings stem from low consumer valuation of infrastructure found in the stated preference model. Results suggest that achieving ambitious ZEV sale targets requires a comprehensive suite of policies beyond a focus on charging and refuelling infrastructure.

It is necessary to investigate cylinder crush behavior for improvement of fuel cell vehicle crash safety. However there have been few crushing behaviour investigations of high pressurized cylinders subjected to external force. We conducted a compression test of pressurized cylinders impacted by external force. We also investigated the cylinder strength and crushing behaviour of the cylinder. The following results were obtained.

• The crush force of high pressurized cylinders is different from the direction of external force. The lateral crush force of high pressurized cylinders is larger than the external axial crush force.
• Tensile stress occurs in the boundary area between the cylinder dome and central portion when the pressurized cylinder is subjected to axial compression force and the cylinder is destroyed.
• However the high pressurized cylinders tested had a high crush force which exceeded the assumed range of vehicle crash test procedures

We prepared several gas barrier resins based on amorphous PVA derivative that has the T1C (13C spin-lattice relaxation time) of a long time component in amorphous phase. We confirmed it was important to control state in amorphous phase of gas barrier resin in order to achieve both moldability and good gas barrier property. Polymer alloy was designed to improve flexibility. Polymer alloy made of amorphous PVA and elastomer resin showed good hydrogen resistance. Even after its polymer alloy were repeatedly exposed to 70MPa hydrogen gas the influence on higher-order structure in amorphous phase was in negligible level.

The growing attention being paid by car manufacturers and the general public to hydrogen as a middle and long term energy carrier for automotive purpose is giving rise to lively discussions on the advantages and disadvantages of this technology – also with respect to safety. In this connection the focus is increasingly and justifiably so on the possibilities offered by a probabilistic approach to loads and component characteristics: a lower weight obliged with a higher safety level basics for an open minded risk communication the possibility of a provident risk management the conservation of resources and a better and not misleading understanding of deterministic results. But in the case of adequate measures of standards or regulations completion there is a high potential of additional degrees of freedom for the designers obliged with a further increasing safety level. For this purpose what follows deals briefly with the terminological basis and the aspects of acceptance control conservation of resources misinterpretation of deterministic results and the application of regulations/standards.<br/>This leads into the initial steps of standards improvement which can be taken with relatively simple means in the direction of comprehensively risk-oriented protection goal specifications. By this it’s not focused on to provide to much technical details. It’s focused on the context of different views on probabilistic risk assessment. As main result some aspects of the motivation and necessity for the currently running pre-normative research studies within the 6th frame-work program of the EU will be shown.

This is the CCC’s eighth annual report on the UK’s progress in meeting carbon budgets.

The report shows that greenhouse gas emissions have fallen rapidly in the UK power sector but that progress has stalled in other sectors such as:

• heating in buildings
• transport
• industry
• agriculture

The report also outlines the Committee’s view of key criteria for the government’s ’emissions reduction plan’ published later in 2017