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Energy Management Strategy of Hydrogen Fuel Cell/Battery/Ultracapacitor Hybrid Tractor Based on Efficiency Optimization
Dec 2022
Publication
With the application of new energy technology hybrid agricultural machinery has been developed. This article designs a hybrid tractor energy management method to solve the problem of high energy consumption caused by significant load fluctuation of the tractor in field operation. This article first analyzes the characteristics of the hydrogen fuel cell power battery and ultracapacitor and designs a hybrid energy system for the tractor. Second the energy management strategy (EMS) of multi-layer decoupling control based on the Haar wavelet and logic rule is designed to realize the multi-layer decoupling of high-frequency low-frequency and steady-state signals of load demand power. Then the EMS redistributes the decoupled power signals to each energy source. Finally a hardware-in-loop simulation experiment was carried out through the model. The results show that compared with single-layer control strategies such as fuzzy control and power-following control the multi-layer control strategy can allocate the demand power more reasonably and the efficiency of the hydrogen fuel cell is the highest. The average efficiency of the hydrogen fuel cell was increased by 2.87% and 1.2% respectively. Furthermore the equivalent hydrogen consumption of the tractor was reduced by 17.06% and 5.41% respectively within the experimental cycle. It is shown that the multi-layer control strategy considering power fluctuation can improve the vehicle economy based on meeting the power demanded by the whole vehicle load.
Bibliometric Analysis of Global Trends around Hydrogen Production Based on the Scopus Database in the Period 2011–2021
Dec 2022
Publication
Given the increase in population and energy demand worldwide alternative methods have been adopted for the production of hydrogen as a clean energy source. This energy offers an alternative energy source due to its high energy content and without emissions to the environment. In this bibliometric analysis of energy production using electrolysis and taking into account the different forms of energy production. In this analysis it was possible to evaluate the research trends based on the literature in the Scopus database during the years 2011–2021. The results showed a growing interest in hydrogen production from electrolysis and other mechanisms with China being the country with the highest number of publications and the United States TOP in citations. The trend shows that during the first four years of this study (2011–2014) the average number of publications was 74 articles per year from 2015 to 2021 where the growth is an average of 209 articles the journal that published the most on this topic is Applied Energy followed by Energy contributing with almost 33% in the research area. Lastly the keyword analysis identified six important research points for future discussions which we have termed clusters. The study concludes that new perspectives on clean hydrogen energy generation environmental impacts and social acceptance could contribute to the positive evolution of the hydrogen energy industry.
Can Industry Keep Gas Distribution Networks Alive? Future Development of the Gas Network in a Decarbonized World: A German Case Study
Dec 2022
Publication
With the growing need for decarbonization the future gas demand will decrease and the necessity of a gas distribution network is at stake. A remaining industrial gas demand on the distribution network level could lead to industry becoming the main gas consumer supplied by the gas distribution network leading to the question: can industry keep the gas distribution network alive? To answer this research question a three-stage analysis was conducted starting from a rough estimate of average gas demand per production site and then increasing the level of detail. This paper shows that about one third of the German industry sites investigated are currently supplied by the gas distribution network. While the steel industry offers new opportunities the food and tobacco industry alone cannot sustain the gas distribution network by itself.
Renewable Power and Heat for the Decarbonisation of Energy-Intensive Industries
Dec 2022
Publication
The present review provides a catalogue of relevant renewable energy (RE) technologies currently available (regarding the 2030 scope) and to be available in the transition towards 2050 for the decarbonisation of Energy Intensive Industries (EIIs). RE solutions have been classified into technologies based on the use of renewable electricity and those used to produce heat for multiple industrial processes. Electrification will be key thanks to the gradual decrease in renewable power prices and the conversion of natural-gas-dependent processes. Industrial processes that are not eligible for electrification will still need a form of renewable heat. Among them the following have been identified: concentrating solar power heat pumps and geothermal energy. These can supply a broad range of needed temperatures. Biomass will be a key element not only in the decarbonisation of conventional combustion systems but also as a biofuel feedstock. Biomethane and green hydrogen are considered essential. Biomethane can allow a straightforward transition from fossil-based natural gas to renewable gas. Green hydrogen production technologies will be required to increase their maturity and availability in Europe (EU). EIIs’ decarbonisation will occur through the progressive use of an energy mix that allows EU industrial sectors to remain competitive on a global scale. Each industrial sector will require specific renewable energy solutions especially the top greenhouse gas-emitting industries. This analysis has also been conceived as a starting point for discussions with potential decision makers to facilitate a more rapid transition of EIIs to full decarbonisation.
Functional Model of Power Grid Stabilization in the Green Hydrogen Supply Chain System—Conceptual Assumptions
Dec 2022
Publication
Green hydrogen supply chain includes supply sources production and distribution of hydrogen produced from renewable energy sources (RES). It is a promising scientific and application area as it is related to the problem of instability of power grids supplied with RES. The article presents the conceptual assumptions of the research on the design of a functional multi-criteria model of the stabilization model architecture of energy distribution networks based on a hydrogen energy buffer taking into account the applicable use of hydrogen. The aim of the research was to identify the variables contributing to the stabilization of the operation of distribution networks. The method used to obtain this result was a systematic review of the literature using the technique of in-depth analysis of full-text articles and expert consultations. The concept of a functional model was described as a matrix in two dimensions in which the identified variables were embedded. The first dimension covers the phases of the supply chain: procurement and production along with storage and distribution. The second dimension divides the separate factors into technical economic and logistic. The research was conducted in the context of system optimization from the point of view of the operator of the energy distribution system. As a result of the research several benefits resulting from stabilization using a hydrogen buffer were identified. Furthermore the model may be used in designing solutions stabilizing the operation of power grids in which there are surpluses of electricity produced from RES. Due to the applied multidimensional approach the developed model is recommended for use as it enables the design of solutions in a systemic manner. Due to the growing level of energy obtained from renewable energy sources the issue of stabilizing the energy network is becoming increasingly important for energy network distributors.
Numerical Investigation of the Initial Charging Process of the Liquid Hydrogen Tank for Vehicles
Dec 2022
Publication
Liquid hydrogen has been studied for use in vehicles. However during the charging process liquid hydrogen is lost as gas. Therefore it is necessary to estimate and reduce this loss and simulate the charging process. In this study the initial charging process of a vehicle liquid hydrogen tank under room temperature and atmospheric pressure conditions was numerically investigated. A transient thermal-fluid simulation with a phase-change model was performed to analyze variations in the volume pressure mass flow rate and temperature. The results showed that the process could be divided into three stages. In the first stage liquid hydrogen was actively vaporized at the inner wall surface of the storage tank. The pressure increased rapidly and liquid droplets were discharged into the vent pipe during the second stage. In the third stage the mass flow rates of liquid and hydrogen gas at the outlet showed significant fluctuations owing to complex momentum generated by the evaporation and charging flow. The temperatures of the inner and outer walls and insulation layer decreased significantly slower than that of the gas region because of its high heat capacity and insulation effect. The optimal structure should be further studied because the vortex stagnation and non-uniform cooling of the wall occurred near the inlet and outlet pipes.
Progress in Power-to-Gas Energy Systems
Dec 2022
Publication
Hydrogen is expected to become a key component in the decarbonized energy systems of the future. Its unique chemical characteristics make hydrogen a carbon-free fuel that is suitable to be used as broadly as fossil fuels are used today. Since hydrogen can be produced by splitting water molecules using electricity as the only energy input needed hydrogen offers the opportunity to produce a fully renewable fuel if the electricity input also only stems from renewable sources. Once renewable electricity is converted into hydrogen it can be stored over long periods of time and transported over long even intercontinental distances. Underground hydrogen storage pipelines compressors liquefaction-units and transportation ships are infrastructures and suitable technologies to establish a global hydrogen energy system. Several chemical synthesis routes exist to produce more complex products from green hydrogen to fulfil the demands of various end-users and industries. One exemplary power-to-gas product is methane which can be used as a natural gas substitute. Furthermore ammonia alcohols kerosene and all other important products from hydrocarbon chemistry can be synthesized using green hydrogen.
Color-Coded Hydrogen: Production and Storage in Maritime Sector
Dec 2022
Publication
To reduce pollution from ships in coastal and international navigation shipping companies are turning to various technological solutions mostly based on electrification and the use of alternative fuels with a lower carbon footprint. One of the alternatives to traditional diesel fuel is the use of hydrogen as a fuel or hydrogen fuel cells as a power source. Their application on ships is still in the experimental phase and is limited to smaller ships which serve as a kind of platform for evaluating the applicability of different technological solutions. However the use of hydrogen on a large scale as a primary energy source on coastal and ocean-going vessels also requires an infrastructure for the production and safe storage of hydrogen. This paper provides an overview of color-based hydrogen classification as one of the main methods for describing hydrogen types based on currently available production technologies as well as the principles and safety aspects of hydrogen storage. The advantages and disadvantages of the production technologies with respect to their application in the maritime sector are discussed. Problems and obstacles that must be overcome for the successful use of hydrogen as a fuel on ships are also identified. The issues presented can be used to determine long-term indicators of the global warming potential of using hydrogen as a fuel in the shipping industry and to select an appropriate cost-effective and environmentally sustainable production and storage method in light of the technological capabilities and resources of a particular area.
Recent Advances in Alkaline Exchange Membrane Water Electrolysis and Electrode Manufacturing
Oct 2021
Publication
Water electrolysis to obtain hydrogen in combination with intermittent renewable energy resources is an emerging sustainable alternative to fossil fuels. Among the available electrolyzer technologies anion exchange membrane water electrolysis (AEMWE) has been paid much attention because of its advantageous behavior compared to other more traditional approaches such as solid oxide electrolyzer cells and alkaline or proton exchange membrane water electrolyzers. Recently very promising results have been obtained in the AEMWE technology. This review paper is focused on recent advances in membrane electrode assembly components paying particular attention to the preparation methods for catalyst coated on gas diffusion layers which has not been previously reported in the literature for this type of electrolyzers. The most successful methodologies utilized for the preparation of catalysts including co-precipitation electrodeposition sol–gel hydrothermal chemical vapor deposition atomic layer deposition ion beam sputtering and magnetron sputtering deposition techniques have been detailed. Besides a description of these procedures in this review we also present a critical appraisal of the efficiency of the water electrolysis carried out with cells fitted with electrodes prepared with these procedures. Based on this analysis a critical comparison of cell performance is carried out and future prospects and expected developments of the AEMWE are discussed.
Ammonia Decomposition in the Process Chain for a Renewable Hydrogen Supply
Jun 2022
Publication
This review article deals with the challenge to identify catalyst materials from literature studies for the ammonia decomposition reaction with potential for application in large-scale industrial processes. On the one hand the requirements on the catalyst are quite demanding. Of central importance are the conditions for the primary reaction that have to be met by the catalyst. Likewise the catalytic performance i.e. an ideally quantitative conversion and a high lifetime are critical as well as the consideration of requirements on the product properties in terms of pressure or by-products for potential follow-up processes in this case synthesis gas applications. On the other hand the evaluation of the multitude of literature studies poses difficulties due to significant varieties in catalytic testing protocols.
Analysis of Power to Gas Technologies for Energy Intensive Industries in European Union
Jan 2023
Publication
Energy Intensive Industries (EII) are high users of energy and some of these facilities are extremely dependent on Natural Gas for processing heat production. In European countries where Natural Gas is mostly imported from external producers the increase in international Natural Gas prices is making it difficult for some industries to deliver the required financial results. Therefore they are facing complex challenges that could cause their delocalization in regions with lower energy costs. European countries lack on-site Natural Gas resources and the plans to reduce greenhouse gas emissions in the industrial sector make it necessary to find an alternative. Many different processes cannot be electrified and in these cases synthetic methane is one of the solutions and also represents an opportunity to reduce external energy supply dependency. This study analyzes the current development of power-to-gas technological solutions that could be implemented in large industrial consumers to produce Synthetic Methane using Green Hydrogen as a raw source and using Renewable Energy electricity mainly produced with photovoltaic or wind energy. The study also reviews the triple bottom line impact and the current development status and associated costs for each key component of a power-to-gas plant and the requirements to be fulfilled in the coming years to develop a cost-competitive solution available for commercial use.
Current and Future role of Haber–Bosch Ammonia in a Carbon-free Energy Landscape
Dec 2019
Publication
The future of a carbon-free society relies on the alignment of the intermittent production of renewable energy with our continuous and increasing energy demands. Long-term energy storage in molecules with high energy content and density such as ammonia can act as a buffer versus short-term storage (e.g. batteries). In this paper we demonstrate that the Haber–Bosch ammonia synthesis loop can indeed enable a second ammonia revolution as energy vector by replacing the CO2 intensive methane-fed process with hydrogen produced by water splitting using renewable electricity. These modifications demand a redefinition of the conventional Haber–Bosch process with a new optimisation beyond the current one which was driven by cheap and abundant natural gas and relaxed environmental concerns during the last century. Indeed the switch to electrical energy as fuel and feedstock to replace fossil fuels (e.g. methane) will lead to dramatic energy efficiency improvements through the use of high efficiency electrical motors and complete elimination of direct CO2 emissions. Despite the technical feasibility of the electrically-driven Haber–Bosch ammonia the question still remains whether such revolution will take place. We reveal that its success relies on two factors: increased energy efficiency and the development of small-scale distributed and agile processes that can align to the geographically isolated and intermittent renewable energy sources. The former requires not only higher electrolyser efficiencies for hydrogen production but also a holistic approach to the ammonia synthesis loop with the replacement of the condensation separation step by alternative technologies such as absorption and catalysis development. Such innovations will open the door to moderate pressure systems the development and deployment of novel ammonia synthesis catalysts and even more importantly the opportunity for integration of reaction and separation steps to overcome equilibrium limitations. When realised green ammonia will reshape the current energy landscape by directly replacing fossil fuels in transportation heating electricity etc. and as done in the last century food.
Techno-economic Assessment of Blue and Green Ammonia as Energy Carriers in a Low-carbon Future
Feb 2022
Publication
Ammonia is an industrial chemical and the basic building block for the fertilizer industry. Lately attention has shifted towards using ammonia as a carbon-free energy vector due to the ease of transportation and storage in liquid state at − 33 ◦C and atmospheric pressure. This study evaluates the prospects of blue and green ammonia as future energy carriers; specifically the gas switching reforming (GSR) concept for H2 and N2 co-production from natural gas with inherent CO2 capture (blue) and H2 generation through an optimized value chain of wind and solar power electrolysers cryogenic N2 supply and various options for energy storage (green). These longer term concepts are benchmarked against conventional technologies integrating CO2 capture: the Kellogg Braun & Root (KBR) Purifier process and the Linde Ammonia Concept (LAC). All modelled plants utilize the same ammonia synthesis loop for a consistent comparison. A cash flow analysis showed that the GSR concept achieved an attractive levelized cost of ammonia (LCOA) of 332.1 €/ton relative to 385.1–385.9 €/ton for the conventional plants at European energy prices (6.5 €/GJ natural gas and 60 €/MWh electricity). Optimal technology integration for green ammonia using technology costs representative of 2050 was considerably more expensive: 484.7–772.1 €/ton when varying the location from Saudi Arabia to Germany. Furthermore the LCOA of the GSR technology drops to 192.7 €/ton when benefitting from low Saudi Arabian energy costs (2 €/GJ natural gas and 40 €/MWh electricity). This cost difference between green and blue ammonia remained robust in sensitivity analyses where input energy cost (natural gas or wind/solar power) was the most influential parameter. Given its low production costs and the techno-economic feasibility of international ammonia trade advanced blue ammonia production from GSR offers an attractive pathway for natural gas exporting regions to contribute to global decarbonization.
CFD Simulation of a Hybrid Solar/Electric Reactor for Hydrogen and Carbon Production from Methane Cracking
Jan 2023
Publication
Methane pyrolysis is a transitional technology for environmentally benign hydrogen production with zero greenhouse gas emissions especially when concentrated solar energy is the heating source for supplying high-temperature process heat. This study is focused on solar methane pyrolysis as an attractive decarbonization process to produce both hydrogen gas and solid carbon with zero CO2 emissions. Direct normal irradiance (DNI) variations arising from inherent solar resource variability (clouds fog day-night cycle etc.) generally hinder continuity and stability of the solar process. Therefore a novel hybrid solar/electric reactor was designed at PROMES-CNRS laboratory to cope with DNI variations. Such a design features electric heating when the DNI is low and can potentially boost the thermochemical performance of the process when coupled solar/electric heating is applied thanks to an enlarged heated zone. Computational fluid dynamics (CFD) simulations through ANSYS Fluent were performed to investigate the performance of this reactor under different operating conditions. More particularly the influence of various process parameters including temperature gas residence time methane dilution and hybridization on the methane conversion was assessed. The model combined fluid flow hydrodynamics and heat and mass transfer coupled with gas-phase pyrolysis reactions. Increasing the heating temperature was found to boost methane conversion (91% at 1473 K against ~100% at 1573 K for a coupled solar-electric heating). The increase of inlet gas flow rate Q0 lowered methane conversion since it affected the gas space-time (91% at Q0 = 0.42 NL/min vs. 67% at Q0 = 0.84 NL/min). A coupled heating also resulted in significantly better performance than with only electric heating because it broadened the hot zone (91% vs. 75% methane conversion for coupled heating and only electric heating respectively). The model was further validated with experimental results of methane pyrolysis. This study demonstrates the potential of the hybrid reactor for solar-driven methane pyrolysis as a promising route toward clean hydrogen and carbon production and further highlights the role of key parameters to improve the process performance.
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Integrated to a Portable Purification System—Part II
Jun 2022
Publication
Biomass gasification is a versatile thermochemical process that can be used for direct energy applications and the production of advanced liquid and gaseous energy carriers. In the present work the results are presented concerning the H2 production at a high purity grade from biomass feedstocks via steam/oxygen gasification. The data demonstrating such a process chain were collected at an innovative gasification prototype plant coupled to a portable purification system (PPS). The overall integration was designed for gas conditioning and purification to hydrogen. By using almond shells as the biomass feedstock from a product gas with an average and stable composition of 40%-v H2 21%-v CO 35%-v CO2 2.5%-v CH4 the PPS unit provided a hydrogen stream with a final concentration of 99.99%-v and a gas yield of 66.4%.
The Use of Hydrogen for Traction in Freight Transport: Estimating the Reduction in Fuel Consumption and Emissions in a Regional Context
Jan 2023
Publication
The Italian National Recovery and Resilience Plan (NRRP) includes among other measures investments in hydrogen vehicle refuelling stations intending to promote the use of fuel cell electric vehicles (FCEVs) for long-haul freight transport. This paper evaluates the impact that this action could have on CO2 emissions and fuel consumption focusing on a case study of the Campania region. The proposed approach which can also be transferred to other geographical contexts requires the implementation of a freight road transport simulation model; this model is based on the construction of a supply model the estimation of road freight demand and an assignment procedure for computing traffic flows. This study covers the period from 2025 to 2040 according to the forecasts of the NRRP and some assumptions on the action effects; moreover it is assumed that hydrogen is entirely produced from renewable sources (green hydrogen). The key findings from three different scenarios show that savings between 423832 and 778538 tonnes of CO2 and between 144 and 264 million litres of diesel could be obtained.
Design and Analysis of Cryogenic Cooling System for Electric Propulsion System Using Liquid Hydrogen
Jan 2023
Publication
As the demand for eco-friendly energy increases hydrogen energy and liquid hydrogen storage technologies are being developed as an alternative. Hydrogen has a lower liquefaction point and higher thermal conductivity than nitrogen or neon used in general cryogenic systems. Therefore the application of hydrogen to cryogenic systems can increase efficiency and stability. This paper describes the design and analysis of a cryogenic cooling system for an electric propulsion system using liquid hydrogen as a refrigerant and energy source. The proposed aviation propulsion system (APS) consists of a hydrogen fuel cell a battery a power distribution system and a motor. For a lab-scale 5 kW superconducting motor using a 2G high-temperature superconducting (HTS) wire the HTS motor and cooling system were analyzed for electromagnetic and thermal characteristics using a finite element method-based analysis program. The liquid hydrogen-based cooling system consists of a pre-cooling system a hydrogen liquefaction system and an HTS coil cooling system. Based on the thermal load analysis results of the HTS coil the target temperature for hydrogen gas pre-cooling the number of buffer layers and the cryo-cooler capacity were selected to minimize the thermal load of the hydrogen liquefaction system. As a result the hydrogen was stably liquefied and the temperature of the HTS coil corresponding to the thermal load of the designed lab-scale HTS motor was maintained at 30 K.
The Challenges of Integrating the Principles of Green Chemistry and Green Engineering to Heterogeneous Photocatalysis to Treat Water and Produce Green H2
Jan 2023
Publication
Nowadays heterogeneous photocatalysis for water treatment and hydrogen production are topics gaining interest for scientists and developers from different areas such as environmental technology and material science. Most of the efforts and resources are devoted to the development of new photocatalyst materials while the modeling and development of reaction systems allowing for upscaling the process to pilot or industrial scale are scarce. In this work we present what is known on the upscaling of heterogeneous photocatalysis to purify water and to produce green H2. The types of reactors successfully used in water treatment plants are presented as study cases. The challenges of upscaling the photocatalysis process to produce green H2 are explored from the perspectives of (a) the adaptation of photoreactors (b) the competitiveness of the process and (c) safety. Throughout the text Green Chemistry and Engineering Principles are described and discussed on how they are currently being applied to the heterogeneous photocatalysis process along with the challenges that are ahead. Lastly the role of automation and high-throughput methods in the upscaling following the Green Principles is discussed.
An Innovative Approach for Energy Transition in China? Chinese National Hydrogen Policies from 2001 to 2020
Jan 2023
Publication
To accelerate clean energy transition China has explored the potential of hydrogen as an energy carrier since 2001. Until 2020 49 national hydrogen policies were enacted. This paper explores the relevance of these policies to the development of the hydrogen industry and energy transition in China. We examine the reasons impacts and challenges of Chinese national hydrogen policies through the conceptual framework of Thomas Dye’s policy analysis method and the European Training Foundation’s policy analysis guide. This research provides an ex‐post analysis for previous policies and an ex‐ante analysis for future options. We argue that the energy supply revolution and energy technology revolution highlight the importance of hydrogen development in China. Particularly the pressure of the automobile industry transition leads to experimentation concerning the application of hydrogen in the transportation sector. This paper also reveals that hydro‐ gen policy development coincides with an increase in resource input and has positive spill over effects. Furthermore we note that two challenges have impeded progress: a lack of regulations for the industry threshold and holistic planning. To address these challenges the Chinese government can design a national hydrogen roadmap and work closely with other countries through the Belt and Road Initiative.
A Review of Hydrogen Production and Supply Chain Modeling and Optmization
Jan 2023
Publication
This paper reviews recent optimization models for hydrogen supply chains and production. Optimization is a central component of systematic methodologies to support hydrogen expansion. Hydrogen production is expected to evolve in the coming years to help replace fossil fuels; these high expectations arise from the potential to produce low-carbon hydrogen via electrolysis using electricity generated by renewable sources. However hydrogen is currently mainly used in refinery and industrial operations; therefore physical infrastructures for transmission distribution integration with other energy systems and efficient hydrogen production processes are lacking. Given the potential of hydrogen the greenfield state of infrastructures and the variability of renewable sources systematic methodologies are needed to reach competitive hydrogen prices and design hydrogen supply chains. Future research topics are identified: 1) improved hydrogen demand projections 2) integrated sector modeling 3) improving temporal and spatial resolutions 4) accounting for climate change 5) new methods to address sophisticated models.
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