Publications

For many a large-scale hydrogen economy is essential to a a clean energy future with three quarters of the more than 1100 senior energy professionals we surveyed saying Paris Agreement targets will not be possible without it.

DNV’s research Rising to the challenge of a hydrogen economy explores the outlook for emerging hydrogen value chains from production to consumption. It combines the wider view from the energy industry with commentary from business leaders and experts. Our research finds that the challenge is not in the ambition but in changing the timeline: from hydrogen on the horizon to hydrogen in our homes businesses and transport systems.

We see that the energy industry is rising to this challenge. By 2025 almost half (44%) of energy companies globally involved in hydrogen expect it to account for more than a tenth of their revenue rising to 73% of companies by 2030 – up significantly from just 8% of companies today. The research identifies infrastructure and cost as two of the biggest hurdles while the right regulations are deemed the most powerful enabler followed by carbon pricing. Proving the safety case will also be key to scaling the hydrogen economy.

Download your complimentary copy of DNV’s latest hydrogen research at their website link

Long-haul heavy-duty vehicles including trucks and coaches contribute to a substantial portion of the modern-day European carbon footprint and pose a major challenge in emissions reduction due to their energy-intensive usage. Depending on the hydrogen fuel source the use of fuel cell electric vehicles (FCEV) for long-haul applications has shown significant potential in reducing road freight CO2 emissions until the possible maturity of future long-distance battery-electric mobility. Fuel cell heavy-duty (HD) propulsion presents some specific characteristics advantages and operating constraints along with the notable possibility of gains in powertrain efficiency and usability through improved system design and intelligent onboard energy and thermal management. This paper provides an overview of the FCEV powertrain topology suited for long-haul HD applications their operating limitations cooling requirements waste heat recovery techniques state-of-the-art in powertrain control energy and thermal management strategies and over-the-air route data based predictive powertrain management including V2X connectivity. A case study simulation analysis of an HD 40-tonne FCEV truck is also presented focusing on the comparison of powertrain losses and energy expenditures in different subsystems while running on VECTO Regional delivery and Long-haul cycles. The importance of hydrogen fuel production pathways onboard storage approaches refuelling and safety standards and fleet management is also discussed. Through a comprehensive review of the H2 fuel cell powertrain technology intelligent energy management thermal management requirements and strategies and challenges in hydrogen production storage and refuelling this article aims at helping stakeholders in the promotion and integration of H2 FCEV technology towards road freight decarbonisation.

The Life Cycle Assessment (LCA) methodology is often used to check the environmental suitability of hydrogen energy systems usually involving comparative studies. However these comparative studies are typically affected by inconsistent methodological choices between the case studies under comparison. In this regard protocols for the harmonisation of methodological choices in LCA of hydrogen are available. The step-by-step application of these protocols to a large number of case studies has already resulted in libraries of harmonised carbon energy and acidification footprints of hydrogen. In order to foster the applicability of these harmonisation protocols a web-based software for the calculation of harmonised life-cycle indicators of hydrogen has recently been developed. This work addresses—for the first time—the validation of such a tool by checking the deviation between the available libraries of harmonised carbon energy and acidification footprints of hydrogen and the corresponding tool-based harmonised results. A high correlation (R2 > 0.999) was found between the library- and tool-based harmonised life-cycle indicators of hydrogen thereby successfully validating the software. Hence this tool has the potential to effectively promote the use of harmonised life-cycle indicators for robust comparative LCA studies of hydrogen energy systems significantly mitigating misinterpretation.

Plastic deformation and strain-induced martensite (SIM α′) transformation in metastable austenitic AISI 304 stainless steel were investigated through room temperature tensile tests at strain rates ranging from 2 × 10−6 to 2 × 10−2/s. The amount of SIM was measured on the fractured tensile specimens using a feritscope and magnetic force microscope. Elongation to fracture tensile strength hardness and the amount of SIM increased with decreasing the strain rate. The strain-rate dependence of RT tensile properties was observed to be related to the amount of SIM. Specifically SIM formed during tensile tests was beneficial in increasing the elongation to fracture hardness and tensile strength. Hydrogen suppressed the SIM formation leading to hydrogen softening and localized brittle fracture.

Unintended releases can occur during the production storage transportation and filling of liquid hydrogen which may cause devastating consequences. In the present work liquid hydrogen leak is modeled in ANSYS Fluent with the numerical model validated using the liquid hydrogen spill test data. A three-layer artificial neural network (ANN) model is built in which the wind speed ground temperature leakage time and leakage rate are taken as the inputs the horizontal diffusion distance and vertical diffusion distance of combustible gas as the outputs of the ANN. The representative sample data derived from the detailed calculation results of the numerical model are selected via the orthogonal experiment method to train and verify the back propagation (BP) neural network. Comparing the calculation results of the formula fitting with the sample data the results show that the established ANN model can quickly and accurately predict the horizontal and vertical diffusion distance of flammable vapor cloud relatively. The influences of four parameters on the horizontal hazard distance as well as vertical hazard height are predicted and analyzed in the case of continuous overflow of liquid hydrogen using the ANN model.

The engineering correlations for assessment of hazard distance defined by a size of fireball after either liquid hydrogen spill combustion or high-pressure hydrogen tank rupture in a fire in the open atmosphere (both for stand-alone and under-vehicle tanks) are presented. The term “fireball size” is used for the maximum horizontal size of a fireball that is different from the term “fireball diameter” applied to spherical or semi-spherical shape fireballs. There are different reasons for a fireball to deviate from a spherical shape e.g. in case of tank rupture under a vehicle the non-instantaneous opening of tank walls etc. Two conservative correlations are built using theoretical analysis numerical simulations and experimental data available in the literature. The theoretical model for hydrogen fireball size assumes complete isobaric combustion of hydrogen in air and presumes its hemispherical shape as observed in the experiments and the simulations for tank rupturing at the ground level. The dependence of the fireball size on hydrogen mass and fireball’s diameter-to-height ratio is discussed. The correlation for liquid hydrogen release fireball is based on the experiments by Zabetakis (1964). The correlations can be applied as engineering tools to access hazard distances for scenarios of liquid or gaseous hydrogen storage tank rupture in a fire in the open atmosphere

The dynamics of hydrogen in metals with mixed grain structure is not well understood at a microscopic scale. One of the biggest issues facing the hydrogen economy is “hydrogen embrittlement” of metal induced by hydrogen entering and diffusing into the material. Hydrogen diffusion in metallic materials is difficult to grasp owing to the non-uniform compositions and structures of metal. Here a time-resolved “operando hydrogen microscope” was used to interpret local diffusion behaviour of hydrogen in the microstructure of a stainless steel with austenite and martensite structures. The martensite/austenite ratios differed in each local region of the sample. The path of hydrogen permeation was inferred from the time evolution of hydrogen permeation in several regions. We proposed a model of hydrogen diffusion in a dual-structure material and verified the validity of the model by simulations that took into account the transfer of hydrogen at the interfaces.

The need to significantly reduce emissions from the steelmaking sector requires effective and ready-to-use technical solutions. With this aim different decarbonization strategies have been investigated by both researchers and practitioners. To this concern the most promising pathway is represented by the replacement of natural gas with pure hydrogen in the direct reduced iron (DRI) production process to feed an electric arc furnace (EAF). This solution allows to significantly reduce direct emissions of carbon dioxide from the DRI process but requires a significant amount of electricity to power electrolyzers adopted to produce hydrogen. The adoption of renewable electricity sources (green hydrogen) would reduce emissions by 95–100% compared to the blast furnace–basic oxygen furnace (BF–BOF) route. In this work an analytical model for the identification of the minimum emission configuration of a green energy–steel system consisting of a secondary route supported by a DRI production process and a renewable energy conversion system is proposed. In the model both technological features of the hydrogen steel plant and renewable energy production potential of the site where it is to be located are considered. Compared to previous studies the novelty of this work consists of the joint modeling of a renewable energy system and a steel plant. This allows to optimize the overall system from an environmental point of view considering the availability of green hydrogen as an inherent part of the model. Numerical experiments proved the effectiveness of the model proposed in evaluating the suitability of using green hydrogen in the steelmaking process. Depending on the characteristics of the site and the renewable energy conversion system adopted decreases in emissions ranging from 60% to 91% compared to the BF–BOF route were observed for the green energy–steel system considered It was found that the environmental benefit of using hydrogen in the secondary route is strictly related to the national energy mix and to the electrolyzers’ technology. Depending on the reference context it was found that there exists a maximum value of the emission factor from the national electricity grid below which is environmentally convenient to produce DRI by using only hydrogen. It was moreover found that the lower the electricity consumption of the electrolyzer the higher the value assumed by the emission factor from the electricity grid which makes the use of hydrogen convenient.

This paper presents an analysis of Stress Corrosion Cracking (SCC) based on the Theory of Critical Distances (TCD). The research is based on an experimental program composed of fracture specimens with notch radius varying from 0 mm (crack-like defect) up to 1 mm and tensile specimens. A pipeline steel was used in this work (X80). It has been analysed in one hydrogen embrittlement situation. The study has been completed with Finite Elements Simulation analysis. The capacity of the TCD to analyse SCC processes has been proven.

Interest in hydrogen as one route to the decarbonisation of energy systems has risen rapidly over the past few years with the publication of a number of hydrogen strategies from countries across the global energy economy. The momentum in Europe has increased sharply this month with the publication of an EU strategy to incorporate hydrogen into its plans for a net zero emission future. This Comment reviews the key elements of this strategy and provides an initial commentary on the main goals. We highlight the challenges that will be faced in meeting hydrogen production targets in particular via the “green hydrogen” route and analyse the plans for expanding the consumption of hydrogen in Europe. We also assess the infrastructure questions that will need to be answered if and when hydrogen takes on a greater role in the region and note the extensive state support that will be needed in the early years of the implementation of the strategy. Despite this though we applaud the ambition laid out by the EU and look forward to the provision of more detailed plans over the coming months and years.

Link to document on OIES website