Publications
Strategies for Joint Procurement of Fuel Cell Buses: A Study for the Fuel Cells and Hydrogen Joint Undertaking
Jun 2018
Publication
The Fuel Cells and Hydrogen Joint Undertaking (FCH JU) has supported a range of initiatives in recent years designed to develop hydrogen fuel cell buses to a point where they can fulfil their promise as a mainstream zero emission vehicle for public transport.<br/>Within this study 90 different European cities and regions have been supported in understanding the business case of fuel cell bus deployment and across these locations. The study analyses the funding and financing for fuel cell bus deployment to make them become a mainstream zero emission choice for public transport providers in cities and regions across Europe. It also outlines possible solutions for further deployment of FC buses beyond the subsidised phase.<br/>In the light of the experience of the joint tender process in the UK and in Germany the study highlights best practices for ordering fuel cell buses. Other innovative instruments explored in other countries for the orders of large quantities of fuel cells buses are presented: Special Purpose Vehicles and centralised purchase office. Finally the study deeply analyses the funding and financing for fuel cell bus deployment to make them become a mainstream zero emission choice for public transport providers in cities and regions across Europe.
A Fully Renewable and Efficient Backup Power System with a Hydrogen-biodiesel-fueled IC Engine
Jan 2019
Publication
Renewable energy is free abundant clean and could contribute towards a significant reduction of the global warming emissions. It is massively introduced as a source of electricity production across the globe and is expected to become the primary source of energy within the following decades. However despite the naturally replenished energy the supply is not always available. For this reason it is necessary at times of excess energy any surplus quantity to be sufficiently captured stored and later used when a deficit occurs. In this paper an overview of a backup power system operating with a hydrogen-biodiesel dual-fuel internal combustion engine is provided. The system is utilizing the organic chemical hydride method for safe hydrogen storage and transportation. The high energy content of hydrogen stored in the form of an organic hydride under ambient conditions makes it an ideal energy backup medium for large-scale and long-term applications. The research work focusses on the operation and emissions output of the dual-fuel internal combustion engine running on fully renewable fuels and the results are compared with the conventional petroleum-derived diesel engine. Biodiesel-hydrogen operation shows significant benefits in the reduction of carbon and soot emissions but deteriorates the NOx formation compared to the conventional diesel-powered engines. The operation of the engine at high loads can provide high exhaust thermal energy while alternative combustion strategies are necessary to be implemented at low load conditions for the optimum operation of the backup power system.
Assessment of Power-to-power Renewable Energy Storage Based on the Smart Integration of Hydrogen and Micro Gas Turbine Technologies
Mar 2022
Publication
Power-to-Power is a process whereby the surplus of renewable power is stored as chemical energy in the form of hydrogen. Hydrogen can be used in situ or transported to the consumption node. When power is needed again hydrogen can be consumed for power generation. Each of these processes incurs energy losses leading to a certain round-trip efficiency (Energy Out/Energy In). Round-trip efficiency is calculated considering the following processes; water electrolysis for hydrogen production compressed liquefied or metal-hydride for hydrogen storage fuel-cell-electric-truck for hydrogen distribution and micro-gas turbine for hydrogen power generation. The maximum achievable round-trip efficiency is of 29% when considering solid oxide electrolysis along with metal hydride storage. This number goes sharply down when using either alkaline or proton exchange membrane electrolyzers 22.2% and 21.8% respectively. Round-trip efficiency is further reduced if considering other storage media such as compressed- or liquefied-H2. However the aim of the paper is to highlight there is still a large margin to increase Power-to-Power round-trip efficiency mainly from the hydrogen production and power generation blocks which could lead to round-trip efficiencies of around 40%e42% in the next decade for Power-to-Power energy storage systems with micro-gas turbines.
Well-to-wheel Greenhouse Gas Emissions of Heavy-duty Transports: Influence of Electricity Carbon Intensity
Feb 2021
Publication
There are several alternatives for how to phase out diesel in heavy-duty transports thereby reducing the sector’s climate change impact. This paper assesses the well-to-wheel (WTW) greenhouse gas (GHG) emissions of energy carriers for heavy-duty vehicles analyzing the effect of the carbon intensity of the electricity used in production. The results show that energy carriers with high electricity dependence are not necessarily better than diesel from a WTW perspective. In particular fuels produced through electrolysis are not well suited in carbon-intense electricity systems. Conversely waste-based biofuels have low GHG emissions regardless of the electricity system. Battery-electric buses show a large reduction of GHG emissions compared to diesel buses and many other alternatives while battery-electric trucks have higher GHG emissions than diesel in carbon intense electricity systems. Thus electrifying transports or switching to renewable fuels will not suffice if the electricity system is not made renewable first.
A Roadmap for Financing Hydrogen Refueling Networks – Creating Prerequisites for H2-based Mobility
Sep 2014
Publication
Fuel cell electric vehicles (FCEVs) are zero tailpipe emission vehicles. Their large-scale deployment is expected to play a major role in the de-carbonization of transportation in the European Union (EU) and is therefore an important policy element at EU and Member State level.<br/>For FCEVs to be introduced to the market a network of hydrogen refuelling stations (HRS) first has to exist. From a technological point of view FCEVs are ready for serial production already: Hyundaiand Toyota plan to introduce FCEVs into key markets from 2015 and Daimler Ford and Nissan plan to launch mass-market FCEVs in 2017.<br/>At the moment raising funds for building the hydrogen refuelling infrastructure appears to be challenging.<br/>This study explores options for financing the HRS rollout which facilitate the involvement of private lenders and investors. It presents a number of different financing options involving public-sector bank loans funding from private-sector strategic equity investors commercial bank loans private equity and funding from infrastructure investors. The options outline the various requirements forn accessing these sources of funding with regard to project structure incentives and risk mitigation. The financing options were developed on the basis of discussions with stakeholders in the HRS rollout from industry and with financiers.<br/>This study was prepared by Roland Berger in close contact with European Investment banks and a series of private banks.<br/>This study explores in details the business cases for HRS in Germany and UK. The conclusion can be easily extrapolate to other countries.
Fuel Cells and Hydrogen: Joint Undertaking Programme Review 2014 Final Report
Apr 2015
Publication
The 2014 Review is the fourth review of the FCH JU project portfolio. The reviews began in 2011 following a recommendation arising from the interim evaluation of the FCH JU which identified the need to ensure that the FCH JU project portfolio as a whole fulfilled the objectives of the Multi-Annual Implementation or Work Plan.
Fuel Cell Electric Buses: Potential for Sustainable Public Transport in Europe
Oct 2015
Publication
This report provides an outlook for jointly achieving a commercialisation pathway.<br/>Building on the findings of the 2012 FCH JU technology study on alternative powertrains for urban buses this report provides an assessment of the commercialisation pathway from an operational perspective. It reflects the actual situation in which operators deploy large scale demonstration projects in the next years from a rather conservative angle and argues why it makes sense to deploy FC buses now. The insights are based on first-hand data and assessments of the coalition members from the hydrogen and fuel cell industry as well as local governments and public transport operators in Europe.
Future Cost and Performance of Water Electrolysis: An Expert Elicitation Study
Nov 2017
Publication
The need for energy storage to balance intermittent and inflexible electricity supply with demand is driving interest in conversion of renewable electricity via electrolysis into a storable gas. But high capital cost and uncertainty regarding future cost and performance improvements are barriers to investment in water electrolysis. Expert elicitations can support decision-making when data are sparse and their future development uncertain. Therefore this study presents expert views on future capital cost lifetime and efficiency for three electrolysis technologies: alkaline (AEC) proton exchange membrane (PEMEC) and solid oxide electrolysis cell (SOEC). Experts estimate that increased R&D funding can reduce capital costs by 0–24% while production scale-up alone has an impact of 17–30%. System lifetimes may converge at around 60000–90000 h and efficiency improvements will be negligible. In addition to innovations on the cell-level experts highlight improved production methods to automate manufacturing and produce higher quality components. Research into SOECs with lower electrode polarisation resistance or zero-gap AECs could undermine the projected dominance of PEMEC systems. This study thereby reduces barriers to investment in water electrolysis and shows how expert elicitations can help guide near-term investment policy and research efforts to support the development of electrolysis for low-carbon energy systems.
FCH JU – Key to Sustainable Energy and Transport
Jan 2019
Publication
This brochure offers an overview of the main applications of fuel cell and hydrogen technologies and how they work and provides insights into our programme and our accomplishments.
Development of Water Electrolysis in the European Union
Feb 2014
Publication
In view of the recent interest in the transformation of renewable energy into a new energy vector that did not produce by combustion greenhouse gases emissions the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) commissioned this report to a consultancy to get a better understanding of the industrial perspectives of water electrolysis in Europe. and the role that public support has in that evolution.
Full Scale Experimental Campaign to Determine the Actual Heat Flux Produced by Fire on Composite Storages - Calibration Tests on Metallic Vessels
Oct 2015
Publication
If Hydrogen is expected to be highly valuable some improvements should be conducted mainly regarding the storage safety. To prevent from high pressure hydrogen composite tanks bursting the comprehension of the thermo-mechanics phenomena in the case of fire should be improved. To understand the kinetic of strength loss the heat flux produced by fire of various intensities should be assessed. This is the objective of this real scale experimental campaign which will allow studying in future works the strength loss of composite high-pressure vessels in similar fire conditions to the ones determined in this study. Fire calibration tests were performed on metallic cylinder vessels. These tests with metallic cylinders are critical in the characterization of the thermal load of various fire sources (pool fire propane gas fire hydrogen gas fire) so as to evaluate differences related to different thermal load. Radiant panels were also used as thermal source for reference of pure radiation heat transfer. The retained thermal load might be representative of accidental situations in worst case scenarios and relevant for a standardized testing protocol. The tests performed show that hydrogen gas fires and heptane pool fire allow reaching the target in terms of absorbed energy regarding the results of risk analysis performed previously. Other considerations can be taken into account that will led to retain an hydrogen gas fire for further works. Firstly hydrogen gas fire is the more realistic scenario: Hydrogen is the combustible that we every time find near an hydrogen storage. Secondly as one of the objectives of the project is to make recommendations for standardization issues it’s important to note that gas fires are not too complex to calibrate control and reproduce. Finally due to previous considerations Hydrogen gas fire will be retained for thermal load of composite cylinders in future works.
Methodology for Efficient Parametrisation of Electrochemical PEMFC Model for Virtual Observers: Model Based Optimal Design of Experiments Supported by Parameter Sensitivity Analysis
Nov 2020
Publication
Determination of the optimal design of experiments that enables efficient parametrisation of fuel cell (FC) model with a minimum parametrisation data-set is one of the key prerequisites for minimizing costs and effort of the parametrisation procedure. To efficiently tackle this challenge the paper present an innovative methodology based on the electrochemical FC model parameter sensitivity analysis and application of D-optimal design plan. Relying on this consistent methodological basis the paper answers fundamental questions: a) on a minimum required data-set to optimally parametrise the FC model and b) on the impact of reduced space of operational points on identifiability of individual calibration parameters. Results reveal that application of D-optimal DoE enables enhancement of calibration parameters information resulting in up to order of magnitude lower relative standard errors on smaller data-sets. In addition it was shown that increased information and thus identifiability inherently leads to improved robustness of the FC electrochemical model.
Methodology for the Development of Hybrid Renewable Energy Systems (HRES) with Pumped Storage and Hydrogen Production on Lemnos Island
Apr 2022
Publication
The non-interconnected islands of Greece can benefit from the comprehensive use of RES to avoid water droughts and ensure energy autonomy. The present paper analyzes an HRES with two possible operating scenarios. Both of them include a wind park of 27.5 MW capacity an 1175 m3/day desalination plant and a 490000 m3/day water tank in Lemnos Greece. Regarding the wind power 70% is used in the HRES while the rest is channeled directly to the grid. The main difference comes down to how the wind energy is stored either in the form of hydraulic energy or in the form of hydrogen. The lifespan of the system is 25 years such as the produced stochastic series of rainfall temperature and wind of the area. Through the comparison of the operating scenarios the following results arise: (i) the water needs of the island are fully covered and the irrigation needs have a reliability of 66% in both scenarios. (ii) Considering the energy needs the pumping storage seems to be the most reliable solution. (iii) However depending on the amount of wind energy surplus the use of hydrogen could produce more energy than the hydroelectric plant.
Mineral Reactions in the Geological Underground Induced by H2 and CO2 Injections
Dec 2014
Publication
The R&D project H2STORE is part of the German program to reduce environmental pollution by energy production and in saving fossil natural resources. Thereby physico-chemical processes in the CO2-H2 system by organic and inorganic reactions receive increasing attention. In H2STORE siliciclastic reservoirs and their caprocks from 25 well sites in Germany and Austria are investigated by different analytical methods before and after H2/CO2 batch experiments under sample specific reservoir conditions (p T XFluid). Mineral dissolution precipitation and their impact on reservoir quality (poro-perm fluid pathways) and on the generation of methane by microbial metabolism triggered by CO2/H2 exposure are studied.
Review of Energy Portfolio Optimization in Energy Markets Considering Flexibility of Power-to-X
Mar 2023
Publication
Power-to-X is one of the most attention-grabbing topics in the energy sector. Researchers are exploring the potential of harnessing power from renewable technologies and converting it into fuels used in various industries and the transportation sector. With the current market and research emphasis on Power-to-X and the accompanying substantial investments a review of Power-to-X is becoming essential. Optimization will be a crucial aspect of managing an energy portfolio that includes Power-to-X and electrolysis systems as the electrolyzer can participate in multiple markets. Based on the current literature and published reviews none of them adequately showcase the state-of-the-art optimization algorithms for energy portfolios focusing on Power-to-X. Therefore this paper provides an in-depth review of the optimization algorithms applied to energy portfolios with a specific emphasis on Power-to-X aiming to uncover the current state-of-the-art in the field.
Comparative Life Cycle Assessment of Battery and Fuel Cell Electric Cars, Trucks, and Buses
Mar 2024
Publication
Addressing the pressing challenge of global warming reducing greenhouse gas emissions in the transportation sector is a critical imperative. Battery and fuel cell electric vehicles have emerged as promising solutions for curbing emissions in this sector. In this study we conducted a comprehensive life cycle assessment (LCA) for typical passenger vehicles heavy-duty trucks and city buses using either proton-exchange membrane fuel cells or Li-ion batteries with different cell chemistries. To ensure accuracy we supplemented existing studies with data from the literature particularly for the recycling phase as database limitations were encountered. Our results highlight that fuel cell and battery systems exhibit large emissions in the production phase. Recycling can significantly offset some of these emissions but a comparison of the technologies examined revealed considerable differences. Overall battery electric vehicles consistently outperform fuel cell electric vehicles regarding absolute greenhouse gas emissions. Hence we recommend prioritizing battery electric over fuel cell vehicles. However deploying fuel cell electric vehicles could become attractive in a hydrogen economy scenario where other factors e. g. the conversion and storage of surplus renewable electricity via electrolysis become important.
How a Grid Company Could Enter the Hydrogen Industry through a New Business Model: A Case Study in China
Mar 2023
Publication
The increasing penetration of renewable and distributed resources signals a global boom in energy transition but traditional grid utilities have yet to share in much of the triumph at the current stage. Higher grid management costs lower electricity prices fewer customers and other challenges have emerged along the path toward renewable energy but many more opportunities await to be seized. Most importantly there are insufficient studies on how grid utilities can thrive within the hydrogen economy. Through a case study on the State Grid Corporation of China we identify the strengths weaknesses opportunities and threats (SWOT) of grid utilities within the hydrogen economy. Based on these factors we recommend that grids integrate hydrogen into the energy-as-a-service model and deliver it to industrial customers who are under decarbonization pressure. We also recommend that grid utilities fund a joint venture with pipeline companies to optimize electricity and hydrogen transmissions simultaneously.
Corrosion of Structural Components of Proton Exchange Membrane Water Electrolyzer Anodes: A Review
Dec 2022
Publication
Proton exchange membrane (PEM) water electrolysis is one of the low temperature processes for producing green hydrogen when coupled with renewable energy sources. Although this technology has already reached a certain level of maturity and is being implemented at industrial scale its high capital expenditures deriving from the utilization of expensive corrosion-resistant materials limit its economic competitiveness compared to the widespread fossil fuel-based hydrogen production such as steam reforming. In particular the structural elements like bipolar plates (BPP) and porous transports layers (PTL) are essentially made of titanium protected by precious metal layers in order to withstand the harsh oxidizing conditions in the anode compartment. This review provides an analysis of literature on structural element degradation on the oxygen side of PEM water electrolyzers from the early investigations to the recent developments involving novel anti-corrosion coatings that protect more cost-effective BPP and PTL materials like stainless steels.
Permeation Tests in Type-approval Regulations for Hydrogen Fuelled Vehicles: Analysis and Testing Experiences at the JRC-GASTEF Facility
Jan 2023
Publication
This article presents an analysis of the permeation tests established in the current regulations for the type-approval of on board tanks in hydrogen vehicles. The analysis is done from the point of view of a test maker regarding the preparation for the execution of a permeation test. The article contains a description of the required instrumentation and set-up to carry out a permeation test according to the applicable standards and regulations. Tank conditions at the beginning of the test configuration of permeation chamber duration of the test or permeation rate to be reported are aspects that are not well-defined in regulations. In this paper we examine the challenges when carrying out a permeation test and propose possible solutions to overcome them with the intention of supporting test makers and helping the development of permeation test guidelines.
Environmental Sustainability Assessment of Large-scale Hydrogen Production Using Prospective Life Cycle Analysis
Nov 2022
Publication
The need for a rapid transformation to low-carbon economies has rekindled hydrogen as a promising energy carrier. Yet the full range of environmental consequences of large-scale hydrogen production remains unclear. Here prospective life cycle analysis is used to compare different options to produce 500 Mt/yr of hydrogen including scenarios that consider likely changes to future supply chains. The resulting environmental and human health impacts of such production levels are further put into context with the Planetary Boundaries framework known human health burdens the impacts of the world economy and the externality-priced production costs that embody the environmental impact. The results indicate that climate change impacts of projected production levels are 3.3–5.4 times higher than the allocated planetary boundary with only green hydrogen from wind energy staying below the boundary. Human health impacts and other environmental impacts are less severe in comparison but metal depletion and ecotoxicity impacts of green hydrogen deserve further attention. Priced-in environmental damages increase the cost most strongly for blue hydrogen (from ∼2 to ∼5 USD/kg hydrogen) while such true costs drop most strongly for green hydrogen from solar photovoltaic (from ∼7 to ∼3 USD/kg hydrogen) when applying prospective life cycle analysis. This perspective helps to evaluate potentially unintended consequences and contributes to the debate about blue and green hydrogen.
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