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Use of Existing Gas Infrastructure in European Hydrogen Economy
Apr 2023
Publication
The rapidly increasing production volume of clean hydrogen creates challenges for transport infrastructure. This study improves understanding of hydrogen transport options in Europe and provides more detailed analysis on the prospects for hydrogen transport in Finland. Previous studies and ongoing pipeline projects were reviewed to identify potential and barriers to hydrogen transport. A fatigue life assessment tool was built because material challenges have been one of the main concerns of hydrogen transportation. Many European countries aim at utilizing existing gas infrastructure for hydrogen. Conducted studies and pilot facilities have provided promising results. Hydrogen reduces the fatigue life of the pipeline but existing pipelines can be used for hydrogen if pressure variation is maintained at a reasonable level and the maximum operation pressure is limited. Moreover the use of existing pipelines can reduce hydrogen transport costs but the suitability of every pipeline for hydrogen must be analyzed and several issues such as leakage leakage detection effects of hydrogen on pipeline assets and end users corrosion maintenance and metering of gas flow must be considered. The development of hydrogen transport will vary within countries depending on the structure of the existing gas infrastructure and on the future hydrogen use profile.
The Role of Hydrogen for the Defossilization of the German Chemical Industry
Apr 2023
Publication
Within the European Green Deal the European industry is summoned to transform towards a green and circular economy to reduce CO2-emissions and reach climate goals. Special focus is on the chemical industry to boost recycling processes for plastics exploit resource efficiency potentials and switch to a completely renewable feedstock (defossilization). Despite common understanding that drastic changes have to take place it is yet unknown how the industrial transformation should be accomplished. This work explains how a cost-optimal defossilization of the chemical industry in the context of national greenhouse gas (GHG) mitigation strategies look like. The central part of this investigation is based on a national energy system model to optimize the future energy system design of Germany as a case study for a highly industrialized country. A replacement of fossil-based feedstocks by renewable feedstocks leads to a significant increase in hydrogen demand by þ40% compared to a reference scenario. The resulting demand of hydrogen-based energy carriers including the demand for renewable raw materials must be produced domestically or imported. This leads to cumulative additional costs of the transformation that are 32% higher than those of a reference scenario without defossilization of the industry. Fischer-Tropsch synthesis and the methanol-to-olefins route can be identified as key technologies for the defossilization of the chemical industry.
An Approach for Sizing a PV-battery-electrolyzer-fuel cell Energy System: A Cast Study at a Field Lab
May 2023
Publication
Hydrogen is becoming increasingly popular as a clean secure and affordable energy source for the future. This study develops an approach for designing a PV–battery–electrolyzer–fuel cell energy system that utilizes hydrogen as a long-term storage medium and battery as a short-term storage medium. The system is designed to supply load demand primarily through direct electricity generation in the summer and indirect electricity generation through hydrogen in the winter. The sizing of system components is based on the direct electricity and indirect hydrogen demand with a key input parameter being the load sizing factor which determines the extent to which hydrogen is used to meet seasonal imbalance. Technical and financial indicators are used to assess the performance of the designed system. Simulation results indicate that the energy system can effectively balance the seasonal variation of renewable generation and load demand with the use of hydrogen. Additionally guidelines for achieving self-sufficiency and system sustainability for providing enough power in the following years are provided to determine the appropriate component size. The sensitivity analysis indicates that the energy system can achieve self-sufficiency and system sustainability with a proper load sizing factor from a technical perspective. From an economic perspective the levelized cost of energy is relatively high because of the high costs of hydrogen-related components at this moment. However it has great economic potential for future self-sufficient energy systems with the maturity of hydrogen technologies.
Microfluidic Storage Capacity and Residual Trapping During Cyclic Injections: Implications for Underground Storage
Apr 2023
Publication
Long-term and large-scale H2 storage is vital for a sustainable H2 economy. Research in underground H2 storage (UHS) in porous media is emerging but the understanding of H2 reconnection and recovery mechanisms under cyclic loading is not yet adequate. This paper reports a qualitative and quantitative investigation of H2 reconnection and recovery mechanisms in repeated injection-withdrawal cycles. Here we use microfluidics to experimentally investigate up to 5 cycles of H2 injection and withdrawal under a range of injection rates at shallow reservoir storage conditions. We find that H2 storage capacities increase with increasing injection rate and range between ~10% and 60%. The residual H2 saturation is in the same range between cycles (30e40%) but its distribution in the pore space visually appears to be hysteretic. In most cases the residually trapped H2 reconnects in the subsequent injection cycle predominantly in proximity to the large pore clusters. Our results provide valuable experimental data to advance the understanding of multiple H2 injection cycles in UHS schemes.
Modelling of Fast Fueling of Pressurized Hydrogen Tanks for Maritime Applications
Apr 2023
Publication
This paper studies fast fueling of gaseous hydrogen into large hydrogen (H2) tanks suitable for maritime applications. Three modeling methods have been developed and evaluated: (1) Two-dimensional computational fluid dynamic (CFD) modeling (2) One-dimensional wall discretized modeling and (3) Zero-dimensional modeling. A detailed 2D CFD simulation of a small H2-tank was performed and validated with data from literature and then used to simulate a large H2-tank. Results from the 2D-model show non-uniform temperature distribution inside the large tank but not in the small H2-tank. The 1D-model can predict the mean temperature in small H2-tanks but not the inhomogeneous temperature field in large H2-tanks. The 0D-model is suitable as a screening tool to obtain rough estimates. Results from the modeling of the large H2-tank show that the heat transfer to the wall during fast filling is inhibited by heat conduction in the wall which leads to an unacceptably high mean hydrogen temperature.
The Role of Hydrogen and Batteries in Delivering Net Zero in the UK by 2050
Apr 2023
Publication
This report presents an analysis of how hydrogen and battery technologies are likely to be utilised in different sectors within the UK including transportation manufacturing the built environment and power. In particular the report compares the use of hydrogen and battery technology across these sectors. In addition it evaluates where these technologies will be in competition where one technology will dominate and where a combination of the two may be used. This sector analysis draws on DNV’s knowledge and experience within both the battery and hydrogen industries along with a review of studies available in the public domain. The analysis has been incorporated into DNV’s Energy Transition Outlook model an integrated system-dynamics simulation model covering the energy system which provides an independent view of the energy outlook from now until 2050. The modelling which includes data on costs demand supply policy population and economic indicators enables the non-linear interdependencies between different parameters to be considered so that decisions made in one sector influence the decision made in another.
The Fuel Flexibility of Gas Turbines: A Review and Retrospective Outlook
May 2023
Publication
Land-based gas turbines (GTs) are continuous-flow engines that run with permanent flames once started and at stationary pressure temperature and flows at stabilized load. Combustors operate without any moving parts and their substantial air excess enables complete combustion. These features provide significant space for designing efficient and versatile combustion systems. In particular as heavy-duty gas turbines have moderate compression ratios and ample stall margins they can burn not only high- and medium-BTU fuels but also low-BTU ones. As a result these machines have gained remarkable fuel flexibility. Dry Low Emissions combustors which were initially confined to burning standard natural gas have been gradually adapted to an increasing number of alternative gaseous fuels. The paper first delivers essential technical considerations that underlie this important fuel portfolio. It then reviews the spectrum of alternative GT fuels which currently extends from lean gases (coal bed coke oven blast furnace gases . . . ) to rich refinery streams (LPG olefins) and from volatile liquids (naphtha) to heavy hydrocarbons. This “fuel diet” also includes biogenic products (biogas biodiesel and ethanol) and especially blended and pure hydrogen the fuel of the future. The paper also outlines how historically land-based GTs have gradually gained new fuel territories thanks to continuous engineering work lab testing experience extrapolation and validation on the field.
Biological Hydrogen Methanation with Carbon Dioxide Utilization: Methanation Acting as Mediator in the Hydrogen Economy
May 2023
Publication
Hydrogen is one of the main energy carriers playing a prominent role in the future decarbonization of the economy. However several aspects regarding the transport and storage of this gas are challenging. The intermediary conversion of hydrogen into high-density energy molecules may be a crucial step until technological conditions are ready to attain a significant reduction in fossil fuel use in transport and the industrial sector. The process of transforming hydrogen into methane by anaerobic digestion is reviewed showing that this technology is a feasible option for facilitating hydrogen storage and transport. The manuscript focuses on the role of anaerobic digestion as a technology driver capable of fast adaptation to current energy needs. The use of thermophilic systems and reactors capable of increasing the contact between the H2 -fuel and liquid phase demonstrated outstanding capabilities attaining higher conversion rates and increasing methane productivity. Pressure is a relevant factor of the process allowing for better hydrogen solubility and setting the basis for considering feasible underground hydrogen storage concomitant with biological methanation. This feature may allow the integration of sequestered carbon dioxide as a relevant substrate.
Impact of Climate and Geological Storage Potential on Feasibility of Hydrogen Fuels
Apr 2023
Publication
Electrofuels including hydrogen methane and ammonia have been suggested as one pathway in achieving net-zero greenhouse gas energy systems. They can play a role in providing an energy storage and fuel or feedstock to hard-to-abate sectors. In future energy systems their role is often studied in case studies adhering to specific region. In this study we study their role by defining multiple archetypal energy systems which represent approximations of real systems in different regions. Comparing the role of electrofuels across the cost-optimized systems relying only on renewable energy in power generation we found that hydrogen was a significant energy vector in all systems with its annual quantity approaching the classic electricity demand. The role of renewable methane was very limited. Electrofuel storages were needed in all systems and their capacity was the highest in the northern Hemiboreal system. Absence of cavern storage potential did not hamper the significance of electrofuels but increased the role of ammonia and led to average 5.5 % systemic cost increase. Systems where reservoir hydropower was scarce or level of electricity consumption was high needed more fuel storages. The findings of this study can help for better understanding of what kind of storage and generation technologies will be most useful in future carbon-neutral systems in different types of regions.
The Role of Direct Air Capture in EU’s Decarbonisation and Associated Carbon Intensity for Synthetic Fuels Production
May 2023
Publication
Direct air capture (DAC) is considered one of the mitigation strategies in most of the future scenarios trying to limit global temperature to 1.5 ◦C. Given the high expectations placed on DAC for future decarbonisation this study presents an extensive review of DAC technologies exploring a number of techno-economic aspects including an updated collection of the current and planned DAC projects around the world. A dedicated analysis focused on the production of synthetic methane methanol and diesel from DAC and electrolytic hydrogen in the European Union (EU) is also performed where the carbon footprint is analysed for different scenarios and energy sources. The results show that the maximum grid carbon intensity to obtain negative emissions with DAC is estimated at 468 gCO2e/kWh which is compliant with most of the EU countries’ current grid mix. Using only photovoltaics (PV) and wind negative emissions of at least −0.81 tCO2e/tCO2 captured can be achieved. The maximum grid intensities allowing a reduction of the synthetic fuels carbon footprint compared with their fossil-fuels counterparts range between 96 and 151 gCO2e/kWh. However to comply with the Renewable Energy Directive II (REDII) sustainability criteria to produce renewable fuels of non-biological origin the maximum stays between 30.2 to 38.8 gCO2e/kWh. Only when using PV and wind is the EU average able to comply with the REDII threshold for all scenarios and fuels with fuel emissions ranging from 19.3 to 25.8 gCO2e/MJ. These results highlight the importance of using renewable energies for the production of synthetic fuels compliant with the EU regulations that can help reduce emissions from difficult-to-decarbonise sectors.
Techno-Economic Analysis of a Hydrogen-Based Power Supply Backup System for Tertiary Sector Buildings: A Case Study in Greece
May 2023
Publication
In view of the European Union’s strategy on hydrogen for decarbonization and buildings’ decarbonization targets the use of hydrogen in buildings is expected in the future. Backup power in buildings is usually provided with diesel generators (DGs). In this study the use of a hydrogen fuel cell (HFC) power supply backup system is studied. Its operation is compared to a DG and a techno-economic analysis of the latter’s replacement with an HFC is conducted by calculating relevant key performance indicators (KPIs). The developed approach is presented in a case study on a school building in Greece. Based on the school’s electricity loads which are calculated with a dynamic energy simulation and power shortages scenarios the backup system’s characteristics are defined and the relevant KPIs are calculated. It was found that the HFC system can reduce the annual CO2 emissions by up to 400 kg and has a lower annual operation cost than a DG. However due to its high investment cost its levelized cost of electricity is higher and the replacement of an existing DG is unviable in the current market situation. The techno-economic study reveals that subsidies of around 58–89% are required to foster the deployment of HFC backup systems in buildings.
Concept Design and Energy Balance Optimization of a Hydrogen Fuel Cell Helicoptor for Unmanned Aerial Vehicle and Aerotaxi Applications
May 2023
Publication
In the new scenario where the transportation sector must be decarbonized to limit global warming fuel cellpowered aerial vehicles have been selected as a strategic target application to compose part of the urban fleet to minimize road transport congestion and make goods and personal transportation fast and efficient. To address the necessity of clean and efficient urban air transport this work consists of the conceptual development of a lightweight rotary-winged transport vehicle using a hydrogen-based fuel cell propulsion system and the optimization of its energy balance. For that purpose the methods for integrating the coupled aerodynamic and propulsion system sizing and optimization was developed with the aim of designing concepts capable of carrying 0 (unmanned aerial vehicle — Design 1) and 1 (Aerotaxi — Design 2) passengers for a distance of 300 km at a cruise altitude of 500 m with a minimum climbing rate capability of 6 m s−1 at 1000 m. The results show how these designs with the desired performance specifications can be obtained with a vehicle mass ranging from 416 to 648 kg depending on the application and with specific range and endurance respectively within 46.2–47.8 km/kg and 20.4–21.3 min/kg for design 1 and 33.3–33.8 km/kg and 12.5–13.9 min/kg for design 2.
Alkaline Electrolysis for Hydrogen Production at Sea: Perspectives on Economic Performance
May 2023
Publication
Alkaline electrolysis is already a proven technology on land with a high maturity level and good economic performance. However at sea little is known about its economic performance toward hydrogen production. Alkaline electrolysis units operate with purified water to split its molecules into hydrogen and oxygen. Purified water and especially that sourced from the sea has a variable cost that ultimately depends on its quality. However the impurities present in that purified water have a deleterious effect on the electrolyte of alkaline electrolysis units that cause them to drop their energy efficiency. This in turn implies a source of economic losses resulting from the cost of electricity. In addition at sea there are various options regarding the electrolyte management of which the cost depends on various factors. All these factors ultimately impact on the levelized cost of the produced hydrogen. This article aims to shed some light on the economic performance of alkaline electrolysis units operating under sea conditions highlighting the knowledge gaps in the literature and initiating a debate in the field.
Risk Assessment of a Hydrogen Refueling Station in an Urban Area
May 2023
Publication
After the Paris Agreement was signed in 2015 many countries worldwide focused on the hydrogen economy aiming for eco-friendly and renewable energy by moving away from the existing carbon economy which has been the primary source of global warming. Hydrogen is the most common element on Earth. As a light substance hydrogen can diffuse quickly; however it also has a small risk of explosion. Representative explosion accidents have included the Muskingum River Power Plant Vapor Cloud Explosion accident in 2007 and the Silver Eagle Refinery Vapor Cloud Explosion accident in 2009. In addition there was an explosion in a hydrogen tank in Gangneung Korea in May 2019 and a hydrogen refueling station (HRS) in Norway exploded in 2018. Despite this risk Korea is promoting the establishment of HRSs in major urban centers including downtown areas and public buildings by using the Regulatory Sandbox to install HRSs. This paper employed the Hydrogen Risk Assessment Model (HyRAM) of Sandia National Laboratories (SNL) a quantitative risk assessment (QRA) program specialized in hydrogen energy for HRSs installed in major urban hubs. A feasibility evaluation of the site conditions of an HRS was conducted using the French land use planning method based on the results obtained through evaluation using the HyRAM and the overpressure results of PHAST 8.0. After a risk assessment we confirmed that an HRS would be considered safe even if it was installed in the city center within a radius of influence of jet fires and overpressure.
Low-carbon Planning for Park-level Integrated Energy System Considering Optimal Construction Time Sequence and Hydrogen Energy Facility
Apr 2023
Publication
With the increasing concern about global energy crisis and environmental pollution the integrated renewable energy system has gradually become one of the most important ways to achieve energy transition. In the context of the rapid development of hydrogen energy industry the proportion of hydrogen energy in the energy system has gradually increased. The conversion between various energy sources has also become more complicated which poses challenges to the planning and construction of park-level integrated energy systems (PIES). To solve this problem we propose a bi-level planning model for an integrated energy system with hydrogen energy considering multi-stage investment and carbon trading mechanism. First the mathematical models of each energy source and energy storage in the park are established respectively and the independent operation of the equipment is analyzed. Second considering the operation state of multi-energy coordination a bi-level planning optimization model is established. The upper level is the capacity configuration model considering the variable installation time of energy facilities while the lower level is the operation optimization model considering several typical daily operations. Third considering the coupling relationship between upper and lower models the bi-level model is transformed into a solvable single-level mixed integer linear programming (MILP) model by using Karush–Kuhn–Tucker (KKT) condition and big-M method. Finally the proposed model and solution methods are verified by comprehensive case studies. Simulation results show that the proposed model can reduce the operational cost and carbon emission of PIES in the planning horizon and provide insights for the multi-stage investment of PIES.
Hydrogen Supply Chain and Refuelling Network Design: Assessment of Alternative Scenarios for the Long-haul Road Freight in the UK
Mar 2023
Publication
Shifting from fossil fuels to clean alternative fuel options such as hydrogen is an essential step in decarbonising the road freight transport sector and facilitating an efficient transition towards zero-emissions goods distribution of the future. Designing an economically viable and competitive Hydrogen Supply Chain (HSC) to support and accelerate the widespread adoption of hydrogen powered Heavy Goods Vehicles (H2-HGVs) is however significantly hindered by the lack of the infrastructure required for producing storing transporting and distributing the required hydrogen. This paper focuses on a bespoke design of a hydrogen supply chain and distribution network for the long-haul road freight transportation in the UK and develops an improved end-to-end and spatially-explicit optimisation tool to perform scenario analysis and provide important first-hand managerial and policy making insights. The proposed methodology improves over existing grid-based methodologies by incorporating spatially-explicit locations of Hydrogen Refuelling Stations (HRSs) and allowing further flexibility and accuracy. Another distinctive feature of the method and the analyses carried out in the paper pertains to the inclusion of bulk geographically agnostic as well as geological underground hydrogen storage options and reporting on significant cost saving opportunities. Finally the curve for H2-HGVs penetration levels safety stock period decisions and the transport mode capacity against hydrogen levelized cost at pump have been generated as important policy making tools to provide decision support and insights into cost resilience and reliability of the HSC.
On the Design and Optimization of Distributed Energy Resources for Sustainable Grid-integrated Microgrid in Ethiopia
Apr 2023
Publication
This paper presents a study that focuses on alleviating the impacts of grid outages in Ethiopia. To deal with grid outages most industrial customers utilize backup diesel generators (DG) which are environmentally unfriendly and economically not viable. Grid integration of hybrid renewable energy systems (HRES) might be a possible solution to enhance grid reliability and reduce environmental and economic impacts of utilizing DG. In this study an optimization of grid integrated HRES is carried out for different dispatch and control strategies. The optimal power supply option is determined by performing comparative analysis of the different configurations of grid integrated HRES. The result of the study shows that grid integrated HRES consisting of photovoltaic and wind turbine as renewable energy sources and battery and hydrogen as hybrid energy storage systems is found to be the optimal system to supply the load demand. From the hydrogen produced on-site the FC generator and FCEVs consume 143 620 kg/yr of hydrogen which is equivalent to 394 955 kg/yr gasoline fuel consumption. This corresponds to saving 1 184 865 kg/yr of CO2 emissions and 605 703 $/yr revenue. Besides this system yields 547 035.4 $/yr revenue by injecting excess electricity to the grid. The study clearly shows the economic and environmental viability of this new technology for implementation.
The ATHENA Framework: Analysis and Design of a Strategic Hydrogen Refuelling Infrastructure
Apr 2023
Publication
With the pressured timescale in determining effective and viable net zero solutions within the transport sector it is important to understand the extent of implementing a new refuelling infrastructure for alternative fuel such as hydrogen. The proposed ATHENA framework entails three components which encapsulates the demand data analysis an optimisation model in determining the minimal cost hydrogen refuelling infrastructure design and an agent-based model simulating the operational system. As a case study the ATHENA framework is applied to Northern England focusing on the design of a hydrogen refuelling infrastructure for heavy goods vehicles. Analysis is performed in calibrating parameters and investigating different scenarios within the optimisation and agent-based simulation models. For this case study the system optimality is limited by the feasible number of tube trailer deliveries per day which suggests an opportunity for alternative delivery methods.
Decarbonisation of Geographical Islands and the Feasibility of Green Hydrogen Production Using Excess Electricity
May 2023
Publication
Islands face limitations in producing and transporting energy due to their geographical constraints. To address this issue the ROBINSON project funded by the EU aims to create a flexible self-sufficient and environmentally friendly energy system that can be used on isolated islands. The feasibility of renewable electrification and heating system decarbonization of Eigerøy in Norway is described in this article. A mixed-integer linear programming framework was used for modelling. The optimization method is designed to be versatile and adaptable to suit individual scenarios with a flexible and modular formulation that can accommodate boundary conditions specific to each case. Onshore and offshore wind farms and utility-scale photovoltaic (PV) were considered to generate renewable electricity. Each option was found to be feasible under certain conditions. The heating system composed of a biomass gasifier a combined heat and power system with a gas boiler as backup unit was also analyzed. Parameters were identified in which the combination of all three thermal units represented the best system option. In addition the possibility of green hydrogen production based on the excess electricity from each scenario was evaluated.
Two-Layer Optimization Planning Model for Integrated Energy Systems in Hydrogen Refueling Original Station
May 2023
Publication
With the aggravation of global environmental pollution problems and the need for energy restructuring hydrogen energy as a highly clean resource has gradually become a hot spot for research in countries around the world. Facing the requirement of distributed hydrogen in refueling the original station for hydrogen transportation and other usage this paper proposes a comprehensive energy system planning model for hydrogen refueling stations to obtain the necessary devices construction the devices’ capacity decisions and the optimal operation behaviors of each device. Comparing to traditional single hydrogen producing technics in the traditional planning model the proposed model in this paper integrates both water-electrolysis-based and methanol-based manufacturing technics. A two-level optimization model is designed for this comprehensive system. The result of the numerical study shows that the proposed model can achieve a better optimal solution for distributed hydrogen production. Also it considers the single producing situation when price of one primary resource is sufficient higher than the other.
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