Publications
Numerical Prediction of Cryogenic Hydrogen Vertical Jets
Sep 2019
Publication
Comparison of Computational Fluid Dynamics (CFD) predictions with measurements is presented for cryo-compressed hydrogen vertical jets. The stagnation conditions of the experiments are characteristic of unintended leaks from pipe systems that connect cryogenic hydrogen storage tanks and could be encountered at a fuel cell refuelling station. Jets with pressure up to 5 bar and temperatures just above the saturation liquid temperature were examined. Comparisons are made to the centerline mass fraction and temperature decay rates the radial profiles of mass fraction and the contours of volume fraction. Two notional nozzle approaches are tested to model the under-expanded jet that was formed in the tests with pressures above 2 bar. In both approaches the mass and momentum balance from the throat to the notional nozzle are solved while the temperature at the notional nozzle was assumed equal to the nozzle temperature in the first approach and was calculated by an energy balance in the second approach. The two approaches gave identical results. Satisfactory agreement with the measurements was found in terms of centerline mass fraction and temperature. However for test with 3 and 4 bar release the concentration was overpredicted. Furthermore a wider radial spread was observed in the predictions possibly revealing higher degree of diffusion using the k-ε turbulence model. An integral model for cryogenic jets was also developed and provided good results. Finally a test simulation was performed with an ambient temperature jet and compared to the cold jet showing that warm jets decay faster than cold jets.
An Investigation of Mobile Hydrogen and Fuel Cell Technology Applications
Sep 2019
Publication
Safe practices in the production storage distribution and use of hydrogen are essential for the widespread acceptance of hydrogen and fuel cell technologies. A significant safety incident in any project could damage public perception of hydrogen and fuel cells. A recent incident involving a hydrogen mobile storage trailer in the United States has brought attention to the potential impacts of mobile hydrogen storage and transport. Road transport of bulk hydrogen presents unique hazards that can be very different from those for stationary equipment and new equipment developers may have less experience and expertise than seasoned gas providers. In response to the aforementioned incident and in support of hydrogen and fuel cell activities in California the Hydrogen Safety Panel (HSP) has investigated the safety of mobile hydrogen and fuel cell applications (mobile auxiliary/emergency fuel cell power units mobile fuellers multi-cylinder trailer transport unmanned aircraft power supplies and mobile hydrogen generators). The HSP examined the applications requirements and performance of mobile applications that are being used extensively outside of California to understand how safety considerations are applied. This paper discusses the results of the HSP’s evaluation of hydrogen and fuel cell mobile applications along with recommendations to address relevant safety issues.
Stress–Corrosion Cracking of AISI 316L Stainless Steel in Seawater Environments: Effect of Surface Machining
Oct 2020
Publication
To understand the effect of surface machining on the resistance of AISI 316L to SCC (stress–corrosion cracking) in marine environments we tested nuts surface-machined by different methods in a seawater-spraying chamber. Two forms of cracks were observed: on the machined surface and underneath it. On the surface cracks connected with the pitting sites were observed to propagate perpendicular to the hoop-stress direction identifying them as stress–corrosion cracks. Under the surface catastrophic transgranular cracks developed likely driven by hydrogen embrittlement caused by the chloride-concentrating level of humidity in the testing environment. Under constant testing conditions significantly different SCC resistance was observed depending on how the nuts had been machined. Statistical evaluation of the nut surface-crack density indicates that machining by a “form” tool yields a crack density one order of magnitude lower than machining by a “single-point” tool. Microstructural analysis of form-tool-machined nuts revealed a homogeneous deformed subsurface zone with nanosized grains leading to enhanced surface hardness. Apparently the reduced grain size and/or the associated mechanical hardening improve resistance to SCC. The nanograin subsurface zone was not observed on nuts machined by a single-point tool. Surface roughness measurements indicate that single-point-tool-machined nuts have a rougher surface than form-tool machined nuts. Apparently surface roughness reduces SCC resistance by increasing the susceptibility to etch attack in Cl--rich solutions. The results of X-ray diffractometry and transmission electron microscopy diffractometry indicate that machining with either tool generates a small volume fraction (< 0.01) of strain-induced martensite. However considering the small volume fraction and absence of martensite in regions of cracking martensite is not primarily responsible for SCC in marine environments.
Smart Designs of Mo Based Electrocatalysts for Hydrogen Evolution Reaction
Dec 2021
Publication
As a sustainable and clean energy source hydrogen can be generated by electrolytic water splitting (i.e. a hydrogen evolution reaction HER). Compared with conventional noble metal catalysts (e.g. Pt) Mo based materials have been deemed as a promising alternative with a relatively low cost and comparable catalytic performances. In this review we demonstrate a comprehensive summary of various Mo based materials such as MoO2 MoS2 and Mo2C. Moreover state of the art designs of the catalyst structures are presented to improve the activity and stability for hydrogen evolution including Mo based carbon composites heteroatom doping and heterostructure construction. The structure–performance relationships relating to the number of active sites electron/ion conductivity H/H2O binding and activation energy as well as hydrophilicity are discussed in depth. Finally conclusive remarks and future works are proposed.
Acid Acceleration of Hydrogen Generation Using Seawater as a Reactant
Jul 2016
Publication
The present study describes hydrogen generation from NaBH4 in the presence of acid accelerator boric oxide or B2O3 using seawater as a reactant. Reaction times and temperatures are adjusted using various delivery methods: bulk addition funnel and metering pump. It is found that the transition metal catalysts typically used to generate hydrogen gas are poisoned by seawater. B2O3 is not poisoned by seawater; in fact reaction times are considerably faster in seawater using B2O3. Reaction times and temperatures are compared for pure water and seawater for each delivery method. It is found that using B2O3 with pure water bulk addition is 97% complete in 3 min; pump metering provides a convenient method to extend the time to 27 min a factor of 9 increase above bulk addition. Using B2O3 with seawater as a reactant bulk addition is 97% complete in 1.35 min; pump metering extends the time to 23 min a factor of 17 increase above bulk. A second acid accelerator sodium bisulfate or NaHSO4 is investigated here for use with NaBH4 in seawater. Because it is non-reactive in seawater i.e. no spontaneous H2 generation NaHSO4 can be stored as a solution in seawater; because of its large solubility it is ready to be metered into NaBH4. With NaHSO4 in seawater pump metering increases the time to 97% completion from 3.4 min to 21 min. Metering allows the instantaneous flow rate of H2 and reaction times and temperatures to be tailored to a particular application. In one application the seawater hydrogen generator characterized here is ideal for supplying H2 gas directly to Proton Exchange Membrane fuel cells in sea surface or subsea environments where a reliable source of power is needed.
Effect of Syngas Fuel Compositions on the Occurrence of Instability of Laminar Diffusion Flame
Dec 2020
Publication
The paper presents a numerical investigation of the critical roles played by the chemical compositions of syngas on laminar diffusion flame instabilities. Three different flame phenomena – stable flickering and tip-cutting – are formulated by varying the syngas fuel rate from 0.2 to 1.4 SLPM. Following the satisfactory validation of numerical results with Darabkhani et al. [1] the study explored the consequence of each species (H2 CO CH4 CO2 N2) in the syngas composition. It is found that low H2:CO has a higher level of instability which however does not rise any further when the ratio is less than 1. Interestingly CO encourages the heat generation with less fluctuation while H2 plays another significant role in the increase of flame temperature and its fluctuation. Diluting CH4 into syngas further increases the instability level as well as the fluctuation of heat generation significantly. However an opposite effect is found from the same action with either CO2 or N2. Finally considering the heat generation and flame stability the highest performance is obtained from 25%H2+75%CO (81 W) followed by EQ+20%CO2 and EQ+20%N2 (78 W).
Choked Two-phase Flow with Account of Discharge Line Effects
Jan 2019
Publication
An engineering tool is presented to predict steady state two-phase choked flow through a discharge line with variable cross section with account of friction and without wall heat transfer. The tool is able to predict the distribution of all relevant physical quantities along the discharge line. Choked flow is calculated using the possible-impossible flow algorithm implemented in a way to account for possible density discontinuities along the line. Physical properties are calculated using the Helmholtz Free Energy formulation. The tool is verified against previous experiments with water and evaluated against previous experiments with cryogenic two-phase hydrogen.
Marked Degradation of Tensile Properties Induced by Plastic Deformation after Interactions between Strain-Induced Martensite Transformation and Hydrogen for Type 316L Stainless Steel
Jul 2020
Publication
Marked degradation of tensile properties induced by plastic deformation after dynamic interactions between strain-induced martensite transformation and hydrogen has been investigated for type 316L stainless steel by hydrogen thermal desorption analysis. Upon modified hydrogen charging reported previously the amount of hydrogen desorbed in the low temperature range increases; the degradation of tensile properties induced by interactions between plastic deformation and hydrogen at 25 °C or induced by interactions between martensite transformation and hydrogen at −196 °C occurs even for the stainless steel with high resistance to hydrogen embrittlement. The hydrogen thermal desorption behavior is changed by each interaction suggesting changes in hydrogen states. For specimen fractured at 25 °C the facet-like morphology and transgranular fracture are observed on the outer part of the fracture surface. At −196 °C a quasi-cleave fracture is observed at the initiation area. Modified hydrogen charging significantly interacts both plastic deformation and martensite transformation eventually enhancing the degradation of tensile properties. Upon plastic deformation at 25° C after the interactions between martensite transformation and hydrogen by straining to 0.2 at −196 °C cracks nucleate in association with martensite formed by the interactions at −196 °C and marked degradation of tensile properties occurs. It is likely that the interactions between martensite transformation and hydrogen induce damage directly related to the degradation thereby affecting subsequent deformation. Upon dehydrogenation after the interactions between the martensite transformation and hydrogen no degradation of tensile properties is observed. The damage induced by the interactions between martensite transformation and hydrogen probably changes to harmless defects during dehydrogenation.
Energy Innovation Needs Assessment: Road Transport
Nov 2019
Publication
The Energy Innovation Needs Assessment (EINA) aims to identify the key innovation needs across the UK’s energy system to inform the prioritisation of public sector investment in low-carbon innovation. Using an analytical methodology developed by the Department for Business Energy & Industrial Strategy (BEIS) the EINA takes a system level approach and values innovations in a technology in terms of the system-level benefits a technology innovation provides. This whole system modelling in line with BEIS’s EINA methodology was delivered by the Energy Systems Catapult (ESC) using the Energy System Modelling Environment (ESMETM) as the primary modelling tool.
To support the overall prioritisation of innovation activity the EINA process analyses key technologies in more detail. These technologies are grouped together into sub-themes according to the primary role they fulfil in the energy system. For key technologies within a sub-theme innovations and business opportunities are identified. The main findings at the technology level are summarised in sub-theme reports. An overview report will combine the findings from each sub-theme to provide a broad system-level perspective and prioritisation.
This EINA analysis is based on a combination of desk research by a consortium of economic and engineering consultants and stakeholder engagement. The prioritisation of innovation and business opportunities presented is informed by a workshop organised for each sub-theme assembling key stakeholders from the academic community industry and government.
This report was commissioned prior to advice being received from the CCC on meeting a net zero target and reflects priorities to meet the previous 80% target in 2050. The newly legislated net zero target is not expected to change the set of innovation priorities rather it will make them all more valuable overall. Further work is required to assess detailed implications.
To support the overall prioritisation of innovation activity the EINA process analyses key technologies in more detail. These technologies are grouped together into sub-themes according to the primary role they fulfil in the energy system. For key technologies within a sub-theme innovations and business opportunities are identified. The main findings at the technology level are summarised in sub-theme reports. An overview report will combine the findings from each sub-theme to provide a broad system-level perspective and prioritisation.
This EINA analysis is based on a combination of desk research by a consortium of economic and engineering consultants and stakeholder engagement. The prioritisation of innovation and business opportunities presented is informed by a workshop organised for each sub-theme assembling key stakeholders from the academic community industry and government.
This report was commissioned prior to advice being received from the CCC on meeting a net zero target and reflects priorities to meet the previous 80% target in 2050. The newly legislated net zero target is not expected to change the set of innovation priorities rather it will make them all more valuable overall. Further work is required to assess detailed implications.
A Novel Exergy-based Assessment on a Multi-production Plant of Power, Heat and Hydrogen: Integration of Solid Oxide Fuel Cell, Solid Oxide Electrolyzer Cell and Rankine Steam Cycle
Feb 2021
Publication
Multi-production plant is an idea highlighting cost- and energy-saving purposes. However just integrating different sub-systems is not desired and the output and performance based on evaluation criteria must be assessed. In this study an integrated energy conversion system composed of solid oxide fuel cell (SOFC) solid oxide electrolyzer cell (SOEC) and Rankine steam cycle is proposed to develop a multi-production system of power heat and hydrogen to alleviate energy dissipation and to preserve the environment by utilizing and extracting the most possible products from the available energy source. With this regard natural gas and water are used to drive the SOEC and the Rankine steam cycle respectively. The required heat and power demand of the electrolyzer are designed to be provided by the fuel cell and the Rankine cycle. The feasibility of the designed integrated system is evaluated through comprehensive exergy-based analysis. The technical performance of the system is evaluated through exergy assessment and it is obtained that the SOFC and the SOEC can achieve to the high exergy efficiency of 84.8% and 63.7% respectively. The designed system provides 1.79 kg/h of hydrogen at 125 kPa. In addition the effective designed variables on the performance of the designed integrated system are monitored to optimize the system’s performance in terms of technical efficiency cost-effectivity and environmental considerations. This assessment shows that 59.4 kW of the available exergy is destructed in the combustion chamber. Besides the techno-economic analysis and exergoenvironmental assessment demonstrate the selected compressors should be re-designed to improve the cost-effectivity and decline the negative environmental impact of the designed integrated energy conversion system. In addition it is calculated that the SOEC has the highest total cost and also the highest negative impact on the environment compared to other designed units in the proposed integrated energy conversion system.
An Energy Autonomous House Equipped with a Solar PV Hydrogen Conversion System
Dec 2015
Publication
The use of RES in buildings is difficult for their random nature; therefore the plants using photovoltaic solar collectors must be connected to a power supply or interconnected with Energy accumulators if the building is isolated. The conversion of electricity into hydrogen technology is best suited to solve the problem and allows you to transfer the solar energy captured from day to night from summer to winter. This paper presents the feasibility study for a house powered by PV cogeneration solar collectors that reverse the electricity on the control unit that you command by a PC to power the household using a heat pump an electrolytic cell for the production of hydrogen to accumulate; control units sorting to the utilities the electricity produced by the fuel cell. The following are presented: The Energy analysis of the building the plant design economic analysis.
Deep-Decarbonisation Pathways for UK Industry
Dec 2020
Publication
The Climate Change Committee (CCC) commissioned Element Energy to improve our evidence base on the potential of industrial deep-decarbonisation measures (fuel switching CCS/BECCS measures to reduce methane emissions) and develop pathways for their application. This report summarises the evidence and results of the work including:
- Evidence on the key constraints and costs for technology and infrastructure deployment
- The methodology and new Net Zero Industry Pathway (N-ZIP) model used to determine deep-decarbonisation pathways for UK industry (drawing on the evidence above)
- A set of pathways and wider sensitivities produced using the N-ZIP model which fed into the CCC’s Sixth Carbon Budget pathways
- Recommended actions and policy measures as informed by the study.
PEM Fuel Cell Performance with Solar Air Preheating
Feb 2020
Publication
Proton Exchange Membrane Fuel Cells (PEMFC) have proven to be a promising energy conversion technology in various power applications and since it was developed it has been a potential alternative over fossil fuel-based engines and power plants all of which produce harmful by-products. The inlet air coolant and reactants have an important effect on the performance degradation of the PEMFC and certain power outputs. In this work a theoretical model of a PEM fuel cell with solar air heating system for the preheating hydrogen of PEM fuel cell to mitigate the performance degradation when the fuel cell operates in cold environment is proposed and evaluated by using energy analysis. Considering these heating and energy losses of heat generation by hydrogen fuel cells the idea of using transpired solar collectors (TSC) for air preheating to increase the inlet air temperature of the low-temperature fuel cell could be a potential development. The aim of the current article is applying solar air preheating for the hydrogen fuel cells system by applying TSC and analyzing system performance. Results aim to attention fellow scholars as well as industrial engineers in the deployment of solar air heating together with hydrogen fuel cell systems that could be useful for coping with fossil fuel-based power supply systems.
Sector Coupling Potential of Wind-based Hydrogen Production and Fuel Cell Train Operation in Regional Rail Transport in Berlin and Brandenburg
Jan 2021
Publication
As the transport sector is ought to be decarbonized fuel-cell-powered trains are a viable zero-tailpipe technology alternative to the widely employed diesel multiple units in regional railway service on non-electrified tracks. Carbon-free hydrogen can be provided by water-electrolysis from renewable energies. In this study we introduce an approach to assess the potential of wind-based hydrogen for use in adjacent regional rail transport by applying a GIS approach in conjunction with a site-level cost model. In Brandenburg about 10.1 million train-km annually could be switched to fuel cell electric train operation. This relates to a diesel consumption of appr. 9.5 million liters today. If fuel cell trains would be employed that translated to 2198 annual tons hydrogen annually. At favorable sites hydrogen costs of approx. 6.40 €/kg - including costs of hydrogen refueling stations - could be achieved. Making excess hydrogen available for other consumers would further decrease hydrogen production costs.
Hydrogen and Fuel Cell Vehicles UN Global Technical Regulation No. 13: Latest Updates Reflecting Heavy Duty Vehicles
Sep 2019
Publication
This paper provides a detailed technical description of the United Nations Global Technical Regulation No. 13 (UN GTR #13) 1998 Agreement and contracting party obligations phase 2 activity and safety provisions being discussed and developed for heavy duty hydrogen fuel cell vehicles.
Aldehyde Replacement Advances Efficient Hydrogen Production in Electrolyser
Mar 2022
Publication
The high energy consumption and production of undesired oxygen greatly restrict the wide adoption of water electrolysis for hydrogen production. In a paper recently published in Nature Catalysis Wang and coworkers rationally introduce aldehydes for oxidation at anode to replace oxygen evolution reaction which can produce hydrogen and value-added products at low potential realizing efficient bipolar hydrogen production with high-purity. Moreover these aldehydes are biomass-derived and contribute to sustainable hydrogen production
Hydrogen Refueling Station Networks for Heavy-duty Vehicles in Future Power Systems
May 2020
Publication
A potential solution to reduce greenhouse gas (GHG) emissions in the transport sector is to use alternatively fuelled vehicles (AFV). Heavy-duty vehicles (HDV) emit a large share of GHG emissions in the transport sector and are therefore the subject of growing attention from global regulators. Fuel cell and green hydrogen technologies are a promising option to decarbonize HDVs as their fast refuelling and long vehicle ranges are consistent with current logistic operational requirements. Moreover the application of green hydrogen in transport could enable more effective integration of renewable energies (RE) across different energy sectors. This paper explores the interplay between HDV Hydrogen Refuelling Stations (HRS) that produce hydrogen locally and the power system by combining an infrastructure location planning model and an electricity system optimization model that takes grid expansion options into account. Two scenarios – one sizing refuelling stations to support the power system and one sizing them independently of it – are assessed regarding their impacts on the total annual electricity system costs regional RE integration and the levelized cost of hydrogen (LCOH). The impacts are calculated based on locational marginal pricing for 2050. Depending on the integration scenario we find average LCOH of between 4.83 euro/kg and 5.36 euro/kg for which nodal electricity prices are the main determining factor as well as a strong difference in LCOH between north and south Germany. Adding HDV-HRS incurs power transmission expansion as well as higher power supply costs as the total power demand increases. From a system perspective investing in HDV-HRS in symbiosis with the power system rather than independently promises cost savings of around seven billion euros per annum. We therefore conclude that the co-optimization of multiple energy sectors is important for investment planning and has the potential to exploit synergies.
Improving Hydrogen Production Using Co-cultivation of Bacteria with Chlamydomonas Reinhardtii Microalga
Sep 2018
Publication
Hydrogen production by microalgae is a promising technology to achieve sustainable and clean energy. Among various photosynthetic microalgae able to produce hydrogen Chlamydomonas reinhardtii is a model organism widely used to study hydrogen production. Oxygen produced by photosynthesis activity of microalgae has an inhibitory effect on both expression and activity of hydrogenases which are responsible for hydrogen production. Chlamydomonas can reach anoxia and produce hydrogen at low light intensity. Here the effect of bacteria co-cultivation on hydrogen produced by Chlamydomonas at low light intensity was studied. Results indicated that however co-culturing Escherichia coli Pseudomonas stutzeri and Pseudomonas putida reduced the growth of Chlamydomonas it enhanced hydrogen production up to 24% 46% and 32% respectively due to higher respiration rate in the bioreactors at low light intensity. Chlamydomonas could grow properly in presence of an unknown bacterial consortium and hydrogen evolution improved up to 56% in these co-cultures.
Efficient Hydrogen Storage in Defective Graphene and its Mechanical Stability: A Combined Density Functional Theory and Molecular Dynamics Simulation Study
Dec 2020
Publication
A combined density functional theory and molecular dynamics approach is employed to study modifications of graphene at atomistic level for better H2 storage. The study reveals H2 desorption from hydrogenated defective graphene structure V222 to be exothermic. H2 adsorption and desorption processes are found to be more reversible for V222 as compared to pristine graphene. Our study shows that V222 undergoes brittle fracture under tensile loading similar to the case of pristine graphene. The tensile strength of V222 shows slight reduction with respect to their pristine counterpart which is attributed to the transition of sp2 to sp3-like hybridization. The study also shows that the V222 structure is mechanically more stable than the defective graphene structure without chemically adsorbed hydrogen atoms. The current fundamental study thus reveals the efficient recovery mechanism of adsorbed hydrogen from V222 and paves the way for the engineering of structural defects in graphene for H2 storage.
Magneto-Electronic Hydrogen Gas Sensors: A Critical Review
Jan 2022
Publication
Devices enabling early detection of low concentrations of leaking hydrogen and precision measurements in a wide range of hydrogen concentrations in hydrogen storage systems are essential for the mass-production of fuel-cell vehicles and more broadly for the transition to the hydrogen economy. Whereas several competing sensor technologies are potentially suitable for this role ultralow fire-hazard contactless and technically simple magneto-electronic sensors stand apart because they have been able to detect the presence of hydrogen gas in a range of hydrogen concentrations from 0.06% to 100% at atmospheric pressure with the response time approaching the industry gold standard of one second. This new kind of hydrogen sensors is the subject of this review article where we inform academic physics chemistry material science and engineering communities as well as industry researchers about the recent developments in the field of magneto-electronic hydrogen sensors including those based on magneto-optical Kerr effect anomalous Hall effect and Ferromagnetic Resonance with a special focus on Ferromagnetic Resonance (FMR)-based devices. In particular we present the physical foundations of magneto-electronic hydrogen sensors and we critically overview their advantages and disadvantages for applications in the vital areas of the safety of hydrogen-powered cars and hydrogen fuelling stations as well as hydrogen concentration meters including those operating directly inside hydrogen-fuelled fuel cells. We believe that this review will be of interest to a broad readership also facilitating the translation of research results into policy and practice.
No more items...