Publications
Techno-economic Analysis of Green-H2@Scale Production
Sep 2023
Publication
The International Energy Agency (IEA) established the "H2 Implementing Agreement (HIA)" to promote H2 transition in various economic sectors. Today less than one percent of the world's H2 production is “Green”. Lack of regulations high production costs and inadequate infrastructure are significant impediments. The U.S. Department of Energy set a "111-target" which translates into $1/kg-H2 in the next decade. Many countries in the Middle East and North Africa (MENA) region have announced ambitious plans to produce green H2. Through techno-economic metrics and the impact of economies of scale this study investigates H2@Scale production. H2 Production Analysis and the System Advisor Model developed by the U.S. Department of Energy were used for analysis. The results demonstrate a significant decrease in the levelized cost of H2 (LCOH) when the production volume is scaled up. It was determined that the key cost drivers are capital cost energy installed balance of the plant and mechanical and electrical subsystems. The studied location is found promising for scaled production and developing its commodity status. The findings could serve as a benchmark for key stakeholders investors policymakers and the developer of relevant strategies in the infrastructure and H2 value chain.
Decarbonizing the Spanish Transportation Sector by 2050: Design and Techno-economic Assessment of the Hydrogen Generation and Supply Chain
May 2023
Publication
The transport sector is difficult to decarbonize due to its high reliance on fossil fuels accounting for 37% of global end-use sectors emissions in 2021. Therefore this work proposes an energy model to replace the Spanish vehicle fleet by hydrogen-fueled vehicles by 2050. Thus six regions are defined according to their proximity to regasification plants where hydrogen generation hubs are implemented. Likewise renewables deployment is subject to their land availability. Hydrogen is transported through an overhauled primary natural gas transport network while two distribution methods are compared for levelized cost of hydrogen minimization: gaseous pipeline vs liquid hydrogen supply in trucks. Hence a capacity of 443.1 GW of renewables 214 GW of electrolyzers and 3.45 TWh of hydrogen storage is required nationwide. Additionally gaseous hydrogen distribution is on average 17% cheaper than liquid hydrogen delivery. Finally all the regions present lower prices per km traveled than gasoline or diesel.
A Non-dimensional Surrogate Model of Stratified Filling During Indoor, Plume-look Hydrogen Releases
Sep 2023
Publication
Hydrogen is commonly used as feedstock in industrial processes and is regarded as a potential future energy carrier. However its reactivity and low density make it difficult to handle and store safely. Indoor hydrogen dispersion can cause a fire or explosion hazard if encountering an ignition source. Safety practices often use time expensive modelling techniques to estimate risk associated with hydrogen. A neural network based surrogate model could efficiently replace Computational Fluid Dynamics (CFD) modelling in safety studies. To lower the dimensionality of this surrogate model a dimensional analysis based on Buckingham’s Pi-theorem is proposed. The dimensional analysis examines stratified filling and highlights the functional parameters involved in the process. Stratified filling occurs for buoyancy dominated releases and is characterized by layers of decreasing concentration starting at the ceiling of the enclosure and developing towards the bottom. The study involves four dimensional cases that were simulated using Computational Fluid Dynamics (CFD) to demonstrate the usefulness of the proposed dimensionless time and dimensionless volume. The setup considered in this paper consists of a parallelepiped enclosure with standard atmospheric conditions a single release source and one pressure outlet to ensure constant pressure during the release. The results of the CFD simulations show a distinct pattern in the relation of hydrogen molar fraction and dimensionless time. The pattern depends on the dimensionless height of the measurement location. A five-parameter logistic (5PL) function is proposed to fit the data from the CFD models. Overall the paper provides insights into the functional parameters involved in the evolution of hydrogen mass fractions during stratified filling. It provides a nondimensional surrogate model to compute the evolution of the local concentrations of hydrogen during the development of stratification layers.
Numerical Analysis of the Hydrogen-air Mixture Formation Process in a Direct-injection Engine for Off-road Applications
Jun 2024
Publication
Among the different hydrogen premixed combustion concepts direct injection (DI) is one of the most promising for internal combustion engine (ICE) applications. However to fully exploit the benefits of this solution the optimization of the mixture preparation process is a crucial factor. In the present work a study of the hydrogenair mixture formation process in a DI H2-ICE for off-road applications was performed through 3D-CFD simulations. First a sensitivity analysis on the injection timing was carried out to select the optimal injection operating window capable of maximizing mixture homogeneity without a significant volumetric efficiency reduction. Then different spray injector guiding caps were tested to assess their effect on in-cylinder dynamics and mixture characteristics consequently. Finally the impact of swirl intensity on hydrogen distribution has been assessed. The optimization of the combustion chamber geometry has allowed the achievement of significant improvements in terms of mixture homogeneity.
Techno-economic and Environmental Assessment of Renewable Hydrogen Import Routes from Overseas in 2030
Dec 2024
Publication
Converting renewable electricity via water electrolysis into green hydrogen and hydrogen-based products will shape a global trade in power-to-x (PtX) products. The European Union's renewable hydrogen import target of 10 million tonnes by 2030 reflects the urgent need for PtX imports by sea to early high-demand countries like Germany. This study evaluates the cost efficiency and greenhouse gas (GHG) emissions of four hydrogen carrier ship import options considering a reconversion to H2 at the import terminal for a final delivery to offtakers via a H2 pipeline network in 2030. This includes ammonia a liquid organic hydrogen carrier (LOHC) system based on benzyltoluene (BT) and a novel CO2/e-methane and CO2/e-methanol cycle where CO2 is captured at the reconversion plant and then shipped back to the PtX production site in a nearly closed carbon loop. The GHG emission accounting includes well-to-wake emissions of the marine fuels and direct emissions of the carbon capture plant. Two GW-scale case studies reveal the impact of a short and long-distance route from Tunisia and Australia to Germany whereas the specific PtX carriers are either fuelled by its PtX cargo as a renewable marine fuel or by conventional heavy fuel oil (HFO). Ammonia outperforms the other PtX routes as the total hydrogen supply cost range between 5.07 and 7.69 for Australia (low: NH3 HFO high: LOHC HFO) and 4.78–6.21 € per kg H2 for Tunisia (low: NH3 HFO high: CH4 HFO) respectively. The ammonia routes achieve thereby GHG intensities of 31 % and 86 % below the EU threshold of 3.4 kg CO2(e) per kg H2 for renewable hydrogen. LOHC though unless switching to low-emission fuels and the CO2/e-methanol cycle exceed the GHG threshold at shipping distances of 12300 and 16600 km. The hydrogen supply efficiencies vary between 57.9 and 78.8 %LHV (low: CH4 PtX-fuelled high: NH3 HFO) with a PtX marine fuel consumption of up to 15 % LHV for the Australian methanol route whereas high uncertainties remain for the ammonia and methanol reconversion plant efficiencies. The CO2 cyle enables a cost-efficient CO2 supply easing the near-term shortage of climate-neutral CO2 sources at the cost of high GHG emissions for long-distance routes.
Hydrogen Fuel Cell as an Electric Generator: A Case Study for a General Cargo Ship
Feb 2024
Publication
In this study real voyage data and ship specifications of a general cargo ship are employed and it is assumed that diesel generators are replaced with hydrogen proton exchange membrane fuel cells. The effect of the replacement on CO2 NOX SOX and PM emissions and the CII value is calculated. Emission calculations show that there is a significant reduction in emissions when hydrogen fuel cells are used instead of diesel generators on the case ship. By using hydrogen fuel cells there is a 37.4% reduction in CO2 emissions 32.5% in NOX emissions 37.3% in SOX emissions and 37.4% in PM emissions. If hydrogen fuel cells are not used instead of diesel generators the ship will receive an A rating between 2023 and 2026 a B rating in 2027 a C rating in 2028–2029 and an E rating in 2030. On the other hand if hydrogen fuel cells are used the ship will always remain at an A rating between 2023 and 2030. The capital expenditure (CAPEX) and operational expenditure (OPEX) of the fuel cell system are USD 1305720 and USD 2470320 respectively for a 15-year lifetime and the hydrogen fuel expenses are competitive at USD 260981 while marine diesel oil (MDO) fuel expenses are USD 206435.
Assessing the Implications of Hydrogen Blending on the European Energy System towards 2050
Dec 2023
Publication
With the aim of reducing carbon emissions and seeking independence from Russian gas in the wake of the conflict in Ukraine the use of hydrogen in the European Union is expected to rise in the future. In this regard hydrogen transport via pipeline will become increasingly crucial either through the utilization of existing natural gas infrastructure or the construction of new dedicated hydrogen pipelines. This study investigates the effects of hydrogen blending in existing pipelines on the European energy system by the year 2050 by introducing hydrogen blending sensitivities to the Global Energy System Model (GENeSYS-MOD). Results indicate that hydrogen demand in Europe is inelastic and limited by its high costs and specific use cases with hydrogen production increasing by 0.17% for 100%-blending allowed compared to no blending allowed. The availability of hydrogen blending has been found to impact regional hydrogen production and trade with countries that can utilize existing natural gas pipelines such as Norway experiencing an increase in hydrogen and synthetic gas exports from 44.0 TWh up to 105.9 TWh in 2050 as the proportion of blending increases. Although the influence of blending on the overall production and consumption of hydrogen in Europe is minimal the impacts on the location of production and dependence on imports must be thoroughly evaluated in future planning efforts.
Advanced Rectifier Technologies for Electrolysis-Based Hydrogen Production: A Comparative Study and Real-World Applications
Dec 2024
Publication
In response to the growing significance of hydrogen as a clean energy carrier this study investigates the advanced rectifier technologies employed in electrolytic hydrogen production. First the topologies of three rectifiers typically employed in industry—24-pulse thyristor rectifiers insulated gate bipolar transistor (IGBT) rectifiers and 24-pulse diode rectifiers with multi-phase choppers—are described in detail. Subsequently at a constant 5 MW power level the three rectifiers are compared in terms of rectifier efficiency gridside power quality power factor and overall investment cost. The results indicate that in comparison to the other two rectifiers the thyristor rectifier provides superior efficiency and cost advantages thereby maintaining a dominant market share. Additionally case studies of rectifier power supplies from three real-world industrial projects are presented along with actual grid-side power quality data. Finally the challenges potential applications and future prospects of rectifiers in renewable energy-based hydrogen production are discussed and summarized.
Thermodynamic Modelling and Optimisation of a Green Hydrogen-blended Syngas-fueled Integrated PV-SOFC System
Sep 2023
Publication
Developing an effective energy transition roadmap is crucial in the face of global commitments to achieve net zero emissions. While renewable power generation systems are expanding challenges such as curtailments and grid constraints can lead to energy loss. To address this surplus electricity can be converted into green hydrogen serving as a key component in the energy transition. This research explores the use of renewable solar energy for powering a proton exchange membrane electrolyser to produce green hydrogen while a downdraft gasifier fed by municipal solid waste generates hydrogen-enriched syngas. The blended fuel is then used to feed a Solid Oxide Fuel Cell (SOFC) system. The study investigates the impact of hydrogen content on the performance of the fuel cell-based power plant from thermodynamics and exergoeconomic perspectives. Multiobjective optimisation using a genetic algorithm identifies optimal operating conditions for the system. Results show that blending hydrogen with syngas increases combined heat and power efficiency by up to 3% but also raises remarkably the unit product cost and reduces carbon dioxide emissions. Therefore the optimal values for hydrogen content current density temperatures and other parameters are determined. These findings contribute to the design and operation of an efficient and sustainable energy generation system.
Numerical Modeling for Analysis and Improvement of Hydrogen Refueling Process for Heavy-duty Vehicles
Dec 2024
Publication
This paper presents the development validation and application of a numerical model to simulate the process of refueling hydrogen-powerd heavy-duty vehicles with a cascade hydrohen refueling station design. The model is implemented and validated using experimental data from SAE J2601. The link between the average pressure ramp (APRR) and flow rate which is responsible for the dynamic evolution of the refueling process was analyzed. Various simulations were conducted with a vehicle tank of 230 L and nominal pressure of 35 MPa typical of tanks adopted in heavy-duty vehicles varying the ambient temperature between 0 and 40 °C the cooling temperature of the hydrogen by the system cooling between −40 and 0 °C and the APRR between 2 and 14 MPa/min. The study found that if the ambient temperature does not exceed 30 °C rapid refueling can be carried out with not very low pre-cooling temperatures e.g. -20 °C or − 10 °C guaranteeing greater savings in station management. Cooling system thermal power has been investigated through the analyses in several scenarios with values as high as 38.2 kW under the most challenging conditions. For those conditions it was shown that energy savings could reach as much as 90 %. Furthermore the refueling process was analyzed taking into account SAE J2061/2 limitations and an update was proposed. An alternative strategy was proposed such that the settings allow a higher flow rate to be associated with a given standard pressure ramp. This approach was designed to ensure that the maximum allowable pressure downstream of the pressure control valve as specified by the refueling protocol is reached exactly at the end of the refueling process. It has been observed that the adoption of this strategy has significant advantages. In the case of refueling with higher APPR refueling is about 20 s faster with a single tank with limited increases in temperature and pressure within it.
An Overview of the Efficiency and Long-Term Viability of Powered Hydrogen Production
Jun 2024
Publication
This work studies the efficiency and long-term viability of powered hydrogen production. For this purpose a detailed exploration of hydrogen production techniques has been undertaken involving data collection information authentication data organization and analysis. The efficiency trends environmental impact and hydrogen production costs in a landscape marked by limited data availability were investigated. The main contribution of this work is to reduce the existing data gap in the field of hydrogen production by compiling and summarizing dispersed data. The findings are expected to facilitate the decision-making process by considering regional variations energy source availability and the potential for technological advancements that may further enhance the economic viability of electrolysis. The results show that hydrogen production methods can be identified that do not cause significant harm to the environment. Photolysis stands out as the least serious offender producing 0 kg of CO2 per kg of H2 while thermolysis emerges as the major contributor to emissions with 20 kg of CO2 per kg of H2 produced.
Evaluation of Significant Greenhouse Gas Emissions Reduction Using Hydrogen Fuel in a LFG/Diesel RCCI Engine
Jan 2024
Publication
The production of solid waste in human societies and the related environmental and global warming concerns are increasing. Extensive use of existing conventional diesel and dual-fuel engines also causes the production of high levels of greenhouse gases and aggravating the aforementioned concerns. Therefore the aim of this study is to reduce the greenhouse emissions in existing natural gas/diesel dual-fuel heavy-duty diesel engine. For this purpose changing the type of combustion to reactivity-controlled compression-ignition combustion and using landfill gas instead of natural gas in a dual-fuel engine were simultaneously implemented. Moreover a traditional method was used to evaluate the effect of variations in three important parameters on the engine's performance in order to determine the appropriate engine operating ranges. The simulation results indicate that although the consumption of 102000 cubic meters per year of natural gas in each cylinder is reduced only by replacing landfill gas the level of engine greenhouse gas emissions is too high compared to the relevant levels of emissions standards. Hence by keeping the total energy content of the fuels constant landfill gas enrichment with hydrogen was considered to reduce the engine emissions. The simulation results show that by increasing the hydrogen energy share up to 37% the engine load has the potential to be improved up to 7% without any exposure to diesel knock. However the downfall is the reduction in the gross indicated efficiency up to 3%. Meanwhile not only the fifth level of the European emission standard for nitrogen oxides and the sixth level of this standard for carbon monoxide can be achieved but it is also possible to overcome the high level of unburned methane as a drastic greenhouse gas and formaldehyde as a related carcinogenic species.
Renewable Hydrogen and Synthetic Fuels Versus Fossil Fuels for Trucking, Shipping and Aviation: A Holistic Cost Model
Aug 2023
Publication
Potential carbon neutrality of the global trucking shipping and aviation sectors by 2050 could be achieved by substituting fossil fuels with renewable hydrogen and synthetic fuels. To investigate the economic impact of fuel substitution over time a holistic cost model is developed and applied to three case studies in Norway an early adopter of carbon-neutral freight transport. The model covers the value chains from local electricity and fuel production (hydrogen ammonia Fischer–Tropsch e-fuel) to fuel consumption for long-haul trucking short-sea shipping and mid-haul aviation. The estimates are internally consistent and allow cross-mode and cross-fuel comparisons that set this work apart from previous studies more narrowly focused on a given transport mode or fuel. The model contains 150 techno-economic parameters to identify which components along the value chains drive levelized costs. This paper finds a cost reduction potential for renewable fuels of 41% to 68% until 2050 but carbon-neutral transport will suffer asymmetric cost disadvantages. Fuel substitution is most expensive in short-sea shipping followed by mid-haul aviation and long-haul trucking. Cost developments of electricity direct air capture of carbon vehicle expenses and fuel-related payload losses are significant drivers.
Research of Energy Efficiency and Environmental Performance of Vehicle Power Plant Converted to Work on Alternative Fuels
Apr 2024
Publication
The use of alternative fuels remains an important factor in solving the problem of reducing harmful substances caused by vehicles and decarbonising transport. It is also important to ensure the energy efficiency of vehicle power plants when using different fuels at a sufficient level. The article presents the results of theoretical and experimental studies of the conversion of diesel engine to alternative fuels with hydrogen admixtures. Methanol is considered as an alternative fuel which is a cheaper alternative to commercial diesel fuel. The chemical essence of improving the calorific value of alternative methanol fuel was investigated. Studies showed that the energy effect of burning an alternative mixture with hydrogen additives exceeds the effect of burning the same amount of methanol fuel. The increase in combustion energy and engine power is achieved as a result of heat from efficient use of the engine exhaust gases and chemical conversion of methanol. An experimental installation was created to study the work of a converted diesel engine on hydrogen–methanol mixtures and thermochemical regeneration processes. Experimental studies of the energy and environmental parameters of diesel engine converted to work on an alternative fuel with hydrogen admixtures have shown that engine power increases by 10–14% and emissions of harmful substances decrease.
Harnessing Enhanced Solar Efficiency for Green Hydrogen Production: A Comparative Analysis of PV and PV-T Systems
Dec 2024
Publication
Green hydrogen a critical element in the shift towards sustainable energy is traditionally produced by electrolysis powered by solar photovoltaic (PV) systems. This research explores the potential of underexploited photovoltaic thermal (PV-T) systems for efficient green hydrogen generation. This paper compares this advanced technology performance and economic viability against conventional PV setups. This paper uses TRNSYS simulation software to analyze two distinct solar-based hydrogen production configurations – PV and PV-T – across diverse climatic conditions in Doha Tunis and Stuttgart. The paper’s findings indicate that PV-T significantly outperforms PV in hydrogen generation across diverse climates (Doha Tunis Stuttgart). For instance in Doha PV-T systems increase hydrogen output by 78% in Tunis by 59% and in Stuttgart by 25%. An economic assessment reveals PV panels as the most cost-effective option with hydrogen production costs ranging from $4.92/kg to $9.66/kg across the studied locations. For PV-T collectors the hydrogen cost range from $6.66/kg to $16.80/kg across the studied locations. Nevertheless this research highlights the potential of PV-T technology to enhance the efficiency and economic viability of green hydrogen production. These findings offer valuable insights for policymakers investors and researchers pursuing more efficient solutions for sustainable energy.
An Optimization-Based Power-Following Energy Management Strategy for Hydrogen Fuel Cell Vehicles
Dec 2024
Publication
This paper presents an energy management algorithm based on an extended proportional integral derivative (PID) controller. To validate the proposed algorithm comprehensive simulation models were developed including a longitudinal dynamics-based vehicle model an ampere–hour integration-based power battery model a fuel cell model based on the Nernst equation and a hydrogen consumption model. An economic assessment was conducted through integrated simulation across all subsystems. The extended PID power regulation method was compared with the conventional power regulation method and the on–off power regulation method in a simulation environment using the China heavy-duty commercial vehicle test cycleB (CHTC-B) criterion. Additionally the power consumption of the lithium battery was converted into equivalent hydrogen consumption combining it with the hydrogen consumption of the fuel cell. The results showed that the extended PID strategy achieves an equivalent hydrogen consumption of 19.64 kg per 100 km compared to 20.41 kg for the traditional power–following strategy and 21.54 kg for the on–off strategy. Therefore the extended PID power–following strategy reduces equivalent hydrogen consumption by 8.8% compared to the on–off strategy and by 3.7% compared to the traditional power–following strategy.
Model-based Analysis and Optimization of Pressurised Alkaline Water Electrolysis Powered by Renewable Energy
Jul 2023
Publication
Alkaline water electrolysis is a key technology for large-scale hydrogen production. In this process safety and efficiency are among the most essential requirements. Hence optimization strategies must consider both aspects. While experimental optimization studies are the most accurate solution model-based approaches are more cost and time-efficient. However validated process models are needed which consider all important influences and effects of complete alkaline water electrolysis systems. This study presents a dynamic process model for a pressurized alkaline water electrolyzer consisting of four submodels to describe the system behavior regarding gas contamination electrolyte concentration cell potential and temperature. Experimental data from a lab-scale alkaline water electrolysis system was used to validate the model which could then be used to analyze and optimize pressurized alkaline water electrolysis. While steady-state and dynamic solutions were analyzed for typical operating conditions to determine the influence of the process variables a dynamic optimization study was carried out to optimize an electrolyte flow mode switching pattern. Moreover the simulation results could help to understand the impact of each process variable and to develop intelligent concepts for process optimization
Modelling of Fast Fueling of Pressurized Hydrogen Tanks for Maritime Applications
Apr 2023
Publication
This paper studies fast fueling of gaseous hydrogen into large hydrogen (H2) tanks suitable for maritime applications. Three modeling methods have been developed and evaluated: (1) Two-dimensional computational fluid dynamic (CFD) modeling (2) One-dimensional wall discretized modeling and (3) Zero-dimensional modeling. A detailed 2D CFD simulation of a small H2-tank was performed and validated with data from literature and then used to simulate a large H2-tank. Results from the 2D-model show non-uniform temperature distribution inside the large tank but not in the small H2-tank. The 1D-model can predict the mean temperature in small H2-tanks but not the inhomogeneous temperature field in large H2-tanks. The 0D-model is suitable as a screening tool to obtain rough estimates. Results from the modeling of the large H2-tank show that the heat transfer to the wall during fast filling is inhibited by heat conduction in the wall which leads to an unacceptably high mean hydrogen temperature.
2022 Hydrogen Supply Capacity and Demand
Mar 2022
Publication
Purpose: The purpose of the hydrogen supply and demand data stream is to provide an overview of the hydrogen market in Europe and to track industry’s progress in deploying clean hydrogen technologies. Scope: Data about hydrogen production capacity and consumption in EU countries together with Switzerland Norway Iceland and the United Kingdom. Hydrogen production capacity is presented by country and by production technology whereas the hydrogen consumption data is presented by country and by end-use sector. The analysis undertaken for this report was completed using data reflecting end of 2020. Key Findings: The current hydrogen market (on both the demand and supply side) is dominated by refining and ammonia industries with four countries (DE NL PL ES) responsible for more than half of hydrogen consumption. Hydrogen is overwhelmingly produced by reforming of fossil fuels (mostly natural gas). Clean hydrogen production capacities are currently insignificant with hydrogen produced from natural gas coupled with carbon capture at 0.42% and hydrogen produced from water electrolysis at 0.14% of total production capacity.
Selection Criteria and Ranking for Sustainable Hydrogen Production Options
Aug 2022
Publication
This paper aims to holistically study hydrogen production options essential for a sustainable and carbon-free future. This study also outlines the benefits and challenges of hydrogen production methods to provide sustainable alternatives to fossil fuels by meeting the global energy demand and net-zero targets. In this study sixteen hydrogen production methods are selected for sustainability investigation based on seven different criteria. The criteria selected in the comparative evaluation cover various dimensions of hydrogen production in terms of economic technical environmental and thermodynamic aspects for better sustainability. The current study results show that steam methane reforming with carbon capture could provide sustainable hydrogen in the near future while the other technologies’ maturity levels increase and the costs decrease. In the medium- and long-terms photonic and thermal-based hydrogen production methods can be the key to sustainable hydrogen production.
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