Publications
Supply and Demand Drivers of Global Hydrogen Deployment in the Transition Toward a Decarbonized Energy System
Nov 2023
Publication
The role of hydrogen in energy system decarbonization is being actively examined by the research and policy communities. We evaluate the potential “hydrogen economy” in global climate change mitigation scenarios using the Global Change Analysis Model (GCAM). We consider major hydrogen production methods in conjunction with delivery options to understand how hydrogen infrastructure affects its deployment. We also consider a rich set of hydrogen end-use technologies and vary their costs to understand how demand technologies affect deployment. We find that the availability of hydrogen transmission and distribution infrastructure primarily affects the hydrogen production mix particularly the share produced centrally versus on-site whereas assumptions about end-use technology primarily affect the scale of hydrogen deployment. In effect hydrogen can be a source of distributed energy enabled by on-site renewable electrolysis and to a lesser extent by on-site production at industrial facilities using natural gas with carbon capture and storage (CCS). While the share of hydrogen in final energy is small relative to the share of other major energy carriers in our scenarios hydrogen enables decarbonization in difficult-to-electrify end uses such as industrial high-temperature heat. Hydrogen deployment and in turn its contribution to greenhouse gas mitigation increases as the climate objective is tightened.
Semi-Solid Forging Process of Aluminium Alloy Connecting Rods for the Hydrogen Internal Combustion Engine
Jun 2024
Publication
As an important piece of equipment for hydrogen energy application the hydrogen internal combustion engine is helpful for the realization of zero carbon emissions where the aluminum connecting rod is one of the key core components. A semi-solid forging forming process for the 7075 aluminum alloy connecting rod is proposed in this work. The influence of process parameters such as the forging ratio sustaining temperature and duration time on the microstructures of the semi-solid blank is experimentally investigated. The macroscopic morphology metallographic structure and physical properties of the connecting-rod parts are analyzed. Reasonable process parameters for preparing the semi-solid blank are obtained from the experimental results. Under the reasonable parameters the average grain size is 41.48~42.57 µm and the average shape factor is 0.80~0.81. The yield strength and tensile strength improvement ratio of the connecting rod produced by the proposed process are 47.07% and 20.89% respectively.
Hydrogen as a Transition Tool in a Fossil Fuel Resource Region: Taking China’s Coal Capital Shanxi as an Example
Aug 2023
Publication
Because of the pressure to meet carbon neutrality targets carbon reduction has become a challenge for fossil fuel resource-based regions. Even though China has become the most active country in carbon reduction its extensive energy supply and security demand make it difficult to turn away from its dependence on coal-based fossil energy. This paper analyzes the Chinese coal capital—Shanxi Province—to determine whether the green low-carbon energy transition should be focused on coal resource areas. In these locations the selection and effect of transition tools are key to ensuring that China meets its carbon reduction goal. Due to the time window of clean coal utilization the pressure of local governments and the survival demands of local high energy consuming enterprises Shanxi Province chose hydrogen as its important transition tool. A path for developing hydrogen resources has been established through lobbying and corporative influence on local and provincial governments. Based on such policy guidance Shanxi has realized hydrogen applications in large-scale industrial parks regional public transport and the iron and steel industry. This paper distinguishes between the development strategies of gray and green hydrogen. It shows that hydrogen can be an effective development model for resource-based regions as it balances economic stability and energy transition.
Towards Green Hydrogen? - A Comparison of German and African Visions and Expectations in the Context of the H2Atlas-Africa Project
Sep 2023
Publication
Green hydrogen promises to be critical in achieving a sustainable and renewable energy transition. As green hydrogen is produced with renewables green hydrogen could become an energy storage medium of the future and even substitute the current unsustainable grey or blue hydrogen used in the industry. Bringing this transition into reality for instance in Germany there are visions to rapidly build hydrogen facilities in Africa and export the produced green hydrogen to Europe. One problem however is that these visions presumably conflict with the visions of actors within Africa. Therefore this study aims to provide an initial assessment of African stakeholders’ visions for future energy exports and renewable energy expectations. By comparing visions from Germany and Africa this assessment was conducted to identify differences in green energy and hydrogen visions that could lead to conflict and similarities that could be the basis for cooperation. The National Hydrogen Strategy outlines the German visions which clarifies that Germany will have to import green hydrogen to meet its green transition target. In this context of future energy export demand a partnership between German and African researchers on assessing green hydrogen potentials in Africa started. The African visions were explored by surveying the partners from different African countries working on the project. The results revealed that while both sides see the need for an immediate transition to renewable energy the African side is not envisioning the immediate export of green hydrogen. Based on the responses the partners are primarily concerned with improving the continent’s still deficient energy access for both the population and industry. Nevertheless this African perspective greatly emphasises cross-border cooperation where both sides can realise their visions. In the case of Germany that German investment could build infrastructure which would benefit the receiving African country or countries and open up the possibility for the envisioned green hydrogen export to Europe.
Battery and Hydrogen Energy Storage Control in a Smart Energy Network with Flexible Energy Demand Using Deep Reinforcement Learning
Sep 2023
Publication
Smart energy networks provide an effective means to accommodate high penetrations of variable renewable energy sources like solar and wind which are key for the deep decarbonisation of energy production. However given the variability of the renewables as well as the energy demand it is imperative to develop effective control and energy storage schemes to manage the variable energy generation and achieve desired system economics and environmental goals. In this paper we introduce a hybrid energy storage system composed of battery and hydrogen energy storage to handle the uncertainties related to electricity prices renewable energy production and consumption. We aim to improve renewable energy utilisation and minimise energy costs and carbon emissions while ensuring energy reliability and stability within the network. To achieve this we propose a multi-agent deep deterministic policy gradient approach which is a deep reinforcement learning-based control strategy to optimise the scheduling of the hybrid energy storage system and energy demand in real time. The proposed approach is model-free and does not require explicit knowledge and rigorous mathematical models of the smart energy network environment. Simulation results based on real-world data show that (i) integration and optimised operation of the hybrid energy storage system and energy demand reduce carbon emissions by 78.69% improve cost savings by 23.5% and improve renewable energy utilisation by over 13.2% compared to other baseline models; and (ii) the proposed algorithm outperforms the state-of-the-art self-learning algorithms like the deep-Q network.
Parameterization Proposal to Determine the Feasibility of Geographic Areas for the Green Hydrogen Industry under Socio-environmental and Technical Constraints in Chile
Oct 2023
Publication
Chile abundant in solar and wind energy resources presents significant potential for the production of green hydrogen a promising renewable energy vector. However realizing this potential requires an understanding of the most suitable locations for the installation of green hydrogen industries. This study proposes a quantitative methodology that identifies and ranks potential public lands for industrial use based on a range of technical parameters (such as solar and wind availability) and socio-environmental considerations (including land use restrictions and population density). The results reveal optimal locations that can facilitate informed sustainable decision-making for large-scale green hydrogen implementation in Chile. While this methodology does not replace project-specific technical or environmental impact studies it provides a flexible general classification to guide initial site selection. Notably this approach can be applied to other regions worldwide with abundant solar and wind resources such as Australia and Northern Africa promoting more effective and sustainable global decision-making for green hydrogen production.
Renewable Hydrogen Production Processes for the Off-Gas Valorization in Integrated Steelworks through Hydrogen Intensified Methane and Methanol Syntheses
Nov 2020
Publication
Within integrated steelmaking industries significant research efforts are devoted to the efficient use of resources and the reduction of CO2 emissions. Integrated steelworks consume a considerable quantity of raw materials and produce a high amount of by-products such as off-gases currently used for the internal production of heat steam or electricity. These off-gases can be further valorized as feedstock for methane and methanol syntheses but their hydrogen content is often inadequate to reach high conversions in synthesis processes. The addition of hydrogen is fundamental and a suitable hydrogen production process must be selected to obtain advantages in process economy and sustainability. This paper presents a comparative analysis of different hydrogen production processes from renewable energy namely polymer electrolyte membrane electrolysis solid oxide electrolyze cell electrolysis and biomass gasification. Aspen Plus® V11-based models were developed and simulations were conducted for sensitivity analyses to acquire useful information related to the process behavior. Advantages and disadvantages for each considered process were highlighted. In addition the integration of the analyzed hydrogen production methods with methane and methanol syntheses is analyzed through further Aspen Plus®-based simulations. The pros and cons of the different hydrogen production options coupled with methane and methanol syntheses included in steelmaking industries are analyzed
Impact on Canadian Residential End Use Appliances with the Introduction of Hydrogen into the Natural Gas Stream - An Application
Sep 2023
Publication
Canada’s commitment to be net-zero by 2050 combined with ATCO’s own Environmental Social and Governance goals has led ATCO to pursue hydrogen blending within the existing natural gas system to reduce CO2 emissions while continuing to provide safe reliable energy service to customers. Utilization of hydrogen in the distribution system is the least-cost alternative for decarbonizing the heating loads in jurisdictions like Alberta where harsh winter climates are encountered and low-carbon hydrogen production can be abundant. ATCO’s own Fort Saskatchewan Hydrogen Blending Project began blending 5% hydrogen by volume to over 2100 customers in the Fall of 2022 and plans to increase the blend rates to 20% hydrogen in 2023. Prior to blending ATCO worked together with DNV to examine the impact of hydrogen blended natural gas to twelve Canadian appliances: range/stove oven garage heater high and medium efficiency furnaces conventional and on demand hot water heaters barbeque clothes dryer radiant heater and two gas fireplaces. The tests were performed not only within the planned blend rates of 0-20% hydrogen but also to higher percentages to determine how much hydrogen can be blended into a system before appliance retrofits would be required. The testing was designed to get insights on safety-related combustion issues such as flash-back burner overheating flame detection and other performance parameters such as emissions and burner power. The experimental results indicate that the radiant heater is the most sensitive appliance for flashback observed at 30 vol% hydrogen in natural gas. At 50% hydrogen the range and the radiant burner of the barbeque tested were found to be sensitive to flashback. All other 9 appliances were found to be robust for flashback with no other short-term issues observed. This paper will detail the findings of ATCO and DNV’s appliance testing program including results on failure mechanisms and sensitivities for each appliance.
Carbon-Free Heat Production for High-Temperature Heating Systems
Oct 2023
Publication
The article presents a new carbon-free heat production technology for district heating which consists of a combined heat and power generation fuel cell (FC CHP) with CO2 capture and a two-stage cascade high-temperature heat pump (TCHHP). The FC generates heat and electricity the latter being used to drive the compressors of the TCHHP. During the winter period the water temperature achieved can occasionally be too low so it would be heated up with hydrogen gas boilers. The hydrogen would be produced by reforming natural gas synthetic methane or biogas. The results are presented with natural gas utilization—the ratio between the obtained heat flow transferred directly to the water for district heating and the input heat flow of natural gas. In the case of a return water temperature of 60 ◦C and district heating temperature of 85 ◦C the TCHHP whose heat source is groundwater achieves plant efficiency of 270.04% in relation to the higher heating value (HHV) and 241.74% in relation to the lower heating value (LHV) of natural gas. A case with a TCHHP whose heat source is low-temperature geothermal water achieves a plant efficiency of 361.36% in relation to the HHV and 323.49% in relation to the LHV
Nanomaterials: Paving the Way for the Hydrogen Energy Frontier
Jan 2024
Publication
This comprehensive review explores the transformative role of nanomaterials in advancing the frontier of hydrogen energy specifcally in the realms of storage production and transport. Focusing on key nanomaterials like metallic nanoparticles metal–organic frameworks carbon nanotubes and graphene the article delves into their unique properties. It scrutinizes the application of nanomaterials in hydrogen storage elucidating both challenges and advantages. The review meticulously evaluates diverse strategies employed to overcome limitations in traditional storage methods and highlights recent breakthroughs in nanomaterial-centric hydrogen storage. Additionally the article investigates the utilization of nanomaterials to enhance hydrogen production emphasizing their role as efcient nanocatalysts in boosting hydrogen fuel cell efciency. It provides a comprehensive overview of various nanocatalysts and their potential applications in fuel cells. The exploration extends to the realm of hydrogen transport and delivery specifcally in storage tanks and pipelines ofering insights into the nanomaterials investigated for this purpose and recent advancements in the feld. In conclusion the review underscores the immense potential of nanomaterials in propelling the hydrogen energy frontier. It emphasizes the imperative for continued research aimed at optimizing the properties and performance of existing nanomaterials while advocating for the development of novel nanomaterials with superior attributes for hydrogen storage production and transport. This article serves as a roadmap shedding light on the pivotal role nanomaterials can play in advancing the development of clean and sustainable hydrogen energy technologies.
Renewable Fuel Production and the Impact of Hydrogen Infrastructure - A Case Study of the Nordics
Apr 2024
Publication
Hard-to-electrify sectors will require renewable fuels to facilitate the green transition in the future. Therefore it is crucial to identify promising production locations while taking into account the local biomass resources variable renewable energy sources and the synergies between sectors. In this study investments and dispatch operations are optimised of a large catalogue of renewable fuel production technologies in the open-source software SpineOpt and this is soft-linked to the comprehensive energy system model Balmorel. We analyse future production pathways by comparing various levels of hydrogen infrastructure including large-scale hydrogen storage and assess system impacts. The results indicate that methanol may provide synergies in its multipurpose use as an early (2030–2040) shipping fuel and later as an aviation fuel through further refining if ammonia becomes more competitive (2050). We furthermore show that a hydrogen infrastructure increases the competitiveness of non-flexible hydrogen-based fuel production technologies. Offshore electrolysis hubs decrease energy system impacts in scenarios with 105 TWh of Nordic hydrogen export. However hydrogen export scenarios are much costlier compared to scenarios with no export unless a high hydrogen price is received. Finally we find that emission taxes in the range of 250–265 e/tCO2 will be necessary for renewable fuels to become competitive.
Literature Review of Hydrogen Energy Systems and Renewable Energy Sources
Nov 2023
Publication
The role of hydrogen as a clean energy source is a promising but also a contentious issue. The global energy production is currently characterized by an unprecedented shift to renewable energy sources (RES) and their technologies. However the local and environmental benefits of such RES-based technologies show a wide variety of technological maturity with a common mismatch to local RES stocks and actual utilization levels of RES exploitation. In this literature review the collected documents taken from the Scopus database using relevant keywords have been organized in homogeneous clusters and are accompanied by the registration of the relevant studies in the form of one figure and one table. In the second part of this review selected representations of typical hydrogen energy system (HES) installations in realistic in-field applications have been developed. Finally the main concerns challenges and future prospects of HES against a multi-parametric level of contributing determinants have been critically approached and creatively discussed. In addition key aspects and considerations of the HES-RES convergence are concluded.
Caveats of Green Hydrogen for Decarbonisation of Heating in Buildings
Oct 2023
Publication
Hydrogen (H2) has rapidly become a topic of great attention when discussing routes to net-zero carbon emissions. About 14% of CO2 emissions globally are directly associated with domestic heating in buildings. Replacing natural gas (NG) with H2 for heating has been highlighted as a rapid alternative for mitigating these emissions. To realise this not only the production challenges but also potential obstacles in the transmission/distribution and combustion of H2 must be technically identified and discussed. This review in addition to delineating the challenges of H2 in NG grid pipelines and H2 combustion also collates the results of the state-of-the-art technologies in H2-based heating systems. We conclude that the sustainability of water and renewable electricity resources strongly depends on sizing siting service life of electrolysis plants and post-electrolysis water disposal plans. 100% H2 in pipelines requires major infrastructure upgrades including production transmission pressurereduction stations distribution and boiler rooms. H2 leakage instigates more environmental risks than economic ones. With optimised boilers burning H2 could reduce GHG emissions and obtain an appropriate heating efficiency; more data from boiler manufacturers must be provided. Overall green H2 is not the only solution to decarbonise heating in buildings and it should be pursued abreast of other heating technologies.
The European Hydrogen Policy Landscape
Apr 2024
Publication
This report aims to summarise the status of the European hydrogen policies and standards landscape. It is based on the information available at the European Hydrogen Observatory (EHO) platform the leading source of data and information on hydrogen in Europe (EU27 EFTA and the UK) providing an overview of the European and national policies legislations strategies and codes and standards which impact the deployment of hydrogen technologies and infrastructures. The EHO database covers a total of 29 EU policies and legislations that directly or indirectly affect the development and deployment of hydrogen technologies. To achieve its net zero ambitions the EU started with cross-cutting strategies such as the EU Green Deal and the EU Hydrogen Strategy setting forward roadmaps and targets that are to be achieved in the near future. As a next step the EU has developed legislations such as those bundled in the Fit for 55 package to meet the targets they have put forward. The implemented legislations including funding vehicles and initiatives have an impact on the whole value chain of hydrogen including production transport storage and distribution and end-uses. At national level as of July 2023 63% of the European countries have successfully published their national strategies in the hydrogen sector while 6% of the countries are currently in the draft stage. Several European countries have strategically incorporated quantitative indicators within their national strategies outlining their targets and estimates across the hydrogen value chain. This deliberate approach reflects a commitment to providing clear and measurable goals within their hydrogen strategies. A target often used in the national strategies is on electrolyser capacity as an effort to enhance the domestic renewable hydrogen production. Germany took the lead with an ambitious goal of achieving 10 GW by 2030 followed by France (6.5 GW) and Denmark (4 - 6 GW). Other targets that some of the countries use in their strategies are on the number of hydrogen refuelling stations fuel cell electric vehicles and total (renewable) hydrogen demand. A few countries also have targets on renewable hydrogen uptake in industry and hydrogen injection limit in the transmission grid. To monitor the policies and legislation that are adopted on a national level across the hydrogen value chain a survey was launched with national experts which was validated by Hydrogen Europe. In total 28 European countries have participated to the survey. On production the survey revealed that 61% of country specialists report that their country provides support for capital expenditure (CAPEX) in the development of renewable or low-carbon hydrogen production plants. Moreover 7 countries also provide support for operational expenditure (OPEX). Furthermore 8 countries have instituted official 6 permitting guidelines for hydrogen production projects while 5 countries have enacted a legal act or established an agency serving as a single point of contact for hydrogen project developers. For transmission only two countries reported to provide support schemes for hydrogen injection. Several countries have policies in place that clearly define the hydrogen limit in their transmission grid for now and in the future ranging from 0.02% up to 15% while a few countries define within their policies the operation of hydrogen storage facilities. On end-use the majority of countries totalling 71% reported to have implemented support schemes aimed at promoting the adoption of hydrogen in the mobility sector. Purchase subsidies stand out as the predominant form of support for fuel cell electric vehicles (FCEVs) with implementation observed in 17 countries. In the context of support schemes for stationary fuel applications for heating or power generation only two countries have adopted such measures. A slightly larger group of four countries do provide support for the deployment of residential and commercial heating systems utilizing hydrogen. For hydrogen end-use in industry a total of 9 countries reported to provide support schemes with a major focus on ammonia production (8) and the chemicals industry (7). On the topic of technology manufacturing 7 countries have reported to have support schemes of which grants emerge as the mainly used method (4). Exploring the latest advancements into European codes and standards relevant to the deployment of hydrogen technologies and infrastructures a total of 11 standards have been revised and developed between January 2022 and September 2023. This includes standards covering the following areas: 6 for fuel cell technologies 2 for gas cylinders 2 for road vehicles and 1 for hydrogen refuelling. Moreover 5 standards were published since September 2023 which will be added to the EHO database in its next update. This includes ISO/TS 19870:2023 which sets a methodology for determining the greenhouse gas emissions associated with the production conditioning and transport of hydrogen to consumption gate. This landmark standard which was unveiled at COP28 aims to act as a foundation for harmonization safety interoperability and sustainability across the hydrogen value chain.
Hydrogen in Aviation: A Simulation of Demand, Price Dynamics, and CO2 Emission Reduction Potentials
Mar 2024
Publication
Aviation contributes to anthropogenic climate change by emitting both carbon dioxide (CO2) and non-CO2 emissions through the combustion of fossil fuels. One approach to reduce the climate impact of aviation is the use of hydrogen as an alternative fuel. Two distinct technological options are presently under consideration for the implementation of hydrogen in aviation: hydrogen fuel cell architectures and the direct combustion of hydrogen. In this study a hydrogen demand model is developed that considers anticipated advancements in liquid hydrogen aircraft technologies forecasted aviation demand and aircraft startup and retirement cycles. The analysis indicates that global demand for liquid hydrogen in aviation could potentially reach 17 million tons by 2050 leading to a 9% reduction in CO2 emissions from global aviation. Thus the total potential of hydrogen in aviation extends beyond this considering that the total market share of hydrogen aircraft on suitable routes in the model is projected to be only 27% in 2050 due to aircraft retirement cycles. Additionally it is shown that achieving the potential demand for hydrogen in aviation depends on specific market prices. With anticipated declines in current production costs hydrogen fuel costs would need to reach about 70 EUR/MWh by 2050 to fulfill full demand in aviation assuming biofuels provide the cheapest option for decarbonization alongside hydrogen. If e-fuels are the sole option for decarbonization alongside hydrogen which is the more probable scenario the entire hydrogen demand potential in aviation would be satisfied according to this study’s estimates at significantly higher hydrogen prices approximately 180 EUR/MWh.
Preliminary Study for the Commercialization of a Electrochemical Hydrogen Compressor
Mar 2023
Publication
A global energy shift to a carbon‐neutral society requires clean energy. Hydrogen can accelerate the process of expanding clean and renewable energy sources. However conventional hydrogen compression and storage technology still suffers from inefficiencies high costs and safety concerns. An electrochemical hydrogen compressor (EHC) is a device similar in structure to a water electrolyzer. Its most significant advantage is that it can accomplish hydrogen separation and compression at the same time. With no mechanical motion and low energy consumption the EHC is the key to future hydrogen compression and purification technology breakthroughs. In this study the compression performance efficiency and other related parameters of EHC are investigated through experiments and simulation calculations. The experimental results show that under the same experimental conditions increasing the supply voltage and the pressure in the anode chamber can improve the reaction rate of EHC and balance the pressure difference between the cathode and anode. The presence of residual air in the anode can impede the interaction between hydrogen and the catalyst as well as the proton exchange membrane (PEM) resulting in a decrease in performance. In addition it was found that a single EHC has a better compression ratio and reaction rate than a double EHC. The experimental results were compatible with the theoretical calculations within less than a 7% deviation. Finally the conditions required to reach commercialization were evaluated using the theoretical model.
Decarbonising the Refinery Sector: A Socio-technical Analysis of Advanced Biofuels, Green Hydrogen and Carbon Capture and Storage Developments in Sweden
Nov 2021
Publication
The oil refinery industry is one of the major energy users and responsible for a large proportion of greenhouse gas (GHG) emissions. This sector is facing multiple sustainability-related transformation pressures forcing the industry to adapt to changing market conditions. The transition to a low-carbon economy will require oil refineries to adopt decarbonisation technologies like advanced biofuels green hydrogen and carbon capture and storage (CCS). However the development and implementation of these technologies is not a straightforward process and may be inhibited by lock-in and path dependency. This paper draws on expert interviews and combines the Technological Innovation Systems (TIS) and Multi-level Perspective (MLP) frameworks to examining the niche level development of three emerging technologies in the context of deep decarbonisation of refinery. This research finds that the development of the three decarbonisation technologies shares some of the challenges and opportunities and exhibits technology interdependency to some extent. Among the three TISs advanced biofuel is the most mature in terms of knowledge base actor-network legislation framework and market function. Green hydrogen and CCS encounter stronger momentum than before and can benefit from possible synergies across various sectors. However the analysis also reveals the lack of market formation mainly due to the lack of policy instruments for niche markets. Here policy recommendations for accelerating deep decarbonisation of the oil refinery industry are discussed. Finally we contribute to the sustainability transitions literature by exploring the dynamics of emerging TISs for industrial decarbonisation.
Recent Advances in Sustainable Hydrogen Production from Microalgae: Mechanisms, Challenges, and Future Perspectives
Jan 2024
Publication
The depletion of fossil fuel reserves has resulted from their application in the industrial and energy sectors. As a result substantial efforts have been dedicated to fostering the shift from fossil fuels to renewable energy sources via technological advancements in industrial processes. Microalgae can be used to produce biofuels such as biodiesel hydrogen and bioethanol. Microalgae are particularly suitable for hydrogen production due to their rapid growth rate ability to thrive in diverse habitats ability to resolve conflicts between fuel and food pro duction and capacity to capture and utilize atmospheric carbon dioxide. Therefore microalgae-based bio hydrogen production has attracted significant attention as a clean and sustainable fuel to achieve carbon neutrality and sustainability in nature. To this end the review paper emphasizes recent information related to microalgae-based biohydrogen production mechanisms of sustainable hydrogen production factors affecting biohydrogen production by microalgae bioreactor design and hydrogen production advanced strategies to improve efficiency of biohydrogen production by microalgae along with bottlenecks and perspectives to over come the challenges. This review aims to collate advances and new knowledge emerged in recent years for microalgae-based biohydrogen production and promote the adoption of biohydrogen as an alternative to con ventional hydrocarbon biofuels thereby expediting the carbon neutrality target that is most advantageous to the environment.
Electrolyzer Array Alternate Control Strategy Considering Wind Power Prediction
Aug 2022
Publication
Non grid connected wind power hydrogen production technology is of great significance for the large-scale comprehensive utilization of hydrogen energy and accelerating the development of clean energy. In this paper an electrolyzer power allocation and alternate control method for non grid connected wind power hydrogen production is proposed and the optimized control strategy are combined to predict the maximum wind power of certain time interval. While retaining the required data characteristics the instantaneous fluctuation of some wind power data is eliminated which provides a reliable basis for power distribution in the alternation control strategy of electrolyzer array. The case simulation verifies the effectiveness of the electrolyzer array control principle and the prediction of the maximum wind power. While ensuring the absorption effect and hydrogen production rate the service life and operation safety of the electrolyzer array are effectively improved by balancing the working state of each electrolyzer.
Performance and Failure Analysis of a Retrofitted Cessna Aircraft with a Fuel Cell Power System Fuelled with Liquid Hydrogen
Jan 2022
Publication
Proton-Exchange Membrane-Fuel Cells (PEM-FC) are regarded as one of the prime candidates to provide emissions-free electricity for propulsion systems of aircraft. Here a turbocharged Fuel Cell Power System (FCPS) powered with liquid H2 (LH2) is designed and modelled to provide a primary power source in retrofitted Cessna 208 Caravan aircraft. The proposed FCPS comprises multiple PEM-FCs assembled in stacks two single-stage turbochargers to mitigate the variation of the ambient pressure with altitude two preheaters two humidifiers and two combustors. Interlinked component sub-models are constructed in MATLAB and referenced to commercially available equipment. The FCPS model is used to simulate steady-state responses in a proposed 1.5 h (∼350 km) mission flight determining the overall efficiency of the FCPS at 43% and hydrogen consumption of ∼28 kg/h. The multi-stack FCPS is modelled applying parallel fluidic and electrical architectures analysing two power-sharing methods: equally distributed and daisy-chaining. The designed LH2-FCPS is then proposed as a power system to a retrofitted Cessna 208 Caravan and with this example analysed for the probability of failure occurrence. The results demonstrate that the proposed “dual redundant” FCPS can reach failure rates comparable to commercial jet engines with a rate below 1.6 failures per million hours.
2022 Standards Report
Feb 2022
Publication
Purpose: The standards module of the FCHO (https://www.fchobservatory.eu/observatory/Policyand-RCS/Standards) presents a large number of standards relevant for the deployment of hydrogen and fuel cells. The standards are categorized per application enhancing ease of access and findability. The development of sector-relevant standards facilitate and enhance economies of scale interoperability comparability safety and many other issues. Scope: This report presents the developments in European and international standards for the year 2021 and the start of 2022. Standards from the following standards developing organizations are included: CEN CENELEC ISO IEC OIML. Key Findings: The development of sector relevant standards on an international level continued to grow in 2022; on a European level many standards are still in the process of being drafted. In 2021 & 2022 11 new standards have been published on the subject of fuel cell technologies and safety and measurement protocols of hydrogen technologies. The recently established committee CEN-CLC JTC 6 (Hydrogen in energy systems) has not published standards yet but is working on drafting standards on for example Guarantees of Origin. In the upcoming years multiple standards will be replaced such as the ISO 12619 1-12 set of standards affecting 40% of all collected standards. Previous Reports: The first report was published in September 2020 followed up by a second report in 2021. This report is the 3 rd Annual report.
Optimal Design of Hydrogen-based Storage with a Hybrid Renewable energy System Considering Economic and Environmental Uncertainties
Dec 2023
Publication
Hydrogen and electricity derived from renewable sources present feasible alternative energy options for the decarbonisation of the transportation and power sectors. This study presents the utilisation of hydrogen generated from solar and wind energy resources as a clean fuel for mobility and backup storage for stationary applications under economic and environmental uncertainties. This is achieved by developing a detailed technoeconomic model of an integrated system consisting of a hydrogen refuelling station and an electric power generation system using Mixed Integer Quadratic Constrained Programming (MIQCP) which is further relaxed to Mixed Integer Linear Programming (MILP). The model is implemented in the Advanced Interactive Multidi mensional Modelling Software (AIMMS) and considering the inherent uncertainties in the wind resource solar resource costs and discount rate the total cost of the three configurations (Hybrid PV-Wind Standalone PV and Standalone wind energy system) was minimised using robust optimisation technique and the corresponding optimal sizes of the components levelised cost of energy (LCOE) excess energy greenhouse emission avoided and carbon tax were evaluated. The levelised cost of the deterministic optimisation solution for all the config uration ranges between 0.0702 $/kWh to 0.0786 $/kWh while the levelised cost of the robust optimisation solution ranges between 0.07188 $/kWh to 0.1125 $/kWh. The proposed integration has the advantages of affordable hydrogen and electricity prices minimisation of carbon emissions and grid export of excess energy.
2022 EU and National Policies Report
Mar 2022
Publication
Purpose: The policy module of the FCHO presents an overview of EU and national policies across various hydrogen and fuel cell related sectors. It provides a snapshot of the current state of hydrogen legislation and policy. Scope: This report covers 34 entities and it reflects data collected January 2022 – February 2022. Key Findings: Hydrogen policies are relatively commonplace among European countries but with large differences between member states. Mobility policies for FCEVs are the most common policy types. EU hydrogen leaders do not lag behind global outliers such as South Korea or Japan.
Performance Assessment of a Solar Powered Hydrogen Production System and its ANFIS Model
Oct 2020
Publication
Apart from many limitations the usage of hydrogen in different day-to-day applications have been increasing drastically in recent years. However numerous techniques available to produce hydrogen electrolysis of water is one of the simplest and cost-effective hydrogen production techniques. In this method water is split into hydrogen and oxygen by using external electric current. In this research a novel hydrogen production system incorporated with Photovoltaic – Thermal (PVT) solar collector is developed. The influence of different parameters like solar collector tilt angle thermal collector design and type of heat transfer fluid on the performance of PVT system and hydrogen production system are also discussed. Finally thermal efficiency electrical efficiency and hydrogen production rate have been predicted by using the Adaptive Neuro-Fuzzy Inference System (ANFIS) technique. Based on this study results it can be inferred that the solar collector tilt angle plays a significant role to improve the performance of the electrical and thermal performance of PVT solar system and Hydrogen yield rate. On the other side the spiral-shaped thermal collector with water exhibited better end result than the other hydrogen production systems. The predicted results ANFIS techniques represent an excellent agreement with the experimental results. In consequence it is suggested that the developed ANFIS model can be adopted for further studies to predict the performance of the hydrogen production system.
Hydrogen Fuel Cell Legal Framework in the United States, Germany, and South Korea—A Model for a Regulation in Malaysia
Feb 2021
Publication
As a party to the United Nation Framework Convention on Climate Change (UNFCCC) Malaysia is committed to reduce its greenhouse gases (GHG) emission intensity of gross domestic product (GDP) by 45% by 2030 relative to the emission intensity of GDP in 2005. One of the ways for Malaysia to reduce its GHG emission is to diversify its energy mix and to include hydrogen fuel cell (HFC) in its energy mix. Since Malaysia does not have any legal framework for HFCs it is best to see how other countries are doing and how can it be replicated in Malaysia. This paper reviews the HFC legal framework in the United States Germany and South Korea as these countries are among those that have advanced themselves in this technology. The researchers conducted a library-based research and obtained the related materials from online databases and public domain. Based on the reviews the researchers find that these countries have a proper legal framework in place for HFC. With these legal frameworks funds will be available to support research and development as well as demonstration of HFC. Thus it is recommended that Malaysia to have a proper HFC legal framework in place in order to support the development of the HFC industry.
Future Energy Scenarios 2022
Jul 2022
Publication
Future Energy Scenarios (FES) represent a range of different credible ways to decarbonise our energy system as we strive towards the 2050 target.<br/>We’re less than 30 years away from the Net Zero deadline which isn’t long when you consider investment cycles for gas networks electricity transmission lines and domestic heating systems.<br/>FES has an important role to play in stimulating debate and helping to shape the energy system of the future.
Fuel Cells and Hydrogen Observatory Report: Technology and Market
Mar 2022
Publication
The information in this report covers the period January 2021 – December 2021. The technology and market module of the FCHO presents a range of statistical data as an indicator of the health of the sector and the progress in market development over time. This includes statistical information on the size of the global fuel cell market including number and capacity of fuel cell systems shipped in a calendar year. For this edition data to the end of 2021 is presented where possible alongside analysis of key sector developments. Fuel cell system shipments for each calendar year are presented both as numbers of units and total system megawatts. The data are further divided and subdivided by: Application: Total system shipments are divided into Transport Stationary and Portable applications Fuel cell type: Numbers are provided for each of the different fuel cell chemistry types Region of integration: Region where the final manufacturer – usually the system integrator – integrates the fuel cell into the final product Region of deployment: Region where the final product was shipped to for deployment The data is sourced directly from industry players as well as other relevant sources including press releases associations and other industry bodies. This year the report also includes data relating to electrolysers commissioned within Europe. Information is presented on the number of hydrogen refuelling stations (HRS) deployed since 2014 with detailed information on HRS in operation including pressure capacity etc. In parallel the observatory provides data on the registered fuel cell electric vehicles (FCEVs) on European roads providing an indication of the speed of adoption of hydrogen in the transport sector. This annual report is an enrichment analysis of the data available on the FCHO providing global context and insights on trends observed year-over-year. Electrolyser systems commissioned for each calendar year within Europe are presented as both the number of units and the total system power rating in megawatts (MW). The data is further divided by: Number of Electrolyser Units Commissioned: The number of units brought online each year in Europe from 2000 until 2021. Application: Total systems commissioned are divided in Transport Fuel Industry Feedstock Steel Making Industrial Heat Power Generation Export Grid Injection and Sector Coupling. Electrolyser Type: Number for each of the different electrolyser types commissioned are provided. Region of deployment: Region where the electrolyser was commissioned. All sections in the Technology & Market module are updated following an annual data collection and validation cycle and the annual report is published the following Spring.
Renewable Hydrogen Production: A Techno-economic Comparison of Photoelectrochemical Cells and Photovoltaic-electrolysis
Aug 2020
Publication
The present paper reports a techno-economic analysis of two solar assisted hydrogen production technologies: a photoelectrochemical (PEC) system and its major competitor a photovoltaic system connected to a conventional water electrolyzer (PV-E system). A comparison between these two types was performed to identify the more promising technology based on the levelized cost of hydrogen (LCOH). The technical evaluation was carried out by considering proven designs and materials for the PV-E system and a conceptually design for the PEC system extrapolated to future commercial scale. The LCOH for the off-grid PV-E system was found to be 6.22 $/kgH2 with a solar to hydrogen efficiency of 10.9%. For the PEC system with a similar efficiency of 10% the LCOH was calculated to be much higher namely 8.43 $/kgH2. A sensitivity analysis reveals a great uncertainty in the LCOH of the prospective PEC system. This implies that much effort would be needed for this technology to become competitive on the market. Therefore we conclude that the potential techno-economic benefits that PEC systems offer over PV-E are uncertain and even in the best case limited. While research into photoelectrochemical cells remains of interest it presents a poor case for dedicated investment in the technology’s development and scale-up.
Modeling Green Hydrogen Production Using Power-to-x: Saudi and German Contexts
Apr 2024
Publication
This study assesses the competitiveness of producing green hydrogen (H2) in Saudi Arabia and Germany using a power-to-carrier (P2X) model in PLEXOS for 2030 and beyond. The target amount of H2 to be produced serves as the only exogenous input allowing the model which runs on an hourly temporal resolution to endogenously optimize the electrolyzer technology (alkaline proton exchange membrane or solid oxide electrolyzer cell) the capacity of the electrolyzer to be built and the optimal carbon-free energy mix. Results suggest the overall investment needs in Saudi Arabia are approximately 25% lower than those for wind-based hydrogen production in Germany with the best-case scenario to produce 0.213 Mt of green H2 costing a net present value of $6.20 billion in Saudi Arabia compared to $8.11 billion in Germany. The findings indicate that alkaline electrolyzers dominate the production process favored for their low cost despite the higher efficiencies of other electrolyzer types. Moreover the model opts to dump excess energy rather than construct battery storage. Based on 16 scenarios the study determines a levelized cost of hydrogen of 2.34–3.08 $/kg for Saudi Arabia compared with 3.06–3.69 $/kg in Germany. Subsequently a detailed sensitivity analysis considers various discount rates for both countries. It is concluded that even when considering shipment costs from Saudi Arabia to Germany (~1 $/kg) green H2 can still be competitively delivered from Saudi Arabia to Germany.
Risk Analysis of Fire and Explosion of Hydrogen-Gasoline Hybrid Refueling Station Based on Accident Risk Assessment Method for Industrial System
Apr 2023
Publication
Hydrogen–gasoline hybrid refueling stations can minimize construction and management costs and save land resources and are gradually becoming one of the primary modes for hydrogen refueling stations. However catastrophic consequences may be caused as both hydrogen and gasoline are flammable and explosive. It is crucial to perform an effective risk assessment to prevent fire and explosion accidents at hybrid refueling stations. This study conducted a risk assessment of the refueling area of a hydrogen–gasoline hybrid refueling station based on the improved Accident Risk Assessment Method for Industrial Systems (ARAMIS). An improved probabilistic failure model was used to make ARAMIS more applicable to hydrogen infrastructure. Additionally the accident consequences i.e. jet fires and explosions were simulated using Computational Fluid Dynamics (CFD) methods replacing the traditional empirical model. The results showed that the risk levels at the station house and the road near the refueling area were 5.80 × 10−5 and 3.37 × 10−4 respectively and both were within the acceptable range. Furthermore the hydrogen dispenser leaked and caused a jet fire and the flame ignited the exposed gasoline causing a secondary accident considered the most hazardous accident scenario. A case study was conducted to demonstrate the practicability of the methodology. This method is believed to provide trustworthy decisions for establishing safe distances from dispensers and optimizing the arrangement of the refueling area.
Analysis of the European Strategy for Hydrogen: A Comprehensive Review
May 2023
Publication
This review focuses on analysing the strategy and aspirations of the European Union within the hydrogen sector. This aim is achieved through the examination of the European Parliament’s hydrogen strategy allowing for a study of actions and projects in hydrogen technologies. The Parliament’s hydrogen strategy is the document that provides the guideline of how the EU intends to function in the hydrogen sector and manages to cover a wide range of topics all of them significant to represent the entirety of the hydrogen sector. It touches on subjects such as hydrogen demand infrastructure research and standards among others. The review discusses also the aspect that the EU intends to be a leader in the hydrogen sector including the large-scale industrialization of key elements such as electrolysers and this purpose is corroborated by the large number of associations strategies plans and projects that are being established and developed by the European Union. The most important conclusions to learn from this analysis are that hydrogen has many of the right characteristics to make it the key to decarbonisation especially in hard-to-abate sectors and that it is bound to be one of the main actors in the imminent green transition. Moreover hydrogen seems to be having its breakthrough and this field’s development can have benefits not only from an environmental perspective but also from an economical one enabling the way into the green transition and the fight against climate change.
The European Hydrogen Market Landscape
Nov 2023
Publication
This report aims to summarise the status of the European hydrogen market landscape. It is based on the information available at the European Hydrogen Observatory (EHO) platform the leading source of data and information on hydrogen in Europe (EU27 EFTA and the UK) providing a full overview of the hydrogen market and the deployment of clean hydrogen technologies. As of the end of 2022 a total of 476 operational hydrogen production facilities across Europe boasting a cumulative hydrogen production capacity of approximately 11.30 Mt were identified. Notably the largest share of this capacity is contributed by key European countries including Germany the Netherlands Poland Italy and France which collectively account for 56% of the total hydrogen capacity. The hydrogen consumption in Europe has been estimated at approximately 8.23 Mt reflecting an average capacity utilisation rate of 73%. It's worth highlighting that conventional hydrogen production methods encompassing reforming by-product production from ethylene and styrene and by-product electrolysis collectively yield 11.28 Mt of hydrogen capacity. These conventional processes are distributed across 376 production facilities constituting 99.9% of the total production capacity in 2022. Throughout the year 2022 there were no newly commissioned hydrogen production facilities that integrated carbon capture technology into their operations. Additionally a notable presence of water electrolysis-based hydrogen production projects in Europe was identified. There was a total of 97 water electrolysis projects with 67 of them having a minimum capacity of 0.5 MW resulting in a cumulative production capacity of 174.28 MW. Furthermore 46 such projects were found to be under construction and are anticipated to contribute an additional 1199.07 MW of water electrolysis capacity upon becoming operational with the estimated timeframe ranging from January 2023 to 2025. A significant 87% of the total hydrogen production capacity in Europe is dedicated to onsite captive consumption indicating that it is primarily produced and used within the facility. The remaining 13% of capacity is specifically allocated for external distribution and sale characterizing what's known as merchant consumption. Despite the prevailing dominance of captive hydrogen production within Europe it's noteworthy that thousands of metric tonnes of hydrogen are already being traded and distributed across the continent. These transfers often occur through dedicated hydrogen pipelines or transportation via trucks. In 2022 an example of this growing trend was the hydrogen export from Belgium to the Netherlands which emerged as the single most significant hydrogen flow between European countries constituting a substantial 75% of all hydrogen traded in Europe. Belgium earned distinction as Europe's leading hydrogen exporter with 78% of the hydrogen that flowed between European countries originating 6 from its facilities. Conversely the Netherlands played a pivotal role as Europe's primary hydrogen importer accounting for an impressive 76% of the hydrogen imported into the continent. The rise of the clean hydrogen market in Europe coupled with the European Union's ambition to import 10 Mt of renewable hydrogen from non-EU sources by 2030 is expected to drive an increase in hydrogen flows both exports and imports among European countries. In 2022 the total demand for hydrogen in Europe was estimated to be 8.19 Mt. The biggest share of hydrogen demand comes from refineries which were responsible for 57% of total hydrogen use (4.6 Mt) followed by the ammonia industry with 24% (2.0 Mt). Together these two sectors consumed 81% of the total hydrogen consumption in Europe. Clean hydrogen demand while currently making up less than 0.1% of the overall hydrogen demand is notably driven by the mobility sector. Forecasts project an impressive growth trajectory in total hydrogen demand for Europe over the coming decades. Projections show a remarkable 127% surge from 2030 to 2040 followed by a substantial 63% increase from 2040 to 2050. Considering the current hydrogen demand there is a projected 51% increase until 2030. Throughout the three decades under examination the industrial sector is anticipated to maintain its predominant position consistently demonstrating the highest demand for hydrogen. However this conclusion refers to average values and variations that may exist. The total number of Hydrogen Fuel Cell Electric Vehicles (FCEV) registrations in Europe in 2022 was estimated at 1537 units. In comparison to the previous year the number of registrations increased by 31%. This surge in registrations has had a pronounced impact on the overall FCEV fleet's evolution in Europe which increased from 4050 units to 5570 (+38%). Notably passenger cars dominated the landscape constituting 86% of the total FCEV fleet. Exploring the latest advancements in hydrogen infrastructure across Europe in 2022 the hydrogen distribution network comprised spanning a total length of 1569 km. Within Europe the largest networks are situated in Belgium and Germany at 600 km and 400 km respectively. Of particular importance is the cross-border network of France Belgium and the Netherlands spanning a total of 964 km. To keep pace with the rising number of Fuel Cell Electric Vehicles (FCEVs) on European roads and promote their wider integration it is key to ensure sufficient accessibility to refuelling infrastructure. Consequently many countries are endorsing the establishment of hydrogen refuelling stations (HRS) so that they are publicly accessible on a nationwide scale. More recharging and refuelling stations for alternative fuels will be deployed in the coming years across Europe enabling the transport sector to significantly reduce its carbon footprint following the adoption of the alternative fuel infrastructure regulation (AFIR). Part of the regulation's main target is that hydrogen refuelling stations serving both cars and lorries must be deployed from 7 2030 onwards in all urban nodes and every 200 km along the TEN-T core network. Since 2015 the total number of operational and publicly accessible HRS in Europe has grown at an accelerated pace from 38 to 178 by the summer of 2023. Germany takes the lead having the largest share at approximately 54% of the total number of HRS with 96 stations currently operational. The majority of the HRS (89%) are equipped with 700 bar car dispensers. In 2022 the levelized production costs of hydrogen generated through Steam Methane Reforming (SMR) in Europe averaged approximately 6.23 €/kg H2. When incorporating a carbon capture system the average cost of hydrogen production via SMR in Europe increased to 6.38 €/kg H2. Additionally the production costs of hydrogen in Europe for 2022 utilizing grid electricity averaged 9.85 €/kg H2. Hydrogen production costs through electrolysis with a direct connection to a renewable energy source had an average estimated cost of 6.86 €/kg. As of May 2023 Europe's operational water electrolyser manufacturing capacity stands at 3.11 GW/year with an additional 2.64 GW planned by the end of 2023. Alkaline technologies make up 53% of the total capacity. Looking ahead to 2025 ongoing projects are expected to raise the total capacity to 7.65 GW/year. Fuel cell deployment in Europe has showed an increasing trend over the past decade. The total number of shipped fuel cells were forecasted on around 11200 units in 2021 and a total capacity of 190 MW. The most significant increase in capacity occurred between 2018 and the forecast of 2021 (+148.8 MW).
Minimizing the Cost of Hydrogen Production through Dynamic Polymer Electrolyte Membrane Electrolyzer Operation
Jun 2022
Publication
Growing imbalances between electricity demand and supply from variable renewable energy sources (VREs) create increasingly large swings in electricity prices. Polymer electrolyte membrane (PEM) electrolyzers can help to buffer against these imbalances and minimize the levelized cost of hydrogen (LCOH) by ramping up production of hydrogen through high-current-density operation when low-cost electricity is abundant and ramping down current density to operate efficiently when electricity prices are high. We introduce a technoeconomic model that optimizes current density profiles for dynamically operated electrolyzers while accounting for the potential of increased degradation rates to minimize LCOH for any given time-of-use (TOU) electricity pricing. This model is used to predict LCOH from different methods of operating a PEM electrolyzer for historical and projected electricity prices in California and Texas which were chosen due to their high penetration of VREs. Results reveal that dynamic operation could enable reductions in LCOH ranging from 2% to 63% for historical 2020 pricing and 1% to 53% for projected 2030 pricing. Moreover high-current-density operation above 2.5 A cm2 is increasingly justified at electricity prices below $0.03 kWh1 . These findings suggest an actionable means of lowering LCOH and guide PEM electrolyzer development toward devices that can operate efficiently at a range of current densities.
An Optimization-Based Model for A Hybrid Photovoltaic-Hydrogen Storage System for Agricultural Operations in Saudi Arabia
Apr 2023
Publication
Renewable energy technologies and resources particularly solar photovoltaic systems provide cost-effective and environmentally friendly solutions for meeting the demand for electricity. The design of such systems is a critical task as it has a significant impact on the overall cost of the system. In this paper a mixed-integer linear programming-based model is proposed for designing an integrated photovoltaic-hydrogen renewable energy system to minimize total life costs for one of Saudi Arabia’s most important fields a greenhouse farm. The aim of the proposed system is to determine the number of photovoltaic (PV) modules the amount of hydrogen accumulated over time and the number of hydrogen tanks. In addition binary decision variables are used to describe either-or decisions on hydrogen tank charging and discharging. To solve the developed model an exact approach embedded in the general algebraic modeling System (GAMS) software was utilized. The model was validated using a farm consisting of 20 greenhouses a worker-housing area and a water desalination station with hourly energy demand. The findings revealed that 1094 PV panels and 1554 hydrogen storage tanks are required to meet the farm’s load demand. In addition the results indicated that the annual energy cost is $228234 with a levelized cost of energy (LCOE) of 0.12 $/kWh. On the other hand the proposed model reduced the carbon dioxide emissions to 882 tons per year. These findings demonstrated the viability of integrating an electrolyzer fuel cell and hydrogen tank storage with a renewable energy system; nevertheless the cost of energy produced remains high due to the high capital cost. Moreover the findings indicated that hydrogen technology can be used as an energy storage solution when the production of renewable energy systems is variable as well as in other applications such as the industrial residential and transportation sectors. Furthermore the results revealed the feasibility of employing renewable energy as a source of energy for agricultural operations.
Progress in Energy Storage Technologies and Methods for Renewable Energy Systems Application
May 2023
Publication
This paper provides a comprehensive review of the research progress current state-ofthe-art and future research directions of energy storage systems. With the widespread adoption of renewable energy sources such as wind and solar power the discourse around energy storage is primarily focused on three main aspects: battery storage technology electricity-to-gas technology for increasing renewable energy consumption and optimal configuration technology. The paper employs a visualization tool (CiteSpace) to analyze the existing works of literature and conducts an in-depth examination of the energy storage research hotspots in areas such as electrochemical energy storage hydrogen storage and optimal system configuration. It presents a detailed overview of common energy storage models and configuration methods. Based on the reviewed articles the future development of energy storage will be more oriented toward the study of power characteristics and frequency characteristics with more focus on the stability effects brought by transient shocks. This review article compiles and assesses various energy storage technologies for reference and future research.
Energy Management Strategy Based on Dynamic Programming with Durability Extension for Fuel Cell Hybrid Tramway
Sep 2021
Publication
This paper proposes an energy management strategy for a fuel cell (FC) hybrid power system based on dynamic programming and state machine strategy which takes into account the durability of the FC and the hydrogen consumption of the system. The strategy first uses the principle of dynamic programming to solve the optimal power distribution between the FC and supercapacitor (SC) and then uses the optimization results of dynamic programming to update the threshold values in each state of the finite state machine to realize real-time management of the output power of the FC and SC. An FC/SC hybrid tramway simulation platform is established based on RTLAB real-time simulator. The compared results verify that the proposed EMS can improve the durability of the FC increase its working time in the high-efficiency range effectively reduce the hydrogen consumption and keep the state of charge in an ideal range.
Investment Estimation in the Energy and Power Sector towards Carbon Neutrality Target: A Case Study of China
Mar 2023
Publication
The transition towards low-carbon energy and power has been extensively studied by research institutions and scholars. However the investment demand during the transition process has received insufficient attention. To address this gap an energy investment estimation method is proposed in this paper which takes the unit construction costs and potential development of major technology in the energy and power sector as input. The proposed estimation method can comprehensively assess the investment demand for various energy sources in different years including coal oil natural gas biomass power and hydrogen energy. Specifically we applied this method to estimate the investment demand of China’s energy and power sector from 2020 to 2060 at five year intervals. The results indicate that China’s cumulative energy investment demand over this period is approximately 127 trillion CNY with the power sector accounting for the largest proportion at 92.35% or approximately 117 trillion CNY. The calculated cumulative investment demand is consistent with the findings of several influential research institutions providing validation for the proposed method.
CCS Industrial Clusters: Building a Social License to Operate
Jun 2022
Publication
This paper explores the opportunities for and progress in establishing a social licence to operate (SLO) for CCS in industrial clusters in the UK focusing on the perspectives of key stakeholders. The evolution of narratives and networks relating to geographical clusters as niches for CCS in industrial decarbonisation is evaluated in relation to seven pillars supporting SLO. Evidence is drawn from a combination of cluster mapping documentary analysis and stakeholder interviews to identify the wider contexts underpinning industrial decarbonisation stakeholder networks interaction and communication critical narratives the conditions for establishing trust and confidence different scales of social licence and maintaining a SLO. The delivery of a sustainable industrial decarbonisation strategy will depend on multiple layers of social licence involving discourses at different scales and potentially for different systems (heat transport different industrial processes). Despite setbacks as a result of funding cancellations and changes to government policy the UK is positioned to be at the forefront of CCS deployment. While there is a high ambition and a strong narrative from government of the urgency to accelerate projects involving CCS clear coordinated strategy and funding frameworks are necessary to build confidence that UK policy is both compatible with net zero and economically viable.
A Review on the Factors of Liner Collapse in Type IV Hydrogen Storage Vessels
Sep 2023
Publication
The on-board hydrogen storage of mobile applications is a key area of global industrial transformation to hydrogen technology. The research work provides an overview about the principle of hydrogen fuel cell vehicles with a focus on the widespread on-board hydrogen storage technologies. In this work type IV composite pressure vessels in particular are reviewed. The key challenges of polymeric liners are deeply investigated and liner collapse was identified as a critical failure of type IV vessels. Different factors of liner collapse were categorized and relevant material properties - such as permeability physical characteristics and surface properties - were explained in more detail to lay the foundation for further research on high barrier durable polymeric liner materials.
Safe Design for Large Scale H2 Production Facilities
Sep 2023
Publication
To contribute to a more diverse and efficient energy infrastructure large quantities of hydrogen are requested for industries (e.g. mining refining fertilizers…). These applications need large scale facilities such as dozens of electrolyzer stacks from atmospheric pressure to 30 bar with a total capacity ranging from 100 up to 400 MW and associated hydrogen storage from a few to 50 tons.
Local use can be fed by electrolyzer in 20 feet container and stored in bundles with small volumes. Nevertheless industrial applications can request much bigger capacity of production which are generally located in buildings. The different technologies available for the production of hydrogen at large scale are alkaline or PEM electrolyzer with for example 100 MW capacity in a building of 20000 m3 and hydrogen stored in tube trailers or other fixed hydrogen storage solution with large volumes.
These applications led to the use of hydrogen inside large but confined spaces with the risk of fire and explosion in case of loss of containment followed by ignition. This can lead to severe consequences on asset workers and public due to the large inventories of hydrogen handled.
This article aims to provide an overview of the strategy to safely design large scale hydrogen production facilities in buildings through benchmarks based on projects and literature reviews best practices & standards regulations. It is completed by a risk assessment taking into consideration hydrogen behavior and influence of different parameters in dispersion and explosion in large buildings.
This article provides recommendations for hydrogen project stakeholders to perform informed-based decisions for designing large scale production buildings. It includes safety measures as reducing hydrogen inventories inside building allocating clearance around electrolyzer stacks implementing early detection and isolation devices and building geometry to avoid hydrogen accumulation.
Local use can be fed by electrolyzer in 20 feet container and stored in bundles with small volumes. Nevertheless industrial applications can request much bigger capacity of production which are generally located in buildings. The different technologies available for the production of hydrogen at large scale are alkaline or PEM electrolyzer with for example 100 MW capacity in a building of 20000 m3 and hydrogen stored in tube trailers or other fixed hydrogen storage solution with large volumes.
These applications led to the use of hydrogen inside large but confined spaces with the risk of fire and explosion in case of loss of containment followed by ignition. This can lead to severe consequences on asset workers and public due to the large inventories of hydrogen handled.
This article aims to provide an overview of the strategy to safely design large scale hydrogen production facilities in buildings through benchmarks based on projects and literature reviews best practices & standards regulations. It is completed by a risk assessment taking into consideration hydrogen behavior and influence of different parameters in dispersion and explosion in large buildings.
This article provides recommendations for hydrogen project stakeholders to perform informed-based decisions for designing large scale production buildings. It includes safety measures as reducing hydrogen inventories inside building allocating clearance around electrolyzer stacks implementing early detection and isolation devices and building geometry to avoid hydrogen accumulation.
2021 Hydrogen Supply and Demand
Sep 2021
Publication
Purpose: The purpose of the hydrogen supply and demand data stream is to track changes in the structure of hydrogen supply capacity and demand in Europe. This report is mainly focused on presenting the current landscape that will allow for future year-on-year comparisons to assess the progress Europe is making with regards to deployment of clean hydrogen production capacity as well as development of demand for clean hydrogen from emerging new hydrogen applications in industry or mobility sectors. Scope: The following report contains data about hydrogen production capacity and consumption in EU countries together with Switzerland Norway Iceland and the United Kingdom. Hydrogen production capacity is presented by country and by production technology whereas the hydrogen consumption data is presented by country and by end-use sector. The analysis undertaken for this report was completed using data reflecting end of 2019. Key Findings: The current hydrogen market (on both the demand and supply side) is dominated by ammonia and refining industries with three countries (DE NL PL) responsible for almost half of hydrogen consumption. Hydrogen is overwhelmingly produced by reforming of fossil fuels (mostly natural gas). Clean hydrogen production capacities are currently insignificant with hydrogen produced from natural gas coupled with carbon capture at 0.5% and hydrogen produced from water electrolysis at 0.14% of total production capacity.
The Role of Biomass Gasification in Low-carbon Energy and Transport Systems
Mar 2021
Publication
The design of future energy systems requires the efficient use of all available renewable resources. Biomass can complement variable renewable energy sources by ensuring energy system flexibility and providing a reliable feedstock to produce renewable fuels. We identify biomass gasification suitable to utilise the limited biomass resources efficiently. In this study we inquire about its role in a 100% renewable energy system for Denmark and a net-zero energy system for Europe in the year 2050 using hourly energy system analysis. The results indicate bio-electrofuels produced from biomass gasification and electricity to enhance the utilisation of wind and electrolysis and reduce the energy system costs and fuels costs compared to CO2-electrofuels from carbon capture and utilisation. Despite the extensive biomass use overall biomass consumption would be higher without biomass gasification. The production of electromethanol shows low biomass consumption and costs while Fischer-Tropsch electrofuels may be an alternative for aviation. Syngas from biomass gasification can supplement biogas in stationary applications as power plants district heat or industry but future energy systems must meet a balance between producing transport fuels and syngas for stationary units. CO2-electrofuels are found complementary to bio-electrofuels depending on biomass availability and remaining non-fossil CO2 emitters
Solid Air Hydrogen Liquefaction, the Missing Link of the Hydrogen Economy
Mar 2023
Publication
The most challenging aspect of developing a green hydrogen economy is long-distance oceanic transportation. Hydrogen liquefaction is a transportation alternative. However the cost and energy consumption for liquefaction is currently prohibitively high creating a major barrier to hydrogen supply chains. This paper proposes using solid nitrogen or oxygen as a medium for recycling cold energy across the hydrogen liquefaction supply chain. When a liquid hydrogen (LH2) carrier reaches its destination the regasification process of the hydrogen produces solid nitrogen or oxygen. The solid nitrogen or oxygen is then transported in the LH2 carrier back to the hydrogen liquefaction facility and used to reduce the energy consumption cooling gaseous hydrogen. As a result the energy required to liquefy hydrogen can be reduced by 25.4% using N2 and 27.3% using O2. Solid air hydrogen liquefaction (SAHL) can be the missing link for implementing a global hydrogen economy.
Future Energy Scenarios 2021
Jul 2022
Publication
Our Future Energy Scenarios (FES) draw on hundreds of experts’ views to model four credible energy pathways for Britain over coming decades. Matthew Wright our head of strategy and regulation outlines what the 2021 outlook means for consumers society and the energy system itself.<br/>This year’s Future Energy Scenarios insight reveals a glimpse of a Britain that is powered with net zero carbon emissions.<br/>Our analysis shows that our country can achieve its legally-binding carbon reduction targets: in three out of four scenarios in the analysis the country reaches net zero carbon emissions by 2050 with Leading the Way – our most ambitious scenario – achieving it in 2047 and becoming net negative by 2050.
The UK Hydrogen Innovation Opportunity: UK Capabilities
Apr 2024
Publication
The UK is not ‘starting from zero’. We have an accelerating base of hydrogen technology supply chain companies a world-class scientific base and an array of demonstration projects.
The need is to prioritise and coordinate investment to build and scale hydrogen supply chains serving multiple markets domestically and internationally. This report provides an overview of UK capability in hydrogen technologies. It has been produced as a supporting report to The UK Hydrogen Innovation Opportunity.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
The need is to prioritise and coordinate investment to build and scale hydrogen supply chains serving multiple markets domestically and internationally. This report provides an overview of UK capability in hydrogen technologies. It has been produced as a supporting report to The UK Hydrogen Innovation Opportunity.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
Hydrogen Production from Wave Power Farms to Refuel Hydrogen-Powered Ships in the Mediterranean Sea
Aug 2024
Publication
The maritime industry is a major source of greenhouse gas (GHG) emissions largely due to ships running on fossil fuels. Transitioning to hydrogen-powered marine transportation in the Mediterranean Sea requires the development of a network of hydrogen refueling stations across the region to ensure a steady supply of green hydrogen. This paper explores the technoeconomic viability of harnessing wave energy from the Mediterranean Sea to produce green hydrogen for hydrogenpowered ships. Four promising island locations—near Sardegna Galite Western Crete and Eastern Crete—were selected based on their favorable wave potential for green hydrogen production. A thorough analysis of the costs associated with wave power facilities and hydrogen production was conducted to accurately model economic viability. The techno-economic results suggest that with anticipated cost reductions in wave energy converters the levelized cost of hydrogen could decrease to as low as 3.6 €/kg 4.3 €/kg 5.5 €/kg and 3.9 €/kg for Sardegna Galite Western Crete and Eastern Crete respectively. Furthermore the study estimates that in order for the hydrogen-fueled ships to compete effectively with their oil-fueled counterparts the levelized cost of hydrogen must drop below 3.5 €/kg. Thus despite the competitive costs further measures are necessary to make hydrogen-fueled ships a viable alternative to conventional diesel-fueled ships.
Integrative Approach to Hydrothermal Gasification of Food Waste for Hydrogen Production: Experimental Validation, Techno-economic Assessment, and Mathematical Modeling
Jun 2025
Publication
This study conducts a techno-economic and environmental analysis to assess the viability and benefits of H2 production from food waste via hydrothermal gasification (HTG). Experimental results were used to examine the effects of critical parameters including temperature reaction time and catalyst use on H2 yield. Response surface methodology (RSM) was employed to explore the relationships among operational factors and to develop a mathematical model that forecasts various experimental outcomes. Fourier Transform Infrared Spectroscopy (FTIR) was utilized to analyse the chemical properties of bio-oil. The most favourable parameters for this process are 350 °C and 18 MPa resulting in a maximum yield of 796 mL after 90 min. Sodium hydroxide (NaOH) significantly enhances H2 production to approximately 800 cc surpassing the performance of other catalysts. FTIR analysis reveals the chemical complexity of biooil which presents promising prospects for sustainable fuel. Replacing 1.9 Mt of coal 1.3 Mt of diesel and 1.19 Mt of natural gas with H2 can result in a cost savings of M$ 228 by 2023. This comprehensive study offers a comprehensive perspective on implementing H2 energy through HTG technology.
Materials on the Frontier: A Review on Groundbreaking Solutions for Hydrogen Storage Applications
Mar 2025
Publication
As global energy shifts toward sustainable solutions switching to sustainable energy particularly those involving energy storage from hydrogen relies on effective storage technologies. This is necessary for harnessing the potential of hydrogen as a clean energy carrier. This review discussed the latest advancements in materials designed to improve hydrogen storage efficiency safety and scalability. The articles reported different storage materials such as metal hydrides chemical hydrides advanced adsorbents and their challenges and prospects. Developing innovations like nanostructured and hybrid materials are explained showing how these cutting-edge approaches improve hydrogen kinetics. However despite the advancements challenges like feasibility and sustainability remain. Hence this study discusses these barriers through life cycle assessments and recycling. Moreover the study offers an understanding of the applications of these materials illustrating their prospects to simplify a hydrogen economy. Through examining current research and identifying important trends the article aims to illuminate the way forward for materials science in hydrogen storage applications. The findings highlight the importance of material development and emphasise the collaborative efforts researchers require to realise the potential of hydrogen as a keystone of sustainable energy systems.
Solar-Driven Hydrogen Production: Recent Advances, Challenges, and Future Perspectives
Feb 2022
Publication
Solar H2 production is considered as a potentially promising way to utilizesolar energy and tackle climate change stemming from the combustion of fossil fuels.Photocatalytic photoelectrochemical photovoltaic−electrochemical solar thermochem-ical photothermal catalytic and photobiological technologies are the most intensivelystudied routes for solar H2 production. In this Focus Review we provide a comprehensivereview of these technologies. After a brief introduction of the principles and mechanisms ofthese technologies the recent achievements in solar H2 production are summarized with aparticular focus on the high solar-to-H 2 (STH) conversion efficiency achieved by eachroute. We then comparatively analyze and evaluate these technologies based on the metricsof STH efficiency durability economic viability and environmental sustainability aimingto assess the commercial feasibility of these solar technologies compared with currentindustrial H 2 production processes. Finally the challenges and prospects of future researchon solar H2 production technologies are presented.
Green Hydrogen Energy Production: Current Status and Potential
Jan 2024
Publication
The technique of producing hydrogen by utilizing green and renewable energy sources is called green hydrogen production. Therefore by implementing this technique hydrogen will become a sustainable and clean energy source by lowering greenhouse gas emissions and reducing our reliance on fossil fuels. The key beneft of producing green hydrogen by utilizing green energy is that no harmful pollutants or greenhouse gases are directly released throughout the process. Hence to guarantee all of the environmental advantages it is crucial to consider the entire hydrogen supply chain involving storage transportation and end users. Hydrogen is a promising clean energy source and targets plan pathways towards decarbonization and net-zero emissions by 2050. This paper has highlighted the techniques for generating green hydrogen that are needed for a clean environment and sustainable energy solutions. Moreover it summarizes an overview outlook and energy transient of green hydrogen production. Consequently its perspective provides new insights and research directions in order to accelerate the development and identify the potential of green hydrogen production.
Photoelectrochemical Green Hydrogen Production Utilizing ZnO Nanostructured Photoelectrodes
May 2023
Publication
One of the emerging and environmentally friendly technologies is the photoelectrochemical generation of green hydrogen; however the cheap cost of production and the need for customizing photoelectrode properties are thought to be the main obstacles to the widespread adoption of this technology. The primary players in hydrogen production by photoelectrochemical (PEC) water splitting which is becoming more common on a worldwide basis are solar renewable energy and widely available metal oxide based PEC electrodes. This study attempts to prepare nanoparticulate and nanorod-arrayed films to better understand how nanomorphology can impact structural optical and PEC hydrogen production efficiency as well as electrode stability. Chemical bath deposition (CBD) and spray pyrolysis are used to create ZnO nanostructured photoelectrodes. Various characterization methods are used to investigate morphologies structures elemental analysis and optical characteristics. The crystallite size of the wurtzite hexagonal nanorod arrayed film was 100.8 nm for the (002) orientation while the crystallite size of nanoparticulate ZnO was 42.1 nm for the favored (101) orientation. The lowest dislocation values for (101) nanoparticulate orientation and (002) nanorod orientation are 5.6 × 10−4 and 1.0 × 10−4 dislocation/nm2 respectively. By changing the surface morphology from nanoparticulate to hexagonal nanorod arrangement the band gap is decreased to 2.99 eV. Under white and monochromatic light irradiation the PEC generation of H2 is investigated using the proposed photoelectrodes. The solar-to-hydrogen conversion rate of ZnO nanorod-arrayed electrodes was 3.72% and 3.12% respectively under 390 and 405 nm monochromatic light which is higher than previously reported values for other ZnO nanostructures. The output H2 generation rates for white light and 390 nm monochromatic illuminations were 28.43 and 26.11 mmol.h−1 cm−2 respectively. The nanorod-arrayed photoelectrode retains 96.6% of its original photocurrent after 10 reusability cycles compared to 87.4% for the nanoparticulate ZnO photoelectrode. The computation of conversion efficiencies H2 output rates Tafel slope and corrosion current as well as the application of low-cost design methods for the photoelectrodes show how the nanorod-arrayed morphology offers low-cost high-quality PEC performance and durability.
Overview of Hydrogen Production Technologies for Fuel Cell Utilization
Jun 2023
Publication
With rapidly depleting fossil fuels and growing environmental alarms due to their usage hydrogen as an energy vector provides a clean and sustainable solution. However the challenge lies in replacing mature fossil fuel technology with efficient and economical hydrogen production. This paper provides a technoeconomic and environmental overview of H2 production technologies. Reforming of fossil fuels is still considered as the backbone of large-scale H2 production. Whereas renewable hydrogen has technically advanced and improved its cost remains an area of concern. Finding alternative catalytic materials would reduce such costs for renewable hydrogen production. Taking a mid-term timeframe a viable scenario is replacing fossil fuels with solar hydrogen production integrated with water splitting methods or from biomass gasification. Gasification of biomass is the preferred option as it is carbon neutral and costeffective producing hydrogen at 1.77 – 2.77 $/kg of H2. Among other uses of hydrogen in industrial applications the most viable approach is to use it in hydrogen fuel cells for generating electricity. Commercialization of fuel cell technology is hindered by a lack of hydrogen infrastructure. Fuel cells and hydrogen production units should be integrated to achieve desired results. Case studies of different fuel cells and hydrogen production technologies are presented at the end of this paper depicting a viable and environmentally acceptable approach compared with fossil fuels.
Techno-Economic Assessment of a Grid-Independent Hybrid Power Plant for Co-Supplying a Remote Micro-Community with Electricity and Hydrogen
Aug 2021
Publication
This study investigates the techno-economic feasibility of an off-grid integrated solar/wind/hydrokinetic plant to co-generate electricity and hydrogen for a remote micro-community. In addition to the techno-economic viability assessment of the proposed system via HOMER (hybrid optimization of multiple energy resources) a sensitivity analysis is conducted to ascertain the impact of ±10% fluctuations in wind speed solar radiation temperature and water velocity on annual electric production unmet electricity load LCOE (levelized cost of electricity) and NPC (net present cost). For this a far-off village with 15 households is selected as the case study. The results reveal that the NPC LCOE and LCOH (levelized cost of hydrogen) of the system are equal to $333074 0.1155 $/kWh and 4.59 $/kg respectively. Technical analysis indicates that the PV system with the rated capacity of 40 kW accounts for 43.7% of total electricity generation. This portion for the wind turbine and the hydrokinetic turbine with nominal capacities of 10 kW and 20 kW equates to 23.6% and 32.6% respectively. Finally the results of sensitivity assessment show that among the four variables only a +10% fluctuation in water velocity causes a 20% decline in NPC and LCOE.
Cost-optimal Design and Operation of Hydrogen Refueling Stations with Mechanical and Electrochemical Hydrogen Compressors
Sep 2024
Publication
Hydrogen refueling stations (HRS) can cause a significant fraction of the hydrogen refueling cost. The main cost contributor is the currently used mechanical compressor. Electrochemical hydrogen compression (EHC) has recently been proposed as an alternative. However its optimal integration in an HRS has yet to be investigated. In this study we compare the performance of a gaseous HRS equipped with different compressors. First we develop dynamic models of three process configurations which differ in the compressor technology: mechanical vs. electrochemical vs. combined. Then the design and operation of the compressors are optimized by solving multi-stage dynamic optimization problems. The optimization results show that the three configurations lead to comparable hydrogen dispensing costs because the electrochemical configuration exhibits lower capital cost but higher energy demand and thus operating cost than the mechanical configuration. The combined configuration is a trade-off with intermediate capital and operating cost.
Electricity Supply Configurations for Green Hydrogen Hubs: A European Case Study on Decarbonizing Urban Transport
Aug 2024
Publication
In this study a techno-economic analysis tool for conducting detailed feasibility studies on the deployment of green hydrogen hubs for fuel cell bus fleets is developed. The study evaluates and compares five green hydrogen hub configurations’ operational and economic performance under a typical metropolitan bus fleet refuelling schedule. Each configuration differs based on its electricity sourcing characteristics such as the mix of energy sources capacity sizing financial structure and grid interaction. A detailed comparative analysis of distinct green hydrogen hub configurations for decarbonising a fleet of fuel-cell buses is conducted. Among the key findings is that a hybrid renewable electricity source and hydrogen storage are essential for cost-optimal operation across all configurations. Furthermore bi-directional grid-interactive configurations are the most costefficient and can benefit the electricity grid by flattening the duck curve. Lastly the paper highlights the potential for cost reduction when the fleet refuelling schedule is co-optimized with the green hydrogen hub electricity supply configuration.
Hydrogen-Enabled Power Systems: Technologies’ Options Overview and Effect on the Balance of Plant
Aug 2025
Publication
Hydrogen-based Power Systems (H2PSs) are gaining accelerating momentum globally to reduce energy costs and dependency on fossil fuels. A H2PS typically comprises three main parts: hydrogen production storage and power generation called packages. A review of the literature and Original Equipment Manufacturers (OEM) datasheets reveals that no single manufacturer supplies all H2PS components posing significant challenges in system design parts integration and safety assurance. Additionally both the literature and H2PS projects’ database highlight a gap in a systematic hydrogen equipment and auxiliary sub-systems technology selection process and how this selection affects the overall H2PS Balance of Plant (BoP). This study addresses that gap by providing a guideline for available technology options and their impact on the H2PS-BoP. The analysis compares packages and auxiliary sub-system technologies to support informed engineering decisions regarding technology and equipment selection. The study finds that each package’s technology influences the selection criteria of the other packages and the associated BoP requirements. Furthermore the choice of technologies across packages significantly affects overall system integrity and BoP. These interdependencies are illustrated using a cause-and-effect matrix. The study’s significance lies in establishing a structured guideline for engineering design and operations enhancing the accuracy of feasibility studies and accelerating the global implementation of H2PS.
Well Integrity in Salt Cavern Hydrogen Storage
Jul 2024
Publication
Underground hydrogen storage (UHS) in salt caverns is a sustainable energy solution to reduce global warming. Salt rocks provide an exceptional insulator to store natural hydrogen as they have low porosity and permeability. Nevertheless the salt creeping nature and hydrogeninduced impact on the operational infrastructure threaten the integrity of the injection/production wells. Furthermore the scarcity of global UHS initiatives indicates that investigations on well integrity remain insufficient. This study strives to profoundly detect the research gap and imperative considerations for well integrity preservation in UHS projects. The research integrates the salt critical characteristics the geomechanical and geochemical risks and the necessary measurements to maintain well integrity. The casing mechanical failure was found as the most challenging threat. Furthermore the corrosive and erosive effects of hydrogen atoms on cement and casing may critically put the well integrity at risk. The research also indicated that the simultaneous impact of temperature on the salt creep behavior and hydrogen-induced corrosion is an unexplored area that has scope for further research. This inclusive research is an up-to-date source for analysis of the previous advancements current shortcomings and future requirements to preserve well integrity in UHS initiatives implemented within salt caverns.
Kilowatt-scale Solar Hydrogen Production System Using a Concentrated Integrated Photoelectrochemical Device
Apr 2023
Publication
The production of synthetic fuels and chemicals from solar energy and abundant reagents offers a promising pathway to a sustainable fuel economy and chemical industry. For the production of hydrogen photoelectrochemical or integrated photovoltaic and electrolysis devices have demonstrated outstanding performance at the lab scale but there remains a lack of larger-scale on-sun demonstrations (>100 W). Here we present the successful scaling of a thermally integrated photoelectrochemical device—utilizing concentrated solar irradiation— to a kW-scale pilot plant capable of co-generation of hydrogen and heat. A solar-to-hydrogen device-level efficiency of greater than 20% at an H2 production rate of >2.0 kW (>0.8 g min−1) is achieved. A validated model-based optimization highlights the dominant energetic losses and predicts straightforward strategies to improve the system-level efficiency of >5.5% towards the device-level efficiency. We identify solutions to the key technological challenges control and operation strategies and discuss the future outlook of this emerging technology.
The Role of Hydrogen as Enabler of Industrial Port Area Decarbonoization
Nov 2023
Publication
To meet environmental goals while maintaining economic competitiveness worldwide ports have increased the amount of renewable energy production and have focused in optimizing performances and energy efficiency. However carbon-neutral operation of industrial port areas (IPA) is challenging and requires the decarbonization of industrial processes and heavy transport systems. This study proposes a comprehensive review of decarbon ization strategies for IPA with a particular focus on the role that green hydrogen could play when used as renewable energy carrier. Much information on existing and future technologies was also derived from the analysis of 74 projects (existing and planned) in 36 IPAs 80 % of which are in Europe concerning hydrogenbased decarbonization strategies. The overall review shows that engine operation of ships at berth are respon sible of more than 70 % of emissions in ports. Therefore onshore power supply (OPS) seems to be one of the main strategies to reduce port pollution. Nevertheless OPS powered by hydrogen is not today easily achievable. By overcoming the current cost-related and regulation barriers hydrogen can also be used for the import/export of green energy and the decarbonization of hard-to-abate sectors. The technical and economic data regarding hydrogen-based technologies and strategies highlighted in this paper are useful for further research in the field of definition and development of decarbonization strategies in the IPA.
Bio-Hydrogen Production from Wastewater: A Comparative Study of Low Energy Intensive Production Processes
Feb 2021
Publication
Billions of litres of wastewater are produced daily from domestic and industrial areas and whilst wastewater is often perceived as a problem it has the potential to be viewed as a rich source for resources and energy. Wastewater contains between four and five times more energy than is required to treat it and is a potential source of bio-hydrogen—a clean energy vector a feedstock chemical and a fuel widely recognised to have a role in the decarbonisation of the future energy system. This paper investigates sustainable low-energy intensive routes for hydrogen production from wastewater critically analysing five technologies namely photo-fermentation dark fermentation photocatalysis microbial photo electrochemical processes and microbial electrolysis cells (MECs). The paper compares key parameters influencing H2 production yield such as pH temperature and reactor design summarises the state of the art in each area and highlights the scale-up technical challenges. In addition to H2 production these processes can be used for partial wastewater remediation providing at least 45% reduction in chemical oxygen demand (COD) and are suitable for integration into existing wastewater treatment plants. Key advancements in lab-based research are included highlighting the potential for each technology to contribute to the development of clean energy. Whilst there have been efforts to scale dark fermentation electro and photo chemical technologies are still at the early stages of development (Technology Readiness Levels below 4); therefore pilot plants and demonstrators sited at wastewater treatment facilities are needed to assess commercial viability. As such a multidisciplinary approach is needed to overcome the current barriers to implementation integrating expertise in engineering chemistry and microbiology with the commercial experience of both water and energy sectors. The review concludes by highlighting MECs as a promising technology due to excellent system modularity good hydrogen yield (3.6–7.9 L/L/d from synthetic wastewater) and the potential to remove up to 80% COD from influent streams.
Energy Transition Strategies in the Gulf Cooperation Council Countries
Sep 2024
Publication
During the last two decades Gulf Cooperation Council (GCC) countries have seen their population economies and energy production growing steeply with a substantial increase in Gross Domestic Product. As a result of this growth GCC consumption-based carbon dioxide (CO2) emissions increased from 540.79 Metric tons of CO2 equivalent (MtCO2) in 2003 to 1090.93 MtCO2 in 2020. The assumptions and strategies that have driven energy production in the past are now being recast to achieve a more sustainable economic development. The aim of this study is to review and analyze ongoing energy transition strategies that characterize this change to identify challenges and opportunities for bolstering the effectiveness of current strategic orientations. The ensuing analysis shows that since COP26 GCC countries have been pursuing a transition away from carbon-based energy policies largely characterized by the adoption of solar PV with other emerging technologies including energy storage carbon capture and hydrogen generation and storage. While as of 2022 renewable energy adoption in the GCC only represented 0.15 % of global installed capacity GCC countries are making strong efforts to achieve their declared 2030 energy targets that average about 26 % with peaks of 50 % in Saudi Arabia and 30 % in the UAE and Oman. With reference to solar energy plans are afoot to add 42.1 GW of solar photovoltaics and concentrated solar power which will increase 8-fold the current installed renewable capacity (5.1 GW). At the same time oil and gas production rates remain stable and fossil fuel subsidies have grown in the last few years. Also there is a marked preference for the deployment of CCUS and utility-scale solar energy technology vs. distributed solar energy energy efficiency and nature-based solutions. The pursuit of energy transition in the GCC will require increased efforts in the latter and other overlooked strategic endeavors to achieve a more balanced portfolio of sustainable energy solutions with stronger emphasis on energy efficiency (as long as rebound effects are mitigated) and nature-based solutions. Increased efforts are also needed in promoting governance practices aimed to institutionalize regulatory frameworks incentives and cooperation activities that promote the reduction of fossil fuel subsidies and the transition away from fossil fuels.
Reducing the Environmental Impact of International Aviationg through Sustainable Aviation Fuel with Integrated Carbon Capture and Storage
Feb 2024
Publication
Sustainable aviation fuels (SAFs) represent the short-term solution to reduce fossil carbon emissions from aviation. The Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA) was globally adopted to foster and make SAFs production economically competitive. Fischer-Tropsch synthetic paraffinic kerosene (FTSPK) produced from forest residue is a promising CORSIA-eligible fuel. FT conversion pathway permits the integration of carbon capture and storage (CCS) technology which provides additional carbon offsetting ca pacities. The FT-SPK with CCS process was modelled to conduct a comprehensive analysis of the conversion pathway. Life-cycle assessment (LCA) with a well-to-wake approach was performed to quantify the SAF’s carbon footprint considering both biogenic and fossil carbon dynamics. Results showed that 0.09 kg FT-SPK per kg of dry biomass could be produced together with other hydrocarbon products. Well-to-wake fossil emissions scored 21.6 gCO2e per MJ of FT-SPK utilised. When considering fossil and biogenic carbon dynamics a negative carbon flux (-20.0 gCO2eMJ− 1 ) from the atmosphere to permanent storage was generated. However FT-SPK is limited to a 50 %mass blend with conventional Jet A/A1 fuel. Using the certified blend reduced Jet A/A1 fossil emissions in a 37 % and the net carbon flux resulted positive (30.9 gCO2eMJ− 1 ). Sensitivity to variations in process as sumptions was investigated. The lifecycle fossil-emissions reported in this study resulted 49 % higher than the CORSIA default value for FT-SPK. In a UK framework only 0.7 % of aviation fuel demand could be covered using national resources but the emission reduction goal in aviation targeted for 2037 could be satisfied when considering CCS.
Hydrogen Refueling Station Cost Model Applied to Five Real Case Studies for Fuel Cell buses
Oct 2021
Publication
Hydrogen Refueling Stations (HRS) are a key infrastructure to the successful deployment of hydrogen mobility. Their cost-effectiveness will represent an increasingly crucial issue considering the foreseen growth of vehicle fleets from few captive fleets to large-scale penetration of hydrogen vehicles. In this context a detailed component-oriented cost model is important to assess HRS costs for different design concepts layout schemes and possible customizations respect to aggregate tools which are mostly available in literature. In this work an improved version of a previously developed component-oriented scale-sensitive HRS cost model is applied to 5 different European HRS developed within the 3Emotion project with different refueling capacities (kgH2/day) hydrogen supply schemes (in-situ production or delivery) storage volumes and pressures and operational strategies. The model output allows to assess the upfront investment cost (CAPEX) the annual operational cost (OPEX) and the Levelized Cost of Hydrogen (LCOH) at the dispenser and identify the most crucial cost components. The results for the five analyzed HRS sites show an LCOH at the nozzle of around 8-9 €/kg for delivery based HRSs which are mainly dominated by the H2 retail price and transport service price and around 11-12 €/kg for on-site producing HRS for which the electrolyzer CAPEX and electricity price plays a key role in the cost structure. The compression storage and dispensing sections account for between 1-3 €/kg according to the specific design & performance requirements of the HRS. The total LCOH values are comparable with literature standard market prices for similar scale HRSs and with the 3Emotion project targets.
Dynamic Hydrogen Demand Forecasting Using Hybrid Time Series Models: Insights for Renewable Energy Systems
Feb 2025
Publication
Hydrogen is gaining traction as a key energy carrier due to its clean combustion high energy content and versatility. As the world shifts towards sustainable energy hydrogen demand is rapidly increasing. This paper introduces a novel hybrid time series modeling approach designed and developed to accurately predict hydrogen demand by mixing linear and nonlinear models and accounting for the impact of non-recurring events and dynamic energy market changes over time. The model incorporates key economic variables like hydrogen price oil price natural gas price and gross domestic product (GDP) per capita. To address these challenges we propose a four-part framework comprising the Hodrick–Prescott (HP) filter the autoregressive fractionally integrated moving average (ARFIMA) model the enhanced empirical wavelet transform (EEWT) and high-order fuzzy cognitive maps (HFCM). The HP filter extracts recurring structural patterns around specific data points and resolves challenges in hybridizing linear and nonlinear models. The ARFIMA model equipped with statistical memory captures linear trends in the data. Meanwhile the EEWT handles non-stationary time series by adaptively decomposing data. HFCM integrates the outputs from these components with ridge regression fine-tuning the HFCM to handle complex time series dynamics. Validation using stochastic non-Gaussian synthetic data demonstrates that this model significantly enhances prediction performance. The methodology offers notable improvements in prediction accuracy and stability compared to existing models with implications for optimizing hydrogen production and storage systems. The proposed approach is also a valuable tool for policy formulation in renewable energy and smart energy transitions offering a robust solution for forecasting hydrogen demand
Techno-economic Assessment of Renewable Methanol from Biomass Gasification and PEM Electrolysis for Decarbonization of the Maritime Sector in California
Mar 2022
Publication
At scale biomass-based fuels are seen as long-term alternatives to conventional shipping fuels to reduce greenhouse gas emissions in the maritime sector. While the operational benefits of renewable methanol as a marine fuel are well-known its cost and environmental performance depend largely on production method and geographic context. In this study a techno-economic and environmental assessment of renewable methanol produced by gasification of forestry residues is performed. Two biorefinery systems are modeled thermody namically for the first time integrating several design changes to extend past work: (1) methanol synthesized by gasification of torrefied biomass while removing and storing underground a fraction of the carbon initially contained in it and (2) integration of a polymer electrolyte membrane (PEM) electrolyzer for increased carbon efficiency via hydrogen injection into the methanol synthesis process. The chosen use case is set in California with forest residue biomass as the feedstock and the ports of Los Angeles and Long Beach as the shipping fuel demand point. Methanol produced by both systems achieves substantial lifecycle greenhouse gas emissions savings compared to traditional shipping fuels ranging from 38 to 165% from biomass roadside to methanol combustion. Renewable methanol can be carbon-negative if the CO2 captured during the biomass conversion process is sequestered underground with net greenhouse gas emissions along the lifecycle amounting to − 57 gCO2eq/MJ. While the produced methanol in both pathways is still more expensive than conventional fossil fuels the introduction of CO2eq abatement incentives available in the U.S. and California could bring down minimum fuel selling prices substantially. The produced methanol can be competitive with fossil shipping fuels at credit amounts ranging from $150 to $300/tCO2eq depending on the eligible credits.
Techno-economic Analysis of the Production of Synthetic Fuels using CO2 Generated by the Cement Industry and Green Hydrogen
Jul 2024
Publication
Cement industry due to the decomposition of CaCO3 and the production of clinker emits large amounts of CO2 into the atmosphere. This anthropogenic gas can be captured and through its synthesis with green hydrogen methanol and finally synthetic fuels are achieved. By using e-fuel Europe’s climate neutrality objectives could be achieved. However the energy transition still lacks a clear roadmap and decisions are strongly affected by the geopolitical situation the energy demand and the economy. Therefore different scenarios are analysed to assess the influence of key factors on the overall economic viability of the process: 1) A business-as-usual scenario EU perspectives 2) allowing e-fuels and 3) improving H2 production processes. The technical feasibility of the production of synthetic fuels is verified. The most optimistic projections indicate future production costs of synthetic fuels will be lower than those of fossil fuels. This is directly related to the cost of green hydrogen production.
Technology for Green Hydrogen Production: Desk Analysis
Sep 2024
Publication
The use of green hydrogen as a high-energy fuel of the future may be an opportunity to balance the unstable energy system which still relies on renewable energy sources. This work is a comprehensive review of recent advancements in green hydrogen production. This review outlines the current energy consumption trends. It presents the tasks and challenges of the hydrogen economy towards green hydrogen including production purification transportation storage and conversion into electricity. This work presents the main types of water electrolyzers: alkaline electrolyzers proton exchange membrane electrolyzers solid oxide electrolyzers and anion exchange membrane electrolyzers. Despite the higher production costs of green hydrogen compared to grey hydrogen this review suggests that as renewable energy technologies become cheaper and more efficient the cost of green hydrogen is expected to decrease. The review highlights the need for cost-effective and efficient electrode materials for large-scale applications. It concludes by comparing the operating parameters and cost considerations of the different electrolyzer technologies. It sets targets for 2050 to improve the efficiency durability and scalability of electrolyzers. The review underscores the importance of ongoing research and development to address the limitations of current electrolyzer technology and to make green hydrogen production more competitive with fossil fuels.
Experimental Study on the Impact of Flow Rate Strategies on the Mass Transfer Impedance of PEM Electrolyzers
May 2025
Publication
The flow rate strategies of deionized water have a significant impact on the mass transfer process of proton exchange membrane (PEM) electrolyzers which are critical for the efficient and safe operation of hydrogen production systems. Electrochemical impedance spectroscopy is an effective tool for distinguishing different kinetic processes within the electrolyzer. In this study three different Ti-felt porous transport layers (PTLs) are tested with two flow rate modes constant flow (50 mL/min) and periodic cycling flow (10 mL/min–50 mL/min–10 mL/min) to investigate the influence of flow rate strategies on the mass transfer impedance of the electrolyzer. The following observations were made: (1) For PTL with better performance the flow rate of the periodic cycling flow has little effect on its mass transfer impedance and the mass transfer impedance of the periodic circulation flow mode is not much different from that of the constant flow. (2) For PTL with poorer performance in the periodic cycling mode the mass transfer impedance at 10 mL/min is smaller than that at 50 mL/min but both are higher than the impedance under constant flow. The conclusions of this study provide a theoretical basis for the flow management of PEM electrolytic hydrogen production systems.
Is Green Hydrogen an Environmentally and Socially Sound Solution for Decarbonizing Energy Systems Within a Circular Economy Transition?
May 2025
Publication
Green hydrogen (GH2) is expected to play an important role in future energy systems in their fight against climate change. This study after briefly recalling how GH2 is produced and the main steps throughout its life cycle analyses its current development environmental and social impacts and a series of case studies from selected literature showing its main applications as fuel in transportation and electricity sectors as a heat producer in high energy intensive industries and residential and commercial buildings and as an industrial feedstock for the production of other chemical products. The results show that the use of GH2 in the three main areas of application has the potential of contributing to the decarbonization goals although its generation of non-negligible impacts in other environmental categories requires attention. However the integration of circular economy (CE) principles is important for the mitigation of these impacts. In social terms the complexity of the value chain of GH2 generates social impacts well beyond countries where GH2 is produced and used. This aspect makes the GH2 value chain complex and difficult to trace somewhat undermining its renewability claims as well as its expected localness that the CE model is centred around.
Hydrogen-Powered Aviation: Insights from a Cross-Sectional Scientometric and Thematic Analysis of Patent Claims
May 2025
Publication
Hydrogen-powered aviation is gaining momentum as a sustainable alternative to fossil-fueled flight yet the field faces complex technological and operational challenges. To better understand commercial innovation pathways this study analyzes the claims sections of 166 hydrogen aviation patents issued between 2018 and 2024. Unlike prior studies that focused on patent titles or abstracts this approach reveals the protected technical content driving commercialization. The study classifies innovations into seven domains: fuel storage fuel delivery fuel management turbine enhancement fuel cell integration hybrid propulsion and safety enhancement. Thematic word clouds and term co-occurrence networks based on natural language processing techniques validate these classifications and highlight core technical themes. Scientometric analyses uncover rapid patent growth rising international participation and strong engagement from both established aerospace firms and young companies. The findings provide stakeholders with a structured view of the innovation landscape helping to identify technological gaps emerging trends and areas for strategic investment and policymaking. This claims-based method offers a scalable framework to track progress in hydrogen aviation and is adaptable to other emerging technologies.
Electrolytic Hydrogen Production: How Green Must Green Be?
Jan 2025
Publication
Electrolytic hydrogen from renewable sources is central to many nations' net-zero emission strategies serving as a low-carbon alternative for traditional uses and enabling decarbonisation across multiple sectors. Current stringent policies in the EU and US are set to soon require hourly time-matching of renewable electricity generation used by electrolysers aimed at ensuring that hydrogen production does not cause significant direct or indirect emissions. Whilst such requirements enhance the “green credentials” of hydrogen they also increase its production costs. A modest relaxation of these requirements offers a practicable route for scaling up low-carbon hydrogen production optimising both costs and emission reductions. Moreover in jurisdictions with credible and near-to-medium-term decarbonisation targets immediate production of electrolytic hydrogen utilising grid electricity would have a lifetime carbon intensity comparable to or even below blue hydrogen and very significantly less than that of diesel emphasising the need to prioritise rapid grid decarbonisation of the broader grid.
Design and Scale-up of a Hydrogen Oxy-fuel Burner for High-temperature Industrial Processes
Aug 2025
Publication
The present study investigates the design and scale-up of a pure hydrogen oxy-fuel combustion burner for industrial applications. In recent years this technology has garnered attention as an effective approach to the decarbonisation of high-temperature industrial processes. Replacing air with oxygen in combustion processes significantly reduces nitrogen oxides emissions and leads to sustainable energy use. A laboratory-scale burner was designed with inlet nozzle dimensions adapted to the specific properties of hydrogen and oxygen as fuel and oxidant respectively. Implementing oxy-fuel combustion requires addressing several technical issues to prevent the burner wall from overheating and to ensure a stable flame. An infrared camera was used to characterise the performance and operating conditions of the laboratory-scale burner in the range of 2.5–30 kW. The 10 kW baseline case was analysed numerically and validated experimentally using thermocouples. This revealed stable lifted flames with maximum temperatures of 2800 K and a flame length of 0.15 m. A key challenge in engineering is transferring results from laboratory-scale to large-scale industrial applications. Once validated the prototype design was scaled up numerically from 10 kW to 1 MW investigating the feasibility of different scaling criteria. The impact of these criteria on flame characteristics mixing patterns and the volumetric distribution of the reaction zone was then assessed. The constant velocity criterion yielded the lowest pressure drops although it also resulted in longer flame lengths. In contrast the constant residence time criterion generated the highest pressure drops. The increased velocities associated with this criterion enhanced mixing leading to shorter flame lengths as noted in the cases of 200 kW decreasing from 0.98 m under constant velocity criterion to 0.46 m. The intermediate criteria demonstrated a feasible alternative for scaling up the burner by effectively balancing flame length mixing rate and pressure losses. Nevertheless all criteria enabled the burner to sustain high combustion efficiency. Overall this investigation provides valuable insight into the potential of hydrogen oxy-fuel combustion technology to reduce carbon emissions in high-temperature processes.
Performance and Emissions Evaluation of a Turbofan Burner with Hydrogen Fuel
Mar 2025
Publication
This paper examines the changes in the performance level and pollutant emissions of a combustion chamber for turbofan engines. Two different fuels are compared: a conventional liquid fuel of the JET-A (kerosene) class and a hydrogen-based gaseous fuel. A turbofan engine delivering a 70 kN thrust at cruise conditions and 375 kN thrust at takeoff is considered. The comparison is carried out by investigating the combustion pattern with different boundary conditions the latter assigned along a typical flight mission. The calculations rely on a combined approach with a preliminary lumped parameter estimation of the engine performance and thermodynamic properties under different flight conditions (i.e. take-off climbing and cruise) and a CFD-based combustion simulation employing as boundary conditions the outputs obtained from the 0-D computations. The results are discussed in terms of performance thermal properties distributions throughout the combustor and of pollutant concentration at the combustor outflow. The results demonstrate that replacing the JET-A fuel with hydrogen does not affect the overall engine performance significantly and stable and efficient combustion takes place inside the burner although a different temperature regime is observable causing a relevant increase in thermal NO emissions.
An Insight into the Application and Progress of Artificial Intelligence in the Hydrogen Production Industry: A Review
Mar 2025
Publication
The urgent need for low carbon emissions in hydrogen production has become increasingly critical as global energy demands rise highlighting the inefficiencies in traditional methods and the industry’s challenges in meeting evolving environmental standards. This review aims to provide a comprehensive overview of these challenges and opportunities. The current review discusses the use of artificial intelligence (AI) technologies especially machine learning (ML) and deep learning (DL) algorithms for process optimization in hydrogen production and associated power systems. The current study analyzes data from several important industry case studies and recently published studied evidence by using a review methodology in order to critically evaluate the effectiveness of AI applications. Key findings show how AI greatly improves operational efficiency through optimized production conditions and forecasted energy use. The review indicates that real-time data processing by AI helps to quickly detect anomalies for timely correction minimizing downtimes and maximizing reliability. Integrating AI with energy management solutions not only optimizes hydrogen production but also supports a transition to sustainable energy systems. Thus the current review recommends strategic investments in AI technologies and comprehensive training programs to harness their full potential ultimately contributing to a more sustainable energy future.
Catalytic Innovations for High-Yield Biohydrogen Production in Integrated Dark Fermentation and Microbial Electrolysis Systems
Sep 2025
Publication
Biohydrogen a low-carbon footprint technology can play a significant role in decarbonizing the energy system. It uses existing infrastructure is easily transportable and produces no greenhouse gas emissions. Four technologies can be used to produce biohydrogen: photosynthetic biohydrogen dark fermentation (DF) photo-fermentation and microbial electrolysis cells (MECs). DF produces more biohydrogen and is flexible with organic substrates making it a sustainable method of waste repurposing. However low achievable biohydrogen yields are a common issue. To overcome this catalytic mechanisms including enzymatic systems such as [Fe-Fe]- and [Ni-Fe]-hydrogenases in DF and electroactive microbial consortia in MECs alongside advanced electrode catalysts which collectively surmount thermodynamic and kinetic constraints and the two stage system such as DF connection to photo-fermentation and anaerobic digestion (AD) to microbial electrolysis cells (MECs) have been investigated. MECs can generate biohydrogen at better yields by using sugars or organic acids and combining DF and MEC technologies could improve biohydrogen production. As such this review highlights the challenges and possible solutions for coupling DF–MEC while also offering knowledge regarding the technical and microbiological aspects.
Design of a Flexible, Modular, Scalable Infrastructure to Inland Intake of Offshore Hydrogen Production
May 2025
Publication
Hydrogen is one of the energy vectors that are called to play a key role in a decarbonised energy future. On the other hand offshore energy is one of the options to increase renewable energy generation either electricity or other vectors as hydrogen. At this respect the OCEANH2 project aims to design a plant for the generation storage and distribution of modular flexible and intelligent offshore green hydrogen hybridizing floating wind and photovoltaic technology produced in locations at Gran Canarias and Carboneras (Spain) 1250 and 700 m to the coast. The intake of hydrogen to land is one of the bottlenecks of such project impacting in the whole economy of the levelized cost of hydrogen that is produced. From the analysis that is presented it is concluded that the practical alternatives in the framework of the OCEANH2 project are mainly by dedicated carbon steel pipelines due to the existing uncertainties on the utilization of non-metallic pipes and the low distance to the intake facilities at the port in the project. We have evaluated as well the implementation of hydrogen refuelling stations and truck loading stations for short-distance hydrogen delivery based on compressed hydrogen with a capital cost of 1.7 and 7 M€ for a hydrogen management of 100 kg/day. Hydrogen transport by vessel when produced hydrogen offshore has been discarded for the particular case of OCEANH2.
Thermodynamic Analysis and Optimization of a Regenerative Heat Exchange System for Solid Oxide Electrolyzer-Based Hydrogen Production
Aug 2025
Publication
The article discusses a regenerative heat exchange system for a solid oxide electrolyzer cell (SOEC) used in the production of green hydrogen. The heating system comprises four heat exchangers one condenser heat exchanger and a mixer evaporator. A pump and two throttle valves have been added to separate the hydrogen at an elevated steam condensation temperature. Assuming steady flow a thermodynamic analysis was performed to validate the design and to predict the main parameters of the heating system. Numerical optimization was then used to determine the optimal temperature distribution ensuring the lowest possible additional external energy requirement for the regenerative system. The proportions of energy gained through heat exchange were determined and their distribution analyzed. The calculated thermal efficiency of the regenerative system is 75% while its exergy efficiency is 73%. These results can be applied to optimize the design of heat exchangers for hydrogen production systems using SOECs.
Lower-Carbon Substitutes for Natural Gas for Use in Energy-Intensive Industries: Current Status and Techno-Economic Assessment in Lithuania
May 2025
Publication
Significant shortfalls in meeting the climate mitigation targets and volatile energy markets make evident the need for an urgent transition from fossil fuels to sustainable alternatives. However the integration of zero-carbon fuels like green hydrogen and ammonia is an immense project and will take time and the construction of new infrastructure. It is during this transitional period that lower-carbon natural gas alternatives are essential. In this study the industrial sectors of Lithuania are analysed based on their energy consumption. The industrial sectors that are the most energy-intensive are food chemical and wood-product manufacturing. Synthetic natural gas (SNG) has become a viable substitute and biomethane has also become viable given a feedstock price of 21 EUR/MWh in the twelfth year of operation and 24 EUR/MWh in the eighth year assuming an electricity price of 140 EUR/MWh and a natural gas price of 50 EUR/MWh. Nevertheless the scale of investment in hydrogen production is comparable to the scale of investment in the production of other chemical elements; however hydrogen production is constrained by its high electricity demand—about 3.8 to 4.4 kWh/Nm3—which makes it economically viable only at negative electricity prices. This analysis shows the techno-economic viability of biomethane and the SNG as transition pathways towards a low-carbon energy future.
Production of Hydrogen from Packaging Wastes by Two-stage Pyrolysis
Aug 2025
Publication
Plastic waste continues to increasingly pollute the environment. Currently a significant portion of this waste is either landfilled or incinerated to generate energy which leads to substantial CO2 emissions. However thermochemical processing is a potential solution to create a circular economy with pyrolysis combined with the subsequent high-temperature treatment of the vapour-gas mixture being a method preferable to incineration. This study investigated the optimal conditions for the two-stage pyrolysis of non-recyclable plastic waste. The process involved a low-temperature treatment of feedstock followed by high-temperature exposure of the vapour-gas mixture in the presence of a carbon matrix. The final products of the two-stage pyrolysis were: synthesis gas mainly consisting of hydrogen and carbon monoxide; solid pyrolysis residue obtained in the first stage and high-carbon material during the second stage was obtained. The first stage of the two-stage pyrolysis was carried out at various temperatures ranging from 460 to 540 ◦C followed by cracking at 600 to 1000 ◦C with different ratios of packaging waste to wood charcoal (1:2 1:4 1:6). The conditions for obtaining more than 70 vol% hydrogen in the synthesis gas from packaging waste were determined the effect of changing the process parameters was studied. The decomposition kinetics of packaging waste showed activation energies of the first and second steps: 165 and 255 kJ/mol (Ozawa–Flynn–Wall method) 164 and 259 kJ/mol (Kissinger–Akahira–Sunose method) respectively. This work contributes to the study of efficient recycling methods for non-recyclable packaging waste and promotes advancements in sustainable waste management practices.
Endoscopic Visualization of Backfire Behavior in a Medium Speed Maritime Hydrogen Engine
Aug 2025
Publication
Hydrogen is a promising energy carrier for decarbonizing maritime and stationary applications. However using 100% hydrogen in large-bore engines introduces combustion challenges such as pre-ignition and backfire. These statistically occurring combustion anomalies particularly their spatial and temporal behavior cannot be fully understood through thermodynamic data alone. This study applies optical diagnostics to a medium-speed single-cylinder research engine (bore: 350 mm stroke: 440 mm displacement: 42.3 dm3 ) operated with 100% hydrogen exceeding 20 bar IMEP. By varying the air–fuel equivalence ratio between 2.3 and 4.0 and comparing active pre-chamber and open combustion chamber ignition systems backfire-induced operating limits are identified. High-speed flame imaging through two endoscopic accesses and up to three cameras captures both visible and UV (308 nm) flame chemiluminescence. An implemented visual vibration compensation method using fiber optics enables tracking of flame origins and propagation. The recordings show that 65% of ignition events initiate near one intake valve suggesting local hydrogen enrichment confirmed via 3D-CFD simulations. This is linked to intake manifold geometry which leads to mixture inhomogeneity up to −260◦ CA BTDC. At loads above 15 bar IMEP the localized enrichment reduces or shifts attributed to increased turbulence and intake mass flow. CFD simulations also reveal that gas temperatures under the intake valves exceeding the ignition temperature of hydrogen as early as 300◦ CA BTDC create the risk of backfire in the early gas phase. Additionally glowing oil droplets and ignition zones near the piston were observed indicating that lube oil ignition may be a cause of later (after −290◦ CA BTDC) backfire events. These findings contribute to the understanding of hydrogen combustion anomalies and support future experimental and modeling-based optimization of large-bore hydrogen engines.
Public Acceptance of the Underground Storage of Hydrogen: Lessons Learned from the Geological Storage of CO2
Mar 2025
Publication
The successful commercialisation of underground hydrogen storage (UHS) is contingent upon technological readiness and social acceptance. A lack of social acceptance inadequate policies/regulations an unreliable business case and environmental uncertainty have the potential to delay or prevent UHS commercialisation even in cases where it is ready. The technologies utilised for underground hydrogen and carbon dioxide storage are analogous. The differences lie in the types of gases stored and the purpose of their storage. It is anticipated that the challenges related to public acceptance will be analogous in both cases. An assessment was made of the possibility of transferring experiences related to the social acceptance of CO2 sequestration to UHS based on an analysis of relevant articles from indexed journals. The analysis enabled the identification of elements that can be used and incorporated into the social acceptance of UHS. A framework was identified that supports the assessment and implementation of factors determining social acceptance ranging from conception to demonstration to implementation. These factors include education communication stakeholder involvement risk assessment policy and regulation public trust benefits research and demonstration programmes and social embedding. Implementing these measures has the potential to increase acceptance and facilitate faster implementation of this technology.
Recent Breakthroughs and Future Horizons in Next-generation HT-PEMs for Hydrogen Fuel Cell
Aug 2025
Publication
Aminul Islam,
Mamun Shahriar,
Tarekul Islam,
Md. Tarekul Islam,
Afsana Papia,
Suman Chandra Mohanta,
M. Azizur R. Khan,
Md Aliur Rahman,
Khadiza Tul Kubra,
Md. Munjur Hasan,
Ariyan Islam Rehan,
Mohammed Sohrab Hossain,
Adiba Islam Rasee,
M.A. Shenashen,
Eti Awual,
Md. Chanmiya Sheikh,
Tetsuya Uchida,
R.M. Waliullah,
Md. Shad Salman,
Md. Nazmul Hasan and
Md. Rabiul Awual
High-temperature proton exchange membranes (HT-PEMs) for fuel cells are considered transformative technologies for efficient energy conversion particularly in hydrogen-based transportation owing to their ability to deliver high power density and operational efficiency in harsh environments. However several critical challenges limit their broader adoption notably the limited durability and high costs associated with core components such as membranes and electrocatalysts under elevated temperature conditions. This review systematically addresses these challenges by examining the role of engineered nanomaterials in overcoming performance and stability limitations. The potential of nanomaterials to improve catalytic activity proton conductivity and thermal stability is discussed in detail emphasizing their impact on the optimization of catalyst layer composition including catalysts binders phosphoric acid electrolytes and additives. Recent advancements in nanostructured assemblies and 3D morphologies are explored to enhance fuel cell efficiency through synergistic interactions of these components. Additionally ongoing issues such as catalyst degradation long-term stability and resistance to high-temperature operation are critically analyzed. This manuscript offers a comprehensive overview of current HT-PEMs research and proposes future material design strategies that could bridge the gap between laboratory prototypes and large-scale industrial applications.
A Multi-State Rotational Control Strategy for Hydrogen Production Systems Based on Hybrid Electrolyzers
Apr 2025
Publication
Harnessing surplus wind and solar energy for water electrolysis boosts the efficiency of renewable energy utilization and supports the development of a low-carbon energy framework. However the intermittent and unpredictable nature of wind and solar power generation poses significant challenges to the dynamic stability and hydrogen production efficiency of electrolyzers. This study introduces a multi-state rotational control strategy for a hybrid electrolyzer system designed to produce hydrogen. Through a detailed examination of the interplay between electrolyzer power and efficiency—along with operational factors such as load range and startup/shutdown times—six distinct operational states are categorized under three modes. Taking into account the differing dynamic response characteristics of proton exchange membrane electrolyzers (PEMEL) and alkaline electrolyzers (AEL) a power-matching mechanism is developed to optimize the performance of these two electrolyzer types under varied and complex conditions. This mechanism facilitates coordinated scheduling and seamless transitions between operational states within the hybrid system. Simulation results demonstrate that compared to the traditional sequential startup and shutdown approach the proposed strategy increases hydrogen production by 10.73% for the same input power. Moreover it reduces the standard deviation and coefficient of variation in operating duration under rated conditions by 27.71 min and 47.04 respectively thereby enhancing both hydrogen production efficiency and the dynamic operational stability of the electrolyzer cluster.
Optimizing Proton Exchange Membrane Electrolyzer Performance Through Dynamic Pressure and Temperature Control: A Mixed-integer Linear Programming Approach
Aug 2025
Publication
Hydrogen is a key energy carrier for decarbonizing multiple sectors particularly when produced via water electrolysis powered by renewable energy. Proton exchange membrane (PEM) electrolyzers are well suited for this application due to their ability to rapidly adjust to fluctuating power inputs. Despite being conventionally operated at high temperatures and pressures to reduce heating and compression needs recent studies suggest that under partial loads lower operating conditions may enhance efficiency. This study introduces a novel optimization framework for dynamically adjusting pressure and temperature in PEM electrolyzers. The model integrates an efficiency map within a Mixed-Integer Linear Programming (MILP) formulation and applies McCormick tightening to address nonlinearities. A one-week case study demonstrates operational cost reductions of up to 12.5 % through optimal control favoring lower temperatures and pressures at low current densities and higher temperatures near rated load while maintaining moderate pressures. The results show improved efficiency and reduced hydrogen crossover enhancing safety and enabling scalable application over extended time horizons. These insights are valuable for long-term planning and evaluation of hydrogen production and storage systems.
Capacity Optimization Configuration Strategy for Electrochemical-hydrogen Hybrid Energy Storage Based on State-of-charge Self-recovery for Wind Power Fluctuation Smoothing
Aug 2025
Publication
To address the challenges in wind power fluctuation smoothing using electrochemical-hydrogen hybrid energy storage a SOC self-recovery-based capacity optimization is proposed. The key issues include extreme high/low SOC states of electrochemical storage due to large charge-discharge disparities and the degradation of hydrogen storage tank SOH caused by its efficiency characteristics which lead to high configuration costs. First considering grid-connection lag time and algorithm adaptability an adaptive weighted filter is designed to suppress wind power fluctuations to obtain precise active power reference values for hybrid energy storage. The active power is then allocated between electrochemical and hydrogen storage using EMD and HT. Subsequently a complementary operation strategy for electrochemical-hydrogen systems is proposed which incorporates equivalent SOC metrics to assess the overall SOC level of electrochemical storage. By defining trigger thresholds for different operational modes abnormal SOC and SOH states are eliminated. Finally a full lifecycle economic cost assessment model based on the rainflow counting method is established to evaluate the impact of different threshold settings on the operational lifespan of energy storage and the overall configuration cost. The proposed method is validated through real-data simulations demonstrating its effectiveness in optimizing hybrid storage configurations and reducing costs compared to conventional strategies.
Silica Aerogels as a Promising Vehicle for Effective Water Splitting for Hydrogen Production
Mar 2025
Publication
This comprehensive review explores silica aerogels and their application in environmental remediation. Due to rapid growth in the consumption of energy and water resources the purification of contaminated resources for use by humankind should be considered important. The primary objectives of this review are to assess the evolving landscape of silica aerogels their preparation and drying techniques and to discuss the main findings from a wide range of empirical studies and theoretical perspectives. Based on a significant amount of research this review provides information about aerogels’ capabilities as an adsorbent and catalyst. The analysis spans a variety of contexts for the generation of hydrogen and the degradation of the dyes employed in industry showing better performance in environmental remediation. The implications of this review point to the need for well-informed policies innovative synthesis strategies and ongoing research to harness the full potential for environmental management.
Real-Time Modeling of a Solar-Driven Power Plant with Green Hydrogen, Electricity, and Fresh Water Production: Techno-Economics and Optimization
Apr 2025
Publication
Solar energy is important for the future as it provides a clean renewable source of electricity that can help combat climate change by reducing reliance on fossil fuels via implementing various solar-based energy systems. In this study a unique configuration for a parabolic-trough-based solar system is presented that allows energy storage for periods of time with insufficient solar radiation. This model based on extensive analysis in MATLAB utilizing real-time weather data demonstrates promising results with strong practical applicability. An organic Rankine cycle with a regenerative configuration is applied to produce electricity which is further utilized for hydrogen generation. A proton exchange membrane electrolysis (PEME) unit converts electricity to hydrogen a clean and versatile energy carrier since the electricity is solar based. To harness the maximum value from this system additional energy during peak times is used to produce clean water utilizing a reverse osmosis (RO) desalination unit. The system’s performance is examined by conducting a case study for the city of Antalya Turkey to attest to the unit’s credibility and performance. This system is also optimized via the Grey Wolf multi-objective algorithm from energy exergy and techno-economic perspectives. For the optimization scenario performed the energy and exergy efficiencies of the system and the levelized cost of products are found to be approximately 26.5% 28.5% and 0.106 $/kWh respectively.
Potential Hydrogen Storage Complexes: Short-time Microwave-assisted Synthesis, Characterization, Thermodynamic, and International Relations
Feb 2025
Publication
This work included preparing and characterizing new platinum complexes with the ligand 345 -trimethoxybenzoic acid (TMB). The reactions were carried out using a n autoclave in microwave within 3 minutes only in an alkali medium of triethylamine where two moles of TMB reacted with one mole of platinum ion and two moles of PPh 3 or with one mole of diphosphines (Bis(diphenylphosphino)x; x=methane (dppm) ethane (dppe) propane (dppp) ferrocene (dppf)). The prepared complexes were characterized by measuring melting points and by the techniques of (C.H.N) molar electrical conductivity FT -IR and 1 H -NMR. The characterization results demonstrated that the TMB ligand behaves as a bidentate ligand through the oxygen atom of the carboxylic groups and its geometric shape is a square planar around the platinum ion. The complex formed with high yield ([Pt(TMB) 2(dppf)]) was used in hydrogen storage application. The storage isotherm showed that the complex has a high storage capacity of about 4.2 wt% at 61 bar under low temperature (77 K). The study showed that the thermodynamic functions were -0.67KJ/mol and -3.6 J/mol H 2 for enthalpy and entropy indicating the occurrence of physical hydrogen storage.
Comparative Study of Hydrogen Storage and Metal Hydride Systems: Future Energy Storage Solutions
May 2025
Publication
Hydrogen is a key energy carrier playing a vital role in sustainable energy systems. This review provides a comparative analysis of physical chemical and innovative hydrogen storage methods from technical environmental and economic perspectives. It has been identified that compressed and liquefied hydrogen are predominantly utilized in transportation applications while chemical transport is mainly supported by liquid organic hydrogen carriers (LOHC) and ammonia-based systems. Although metal hydrides and nanomaterials offer high hydrogen storage capacities they face limitations related to cost and thermal management. Furthermore artificial intelligence (AI)- and machine learning (ML)-based optimization techniques are highlighted for their potential to enhance energy efficiency and improve system performance. In conclusion for hydrogen storage systems to achieve broader applicability it is recommended that integrated approaches be adopted—focusing on innovative material development economic feasibility and environmental sustainability
Risk Assessment of Hydrogen Fuel System Leakage in Ships Based on Noisy-OR Gate Model Bayesian Network
Mar 2025
Publication
To mitigate the risk of hydrogen leakage in ship fuel systems powered by internal combustion engines a Bayesian network model was developed to evaluate the risk of hydrogen fuel leakage. In conjunction with the Bow-tie model fuzzy set theory and the Noisy-OR Gate model an in-depth analysis was also conducted to examine both the causal factors and potential consequences of such incidents. The Bayesian network model estimates the likelihood of hydrogen leakage at approximately 4.73 × 10−4 and identifies key risk factors contributing to such events including improper maintenance procedures inadequate operational protocols and insufficient operator training. The Bowtie model is employed to visualize the causal relationships between risk factors and their potential consequences providing a clear structure for understanding the events leading to hydrogen leakage. Fuzzy set theory is used to address the uncertainties in expert judgments regarding system parameters enhancing the robustness of the risk analysis. To mitigate the subjectivity inherent in root node probabilities and conditional probability tables the NoisyOR Gate model is introduced simplifying the determination of conditional probabilities and improving the accuracy of the evaluation. The probabilities of flash or pool fires jet fires and vapor cloud explosions following a leakage are calculated as 4.84 × 10−5 5.15 × 10−5 and 4.89 × 10−7 respectively. These findings highlight the importance of strengthening operator training and enforcing stringent maintenance protocols to mitigate the risks of hydrogen leakage. The model provides a valuable framework for safety evaluation and leakage risk management in hydrogen-powered ship fuel systems.
Green Tides: The Suez Canal as Key Hub and Green Corridor for a Hydrogen Future Between the Middle East and Europe
Feb 2025
Publication
The shipping industry faces the dual challenge of reducing emissions to meet net-zero targets by 2050 and transporting green energy sources like hydrogen and its derivatives. Green shipping corridors provide experimental routes for lowcarbon solutions with the Suez Canal uniquely positioned to lead. This paper examines the canal’s evolving role as a dynamic energy space where diverse actors and networks intersect shaping spatial power relations and aligning with green capitalism interests. It explores the Suez Canal’s potential to serve as a model for hydrogen initiatives and its capacity to influence global energy governance and geopolitical dynamics in the transition to a sustainable shipping future. The canal also represents a microcosm of broader global shifts toward a future hydrogen economy where numerous stakeholders vie for power and influence.
Optimal Operation Strategy for Multi-energy Systems Considering Renewable Energy Fluctuation and Carbon Emission
Jun 2025
Publication
Multi-energy systems (MESs) can address issues such as low renewable energy utilization and power imbalances by optimizing the integration of various energy sources. This paper proposes an optimization operation strategy for MES to regulate the hydrogen and battery storage system (HBRS) based on carbon emission factors (CEFs). Insufficient renewable energy utilization caused by reverse peak regulation can be addressed by guiding the optimal output of HBRS through this model thereby achieving multi-energy complementarity. The CEF is used to balance the output of the HBRS to achieve a low-carbon economic operating system. First the fluctuation of renewable energy is decomposed and reconstructed. Subsequently The HBRS system is utilized to smooth out the fluctuations caused by different frequencies of new energy and then the CEF is used to promote the output of the low-carbon subsystem. Finally comparative verification is conducted across validation cases to demonstrate the effectiveness of the proposed model and the optimization strategy.
Hydrogen for Long-haul Road Freight: A Realist Retroductive Assessment
Jun 2025
Publication
This study focuses on arguably the most contentious choice of energy supply option available for decarbonizing general-purpose long-haul road freight: hydrogen. For operators infrastructure providers energy providers and vehicle manufacturers to make the investments necessary to enable this transition it is essential to evaluate the feasibility of individual energy supply choices. A literature review is conducted identifying ten requirements for an energy supply choice to be feasible which are then translated into “what would need to be true” conditions for hydrogen to meet these requirements. Considering these evidence from literature is used to assess the likelihood of each condition becoming true within the lifespan of a vehicle bought today. It is concluded that it is unlikely that hydrogen will become feasible in this time frame meaning it can be disregarded as a current vehicle purchase consideration as it will not undermine the competitiveness or resale value of a vehicle using a different energy source bought today. There are two principal innovations in the study approach: the consideration of socio-technical and political as well as techno-economic factors; and the application of realist retroductive option assessment. While not necessary to address the research question regarding hydrogen a realist retroductive assessment is also presented for other prominent low carbon energy source options: battery electric electric road systems (ERS) and biofuels; and the conditions under which these options could be feasible are considered.
Produced Water Use for Hydrogen Production: Feasibility Assessment in Wyoming, USA
May 2025
Publication
This study evaluates the feasibility of repurposing produced water—an abundant byproduct of hydrocarbon extraction—for green hydrogen production in Wyoming USA. Analysis of geospatial distribution and production volumes reveals that there are over 1 billion barrels of produced water annually from key basins with a general total of dissolved solids (TDS) ranging from 35000 to 150000 ppm though Wyoming’s sources are often at the lower end of this spectrum. Optimal locations for hydrogen production hubs have been identified particularly in high-yield areas like the Powder River Basin where the top 2% of fields contribute over 80% of the state’s produced water. Detailed water-quality analysis indicates that virtually all of the examined sources exceed direct electrolyzer feed requirements (e.g. 10% LCOH) are notable electricity pricing (50–70% LCOH) and electrolyzer CAPEX (20–40% LCOH) are dominant cost factors. While leveraging produced water could reduce freshwater consumption and enhance hydrogen production sustainability further research is required to optimize treatment processes and assess economic viability under real-world conditions. This study emphasizes the need for integrated approaches combining water treatment renewable energy and policy incentives to advance a circular economy model for hydrogen production.
Holistic View to Decarbonising Cruise Ships with a Combination of Energy Saving Technologies and Hydrogen as Fuel
Mar 2025
Publication
Cruise ship decarbonisation was studied on a Mediterranean cruise profile. The analysis focused on ship energy flows fuel consumption carbon emissions ship CII and EEDI. A combination of technologies for reducing ship fuel consumption was simulated before introducing hydrogen fueled machinery for the ship. The studied technologies included ultrasound antifouling shore power battery hybrid machinery waste heat recovery and air lubrication. Their application on the selected operational profile led to combined fuel savings of 187%. When the same technologies were combined to a hydrogen machinery the ship total energy consumption compared to baseline was reduced by 25%. The cause of this was the synergies in the ship energy system such as ship auxiliary powers heat consumption and machinery efficiency. The proposed methodology of ship energy analysis is important step in starting to evaluate new fuels for ships and in preliminary technology screening prior to integrating them in the ship design.
The Potential of Green Hydrogen and Power-to-X to Decarbonize the Fertilizer Industry in Jordan
Mar 2025
Publication
Considering economic and environmental aspects this study explored the potential of replacing urea imports in Jordan with local production utilizing green hydrogen considering agricultural land distribution fertilizer need and hydrogen demand. The analysis estimated the 2023 urea imports at approximately 13991.37 tons and evaluated the corresponding costs under various market scenarios. The cost of urea imports was projected to range between USD 6.30 million and USD 8.39 million; domestic production using green hydrogen would cost significantly more ranging from USD 30.37 million to USD 70.85 million. Despite the economic challenges transitioning to green hydrogen would achieve a 100% reduction in CO2 emissions eliminating 48739.87 tons of CO2 annually. Considering the Jordanian case an SWOT analysis was conducted to highlight the potential transition strengths such as environmental benefits and energy independence alongside weaknesses such as high initial costs and infrastructure gaps. A competitive analysis was conducted to determine the competition of green hydrogen-based ammonia compared to conventional methods. Further the analysis identified opportunities advancements in green hydrogen technology and potential policy support. Threats were assessed considering global competition and market dynamics.
Decarbonisation Pathways for the Pulp and Paper Industry: A Comprehensive Review
Jul 2025
Publication
The world is experiencing the effects of climate change at an increasing rate including rising average global temperature caused primarily by greenhouse gas (GHG) emissions. Energy-intensive industries (EIIs) are major contributors to greenhouse gas emissions. The pulp and paper industry (PPI) is among the top five most energyintensive industries and it accounts for approximately 6 % of global industrial energy use and 2 % of direct industrial CO2 emissions. Therefore it is important to decarbonize this industrial sector to achieve the climate policy goal of achieving net-zero emissions as per the Paris Agreement. This paper presents a comprehensive review of the decarbonization options also known as decarbonization pathways for the pulp and paper industrial sector. These pathways are selected from available literature and they mainly include energy efficiency measures (EEMs) paper recycling switching to carbon-neutral fuels such as biomass and hydrogen electrification of heat supply and carbon capture & storage (CCS) among other emerging technologies. After identifying each decarbonization pathway is discussed in detail with its drivers and barriers to implementation. The Analytical Hierarchy Process AHP a multi-criteria decision-making MCDM technique is carried out to rank the decarbonization pathways on five distinct criteria: cost emission reduction potential technological readiness level (TRL) implementation time and scalability. The ranking is carried out in four distinct criteria weight regimes to present clear choices on different criterion weights. This review paper aims to add to the existing literature to provide clear indications in choosing the pathways toward the decarbonization effort in the pulp & paper industry under various strategic priorities.
Simulation and Environmental Sustainability Assessment of an Integrated LNG-Power Cycle-Electrolyzer-Methanol Process for Clean Energy Generation
May 2025
Publication
The growing demand for clean energy and sustainable industrial processes has driven interest in integrated energy systems that optimize resource utilization while minimizing environmental impacts. This study presents the simulation and environmental sustainability assessment of an integrated process combining liquefied natural gas (LNG) Allam–Fetvedt cycle solid oxide electrolysis’ system and methanol synthesis to produce clean energy. The proposed system enhances overall efficiency and sustainability by utilizing the Allam–Fetvedt cycle to generate power while capturing CO2 which is then used in the manufacture of syngas and hydrogen by the electrolysis of water and CO2. Syngas is subsequently transformed into methanol a viable alternative fuel characterized by lowcarbon emissions. A comprehensive process simulation is conducted to evaluate energy efficiency material flows and system performance. The sustainability assessment focuses on environmental impact indicators including carbon footprint reduction energy efficiency improvements and resource optimization. The results demonstrate that the integrated system significantly reduces CO2 emissions while maximizing energy recovery making it a promising approach for decarbonized energy production. In this study the integrated process including the ASU power cycle electrolyzers methanol production units and LNG unit results in carbon emissions of 0.29 kg CO2 per kg of LNG produced which is very close to the literature-reported lower limit even though it also has methanol production. On the other hand when the identical process is assessed solely for methanol production (without the LNG unit) it attains net-zero carbon emissions. Despite the incorporation of high-energy electrolyzer systems the overall energy demand of the proposed integrated process remains comparable to that of existing conventional technologies with high emission outputs.
Virtual Failure Assessment Diagrams for Hydrogen Transmission Pipelines
Jun 2025
Publication
We combine state-of-the-art thermo-metallurgical welding process modeling with coupled diffusion-elastic– plastic phase field fracture simulations to predict the failure states of hydrogen transport pipelines. This enables quantitatively resolving residual stress states and the role of brittle hard regions of the weld such as the heat affected zone (HAZ). Failure pressures can be efficiently quantified as a function of asset state (existing defects) materials and weld procedures adopted and hydrogen purity. Importantly simulations spanning numerous relevant conditions (defect size and orientations) are used to build Virtual Failure Assessment Diagrams (FADs) enabling a straightforward uptake of this mechanistic approach in fitness-for-service assessment. Model predictions are in very good agreement with FAD approaches from the standards but show that the latter are not conservative when resolving the heterogeneous nature of the weld microstructure. Appropriate mechanistic FAD safety factors are established that account for the role of residual stresses and hard brittle weld regions.
Optimization of Hydrogen Gas Storage in PEM Fuel Cell mCHP System for Residential Applications using Numerical and Machine Learning Modeling
May 2025
Publication
This study explores the integration and optimization of a hydrogen-based energy system emphasizing the use of metal hydride (MH) storage coupled with Proton Exchange Membrane Fuel Cell Micro Combined Heat and Power (PEMFC MCHP) system for residential applications. MH storage coupled to a heat pump operates at charging and discharging pressures of 10 bar. COMSOL model in 6.1 version using heat transfer in solids and fluids in brinkman equations modules is validated by experimental data and uses machine learning (Feedforward Neural Networks) for predictive modeling of MH dynamics. Smaller 500 NL tanks were found to have high mass-specific heat demand but faster hydrogen gas kinetics reaching (~77 % capacity in one hour) whereas larger 6500 NL (~57 %/hour) absorb hydrogen gas more gradually but reduce thermal management intensities. Using 13 × 500 NL tanks reach ~25 % discharge in 1 h but require ~2170 Wh heating whereas one 6500 NL tank only attains ~48.5 % discharge yet uses ~1750 Wh illustrating a trade-off between faster kinetics and lower thermal load. A genetic algorithm identified an optimal configuration of two 6500 NL tanks that covered ~68 % of total hydrogen gas consumption and 65 % of production at a maximum of 2.4 kW heating and 2.45 kW cooling. Additional comparisons with 170 bar compressed storage revealed lower instantaneous thermal requirements for high-pressure gas tanks. Adding a 170 bar compressed H2 alongside the 10 bar MH system hydrogen gas coverage rose from ~70 % to ~97 % when storage expanded to 200 Nm3 but at the cost of higher compression energy. The proposed MH-based approach especially at moderate pressures with carefully planned tank geometries achieves enhanced operational flexibility for a residential 120 m2 building’s space heating and hot water while machine learning optimizations further refine charge–discharge performance.
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