Publications
Demonstration of a kW-scale Solid Oxide Fuel Cell-calciner for Power Generation and Production of Calcined Materials
Aug 2019
Publication
Carbonate looping (CaL) has been shown to be less energy-intensive when compared to mature carbon capture technologies. Further reduction in the efficiency penalties can be achieved by employing a more efficient source of heat for the calcination process instead of oxy-fuel combustion. In this study a kW-scale solid oxide fuel cell (SOFC)-integrated calciner was designed and developed to evaluate the technical feasibility of simultaneously generating power and driving the calcination process using the high-grade heat of the anode off-gas. Such a system can be integrated with CaL systems or employed as a negative-emission technology where the calcines are used to capture CO2 from the atmosphere. The demonstration unit consisted of a planar SOFC stack operating at 750 °C and a combined afterburner/calciner to combust hydrogen slip from the anode off-gas and thermally decompose magnesite dolomite and limestone. The demonstrator generated up to 2 kWelDC power achieved a temperature in the range of 530–550 °C at the inlet of the afterburner and up to 678 °C in the calciner which was sufficient to demonstrate full calcination of magnesite and partial calcination of dolomite. However in order to achieve the temperature required for calcination of limestone further scale-up and heat integration are needed. These results confirmed technical feasibility of the SOFC-calciner concept for production of calcined materials either for the market or for direct air capture (DAC).
Feasibility of Hydrogen Production from Steam Reforming of Biodiesel (FAME) Feedstock on Ni-supported Catalysts
Jan 2015
Publication
The catalytic steam reforming of biodiesel was examined over Ni-alumina and Ni–ceria–zirconia catalysts at atmospheric pressure. Effects of temperatures of biodiesel preheating/vaporising (190–365 ◦C) and reforming (600–800 ◦C) molar steam to carbon ratio (S/C = 2–3) and residence time in the reformer represented by the weight hourly space velocity ‘WHSV’ of around 3 were examined for 2 h. Ni supported on calcium aluminate and on ceria–zirconia supports achieved steady state hydrogen product stream within 90% of the equilibrium yields although 4% and 1% of the carbon feed had deposited on the catalysts respectively during the combined conditions of start-up and steady state. Addition of dopants to ceria–zirconia supported catalyst decreased the performance of the catalyst. Increase in S/C ratio had the expected positive effects of higher H2 yield and lower carbon deposition.
Hydrogen Storage for Mobility: A Review
Jun 2019
Publication
Numerous reviews on hydrogen storage have previously been published. However most of these reviews deal either exclusively with storage materials or the global hydrogen economy. This paper presents a review of hydrogen storage systems that are relevant for mobility applications. The ideal storage medium should allow high volumetric and gravimetric energy densities quick uptake and release of fuel operation at room temperatures and atmospheric pressure safe use and balanced cost-effectiveness. All current hydrogen storage technologies have significant drawbacks including complex thermal management systems boil-off poor efficiency expensive catalysts stability issues slow response rates high operating pressures low energy densities and risks of violent and uncontrolled spontaneous reactions. While not perfect the current leading industry standard of compressed hydrogen offers a functional solution and demonstrates a storage option for mobility compared to other technologies.
Stress Corrosion Cracking of Gas Pipeline Steels of Different Strength
Jul 2016
Publication
With the development of the natural gas industry gas transmission pipelines have been developed rapidly in terms of safety economy and efficiency. Our recent studies have shown that an important factor of main pipelines serviceability loss under their long-term service is the in-bulk metal degradation of the pipe wall. This leads to the loss of the initial mechanical properties primarily resistance to brittle fracture which were set in engineering calculations at the pipeline design stage. At the same time stress corrosion cracking has been identified as one of the predominant failures in pipeline steels in humid environments which causes rupture of high-pressure gas transmission pipes as well as serious economic losses and disasters.
In the present work the low-carbon pipeline steels with different strength levels from the point of view of their susceptibility to stress corrosion cracking in the as-received state and after in-laboratory accelerated degradation under environmental conditions similar to those of an acidic soil were investigated. The main objectives of this study were to determine whether the development of higher strength materials led to greater susceptibility to stress corrosion cracking and whether degraded pipeline steels became more susceptible to stress corrosion cracking than in the as-received state. The procedure of accelerated degradation of pipeline steels was developed and introduced in laboratory under the combined action of axial loading and hydrogen charging. It proved to be reliable and useful to performed laboratory simulation of in-service degradation of pipeline steels with different strength. The in-laboratory degraded 17H1S and X60 pipeline steels tested in the NS4 solution saturated with CO2 under open circuit potential revealed the susceptibility to stress corrosion cracking reflected in the degradation of mechanical properties and at the same time the degraded X60 steel showed higher resistance to stress corrosion cracking than the degraded 17H1S steel. Fractographic observation confirmed the pipeline steels hydrogen embrittlement caused by the permeated hydrogen.
In the present work the low-carbon pipeline steels with different strength levels from the point of view of their susceptibility to stress corrosion cracking in the as-received state and after in-laboratory accelerated degradation under environmental conditions similar to those of an acidic soil were investigated. The main objectives of this study were to determine whether the development of higher strength materials led to greater susceptibility to stress corrosion cracking and whether degraded pipeline steels became more susceptible to stress corrosion cracking than in the as-received state. The procedure of accelerated degradation of pipeline steels was developed and introduced in laboratory under the combined action of axial loading and hydrogen charging. It proved to be reliable and useful to performed laboratory simulation of in-service degradation of pipeline steels with different strength. The in-laboratory degraded 17H1S and X60 pipeline steels tested in the NS4 solution saturated with CO2 under open circuit potential revealed the susceptibility to stress corrosion cracking reflected in the degradation of mechanical properties and at the same time the degraded X60 steel showed higher resistance to stress corrosion cracking than the degraded 17H1S steel. Fractographic observation confirmed the pipeline steels hydrogen embrittlement caused by the permeated hydrogen.
Technology Roadmaps for Transition Management: The Case of Hydrogen Energy
Oct 2011
Publication
Technology roadmaps are increasingly used by governments to inform and promote technological transitions such as a transition to a hydrogen energy system. This paper develops a framework for understanding how current roadmapping practice relates to emerging theories of the governance of systems innovation. In applying this framework to a case study of hydrogen roadmaps the paper finds that roadmapping for transitions needs to place greater emphasis on ensuring good quality and transparent analytic and participatory procedures. To be most useful roadmaps should be embedded within institutional structures that enable the incorporation of learning and re-evaluation but in practice most transition roadmaps are one-off exercises
Sector Coupling via Hydrogen to Lower the Cost of Energy System Decarbonization
Aug 2021
Publication
There is growing interest in using hydrogen (H2) as a long-duration energy storage resource in a future electric grid dominated by variable renewable energy (VRE) generation. Modeling H2 use exclusively for grid-scale energy storage often referred to as ‘‘power-to-gas-to-power (P2G2P)’’ overlooks the cost-sharing and CO2 emission benefits from using the deployed H2 assets to decarbonize other end-use sectors where direct electrification is challenging. Here we develop a generalized framework for co-optimizing infrastructure investments across the electricity and H2 supply chains accounting for the spatio-temporal variations in energy demand and supply. We apply this sector-coupling framework to the U.S. Northeast under a range of technology cost and carbon price scenarios and find greater value of power-to-H2 (P2G) vs. P2G2P routes. Specifically P2G provides grid flexibility to support VRE integration without the round-trip efficiency penalty and additional cost incurred by P2G2P routes. This form of sector coupling leads to: (a) VRE generation increase by 13–56% and (b) total system cost (and levelized costs of energy) reduction by 7–16% under deep decarbonization scenarios. Both effects increase as H2 demand for other end-uses increases more than doubling for a 97% decarbonization scenario as H2 demand quadruples. We also find that the grid flexibility enabled by sector coupling makes deployment of carbon capture and storage (CCS) for power generation less cost-effective than its use for low-carbon H2 production. These findings highlight the importance of using an integrated energy system framework with multiple energy vectors in planning cost-effective energy system decarbonization
Hydrogen Production in the Light of Sustainability: A Comparative Study on the Hydrogen Production Technologies Using the Sustainability Index Assessment Method
Sep 2021
Publication
Hydrogen as an environmentally friendly energy carrier has received special attention to solving uncertainty about the presence of renewable energy and its dependence on time and weather conditions. This material can be prepared from different sources and in various ways. In previous studies fossil fuels have been used in hydrogen production but due to several limitations especially the limitation of the access to this material in the not-too-distant future and the great problem of greenhouse gas emissions during hydrogen production methods. New methods based on renewable and green energy sources as energy drivers of hydrogen production have been considered. In these methods water or biomass materials are used as the raw material for hydrogen production. In this article after a brief review of different hydrogen production methods concerning the required raw material these methods are examined and ranked from different aspects of economic social environmental and energy and exergy analysis sustainability. In the following the current position of hydrogen production is discussed. Finally according to the introduced methods their advantages and disadvantages solar electrolysis as a method of hydrogen production on a small scale and hydrogen production by thermochemical method on a large scale are introduced as the preferred methods.
Main Hydrogen Production Processes: An Overview
May 2021
Publication
Due to its characteristics hydrogen is considered the energy carrier of the future. Its use as a fuel generates reduced pollution as if burned it almost exclusively produces water vapor. Hydrogen can be produced from numerous sources both of fossil and renewable origin and with as many production processes which can use renewable or non-renewable energy sources. To achieve carbon neutrality the sources must necessarily be renewable and the production processes themselves must use renewable energy sources. In this review article the main characteristics of the most used hydrogen production methods are summarized mainly focusing on renewable feedstocks furthermore a series of relevant articles published in the last year are reviewed. The production methods are grouped according to the type of energy they use; and at the end of each section the strengths and limitations of the processes are highlighted. The conclusions compare the main characteristics of the production processes studied and contextualize their possible use.
Power-to-hydrogen Storage Integrated with Rooftop Photovoltaic Systems and Combined Heat and Power Plants
Jul 2020
Publication
The growing share of intermittent renewable energy sources for power generation indicates an increasing demand for flexibility in the energy system. Energy storage technologies ensure a balance between demand and supply and increase the system flexibility. This study investigates increased application of renewable energy resources at a regional scale. Power-to-gas storage that interacts with a large-scale rooftop photovoltaic system is added to a regional energy system dominated by combined heat and power plants. The study addresses the influence of the storage system on the production planning of the combined heat and power plants and the system flexibility. The system is modeled and the product costs are optimized using the Mixed Integer Linear Programming method as well as considering the effects on CO2 emissions and power import into the regional system. The optimization model is investigated by developing different scenarios for the capacity and cost of the storage system. The results indicate that the proposed storage system increases the system flexibility and can reduce power imports and the marginal emissions by around 53% compared with the current energy system. There is a potential to convert a large amount of excess power to hydrogen and store it in the system. However because of low efficiency a fuel cell cannot significantly contribute to power regeneration from the stored hydrogen. Therefore for about 70% of the year the power is imported to the optimized system to compensate the power shortfalls rather than to use the fuel cell.
Combined Soft Templating with Thermal Exfoliation Toward Synthesis of Porous g-C3N4 Nanosheets for Improved Photocatalytic Hydrogen Evolution
Apr 2021
Publication
Insufficient active sites and fast charge carrier recombination are detrimental to photocatalytic activity of graphitic carbon nitride (g-C3N4). In this work a combination of pore creating with thermal exfoliation was employed to prepare porous g-C3N4 nanosheets for photocatalytic water splitting into hydrogen. Hexadecyl trimethyl ammonium chloride (CTAC) as the soft template promoted the formation of porous g-C3N4 during the thermal condensation of melamine. On further post-synthesis calcination the porous g-C3N4 aggregates were exfoliated into discrete nanosheets accompanied by an increase in specific surface area and defects. Optimal porous g-C3N4 nanosheets achieved 3.6 times the photocatalytic hydrogen evolution rate for bulk counterpart. The enhanced photocatalytic activity may be ascribed to TCN-1%CTAC has larger specific surface area stronger optical absorption intensity and higher photogenerated electron–hole separation efficiency. The external quantum efficiency of TCN-1%CTAC was measured to be 3.4% at 420 nm. This work provides a simple combinatorial strategy for the preparation of porous g-C3N4 nanosheets with low cost environmental friendliness and enhanced photocatalytic activity.
Metal Hydrides for Hydrogen Storage - Identification and Evaluation of Stationary and Transportation Applications
Dec 2023
Publication
Hydrogen is becoming increasingly important to achieve the valid defossilization goals. However due to its physical properties especially the storage of hydrogen is challenging. One option in this regard are metal hy drides which are able to store hydrogen in chemically material-bound form. Against this background the goal of this paper is an analysis of possible technical application areas of such metal hydrides – both regarding transport and stationary application. These various options are assessed for metal hydrides as well as selected competing hydrogen storage options. The investigation shows that metal hydrides with a temperature range below 100 ◦C (e.g. TiFe) are of interest particularly for transportation applications; possible areas of application include rail and marine transportation as well as selected non-road vehicles. For stationary applications metal hydrides can be used on low and high temperature levels. Here metal hydrides with operating temperatures below 100 ◦C are particularly useful for selected small-scale applications (e.g. home storage systems). For applications with me dium storage capacities (100 kWh to 100 MWh) metal hydrides with higher temperature levels are also conceivable (e.g. NaAlH4). For even higher storage demands metal hydrides are less promising.
Techno-economic Analysis of Freight Railway Electrification by Overhead Line, Hydrogen and Batteries: Case Studies in Norway and USA
Aug 2019
Publication
Two non-electrified railway lines one in Norway and the other in the USA are analysed for their potential to be electrified with overhead line equipment batteries hydrogen or hydrogen-battery hybrid powertrains. The energy requirements are established with single-train simulations including the altitude profiles of the lines air and rolling resistances and locomotive tractive-effort curves. The composition of the freight trains in terms of the number of locomotives battery wagons hydrogen wagons etc. is also calculated by the same model. The different technologies are compared by the criteria of equivalent annual costs benefit–cost ratio payback period and up-front investment based on the estimated techno-economic parameters for years 2020 2030 and 2050. The results indicate the potential of batteries and fuel cells to replace diesel on rail lines with low traffic volumes.
The Green Hydrogen Puzzle: Towards a German Policy Framework for Industry
Nov 2021
Publication
Green hydrogen will play a key role in building a climate-neutral energy-intensive industry as key technologies for defossilising the production of steel and basic chemicals depend on it. Thus policy-making needs to support the creation of a market for green hydrogen and its use in industry. However it is unclear how appropriate policies should be designed and a number of challenges need to be addressed. Based on an analysis of the ongoing German debate on hydrogen policies this paper analyses how policy-making for green hydrogen development may support industry defossilisation. For the assessment of policy instruments a simplified multi-criteria analysis (MCA) is used with an innovative approach that derives criteria from specific challenges. Four challenges and seven relevant policy instruments are identified. The results of the MCA reveal the potential of each of the selected instruments to address the challenges. The paper furthermore outlines how instruments might be combined in a policy package that supports industry defossilisation creates synergies and avoids trade-offs. The paper’s impact may reach beyond the German case as the challenges are not specific to the country. The results are relevant for policy-makers in other countries with energy-intensive industries aiming to set the course towards a hydrogen future.
Catalysing Hydrogen Investment: What the Market Needs to Deliver Investment in Hydrogen Infrastructure
Oct 2021
Publication
Written by Arup in collaboration with the GIIA this report is centred on the opinions of investors from around the world gathered through a survey of GIIA members and in-depth interviews. It therefore presents the sentiments of the world’s leading fund managers insurance investors pension funds and a sovereign wealth fund. Their opinions matter because these are the decision makers that hold the purse strings when it comes to private sector investment in hydrogen infrastructure. Many of the facts about hydrogen are well-known to many readers and these are presented in this report drawing on Arup’s research and experience as a global infrastructure advisory firm. However the novelty of this report is that it looks at hydrogen through the uncompromising eyes of investors with analysis of feedback which identifies barriers to investment in the infrastructure required to enable the hydrogen economy. Perhaps most importantly it also proposes interventions that policymakers and regulators could take to overcome the barriers currently faced.<br/>Introduction The sentiments of investors are at the heart of this study with results from the survey presented at the beginning of each section to serve as a launch pad for Arup’s analysis. But we want it to be more than an interesting read; it is a call to action for policy makers to create the right environment to catalyse private sector investment and kickstart the hydrogen economy.
Technical Potential of On-site Wind Powered Hydrogen Producing Refuelling Stations in the Netherlands
Aug 2020
Publication
This study assesses the technical potential of wind turbines to be installed next to existing fuelling stations in order to produce hydrogen. Hydrogen will be used for Fuel Cell Vehicle refuelling and feed-in existing local gas grids. The suitable fuelling stations are selected through a GIS assessment applying buffer zones and taking into account risks associated with wind turbine installation next to built-up areas critical infrastructures and ecological networks. It was found that 4.6% of existing fuelling stations are suitable. Further a hydrogen production potential assessment was made using weather station datasets land cover data and was expressed as potential future Fuel Cell Electric Vehicle demand coverage. It was found that for a 30% FCEV drivetrain scenario these stations can produce 2.3% of this demand. Finally a case study was made for the proximity of those stations in existing gas distribution grids.
Experimental Study and Thermodynamic Analysis of Hydrogen Production through a Two-Step Chemical Regenerative Coal Gasification
Jul 2019
Publication
Hydrogen as a strategy clean fuel is receiving more and more attention recently in China in addition to the policy emphasis on H2. In this work we conceive of a hydrogen production process based on a chemical regenerative coal gasification. Instead of using a lumped coal gasification as is traditional in the H2 production process herein we used a two-step gasification process that included coking and char-steam gasification. The sensible heat of syngas accounted for 15–20% of the total energy of coal and was recovered and converted into chemical energy of syngas through thermochemical reactions. Moreover the air separation unit was eliminated due to the adoption of steam as oxidant. As a result the efficiency of coal to H2 was enhanced from 58.9% in traditional plant to 71.6% in the novel process. Further the energy consumption decreased from 183.8 MJ/kg in the traditional plant to 151.2 MJ/kg in the novel process. The components of syngas H2 and efficiency of gasification are herein investigated through experiments in fixed bed reactors. Thermodynamic performance is presented for both traditional and novel coal to hydrogen plants.
Conversion of the UK Gas System to Transport Hydrogen
May 2013
Publication
One option to decarbonise residential heat in the UK is to convert the existing natural gas networks to deliver hydrogen. We review the technical feasibility of this option using semistructured interviews underpinned by a literature review and we assess the potential economic benefits using the UK MARKAL energy systems model. We conclude that hydrogen can be transported safely in the low-pressure pipes but we identify concerns over the reduced capacity of the system and the much lower linepack storage compared to natural gas. New hydrogen meters and sensors would have to be fitted to every building in a hydrogen conversion program and appliances would have to be converted unless the government was to legislate to make them hydrogen-ready in advance. Converting the gas networks to hydrogen is a lower-cost residential decarbonisation pathway for the UK than those identified previously. The cost-optimal share of hydrogen is sensitive to the conversion cost and to variations in the capital costs of heat pumps and micro-CHP fuel cells. With such small cost differentials between technologies the decision to convert the networks will also depend on non-economic factors including the relative performance of technologies and the willingness of the government to organise a conversion program.
Hydrogen Recovery from Waste Gas Streams to Feed (High-Temperature PEM) Fuel Cells: Environmental Performance under a Life-Cycle Thinking Approach
Oct 2020
Publication
Fossil fuels are being progressively substituted by a cleaner and more environmentally friendly form of energy where hydrogen fuel cells stand out. However the implementation of a competitive hydrogen economy still presents several challenges related to economic costs required infrastructures and environmental performance. In this context the objective of this work is to determine the environmental performance of the recovery of hydrogen from industrial waste gas streams to feed high-temperature proton exchange membrane fuel cells for stationary applications. The life-cycle assessment (LCA) analyzed alternative scenarios with different process configurations considering as functional unit 1 kg of hydrogen produced 1 kWh of energy obtained and 1 kg of inlet flow. The results make the recovery of hydrogen from waste streams environmentally preferable over alternative processes like methane reforming or coal gasification. The production of the fuel cell device resulted in high contributions in the abiotic depletion potential and acidification potential mainly due to the presence of platinum metal in the anode and cathode. The design and operation conditions that defined a more favorable scenario are the availability of a pressurized waste gas stream the use of photovoltaic electricity and the implementation of an energy recovery system for the residual methane stream.
Optimal Design of Stand-alone Solutions Based on RES + Hydrogen Storage Feeding Off-grid Communities
Apr 2021
Publication
Concerning off-grid areas diesel engines still dominate the scene of local electricity generation despite the related pollution concerns and high operating costs. There is thus a huge global potential in remote areas for exploiting local renewable energy sources (RES) in place of fossil generation. Energy storage systems become hence essential for off-grid communities to cope with the issue of RES intermittency allowing them to rely on locally harvested RES. In this work we analysed different typologies of off-grid renewable power systems involving batteries and hydrogen as means to store energy to find out which is the most cost-effective configuration in remote areas. Both Li-ion and lead-acid batteries were included in the analysis and both alkaline and PEM electrolysis technologies were considered for the production of hydrogen. Starting from single cell electrochemical models the performance curves of the electrolyser and fuel cell devices were derived for a more detailed techno-economic assessment. Lifetimes of batteries and H2-based components were also computed based on how the power-to-power (P2P) system operates along the reference year. The particle swarm optimization (PSO) algorithm was employed to find the component sizes that allow minimizing the levelized cost of energy (LCOE) while keeping the off-grid area energy autonomous. As a case study the Ginostra village on the island of Stromboli (North of Sicily Southern Italy) was analysed since it is well representative of small insular locations in the Mediterranean area. The renewable P2P solution (0.51 €/kWh for the cheapest configuration) was found to be economically preferable than the current existing power system relying on diesel generators (0.86 €/kWh). Hydrogen in particular can prevent the oversizing of both battery and PV systems thus reducing the final cost of electricity delivered by the P2P system. Moreover unlike diesel generators the RES-based configuration allows avoiding the production of local air pollutants and GHG emissions during its operation.
Numerical Simulation of Hydrogen Leakage and Diffusion Process of Fuel Cell Vehicle
Oct 2021
Publication
Regarding the problem of hydrogen diffusion of the fuel cell vehicle (HFCV) when its hydrogen supply system leaks this research uses the FLUENT software to simulate numerical values in the process of hydrogen leakage diffusion in both open space and closed space. This paper analyzed the distribution range and concentration distribution characteristics of hydrogen in these two different spaces. Besides this paper also took a survey about the effects of leakage rate wind speed wind direction in open space and the role the air vents play on hydrogen safety in closed space which provides a reference for the hydrogen safety of HFCV. In conclusion the experiment result showed that: In open space hydrogen leakage rate has a great influence on its diffusion. When the leakage rate doubles the hydrogen leakage range will expand about 1.5 times simultaneously. The hydrogen diffusion range is the smallest when the wind blows at 90 degrees which is more conducive to hydrogen diffusion. However when the wind direction is against the direction of the leakage of hydrogen the range of hydrogen distribution is maximal. Under this condition the risk of hydrogen leakage is highest. In an enclosed space when the vent is set closest to the leakage position the volume fraction of hydrogen at each time is smaller than that at other positions so it is more beneficial to safety.
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