Applications & Pathways

The ambitious CO₂ emission reduction targets for the transport sector set in the Paris Climate Agreement require low-carbon energy solutions that can be commissioned rapidly. The production of gasoline kerosene and diesel from renewable methanol using methanol-to-olefins (MTO) and Mobil’s Olefins to Gasoline and Distillate (MOGD) syntheses was investigated in this study via process simulation and economic analysis. The current work presents a process simulation model comprising liquid fuel production and heat integration. According to the economic analysis the total cost of production was found to be 3409 €/tf_uels (273 €/MWh_LHV) corresponding to a renewable methanol price of 963 €/t (174 €/MWh_LHV). The calculated fuel price is considerably higher than the current cost of fossil fuels and biofuel blending components. The price of renewable methanol which is largely dictated by the cost of electrolytic hydrogen and renewable electricity was found to be the most significant factor affecting the profitability of the MTO-MOGD plant. To reduce the price of renewable fuels and make them economically viable it is recommended that the EU’s sustainable transport policies are enacted to allow flexible and practical solutions to reduce transport-related emissions within the member states.

Electric vehicles are becoming more and more popular. One of the most promising possible solutions is one where a hybrid powertrain made up of a FC (Fuel Cell) and a battery is used. This type of vehicle offers great autonomy and high recharging speed which makes them ideal for many industrial applications. In this work three ways to build a hybrid power-train are presented and compared. To illustrate this the case of an industrial robot designed to move loads within a fully automated factory is used. The analysis and comparison are carried out through different objective criteria that indicate the power-train performance in different battery charge levels. The hybrid configurations are tested using real power profiles of the industrial robot. Finally simulation results show the performance of each hybrid configuration in terms of hydrogen consumption battery and FC degradation and dc bus voltage and current regulation.

Hydrogen fuel cell (H2FC) buses operating in every day public transport services around Europe are assessed for their sustainability against environmental economic and social criteria. As part of this assessment the buses are evaluated against diesel buses both in terms of sustainability and in terms of meeting real world requirements with respect to operational performance. The study concludes that H2FC buses meet operability and performance criteria and are sustainable environmentally when ‘green’ hydrogen is used. The economic sustainability of the buses in terms of affordability achieves parity with their fossil fuel equivalent by 2030 when the indirect costs to human health and climate change are included. Societal acceptance by those who worked with and used the buses supports the positive findings of earlier studies although satisfactory operability and performance are shown to be essential to positive attitudes. Influential policy makers expressed positive sentiments only if ‘green’ hydrogen is used and the affordability issues can be addressed. No “show-stopper” is identified that would prevent future generations from using H2FC buses in public transport on a broad scale due to damage to the environment or to other factors that impinge on quality of life.

Fuel cells are the most clean and efficient power source for vehicles. In particular proton exchange membrane fuel cells (PEMFCs) are the most promising candidate for automobile applications due to their rapid start-up and low-temperature operation. Through extensive global research efforts in the latest decade the performance of PEMFCs including energy efficiency volumetric and mass power density and low temperature startup ability have achieved significant breakthroughs. In 2014 fuel cell powered vehicles were introduced into the market by several prominent vehicle companies. However the low durability and high cost of PEMFC systems are still the main obstacles for large-scale industrialization of this technology. The key materials and components used in PEMFCs greatly affect their durability and cost. In this review the technical progress of key materials and components for PEMFCs has been summarized and critically discussed including topics such as the membrane catalyst layer gas diffusion layer and bipolar plate. The development of high-durability processing technologies is also introduced. Finally this review is concluded with personal perspectives on the future research directions of this area.

We demonstrate a new approach for producing highly dispersed supported metal phosphide powders with small particle size improved stability and increased electrocatalytic activity towards some useful reactions. The approach involves a one-step conversion of metal supported on high surface area carbon to the metal phosphide utilising a very simple and scalable synthetic process. We use this approach to produce PdP₂ and Pd₅P₂ particles dispersed on carbon with a particle size of 4.5–5.5 nm by converting a commercially available Pd/C powder. The metal phosphide catalysts were tested for the oxygen reduction hydrogen oxidation and evolution and formic acid oxidation reactions. Compared to the unconverted Pd/C material we find that alloying the P at different levels shifts oxide formation on the Pd to higher potentials leading to greater stability during cycling studies (20% more ECSA retained 5k cycles) and in thermal treatment under air. Hydrogen absorption within the PdP₂ and Pd₅P₂ particles is enhanced. The phosphides compare favourably to the most active catalysts reported to date for formic acid oxidation especially PdP₂ and there is a significant decrease in poisoning of the surface compared to Pd alone. The mechanistic changes in the reactions studied are rationalised in terms of increased water activation on the surface phosphorus atoms of the catalyst. One of the catalysts PdP₂/C is tested in a fuel cell as anode and cathode catalyst and shows good performance.

In this paper the composition function and structure of the catalyst layer (CL) of a proton exchange membrane fuel cell (PEMFC) are summarized. The hydrogen reduction reaction (HOR) and oxygen reduction reaction (ORR) processes and their mechanisms and the main interfaces of CL (PEM|CL and CL|MPL) are described briefly. The process of mass transfer (hydrogen oxygen and water) proton and electron transfer in MEA are described in detail including their influencing factors. The failure mechanism of CL (Pt particles CL crack CL flooding etc.) and the degradation mechanism of the main components in CL are studied. On the basis of the existing problems a structure optimization strategy for a high‐performance CL is proposed. The commonly used preparation processes of CL are introduced. Based on the classical drying theory the drying process of a wet CL is explained. Finally the research direction and future challenges of CL are pointed out hoping to provide a new perspective for the design and selection of CL materials and preparation equipment.

Nowadays the combustion of fossil fuels for transportation has a major negative impact on the environment. All nations are concerned with environmental safety and the regulation of pollution motivating researchers across the world to find an alternate transportation fuel. The transition of the transportation sector towards sustainability for environmental safety can be achieved by the manifestation and commercialization of clean hydrogen fuel. Hydrogen fuel for sustainable mobility has its own effectiveness in terms of its generation and refueling processes. As the fuel requirement of vehicles cannot be anticipated because it depends on its utilization choosing hydrogen refueling and onboard generation can be a point of major concern. This review article describes the present status of hydrogen fuel utilization with a particular focus on the transportation industry. The advantages of onboard hydrogen generation and refueling hydrogen for internal combustion are discussed. In terms of performance affordability and lifetime onboard hydrogen-generating subsystems must compete with what automobile manufacturers and consumers have seen in modern vehicles to date. In internal combustion engines hydrogen has various benefits in terms of combustive properties but it needs a careful engine design to avoid anomalous combustion which is a major difficulty with hydrogen engines. Automobile makers and buyers will not invest in fuel cell technology until the technologies that make up the various components of a fuel cell automobile have advanced to acceptable levels of cost performance reliability durability and safety. Above all a substantial advancement in the fuel cell stack is required.

Ethanol and palm oil biodiesel blended with diesel fuel have the potential to reduce greenhouse gas emissions such as carbon dioxide (CO2) and can gradually decrease dependence on fossil fuels. However the combustion products from these fuels such as oxides of nitrogen (NOx) total hydrocarbons (THC) and particulate matter (PM) require to be examined and any beneficial or detrimental effect to the environment needs to be assessed. This study investigates the hydrocarbon selective catalyst reduction (HC-SCR) activities by the effect of combustion using renewable fuels (biodiesel-ethanol-diesel) blends and the effect of hydrogen addition to the catalyst with the various diesel engine operating conditions. Lower values rate of heat released were recorded as the ethanol fraction increases resulting in trade-off where lower NOx was produced while greater concentration of carbon monoxide (CO) and THC was measured in the exhaust. Consequently increasing the THC/NOx promoting the NOx reduction activity (up to 43%). Additionally the HC-SCR performance was greatly heightened when hydrogen was added into the catalyst and able to improve the NOx reduction activity up to 73%. The experiment demonstrated plausible alternatives to improve the HC-SCR performance through the aids from fuel blends and hydrogen addition.

Clean renewable energy for Chinese cities is a priority in air quality improvement. This paper describes the recent Chinese advances in Polymer Electrolyte Membrane (PEM) hydrogen-fuel-cell-battery vehicles including buses and trucks. Following the 2016 Chinese government plan for new energy vehicles bus production in Foshan has now overtaken that in the EU USA and Japan combined. Hydrogen infrastructure requires much advance to catch up but numbers of filling stations are now increasing rapidly in the large cities. A particular benefit in China is the large number of battery manufacturing companies which fit well into the energy storage plan for hybrid fuel cell buses. The first city to manufacture thousands of PEM-battery hybrid buses is Foshan where the Feichi (Allenbus) company has built a new factory next to a novel fuel cell production line capable of producing 500 MW of fuel cell units per year. Hundreds of these buses are running on local Foshan routes this year while production of city delivery trucks has also been substantial. Results for energy consumption of these vehicles are presented and fitted to the Coulomb theory previously delineated.

The manuscript presents the conceptual design phase of an unmanned aerial vehicle with the objective of a systems approach towards the integration of a hydrogen fuel-cell system and Li-ion batteries into an aerodynamically efficient platform representative of future aircraft configurations. Using a classical approach to aircraft design and a combination of low- and high-resolution computational simulations a final blended wing body UAV was designed with a maximum take-off weight of 25 kg and 4 m wingspan. Preliminary aerodynamic and propulsion sizing demonstrated that the aircraft is capable of completing a 2 h long mission powered by a 650 W fuel cell hybridized with a 100 Wh battery pack and with a fuel quantity of 80 g of compressed hydrogen.

Fuel cell vehicles (FCVs) should control the energy management between two energy sources for fuel economy using the stored energy in a battery or generation of energy through a fuel cell system. The fuel economy for an FCV includes trip costs for hydrogen consumption and the lifetime of two energy sources. This paper proposes an implementable energy management control strategy for an FCV to reduce trip costs. The concept of the proposed control strategy is first to analyze the allowable current of a fuel cell system from the optimal strategies for various initial battery state of charge (SOC) conditions using dynamic programming (DP) and second to find a modulation ratio determining the current of a fuel cell system for driving a vehicle using the particle swarm optimization method. The control strategy presents the on/off moment of a fuel cell system and the proper modulation ratio of the turned-on fuel cell system with respect to the battery SOC and the power demand. The proposed strategy reduces trip costs in real-time similar to the DP-based optimal strategy and more than the simple energy control strategy of switching a fuel cell system on/off at the battery SOC boundary conditions even for long-term driving cycles.

This work presents a detailed breakdown of the energy conversion chains from intermittent electricity to a vehicle considering battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs). The traditional well-to-wheel analysis is adapted to a grid to mobility approach by introducing the intermediate steps of useful electricity energy carrier and on-board storage. Specific attention is given to an effective coupling with renewable electricity sources and associated storage needs. Actual market data show that compared to FCEVs BEVs and their infrastructure are twice as efficient in the conversion of renewable electricity to a mobility service. A much larger difference between BEVs and FCEVs is usually reported in the literature. Focusing on recharging events this work additionally shows that the infrastructure efficiencies of both electric vehicle (EV) types are very close with 57% from grid to on-board storage for hydrogen refilling stations and 66% for fast chargers coupled with battery storage. The transfer from the energy carrier at the station to on-board storage in the vehicle accounts for 9% and 12% of the total energy losses of these two modes respectively. Slow charging modes can achieve a charging infrastructure efficiency of 78% with residential energy storage systems coupled with AC chargers.

Chris Jackson is the Founder and CEO of Protium Green Solutions based in London. Protium is a hydrogen energy services company that designs develops finances owns and operates clean hydrogen solutions for clients to achieve net zero energy emissions at their industrial/manufacturing sites. Chris will talk to us about the Protium story and also give us some insight into a major project that Protium recently announced in conjunction Budweiser Brewing Group UK&Ireland to explore the deployment of zero emission green hydrogen at Magor brewery in South Wales one of the largest breweries in the UK. To that end in order to get the full story about this project we are delighted to say that we have yet another great guest on this episode. Tom Brewer who leads Global Environmental Sustainability efforts at AB InBev the parent company of Budweiser Brewing Group will join us for the final segment of the show to talk about how hydrogen fits into AB InBev’s vision of a sustainable future for the company.

The podcast can be found on their website

Low vehicle occupancy rates combined with record conventional vehicle sales justify the requirement to optimize vehicle type based on passengers and a powertrain with zero-emissions. This study compares the performance of different vehicle types based on the number of passengers/payloads powertrain configuration (battery and fuel cell electric configurations) and drive cycles to assess range and energy consumption. An adequate choice of vehicle segment according to the real passenger occupancy enables the least energy consumption. Vehicle performance in terms of range points to remarkable results for the FCEV (fuel cell electric vehicle) compared to BEV (battery electric vehicle) where the former reached an average range of 600 km or more in all different drive cycles while the latter was only cruising nearly 350 km. Decisively the cost analysis indicated that FCEV remains the most expensive option with base cost three-fold that of BEV. The FCEV showed notable results with an average operating cost of less than 7 cents/km where BEV cost more than 10 €/km in addition to the base cost for light-duty vehicles. The cost analysis for a bus and semi-truck showed that with a full payload FCPT (fuel cell powertrain) would be more economical with an average energy cost of ~1.2 €/km while with BPT the energy cost is more than 300 €/km

The foreseen uptake of hydrogen mobility is a fundamental step towards the decarbonization of the transport sector. Under such premises both refuelling infrastructure and vehicles should be deployed together with improved refuelling protocols. Several studies focus on refuelling the light-duty vehicles with 10 kgH2 up to 700 bar however less known effort is reported for refuelling heavy-duty vehicles with 30–40 kgH₂ at 350 bar. The present study illustrates the application of a lumped model to a fuel cell bus tank-to-tank refuelling event tailored upon the real data acquired in the 3Emotion Project. The evolution of the main refuelling quantities such as pressure temperature and mass flow are predicted dynamically throughout the refuelling process as a function of the operating parameters within the safety limits imposed by SAE J2601/2 technical standard. The results show to refuel the vehicle tank from half to full capacity with an Average Pressure Ramp Rate (APRR) equal to 0.03 MPa/s are needed about 10 min. Furthermore it is found that the effect of varying the initial vehicle tank pressure is more significant than changing the ambient temperature on the refuelling performances. In conclusion the analysis of the effect of different APRR from 0.03 to 0.1 MPa/s indicate that is possible to safely reduce the duration of half-to-full refuelling by 62% increasing the APRR value from 0.03 to 0.08 MPa/s.

Hydrogen produced by renewable sources represents an interesting way to reduce the energetic dependence on fossil fuels in the transportation sector. This paper shows a feasibility study for the production storage and distribution of hydrogen in the western Sicilian context using three different renewable sources: wind biomass and sea wave. The objective of this study is the evaluation of the hydrogen demand needed to replace all diesel supplied buses with electrical buses equipped with fuel cells. An economic analysis is presented with the evaluation of the avoidable greenhouse gas emissions. Four different scenarios correlate the hydrogen demand for urban transport to the renewable energy resources present in the territories and to the modern technologies available for the production of hydrogen. The study focuses on the possibility of tapping into the potential of renewable energies (wind biomass and sea wave) for the production of hydrogen by electrolysis. The use of hydrogen would reduce significantly the emissions of particulate and greenhouse gases in the urban districts under analysis.

Under the dual pressure of energy conservation and environmental protection the internal combustion engine industry is facing huge challenges and it is imperative to find new clean energy. Hydrogen energy is expected to replace traditional fossil fuels as an excellent fuel for internal combustion engines because of its clean continuous regeneration and good combustion performance. This review article focuses on the research and development of blended hydrogen-fuel internal combustion engines in China since the beginning of this century. The main achievements gained by Chinese researchers in performing research on the effects of the addition of hydrogen into engines which predominantly include many types of hydrogen-blended engines such as gasoline diesel natural gas and alcohol engines rotary engines are discussed and analyzed in these areas of the engine’s performance and the combustion and emission characteristics etc. The merits and demerits of blended hydrogen-fuel internal combustion engines could be concluded and summarized after discussion. Finally the development trend and direction of exploration on hydrogen-fuel internal combustion engines could also be forecasted for relevant researchers.

Hydrogen (H2) internal combustion engines may represent cost-effective and quick solution to the issue of the road transport decarbonization. A major factor limiting their competitiveness relative to fuel cells (FC) is the lower efficiency. The present work aims to demonstrate the feasibility of a H2 engine with FC-like 60%+ brake thermal efficiency (BTE) levels using a double compression-expansion engine (DCEE) concept combined with a high pressure direct injection (HPDI) nonpremixed H2 combustion. Experimentally validated 3D CFD simulations are combined with 1D GT-Power simulations to make the predictions. Several modifications to the system design and operating conditions are systematically implemented and their effects are investigated. Addition of a catalytic burner in the combustor exhaust insulation of the expander dehumidification of the EGR and removal of the intercooling yielded 1.5 1.3 0.8 and 0.5%-point BTE improvements respectively. Raising the peak pressure to 300 bar via a larger compressor further improved the BTE by 1.8%-points but should be accompanied with a higher injector-cylinder differential pressure. The λ of ~1.4 gave the optimum tradeoff between the mechanical and combustion efficiencies. A peak BTE of 60.3% is reported with H2DCEE which is ~5%-points higher than the best diesel-fueled DCEE alternative.

Photoelectrochemical (PEC) water splitting is a promising technology for solar hydrogen production to build a sustainable renewable and clean energy economy. Given the complexity of the PEC water splitting processes it is important to note that developing in-situ techniques for studying PEC water splitting presents a formidable challenge. This review is aimed at highlighting advantages and disadvantages of each technique while offering a pathway of potentially combining several techniques to address different aspects of interfacial processes in PEC water splitting. We reviewed recent progress in various techniques and approaches utilized to study PEC water splitting focusing on spectroscopic and scanning-probe methods.

A thermochemical recuperation (TCR) reactor was developed and experimentally evaluated with the objective to improve dual-fuel diesel–ammonia compression ignition engines. The novel system simultaneously decomposed ammonia into a hydrogen-containing mixture to allow high diesel fuel replacement ratios and oxidized unburned ammonia emissions in the exhaust overcoming two key shortcomings of ammonia combustion in engines from the previous literature. In the experimental work a multi-cylinder compression ignition engine was operated in dual-fuel mode using intake-fumigated ammonia and hydrogen mixtures as the secondary fuel. A full-scale catalytic TCR reactor was constructed and generated the fuel used in the engine experiments. The results show that up to 55% of the total fuel energy was provided by ammonia on a lower heating value basis. Overall engine brake thermal efficiency increased for modes with a high exhaust temperature where ammonia decomposition conversion in the TCR reactor was high but decreased for all other modes due to poor combustion efficiency. Hydrocarbon and soot emissions were shown to increase with the replacement ratio for all modes due to lower combustion temperatures and in-cylinder oxidation processes in the late part of heat release. Engine-out oxides of nitrogen (NOx) emissions decreased with increasing diesel replacement levels for all engine modes. A higher concentration of unburned ammonia was measured in the exhaust with increasing replacement ratios. This unburned ammonia predominantly oxidized to NOx species over the oxidation catalyst used within the TCR reactor. Ammonia substitution thus increased post-TCR reactor ammonia and NOx emissions in this work. The results show however that engine-out NH3 -to-NOx ratios were suitable for passive selective catalytic reduction thus demonstrating that both ammonia and NOx from the engine could be readily converted to N2 if the appropriate catalyst were used in the TCR reactor.

In this study a green hydrogen system was studied to provide electricity for an office building in the Sharjah emirate in the United Arab Emirates. Using a solar PV a fuel cell a diesel generator and battery energy storage; a hybrid green hydrogen energy system was compared to a standard hybrid system (Solar PV a diesel generator and battery energy storage). The results show that both systems adequately provided the power needed for the load of the office building. The cost of the energy for both the basic and green hydrogen energy systems was 0.305 USD/kWh and 0.313 USD/kWh respectively. The cost of the energy for both systems is very similar even though the capital cost of the green hydrogen energy system was the highest value; however the replacement and operational costs of the basic system were higher in comparison to the green hydrogen energy system. Moreover the impact of the basic system in terms of the carbon footprint was more significant when compared with the green hydrogen system. The reduction in carbon dioxide was a 4.6 ratio when compared with the basic system.

The power management strategy (PMS) is intimately linked to the fuel economy in the hybrid electric vehicle (HEV). In this paper a hybrid power management scheme is proposed; it consists of an adaptive neuro-fuzzy inference method (ANFIS) and the equivalent consumption minimization technique (ECMS). Artificial intelligence (AI) is a key development for managing power among various energy sources. The hybrid power supply is an eco-acceptable system that includes a proton exchange membrane fuel cell (PEMFC) as a primary source and a battery bank and ultracapacitor as electric storage systems. The Haar wavelet transform method is used to calculate the stress (σ) on each energy source. The proposed model is developed in MATLAB/Simulink software. The simulation results show that the proposed scheme meets the power demand of a typical driving cycle i.e. Highway Fuel Economy Test Cycle (HWFET) and Worldwide Harmonized Light Vehicles Test Procedures (WLTP—Class 3) for testing the vehicle performance and assessment has been carried out for various PMS based on the consumption of hydrogen overall efficiency state of charge of ultracapacitors and batteries stress on hybrid sources and stability of the DC bus. By combining ANFIS and ECMS the consumption of hydrogen is minimized by 8.7% compared to the proportional integral (PI) state machine control (SMC) frequency decoupling fuzzy logic control (FDFLC) equivalent consumption minimization strategy (ECMS) and external energy minimization strategy (EEMS).

The fuel cell game is not new and for many it is has been a long time coming. Few know this better than Ballard Power Systems the third ever founded Fuel Cell company that has operated since the 1970s. On the show we ask Nicolas Pocard about Ballards history and why this time the market is different for fuel cell companies.

The podcast can be found on their website

In this paper a proton exchange membrane fuel cell (PEMFC) is implemented as a grid-connected electrical generator that uses hydrogen gas as fuel and air as an oxidant to produce electricity through electrochemical reactions. Analysis demonstrated that the performance of the PEMFC greatly depends on the rate of fuel supply and air supply pressure. Critical fuel and air supply pressures of the PEMFC are analysed to test its feasibility for the grid connection. Air and fuel supply pressures are varied to observe the effects on the PEMFC characteristics efficiency fuel supply and air consumption over time. The PEMFC model is then implemented into an electrical power system with the aid of power electronics applications. Detailed mathematical modelling of the PEMFC is discussed with justification. The PEMFC functions as an electrical generator that is connected to the local grid through a power converter and a transformer. Modulation of the converter is controlled by means of a proportional-integral controller. The two-axis control methodology is applied to the current control of the system. The output voltage waveform and control actions of the controller on the current and frequency of the proposed system are plotted as well. Simulation results show that the PEMFC performs efficiently under certain air and fuel pressures and it can effectively supply electrical power to the grid.

With the increase of the requirement for the economy of vehicles and the strengthening of the concept of environmental protection the development of future vehicles will develop in the direction of high efficiency and cleanliness and the current power system of vehicles based on traditional fossil fuels will gradually transition to hybrid power. As an essential technological direction for new energy vehicles the development of fuel cell passenger vehicles is of great significance in reducing transportation carbon emissions stabilizing energy supply and maintaining the sustainable development of the automotive industry. To study the fuel economy of a passenger car with the proton exchange membrane fuel cell (PEMFC) during the operating phase two typical PEMFC passenger cars test vehicles A and B were compared and analyzed. The hydrogen consumption and hydrogen emission under two operating conditions namely the different steady-state power and the Chinese Vehicle Driving Conditions-Passenger Car cycle were tested. The test results show the actual hydrogen consumption rates of vehicle A and vehicle B are 9.77 g/kM and 8.28 g/kM respectively. The average hydrogen emission rates for vehicle A and vehicle B are 1.56 g/(kW·h) and 5.40 g/(kW·h) respectively. By comparing the hydrogen purge valve opening time ratio the differences between test vehicles A and B in control strategy hydrogen consumption and emission rate are analyzed. This study will provide reference data for China to study the economics of the operational phase of PEMFC vehicles.