China, People’s Republic
Current Status and Development Trend of Wind Power Generation-based Hydrogen Production Technology
Jan 2019
Publication
The hydrogen production technology by wind power is an effective mean to improve the utilization of wind energy and alleviate the problem of wind power curtailment. First the basic principles and technical characteristics of the hydrogen production technology by wind power are briefly introduced. Then the history of the hydrogen production technology is reviewed and on this basis the hydrogen production system by wind power is elaborated in detail. In addition the prospect of the application of the hydrogen production technology by wind power is analyzed and discussed. In the end the key technology of the hydrogen production by wind power and the problems to be solved are comprehensively reviewed. The development of hydrogen production technology by wind power is analyzed from many aspects which provides reference for future development of hydrogen production technology by wind power
Distinct facets to enhance the process of hydrogen production via methanol steam reforming—A review
Jan 2022
Publication
Methanol steam reforming manifests great potential for generating hydrogen owing to its lower reaction temperature (200–300 °C) and higher hydrogen/carbon ratio comparing with ethanol and methane reforming. In this case methanol steam reforming is applied in various renewable energy systems to assist the energy conversion and improve the system efficiency. The performance of methanol steam reforming reaction strongly depends on the catalysts and reactor structure. In this paper the development of the copper-based the noble metal–based and the nanomaterial catalysts were summarized by analyzing the effects of different modification methods which indicates that cutting the cost and simplifying the manufacturing process are the future goal of catalyst modification. Moreover the reaction mechanism of different catalyst type was discussed. For the reactor performance conventional miniature micro and membrane reactors were discussed and compared where conventional reactor with high CO tolerance is more suitable for industrial application while membrane reactor with high H2 purity and compact structure is ideal for fuel cell technology. The integration of the methanol steam reforming system into renewable power systems was reviewed as well. Methanol steam reforming technology is of great potential in exhaust heat recovery cogeneration system and other renewable energy field where more comprehensive research should be performed.
Hydrogen Inhibition as Explosion Prevention in Wet Metal Dust Removal Systems
Mar 2022
Publication
Hydrogen energy attracts an amount of attention as an environmentally friendly and sustainable energy source. However hydrogen is also flammable. Hydrogen fires and explosions might occur in wet-dust-removal systems if accumulated aluminum dust reacts with water. Hydrogen inhibition is a safe method to address these issues. For this purpose we used sodium citrate a renewable and nontoxic raw material to inhibit H2 formation. Specifically hydrogen inhibition experiments with sodium citrate were carried out using custom-built equipment developed by our research group. When the concentration of sodium citrate solution was in the range of 0.4–4.0 g/L a protective coating was formed on the surface of the Al particles which prevented them from contacting with water. The inhibitory effect was achieved when the concentration of sodium citrate was in a certain range and too much or too little addition may reduce the inhibitory effect. In this paper we also discuss the economic aspects of H2 inhibition with this method because it offers excellent safety advantages and could be incorporated on a large scale. Such an intrinsic safety design of H2 inhibition to control explosions in wet-dust-removal systems could be applied to ensure the safety of other systems such as nuclear reactors.
Safety Design and Engineering Solution of Fuel Cell Powered Ship in Inland Waterway of China
Oct 2021
Publication
From the perspective of risk control when hydrogen fuel and fuel cells are used on ships there is a possibility of low-flash fuel leakage leading to the risk of explosion. Since the fuel cell space (cabin for fuel cell installations) is an enclosed space any small amount of leakage must be handled properly. In ship design area classification is a method of analyzing and classifying the areas where explosive gas atmospheres may occur. If the fuel cell space is regarded as a hazardous area all the electrical devices inside it must be explosion-proof type which will make the ship’s design very difficult. This paper takes a Chinese fuel cell powered ship as an example to analyze its safety. Firstly the leakage rates of fuel cell modules valves and connectors are calculated. Secondly the IEC60079-10-1 algorithm is used to calculate the risk level of the fuel cell space. Finally the ship and fuel cells are optimized and redesigned and the risk level of the fuel cell space is recalculated and compared. The result shows that the optimized fuel space risk level could be reduced to the level of the non-hazardous zone.
A Real-Time Load Prediction Control for Fuel Cell Hybrid Vehicle
May 2022
Publication
The development of hydrogen energy is an effective solution to the energy and environmental crisis. Hydrogen fuel cells and energy storage cells as hybrid power have broad application prospects in the field of vehicle power. Energy management strategies are key technologies for fuel cell hybrid systems. The traditional optimization strategy is generally based on optimization under the global operating conditions. The purpose of this project is to develop a power allocation optimization method based on real-time load forecasting for fuel cell/lithium battery hybrid electric vehicles which does not depend on specific working conditions or causal control methods. This paper presents an energy-management algorithm based on real-time load forecasting using GRU neural networks to predict load requirements in the short time domain and then the local optimization problem for each predictive domain is solved using a method based on Pontryagin’s minimum principle (PMP). The algorithm adopts the idea of model prediction control (MPC) to transform the global optimization problem into a series of local optimization problems. The simulation results show that the proposed strategy can achieve a good fuel-saving control effect. Compared with the rule-based strategy and equivalent hydrogen consumption strategy (ECMS) the fuel consumption is lower under two typical urban conditions. In the 1800 s driving cycle under WTCL conditions the fuel consumption under the MPC-PMP strategy is 22.4% lower than that based on the ECMS strategy and 10.3% lower than the rules-based strategy. Under CTLT conditions the fuel consumption of the MPC-PMP strategy is 13.12% lower than that of the rule-based strategy and 3.01% lower than the ECMS strategy.
Scenario-Based Comparative Analysis for Coupling Electricity and Hydrogen Storage in Clean Oilfield Energy Supply System
Mar 2022
Publication
In response to the objective of fully attaining carbon neutrality by 2060 people from all walks of life are pursuing low-carbon transformation. Due to the high water cut in the middle and late phases of development the oilfield’s energy consumption will be quite high and the rise in energy consumption will lead to an increase in carbon emission at the same time. As a result the traditional energy model is incapable of meeting the energy consumption requirement of high water cut oilfields in their middle and later phases of development. The present wind hydrogen coupling energy system was researched and coupled with the classic dispersed oilfield energy system to produce energy for the oilfields in this study. This study compares four future energy system models to existing ones computes the energy cost and net present value of an oilfield in Northwest China and proposes a set of economic evaluation tools for oilfield energy systems. The study’s findings indicate that scenario four provides the most economic and environmental benefits. This scenario effectively addresses the issue of high energy consumption associated with aging oilfields at this point significantly reduces carbon emissions absorbs renewable energy locally and reduces the burden on the power grid system. Finally sensitivity analysis is utilized to determine the effect of wind speed electricity cost and oilfield gas output on the system’s economic performance. The results indicate that the system developed in this study can be applied to other oilfields.
Development of Analysis Program for Direct Containment Heating
Feb 2022
Publication
Direct containment heating (DCH) is one of the potential factors leading to early containment failure. DCH is closely related to safety analysis and containment performance evaluation of nuclear power plants. In this study a DCH prediction program was developed to analyze the DCH loads of containment vessel. The phenomenological model of debris dispersal metal oxidation reaction debris-atmospheric heat transfer and hydrogen jet burn was established. Code assessment was performed by comparing with several separate effect tests and integral effect tests. The comparison between the predicted results and experimental data shows that the program can predict the key parameters such as peak pressure temperature and hydrogen production in containment well and for most comparisons the relative errors can be maintained within 20%. Among them the prediction uncertainty of hydrogen production is slightly larger. The analysis shows that the main sources of the error are the difference of time scale and the oxidation of cavity debris.
Simulation of Possible Fire and Explosion Hazards of Clean Fuel Vehicles in Garages
Nov 2021
Publication
Clean fuel is advocated to be used for sustainability. The number of liquefied petroleum gas (LPG) and hydrogen vehicles is increasing globally. Explosion hazard is a threat. On the other hand the use of hydrogen is under consideration in Hong Kong. Explosion hazards of these clean fuel (LPG and hydrogen) vehicles were studied and are compared in this paper. The computational fluid dynamics (CFD) software Flame Acceleration Simulator (FLACS) was used. A car garage with a rolling shutter as its entrance was selected for study. Dispersion of LPG from the leakage source with ignition at a higher position was studied. The same garage was used with a typical hydrogen vehicle leaking 3.4 pounds (1.5 kg) of hydrogen in 100 s the mass flow rate being equal to 0.015 kgs−1 . The hydrogen vehicle used in the simulation has two hydrogen tanks with a combined capacity of 5 kg. The entire tank would be completely vented out in about 333 s. Two scenarios of CFD simulation were carried out. In the first scenario the rolling shutter was completely closed and the leaked LPG or hydrogen was ignited at 300 s after leakage. The second scenario was conducted with a gap height of 0.3 m under the rolling shutter. Predicted results of explosion pressure and temperature show that appropriate active fire engineering systems are required when servicing these clean fuel vehicles in garages. An appropriate vent in an enclosed space such as the garage is important in reducing explosion hazards.
A Review of Ni Based Powder Catalyst for Urea Oxidation in Assisting Water Splitting Reaction
Jan 2022
Publication
Water splitting has been regarded as a sustainable and environmentally-friendly technique to realize green hydrogen generation while more energy is consumed due to the high overpotentials required for the anode oxygen evolution reaction. Urea electrooxidation an ideal substitute is thus received increasing attention in assisting water-splitting reactions. Note that highly efficient catalysts are still required to drive urea oxidation and the facile generation of high valence state species is significant in the reaction based on the electrochemical-chemical mechanisms. The high cost and rareness make the noble metal catalysts impossible for further consideration in large-scale application. Ni-based catalysts are very promising due to their cheap price facile structure tuning good compatibility and easy active phase formation. In the light of the significant advances made recently herein we reviewed the recent advances of Ni-based powder catalysts for urea oxidation in assisting water-splitting reaction. The fundamental of urea oxidation is firstly presented to clarify the mechanism of urea-assisted water splitting and then the prevailing evaluation indicators are briefly expressed based on the electrochemical measurements. The catalyst design principle including synergistic effect electronic effect defect construction and surface reconstruction as well as the main fabrication approaches are presented and the advances of various Ni-based powder catalysts for urea assisted water splitting are summarized and discussed. The problems and challenges are also concluded for the Ni-based powder catalysts fabrication the performance evaluation and their application. Considering the key influence factors for catalytic process and their application attention should be given to structure-property relationship deciphering novel Ni-based powder catalysts development and their construction in the real device; specifically the effort should be directed to the Ni-based powder catalyst with multi-functions to simultaneously promote the fundamental steps and high anti-corrosion ability by revealing the local structure reconstruction as well as the integration in the practical application. We believe the current summarization will be instructive and helpful for the Ni-based powder catalysts development and understanding their catalytic action for urea-assisted hydrogen generation via water splitting technique.
Improvement of Temperature and Humidity Control of Proton Exchange Membrane Fuel Cells
Sep 2021
Publication
Temperature and humidity are two important interconnected factors in the performance of PEMFCs (Proton Exchange Membrane Fuel Cells). The fuel and oxidant humidity and stack temperature in a fuel cell were analyzed in this study. There are many factors that affect the temperature and humidity of the stack. We adopt the fuzzy control method of multi-input and multi-output to control the temperature and humidity of the stack. A model including a driver vehicle transmission motor air feeding electrical network stack hydrogen supply and cooling system was established to study the fuel cell performance. A fuzzy controller is proven to be better in improving the output power of fuel cells. The three control objectives are the fan speed control for regulating temperature the solenoid valve on/off control of the bubble humidifier for humidity variation and the speed of the pump for regulating temperature difference. In addition the results from the PID controller stack model and the fuzzy controller stack model are compared in this research. The fuel cell bench test has been built to validate the effectiveness of the proposed fuzzy control. The maximum temperature of the stack can be reduced by 5 ◦C with the fuzzy control in this paper so the fuel cell output voltage (power) increases by an average of approximately 5.8%.
A Numerical Investigation on De-NOx Technology and Abnormal Combustion Control for a Hydrogen Engine with EGR System
Sep 2020
Publication
The combustion emissions of the hydrogen-fueled engines are very clean but the problems of abnormal combustion and high NOx emissions limit their applications. Nowadays hydrogen engines use exhaust gas recirculation (EGR) technology to control the intensity of premixed combustion and reduce the NOx emissions. This study aims at improving the abnormal combustion and decreasing the NOx emissions of the hydrogen engine by applying a three-dimensional (3D) computational fluid dynamics (CFD) model of a single-cylinder hydrogen-fueled engine equipped with an EGR system. The results indicated that peak in-cylinder pressure continuously increased with the increase of the ignition advance angle and was closer to the top dead center (TDC). In addition the mixture was burned violently near the theoretical air–fuel ratio and the combustion duration was shortened. Moreover the NOx emissions the average pressure and the in-cylinder temperature decreased as the EGR ratio increased. Furthermore increasing the EGR ratio led to an increase in the combustion duration and a decrease in the peak heat release rate. EGR system could delay the spontaneous combustion reaction of the end-gas and reduce the probability of knocking. The pressure rise rate was controlled and the in-cylinder hot spots were reduced by the EGR system which could suppress the occurrence of the pre-ignition in the hydrogen engine.
Experimental Study on the Self-ignition of Pressurized Hydrogen Released into Three-way Tubes
Sep 2021
Publication
To explore the effect of bifurcation structures on the spontaneous ignition and shock wave result from the sudden release of pressurized hydrogen. Three-way tubes with different bifurcation angles (90° 120° 150°) were used in the experiments. They are two Y-shape tubes and one T-shape tube. The photoelectric and pressure signals in the tube were recorded by the sensor. The results show that the reflected shock wave will be formed at the bifurcation. In addition the intensity and velocity of the leading shock wave will attenuate sharply when it passes through the bifurcation.The smaller bifurcation angle of tubethe smaller overpressure decay rate of shock wave at bifurcation position.The smaller the bifurcation angle of tubes the weaker the reflected shock wave transmitted downstream and the greater attenuation of shock wave intensity. Experimental results have reference value for the safety of hydrogen storage at high-pressure and are helpful to understand the influence of different tube structures on spontaneous ignition when hydrogen is transported at high pressure.
Hydrogen Storage Behavior of Mg-based Alloy Catalyzed by Carbon-cobalt Composites
Feb 2021
Publication
The composites comprised of Co nanoparticle and C nanosheet were prepared though a high-temperature carbonization reaction. The catalysis of Co@C composites on the hydrogen storage behavior of Mg90Ce5Y5 alloy was investigated in detail by XRD SEM TEM PCI and DSC method. Because of the synergistic catalytic function of C and Co in C@Co nanocomposites the Mg90Ce5Y5 alloy with 10 wt.% C@Co shows the excellent hydrogen absorption and desorption performances. Time for releasing hydrogen reduces from 150 min to 11 min with the addition of the C@Co composites at the temperature of 300 °C. Meanwhile the dehydrogenation activation energy also declines from 130.3 to 81.9 kJ mol−1 H2 after the addition of the C@Co composites. This positive effect attributes to the C layer with the high defect density and the Co nanoparticles which reduces the energy barriers for the nucleation of Mg/MgH2 phase and the recombination of hydrogen molecule. Besides the C@Co composites also improve the activation property of the Mg90Ce5Y5 alloy which was fully activated in the first cycle. Moreover the temperature for initial dehydrogenation and the endothermic peak of the alloy hydride were also decreased. Although the addition of the C@Co composites increases the plateau pressures and decreases the value of the decomposition enthalpy these differences are so small that the improvement on thermodynamics can hardly be seen.
An Optimal Fuzzy Logic-Based Energy Management Strategy for a Fuel Cell/Battery Hybrid Power Unmanned Aerial Vehicle
Feb 2022
Publication
With the development of high-altitude and long-endurance unmanned aerial vehicles (UAVs) optimization of the coordinated energy dispatch of UAVs’ energy management systems has become a key target in the research of electric UAVs. Several different energy management strategies are proposed herein for improving the overall efficiency and fuel economy of fuel cell/battery hybrid electric power systems (HEPS) of UAVs. A rule-based (RB) energy management strategy is designed as a baseline for comparison with other strategies. An energy management strategy (EMS) based on fuzzy logic (FL) for HEPS is presented. Compared with classical rule-based strategies the fuzzy logic control has better robustness to power fluctuations in the UAV. However the proposed FL strategy has an inherent defect: the optimization performances will be determined by the heuristic method and the past experiences of designers to a great extent rather than a specific cost function of the algorithm itself. Thus the paper puts forward an improved fuzzy logic-based strategy that uses particle swarm optimization (PSO) to track the optimal thresholds of membership functions and the equivalent hydrogen consumption minimization is considered as the objective function. Using a typical 30 min UAV mission profile all the proposed EMS were verified by simulations and rapid controller prototype (RCP) experiments. Comprehensive comparisons and analysis are presented by evaluating hydrogen consumption system efficiency and voltage bus stability. The results show that the PSO-FL algorithm can further improve fuel economy and achieve superior overall dynamic performance when controlling a UAV’s fuel-cell powertrain.
Evaluation of a New Combined Energy System Performance to Produce Electricity and Hydrogen with Energy Storage Option
Mar 2021
Publication
According to new findings the use of alternative energy sources such as wind energy is needed to supply the energy demand of future generations. On the other hand combined renewable energy systems can be more efficient than their stand-alone systems. Therefore clean energy-based hybrid energy systems can be a suitable solution for fossil fuels. However for their widespread commercialization more detailed and powerful studies are needed. On the other hand in order to attain sustainable development for the use of renewable energy sources due to their nature energy storage is required. The motivation of this study is introduce and examine a new energy system performance for the production of electricity and hydrogen fuel as well as energy storage. So this paper presents the energy and exergy operation of a hybrid wind turbine water electrolyzer and Pumped-hydro-compressed air system. The electricity produced by the wind turbine is used to produce hydrogen fuel in electrolyzer and the excess energy is stored using the storage system. It was found that the electrolyzer needed 512.6 W of electricity to generate 5 mol/h of hydrogen fuel which was supplied by a 10 kW-wind turbine. In such a context the efficiency of the process was 74.93%. Furthermore on average the isothermal process requires 17.53% less storage capacity than the isentropic process. The effect of key parameters such as rate of hydrogen fuel production operating pressures wind speed and components efficiency on the process operation is also examined.
Hollow Cobalt Sulfide Nanocapsules for Electrocatalytic Selective Transfer Hydrogenation of Cinnamaldehyde with Water
Feb 2021
Publication
Designing nanostructured electrocatalysts for selective transfer hydrogenation of α β-unsaturated aldehydes with water as the hydrogen source is highly desirable. Here a facile self-templating strategy is designed for the synthesis of CoS2 and CoS2-x nanocapsules (NCs) as efficient cathodes for selective transfer hydrogenation of cinnamaldehyde a model α β-unsaturated aldehyde. The hollow porous structures of NCs are rich in active sites and improve mass transfer resulting in high turnover frequency. The specific adsorption of the styryl block on pristine CoS2 NCs is conducive to the selective formation of half-hydrogenated hydrocinnamaldehyde with 91.7% selectivity and the preferential adsorption of the C = O group induced by sulfur vacancies on defective CoS2-x NCs leads to the full-hydrogenated hydrocinnamyl alcohol with 92.1% selectivity. A cross-coupling of carbon and hydrogen radicals may be involved in this electrochemical hydrogenation reaction. Furthermore this selective hydrogenation method is also effective for other α β-unsaturated aldehydes illustrating the universality of the method.
Experimental Investigation of the Effect of Hydrogen on Fracture Toughness of 2.25Cr-1Mo-0.25V Steel and Welds after Annealing
Mar 2018
Publication
Hydrogen embrittlement (HE) is a critical issue that hinders the reliability of hydrogenation reactors. Hence it is of great significance to investigate the effect of hydrogen on fracture toughness of 2.25Cr-1Mo-0.25V steel and weld. In this work the fracture behavior of 2.25Cr-1Mo-0.25V steel and welds was studied by three-point bending tests under hydrogen-free and hydrogen-charged conditions. The immersion charging method was employed to pre-charge hydrogen inside specimen and the fracture toughness of these joints was evaluated quantitatively. The microstructure and grain size of the specimens were observed by scanning electron microscopy (SEM) and by metallurgical microscopy to investigate the HE mechanisms. It was found that fracture toughness for both the base metal (BM) and the weld zone (WZ) significantly decreased under hydrogen-charged conditions due to the coexistence of the hydrogen-enhanced decohesion (HEDE) and hydrogen-enhanced localized plasticity (HELP) mechanisms. Moreover the formation and growth of primary voids were observed in the BM leading to a superior fracture toughness. In addition the BM compared to the WZ shows superior resistance to HE because the finer grain size in the BM leads to a larger grain boundary area thus distributing more of the diffusive hydrogen trapped in the grain boundary and reducing the hydrogen content.
Hydrogen Trapping Behavior in Vanadium Microalloyed TRIP-Assisted Annealed Martensitic Steel
Jun 2019
Publication
Transformation induced plasticity (TRIP)-assisted annealed martensitic (TAM) steel combines higher tensile strength and elogangtion and has been increasingly used but appears to bemore prone to hydrogen embrittlement (HE). In this paper the hydrogen trapping behavior and HE of TRIP-assisted annealed martensitic steels with different vanadium additions had been investigated by means of hydrogen charging and slow strain rate tensile tests (SSRT) microstructral observartion and thermal desorption mass spectroscope (TDS). Hydrogen charging test results indicates that apparent hydrogen diffusive index Da is 1.94 × 10−7/cm2·s−1 for 0.21 wt.% vanadium steel while the value is 8.05 × 10−7/cm2·s−1 for V-free steel. SSRT results show that the hydrogen induced ductility loss ID is 76.2% for 0.21 wt.%V steel compared with 86.5% for V-free steel. The trapping mechanism of the steel containing different V contents is analyzed by means of TDS and Transmission electron microscope (TEM) observations. It is found out that the steel containing 0.21 wt.%V can create much more traps for hydrogen trapping compared with lower V steel which is due to vanadium carbide (VC) precipitates acting as traps capturing hydrogen atoms.The relationship between hydrogen diffusion and hydrogentrapping mechanism is discussed in details.
Hydrogen Station Technology Development Review Through Patent Analysis
May 2018
Publication
This study is a review of hydrogen station patents using the Derwent Innovation system and also a secondary screening. This was undertaken by the researchers to better understand and identify hydrogen station trends. The review focuses on analyzing the developing trends of patent technologies associated with a hydrogen station. The results of the review indicated that the countries with the major distribution of patents were Japan China the USA and Europe. Japan is leading the developmental trajectory of hydrogen stations. The results of the analysis found the leading developers of these patented technologies are Kobe Steel Nippon Oil Toyota and Honda. Other active patent developers analyzed include Linde Hyundai and Texaco. The review concludes with a suggestion that using a patent analysis methodology is a good starting point to identify evaluate and measure the trend in hydrogen station commercial development.
Stress Corrosion Behavior of AM50Gd Magnesium Alloy in Different Environments
May 2019
Publication
A new type of high strength corrosion-resistant magnesium alloy was prepared by adding 1% rare earth Gd to AM50 and then treated with hot extrusion method. The stress corrosion properties of the new materials in air pure water 0.5 mol/L NaCl and 0.5 mol/L Na2SO4 solution were studied by the slow strain rate tensile (SSRT) test in situ open circuit potential test Tafel curve test stereomicroscope SEM and EDS. The results showed the following. The stress corrosion sensitivity of the material in different environments was Na2SO4> NaCl > distilled water > air. According to the Tafel curves measured at 0 and 100 MPa the corrosion voltage decreased little and the corrosion current density increased rapidly under 100 Pa. This was because the film of the corrosion product ruptured to form a large cathode and a small anode which resulted in a large instantaneous corrosion current. The mechanism of hydrogen embrittlement and anodic dissolution together affected the stress corrosion behavior of the alloy. In distilled water hydrogen embrittlement played a major role while in NaCl and Na2SO4solution hydrogen embrittlement and anodic dissolution were both affected. The direct reason of the stress corrosion crack (SCC) samples’ failure was the cracks expanding rapidly at the bottom of pit which was caused by corrosion.
Effect of Relative Humidity on Mechanical Degradation of Medium Mn Steels
Mar 2020
Publication
Medium Mn steels have been considered as the next-generation materials for use in the automotive industry due to their excellent strength and ductility balance. To reduce the total weight and improve the safety of vehicles medium Mn steels look forward to a highly promising future. However hydrogen-induced delayed cracking is a concern for the use of high strength steels. This work is focused on the service characteristics of two kinds of medium Mn steels under different relative humidity conditions (40% 60% 80% and 100%). Under normal relative humidity (about 40%) at 25 °C the hydrogen concentration in steel is 0.4 ppm. When exposed to higher relative humidity the hydrogen concentration in steel increases slowly and reaches a stable value about 0.8 ppm. In slow strain rate tensile tests under different relative humidity conditions the tensile strength changed the hydrogen concentration increased and the elongation decreased as well thereby increasing the hydrogen embrittlement sensitivity. In other words the smaller the tensile rate applied the greater the hydrogen embrittlement sensitivity. In constant load tests under different relative humidity conditions the threshold value of the delayed cracking of M7B (‘M’ referring to Mn ‘7’ meaning the content of Mn ‘B’ denoting batch annealing) steel maintains a steady value of 0.82 σb (tensile strength). The threshold value of the delayed cracking of M10B significantly changed along with relative humidity. When relative humidity increased from 60% to 80% the threshold dropped sharply from 0.63 σb to 0.52 σb. We define 80% relative humidity as the ‘threshold humidity’ for M10B.
A Study on the Joule-Thomson Effect of During Filling Hydrogen in High Pressure Tank
Dec 2022
Publication
With the development of the hydrogen fuel cell automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogenation process of hydrogenation station. Fuel for hydrogen fuel cell vehicles comes from hydrogen refueling stations. At present the technological difficulty of hydrogenation is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. The Joule-Thomson (JT) effect occurs when high-pressure hydrogen gas passes through the valve assembly which may lead to an increase in hydrogen temperature. The JT effect is generally reflected by the JT coefficient. According to the high pressure hydrogen in the pressure reducing valve the corresponding JT coefficients were calculated by using the VDW equation RK equation SRK equation and PR equation and the expression of JT effect temperature rise was deduced which revealed the hydrogen temperature variation law in the process of reducing pressure. Make clear the relationship between charging parameters and temperature rise in the process of decompression; the flow and thermal characteristics of hydrogen in the process of decompression are revealed. This study provides basic support for experts to achieve throttling optimization of related pressure control system in hydrogen industry
Flame Acceleration and Deflagration-to-Detonation Transition in Hydrogen-Oxygen Mixture in a Channel with Triangular Obstacles
Sep 2021
Publication
Study of flame acceleration and deflagration-to-detonation transition (DDT) in obstructed channels is an important subject of research for hydrogen safety. Experiments and numerical simulations of DDT in channels equipped with triangular obstacles were conducted in this work. High-speed schlieren photography and pressure records were used to study the flame shape changes flame propagation and pressure build up in the experiments. In the simulations the fully compressible reactive Navier–Stokes equations coupled with a calibrated chemical-diffusion model for stoichiometric hydrogen-oxygen mixture were solved using a high-order numerical method. The simulations were in good agreement with the experiments. The results show that the triangular obstacles significantly promote the flame acceleration and provide conditions for the occurrence of DDT. In the early stages of flame acceleration vortices are generated in the gaps between adjacent obstacles which is the main cause for the flame roll-up and distortion. A positive feedback mechanism between the combustiongenerated flow and flame propagation results in the variations of the size and velocity of vortices. The flame-vortex interactions cause flame fragmentation and consequently rapid growth in flame surface area which further lead to flame acceleration. The initially laminar flame then develops into a turbulent flame with the creation of shocks shock-flame interactions and various flame instabilities. The continuously arranged obstacles interact with shocks and flames and help to create environments in which a detonation can develop. Both flame collision and flame-shock interaction can give rise to detonation in the channels with triangular obstacles.
Reversible Hydrogenation of AB2-type Zr–Mg–Ni–V Based Hydrogen Storage Alloys
Feb 2021
Publication
The development of hydrogen energy is hindered by the lack of high-efficiency hydrogen storage materials. To explore new high-capacity hydrogen storage alloys reversible hydrogen storage in AB2-type alloy is realized by using A or B-side elemental substitution. The substitution of small atomic-radius element Zr and Mg on A-side of YNi2 and partial substitution of large atomic-radius element V on B-side of YNi2 alloy was investigated in this study. The obtained ZrMgNi4 ZrMgNi3V and ZrMgNi2V2 alloys remained single Laves phase structure at as-annealed hydrogenated and dehydrogenated states indicating that the hydrogen-induced amorphization and disproportionation was eliminated. From ZrMgNi4 to ZrMgNi2V2 with the increase of the degree of vanadium substitution the reversible hydrogen storage capacity increased from 0.6 wt% (0.35H/M) to 1.8 wt% (1.0H/M) meanwhile the lattice stability gradually increased. The ZrMgNi2V2 alloy could absorb 1.8 wt% hydrogen in about 2 h at 300 K under 4 MPa H2 pressure and reversibly desorb the absorbed hydrogen in approximately 30 min at 473 K without complicated activation process. The prominent properties of ZrMgNi2V22 elucidate its high potential for hydrogen storage application.
Irreversible Hydrogen Embrittlement Study of B1500HS High Strength Boron Steel
Dec 2020
Publication
The reversible/irreversible recovery of mechanical properties and the microstructure characteristics of a typical hot-stamped steel B1500HS have been studied under different conditions of hydrogen permeation. Initially all tested specimens were permeated by hydrogen atoms through an electrochemical hydrogen charging scheme. Then the comparisons between different currents and charging time were performed. The influence of different storage time was compared as well. Additionally the effect of the plastic strain introduced by pre-stretching was also investigated. The experimental results showed that the negative impact of hydrogen embrittlement was altered from reversible to irreversible as the magnitude of the charging current increased. The hydrogen blistering and the hydrogen charging-induced cracks were both observed and inspected in the tested samples regarding the irreversible situation. Moreover the adverse influence of hydrogen embrittlement was enhanced by plastic pre-straining or extending the charging period. At the micro-level hydrogen charging-induced cracks generally were generated at defect locations such as the prior austenite grain boundaries and lath martensite interfaces. Particularly crack direction occurred perpendicular to the orientation of lath martensite and transgranular fracture occurred at the prior austenite grains.
Enhanced Hydrogen Storage of Alanates: Recent Progress and Future Perspectives
Feb 2021
Publication
The global energy crisis and environmental pollution have caused great concern. Hydrogen is a renewable and environmentally friendly source of energy and has potential to be a major alternative energy carrier in the future. Due to its high capacity and relatively low cost of raw materials alanate has been considered as one of the most promising candidates for hydrogen storage. Among them LiAlH4 and NaAlH4 as two representative metal alanates have attracted extensive attention. Unfortunately the high desorption temperature and sluggish kinetics restrict its practical application. In this paper the basic physical and chemical properties as well as the hydrogenation/dehydrogenation reaction mechanism of LiAlH4 and NaAlH4 are briefly reviewed. The recent progress on strategic optimizations toward tuning the thermodynamics and kinetics of the alanate including nanoscaling doping catalysts and compositing modification are emphatically discussed. Finally the coming challenges and the development prospects are also proposed in this review.
Fuel Cell Power Systems for Maritime Applications: Progress and Perspectives
Jan 2021
Publication
Fuel cells as clean power sources are very attractive for the maritime sector which is committed to sustainability and reducing greenhouse gas and atmospheric pollutant emissions from ships. This paper presents a technological review on fuel cell power systems for maritime applications from the past two decades. The available fuels including hydrogen ammonia renewable methane and methanol for fuel cells under the context of sustainable maritime transportation and their pre-processing technologies are analyzed. Proton exchange membrane molten carbonate and solid oxide fuel cells are found to be the most promising options for maritime applications once energy efficiency power capacity and sensitivity to fuel impurities are considered. The types layouts and characteristics of fuel cell modules are summarized based on the existing applications in particular industrial or residential sectors. The various research and demonstration projects of fuel cell power systems in the maritime industry are reviewed and the challenges with regard to power capacity safety reliability durability operability and costs are analyzed. Currently power capacity costs and lifetime of the fuel cell stack are the primary barriers. Coupling with batteries modularization mass production and optimized operating and control strategies are all important pathways to improve the performance of fuel cell power systems.
Improve Hydrogen Economy for Vehicular Fuel Cell System via Investigation and Control of Optimal Operating Oxygen Excess Ratio
Apr 2022
Publication
This study investigates and controls the optimal operating oxygen excess ratio (OER) for PEMFC which effectively prevents oxygen starvation and improves the hydrogen economy of proton exchange membrane fuel cells (PEMFC). Firstly the PEMFC output characteristic model and the five-order nonlinear air supply system model are established. Moreover an adaptive algebraic observer was developed to observe the partial pressure of gas in PEMFC and further reconstruct OER. Secondly to achieve the minimum hydrogen consumption under the required power the reference OER is determined by analyzing the PEMFC system output power with its minimum current. Finally the super-twisting algorithm is adopted to track reference OER. Simulation results show that the average absolute observation errors of oxygen nitrogen and cathode pressures under the Highway Fuel Economy Test are 1351.1 Pa (5.1%) 1724.2 Pa (0.9%) and 409.9 Pa (1.6%) respectively. The OER adjust average absolute error is 0.03. Compared with the commonly used fixed OER (e.g. OER of 1.5 and 2.3) the optimal OER strategy can reduce the hydrogen consumption of the PEMFC system by 5.2% and 1.8% respectively. Besides a DSP hardware in loop test is conducted to show the real-time performance of the proposed optimal method.
Life Cycle Assessment of Fuel Cell Vehicles Considering the Detailed Vehicle Components: Comparison and Scenario Analysis in China Based on Different Hydrogen Production Schemes
Aug 2019
Publication
Numerous studies concerning the life cycle assessment of fuel cell vehicles (FCVs) have been conducted. However little attention has been paid to the life cycle assessment of an FCV from the perspective of the detailed vehicle components. This work conducts the life cycle assessment of Toyota Mirai with all major components considered in a Chinese context. Both the vehicle cycle and the fuel cycle are included. Both comprehensive resources and energy consumption and comprehensive environmental emissions of the life cycles are investigated. Potential environmental impacts are further explored based on CML 2001 method. Then different hydrogen production schemes are compared to obtain the most favorable solution. To explore the potential of the electrolysis the scenario analysis of the power structure is conducted. The results show that the most mineral resources are consumed in the raw material acquisition stage the most fossil energy is consumed in the use stage and global warming potential (GWP) value is fairly high in all life cycle stages of Toyota Mirai using electrolyzed hydrogen. For hydrogen production schemes the scenario analysis indicates that simply by optimizing the power structure the environmental impact of the electrolysis remains higher than other schemes. When using the electricity from hydropower or wind power the best choice will be the electrolysis.
Instantaneous Hydrogen Production from Ammonia by Non-thermal Arc Plasma Combining with Catalyst
Jul 2021
Publication
Owing to the storage and transportation problems of hydrogen fuel exploring new methods of the realtime hydrogen production from ammonia becomes attractive. In this paper non-thermal arc plasma (NTAP) combining with NiO/Al2O3 catalyst is developed to produce hydrogen from ammonia with high efficiency and large scale. The effects of ammonia gas flow rate and discharge power on the gas temperature electron density the hydrogen production rate and energy efficiency were investigated. Experimental results show that the optical emission spectrum of NTAP working with pure ammonia medium was dominated by the atom spectrum of Hα Hβ and molecular spectrum of NH component. Under the optimum experimental condition of plasma discharge the highest energy efficiency of hydrogen production reached 783.4 L/kW·h at NH3 gas flow rate of 30 SLM. When the catalyst was added and heated by the NTAP simultaneously the energy efficiency further increased to 1080.0 L/kW·h.
Wittichenite Semiconductor of Cu3BiS3 Films for Efficient Hydrogen Evolution from Solar Driven Photoelectrochemical Water Splitting
Jun 2021
Publication
A highly efficient low-cost and environmentally friendly photocathode with long-term stability is the goal of practical solar hydrogen evolution applications. Here we found that the Cu3BiS3 film-based photocathode meets the abovementioned requirements. The Cu3BiS3-based photocathode presents a remarkable onset potential over 0.9 VRHE with excellent photoelectrochemical current densities (~7 mA/cm2 under 0 VRHE) and appreciable 10-hour long-term stability in neutral water solutions. This high onset potential of the Cu3BiS3-based photocathode directly results in a good unbiased operating photocurrent of ~1.6 mA/cm2 assisted by the BiVO4 photoanode. A tandem device of Cu3BiS3-BiVO4 with an unbiased solar-to-hydrogen conversion efficiency of 2.04% is presented. This tandem device also presents high stability over 20 hours. Ultimately a 5 × 5 cm2 large Cu3BiS3-BiVO4 tandem device module is fabricated for standalone overall solar water splitting with a long-term stability of 60 hours.
Internal Film Cooling with Discrete-Slot Injection Orifices in Hydrogen/Oxygen Engine Thrust Chambers
May 2022
Publication
In the present study a hydrogen and oxygen heat-sink engine thrust chamber and the corresponding injection faceplate with discrete slot orifices are devised to study the cooling performance near the faceplate region. Moreover a set of experiments and numerical simulations are conducted to evaluate the effects of various factors on combustion performance and film cooling efficiency. According to the obtained result the circumferential cooling efficiency has an M-shaped distribution in the near-injector region. Furthermore it has been discovered that when the film flow ratio increases so does the cooling efficiency. This is especially more pronounced in the range of 30–80 mm from the faceplate. The cooling efficiency is found to be proportional to the film flow rate ratio’s 0.4 power. Compared with the slot thickness the reduction in the slot width is more beneficial in improving the cooling efficiency and the advantage is more prominent for small film flow ratios. In addition when the amount of coolant is not enough the cooling effect of the discrete slot film orifice is better than that of the common cylindrical orifice. The present article demonstrates that setting the area ratio of the adjacent film orifices is an effective way to reduce the uneven circumferential distribution of the wall surface temperature.
Velocity Measurements of Hydrogen Jets Using the Optical Flow Method
Sep 2021
Publication
Concentration and velocity measurements are crucial for developing and validating hydrogen jet models which provide scientific bases for hydrogen safety analyses. The concentration fields have been visualized and accurately measured using laser diagnostic methods based on lase Rayleigh and Raman scattering techniques. However the velocity measurements are more challenging. Particle image velocimetry (PIV) has been commonly used for measuring velocities in turbulent flows by seeding tracer particles into the flow and assuming the particles intimately following the flow. However sometimes the particle seeding is difficult or disturbs the flow. Moreover simultaneously concentration and velocity measurements are very difficult when using PIV systems to measure the velocities. Therefore the optical flow velocimetry (OFV) method was used to resolve the velocity fields from the scalar fields or particle images of hydrogen jets. In the present work the velocity field and particle images of hydrogen jets were simulated using FLUENT with the large eddy simulation (LES) model and the particle images were then used to resolve the velocity field by the OFV method. The OFV results were compared with the CFD simulations to verify their accuracy. The results show that the OFC method was an efficient low-cost way to extract the velocity fields from particle images. The OFV method accurately located the large vortices in the flow and the velocity distribution of the high-velocity gradients regions was consistent with the CFD results. The present study lays a foundation for using the OFV method to directly resolve the velocity fields from the concentration fields of hydrogen jets measured by laser diagnostics.
Artificial Neural Network Based Optimization of a Six-step Two-bed Pressure Swing Adsorption System for Hydrogen Purification
Apr 2021
Publication
The pressure swing adsorption (PSA) system is widely applied to separate and purify hydrogen from gaseous mixtures. The extended Langmuir equation fitted from the extended Langmuir-Freundlich isotherm has been used to predict the adsorption isothermal of hydrogen and methane on the zeolite 5A adsorbent bed. A six-step two-bed PSA model for hydrogen purification is developed and validated by comparing its simulation results with other works. The effects of the adsorption pressure the P/F ratio the adsorption step time and the pressure equalization time on the performance of the hydrogen purification system are studied. A four-step two-bed PSA model is taken into consideration and the six-step PSA system shows higher about 13% hydrogen recovery than the four-step PSA system. The performance of the vacuum pressure swing adsorption (VPSA) system is compared with that of the PSA system the VPSA system shows higher hydrogen purity than the PSA system. Based on the validated PSA model a dataset has been produced to train the artificial neural network (ANN) model. The effects of the number of neurons in the hidden layer and the number of samples used for training ANN model on the predicted performance of ANN model are investigated. Then the well-trained ANN model with 6 neurons in the hidden layer is applied to predict the performance of the PSA system for hydrogen purification. Multi-objective optimization of hydrogen purification system is performed based on the trained ANN model. The artificial neural network can be considered as a very effective method for predicting and optimizing the performance of the PSA system for hydrogen purification.
Spin Pinning Effect to Reconstructed Oxyhydroxide Layer on Ferromagnetic Oxides for Enhanced Water Oxidation
Jun 2021
Publication
Producing hydrogen by water electrolysis suffers from the kinetic barriers in the oxygen evolution reaction (OER) that limits the overall efficiency. With spin-dependent kinetics in OER to manipulate the spin ordering of ferromagnetic OER catalysts (e.g. by magnetization) can reduce the kinetic barrier. However most active OER catalysts are not ferromagnetic which makes the spin manipulation challenging. In this work we report a strategy with spin pinning effect to make the spins in paramagnetic oxyhydroxides more aligned for higher intrinsic OER activity. The spin pinning effect is established in oxideFM/oxyhydroxide interface which is realized by a controlled surface reconstruction of ferromagnetic oxides. Under spin pinning simple magnetization further increases the spin alignment and thus the OER activity which validates the spin effect in rate-limiting OER step. The spin polarization in OER highly relies on oxyl radicals (O∙) created by 1st dehydrogenation to reduce the barrier for subsequent O-O coupling.
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
A Fundamental Viewpoint on the Hydrogen Spillover Phenomenon of Electrocatalytic Hydrogen Evolution
Jun 2021
Publication
Hydrogen spillover phenomenon of metal-supported electrocatalysts can significantly impact their activity in hydrogen evolution reaction (HER). However design of active electrocatalysts faces grand challenges due to the insufficient understandings on how to overcome this thermodynamically and kinetically adverse process. Here we theoretically profile that the interfacial charge accumulation induces by the large work function difference between metal and support (∆Φ) and sequentially strong interfacial proton adsorption construct a high energy barrier for hydrogen transfer. Theoretical simulations and control experiments rationalize that small ∆Φ induces interfacial charge dilution and relocation thereby weakening interfacial proton adsorption and enabling efficient hydrogen spillover for HER. Experimentally a series of Pt alloys-CoP catalysts with tailorable ∆Φ show a strong ∆Φ-dependent HER activity in which PtIr/CoP with the smallest ∆Φ = 0.02 eV delivers the best HER performance. These findings have conclusively identified ∆Φ as the criterion in guiding the design of hydrogen spillover-based binary HER electrocatalysts
High Performance of Biohydrogen Production in Packed-Filter Bioreactor via Optimizing Packed-Filter Position
Jul 2021
Publication
In this present investigation a packed-filter bioreactor was employed to produce hydrogen utilizing an expired soft drink as a substrate. The effects of feeding substrate concentrations ranging from 19.51 10.19 5.34 3.48 to 2.51 g total sugar/L were examined and the position of the packed filter installed in the bioreactor at dimensionless heights (h/H) of 1/4 2/4 3/4 and 4/4 was studied. The results revealed that with a substrate concentration of 20 g total sugar/L and a hydraulic retention time (HRT) of 1 h a packed filter placed at the half-height position of the bioreactor (h/H 2/4) has the optimal hydrogen production rate hydrogen yield and average biomass concentration in the bioreactor resulting in 55.70 ± 2.42 L/L/d 0.90 ± 0.06 mol H2/mol hexose and 17.86 ± 1.09 g VSS/L. When feeding substrate concentrations varied from 20 10 to 5 g total sugar/L with the packed-filter position at h/H 2/4 Clostridium sp. Clostridium tyrobutyricum and Bifidobacterium crudilactis were the predominant bacteria community. Finally it was discovered that the packed-filter bioreactor can produce stable hydrogen in high-strength organic effluent.
Controlled Biosynthesis of ZnCdS Quantum Dots with Visible-Light-Driven Photocatalytic Hydrogen Production Activity
May 2021
Publication
The development of visible-light-responsive photocatalysts with high efficiency stability and eco-friendly nature is beneficial to the large-scale application of solar hydrogen production. In this work the production of biosynthetic ternary ZnCdS photocatalysts (Eg = 2.35–2.72 eV) by sulfate-reducing bacteria (SRB) under mild conditions was carried out for the first time. The huge amount of biogenic S2− and inherent extracellular proteins (EPs) secreted by SRB are important components of rapid extracellular biosynthesis. The ternary ZnCdS QDs at different molar ratios of Zn2+and Cd2+ from 15:1 to 1:1 were monodisperse spheres with good crystallinity and average crystallite size of 6.12 nm independent of the molar ratio of Cd2+ to Zn2+. All the ZnCdS QDs had remarkable photocatalytic activity and stability for hydrogen evolution under visible light without noble metal cocatalysts. Especially ZnCdS QDs at Zn/Cd = 3:1 showed the highest H2 production activity of 3.752 mmol·h−1·g−1. This excellent performance was due to the high absorption of visible light the high specific surface area and the lower recombination rate between photoexcited electrons and holes. The adhered inherent EPs on the ZnCdS QDs slowed down the photocorrosion and improved the stability in photocatalytic hydrogen evolution. This study provides a new direction for solar hydrogen production.
Research on Carbide Characteristics and Their Influence on the Properties of Welding Joints for 2.25Cr1Mo0.25V Steel
Feb 2021
Publication
The carbide characteristics of 2.25Cr1Mo0.25V steel have an extremely important influence on the mechanical properties of welding joints. In addition hydrogen resistance behavior is crucial for steel applied in hydrogenation reactors. The carbide morphology was observed by scanning electron microscopy (SEM) and the carbide microstructure was characterized by transmission electron microscopy (TEM). Tensile and impact tests were carried out and the influence of carbides on properties was studied. A hydrogen diffusion test was carried out and the hydrogen brittleness resistance of welding metal and base metal was studied by tensile testing of hydrogenated samples to evaluate the influence of hydrogen on the mechanical properties. The research results show that the strength of the welding metal was slightly higher and the Charpy impact value was significantly lower compared to the base metal. The hydrogen embrittlement resistance of the welding metal was stronger than that of the base metal. The presence of more carbides and inclusions was the main cause of the decreased impact property and hydrogen brittleness resistance of the welding metal. These conclusions have certain reference value for designing and manufacturing hydrogenation reactors. View Full-Text
ZnO@ZIF-8 Core-Shell Structure Gas Sensors with Excellent Selectivity to H2
Jun 2021
Publication
As the energy crisis becomes worse hydrogen as a clean energy source is more and more widely used in industrial production and people’s daily life. However there are hidden dangers in hydrogen storage and transportation because of its flammable and explosive features. Gas detection is the key to solving this problem. High quality sensors with more practical and commercial value must be able to accurately detect target gases in the environment. Emerging porous metal-organic framework (MOF) materials can effectively improve the selectivity of sensors as a result of high surface area and coordinated pore structure. The application of MOFs for surface modification to improve the selectivity and sensitivity of metal oxides sensors to hydrogen has been widely investigated. However the influence of MOF modified film thickness on the selectivity of hydrogen sensors is seldom studied. Moreover the mechanism of the selectivity improvement of the sensors with MOF modified film is still unclear. In this paper we prepared nano-sized ZnO particles by a homogeneous precipitation method. ZnO nanoparticle (NP) gas sensors were prepared by screen printing technology. Then a dense ZIF-8 film was grown on the surface of the gas sensor by hydrothermal synthesis. The morphology the composition of the elements and the characters of the product were analyzed by X-ray diffraction analysis (XRD) transmission electron microscope (TEM) scanning electron microscope (SEM) energy dispersive spectrometer (EDS) Brunauer-Emmett-Teller (BET) and differential scanning calorimetry (DSC). It is found that the ZIF-8 film grown for 4 h cannot form a dense core-shell structure. The thickness of ZIF-8 reaches 130 nm at 20 h. Through the detection and analysis of hydrogen (1000 ppm) ethanol (100 ppm) and acetone (50 ppm) from 150 °C to 290 °C it is found that the response of the ZnO@ZIF-8 sensors to hydrogen has been significantly improved while the response to ethanol and acetone was decreased. By comparing the change of the response coefficient when the thickness of ZIF-8 is 130 nm the gas sensor has a significantly improved selectivity to hydrogen at 230 °C. The continuous increase of the thickness tends to inhibit selectivity. The mechanism of selectivity improvement of the sensors with different thickness of the ZIF-8 films is discussed.
CFD Model Based Ann Prediction of Flammable Vapor Colour Formed by Liquid Hydrogen Spill
Sep 2021
Publication
Unintended releases can occur during the production storage transportation and filling of liquid hydrogen which may cause devastating consequences. In the present work liquid hydrogen leak is modeled in ANSYS Fluent with the numerical model validated using the liquid hydrogen spill test data. A three-layer artificial neural network (ANN) model is built in which the wind speed ground temperature leakage time and leakage rate are taken as the inputs the horizontal diffusion distance and vertical diffusion distance of combustible gas as the outputs of the ANN. The representative sample data derived from the detailed calculation results of the numerical model are selected via the orthogonal experiment method to train and verify the back propagation (BP) neural network. Comparing the calculation results of the formula fitting with the sample data the results show that the established ANN model can quickly and accurately predict the horizontal and vertical diffusion distance of flammable vapor cloud relatively. The influences of four parameters on the horizontal hazard distance as well as vertical hazard height are predicted and analyzed in the case of continuous overflow of liquid hydrogen using the ANN model.
Thermodynamic Analysis of the Gasification of Municipal Solid Waste
May 2017
Publication
This work aims to understand the gasification performance of municipal solid waste (MSW) by means of thermodynamic analysis. Thermodynamic analysis is based on the assumption that the gasification reactions take place at the thermodynamic equilibrium condition without regard to the reactor and process characteristics. First model components of MSW including food green wastes paper textiles rubber chlorine-free plastic and polyvinyl chloride were chosen as the feedstock of a steam gasification process with the steam temperature ranging from 973 K to 2273 K and the steam-to-MSW ratio (STMR) ranging from 1 to 5. It was found that the effect of the STMR on the gasification performance was almost the same as that of the steam temperature. All the differences among the seven types of MSW were caused by the variation of their compositions. Next the gasification of actual MSW was analyzed using this thermodynamic equilibrium model. It was possible to count the inorganic components of actual MSW as silicon dioxide or aluminum oxide for the purpose of simplification due to the fact that the inorganic components mainly affected the reactor temperature. A detailed comparison was made of the composition of the gaseous products obtained using steam hydrogen and air gasifying agents to provide basic knowledge regarding the appropriate choice of gasifying agent in MSW treatment upon demand.
Particle Size and Crystal Phase Effects in Fischer-Tropsch Catalysts
Aug 2017
Publication
Fischer-Tropsch synthesis (FTS) is an increasingly important approach for producing liquid fuels and chemicals via syngas—that is synthesis gas a mixture of carbon monoxide and hydrogen—generated from coal natural gas or biomass. In FTS dispersed transition metal nanoparticles are used to catalyze the reactions underlying the formation of carbon-carbon bonds. Catalytic activity and selectivity are strongly correlated with the electronic and geometric structure of the nanoparticles which depend on the particle size morphology and crystallographic phase of the nanoparticles. In this article we review recent works dealing with the aspects of bulk and surface sensitivity of the FTS reaction. Understanding the different catalytic behavior in more detail as a function of these parameters may guide the design of more active selective and stable FTS catalysts.
A Review of Technical Advances, Barriers, and Solutions in the Power to Hydrogen Roadmap
Oct 2020
Publication
Power to hydrogen (P2H) provides a promising solution to the geographic mismatch between sources of renewable energy and the market due to its technological maturity flexibility and the availability of technical and economic data from a range of active demonstration projects. In this review we aim to provide an overview of the status of P2H analyze its technical barriers and solutions and propose potential opportunities for future research and industrial demonstrations. We specifically focus on the transport of hydrogen via natural gas pipeline networks and end-user purification. Strong evidence shows that an addition of about 10% hydrogen into natural gas pipelines has negligible effects on the pipelines and utilization appliances and may therefore extend the asset value of the pipelines after natural gas is depleted. To obtain pure hydrogen from hydrogen-enriched natural gas (HENG) mixtures end-user separation is inevitable and can be achieved through membranes adsorption and other promising separation technologies. However novel materials with high selectivity and capacity will be the key to the development of industrial processes and an integrated membrane-adsorption process may be considered in order to produce high-purity hydrogen from HENG. It is also worth investigating the feasibility of electrochemical separation (hydrogen pumping) at a large scale and its energy analysis. Cryogenics may only be feasible when liquefied natural gas (LNG) is one of the major products. A range of other technological and operational barriers and opportunities such as water availability byproduct (oxygen) utilization and environmental impacts are also discussed. This review will advance readers’ understanding of P2H and foster the development of the hydrogen economy.
Towards Net-zero Smart System: An Power Synergy Management Approach of Hydrogen and Battery Hybrid System with Hydrogen Safety Consideration
May 2022
Publication
The building system is one of key energy consumption sector in the market and low-carbon building will make a significant contribution for the worldwide carbon emission reduction. The multiple energy systems including renewable generations hydrogen energy and energy storage is the perspective answer to the net-zero building system. However the research gap lies in the synergy power management among the renewable flexible loads batteries and hydrogen energy systems and at the same time taking the unique characteristic of different energy sectors into account by power managing. This paper proposed the power management approach based on the game theory by which the different characteristics of the energy players are described via creating the competing relationship against net-zero emission objective so that to achieve the power synergy. Under the proposed power management method the hydrogen and battery hybrid system including the fuel cell electrolyzer and battery is designed and investigated as to unlock the power management regions and control constraints within the building system. Particularly for the hydrogen system within the hybrid system the safe and long-lifetime operation is considered respectively by high-efficiency and pressure constraints within the power management. Simulation results show that providing the same energy storage services for the building system the fuel cell with the proposed power management method sustains for 9.9 years much longer than that of equivalent consumption minimization (4.98) model predictive control (4.61) and rule-based method (7.69). Moreover the maximum tank temperature of the hydrogen tank is reduced by 3.4 K and 2.9 K compared with consumption minimization strategy and model predictive control. Also the real-time of the proposed power management is verified by a scaled-down experiment platform.
Bi-Level Planning of Grid-Forming Energy Storage–Hydrogen Storage System Considering Inertia Response and Frequency Parameter Optimization
Jul 2025
Publication
Energy storage plays an essential role in stabilizing fluctuations in renewable energy sources such as wind and solar enabling surplus electricity retention and delivering dynamic frequency regulation. However relying solely on a single form of storage often proves insufficient due to constraints in performance capacity and cost-effectiveness. To tackle frequency regulation challenges in remote desert-based renewable energy hubs— where traditional power infrastructure is unavailable—this study introduces a planning framework for an electro-hydrogen energy storage system with grid-forming capabilities designed to supply both inertia and frequency response. At the system design stage a direct current (DC) transmission network is modeled integrating battery and hydrogen storage technologies. Using this configuration the capacity settings for both grid-forming batteries and hydrogen units are optimized. This study then explores how hydrogen systems—comprising electrolyzers storage tanks and fuel cells—and grid-forming batteries contribute to inertial support. Virtual inertia models are established for each technology enabling precise estimation of the total synthetic inertia provided. At the operational level this study addresses stability concerns stemming from renewable generation variability by introducing three security indices. A joint optimization is performed for virtual inertia constants which define the virtual inertia provided by energy storage systems to assist in frequency regulation and primary frequency response parameters within the proposed storage scheme are optimized in this model. This enhances the frequency modulation potential of both systems and confirms the robustness of the proposed approach. Lastly a real-world case study involving a 13 GW renewable energy base in Northwest China connected via a ±10 GW HVDC export corridor demonstrates the practical effectiveness of the optimization strategy and system configuration.
Extreme Energetic Materials at Ultrahigh Pressures
Jul 2020
Publication
Owing to their extremely high energy density single-bonded polymeric nitrogen and atomic metallic hydrogen are generally regarded as the ultimate energetic materials. Although their syntheses normally require ultrahigh pressures of several hundred gigapascals (GPa) which prohibit direct materials application research on their stability metastability and fundamental properties are valuable for seeking extreme energetic materials through alternative synthetic routes. Various crystalline and amorphous polymeric nitrogens have been discovered between 100 and 200 GPa. Metastability at ambient conditions has been demonstrated for some of these phases. Cubic-gauche and black-phosphorus polymorphs of single-bonded nitrogen are two particularly interesting phases. Their large hystereses warrant further application-inspired basic research of nitrogen. In contrast although metallic hydrogen contains the highest-estimated energy density its picosecond lifetime and picogram quantity make its practical material application impossible at present. “Metallic hydrogen” remains a curiosity-driven basic research pursuit focusing on the pressure-induced evolution of the molecular hydrogen crystal and its electronic band structure from a low-density insulator with a very wide electronic band gap to a semiconductor with a narrow gap to a dense molecular metal and atomic metal and eventually to a previously unknown exotic state of matter. This great experimental challenge is driving relentless advancement in ultrahigh-pressure science and technology.
Comparative Study of Battery Storage and Hydrogen Storage to Increase Photovoltaic Self-sufficiency in a Residential Building of Sweden
Dec 2016
Publication
Photovoltaic (PV) is promising to supply power for residential buildings. Battery is the most widely employed storage method to mitigate the intermittence of PV and to overcome the mismatch between production and load. Hydrogen storage is another promising method that it is suitable for long-term storage. This study focuses on the comparison of self-sufficiency ratio and cost performance between battery storage and hydrogen storage for a residential building in Sweden. The results show that battery storage is superior to the hydrogen storage in the studied case. Sensitivity study of the component cost within the hydrogen storage system is also carried out. Electrolyzer cost is the most sensitive factor for improving system performance. A hybrid battery and hydrogen storage system which can harness the advantages of both battery and hydrogen storages is proposed in the last place.
A Fracture Analysis of Ti-10Mo-8V-1Fe-3.5Al Alloy Screws during Assembly
Oct 2016
Publication
Titanium screws have properties that make them ideal for applications that require both a high strength-to-weight ratio and corrosion resistance such as fastener applications for aviation and aerospace. The fracture behavior of Ti-10Mo-8V-1Fe-3.5Al (TB3) alloy screws during assembly was explored. Besides visual examination other experimental techniques used for the investigation are as follows: (1) fracture characteristics and damage morphology via scanning electron microscopy (SEM); (2) chemical constituents via energy dispersive spectroscopy (EDS) and hydrogen concentration testing; (3) metallographic observation; (4) stress durability embrittlement testing; and (5) torsion simulation testing. Results show that the fracture mode of the screws is brittle. There is no obvious relation to hydrogen-induced brittle. The main reason for the fracture of titanium alloy screws is internal defects around which oxygen content is high increasing brittleness. The internal defects of screws result from grain boundary cracking caused by hot forging.
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