France
Improved Hydrogen-Production-Based Power Management Control of a Wind Turbine Conversion System Coupled with Multistack Proton Exchange Membrane Electrolyzers
Mar 2020
Publication
This paper deals with two main issues regarding the specific energy consumption in an electrolyzer (i.e. the Faraday efficiency and the converter topology). The first aspect is addressed using a multistack configuration of proton exchange membrane (PEM) electrolyzers supplied by a wind turbine conversion system (WTCS). This approach is based on the modeling of the wind turbine and the electrolyzers. The WTCS and the electrolyzers are interfaced through a stacked interleaved DC–DC buck converter (SIBC) due to its benefits for this application in terms of the output current ripple and reliability. This converter is controlled so that it can offer dynamic behavior that is faster than the wind turbine avoiding overvoltage during transients which could damage the PEM electrolyzers. The SIBC is designed to be connected in array configuration (i.e. parallel architecture) so that each converter operates at its maximum efficiency. To assess the performance of the power management strategy experimental tests were carried out. The reported results demonstrate the correct behavior of the system during transient operation.
Worst Case Scenario for Delayed Explosion of Hydrogen Jets at a High Pressure: Ignition Position
Sep 2021
Publication
Delayed explosion of free field hydrogen releases at a high pressure is subject of multiple investigation performed by various authors in the past years. These studied considered various parameters such as pressures flow rates etc. and their influence on the resulting overpressure. However the influence of the ignition position on the maximum overpressure was not fully explored. Current investigation addressed by computational fluid dynamics (CFD) simulations and experimental measurement fills this gap. This work demonstrates that the ignition positions corresponding to 55%-65% of H2/air mixture give the maximum overpressure. This observation initially observed numerically and afterword confirmed experimentally. A simple model is also suggested.
On the Possibility to Simulate the Operation of a SI Engine using Alternative Gaseous Fuels
Nov 2019
Publication
A thermodynamic combustion model developed in AVL BOOST software was used in order to evaluate the pollutant emissions performance and efficiency parameters of a spark ignition engine Renault K7M-710 fueled with compressed natural gas hydrogen and blends of compressed natural gas and hydrogen (hythane). Multiple research studies have concluded that for the near future hythane could be the most promising alternative fuel because it has the advantages of both its components. In our previous work the model was validated for the performance and efficiency parameters by comparison of simulation results with experimental data acquired when the engine was fueled with gasoline. In this work the model was improved and can predict the values of pollutant emissions when the engine is running with the studied alternative fuels. As the percentage of hydrogen in hythane is increased the power of the engine rises the brake specific fuel consumption carbon dioxide carbon monoxide and total unburned hydrocarbon emissions decrease while nitrogen oxides increase. The values of peak fire pressure maximum pressure derivative and peak fire temperature in cycle are higher leading to an increased probability of knock occurrence. To avoid this phenomenon an optimum correlation between the natural gas-hydrogen blend the air-fuel ratio the spark advance and the engine operating condition needs to be found.
Hydrogen Storage in Pure and Boron-Substituted Nanoporous Carbons—Numerical and Experimental Perspective
Aug 2021
Publication
Nanoporous carbons remain the most promising candidates for effective hydrogen storage by physisorption in currently foreseen hydrogen-based scenarios of the world’s energy future. An optimal sorbent meeting the current technological requirement has not been developed yet. Here we first review the storage limitations of currently available nanoporous carbons then we discuss possible ways to improve their storage performance. We focus on two fundamental parameters determining the storage (the surface accessible for adsorption and hydrogen adsorption energy). We define numerically the values nanoporous carbons have to show to satisfy mobile application requirements at pressures lower than 120 bar. Possible necessary modifications of the topology and chemical compositions of carbon nanostructures are proposed and discussed. We indicate that pore wall fragmentation (nano-size graphene scaffolds) is a partial solution only and chemical modifications of the carbon pore walls are required. The positive effects (and their limits) of the carbon substitutions by B and Be atoms are described. The experimental ‘proof of concept’ of the proposed strategies is also presented. We show that boron substituted nanoporous carbons prepared by a simple arc-discharge technique show a hydrogen adsorption energy twice as high as their pure carbon analogs. These preliminary results justify the continuation of the joint experimental and numerical research effort in this field.
Techno-Economic Assessment of Natural Gas Pyrolysis in Molten Salts
Jan 2022
Publication
Steam methane reforming with CO2 capture (blue hydrogen) and water electrolysis based on renewable electricity (green hydrogen) are commonly assumed to be the main supply options in a future hydrogen economy. However another promising method is emerging in the form of natural gas pyrolysis (turquoise hydrogen) with pure carbon as a valuable by-product. To better understand the potential of turquoise hydrogen this study presents a techno-economic assessment of a molten salt pyrolysis process. Results show that moderate reactor pressures around 12 bar are optimal and that reactor size must be limited by accepting reactor performance well below the thermodynamic equilibrium. Despite this challenge stemming from slow reaction rates the simplicity of the molten salt pyrolysis process delivers high efficiencies and promising economics. In the long-term carbon could be produced for 200–300 €/ton granting access to high-volume markets in the metallurgical and chemical process industries. Such a scenario makes turquoise hydrogen a promising alternative to blue hydrogen in regions with public resistance to CO2 transport and storage. In the medium-term expensive first-of-a-kind plants could produce carbon around 400 €/ton if hydrogen prices are set by conventional blue hydrogen production. Pure carbon at this cost level can access smaller high-value markets such as carbon anodes and graphite ensuring profitable operation even for first movers. In conclusion the economic potential of molten salt pyrolysis is high and further demonstration and scale-up efforts are strongly recommended.
An Evaluation of Turbocharging and Supercharging Options for High-Efficiency Fuel Cell Electric Vehicles
Dec 2018
Publication
Mass-produced off-the-shelf automotive air compressors cannot be directly used for boosting a fuel cell vehicle (FCV) application in the same way that they are used in internal combustion engines since the requirements are different. These include a high pressure ratio a low mass flow rate a high efficiency requirement and a compact size. From the established fuel cell types the most promising for application in passenger cars or light commercial vehicle applications is the proton exchange membrane fuel cell (PEMFC) operating at around 80 ◦C. In this case an electric-assisted turbocharger (E-turbocharger) and electric supercharger (single or two-stage) are more suitable than screw and scroll compressors. In order to determine which type of these boosting options is the most suitable for FCV application and assess their individual merits a co-simulation of FCV powertrains between GT-SUITE and MATLAB/SIMULINK is realised to compare vehicle performance on the Worldwide Harmonised Light Vehicle Test Procedure (WLTP) driving cycle. The results showed that the vehicle equipped with an E-turbocharger had higher performance than the vehicle equipped with a two-stage compressor in the aspects of electric system efficiency (+1.6%) and driving range (+3.7%); however for the same maximal output power the vehicle’s stack was 12.5% heavier and larger. Then due to the existence of the turbine the E-turbocharger led to higher performance than the single-stage compressor for the same stack size. The solid oxide fuel cell is also promising for transportation application especially for a use as range extender. The results show that a 24-kWh electric vehicle can increase its driving range by 252% due to a 5 kW solid oxide fuel cell (SOFC) stack and a gas turbine recovery system. The WLTP driving range depends on the charge cycle but with a pure hydrogen tank of 6.2 kg the vehicle can reach more than 600 km.
Dynamic Emulation of a PEM Electrolyzer by Time Constant Based Exponential Model
Feb 2019
Publication
The main objective of this paper is to develop a dynamic emulator of a proton exchange membrane (PEM) electrolyzer (EL) through an equivalent electrical model. Experimental investigations have highlighted the capacitive effect of EL when subjecting to dynamic current profiles which so far has not been reported in the literature. Thanks to a thorough experimental study the electrical domain of a PEM EL composed of 3 cells has been modeled under dynamic operating conditions. The dynamic emulator is based on an equivalent electrical scheme that takes into consideration the dynamic behavior of the EL in cases of sudden variation in the supply current. The model parameters were identified for a suitable current interval to consider them as constant and then tested with experimental data. The obtained results through the developed dynamic emulator have demonstrated its ability to accurately replicate the dynamic behavior of a PEM EL.
Regional Uptake of Direct Reduction Iron Production Using Hydrogen Under Climate Policy
Nov 2022
Publication
The need to reduce CO2 emissions to zero by 2050 has meant an increasing focus on high emitting industrial sectors such as steel. However significant uncertainties remain as to the rate of technology diffusion across steel production pathways in different regions and how this might impact on climate ambition. Informed by empirical analysis of historical transitions this paper presents modelling on the regional deployment of Direction Reduction Iron using hydrogen (DRI-H2). We find that DRI-H2 can play a leading role in the decarbonisation of the sector leading to near-zero emissions by 2070. Regional spillovers from early to late adopting regions can speed up the rate of deployment of DRI-H2 leading to lower cumulative emissions and system costs. Without such effects cumulative emissions are 13% higher than if spillovers are assumed and approximately 15% and 20% higher in China and India respectively. Given the estimates of DRI-H2 cost-effectiveness relative to other primary production technologies we also find that costs increase in the absence of regional spillovers. However other factors can also have impacts on deployment emission reductions and costs including the composition of the early adopter group material efficiency improvements and scrap recycling rates. For the sector to achieve decarbonisation key regions will need to continue to invest in low carbon steel projects recognising their broader global benefit and look to develop and strengthen policy coordination on technologies such as DRI-H2.
Impacts of Greenhouse Gas Neutrality Strategies on Gas Infrastructure and Costs: Implications from Case Studies Based on French and German GHG-neutral Scenarios
Sep 2022
Publication
The European Union’s target to reach greenhouse gas neutrality by 2050 calls for a sharp decrease in the consumption of natural gas. This study assesses impacts of greenhouse gas neutrality on the gas system taking France and Germany as two case studies which illustrate a wide range of potential developments within the European Union. Based on a review of French and German GHG-neutral scenarios it explores impacts on gas infrastructure and estimates the changes in end-user methane price considering a business-as-usual and an optimised infrastructure pathway. Our results show that gas supply and demand radically change by mid-century across various scenarios. Moreover the analysis suggests that deep transformations of the gas infrastructure are required and that according to the existing pricing mechanisms the end-user price of methane will increase driven by the switch to low-carbon gases and intensified by infrastructure costs.
Spherically Expanding Flame Simulations in Cantera Using a Lagrangian Formulation
Sep 2021
Publication
A Lagrangian-based one-dimensional approach has been developed using Cantera to study the dynamics of spherically expanding flames. The detailed reaction model USC-Mech II has been employed to examine flame propagating in hydrogen-air mixtures. In the first part our approach has been validated against laminar flame speed and Markstein number data from the literature. It was shown that the laminar flame speed was predicted within 5% on average but that discrepancies were observed for the Markstein number especially for rich mixtures. In the second part a detailed analysis of the thermo-chemical dynamics along the path of Lagrangian particles propagating in stretched flames was performed. For mixtures with negative Markstein lengths it was found that at high stretch rates the mixture entering the reaction-dominated period is less lean with respect to the initial mixture than at low stretch rate. This induces a faster rate of chemical heat release and of active radical production which results in a higher flame propagation speed. Opposite effects were observed for mixtures with positive Markstein lengths for which slower flame propagation was observed at high stretch rates compared to low stretch rates."
Impact of Hydrogen Liquefaction on Hydrogen Fuel Quality for Transport Applications (ISO-14687:2019)
Aug 2022
Publication
Decarbonisation of the energy sector is becoming increasingly more important to the reduction in climate change. Renewable energy is an effective means of reducing CO2 emissions but the fluctuation in demand and production of energy is a limiting factor. Liquid hydrogen allows for long-term storage of energy. Hydrogen quality is important for the safety and efficiency of the end user. Furthermore the quality of the hydrogen gas after liquefaction has not yet been reported. The purity of hydrogen after liquefaction was assessed against the specification of Hydrogen grade D in the ISO-14687:2019 by analysing samples taken at different locations throughout production. Sampling was carried out directly in gas cylinders and purity was assessed using multiple analytical methods. The results indicate that the hydrogen gas produced from liquefaction is of a higher purity than the starting gas with all impurities below the threshold values set in ISO-14687:2019. The amount fraction of water measured in the hydrogen sample increased with repeated sampling from the liquid hydrogen tank suggesting that the sampling system used was affected by low temperatures (−253 ◦C). These data demonstrate for the first time the impact of liquefaction on hydrogen purity assessed against ISO-14687:2019 showing that liquified hydrogen is a viable option for long-term energy storage whilst also improving quality.
Techno-economic Feasibility of Hybrid PV/wind/battery/thermal Storage Trigeneration System: Toward 100% Energy Independency and Green Hydrogen Production
Dec 2022
Publication
With the clear adverse impacts of fossil fuel-based energy systems on the climate and environment ever-growing interest and rapid developments are taking place toward full or nearly full dependence on renewable energies in the next few decades. Estonia is a European country with large demands for electricity and thermal energy for district heating. Considering it as the case study this work explores the feasibility and full potential of optimally sized photovoltaic (PV) wind and PV/wind systems equipped with electric and thermal storage to fulfill those demands. Given the large excess energy from 100% renewable energy systems for an entire country this excess is utilized to first meet the district heating demand and then to produce hydrogen fuel. Using simplified models for PV and wind systems and considering polymer electrolyte membrane (PEM) electrolysis a genetic optimizer is employed for scanning Estonia for optimal installation sites of the three systems that maximize the fulfillment of the demand and the supply–demand matching while minimizing the cost of energy. The results demonstrate the feasibility of all systems fully covering the two demands while making a profit compared to selling the excess produced electricity directly. However the PV-driven system showed enormous required system capacity and amounts of excess energy with the limited solar resources in Estonia. The wind system showed relatively closer characteristics to the hybrid system but required a higher storage capacity by 75.77%. The hybrid PV/wind-driven system required a total capacity of 194 GW most of which belong to the wind system. It was also superior concerning the amount (15.05 × 109 tons) and cost (1.42 USD/kg) of the produced green hydrogen. With such full mapping of the installation capacities and techno-economic parameters of the three systems across the country this study can assist policymakers when planning different country-scale cogeneration systems.
Society, Materials, and the Environment: The Case of Steel
Mar 2020
Publication
This paper reviews the relationship between the production of steel and the environment as it stands today. It deals with raw material issues (availability scarcity) energy resources and generation of by-products i.e. the circular economy the anthropogenic iron mine and the energy transition. The paper also deals with emissions to air (dust Particulate Matter heavy metals Persistant Organics Pollutants) water and soil i.e. with toxicity ecotoxicity epidemiology and health issues but also greenhouse gas emissions i.e. climate change. The loss of biodiversity is also mentioned. All these topics are analyzed with historical hindsight and the present understanding of their physics and chemistry is discussed stressing areas where knowledge is still lacking. In the face of all these issues technological solutions were sought to alleviate their effects: many areas are presently satisfactorily handled (the circular economy—a historical’ practice in the case of steel energy conservation air/water/soil emissions) and in line with present environmental regulations; on the other hand there are important hanging issues such as the generation of mine tailings (and tailings dam failures) the emissions of greenhouse gases (the steel industry plans to become carbon-neutral by 2050 at least in the EU) and the emission of fine PM which WHO correlates with premature deaths. Moreover present regulatory levels of emissions will necessarily become much stricter.
THyGA - Tightness Testing of Gas Distribution Components in 40%H2+60%CH4
Aug 2022
Publication
The present work is concerned with the evaluation of the tightness of the components located on domestic and commercial gas lines from the gas meter to the end user appliance in presence of a mixture 40%H2+60%CH4 at 35 mbar. The components were taken from installations being used currently in Germany Denmark Belgium and France. The current standard methods to evaluate natural gas distribution tightness propose testing duration of several minutes. In this work the components tightness was first evaluated using such standard methods before carrying out tests on longer period of time and evaluate the potential influence of time and the results were compared to admissible leakage rates for natural gas in distribution network and in appliances.
Blowout Prediction on a Salt Cavern Selected for a Hydrogen Storage Pilot
Oct 2022
Publication
To prevent climate change Europe and the world must shift to low-carbon and renewable energies. Hydrogen as an energy vector provides viable solutions for replacing polluting and carbon-emitting fossil fuels. Gaseous hydrogen can be stored underground and coupled with existing natural gas pipe networks. Salt cavern storage is the best suited technology to meet the challenges of new energy systems. Hydrogen storage caverns are currently operated in the UK and Texas. A preliminary risk analysis dedicated to underground hydrogen salt caverns highlighted the importance of containment losses (leaks) and the formation of gas clouds following blowouts whose ignition may generate dangerous phenomena such as jet fires unconfined vapor cloud explosions (UVCEs) or flashfires. A blowout is not a frequent accident in gas storage caverns. A safety valve is often set at a 30 m depth below ground level; it is automatically triggered following a pressure drop at the wellhead. Nevertheless a blowout remains to be one of the significant accidental scenarios likely to occur during hydrogen underground storage in salt caverns. In this paper we present modelling the subterraneous and aerial parts of a blowout on an EZ53 salt cavern fully filled with hydrogen.
The Role of Hydrogen for Deep Decarbonization of Energy Systems: A Chilean Case Study
Mar 2023
Publication
In this paper we implement a long-term multi-sectoral energy planning model to evaluate the role of green hydrogen in the energy mix of Chile a country with a high renewable potential under stringent emission reduction objectives in 2050. Our results show that green hydrogen is a cost-effective and environmentally friendly route especially for hard-to-abate sectors such as interprovincial and freight transport. They also suggest a strong synergy of hydrogen with electricity generation from renewable sources. Our numerical simulations show that Chile should (i) start immediately to develop hydrogen production through electrolyzers all along the country (ii) keep investing in wind and solar generation capacities ensuring a low cost hydrogen production and reinforce the power transmission grid to allow nodal hydrogen production (iii) foster the use of electric mobility for cars and local buses and of hydrogen for long-haul trucks and interprovincial buses and (iv) develop seasonal hydrogen storage and hydrogen cells to be exploited for electricity supply especially for the most stringent emission reduction objectives.
X-in-the-Loop Methodology for Proton Exchange Membrane Fuel Cell Systems Design: Review of Advances and Challenges
Jul 2025
Publication
Proton Exchange Membrane Fuel Cells (PEMFCs) are seen as an alternative for heavy-duty transportation electrification. Powered by a green hydrogen source they can provide high efficiency and low carbon emissions compared to traditional fuels. However to be competitive these systems require high reliability when operated in real-life conditions as well as safe and efficient operating management. In order to achieve these goals the X-in-the-loop (also called model-based design) methodology is well suited. It has been largely adopted for PEMFC system development and optimisation as they are complex multi-component systems. In this paper a systematic analysis of the scientific literature is conducted to review the methodology implementation for the design and improvement of the PEMFC systems. It exposes a precise definition of each development step in the methodology. The analysis shows that it can be employed in different ways depending on the subsystems considered and the objectives sought. Finally gaps in the literature and technical challenges for fuel cell systems that should be addressed are identified.
Assessing and Modelling Hydrogen Reactivity in Underground Hydrogen Storage: A Review and Models Simulating the Lobodice Town Gas Storage
Apr 2023
Publication
Underground Hydrogen storage (UHS) is a promising technology for safe storage of large quantities of hydrogen in daily to seasonal cycles depending on the consumption requirements. The development of UHS requires anticipating hydrogen behavior to prevent any unexpected economic or environmental impact. An open question is the hydrogen reactivity in underground porous media storages. Indeed there is no consensus on the effects or lack of geochemical reactions in UHS operations because of the strong coupling with the activity of microbes using hydrogen as electron donor during anaerobic reduction reactions. In this work we apply different geochemical models to abiotic conditions or including the catalytic effect of bacterial activity in methanogenesis acetogenesis and sulfate-reduction reactions. The models are applied to Lobodice town gas storage (Czech Republic) where a conversion of hydrogen to methane was measured during seasonal gas storage. Under abiotic conditions no reaction is simulated. When the classical thermodynamic approach for aqueous redox reactions is applied the simulated reactivity of hydrogen is too high. The proper way to simulate hydrogen reactivity must include a description of the kinetics of the aqueous redox reactions. Two models are applied to simulate the reactions of hydrogen observed at Lobodice gas storage. One modeling the microbial activity by applying energy threshold limitations and another where microbial activity follows a Monod-type rate law. After successfully calibrating the bio-geochemical models for hydrogen reactivity on existing gas storage data and constraining the conditions where microbial activity will inhibit or enhance hydrogen reactivity we now have a higher confidence in assessing the hydrogen reactivity in future UHS in aquifers or depleted reservoirs.
Alternative and Innovative Solid Oxide Electrolysis Cell Materials: A Short Review
Jun 2021
Publication
Solid oxide electrolysis cell is the leading technology for production of green hydrogen by high temperature electrolysis. However optimization of existing reference materials constituting the cell and development of innovative materials remain critical for solid oxide electrolysis cell. In particular they are key to reach performance and durability targets compatible with a commercialization for the three main markets identified as follows: large-scale H2 production Power-to-X and Power-to-Power. This short review summarizes the latest progress in research and development of alternative and innovative materials for solid oxide electrolysis cells with a main focus on cathode-supported cell materials. A brief description of the layers constituting the solid oxide electrolysis cell is provided with the associated current state-of-the-art materials. A further emphasis on the most promising alternative and innovative materials for each layer follows based on the major aspects from an industrial perspective to reach a competitive hydrogen production cost for the main targeted markets: performance durability scaling up/manufacturing ability and operational flexibility.
CFD Simulation of a Hybrid Solar/Electric Reactor for Hydrogen and Carbon Production from Methane Cracking
Jan 2023
Publication
Methane pyrolysis is a transitional technology for environmentally benign hydrogen production with zero greenhouse gas emissions especially when concentrated solar energy is the heating source for supplying high-temperature process heat. This study is focused on solar methane pyrolysis as an attractive decarbonization process to produce both hydrogen gas and solid carbon with zero CO2 emissions. Direct normal irradiance (DNI) variations arising from inherent solar resource variability (clouds fog day-night cycle etc.) generally hinder continuity and stability of the solar process. Therefore a novel hybrid solar/electric reactor was designed at PROMES-CNRS laboratory to cope with DNI variations. Such a design features electric heating when the DNI is low and can potentially boost the thermochemical performance of the process when coupled solar/electric heating is applied thanks to an enlarged heated zone. Computational fluid dynamics (CFD) simulations through ANSYS Fluent were performed to investigate the performance of this reactor under different operating conditions. More particularly the influence of various process parameters including temperature gas residence time methane dilution and hybridization on the methane conversion was assessed. The model combined fluid flow hydrodynamics and heat and mass transfer coupled with gas-phase pyrolysis reactions. Increasing the heating temperature was found to boost methane conversion (91% at 1473 K against ~100% at 1573 K for a coupled solar-electric heating). The increase of inlet gas flow rate Q0 lowered methane conversion since it affected the gas space-time (91% at Q0 = 0.42 NL/min vs. 67% at Q0 = 0.84 NL/min). A coupled heating also resulted in significantly better performance than with only electric heating because it broadened the hot zone (91% vs. 75% methane conversion for coupled heating and only electric heating respectively). The model was further validated with experimental results of methane pyrolysis. This study demonstrates the potential of the hybrid reactor for solar-driven methane pyrolysis as a promising route toward clean hydrogen and carbon production and further highlights the role of key parameters to improve the process performance.
Expert Perceptions of Game-changing Innovations towards Net Zero
Dec 2022
Publication
Current technological improvements are yet to put the world on track to net-zero which will require the uptake of transformative low-carbon innovations to supplement mitigation efforts. However the role of such innovations is not yet fully understood; some of these ‘miracles’ are considered indispensable to Paris Agreement-compliant mitigation but their limitations availability and potential remain a source of debate. We evaluate such potentially game-changing innovations from the experts’ perspective aiming to support the design of realistic decarbonisation scenarios and better-informed net-zero policy strategies. In a worldwide survey 260 climate and energy experts assessed transformative innovations against their mitigation potential at-scale availability and/or widescale adoption and risk of delayed diffusion. Hierarchical clustering and multi-criteria decision-making revealed differences in perceptions of core technological innovations with next generation energy storage alternative building materials iron-ore electrolysis and hydrogen in steelmaking emerging as top priorities. Instead technologies highly represented in well-below-2◦C scenarios seemingly feature considerable and impactful delays hinting at the need to re-evaluate their role in future pathways. Experts’ assessments appear to converge more on the potential role of other disruptive innovations including lifestyle shifts and alternative economic models indicating the importance of scenarios including non-technological and demand-side innovations. To provide insights for expert elicitation processes we finally note caveats related to the level of representativeness among the 260 engaged experts the level of their expertise that may have varied across the examined innovations and the potential for subjective interpretation to which the employed linguistic scales may be prone to.
Risk Assessment and Mitigation Evaluation for Hydrogen Vehicles in Private Garages. Experiments and Modelling
Sep 2021
Publication
Governments and local authorities introduce new incentives and regulations for cleaner mobility as part of their environmental strategies to address energy challenges. Fuel cell electric vehicles (FCEVs) are becoming increasingly important and will extend beyond captive fleets reaching private users. Research on hydrogen safety issues is currently led in several projects in order to highlight and manage risks of FCEVs in confined spaces such as tunnels underground parkings repair garages etc. But what about private garages - that involve specific geometries volumes congestion ventilation? This study has been carried out in the framework of PRHyVATE JIP project which aims at better understanding hydrogen build-up and distribution in a private garage. The investigation went through different rates and modes of ventilation. As first step an HAZID (Hazard Identification) has been realized for a generic FCEV. This preliminary work allowed to select and prioritize accidental release scenarios to be explored experimentally with helium in a 40-m3 garage. Several configurations of release ventilation modes and congestion – in transient regime and at steady state – have been tested. Then analytical and numerical calculation approaches have been applied and adjusted to develop a simplified methodology. This methodology takes into account natural ventilation for assessment of hydrogen accumulation and mitigation means optimization. Finally a global risk evaluation – including ignition of a flammable hydrogen-air mixture – has been performed to account for the mostly feared events and to evaluate their consequences in a private garage. Thus preliminary recommendations good practices and safety features for safely parking FCEVs in private garages can be proposed.
An Overview of the Recent Advances in Composite Materials and Artificial Intelligence for Hydrogen Storage Vessels Design
Mar 2023
Publication
The environmental impact of CO2 emissions is widely acknowledged making the development of alternative propulsion systems a priority. Hydrogen is a potential candidate to replace fossil fuels for transport applications with three technologies considered for the onboard storage of hydrogen: storage in the form of a compressed gas storage as a cryogenic liquid and storage as a solid. These technologies are now competing to meet the requirements of vehicle manufacturers; each has its own unique challenges that must be understood to direct future research and development efforts. This paper reviews technological developments for Hydrogen Storage Vessel (HSV) designs including their technical performance manufacturing costs safety and environmental impact. More specifically an up-to-date review of fiber-reinforced polymer composite HSVs was explored including the end-of-life recycling options. A review of current numerical models for HSVs was conducted including the use of artificial intelligence techniques to assess the performance of composite HSVs leading to more sophisticated designs for achieving a more sustainable future.
Numerical Redesign of 100kw MGT Combustor for 100% H2 Fueling
Jan 2014
Publication
The use of hydrogen as energy carrier in a low emission microturbine could be an interesting option for renewable energy storage distributed generation and combined heat & power. However the hydrogen using in gas turbine is limited by the NOx emissions and the difficulty to operate safely. CFD simulations represent a powerful and mature tool to perform detailed 3-D investigation for the development of a prototype before carrying out an experimental analysis. This paper describes the CFD supported redesign of the Turbec T100 microturbine combustion chamber natural gas-fired to allow the operation on 100% hydrogen.
Hydrogen Storage: Recent Improvements and Industrial Prospective
Oct 2015
Publication
Efficient storage of hydrogen is crucial for the success of hydrogen energy markets (early markets as well as transportation market). Hydrogen can be stored either as a compressed gas a refrigerated liquefied gas a cryo-compressed gas or in hydrides. This paper gives an overview of hydrogen storage technologies and details the specific issues and constraints related to the materials behaviour in hydrogen and conditions representative of hydrogen energy uses. It is indeed essential for the development of applications requiring long-term performance to have good understanding of long-term behaviour of the materials of the storage device and its components under operational loads.
AC-DC Converters for Electrolyzer Applications: State of the Art and Future Challenges
May 2020
Publication
The main objective of the article is to provide a thorough review of currently used AC-DC converters for alkaline and proton exchange membrane (PEM) electrolyzers in power grid or wind energy conversion systems. Based on the current literature this article aims at emphasizing the advantages and drawbacks of AC-DC converters mainly based on thyristor rectifier bridges and chopper-rectifiers. The analysis is mainly focused on the current issues for these converters in terms of specific energy consumption current ripple reliability efficiency and power quality. From this analysis it is shown that thyristors-based rectifiers are particularly fit for high-power applications but require the use of active and passive filters to enhance the power quality. By comparison the association combination of the chopper-rectifier can avoid the use of bulky active and passive filters since it can improve power quality. However the use of a basic chopper (i.e. buck converter) presents several disadvantages from the reliability energy efficiency voltage ratio and current ripple point of view. For this reason new emerging DC-DC converters must be employed to meet these important issues according to the availability of new power switching devices. Finally based on the authors’ experience in power conversion for PEM electrolyzers a discussion is provided regarding the future challenges that must face power electronics for green hydrogen production based on renewable energy sources.
Fuel Cell Electric Vehicles—A Brief Review of Current Topologies and Energy Management Strategies
Jan 2021
Publication
With the development of technologies in recent decades and the imposition of international standards to reduce greenhouse gas emissions car manufacturers have turned their attention to new technologies related to electric/hybrid vehicles and electric fuel cell vehicles. This paper focuses on electric fuel cell vehicles which optimally combine the fuel cell system with hybrid energy storage systems represented by batteries and ultracapacitors to meet the dynamic power demand required by the electric motor and auxiliary systems. This paper compares the latest proposed topologies for fuel cell electric vehicles and reveals the new technologies and DC/DC converters involved to generate up-to-date information for researchers and developers interested in this specialized field. From a software point of view the latest energy management strategies are analyzed and compared with the reference strategies taking into account performance indicators such as energy efficiency hydrogen consumption and degradation of the subsystems involved which is the main challenge for car developers. The advantages and disadvantages of three types of strategies (rule-based strategies optimization-based strategies and learning-based strategies) are discussed. Thus future software developers can focus on new control algorithms in the area of artificial intelligence developed to meet the challenges posed by new technologies for autonomous vehicles.
Hydrogen Dispersion in a Closed Environment
Sep 2017
Publication
The highly combustible nature of hydrogen poses a great hazard creating a number of problems with its safety and handling. As a part of safety studies related to the use of hydrogen in a confined environment it is extremely important to have a good knowledge of the dispersion mechanism.<br/>The present work investigates the concentration field and flammability envelope from a small scale leak. The hydrogen is released into a 0.47 m × 0.33 m x 0.20 m enclosure designed as a 1/15 – scale model of a room in a nuclear facility. The performed tests evaluates the influence of the initial conditions at the leakage source on the dispersion and mixing characteristics in a confined environment. The role of the leak location and the presence of obstacles are also analyzed. Throughout the test during the release and the subsequent dispersion phase temporal profiles of hydrogen concentration are measured using thermal conductivity gauges within the enclosure. In addition the BOS (Background Oriented Schlieren) technique is used to visualise the cloud evolution inside the enclosure. These instruments allow the observation and quantification of the stratification effects.
Fast Synthesis of TiNi by Mechanical Alloying and its Hydrogenation Properties
Mar 2019
Publication
Mechanical alloying is widely used for the synthesis of hydrogen storage materials. However amorphization and contamination triggered by long-time milling are serious drawbacks for obtaining efficient hydrogen storage. In this work short-time ball milling synthesis is explored for a representative hydride forming compound: TiNi. Through structural morphological and chemical characterizations we evidence that formation of TiNi is complete in only 20 min with minor Fe contamination (0.2 wt%). Cross-sectional analysis of powder stuck on milling balls reveals that alloy formation occurs through the interdiffusion between thin layers of co-laminated pure elements. Hydrogenation thermodynamics and kinetics of short-time mechanically alloyed TiNi are similar to those of coarse-grained compounds obtained by classical high-temperature melting. Mechanical alloying is a suitable method for fast and energy-efficient synthesis of intermetallic compounds such as TiNi.
Cylinders and Tubes Used as Buffers in Filling Stations
Oct 2015
Publication
Buffers are key components for hydrogen filling stations that are currently being developed. Type 1 or composite cylinders are used for this application. The type used depends on many parameters including pressure level cost and space available for the filling station. No international standards exist for such high pressure vessels whereas many standards exist covering Types 123 and 4 used for transport of gas or on-board fuel tanks. It is suggested to use the cylinders approved for transport or on-board applications as buffers. This solution appears to be safe if at least one issue is solved. The main difference is that transport or on-board cylinders are cycled from a low pressure to a high pressure during service whereas buffers are cycled from a relatively high pressure (corresponding to the vehicle’s filling pressure) to the MAWP. Another difference is that buffers are cycled many times per day. For standards developers requesting to systematically verify that buffers pass millions of cycles at low pressure amplitude would be impractical. Several standards and codes give formulae to estimate the number of shallow cycles when number of deep cycles are known. In this paper we describe tests performed on all types of composite cylinders to verify or determine the appropriate formulae.
Guidelines and Recommendations for Indoor Use of Fuel Cells and Hydrogen Systems
Oct 2015
Publication
Deborah Houssin-Agbomson,
Simon Jallais,
Elena Vyazmina,
Guy Dang-Nhu,
Gilles Bernard-Michel,
Mike Kuznetsov,
Vladimir V. Molkov,
Boris Chernyavsky,
Volodymyr V. Shentsov,
Dmitry Makarov,
Randy Dey,
Philip Hooker,
Daniele Baraldi,
Evelyn Weidner,
Daniele Melideo,
Valerio Palmisano,
Alexandros G. Venetsanos,
Jan Der Kinderen and
Béatrice L’Hostis
Hydrogen energy applications often require that systems are used indoors (e.g. industrial trucks for materials handling in a warehouse facility fuel cells located in a room or hydrogen stored and distributed from a gas cabinet). It may also be necessary or desirable to locate some hydrogen system components/equipment inside indoor or outdoor enclosures for security or safety reasons to isolate them from the end-user and the public or from weather conditions.<br/>Using of hydrogen in confined environments requires detailed assessments of hazards and associated risks including potential risk prevention and mitigation features. The release of hydrogen can potentially lead to the accumulation of hydrogen and the formation of a flammable hydrogen-air mixture or can result in jet-fires. Within Hyindoor European Project carried out for the EU Fuel Cells and Hydrogen Joint Undertaking safety design guidelines and engineering tools have been developed to prevent and mitigate hazardous consequences of hydrogen release in confined environments. Three main areas are considered: Hydrogen release conditions and accumulation vented deflagrations jet fires and including under-ventilated flame regimes (e.g. extinguishment or oscillating flames and steady burns). Potential RCS recommendations are also identified.
Results of the Pre-normative Research Project PRESLHY for the Safe Use of Liquid Hydrogen
Sep 2021
Publication
Liquid hydrogen (LH2) compared to compressed gaseous hydrogen offers advantages for large-scale transport and storage of hydrogen with higher densities. Although the gas industry has good experience with LH2 only little experience is available for the new applications of LH2 as an energy carrier. Therefore the European FCH JU funded project PRESLHY conducted pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. The central research consisted of a broad experimental program combined with analytical work modelling and simulations belonging to the three key phenomena of the accident chain: release and mixing ignition and combustion. The presented results improve the general understanding of the behavior of LH2 in accidents and provide some design guidelines and engineering tools for safer use of LH2. Recommendations for improvement of current international standards are derived.
Experimental Challenges in Studying Hydrogen Absorption in Ultrasmall Metal Nanoparticles
Jun 2016
Publication
Recent advances on synthesis characterization and hydrogen absorption properties of ultrasmall metal nanoparticles (defined here as objects with average size ≤3 nm) are briefly reviewed in the first part of this work. The experimental challenges encountered in performing accurate measurements of hydrogen absorption in Mg- and noble metal-based ultrasmall nanoparticles are addressed. The second part of this work reports original results obtained for ultrasmall bulk-immiscible Pd–Rh nanoparticles. Carbon-supported Pd–Rh nanoalloys in the whole binary chemical composition range have been successfully prepared by liquid impregnation method followed by reduction at 300°C. EXAFS investigations suggested that the local structure of these nanoalloys is partially segregated into Rh-rich core and Pd-rich surface coexisting within the same nanoparticles. Downsizing to ultrasmall dimensions completely suppresses the hydride formation in Pd-rich nanoalloys at ambient conditions contrary to bulk and larger nanosized (5–6 nm) counterparts. The ultrasmall Pd90Rh10 nanoalloy can absorb hydrogen-forming solid solutions under these conditions as suggested by in situ X-ray diffraction (XRD). Apart from this composition common laboratory techniques such as in situ XRD DSC and PCI failed to clarify the hydrogen interaction mechanism: either adsorption on developed surfaces or both adsorption and absorption with formation of solid solutions. Concluding insights were brought by in situ EXAFS experiments at synchrotron: ultrasmall Pd75Rh25 and Pd50Rh50 nanoalloys absorb hydrogen-forming solid solutions at ambient conditions. Moreover the hydrogen solubility in these solid solutions is higher with increasing Pd content and this trend can be understood in terms of hydrogen preferential occupation in the Pd-rich regions as suggested by in situ EXAFS. The Rh-rich nanoalloys (Pd25Rh75 and Pd10Rh90) only adsorb hydrogen on the developed surface of ultrasmall nanoparticles. In summary in situ characterization techniques carried out at large-scale facilities are unique and powerful tools for in-depth investigation of hydrogen interaction with ultrasmall nanoparticles at local level.
The Impact of Hydrogen on Mechanical Properties; A New In Situ Nanoindentation Testing Method
Feb 2019
Publication
We have designed a new method for electrochemical hydrogen charging which allows us to charge very thin coarse-grained specimens from the bottom and perform nanomechanical testing on the top. As the average grain diameter is larger than the thickness of the sample this setup allows us to efficiently evaluate the mechanical properties of multiple single crystals with similar electrochemical conditions. Another important advantage is that the top surface is not affected by corrosion by the electrolyte. The nanoindentation results show that hydrogen reduces the activation energy for homogenous dislocation nucleation by approximately 15–20% in a (001) grain. The elastic modulus also was observed to be reduced by the same amount. The hardness increased by approximately 4% as determined by load-displacement curves and residual imprint analysis.
Energy integration – The Covid-19 Crisis and Clean Energy Progress – Analysis Report
Jun 2020
Publication
The Covid-19 pandemic has dealt a massive blow to countries around the world choking economies and transforming daily life for billions of people. This extraordinary disruption has significantly impacted the energy sector with worrying implications for clean energy transitions. Some key clean energy technologies have been encouragingly resilient to the effects of the crisis but so far there is little to suggest that the dramatic structural progress needed to achieve long-term climate and energy goals will happen in the current turmoil. Unprecedented action and leadership from governments companies and other real-world decision makers will be required to put the world more firmly on a sustainable long-term pathway. The energy sector must achieve dramatic sustained emissions reductions through policy investment and innovation measures across all energy sectors and technologies.
Building on Tracking Clean Energy Progress 2020 and other COVID-19 analysis this article takes stock of how the crisis has affected energy sectors and technologies thus far and explores the potential implications for clean energy transitions over the medium and longer term.
Link to Document on IEA Website
Building on Tracking Clean Energy Progress 2020 and other COVID-19 analysis this article takes stock of how the crisis has affected energy sectors and technologies thus far and explores the potential implications for clean energy transitions over the medium and longer term.
Link to Document on IEA Website
Static and Dynamic Studies of Hydrogen Adsorption on Nanoporous Carbon Gels
Jun 2019
Publication
Although hydrogen is considered to be one of the most promising green fuels its efficient and safe storage and use still raise several technological challenges. Physisorption in porous materials may offer an attractive means of storage but the state-of-the-art capacity of these kinds of systems is still limited. To overcome the present drawbacks a deeper understanding of the adsorption and surface diffusion mechanism is required along with new types of adsorbents developed and/or optimised for this purpose. In the present study we compare the hydrogen adsorption behaviour of three carbon gels exhibiting different porosity and/or surface chemistry. In addition to standard adsorption characterisation techniques neutron spin-echo spectroscopy (NSE) has been also applied to explore the surface mobility of the adsorbed hydrogen. Our results reveal that both the porosity and surface chemistry of the adsorbent play a significant role in the adsorption of in these systems.
Energy Technology Perspectives 2020- Special Report on Carbon Capture Utilisation and Storage
Sep 2020
Publication
Energy Technology Perspectives 2020 is a major new IEA publication focused on the technology needs and opportunities for reaching international climate and sustainable energy goals. This flagship report offers vital analysis and advice on the clean energy technologies the world needs to meet net-zero emissions objectives.
The report’s comprehensive analysis maps out the technologies needed to tackle emissions in all parts of the energy sector including areas where technology progress is still lacking such as long-distance transport and heavy industries. It shows the amount of emissions reductions that are required from electrification hydrogen bioenergy and carbon capture utilisation and storage. It also provides an assessment of emissions from existing infrastructure and what can be done to address them.
Link to Document on IEA website
The report’s comprehensive analysis maps out the technologies needed to tackle emissions in all parts of the energy sector including areas where technology progress is still lacking such as long-distance transport and heavy industries. It shows the amount of emissions reductions that are required from electrification hydrogen bioenergy and carbon capture utilisation and storage. It also provides an assessment of emissions from existing infrastructure and what can be done to address them.
Link to Document on IEA website
Use of Hydrogen in Off-Grid Locations, a Techno-Economic Assessment
Nov 2018
Publication
Diesel generators are currently used as an off-grid solution for backup power but this causes CO2 and GHG emissions noise emissions and the negative effects of the volatile diesel market influencing operating costs. Green hydrogen production by means of water electrolysis has been proposed as a feasible solution to fill the gaps between demand and production the main handicaps of using exclusively renewable energy in isolated applications. This manuscript presents a business case of an off-grid hydrogen production by electrolysis applied to the electrification of isolated sites. This study is part of the European Ely4off project (n◦ 700359). Under certain techno-economic hypothesis four different system configurations supplied exclusively by photovoltaic are compared to find the optimal Levelized Cost of Electricity (LCoE): photovoltaic-batteries photovoltaic-hydrogen-batteries photovoltaic-diesel generator and diesel generator; the influence of the location and the impact of different consumptions profiles is explored. Several simulations developed through specific modeling software are carried out and discussed. The main finding is that diesel-based systems still allow lower costs than any other solution although hydrogen-based solutions can compete with other technologies under certain conditions.
Technologies and Policies to Decarbonize Global Industry: Review and Assessment of Mitigation Drivers Through 2070
Mar 2020
Publication
Jeffrey Rissman,
Chris Bataille,
Eric Masanet,
Nate Aden,
William R. Morrow III,
Nan Zhou,
Neal Elliott,
Rebecca Dell,
Niko Heeren,
Brigitta Huckestein,
Joe Cresko,
Sabbie A. Miller,
Joyashree Roy,
Paul Fennell,
Betty Cremmins,
Thomas Koch Blank,
David Hone,
Ellen D. Williams,
Stephane de la Rue du Can,
Bill Sisson,
Mike Williams,
John Katzenberger,
Dallas Burtraw,
Girish Sethi,
He Ping,
David Danielson,
Hongyou Lu,
Tom Lorber,
Jens Dinkel and
Jonas Helseth
Fully decarbonizing global industry is essential to achieving climate stabilization and reaching net zero greenhouse gas emissions by 2050–2070 is necessary to limit global warming to 2 °C. This paper assembles and evaluates technical and policy interventions both on the supply side and on the demand side. It identifies measures that employed together can achieve net zero industrial emissions in the required timeframe. Key supply-side technologies include energy efficiency (especially at the system level) carbon capture electrification and zero-carbon hydrogen as a heat source and chemical feedstock. There are also promising technologies specific to each of the three top-emitting industries: cement iron & steel and chemicals & plastics. These include cement admixtures and alternative chemistries several technological routes for zero-carbon steelmaking and novel chemical catalysts and separation technologies. Crucial demand-side approaches include material-efficient design reductions in material waste substituting low-carbon for high-carbon materials and circular economy interventions (such as improving product longevity reusability ease of refurbishment and recyclability). Strategic well-designed policy can accelerate innovation and provide incentives for technology deployment. High-value policies include carbon pricing with border adjustments or other price signals; robust government support for research development and deployment; and energy efficiency or emissions standards. These core policies should be supported by labeling and government procurement of low-carbon products data collection and disclosure requirements and recycling incentives. In implementing these policies care must be taken to ensure a just transition for displaced workers and affected communities. Similarly decarbonization must complement the human and economic development of low- and middle-income countries.
Life Cycle Assessments on Battery Electric Vehicles and Electrolytic Hydrogen: The Need for Calculation Rules and Better Databases on Electricity
May 2021
Publication
LCAs of electric cars and electrolytic hydrogen production are governed by the consumption of electricity. Therefore LCA benchmarking is prone to choices on electricity data. There are four issues: (1) leading Life Cycle Impact (LCI) databases suffer from inconvenient uncertainties and inaccuracies (2) electricity mix in countries is rapidly changing year after year (3) the electricity mix is strongly fluctuating on an hourly and daily basis which requires time-based allocation approaches and (4) how to deal with nuclear power in benchmarking. This analysis shows that: (a) the differences of the GHG emissions of the country production mix in leading databases are rather high (30%) (b) in LCA a distinction must be made between bundled and unbundled registered electricity certificates (RECs) and guarantees of origin (GOs); the residual mix should not be applied in LCA because of its huge inaccuracy (c) time-based allocation rules for renewables are required to cope with periods of overproduction (d) benchmarking of electricity is highly affected by the choice of midpoints and/or endpoint systems and (e) there is an urgent need for a new LCI database based on measured emission data continuously kept up-to-date transparent and open access.
Hydrogen-assisted Fatigue Crack Growth: Pre-charging vs In-situ Testing in Gaseous Environments
Mar 2023
Publication
We investigate the implications of conducting hydrogen-assisted fatigue crack growth experiments in a hydrogen gas environment (in-situ hydrogen charging) or in air (following exposure to hydrogen gas). The study is conducted on welded 42CrMo4 steel a primary candidate for the future hydrogen transport infrastructure allowing us to additionally gain insight into the differences in behavior between the base steel and the coarse grain heat affected zone. The results reveal significant differences between the two testing approaches and the two weld regions. The differences are particularly remarkable for the comparison of testing methodologies with fatigue crack growth rates being more than one order of magnitude higher over relevant loading regimes when the samples are tested in a hydrogen-containing environment relative to the pre-charged samples. Aided by finite element modelling and microscopy analysis these differences are discussed and rationalized. Independent of the testing approach the heat affected zone showed a higher susceptibility to hydrogen embrittlement. Similar microstructural behavior is observed for both testing approaches with the base metal exhibiting martensite lath decohesion while the heat affected zone experienced both martensite lath decohesion and intergranular fracture.
THyGA - Review on Other Projects Related to Mitigation and Identification of Useable Sensors in Existing Appliances
Jun 2022
Publication
The main goal of THyGA’s WP5 is to investigate ways to adapt residential or commercial appliances that have safety or performance issues to different levels of H2 concentrations in natural gas. This first deliverable presents some possible mitigation measures based on a literature study and some calculations.<br/>Acting on gas quality to avoid that hydrogen addition enhance current gas properties variations was explored several times in the past. Designing new appliances that could operate with variable gas composition including hydrogen. Dealing with existing appliances in order to guaranty safety for users and appliances.
Overview on Hydrogen Risk Research and Development Activities: Methodology and Open Issues
Jan 2015
Publication
During the course of a severe accident in a light water nuclear reactor large amounts of hydrogen can be generated and released into the containment during reactor core degradation. Additional burnable gases [hydrogen (H2) and carbon monoxide (CO)] may be released into the containment in the corium/concrete interaction. This could subsequently raise a combustion hazard. As the Fukushima accidents revealed hydrogen combustion can cause high pressure spikes that could challenge the reactor buildings and lead to failure of the surrounding buildings. To prevent the gas explosion hazard most mitigation strategies adopted by European countries are based on the implementation of passive autocatalytic recombiners (PARs). Studies of representative accident sequences indicate that despite the installation of PARs it is difficult to prevent at all times and locations the formation of a combustible mixture that potentially leads to local flame acceleration. Complementary research and development (R&D) projects were recently launched to understand better the phenomena associated with the combustion hazard and to address the issues highlighted after the Fukushima Daiichi events such as explosion hazard in the venting system and the potential flammable mixture migration into spaces beyond the primary containment. The expected results will be used to improve the modeling tools and methodology for hydrogen risk assessment and severe accident management guidelines. The present paper aims to present the methodology adopted by Institut de Radioprotection et de Suˆ rete Nucleaire to assess hydrogen risk in nuclear power plants in particular French nuclear power plants the open issues and the ongoing R&D programs related to hydrogen distribution mitigation and combustion.
High-Purity and Clean Syngas and Hydrogen Production From Two-Step CH4 Reforming and H2O Splitting Through Isothermal Ceria Redox Cycle Using Concentrated Sunlight
Jul 2020
Publication
The thermochemical conversion of methane (CH4) and water (H2O) to syngas and hydrogen via chemical looping using concentrated sunlight as a sustainable source of process heat attracts considerable attention. It is likewise a means of storing intermittent solar energy into chemical fuels. In this study solar chemical looping reforming of CH4 and H2O splitting over non-stoichiometric ceria (CeO2/CeO2−δ) redox cycle were experimentally investigated in a volumetric solar reactor prototype. The cycle consists of (i) the endothermic partial oxidation of CH4 and the simultaneous reduction of ceria and (ii) the subsequent exothermic splitting of H2O and the simultaneous oxidation of the reduced ceria under isothermal operation at ~1000°C enabling the elimination of sensible heat losses as compared to non-isothermal thermochemical cycles. Ceria-based reticulated porous ceramics with different sintering temperatures (1000 and 1400°C) were employed as oxygen carriers and tested with different methane flow rates (0.1–0.4 NL/min) and methane concentrations (50 and 100%). The impacts of operating conditions on the foam-averaged oxygen non-stoichiometry (reduction extent δ) syngas yield methane conversion solar-to-fuel energy conversion efficiency as well as the effects of transient solar conditions were demonstrated and emphasized. As a result clean syngas was successfully produced with H2/CO ratios approaching 2 during the first reduction step while high-purity H2 was subsequently generated during the oxidation step. Increasing methane flow rate and CH4 concentration promoted syngas yields up to 8.51 mmol/gCeO2 and δ up to 0.38 at the expense of enhanced methane cracking reaction and reduced CH4 conversion. Solar-to-fuel energy conversion efficiency namely the ratio of the calorific value of produced syngas to the total energy input (solar power and calorific value of converted methane) and CH4 conversion were achieved in the range of 2.9–5.6% and 40.1–68.5% respectively.
Validation and Recommendations for CFD and Engineering Modeling of Hydrogen Vented Explosions: Effects of Concentration, Stratification, Obstruction and Vent Area
Oct 2015
Publication
Explosion venting is commonly used in the process industry as a prevention solution to protect equipment or buildings against excessive internal pressure caused by an explosion. This article is dedicated to the validation of FLACS CFD code for the modelling of vented explosions. Analytical engineering models fail when complex cases are considered for instance in the presence of obstacles or H2 stratified mixtures. CFD is an alternative solution but has to be carefully validated. In this study FLACS simulations are compared to published experimental results and recommendations are suggested for their application.
Validation of Selected Optical Methods for Assessing Polyethylene (PE) Liners Used in High Pressure Vessels for Hydrogen Storage
Jun 2021
Publication
A polyethylene (PE) liner is the basic element in high-pressure type 4 composite vessels designed for hydrogen or compressed natural gas (CNG) storage systems. Liner defects may result in the elimination of the whole vessel from use which is very expensive both at the manufacturing and exploitation stage. The goal is therefore the development of efficient non-destructive testing (NDT) methods to test a liner immediately after its manufacturing before applying a composite reinforcement. It should be noted that the current regulations codes and standards (RC&S) do not specify liner testing methods after manufacturing. It was considered especially important to find a way of locating and assessing the size of air bubbles and inclusions and the field of deformations in liner walls. It was also expected that these methods would be easily applicable to mass-produced liners. The paper proposes the use of three optical methods namely visual inspection digital image correlation (DIC) and optical fiber sensing based on Bragg gratings (FBG). Deformation measurements are validated with finite element analysis (FEA). The tested object was a prototype of a hydrogen liner for high-pressure storage (700 bar). The mentioned optical methods were used to identify defects and measure deformations.
Interaction of Hydrogen with the Bulk, Surface and Subsurface of Crystalline RuO2 from First Principles
Feb 2021
Publication
Hydrogen and its interaction with metal oxide surfaces is of major importance for a wide range of research and applied fields spanning from catalysis energy storage microelectronics to metallurgy. This paper reviews state of the art of first principles calculations on the well-known ruthenium oxide (RuO2) surface in its (110) orientation and its interaction with hydrogen. In addition to it the paper also fills gaps in knowledge with new calculations and results on the (001) surface. Bulk and surface interactions are thoroughly reviewed. This includes systematic analysis of adsorption sites local agglomeration propensity of hydrogen and migration pathways in which literature data and their potential deviations are explained. We notably discuss novel results on propensity for agglomeration of hydrogen within bulk channels [001] oriented in which the proton-like behavior of adsorbed hydrogen hinders further agglomeration in adjacent channels. The paper brings new insights into the migration pathways on the surface and in bulk both exhibiting preferential diffusion paths along the [001] direction. The paper finally investigates the subsurface region. We show that while the subsurface has more stable sites for adsorption compared to bulk its accessibility from the surface shows prohibitive activation barriers inhibiting penetration into subsurface and bulk. We further calculate and discuss adsorption and penetration processes on the alternative RuO2 (001) surface.
Water Photo-Electrooxidation Using Mats of TiO2 Nanorods, Surface Sensitized by a Metal–Organic Framework of Nickel and 1,2-Benzene Dicarboxylic Acid
Apr 2021
Publication
Photoanodes comprising a transparent glass substrate coated with a thin conductive film of fluorine-doped tin oxide (FTO) and a thin layer of a photoactive phase have been fabricated and tested with regard to the photo-electro-oxidation of water into molecular oxygen. The photoactive layer was made of a mat of TiO2 nanorods (TDNRs) of micrometric thickness. Individual nanorods were successfully photosensitized with nanoparticles of a metal–organic framework (MOF) of nickel and 12-benzene dicarboxylic acid (BDCA). Detailed microstructural information was obtained from SEM and TEM analysis. The chemical composition of the active layer was determined by XRD XPS and FTIR analysis. Optical properties were determined by UV–Vis spectroscopy. The water photooxidation activity was evaluated by linear sweep voltammetry and the robustness was assessed by chrono-amperometry. The OER (oxygen evolution reaction) photo-activity of these photoelectrodes was found to be directly related to the amount of MOF deposited on the TiO2 nanorods and was therefore maximized by adjusting the MOF content. The microscopic reaction mechanism which controls the photoactivity of these photoelectrodes was analyzed by photo-electrochemical impedance spectroscopy. Microscopic rate parameters are reported. These results contribute to the development and characterization of MOF-sensitized OER photoanodes.
Spin Pinning Effect to Reconstructed Oxyhydroxide Layer on Ferromagnetic Oxides for Enhanced Water Oxidation
Jun 2021
Publication
Producing hydrogen by water electrolysis suffers from the kinetic barriers in the oxygen evolution reaction (OER) that limits the overall efficiency. With spin-dependent kinetics in OER to manipulate the spin ordering of ferromagnetic OER catalysts (e.g. by magnetization) can reduce the kinetic barrier. However most active OER catalysts are not ferromagnetic which makes the spin manipulation challenging. In this work we report a strategy with spin pinning effect to make the spins in paramagnetic oxyhydroxides more aligned for higher intrinsic OER activity. The spin pinning effect is established in oxideFM/oxyhydroxide interface which is realized by a controlled surface reconstruction of ferromagnetic oxides. Under spin pinning simple magnetization further increases the spin alignment and thus the OER activity which validates the spin effect in rate-limiting OER step. The spin polarization in OER highly relies on oxyl radicals (O∙) created by 1st dehydrogenation to reduce the barrier for subsequent O-O coupling.
Using Additives to Control the Decomposition Temperature of Sodium Borohydride
May 2020
Publication
Hydrogen (H2) shows great promise as zero-carbon emission fuel but there are several challenges to overcome in regards to storage and transportation to make it a more universal energy solution. Gaseous hydrogen requires high pressures and large volume tanks while storage of liquid hydrogen requires cryogenic temperatures; neither option is ideal due to cost and the hazards involved. Storage in the solid state presents an attractive alternative and can meet the U.S. Department of Energy (DOE) constraints to find materials containing > 7 % H2 (gravimetric weight) with a maximum H2 release under 125 °C.
While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H2 that can release at 133 ± 3 JK−1mol−1 this inexpensive material has received renewed attention. NaBH4 should decompose to H2g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H2 more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.
This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH4 with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H2 cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.
While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H2 that can release at 133 ± 3 JK−1mol−1 this inexpensive material has received renewed attention. NaBH4 should decompose to H2g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H2 more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.
This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH4 with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H2 cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.
CFD Simulations of Large Scale LH2 Dispersion in Open Environment
Sep 2021
Publication
An inter-comparison among partners’ CFD simulations has been carried out within the EU-funded project PRESLHY to investigate the dispersion of the mixture cloud formed from large scale liquid hydrogen release. Rainout experiments performed by Health and Safety Executive (HSE) have been chosen for the work. From the HSE experimental series trial-11 was selected forsimulation due to its conditions where only liquid flow at the nozzle was achieved. During trial-11 liquid hydrogen is spilled horizontally 0.5 m above a concrete pad from a 5 barg tank pressure through a 12 mm (1/2 inch) nozzle. The dispersion takes place outdoors and thus it is imposed to variant wind conditions. Comparison of the CFD results with the measurements at several sensors is presented and useful conclusions are drawn.
Role of Hydrogen-Charging on Nucleation and Growth of Ductile Damage in Austenitic Stainless Steels
May 2019
Publication
Hydrogen energy is a possible solution for storage in the future. The resistance of packaging materials such as stainless steels has to be guaranteed for a possible use of these materials as containers for highly pressurized hydrogen. The effect of hydrogen charging on the nucleation and growth of microdamage in two different austenitic stainless steels AISI316 and AISI316L was studied using in situ tensile tests in synchrotron X-ray tomography. Information about damage nucleation void growth and void shape were obtained. AISI316 was found to be more sensitive to hydrogen compared to AISI316L in terms of ductility loss. It was measured that void nucleation and growth are not affected by hydrogen charging. The effect of hydrogen was however found to change the morphology of nucleated voids from spherical cavities to micro-cracks being oriented perpendicular to the tensile axis.
Assessing the Environmental Impacts of Wind-based Hydrogen Production in the Netherlands Using Ex-ante LCA and Scenarios Analysis
Mar 2021
Publication
Two electrolysis technologies fed with renewable energy sources are promising for the production of CO2-free hydrogen and enabling the transition to a hydrogen society: Alkaline Electrolyte (AE) and Polymer Electrolyte Membrane (PEM). However limited information exists on the potential environmental impacts of these promising sustainable innovations when operating on a large-scale. To fill this gap the performance of AE and PEM systems is compared using ex-ante Life Cycle Assessment (LCA) technology analysis and exploratory scenarios for which a refined methodology has been developed to study the effects of implementing large-scale sustainable hydrogen production systems. Ex-ante LCA allows modelling the environmental impacts of hydrogen production exploratory scenario analysis allows modelling possible upscaling effects at potential future states of hydrogen production and use in vehicles in the Netherlands in 2050. A bridging tool for mapping the technological field has been created enabling the combination of quantitative LCAs with qualitative scenarios. This tool also enables diversity for exploring multiple sets of visions. The main results from the paper show with an exception for the “ozone depletion” impact category (1) that large-scale AE and PEM systems have similar environmental impacts with variations lower than 7% in all impact categories (2) that the contribution of the electrolyser is limited to 10% of all impact categories results and (3) that the origin of the electricity is the largest contributor to the environmental impact contributing to more than 90% in all impact categories even when renewable energy sources are used. It is concluded that the methodology was applied successfully and provides a solid basis for an ex-ante assessment framework that can be applied to emerging technological systems.
Calibration of Hydrogen Coriolis Flow Meters Using Nitrogen and Air and Investigation of the Influence of Temperature on Measurement Accuracy
Feb 2021
Publication
The performance of four Coriolis flow meters designed for use in hydrogen refuelling stations was evaluated with air and nitrogen by three members of the MetroHyVe JRP consortium; NEL METAS and CESAME EXADEBIT.<br/>A wide range of conditions were tested overall with gas flow rates ranging from (0.05–2) kg/min and pressures ranging from (20–86) bar. The majority of tests were conducted at nominal pressures of either 20 bar or 40 bar in order to match the density of hydrogen at 350 bar and 20 °C or 700 bar and −40 °C. For the conditions tested pressure did not have a noticeable influence on meter performance.<br/>When the flow meters were operated at ambient temperatures and within the manufacturer's recommended flow rate ranges errors were generally within ±1%. Errors within ±0.5% were achievable for the medium to high flow rates.<br/>The influence of temperature on meter performance was also studied with testing under both stable and transient conditions and temperatures as low as −40 °C.<br/>When the tested flow meters were allowed sufficient time to reach thermal equilibrium with the incoming gas temperature effects were limited. The magnitude and spread of errors increased but errors within ±2% were achievable at moderate to high flow rates. Conversely errors as high as 15% were observed in tests where logging began before temperatures stabilised and there was a large difference in temperature between the flow meter and the incoming gas.<br/>One of the flow meters tested with nitrogen was later installed in a hydrogen refuelling station and tested against the METAS Hydrogen Field Test Standard (HFTS). Under these conditions errors ranged from 0.47% to 0.91%. Testing with nitrogen at the same flow rates yielded errors of −0.61% to −0.82%.
Hydrogen Fuel Cell Road Vehicles and Their Infrastructure: An Option Towards an Environmentally Friendly Energy Transition
Nov 2020
Publication
The latest pre-production vehicles on the market show that the major technical challenges posed by integrating a fuel cell system (FCS) within a vehicle—compactness safety autonomy reliability cold starting—have been met. Regarding the ongoing maturity of fuel cell systems dedicated to road transport the present article examines the advances still needed to move from a functional but niche product to a mainstream consumer product. It seeks to address difficulties not covered by more traditional innovation approaches. At least in long-distance heavy-duty vehicles fuel cell vehicles (FCVs) are going to play a key role in the path to zero-emissions in one or two decades. Hence the present study also addresses the structuring elements of the complete chain: the latter includes the production storage and distribution of hydrogen. Green hydrogen appears to be one of the potential uses of renewable energies. The greener the electricity is the greater the advantage for hydrogen since it permits to economically store large energy quantities on seasonal rhythms. Moreover natural hydrogen might also become an economic reality pushing the fuel cell vehicle to be a competitive and environmentally friendly alternative to the battery electric vehicle. Based on its own functional benefits for on board systems hydrogen in combination with the fuel cell will achieve a large-scale use of hydrogen in road transport as soon as renewable energies become more widespread. Its market will expand from large driving range and heavy load vehicles
Test Campaign on Existing HRS & Dissemination of Results
Apr 2019
Publication
This document is the final deliverable of Tasks 2 & 3 of the tender N° FCH / OP / CONTRACT 196: “Development of a Metering Protocol for Hydrogen Refuelling Stations”. In Task 2 a test campaign was organized on several HRS in Europe to apply the testing protocol defined in Task 1. This protocol requires mainly to perform different accuracy tests in order to determine the error of the complete measuring system (i.e. from the mass flow meter to the nozzle) in real fueling conditions. Seven HRS have been selected to fulfill the requirements specified in the tender. Tests results obtained are presented in this deliverable and conclusions are proposed to explain the errors observed. In the frame of Task 3 results and conclusions have been widely presented to additional Metrology Institutes than those involved in Task 1 in order to get their adhesion on the testing proposed protocol. All the work performed in Tasks 2 & 3 and associated outcomes / conclusions are reported here.
Chemical Inhibition of Premixed Hydrogen-air Flames: Experimental Investigation using a 20-litre Vessel
Sep 2021
Publication
Throughout the history of the mining petroleum process and nuclear industries continuous efforts have been made to develop and improve measures to prevent and mitigate accidental explosions. Over the coming decades energy systems are expected to undergo a transition towards sustainable use of conventional hydrocarbons and an increasing share of renewable energy sources in the global energy mix. The variable and intermittent supply of energy from solar and wind points to energy systems based on hydrogen or hydrogen-based fuels as the primary energy carriers. However the safety-related properties of hydrogen imply that it is not straightforward to achieve and document the same level of safety for hydrogen systems compared to similar systems based on established fuels such as petrol diesel and natural gas. Compared to the conventional fuels hydrogen-air mixtures have lower ignition energy higher combustion reactivity and a propensity to undergo deflagration-to-detonation-transition (DDT) under certain conditions. To achieve an acceptable level of safety it is essential to develop effective measures for mitigating the consequences of hydrogen explosions in systems with certain degree of congestion and confinement. Extensive research over the last decade have demonstrated that chemical inhibition or partial suppression can be used for mitigating the consequences of vapour cloud explosions (VCEs) in congested process plants. Total and cooperation partners have demonstrated that solid flame inhibitors injected into flammable hydrocarbon-air clouds represent an effective means of mitigating the consequences of VCEs involving hydrocarbons. For hydrogen-air explosions these same chemicals inhibitors have not proved effective. It is however well-known that hydrocarbons can affect the burning velocity of hydrogen-air mixtures greatly. This paper gives an overview over previous work on chemical inhibitors. In addition experiments in a 20-litre vessel have been performed to investigate the effect of combinations of hydrocarbons and alkali salts on hydrogen/air mixtures.
Sizing of a Fuel Cell–battery Backup System for a University Building Based on the Probability of the Power Outages Length
Jul 2022
Publication
Hydrogen is a bright energy vector that could be crucial to decarbonise and combat climate change. This energy evolution involves several sectors including power backup systems to supply priority facility loads during power outages. As buildings now integrate complex automation domotics and security systems energy backup systems cause interest. A hydrogen-based backup system could supply loads in a multi-day blackout; however the backup system should be sized appropriately to ensure the survival of essential loads and low cost. In this sense this work proposes a sizing of fuel cell (FC) backup systems for low voltage (LV) buildings using the history of power outages. Historical data allows fitting a probability function to determine the appropriate survival of loads. The proposed sizing is applied to a university building with a photovoltaic generation system as a case study. Results show that the sizing of an FC–battery backup system for the installation is 7.6% cheaper than a battery-only system under a usual 330-minutes outage scenario. And 59.3% cheaper in the case of an unusual 48-hours outage scenario. It ensures a 99% probability of supplying essential load during power outages. It evidences the pertinence of an FC backup system to attend to outages of long-duration and the integration of batteries to support the abrupt load variations. This research is highlighted by using historical data from actual outages to define the survival of essential loads with total service probability. It also makes it possible to determine adequate survival for non-priority loads. The proposed sizing is generalisable and scalable for other buildings and allows quantifying the reliability of the backup system tending to the resilience of electrical systems.
Protocol for Heavy-duty Hydrogen Refueling: A Modelling Benchmark
Sep 2021
Publication
For the successful deployment of the Heavy Duty (HD) hydrogen vehicles an associated infrastructure in particular hydrogen refueling stations (HRS) should be reliable compliant with regulations and optimized to reduce the related costs. FCH JU project PRHYDE aims to develop a sophisticated protocol dedicated to HD applications. The target of the project is to develop protocol and recommendations for an efficient refueling of 350 500 and 700 bar HD tanks of types III and IV. This protocol is based on modeling results as well as experimental data. Different partners of the PRHYDE European project are closely working together on this target. However modeling approaches and corresponding tools must first be compared and validated to ensure the high level of reliability for the modeling results. The current paper presents the benchmark performed in the frame of the project by Air Liquide Engie Wenger Engineering and NREL. The different models used were compared and calibrated to the configurations proposed by the PRHYDE project. In addition several scenarios were investigated to explore different cases with high ambient temperatures.
Overview of First Outcomes of PNR Project HYTUNNEL-CS
Sep 2021
Publication
Dmitry Makarov,
Donatella Cirrone,
Volodymyr V. Shentsov,
Sergii Kashkarov,
Vladimir V. Molkov,
Z. Xu,
Mike Kuznetsov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Ilias C. Tolias,
Knut Vaagsaether,
André Vagner Gaathaug,
Mark R. Pursell,
Wayne M. Rattigan,
Frank Markert,
Luisa Giuliani,
L.S. Sørensen,
A. Bernad,
Mercedes Sanz Millán,
U. Kummer,
Christian Brauner,
Paola Russo,
J. van den Berg,
F. de Jong,
Tom Van Esbroeck,
M. Van De Veire,
Didier Bouix,
Gilles Bernard-Michel,
Sergey Kudriakov,
Etienne Studer,
Domenico Ferrero,
Joachim Grüne and
G. Stern
The paper presents the first outcomes of the experimental numerical and theoretical studies performed in the funded by Fuel Cell and Hydrogen Joint Undertaking (FCH2 JU) project HyTunnel-CS. The project aims to conduct pre-normative research (PNR) to close relevant knowledge gaps and technological bottlenecks in the provision of safety of hydrogen vehicles in underground transportation systems. Pre normative research performed in the project will ultimately result in three main outputs: harmonised recommendations on response to hydrogen accidents recommendations for inherently safer use of hydrogen vehicles in underground traffic systems and recommendations for RCS. The overall concept behind this project is to use inter-disciplinary and inter-sectoral prenormative research by bringing together theoretical modelling and experimental studies to maximise the impact. The originality of the overall project concept is the consideration of hydrogen vehicle and underground traffic structure as a single system with integrated safety approach. The project strives to develop and offer safety strategies reducing or completely excluding hydrogen-specific risks to drivers passengers public and first responders in case of hydrogen vehicle accidents within the currently available infrastructure.
French Guide to Conformity Assessment and Certification of Hydrogen Systems
Sep 2021
Publication
Hydrogen as energy carrier is referenced in French and European political strategies to realize the transition to low-carbon energy. In 2020 in France the government was launching a major investment plan amounting to 7.2 billion euros until 2030 to support the deployment of large-scale hydrogen technologies [1]. The implementation of this strategy should lead to the arrival of several new hydrogen systems that will need to be evaluated and certified regarding their compliance with safety requirements before being commercialized. Conformity assessment and certification play an important role to achieve a good safety level on the EU market for the protection of workers and consumers. It is a way for the manufacturer to prove that hazards have been identified and risks are managed and to demonstrate his commitment to safety that are key to access to the EU market. To assist manufacturers in identifying the applicable regulations standards and procedures for putting their product on the market Ineris elaborated a guidebook [2] with financial and technical support by ADEME the French Agency for Ecological Transition and France Hydrogen the French Association for Hydrogen and Fuel Cells. The preparation of this document also led to identifying gaps in the Regulations Codes and Standards (RCS) framework and necessary resources for the implementation of the conformity assessment procedures. This paper first describes the main regulatory procedures applicable for various types of hydrogen systems. Then describes the role of the actors involved in this process with a special focus on the French context. And finally focuses on some of the gaps that were identified and formulates suggestions to address them.
Fuel-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Gas Dispersion
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. In these preliminary tests the helium gas has been employed instead of hydrogen. Upward and downward gas releases following by TPRD activation has been considered. The experimental data describing local behavior (close to jet or below the chassis) as well as global behavior at the tunnel scale are obtained. These experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70MPa the subject of the second campaign.
AMHYCO Project - Towards Advanced Accident Guidelines for Hydrogen Safety in Nuclear Power Plants
Sep 2021
Publication
Severe accidents in nuclear power plants are potentially dangerous to both humans and the environment. To prevent and/or mitigate the consequences of these accidents it is paramount to have adequate accident management measures in place. During a severe accident combustible gases — especially hydrogen and carbon monoxide — can be released in significant amounts leading to a potential explosion risk in the nuclear containment building. These gases need to be managed to avoid threatening the containment integrity which can result in the releases of radioactive material into the environment. The main objective of the AMHYCO project is to propose innovative enhancements in the way combustible gases are managed in case of a severe accident in currently operating reactors. For this purpose the AMHYCO project pursues three specific activities including experimental investigations of relevant phenomena related to hydrogen / carbon monoxide combustion and mitigation with PARs (Passive Autocatalytic Recombiners) improvement of the predictive capabilities of analysis tools used for explosion hazard evaluation inside the reactor containment as well as enhancement of the Severe Accident Management Guidelines (SAMGs) with respect to combustible gases risk management based on theoretical and experimental results. Officially launched on 1 October 2020 AMHYCO is an EU-funded Horizon 2020 project that will last 4 years from 2020 to 2024. This international project consists of 12 organizations (six from European countries and one from Canada) and is led by the Universidad Politécnica de Madrid (UPM). AMHYCO will benefit from the worldwide experts in combustion science accident management and nuclear safety in its Advisory Board. The paper will give an overview of the work program and planned outcome of the project.
Risk Assessment of a Gaseous Hydrogen Fueling Station (GHFs)
Sep 2021
Publication
Promoted by national and European investment plans promoting the use of hydrogen as energy carrier the number of Gaseous Hydrogen Fueling Station (or GHFS) has been growing up quite significantly over the past years. Considering the new possible hazards and the related accidents induced by these installations like seen in 2019 in Norway this paper presents a risk assessment of a typical GHFS using the same methodology as the one required in France by the authorities for Seveso facilities. The fact that a hydrogen fueling station could be used by a public not particularly trained to handle hydrogen underlines the importance of this risk assessment. In this article typical components related to GHFS (dispenser high pressure storage compressor low pressure storage) are listed and the hazard potentials linked to these components and the substances involved are identified. Based on these elements and an accidentology a risk analysis has been conducted in order to identify all accidental situations that could occur. The workflow included a detailed risk assessment consisting in modeling the thermal and explosion effects of all hazardous phenomena and in assessing the probability of occurrence for these scenarios. Regarding possible mitigation measures the study was based on an international benchmark for codes and standards made for GFHS. These preliminary outcomes of this study may be useful for any designer and/or owner of a GFHS.
CFD Simulations of the Refueling of Long Horizontal H2 Tanks
Sep 2021
Publication
The understanding of physical phenomena occurring during the refueling of H2 tanks used for hydrogen mobility applications is the key point towards the most optimal refueling protocol. A lot of experimental investigations on tank refueling were performed in the previous years for different types and sizes of tank. Several operating conditions were tested through these experiments. For instance the HyTransfer project gave one of the major outputs on the understanding of the physical phenomena occurring during a tank refueling. From a numerical perspective the availability of accurate numerical tools is another key point. Such tools could be used instead of the experimental set-ups to test various operating conditions or new designs of tanks and injectors. The use of these tools can reduce the cost of the refueling protocol development in the future. However they first need to be validated versus experimental data. This work is dedicated to CFD (Computational Fluid Dynamics) modeling of the hydrogen refueling of a long horizontal 530L type IV tank. As of now the number of available CFD simulations for such a large tank is low as the computational cost is significant which is often considered as a bottleneck for this approach. The simulated operating conditions correspond to one of the experimental campaigns performed in the framework of the HyTransfer project. The 3D CFD model is presented. In a first validation step the CFD results are compared with experimental data. Then a deeper insight into the physics predicted by the CFD is provided. Finally two other methodologies with the aim to reduce the computational cost have been tested.
Full-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Jat Fire and Explosions
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. Two scenarios were investigated (a) jet fire evolution following the activation of TPRD due to conventional fuel car fire and (b) explosion of compressed hydrogen tank. The obtained experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70 MPa the subject of the second experimental campaign.
On Board 70 MPA Hydrogen Composite Pressure Vessel Safety Factor
Sep 2021
Publication
The safety factor of a composite structure in relation to its mechanical rupture is an important criterion for the safety of a 70 MPa composite pressure vessel for hydrogen storage particularly for on-board applications (car bus truck train…). After an introduction of Type IV technology the contribution of carbon fibre composite material structure manufacturing process of pressure vessels and environmental effects on the safety factor are commented. Thanks to an experimental-based evaluation on composite material and H2 composite pressure vessel the safety margins are addressed.
Vented Explosion of Hydrogen/Air Mixtures: Influence of Vent Cover and Stratification
Sep 2017
Publication
Explosion venting is a prevention/mitigation solution widely used in the process industry to protect indoor equipment or buildings from excessive internal pressure caused by an accidental explosion. Vented explosions are widely investigated in the literature for various geometries hydrogen/air concentrations ignition positions initial turbulence etc. In real situations the vents are normally covered by a vent panel. In the case of an indoor leakage the hydrogen/air cloud will be stratified rather than homogeneous. Nowadays there is a lack in understanding about the vented explosion of stratified clouds and about the influence of vent cover inertia on the internal overpressure. This paper aims at shedding light on these aspects by means of experimental investigation of vented hydrogen/air deflagration using an experimental facility of 1m3 and via numerical simulations using the computational fluid dynamics (CFD) code FLACS
Comparison of Regulations Codes and Standards for Hydrogen Refueling Stations in Japan and France
Sep 2019
Publication
The states of Regulations Codes and Standards (RCS) of hydrogen refueling stations (HRSs) in Japan and France are compared and specified items to understand correspondence and differences among each RCSs for realizing harmonization in RCS. Japan has been trying to reform its RCSs to reduce HRS installation and operation costs as a governmental target. Specific crucial regulatory items such as safety distances mitigation means materials for hydrogen storage and certification of anti-explosion proof equipments are compared in order to identify the origins of the current obstacles for disseminating HRS.
Detailed Examination of Deformations Induced by Internal Hydrogen Explosions: Part 1 Experiments
Sep 2019
Publication
In industry handling hydrogen explosion presents a potential danger due to its effects on people and property. In the nuclear industry this explosion which is possible during severe accidents can challenge the reactor containment and it may lead to a release of radioactive materials into the environment. The Three Mile Island accident in the United States in 1979 and more recently the Fukushima accident in Japan have highlighted the importance of this phenomenon for a safe operation of nuclear installations as well as for the accident management.<br/>In 2013 the French Research Agency (ANR) launched the MITHYGENE project with the main aim of improving knowledge on hydrogen risk for the benefit of reactor safety. One of the topics in this project is devoted to the effect of hydrogen explosions on solid structures. In this context CEA conducted a test program with its SSEXHY facility to build a database on deformations of simple structures following an internal hydrogen explosion. Different regimes of explosion propagation have been studied ranging from detonation to slow deflagration. Different targets were tested such as cylinders and plates of variable thickness and diameter. Detailed instrumentation was used to obtain data for the validation of coupled CFD models of combustion and structural dynamics.<br/>This article details the experimental set-up and the results obtained. A companion article focuses on the comparison between these experimental results and the prediction of CFD numerical models
Impact of Mechanical Ventilation on Build-up and Concentration Distribution Inside a 1-m3 Enclosure Considering Hydrogen Energy
Sep 2019
Publication
Natural ventilation is an efficient and well-known way to mitigate a hydrogen build-up in the case of an accidental release in confined enclosures. However for some hydrogen energy applications natural ventilation is not possible or is not efficient enough to reach defined safety strategy. Thus mechanical or forced ventilation can be interesting means to avoid critical concentration of hydrogen considering degraded operation and associated potential hazardous events. To better understand the impact of mechanical ventilation on the hydrogen build-up and distribution a dedicated study was led. First accidental release scenarios were experimentally simulated with helium in a 1-m3 enclosure. Several configurations of release and ventilation modes were tested and are presented in this study. Secondly analytical and numerical – Computational Fluid Dynamics – calculation approaches were applied and adjusted to propose a simplified methodology taking into account mechanical ventilation for assessment of hydrogen accumulation and for design optimization of the applications.
Full Scale Experimental Campaign to Determine the Actual Heat Flux Produced by Fire on Composite Storages - Calibration Tests on Metallic Vessels
Oct 2015
Publication
If Hydrogen is expected to be highly valuable some improvements should be conducted mainly regarding the storage safety. To prevent from high pressure hydrogen composite tanks bursting the comprehension of the thermo-mechanics phenomena in the case of fire should be improved. To understand the kinetic of strength loss the heat flux produced by fire of various intensities should be assessed. This is the objective of this real scale experimental campaign which will allow studying in future works the strength loss of composite high-pressure vessels in similar fire conditions to the ones determined in this study. Fire calibration tests were performed on metallic cylinder vessels. These tests with metallic cylinders are critical in the characterization of the thermal load of various fire sources (pool fire propane gas fire hydrogen gas fire) so as to evaluate differences related to different thermal load. Radiant panels were also used as thermal source for reference of pure radiation heat transfer. The retained thermal load might be representative of accidental situations in worst case scenarios and relevant for a standardized testing protocol. The tests performed show that hydrogen gas fires and heptane pool fire allow reaching the target in terms of absorbed energy regarding the results of risk analysis performed previously. Other considerations can be taken into account that will led to retain an hydrogen gas fire for further works. Firstly hydrogen gas fire is the more realistic scenario: Hydrogen is the combustible that we every time find near an hydrogen storage. Secondly as one of the objectives of the project is to make recommendations for standardization issues it’s important to note that gas fires are not too complex to calibrate control and reproduce. Finally due to previous considerations Hydrogen gas fire will be retained for thermal load of composite cylinders in future works.
Corrosion of Structural Components of Proton Exchange Membrane Water Electrolyzer Anodes: A Review
Dec 2022
Publication
Proton exchange membrane (PEM) water electrolysis is one of the low temperature processes for producing green hydrogen when coupled with renewable energy sources. Although this technology has already reached a certain level of maturity and is being implemented at industrial scale its high capital expenditures deriving from the utilization of expensive corrosion-resistant materials limit its economic competitiveness compared to the widespread fossil fuel-based hydrogen production such as steam reforming. In particular the structural elements like bipolar plates (BPP) and porous transports layers (PTL) are essentially made of titanium protected by precious metal layers in order to withstand the harsh oxidizing conditions in the anode compartment. This review provides an analysis of literature on structural element degradation on the oxygen side of PEM water electrolyzers from the early investigations to the recent developments involving novel anti-corrosion coatings that protect more cost-effective BPP and PTL materials like stainless steels.
Review and Survey of Methods for Analysis of Impurities in Hydrogen for Fuel Cell Vehicles According to ISO 14687:2019
Feb 2021
Publication
Gaseous hydrogen for fuel cell electric vehicles must meet quality standards such as ISO 14687:2019 which contains maximal control thresholds for several impurities which could damage the fuel cells or the infrastructure. A review of analytical techniques for impurities analysis has already been carried out by Murugan et al. in 2014. Similarly this document intends to review the sampling of hydrogen and the available analytical methods together with a survey of laboratories performing the analysis of hydrogen about the techniques being used. Most impurities are addressed however some of them are challenging especially the halogenated compounds since only some halogenated compounds are covered not all of them. The analysis of impurities following ISO 14687:2019 remains expensive and complex enhancing the need for further research in this area. Novel and promising analyzers have been developed which need to be validated according to ISO 21087:2019 requirements.
Water Electrolysis: From Textbook Knowledge to the Latest Scientific Strategies and Industrial Developments
May 2022
Publication
Replacing fossil fuels with energy sources and carriers that are sustainable environmentally benign and affordable is amongst the most pressing challenges for future socio-economic development. To that goal hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting if driven by green electricity would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first principles calculations and machine learning. In addition a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the ‘junctions’ between the field’s physical chemists materials scientists and engineers as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.
Hydrogen Storage: Recent Improvements and Industrial Perspectives
Sep 2021
Publication
Efficient storage of hydrogen is crucial for the success of hydrogen energy markets. Hydrogen can be stored either as a compressed gas a refrigerated liquefied gas a cryo-compressed gas or in hydrides. This paper gives an overview of compressed hydrogen storage technologies focusing on high pressure storage tanks in metal and in composite materials. It details specific issues and constraints related to the materials and structure behavior in hydrogen and conditions representative of hydrogen energy uses. This paper is an update of the 2019 version that was presented in Australia. It especially covers recent progress made regarding regulations codes and standards for the design manufacturing periodic inspection and plastic materials’ evaluation of compressed hydrogen storage.
Global Hydrogen Review 2022
Sep 2022
Publication
The Global Hydrogen Review is an annual publication by the International Energy Agency that tracks hydrogen production and demand worldwide as well as progress in critical areas such as infrastructure development trade policy regulation investments and innovation.
The report is an output of the Clean Energy Ministerial Hydrogen Initiative and is intended to inform energy sector stakeholders on the status and future prospects of hydrogen while also informing discussions at the Hydrogen Energy Ministerial Meeting organised by Japan. Focusing on hydrogen’s potentially major role in meeting international energy and climate goals this year’s Review aims to help decision makers fine-tune strategies to attract investment and facilitate deployment of hydrogen technologies while also creating demand for hydrogen and hydrogen-based fuels. It compares real-world developments with the stated ambitions of government and industry.
This year’s report includes a special focus on how the global energy crisis sparked by Russia’s invasion of Ukraine has accelerated the momentum behind hydrogen and on the opportunities that it offers to simultaneously contribute to decarbonisation targets and enhance energy security.
The report can be found on their website.
The report is an output of the Clean Energy Ministerial Hydrogen Initiative and is intended to inform energy sector stakeholders on the status and future prospects of hydrogen while also informing discussions at the Hydrogen Energy Ministerial Meeting organised by Japan. Focusing on hydrogen’s potentially major role in meeting international energy and climate goals this year’s Review aims to help decision makers fine-tune strategies to attract investment and facilitate deployment of hydrogen technologies while also creating demand for hydrogen and hydrogen-based fuels. It compares real-world developments with the stated ambitions of government and industry.
This year’s report includes a special focus on how the global energy crisis sparked by Russia’s invasion of Ukraine has accelerated the momentum behind hydrogen and on the opportunities that it offers to simultaneously contribute to decarbonisation targets and enhance energy security.
The report can be found on their website.
Value of Green Hydrogen When Curtailed to Provide Grid Balancing Services
Aug 2022
Publication
This paper evaluates the potential of grid services in France Italy Norway and Spain to provide an alternative income for electrolysers producing hydrogen from wind power. Grid services are simulated with each country's data for 2017 for energy prices grid services and wind power profiles from relevant wind parks. A novel metric is presented the value of curtailed hydrogen which is independent from several highly uncertain parameters such as electrolyser cost or hydrogen market price. Results indicate that grid services can monetise the unused spare capacity of electrolyser plants improving their economy in the critical deployment phase. For most countries up-regulation yields a value of curtailed hydrogen above 6 V/kg over 3 times higher than the EU's 2030 price target (without incentives). However countries with large hydro power resources such as Norway yield far lower results below 2 V/kg. The value of curtailed hydrogen also decreases with hydrogen production corresponding to the cases of symmetric and down-regulation.
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Integrated to a Portable Purification System—Part II
Jun 2022
Publication
Biomass gasification is a versatile thermochemical process that can be used for direct energy applications and the production of advanced liquid and gaseous energy carriers. In the present work the results are presented concerning the H2 production at a high purity grade from biomass feedstocks via steam/oxygen gasification. The data demonstrating such a process chain were collected at an innovative gasification prototype plant coupled to a portable purification system (PPS). The overall integration was designed for gas conditioning and purification to hydrogen. By using almond shells as the biomass feedstock from a product gas with an average and stable composition of 40%-v H2 21%-v CO 35%-v CO2 2.5%-v CH4 the PPS unit provided a hydrogen stream with a final concentration of 99.99%-v and a gas yield of 66.4%.
Control of a Three-Phase Current Source Rectifier for H2 Storage Applications in AC Microgrids
Mar 2022
Publication
The share of electrical energy from renewable sources has increased considerably in recent years in an attempt to reduce greenhouse gas emissions. To mitigate the uncertainties of these sources and to balance energy production with consumption an energy storage system (ESS) based on water electrolysis to produce hydrogen is studied. It can be applied to AC microgrids where several renewable energy sources and several loads may be connected which is the focus of the study. When excess electricity production is converted into hydrogen via water electrolysis low DC voltages and high currents are applied which needs specific power converters. The use of a three-phase buck-type current source converter in a single conversion stage allows for an adjustable DC voltage to be obtained at the terminals of the electrolyzer from a three-phase AC microgrid. The voltage control is preferred to the current control in order to improve the durability of the system. The classical control of the buck-type rectifier is generally done using two loops that correspond only to the control of its output variables. The lack of control of the input variables may generate oscillations of the grid current. Our contribution in this article is to propose a new control for the buck-type rectifier that controls both the input and output variables of the converter to avoid these grid current oscillations without the use of active damping methods. The suggested control method is based on an approach using the flatness properties of differential systems: it ensures the large-signal stability of the converter. The proposed control shows better results than the classical control especially in oscillation mitigation and dynamic performances with respect to the rejection of disturbances caused by a load step.
An Overview of Low-carbon Hydrogen Production via Water Splitting Driven by Piezoelectric and Pyroelectric Catalysis
Jun 2024
Publication
The focus on sustainable energy sources is intensifying as they present a viable alternative to conventional fossil fuels. The emergence of clean and renewable hydrogen fuel marks a significant technological shift toward decarbonizing the environment. Harnessing mechanical and thermal energy through piezoelectric and pyroelectric catalysis has emerged as an effective strategy for producing hydrogen and contributing to reducing dependence on carbon-based fuels. In this regard this review presents recent advances in piezoelectric and pyroelectric catalysis induced by mechanical and thermal excitations respectively towards hydrogen generation via the water splitting process. A thorough description of the fundamental principles underlying the piezoelectric and pyroelectric effects is provided complemented by an analysis of the catalytic processes induced by these effects. Subsequently these effects are examined to propose the prerequisites needed for such catalysts to achieve water splitting reaction and hydrogen generation. Special attention is devoted to identifying the various strategies adopted to enhance hydrogen production in order to provide new paths for increased efficiency.
Marine Renewable-Driven Green Hydrogen Production Toward a Sustainable Solution and a Low-carbon Future in Morocco
May 2024
Publication
Oceanic energy sources notably offshore wind and wave power present a significant opportunity to generate green hydrogen through water electrolysis. This approach allows for offshore hydrogen production which can be efficiently transported through existing pipelines and stored in various forms offering a versatile solution to tackle the intermittency of renewable energy sources and potentially revolutionize the entire electrical grid infrastructure. This research focusses on assessing the technical and economic feasibility of this method in six strategic coastal regions in Morocco: Laayoune Agadir Essaouira Eljadida Casablanca and Larache. Our proposed system integrates offshore wind turbines oscillating water column wave energy converters and PEM electrolyzers to meet energy demands while aligning with global sustainability objectives. Significant electricity production estimates are observed across these regions ranging from 14 MW to 20 MW. Additionally encouraging annual estimates of hydrogen production varying between 20 and 40 tonnes for specific locations showcase the potential of this approach. The system’s performance demonstrates promising efficiency rates ranging from 13% to 18% while maintaining competitive production costs. These findings underscore the ability of oceanic energy-driven green hydrogen to diversify Morocco’s energy portfolio bolster water resilience and foster sustainable development. Ultimately this research lays the groundwork for comprehensive energy policies and substantial infrastructure investments positioning Morocco on a trajectory towards a decarbonized future powered by innovative and clean technologies.
Large-Scale Hydrogen Production Systems Using Marine Renewable Energies: State-of-the-Art
Dec 2023
Publication
To achieve a more ecologically friendly energy transition by the year 2050 under the European “green” accord hydrogen has recently gained significant scientific interest due to its efficiency as an energy carrier. This paper focuses on large-scale hydrogen production systems based on marine renewable-energy-based wind turbines and tidal turbines. The paper reviews the different technologies of hydrogen production using water electrolyzers energy storage unit base hydrogen vectors and fuel cells (FC). The focus is on large-scale hydrogen production systems using marine renewable energies. This study compares electrolyzers energy storage units and FC technologies with the main factors considered being cost sustainability and efficiency. Furthermore a review of aging models of electrolyzers and FCs based on electrical circuit models is drawn from the literature and presented including characterization methods of the model components and the parameters extraction methods using a dynamic current profile. In addition industrial projects for producing hydrogen from renewable energies that have already been completed or are now in progress are examined. The paper is concluded through a summary of recent hydrogen production and energy storage advances as well as some applications. Perspectives on enhancing the sustainability and efficiency of hydrogen production systems are also proposed and discussed. This paper provides a review of behavioral aging models of electrolyzers and FCs when integrated into hydrogen production systems as this is crucial for their successful deployment in an ever-changing energy context. We also review the EU’s potential for renewable energy analysis. In summary this study provides valuable information for research and industry stakeholders aiming to promote a sustainable and environmentally friendly energy transition.
Gas Leak Detection Using Acoustics and Artificial Intelligence
Sep 2023
Publication
Gas leak detection on a production site is a major challenge for the safety and health of workers for environmental considerations and from an economic point of view. In addition flammable gas leaks are a safety risk because if ignited they can cause serious fires or explosions. For these reasons Acoem Metravib in collaboration with TotalEnergies One Tech R&D Safety has developed for the past four years a system called AGLED for the early detection localization and classification of such leaks exploiting acoustics and artificial intelligence driven by physics. Numerous tests have been conducted on a theater representative of gas production facilities created by TotalEnergies in Lacq (France) to build a robust learning database of leaks varying in flowrates exhaust diameters and also types (hole nozzle flange...). Moreover to limit the number of false alarms a relearning strategy has been implemented to handle unexpected disturbances (wildlife human activities meteorological events...). The presented paper describes the global architecture of the system from noise acquisition to the gas leak probability and coordinates. It gives a more in-depth look at the relearning algorithm and its performance in various environments. Finally thanks to a complementary collaboration with Air Liquide an example of test campaign in a real industrial environment is presented with an emphasis on the improvement obtained through relearning.
H2 Transport in Sedimentary Basin
Aug 2025
Publication
Natural hydrogen is generated by fairly deep processes and/or in low-permeability rocks. In such contexts fluids circulate mainly through the network of faults and fractures. However hydrogen flows from these hydrogen-generating layers can reach sedimentary rocks with more typical permeability and porosity allowing H2 flows to spread out rather than be concentrated in fractures. In that case three different H2 transport modes exist: advection (displacement of water carrying dissolved gas) diffusion and free gas Darcy flow. Numerical models have been run to compare the efficiency of these different modes and the pathway they imply for the H2 in a sedimentary basin with active aquifers. The results show the key roles of these aquifers but also the competition between free gas flow and the dissolved gas displacement which can go in opposite directions. Even with a conservative hypothesis on the H2 charge a gaseous phase exists at few kilometers deep as well as free gas accumulation. Gaseous phase displacement could be the faster and diffusion is neglectable. The modeling also allows us to predict where H2 is expected in the soil: in fault zones eventually above accumulations and more likely due to exsolution above shallow aquifers.
Diffusible Hydrogen Behavior and Delayed Fracture of Cold Rolled Martensitic Steel in Consideration of Automotive Manufacturing Process and Vehicle Service Environment
Oct 2020
Publication
This study aims to elucidate the behavior of diffusible hydrogen and delayed fracture in martensitic steel with 1500 MPa strength during automotive painting process and under vehicle service conditions. A sequential process of automotive pretreatment line and vehicle service environment is simulated to evaluate the hydrogen pick up in each process. In case of the automotive painting line the absorption of hydrogen is within the common range in the process of phosphating treatment and electrodeposition. The baking process plays an effective role for desorbing the diffusible hydrogen absorbed during the automotive pre-treatment such as zinc-phosphating and electrodeposition process. In case of the corrosion environment under the automotive driving conditions hydrogen induced delayed fracture is accelerated as the exposure time increases. Further it is clarified that severe plastic deformation are the significant factors for hydrogen induced delayed fracture under with low pH value and present of chloride ion in a chemical solution parameter. In summary hydrogen is transported constantly during electrodeposition sequential line process of automobile manufacturing below the hydrogen content of 0.5 ppm which is not critical value for leading to hydrogen delayed fracture based on results of slow strain rate tensile tests. However exposure to extreme conditions under service environment of vehicle such as acidic solution and chloride chemistry solution that result in high level of hydrogen absorption severe plastic deformation in the sheared edge and constantly applied internal or external stresses can cause the hydrogen induced delayed fracture in the fully martensitic steels.
Optimal Integration of Hybrid Renewable Energy Systems for Decarbonized Urban Electrification and Hydrogen Mobility
Aug 2024
Publication
This study addresses cost-optimal sizing and energy management of a grid-integrated solar photovoltaic wind turbine hybrid renewable energy system integrated with electrolyzer and hydrogen storage tank to simultaneously meet electricity and hydrogen demands considering the case study of Dijon France. Mixed Integer Linear Programming optimization problem is formulated to evaluate two objective case scenarios: single objective and multi-objective minimizing total annual costs and grid carbon emission footprint. The study incorporates various technical economic and environmental indicators focusing on the impact of sensitivity lying on various grid electricity purchase rates within the French electricity market prices. The results highlight that rising grid prices drive increased integration of renewable sources while lower prices favor ultimate grid dependency. Constant hydrogen demand necessitates the installation of two electrolyzers. Notably grid electricity prices above 60 e/MWh result increase in the size of the hydrogen tank and electrolyzer operation to prevent renewable energy losses. Grid prices above 140 e/MWh depict 70% of electrical and 80% of electrolyzer demand provided by the renewable generation resulting in a carbon emission below 0.0416 Mt of CO2 and 0.643 kgCO2 /kgH2 . Conversely grid prices below 20 e/MWh lead ultimately to 100% grid dependency with a higher carbon emission of approximately 0.14 Mt of CO2 and 4.13 kgCO2 /kgH2 reducing the total annual cost to 41.63 Million e. Increase in grid prices from 20e/MWh to 180 e/MWh resulted in increase of hydrogen specific costs from 1.23 to 3.58 e/kgH2 . Finally the Pareto front diagram is employed to illustrate the trade-off between total annual cost and carbon emission due to grid imports aiding in informed decision-making.
Hydrogen Behavior and Mitigation Measures: State of Knowledge and Database from Nuclear Community
Sep 2023
Publication
Hydrogen has become a key enabler for decarbonization as countries pledge to reach net zero carbon emissions by 2050. With hydrogen infrastructure expanding rapidly beyond its established applications there is a requirement for robust safety practices solutions and regulations. Since the 1980s considerable efforts have been undertaken by the nuclear community to address hydrogen safety issues because in severe accidents of water-cooled nuclear reactors a large amount of hydrogen can be produced from the oxidation of metallic components with steam. As evidenced in the Fukushima accident hydrogen combustion can cause severe damage to reactor building structures promoting the release of radioactive fission products to the environment. A number of large-scale experiments were conducted in the framework of national and international projects to understand the hydrogen dispersion and combustion behaviour under postulated accidental conditions. Empirical engineering models and numerical codes were developed and validated for safety analysis. Hydrogen recombiners known as Passive Autocatalytic Recombiner (PAR) were developed and have been widely installed in nuclear containments to mitigate hydrogen risk. Complementary actions and strategies were established as part of severe accident management guidelines to prevent or limit the consequences of hydrogen explosions. In addition hydrogen monitoring systems were developed and implemented in nuclear power plants. The experience and knowledge gained from the nuclear community on hydrogen safety is valuable and applicable for other industries involving hydrogen production transport storage and use.
The Fuel Flexibility of Gas Turbines: A Review and Retrospective Outlook
May 2023
Publication
Land-based gas turbines (GTs) are continuous-flow engines that run with permanent flames once started and at stationary pressure temperature and flows at stabilized load. Combustors operate without any moving parts and their substantial air excess enables complete combustion. These features provide significant space for designing efficient and versatile combustion systems. In particular as heavy-duty gas turbines have moderate compression ratios and ample stall margins they can burn not only high- and medium-BTU fuels but also low-BTU ones. As a result these machines have gained remarkable fuel flexibility. Dry Low Emissions combustors which were initially confined to burning standard natural gas have been gradually adapted to an increasing number of alternative gaseous fuels. The paper first delivers essential technical considerations that underlie this important fuel portfolio. It then reviews the spectrum of alternative GT fuels which currently extends from lean gases (coal bed coke oven blast furnace gases . . . ) to rich refinery streams (LPG olefins) and from volatile liquids (naphtha) to heavy hydrocarbons. This “fuel diet” also includes biogenic products (biogas biodiesel and ethanol) and especially blended and pure hydrogen the fuel of the future. The paper also outlines how historically land-based GTs have gradually gained new fuel territories thanks to continuous engineering work lab testing experience extrapolation and validation on the field.
AMHYCO Project - Advances in H2/CO Combustion, Recombination and Containment Modelling
Sep 2023
Publication
During a severe accident in a nuclear power plant one of the potential threats to the containment is the occurrence of energetic combustion events. In modern plants Severe Accident Management Guidelines (SAMG) as well as dedicated mitigation hardware are in place to minimize/mitigate this combustion risk and thus avoid the release of radioactive material into the environment. Advancements in SAMGs are in the focus of AMHYCO an EU-funded Horizon 2020 project officially launched on October 1st 2020. The project consortium consists of 12 organizations (from six European countries and one from Canada) and is coordinated by the Universidad Politécnica de Madrid (UPM). The progress made in the first two years of the AMHYCO project is here presented. A comprehensive bibliographic review has been conducted providing a common foundation to build the knowledge gained during the project. After an extensive set of accident transients simulated both for phases occurring inside and outside the reactor pressure vessel a set of challenging sequences from the combustion risk perspective for different power plant types were identified. At the same time three generic containment models for the three considered reactor designs have been created to provide the full containment analysis simulations with lumped parameter models 3-dimensional containment codes and CFD codes. In order to further consolidate the model base combustion experiments and performance tests on passive auto-catalytic recombiners under explosion prone H2/CO atmospheres were performed at CNRS (France) and FZJ (Germany). Finally it is worth saying that the experimental data and engineering models generated from the AMHYCO project are useful for other industries outside the nuclear one.
European Hydrogen Train the Trainer Framework for Responders: Outcomes of the Hyresponder Project
Sep 2023
Publication
Síle Brennan,
Didier Bouix,
Christian Brauner,
Dominic Davis,
Natalie DeBacker,
Alexander Dyck,
André Vagner Gaathaug,
César García Hernández,
Laurence Grand-Clement,
Etienne Havret,
Deborah Houssin-Agbomson,
Petr Kupka,
Laurent Lecomte,
Eric Maranne,
Vladimir V. Molkov,
Pippa Steele,
Adolfo Pinilla,
Paola Russo and
Gerhard Schoepf
HyResponder is a European Hydrogen Train the Trainer programme for responders. This paper describes the key outputs of the project and the steps taken to develop and implement a long-term sustainable train the trainer programme in hydrogen safety for responders across Europe and beyond. This FCH2 JU (now Clean Hydrogen Joint Undertaking) funded project has built on the successful outcomes of the previous HyResponse project. HyResponder has developed further and updated educational operational and virtual reality training for trainers of responders to reflect the state-of-the-art in hydrogen safety including liquid hydrogen and expand the programme across Europe and specifically within the 10 countries represented directly within the project consortium: Austria Belgium the Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. For the first time four levels of educational materials from fire fighter through to specialist have been developed. The digital training resources are available on the e-Platform (https://hyresponder.eu/e-platform/). The revised European Emergency Response Guide is now available to all stakeholders. The resources are intended to be used to support national training programs. They are available in 8 languages: Czech Dutch English French German Italian Norwegian and Spanish. Through the HyResponder activities trainers from across Europe have undertaken joint actions which are in turn being used to inform the delivery of regional and national training both within and beyond the project. The established pan-European network of trainers is shaping the future in the important for inherently safer deployment of hydrogen systems and infrastructure across Europe and enhancing the reach and impact of the programme.
Robust Control for Techno-economic Efficiency Energy Management of Fuel Cell Hybrid Electric Vehicles
Apr 2022
Publication
The design of an efficient techno-economic autonomous fuel cell hybrid electric vehicle(FCHEV) is a crucial challenge. This paper investigates the design of a near optimal PI controller for an automated FCHEV where autonomy is expressed as efficient and robust tracking of a given reference speed trajectory without driver’s intervention. An impartial comparison is introduced to illustrate the effectiveness of the proposed metaheuristic-based optimal controllers in enhancing the system dynamic performance. The comprehensive optimization performance indicator is considered as a function of the vehicle dynamic characteristics while determining the optimal controller gains. In this paper the proposed effective up-to-date metaheuristic techniques are the grey wolf optimization (GWO) as well as the artificial bee colony (ABC). Using MATLAB TM /Simulink numerical simulations clearly illustrate the efficiency of near-optimal gains in the optimized tuning methodologies and the fixed manual one in realizing adequate velocity tracking. The simulation results demonstrate the superiority of both ABC and GWO rather than the manual controller for driving cycles of high acceleration and deceleration levels. In absence of these latter the manual defined gain controller is considered sufficient. Through a comprehensive sensitivity analysis the robustness of both metaheuristic-based controllers is verified under diverse driving cycles of different operation features and nature. Despite GWO results in better dynamic characteristics the ABC provides more economical feature with about 1.5% compared to manual system in extra urban driving cycle. However manual-controller has the minimum fuel cost under the United States driving cycle developed by the environmental protection agency as a New York city cycle(US EPA NYCC) and urban driving cycle (ECE). Ecologically electric vehicles have an environmentally friendly effect especially when driven with green hydrogen. Autonomous vehicles involving velocity control systems would raise car share and provide more comfort.
Hydrogen Jet Fires in a Full-scale Road Tunnel: Experimental Results
Sep 2023
Publication
Hydrogen Fuel Cell Electric Vehicles (HFC EVs) represent an alternative to replace current internal combustion engine vehicles. The use of these vehicles with storage of compressed gaseous hydrogen (CGH2) or cryogenic liquid hydrogen (LH2) in confined spaces such as tunnels underground car parks etc. creates new challenges to ensure the protection of people and property and to keep the risk at an acceptable level. Several studies have shown that confinement or congestion can lead to severe accidental consequences compared to accidents in an open atmosphere. It is therefore necessary to develop validated hazard and risk assessment tools for the behaviour of hydrogen in tunnels. The HYTUNNEL-CS project sponsored by the FCH-JU pursues this objective. Among the experiments carried out in support of the validation of the hydrogen safety tools the CEA conducted tests on large-scale jet fires in a full-scale tunnel geometry.<br/>The tests were performed in a decommissioned road tunnel in two campaigns. The first one with 50 liters type II tanks under a pressure of 20 MPa and the second one with 78 liters type IV tanks under 70 MPa. In both cases a flate plate was used to simulate the vehicle. Downward and upward gas discharges to simulate a rollover have been investigated with various release diameters. For the downward discharge the orientation varied from normal to the road to a 45° rearward inclination. The first campaign took place under a concrete vault while the second under a rocky vault. Additional tests with the presence of a propane fire simulating a hydrocarbon powered vehicle fire were performed to study the interaction between the two reactive zones.<br/>In the paper all the results obtained during the second campaign for the evolution of the hydrogen jet-fire size the radiated heat fluxes and the temperature of the hot gases released in the tunnel are reported. Comparisons with the classical correlations from open field tests used in engineering models are also presented and conclusions are given as to their applicability.
Investigations on Pressure Dependence of Coriolis Mass Flow Meters Used at Hydrogen Refueling Stations
Sep 2020
Publication
In the framework of the ongoing EMPIR JRP 16ENG01 ‘‘Metrology for Hydrogen Vehicles’’ a main task is to investigate the influence of pressure on the measurement accuracy of Coriolis Mass Flow Meters (CFM) used at Hydrogen Refueling Stations (HRS). At a HRS hydrogen is transferred at very high and changing pressures with simultaneously varying flow rates and temperatures. It is clearly very difficult for CFMs to achieve the current legal requirements with respect to mass flow measurement accuracy at these measurement conditions. As a result of the very dynamic filling process it was observed that the accuracy of mass flow measurement at different pressure ranges is not sufficient. At higher pressures it was found that particularly short refueling times cause significant measurement deviations. On this background it may be concluded that pressure has a great impact on the accuracy of mass flow measurement. To gain a deeper understanding of this matter RISE has built a unique high-pressure test facility. With the aid of this newly developed test rig it is possible to calibrate CFMs over a wide pressure and flow range with water or base oils as test medium. The test rig allows calibration measurements under the conditions prevailing at a 70 MPa HRS regarding mass flows (up to 3.6 kg min−1) and pressures (up to 87.5 MPa).
Investigating the Future of Freight Transport Low Carbon Technologies Market Acceptance across Different Regions
Oct 2024
Publication
Fighting climate change has become a major task worldwide. One of the key energy sectors to emit greenhouse gases is transportation. Therefore long term strategies all over the world have been set up to reduce on-road combustion emissions. In this context the road freight sector faces significant challenges in decarbonization driven by its limited availability of low-emission fuels and commercialized zero-emission vehicles compared with its high energy demand. In this work we develop the Mobility and Energy Transportation Analysis (META) Model a python-based optimization model to quantify the impact of transportation projected policies on freight transport by projecting conventional and alternative fuel technologies market acceptance as well as greenhouse gas (GHG) emissions. Along with introducing e-fuels as an alternative refueling option for conventional vehicles META investigates the market opportunities of Mobile Carbon Capture (MCC) until 2050. To accurately assess this technology a techno-economic analysis is essential to compare MCC abatement cost to alternative decarbonization technologies such as electric trucks. The novelty of this work comes from the detailed cost categories taken into consideration in the analysis including intangible costs associated with heavy-duty technologies such as recharging/refueling time cargo capacity limitations and consumer acceptance towards emerging technologies across different regions. Based on the study results the competitive total cost of ownership (TCO) and marginal abatement cost (MAC) values of MCC make it an economically promising alternative option to decarbonize the freight transport sector. Both in the KSA and EU MCC options could reach greater than 50% market shares of all ICE vehicle sales equivalent to a combined 35% of all new sales shares by 2035.
Hydrogen Dispersion in a Full-scale Road Tunnel: Experimental Results and CFD Analysis
Sep 2023
Publication
Hydrogen Fuel Cell Electric Vehicles (HFC EVs) represent an alternative to replace current internal combustion engine vehicles. The use of these vehicles with storage of compressed gaseous hydrogen (CGH2) in confined spaces such as tunnels underground car parks etc. creates new challenges to ensure the protection of people and property and to keep the risk at an acceptable level. The HYTUNNEL-CS project sponsored by the FCH-JU was launched to develop validated hazard and risk assessment tools for the behavior of hydrogen leaks in tunnels. Among the experiments carried out in support of the validation tools the CEA has conducted tests on gas dispersion in a full-scale tunnel geometry. In the tests carried out hydrogen is replaced by helium under a pressure of 70 MPa in a 78 liter tank. The car is simulated by a flat plate called chassis and the discharges are made either downwards under the chassis or upwards to take into account a rollover of the car during the accident. Different thermally activated pressure relief device (TPRD) diameters are examined as well as different orientations of the discharge. Finally the mixing transient of helium with air is measured for distances between -50 and +50m from the release. Performing CFD simulations of such an under-expanded jet in an environment as large as a road tunnel demands a compressible flow solver and so a large computational cost. To optimize this cost a notional nozzle approach is generally used to replace the under-expanded jet by a subsonic jet that has the same concentration dilution behavior. The physics at the injection point is then not resolved and a model of these boundary conditions has to be implemented. This article first reviews the main experimental results. Then a model of boundary conditions is proposed to have a subsonic hydrogen jet that matches the dilution characteristics of an under-expanded jet. Furthermore this model is implemented in the TRUST LES computer code and in the Neptune-CFD RANS computer code in order to simulate some helium dispersion experiments. Finally results from the CFD simulations are compared to the experimental results and the effect of the exact shape of the tunnel is also assessed by comparing simulations with idealized flat walls and real scanned walls.
Hydrogen Fuel Cell as an Electric Generator: A Case Study for a General Cargo Ship
Feb 2024
Publication
In this study real voyage data and ship specifications of a general cargo ship are employed and it is assumed that diesel generators are replaced with hydrogen proton exchange membrane fuel cells. The effect of the replacement on CO2 NOX SOX and PM emissions and the CII value is calculated. Emission calculations show that there is a significant reduction in emissions when hydrogen fuel cells are used instead of diesel generators on the case ship. By using hydrogen fuel cells there is a 37.4% reduction in CO2 emissions 32.5% in NOX emissions 37.3% in SOX emissions and 37.4% in PM emissions. If hydrogen fuel cells are not used instead of diesel generators the ship will receive an A rating between 2023 and 2026 a B rating in 2027 a C rating in 2028–2029 and an E rating in 2030. On the other hand if hydrogen fuel cells are used the ship will always remain at an A rating between 2023 and 2030. The capital expenditure (CAPEX) and operational expenditure (OPEX) of the fuel cell system are USD 1305720 and USD 2470320 respectively for a 15-year lifetime and the hydrogen fuel expenses are competitive at USD 260981 while marine diesel oil (MDO) fuel expenses are USD 206435.
Hydrogen Fuel Quality from Two Main Production Processes: Steam Methane Reforming and Proton Exchange Membrane Water Electrolysis
Oct 2019
Publication
Thomas Bacquart,
Karine Arrhenius,
Stefan Persijn,
Andrés Rojo,
Fabien Auprêtre,
Bruno Gozlan,
Abigail Morris,
Andreas Fischer,
Arul Murugan,
Sam Bartlett,
Niamh Moore,
Guillaume Doucet,
François Laridant,
Eric Gernot,
Teresa E. Fernandez,
Concepcion Gomez,
Martine Carré,
Guy De Reals and
Frédérique Haloua
The absence of contaminants in the hydrogen delivered at the hydrogen refuelling station is critical to ensure the length life of FCEV. Hydrogen quality has to be ensured according to the two international standards ISO 14687–2:2012 and ISO/DIS 19880-8. Amount fraction of contaminants from the two hydrogen production processes steam methane reforming and PEM water electrolyser is not clearly documented. Twenty five different hydrogen samples were taken and analysed for all contaminants listed in ISO 14687-2. The first results of hydrogen quality from production processes: PEM water electrolysis with TSA and SMR with PSA are presented. The results on more than 16 different plants or occasions demonstrated that in all cases the 13 compounds listed in ISO 14687 were below the threshold of the international standards. Several contaminated hydrogen samples demonstrated the needs for validated and standardised sampling system and procedure. The results validated the probability of contaminants presence proposed in ISO/DIS 19880-8. It will support the implementation of ISO/ DIS 19880-8 and the development of hydrogen quality control monitoring plan. It is recommended to extend the study to other production method (i.e. alkaline electrolysis) the HRS supply chain (i.e. compressor) to support the technology growth.
Calculating the Fundamental Parameters to Assess the Explosion Risk Due to Crossover in Electrolysers
Sep 2023
Publication
With the predicted high demand of hydrogen projected to support the neutral carbon society transition in the coming years the production of hydrogen is set to increase alongside the demand. As electrolysis is set to be amongst the main solutions for green hydrogen production ensuring the safety of electrolysers during operation will become a central concern. This is mainly due to the crossover risk (hydrogen into oxygen or the other way around) in the separators as throughout the years several cases of incidents have been reported. This study aims to evaluate the methodologies for calculating H2/O2 detonation cell size and laminar flame velocity using detailed kinetic mechanisms at the operating conditions of electrolysers (up to 35 bar and 360 K). Therefore the modeling of H2/O2 and H2/Air shock tube delay times and laminar flame speeds at initial different pressures and temperature based on the GRI mech 3.0 [1] Mevel et al.[2] Li et al.[3] Lutz et al. [4] and Burke et al. [5] kinetic mechanisms were performed and compared with the available experimental data in the literature. In each case a best candidate mechanism was then chosen to build a database for the detonation cell size then for the laminar flame speeds up to the operating conditions of electrolysers (293-360K and 1-35 bar).
Identifying Social Aspect Related to the Hydrogen Economy: Review, Synthesis, and Research Perspectives
Oct 2023
Publication
Energy transition will reshape the power sector and hydrogen is a key energy carrier that could contribute to energy security. The inclusion of sustainability criteria is crucial for the adequate design/deployment of resilient hydrogen networks. While cost and environmental metrics are commonly included in hydrogen models social aspects are rarely considered. This paper aims to identify the social criteria related to the hydrogen economy by using a systematic hybrid literature review. The main contribution is the identification of twelve social aspects which are described ranked and discussed. “Accessibility” “Information” “H2 markets” and “Acceptability” are now emerging as the main themes of hydrogen-related social research. Identified gaps are e.g. lack of the definition of the value of H2 for society insufficient research for “socio-political” aspects (e.g. geopolitics wellbeing) scarce application of social lifecycle assessment and the low amount of works with a focus on social practices and cultural issues.
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