Institution of Gas Engineers & Managers
Economic Hydrogen Production by Water Splitting with Different Catalysts and Temperatures under Thermal and Gamma Radiation-thermal Processes
Nov 2025
Publication
This article describes hydrogen production via water splitting because of high green energy demand globally. The amounts of hydrogen produced with zirconium in thermal processes at 473 K and radiation-thermal processes at 473 K and 773K were 1.55 x 1018 2.2 x 1018 and 4.1 x 1018 molecules/g. These amounts on aluminum and stainless steel were 1.05 x 1018 1.95 x 1018 and 3.0 x 1018 molecules/g; and 0.30 x 1018 1.27 x 1018 and 2.6 x 1018 molecules/g. A comparison was carried out and the order of hydrogen production was zirconium > aluminum > stainless steel. The activation energy in radiation-thermal and thermal processes were 14.2 and 65.0 kJ/mol (Zr) 12.05 and 63.1 kJ/mol (Al) and 11.16 and 61.52 kJ/mol (SS). The mechanisms of water splitting were developed and described for future use. The described methods are scalable and can be transferred to a pilot scale.
Integration of Hydrogen Production Using High Temperature Steam Electrolysis with Advanced Nuclear Energy Systems
Nov 2025
Publication
With the promise of increased economics and improved safety advanced nuclear reactors such as the Natrium design by TerraPower and GE Hitachi can help many electricity energy markets transition to carbon-free power smoothly. Operating at higher temperatures the Natrium design based on a sodium fast reactor is suitable for co-located hydrogen production using high temperature steam electrolysis. This study models and analyzes three Natrium integrated energy systems with thermal energy storage and co-located hydrogen production. The first two configurations focus on improving thermal efficiency of the reheat Rankine cycle used in the Natrium design while the final configuration improves hydrogen production efficiency. Results indicate that coupling the Natrium system with hydrogen production can boost its energy efficiency by 1% and using low grade steam directly from the Natrium steam cycle for hydrogen production significantly reduces system complexity and increases the overall system efficiency by 3%.
Inverse Design and Porous Metal Printing of GDL-integrated Flow Field Plates for High-temperature Hydrogen Fuel Cells
Nov 2025
Publication
High-temperature (HT) proton exchange membrane (PEM) fuel cells (FC) offer key advantages for sustainable transportation especially in heavy-duty applications due to their improved thermal efficiency and water management. This study introduces an inverse design framework to develop flow field plates integrated with a gas diffusion layer (GDL) enabling scalable electrochemical performance from the unit cell to the plate level. A reduced-order homogenization-based multiphysics model is developed to evaluate designs with approximately 1000× faster computation. Flow channel orientation is optimized using a tensor field method and dehomogenized into manufacturable geometries. Optimized designs validated through high-fidelity 3D simulations show up to 12% higher average current density and 88% lower pressure drop compared to conventional parallel and mesh configurations. To address fabrication challenges solid-to-porous metal additive manufacturing is employed producing monolithic structures that integrate flow channels with a porous metal GDL. Both numerical and physical tests confirm high permeability and improved power output compared to carbon-based GDLs. These findings highlight the effectiveness of combining advanced computational modeling with metal 3D printing to enhance the performance and manufacturability of high-temperature PEMFC supporting their broader adoption in sustainable energy applications.
Evaluation of the Economic and Technological Aspects of Producing Blue Hydrogen via Ethanol-steam Reforming with Carbon Capture
Nov 2025
Publication
An industrially relevant method for obtaining hydrogen from hydrocarbons without emitting carbon into the atmosphere involves ethanol-steam reforming followed by carbon capture. Herein we present a detailed conceptual process using ethanol-stream reforming to produce blue hydrogen integrated with a carbon capture plant followed by a techno-economic analysis. In the first step the Aspen plus-based simulation of ethanolstream reforming reactions is performed to optimize the reforming reactor geometrical parameters for a 10 t/ day of hydrogen production. Afterward the carbon capture system was designed with a standalone absorber and stripper which were subsequently integrated for solvent makeup calculation. Considering the target value of hydrogen production the optimized reactor diameter and length were found to be 0.18 and 2 m respectively corresponding to reactant flow (200 t/day) and heat duty (3.14 MW) at optimal circumstances. Absorber and stripper packing heights of 12.2 m and 5 m respectively with column diameters of 1.22 m and 2.60 m are required to extract 95 % CO2 from the reformed product stream. The techno-economic analysis indicates that the cost of producing one kilogram of H2 is $3.5. The computed internal rate of return is 16.6 % the discounted payback period is 6 years and the net present value is $13 million.
Predicting Combustor Performance for Hydrogen-propane Fuel Blends in Gas Turbines: A Coupled Thermofluid and Chemical Reactor Network Model
Nov 2025
Publication
The transition to carbon-neutral energy has renewed interest in hydrogen as a gas turbine fuel in the form of fuel blends with hydrocarbons. However the distinct fluid properties and chemical kinetics of hydrogen and hydrocarbon blends necessitate redeveloped combustor designs. While conventional combustor design and emissions estimation through computational fluid dynamics (CFD) is preferred it is computationally intensive and impractical for system-level simulations. To alleviate this a thermofluid network model was developed to predict the performance of a MGT combustor operating on pure and fuel blends of propane and hydrogen. It incorporates sub-component pressure losses and heat transfer and presents the first implementation of well-stirred and plug-flow reactors into Flownex SE. A 3-D CFD study of the combustor revealed that hydrogen addition improved combustion efficiency and reduced wall temperatures. However although it produces less CO2 it leads to 70 % more CO and 80 % more NO than for propane-only operation. Validated against the 3-D CFD data the network model predicted the combustor outlet total temperature and pressure within 0.55 % and 0.26 % respectively. The change in total pressure across subcomponents (<6 %) and the mass flow distribution showed similarly strong agreement. Major species mass fractions CO2 and H2O were predicted accurately. However by assuming that the temperature and composition are uniform within combustion zones zone and wall temperatures and pollutant predictions deviated considerably. NO was overpredicted by a factor of 8.2–10.7 and CO was overpredicted for propane-only but underpredicted for blended cases. The network model achieved this performance 420 times faster than CFD making it suitable for rapid design exploration.
Reliability and Risk Assessment of Hydrogen-Powered Marine Propulsion Systems Based on the Integrated FAHP-FMECA Framework
Nov 2025
Publication
With the IMO’s 2050 decarbonization target hydrogen is a key zero-carbon fuel for shipping but the lack of systematic risk assessment methods for hydrogen-powered marine propulsion systems (under harsh marine conditions) hinders its large-scale application. To address this gap this study proposes an integrated risk evaluation framework by fusing Failure Mode Effects and Criticality Analysis (FMECA) with the Fuzzy Analytic Hierarchy Process (FAHP)—resolving the limitation of traditional single evaluation tools and adapting to the dynamic complexity of marine environments. Scientific findings from this framework confirm that hydrogen leakage high-pressure storage tank valve leakage and inverter overload are the three most critical failure modes with hydrogen leakage being the primary risk source due to its high severity and detection difficulty. Further hazard matrix analysis reveals two key risk mechanisms: one type of failure (e.g. insufficient hydrogen concentration) features “high severity but low detectability” requiring real-time monitoring; the other (e.g. distribution board tripping) shows “high frequency but controllable impact” calling for optimized operations. This classification provides a theoretical basis for precise risk prevention. Targeted improvement measures (e.g. dual-sealed valves redundant cooling circuits AI-based regulation) are proposed and quantitatively validated reducing the system’s overall risk value from 4.8 (moderate risk) to 1.8 (low risk). This study’s core contribution lies in developing a universally applicable scientific framework for marine hydrogen propulsion system risk assessment. It not only fills the methodological gap in traditional evaluations but also provides a theoretical basis for the safe promotion of hydrogen shipping supporting the scientific realization of the IMO’s decarbonization goal.
Techno-economic Feasibility of Centralized and Decentralized Ammonia Production in the United States
Nov 2025
Publication
Ammonia is a cornerstone of modern agriculture supplying the nitrogen essential for crops that nourish nearly half the global population. Yet its production is responsible for ~2 % of global greenhouse gas emissions. To meet climate and food security goals sustainable low-carbon and resilient ammonia production systems are needed. Here we develop a spatially explicit techno-economic model to compare centralized and decentralized ammonia production pathways across the U.S. a major global ammonia producer and consumer spanning the full supply chain from hydrogen production to fertilizer delivery. We integrate high-resolution supply and demand data and apply linear optimization to estimate delivered ammonia costs accounting for geographic mismatches and transportation. Our results show that decentralized ammonia production whether powered by grid electricity or solar energy is substantially more expensive than centralized production from natural gas or coal. Centralized natural gas-based ammonia has a median production cost of 326 USD/tonne NH3 compared to 499 USD/tonne for coal. Decentralized grid-powered systems range from 659 to 1634 USD/tonne and solar-powered systems from 1077 to 2266 USD/tonne. Transportation costs for centralized production range from 7 to 85 USD/tonne with a median of 40 USD/tonne resulting in a delivered cost of 343 USD/tonne. Median delivered costs for decentralized grid- and solar-powered systems are 1069 and 1494 USD/tonne respectively. Decentralized systems require electricity prices below 19 USD/MWh (grid) and 17 USD/MWh (solar) to achieve cost parity well below 2024 U S. averages of 117 USD/MWh. These results highlight the economic challenges facing decentralized ammonia production and the importance of electricity cost reductions tax credits carbon pricing or further technological breakthroughs for broader viability.
Simulation of the Refuelling Process for an LH2-powered Commercial Aircraft Part 1 - Modelling and Validation
Nov 2025
Publication
Liquid hydrogen (LH2) is a promising candidate for zero emission aviation but its cryogenic properties make the refuelling process fundamentally different from that of conventional jet fuels. Although previous studies have addressed LH2 storage and system integration detailed modelling of the refuelling process remains limited. This paper presents the first part of a two-part study focused on simulation of the refuelling process for an LH2-powered commercial aircraft. An existing tank model is substantially modified to more accurately capture relevant physical phenomena including heat transfer and droplet dynamics during top-fill spray injection. Newly available experimental data on LH2 no-vent filling enables direct validation of the model under conditions that match the experimental setup. A sensitivity analysis identifies the most influential parameters that affect model precision including loss coefficient droplet diameter radiative heat ingress and vent-closing pressure. The validated model forms the basis for Part 2 of this study in which it is applied to a representative LH2-powered commercial aircraft to simulate refuelling times quantify venting losses and assess the impact of key operational settings. These results support the design of efficient LH2 refuelling systems for future aircraft and airport infrastructure.
Techno-economic Assessment of Hythane-fueled Industrial SOFC Systems
Nov 2025
Publication
Solid oxide fuel cell (SOFC) systems offer high-efficiency conversion of the chemical energy of fuel gases into electrical energy. To meet market and policy targets such systems must be able of operating on an industrial scale and be compatible with environmentally friendly fuels. This study models the scale-up of a 750 W naturalgas-fueled SOFC to a 240 kW system with various gas-path configurations evaluating the impact of blending up to 30 vol% of hydrogen (H2) into the methane feed. Aspen Plus simulations coupled with pressure-loss and carbon-deposition models were used to optimize recirculation ratio and reactant utilization for maximum efficiency. The parallel configuration achieved the highest electrical efficiency of 64.0 % while series-connected and intermediate systems suffered from increased pressure losses. H2 admixture simulations confirm that operation is feasible without loss of efficiency in the small- and large-scale systems due to reduced carbondeposition potential. A techno-economic analysis indicates a 91.7 % cost reduction through scale-up and a 1.6 % cost increase for adjusting the system to H2 admixtures. The economic viability of the large-scale system was evaluated for all tested fuel compositions (0.201–0.204 €/kWh) with payback times under 20 years at market-relevant electricity prices. These results demonstrate the technical and economic feasibility of large-scale H2-adapted SOFC systems for industrial decarbonization.
Estimation of the Potential for Green Hydrogen Production from Untapped Renewable Energy Sources in Spain in 2024
Nov 2025
Publication
The increasing integration of renewable energy sources (RES) in Spain is leading to substantial amounts of surplus electricity presenting a strategic opportunity for green hydrogen production as a key enabler of energy storage and decarbonisation. This study quantifies this untapped potential for 2024. Based on the difference between installed renewable capacity and actual generation an economically viable surplus of 18419 GWh was identified within an optimal 10-h operating window. The hydrogen production potential was modelled for three electrolysis technologies—Alkaline (AEL) Proton Exchange Membrane (PEM) and Anion Exchange Membrane (AEM)—using total energy consumption values of 57.40 65.55 and 59.95 MWh/t H2 respectively including auxiliary systems. The estimated annual hydrogen production ranges from 280999 t (PEM) to 320897 t (AEL) with AEM yielding an intermediate value of 307247 t. The analysis reveals a strong regional concentration with more than 63% of the potential located in Castile and León Andalusia Castile-La Mancha and Extremadura. While this range represents an upper technical limit it highlights the significant opportunity to valorise surplus renewable energy contingent on targeted investment and a supportive regulatory framework.
Single Step Electrified Hydrogen Production from Methane in a Gliding Arc/fluidized Bed Reactor
Nov 2025
Publication
In this work a plasma fluidized bed reactor has been studied as an electrified methane decomposition reactor for sustainable hydrogen production. A combined 3D rotating gliding arc/fluidized bed reactor assembly demonstrates a stable operation with a CH4/Ar mixture containing up to 8 vol% of CH4. The reactor provides a 97.2 % H2 selectivity at a methane conversion of 16.6 % and energy costs of 10.6 kJ L− 1 . This performance provides a new benchmark for electrified H2 production with a potential to utilise renewable electricity. In addition carbon materials are produced. The characterizations show difference in the morphology of the materials collected in different reactor zones.
Effects of Sensitization on Hydrogen Embrittlement Behavior in 304 Stainless Steel
Nov 2025
Publication
This study investigated the hydrogen embrittlement behavior of 304 stainless steel under the combined condition of sensitization and hydrogen pre-charging. Specifically hydrogen trapping analysis and martensite transformation mapping were used to examine the respective roles of carbide precipitation and chromium depletion and key factors were identified through fractographic observations. Sensitization was simulated at 650 ◦C for 50 h followed by hydrogen pre-charging at 250 ◦C under 50 MPa for 3.5 days. Under hydrogen pre-charging sensitized specimens showed a 9.3 % drop in ultimate tensile strength a 17.3 % reduction in elongation and a 16 % decrease in relative reduction of area indicating higher hydrogen embrittlement susceptibility. Hydrogen desorption analysis revealed a redistribution of hydrogen from reversible to irreversible traps consistent with 139 nm coarsened Cr23C6 carbides while phase mapping revealed extensive formation of strain-induced martensite along grain boundaries and within grains. These martensitic regions accelerated hydrogen transport and promoted strain localization leading to the disappearance of intragranular dimples and the development of intergranular cracking. The results demonstrate that strain-induced martensite formed in chromiumdepleted regions is the dominant factor governing post-sensitization hydrogen embrittlement emphasizing the necessity of controlling chromium depletion to maintain the stability of the austenitic matrix in hydrogen environments.
Direct Injection Hydrogen Combustion under Leaner Conditions in an Optical Engine using Optical/Laser Diagnostics
Nov 2025
Publication
Hydrogen’s increasing potential as an alternative fuel for heavy-duty transport has led to the conversion of conventional diesel compression-ignition engines to spark-ignition hydrogen operation. Hydrogen’s broad flammability range enables leaner operation achieving both higher engine efficiency and near-zero emissions. In particular direct injection hydrogen combustion improves volumetric efficiency and reduces problems including pre-ignition and knock related to hydrogen port-fuel injection. In the present work we performed an optical investigation of direct injection (DI) hydrogen combustion under leaner mixture conditions. The study was conducted using a heavy-duty optical diesel engine modified for spark-ignition operation. Bottom-view natural flame luminosity and OH-PLIF imaging were conducted along with in-cylinder pressure measurements. Experiments were conducted at three air-excess ratios (3 3.4 and 3.8) with spark timings (ST) varied from − 15 ◦CA aTDC to − 30 ◦CA aTDC. Hydrogen injection ended at − 30 ◦CA aTDC with the start of injection adjusted accordingly to achieve the desired lambda conditions. The maximum IMEPg corresponded to the lowest COV of the IMEPg indicating optimal spark timing for lean DI hydrogen combustion. The optimized spark timing for λ = 3 λ = 3.4 and λ = 3.8 were occurred at − 25 ◦CA aTDC − 25 ◦CA aTDC and − 30 ◦CA aTDC respectively. The corresponding COV of IMEPg values were below 5 % indicating stable combustion. The flame kernel first initiates at the spark plug and then propagates toward the piston’s outer boundary however the flame propagation does not remain as a continuous front unlike port-fuel injected hydrogen combustion. The effect of fuel stratification is evident in combustion luminosity and OH-PLIF images showing pockets of varying intensity within the combustion chamber. Natural flame luminosity images reveal incomplete flame coverage and asymmetric combustion emphasizing the need for metal engine experiments to further quantify the unburned hydrogen and associated combustion losses.
A Comprehensive Review of Influence of Critical Parameters on Wettability of Rock-hydrogen-brine Systems: Implications for Underground Hydrogen Storage
Oct 2025
Publication
The rock wettability is one of the most critical parameters that influences rock storage potential trapping and H2 withdrawal rate during Underground hydrogen storage (UHS). However the existing review articles on wettability of H2-brine-rock systems do not provide detailed information on complexities introduced by reservoir wettability influencing parameters such as high pressure temperature salinity conditions micro-biotic effects cushion gases and organic acids relevant to subsurface environments. Therefore a comprehensive review of existing research on various parameters influencing rock wettability during UHS and residual trapping of H2 was conducted in this study. Literature that provides insight into molecular-level interaction through machine learning and molecular dynamic (MD) simulations and role of surface-active chemicals such as nanoparticles surfactants and wastewater chemicals were also reviewed. The review suggested that UHS could be feasible in clean geo-storage formations but the presence of rock surface contaminants at higher storage depth and microbial effects should be accounted for to prevent over-estimation of the rock storage potentials. The H2 wettability of storage/caprocks and associated risks of UHS projects could be higher in rocks with high proportion of carbonate minerals organic-rich shale and basalt with high plagioclase minerals content. However treatment of rock surfaces with nanofluids surfactants methylene blue and methyl orange has proven to alter the rock wettability from H2-wet towards water-wet. Research results on effect of rock wettability on residually trapped hydrogen and snap-off effects during UHS are contradictory thus further studies would be required in this area. The review generally concludes that rock wettability plays prominent role on H2 storage due to the frequency and cyclic loading of UHS hence it is vital to evaluate the effects of all possible wettability influencing parameters for successful designs and implementation of UHS projects.
Hydrogen Power Development: A Comparative Review of National Strategies and the Role of Energy in Scaling Green Hydrogen
Oct 2025
Publication
This review explores the evolving role of hydrogen in global decarbonization analysing national hydrogen strategies value chain developments and future market potential. Through a comprehensive review of policy frameworks market trends and technology pathways the paper evaluates hydrogen’s role in decarbonising sectors such as steel ammonia methanol refining transport and power generation. The study highlights the expected growth in global hydrogen demand projected cost reductions and advancements in production technologies including electrolysis and carbon capture-integrated hydrogen production. While green hydrogen offers a sustainable pathway challenges remain in infrastructure development energy efficiency and the integration of hydrogen into existing energy networks. The paper considers the economic and technological factors affecting international hydrogen trade. Despite more than 30 national hydrogen strategies being in place significant challenges remain particularly in scaling renewable electricity and infrastructure to meet growing hydrogen demand projected to reach up to 600 Mt by 2050. Key players such as Australia Norway and the Middle East are positioning themselves as major hydrogen exporters by leveraging their abundant natural resources and strategic infrastructure. On the demand side countries like Japan South Korea Germany and the Netherlands are emerging as leading importers investing heavily in hydrogen hubs and import terminals to secure future energy supplies. The expansion of hydrogen storage and transportation alongside investments in large-scale hydrogen hubs will be critical for market growth. Additionally the study emphasize the need for policy alignment strategic investments and cross-border cooperation to accelerate hydrogen adoption. Hydrogen can become a key element of the global clean energy transition by addressing optimal energy consumption and by leveraging renewable resources.
Accelerated Numerical Simulations of Hydrogen Flames: Open-source Implementation of an Advanced Diffusion Model Library in OpenFOAM
Oct 2025
Publication
Here the OpenFOAM software with the dynamic load balancer library DLBFoam is investigated for computational fluid dynamics (CFD) simulations of different hydrogen (H2 ) flames. The benefits of DLBFoam for hydrogen have not been thoroughly investigated in the past. To explore this a new open-source diffusion model library FickianTransportFoam is implemented in this study. FickianTransportFoam includes species-specific constant Lewis number and mixture-averaged models with correction velocity to account for preferential diffusion. The model is first verified for one-dimensional (1D) premixed and non-premixed counterflow flames. Additionally four hydrogen/air flames are explored: (1) two-dimensional (2D) laminar freely propagating premixed flame (2) 2D axisymmetric laminar non-premixed jet flame (3) three-dimensional (3D) turbulent non-premixed swirling flame and (4) 3D turbulent premixed swirling flame. The main results and achievements regarding the implemented transport models are as follows. First the results from 2D freely propagating flame demonstrated thermodiffusively unstable flame formation using the mixture averaged model. The analytical and numerical dispersion relationships agree well for the linear instability growth phase. Second the model functionality is demonstrated for a laminar 2D jet case with conjugate heat transfer. Furthermore validation and grid sensitivity studies for the 3D turbulent flames are carried out. Third the computational benchmark for each configuration indicates a factor of ∼10-100 speed-up when utilizing DLBFoam. Finally the test cases and source codes for FickianTransportFoam are openly shared.
Optimal Sizing and Energy Management for Fuel Cell Electric Vehicles with 3D-ordered MEAs: A Pareto Frontier Study
Oct 2025
Publication
Fuel cell electric vehicles (FCEVs) are zero-emission but face cost and power density challenges. To mitigate these limitations a novel 3D-ordered nano-structured self-supporting membrane electrode assembly (MEA) has been developed. This paper investigates the optimal component sizing of the battery and fuel cell in FCEVs equipped with 3D-ordered MEAs integrating the energy management. To explore the trade-offs between component cost operational cost and fuel cell degradation the sizing and energy management problem is formulated into a multi-objective optimisation problem. A Pareto frontier (PF) study is conducted using the decomposed multi-objective evolutionary algorithm (MOEA/D) for a more diverse distribution of feasible solutions. The modular design of fuel cells is derived from a scaled and stressed experiment. After executing MOEA/D across the three aggressive driving cycles power source configurations are selected from the corresponding PFs based on objective trade-offs ensuring robustness of the overall system. The optimisation performance of the MOEA/D is compared with that of the multi-objective Particle Swarm Optimisation. In addition the selected powertrain configurations are evaluated and compared through standard and realworld driving cycles in a simulation environment. This paper also performs a sensitivity analysis to reveal the influence of diverse component unit costs and hydrogen price. The results indicate that the mediumsized configuration consisting of a 63.31 kW fuel cell stack and a 52.15 kWh battery pack delivers the best overall performance. It achieves a 26.71% reduction in component cost and up to 12.76% savings in hydrogen consumption across various driving conditions. These findings provide valuable insights into the design and optimisation of fuel cell systems for FCEVs.
Experimental Validation of DC-link Based Voltage Control Framework for Islanded Hydrogen DC Microgrids
Oct 2025
Publication
The integration of hydrogen technologies into islanded DC microgrids presents significant challenges in maintaining voltage stability and coordinating power flow under highly variable renewable energy conditions. This paper proposes a novel DC-link voltage control (DCVC) framework that incorporates adaptive droop control and autonomous operation algorithms to regulate fuel cells electrolysers and battery systems in a coordinated manner. Unlike conventional fixed-gain or priority-based methods the proposed adaptive control dynamically adjusts the droop coefficient in response to voltage deviations enhancing system stability and responsiveness. The control framework is validated on an industry-standard hydrogen DC microgrid platform developed at Griffith University featuring real-time implementation on a Raspberry Pi controller and comprehensive integration with solar wind wave and hydrogen energy sources. A small-signal stability analysis confirms that the proposed control ensures asymptotic voltage convergence under dynamic operating conditions. Experimental results across five case studies demonstrate that the proposed DCVC strategy ensures fast transient response minimises overshoot and maintains the DC-link voltage near the nominal 380 V under varying load and generation scenarios. The framework facilitates flexible energy sharing while ensuring safe hydrogen production and storage. It is also compatible with low-cost open-source hardware making it a scalable solution for remote and off-grid energy applications.
Techno-enviro-socio-economic Assessment and Sensitivity Analysis of an off-grid Tidal/Fuel Cell/Electrolyzer/Photovoltaic Hybrid System for Hydrogen and Electricity Production in Cameroon Coastal Areas
Oct 2025
Publication
Coastal regions in Cameroon including Douala Kribi Campo Dibamba and Limbe faced persistent electricity challenges driven by grid instability growing demand and dependence on fossil fuels. Solar resource availability was high but intermittent whereas tidal energy was predictable and energy-dense yet underused. This pilot delivers the first Cameroonian assessment of an off-grid tidal/PV/electrolyzer/hydrogen-storage/fuel-cell architecture explicitly co-optimizing electricity service and green hydrogen production and evaluating performance with a tri-metric economic lens (net present cost levelized cost of electricity and the levelized cost of hydrogen). The system was optimized to minimize net present cost (NPC) levelized cost of electricity (LCOE) levelized cost of hydrogen (LCOH) and three tidal-flow scenarios were analyzed to represent hydrokinetic variability. The design served households small businesses fishing activities schools and health facilities with a baseline demand of 389.50 kWh/day; surplus renewable power drove the electrolyzer to produce hydrogen for later reconversion in the fuel cell. Under the first scenario (1.25 m/s average speed) the optimal mix comprised 137 PV modules (600 W each) a 100 kW fuel cell six 40 kW tidal turbines six 10 kW electrolyzers a 19.5 kW converter and 41 hydrogen tanks (40 L each) yielding an NPC of US$ 2.16 million an LCOE of US$ 0.782/kWh and a LCOH of US$ 19.2/kg of hydrogen. The second scenario (1.47 m/s) required only 12 PV modules one electrolyzer and an 11.3 kW converter lowering costs to an NPC of US$ 1.52 million an LCOE of US$ 0.553/ kWh and a LCOH of US$ 15.4/kg of hydrogen. In the third scenario (1.61 m/s) the configuration shifted to 298 PV modules three tidal turbines eight electrolyzers and a 39.6 kW converter resulting in the highest NPC (US$ 2.47 million) and LCOE (US$ 0.901/kWh) with a LCOH of US$ 18.8/kg of hydrogen. The study also contributes a transparent component-wise employment indicator linking installed capacities/energies to jobs; deployment is expected to create about seven local jobs during installation and early operation tidal turbines (3) solar panels (1) electrolyzers (1) hydrogen tanks (1) and fuel cell (1) with additional minor operation and maintenance positions thereafter. Social analysis indicated improved energy access support for local livelihoods and job creation; environmental results confirmed clean operation with limited marine disturbance. A sensitivity study varying capital and replacement-cost multipliers showed robust performance across economic conditions. Taken together these contributions provide a decision-ready blueprint for coastal communities: a first-of-its-kind Cameroonian hybrid that quantifies both electricity and hydrogen costs (including feasible LCOH) and demonstrates socio-economic co-benefits offering a cost-effective pathway to strengthen energy security foster local development and reduce environmental impact.
Development of Newly Designed Biomass-based Electrodes used in Water Electrolysis for Clean Hydrogen Production
Oct 2025
Publication
The conventional electrolysis is recognized as a mature and promising hydrogen (H2) production technology but there is still a strong need for further performance improvement. In this regard achieving an effective H2 evolution reaction at the cathode requires costly catalysts such as platinum and various catalyst-modified electrode materials. Nevertheless these materials are expensive and involve complex production procedures. Due to an increasing interest in deploying biomaterial-based cathodes as potential alternatives to conventional cathode materials we make the focus of this study on such materials and a graphite-loaded bioelectrode is in this regard synthesized for electrolysis application for effective H2 production. The surface morphology and electrochemical activity of the produced biocathode are characterized. Our results show that the H2 production performance of the system improves with the increasing graphite dosage on the biocathode and with the applied voltage ranging from 2 to 6 V. At improved operating conditions the highest H2 production rate of 1000 ppm (8.18 mg/m3 min) is obtained using a 1.5 g graphite-loaded biocathode at an applied voltage of 6 V. Consequently the produced graphite-loaded biocathode can be a promising option for sustainable and effective H2 production with waste minimization owing to its high conductivity low-cost and good stability.
Cutting-edge Advances in Hydrogen Applications for the Medical and Pharmaceutical Industries
Oct 2025
Publication
The adoption of clean hydrogen is expected to transform the global energy landscape reducing greenhouse gas emissions bridging gaps in renewable energy integration and driving innovation across multiple sectors. In the medical and pharmaceutical industries hydrogen offers unique opportunities for transformative progress. This review critically examines recent advances in three domains: hydrogen fuel cells as reliable scalable and sustainable energy solutions for hospitals; molecular hydrogen as a therapeutic and preventive medical gas particularly for brain disorders; and hydrogenation technologies for the efficient and sustainable pharmaceutical production. Despite encouraging advancements widespread adoption remains limited by economic constraints regulatory gaps and limited clinical evidence. Addressing these barriers through technological innovation largescale studies and life-cycle sustainability assessments is essential to translate hydrogen’s full potential into clinical and industrial practice. Responsible adoption of green hydrogen is poised to reshape the clinical approach to global health and enhance the quality of life for people worldwide.
Modeling and Experimental Approach of Membrane and Diaphragm Sono-electrolytic Production of Hydrogen
Oct 2025
Publication
This study evaluates the performance of three anion-exchange membranes (FAS-50 AMX Fujifilm-AEM) and a diaphragm separator (Zirfon® UTP 500) in alkaline water sono-electrolysis using a 25 % KOH electrolyte at ambient temperature. Energy efficiency hydrogen production kinetics and membrane stability were assessed experimentally and through modeling. Among the tested separators Zirfon achieved the highest energy efficiency outperforming AEM AMX and FAS-50. Hydrogen production rates under silent conditions ranged from 2.55 µg/s (AEM) to 2.92 µg/s (FAS-50) while sonication (40 kHz 60 W) increased rates by 0.03–0.12 µg/s with the strongest relative effect observed for FAS-50 (≈4.0 % increase). By contrast Zirfon and AEM showed slight efficiency reductions (0.5–2 %) under ultrasound due to their higher structural resistance. Ion-exchange capacity tests confirmed significant degradation of polymeric membranes (IEC losses of 60–90 %) while Zirfon maintained stability in 25 % KOH. Modeling results showed that the diaphragm resistance was dominated by the ohmic losses (55–86 %) with ultrasound reducing bubble coverage and associated resistance only marginally (<0.02 V). Overall Zirfon demonstrated superior stability and efficiency for long-term operation while ultrasound primarily enhanced hydrogen evolution kinetics in mechanically weaker polymeric membranes.
Optical Investigation and combustion Analysis of Stratified Ammonia-hydrogen Pre-chamber Engine with Variable Injection Timing
Oct 2025
Publication
This study presents an experimental investigation of a direct injection ammonia-fuelled engine using hydrogen pre-chamber jet ignition. All tests have been conducted in an optically accessible combustion chamber that is installed in the head of a single-cylinder engine. The effect of ammonia injection timing on ignition and combustion characteristics was investigated with the timing varied from 165 CAD BTDC to 40 CAD BTDC. The experiments were conducted with a fixed spark timing of 14 CAD BTDC while ammonia injection duration was adjusted to maintain a main chamber global equivalence ratio of 0.6. Two pre-chamber nozzle configurations a single-hole and a multi-hole were tested. The results show that the later NH3 injection timing (40 CAD BTDC) significantly improved combustion with a peak in-cylinder pressure of 80 bar measured compared to a peak in-cylinder pressure of 50 bar with earlier injection (165 CAD BTDC). This study indicates the importance of optimising ammonia injection timing in order to enhance combustion stability and efficiency. The hydrogen pre-chamber jet ignition combined with a late ammonia injection is a promising approach for addressing the combustion challenges of ammonia as a zero-carbon fuel for maritime applications.
Breaking the Barriers towards Large-scale Microalgae-based Bio-hydrogen Production
Nov 2025
Publication
Microalgae-based biohydrogen (MaBHP) can couple CO2 mitigation with renewable fuel generation and wastewater remediation yet deployment is limited by low light-to-H2 efficiencies and high cultivation and processing costs. This review maps scale-up barriers across cultivation H2 induction and purification and prioritizes strategies with demonstrated cost or yield impact toward industrial feasibility. The review synthesized quantitative evidence (2000–2025) from techno-economic and life-cycle studies and pilot demonstrations covering wastewater integration flue-gas CO2 utilization immobilized cultivation hybrid ORP–PBR operation and biorefinery co-products. Results showed that cultivation dominates the process cost: typical biomass costs are $3.54–$5.78/kg in tubular PBRs versus $3.42–$4.13/kg in ORPs; an automation/modularization case decreased microalgae production cost from $89 to $16/kg at ~200 t/yr. Today MaBHP via biophotolysis remains $7.2–$7.6/kg—above green electrolysis ($5–$7/kg) and grey/blue SMR ($1–$3/$1.6–$3.5/kg). Integration levers show tangible gains: secondary-treated wastewater enabled Chlorella growth with 76 % NH4 + removal and 53 % lipid accumulation; the spent medium yielded 200.8 μmolH2/mgchlorophyll.a in cyanobacteria; swinewastewater loops cut freshwater use six-fold with 45.5 mLH2/gVS; alginate immobilization raised H2 ~40 % (to 2.4 LH2/Lculture) over five reuse cycles. A CSTR nutrient-recovery line on digested Scenedesmus recovered 68 % N and 72 % P via struvite reducing synthetic fertilizer ~35 %; flue-gas CO2 (12 % v/v) lifted biomass 22 % and reduced carbon-supplement cost 86 %. The results show that combining wastewater/nutrient circularity CO2 coutilization oxygen/electron-flow control high-A/V reactors with automation and co-product valorization can narrow the cost gap and orient MaBHP toward future $1–$2/kg benchmarks.
Underground Hydrogen Storage: Insights for Future Development
Oct 2025
Publication
Underground hydrogen storage (UHS) is a relatively new technology that demonstrates notable potential for the efficient storage of large quantities of green hydrogen. Its large-scale implementation requires a comprehensive understanding of numerous factors including safe and effective storage methods as well as overcoming various thresholds and challenges. This article presents strategies for accelerating the implementation of this technology identifying the thresholds and challenges affecting the development and future scale-up of UHS. It characterises challenges and constraints related to geology (including the type and geological characterisation of structures hydrogen storage capacity and hydrogen interactions with underground environments) the technological aspects of hydrogen storage (such as infrastructure management and monitoring) and economic and legal considerations. The need for the rapid implementation of demonstration projects has been emphasised. The identified thresholds and challenges along with the resulting recommendations are crucial for paving the way for the large-scale implementation of UHS. Addressing these issues will significantly influence the implementation of this technology post-2030.
Beyond Industrial Decarbonisation Strategy: Lessons from the Bottom-up Policy Mix in the United Kingdom, 2021-2023
Nov 2025
Publication
Industrial decarbonisation (ID) is a new challenge in the transition to net zero. The ID challenge is complicated because it covers a wide range of industries and processes and therefore a policy mix approach is appropriate. Because of multiple interactions with existing areas of regulation the bottom-up policy mix as defined by Ossenbrink et al. (2019) is likely to be particularly important for the successful implementation of ID policy. In this article we build on the policy mix literature by positing how bottom-up policy instrument mixes may fail to be consistent and comprehensive not only because of conflicting goals and missing instruments but also due to missing information. We also consider how integrating policy functions centrally may help top-down policy mix coherence but work against bottom-up coherence processes. We illustrate our argument through a case study of the first detailed examination of industrial decarbonisation policy and regulation for a major OECD country i.e. the UK. Utilizing a robust and extensive original dataset of 118 expert interviews we show how the top-down policy mix focused on supporting innovation in hydrogen and carbon capture and storage is layered on top of a range of policies and regulations including spatial planning environmental pollution regulation health and safety rules gas standards and skills policy. Solving problems of inconsistency and a lack of comprehensiveness in instruments is slowed by insufficient coordination and resources.
A Comparative Analysis of Conventional Thermal and Electrochemical Reforming Pathways for Hydrogen Production Towards Sustainable Aviation Fuels (SAF)
Oct 2025
Publication
H2 is increasingly recognized as a cornerstone of global decarbonization strategies including in hard-toabate sectors such as aviation. Its large-scale applicability remains limited owing to the limited diversity and maturity of low-carbon production pathways. Approximately 96% of global H2 production originates from non-renewable sources primarily through steam methane reforming (SMR) which remains the most commercially established route. Another critical barrier to the substitution of conventional aviation fuels lies in hydrogen storage as the current volumetric energy density and cryogenic storage requirements render onboard integration impractical for most aircraft configurations. To address these challenges this study developed a techno-economic and environmental benchmarking framework that compares conventional thermal reforming technologies (SMR autothermal and POX) with emerging electrochemical routes (water electrolysis and alcohol electro-oxidation) highlighting their potential roles in the transition toward sustainable aviation fuels (SAF). By normalizing efficiency energy intensity CO2 emissions and cost (USD kg 1 H2 and USD GJ 1 ) this study quantifies the trade-offs that define current and emerging pathways. SMR remains the industrial baseline (70%–85% thermal efficiency 1–2 USD kg−1 H2 9–12 kg CO2 kg−1 H2) whereas ethanol-based electrochemical reforming operates 0.3–0.9 V below conventional electrolysis achieving up to 40% lower electrical energy demand (∼2.4 kW h Nm−3 H2 with near-zero direct emissions. A sensitivity analysis demonstrates that a 60% reduction in catalyst cost or electricity prices below 0.03 USD (kW h)−1 could make electrochemical reforming cost-competitive with SMR. This study consolidates fragmented knowledge into a comprehensive roadmap that links catalyst performance and technology readiness for aviation decarbonization by integrating engineering metrics with policy and infrastructure perspectives to identify realistic transition pathways toward sustainable hydrogen and hybrid aviation fuels.
The Role of Hydrogen-based Local Energy Communities in the Development of Hydrogen Cities: A Systematic Review
Nov 2025
Publication
Hydrogen-based Local Energy Communities (LECs) play a pivotal role in modern energy systems and form the fundamental building blocks of hydrogen cities. This review provides a comprehensive assessment of how hydrogen-based LECs advance the hydrogen city concept by examining the technological economic environmental regulatory and social dimensions that shape the integration of green hydrogen into local energy networks. The paper explores the structure of hydrogen cities focusing on the role of multiple LECs in alignment with the European Union’s Clean Energy Package (CEP). Furthermore a case study and mathematical model are presented where the hydrogen city is modelled and the impact of Electric Parking Lot (EPL) and Hydrogen Parking Lot (HPL) management on the hydrogen city’s operation cost is evaluated. The results show that optimised EPL and HPL management can reduce overall operational costs by 5.53 % demonstrating the economic advantages of intelligent scheduling strategies in hydrogen cities.
Hydrogen-assisted Cracking: A Deep Learning Approach for Fractographic Analysis
Nov 2025
Publication
Hydrogen handling equipment suffers from interaction with their operating environment which degrades the mechanical properties and compromises component integrity. Hydrogen-assisted cracking is responsible for several industrial failures with potentially severe consequences. A thorough failure analysis can determine the failure mechanism locate its origin and identify possible root causes to avoid similar events in the future. Postmortem fractographic analysis can classify the fracture mode and determine whether the hydrogen-metal interaction contributed to the component’s breakdown. Experts in fracture classification identify characteristic marks and textural features by visual inspection to determine the failure mechanism. Although widely adopted this process is time-consuming and influenced by subjective judgment and individual expertise. This study aims to automate fractographic analysis through advanced computer vision techniques. Different materials were tested in hydrogen atmospheres and inert environments and their fracture surfaces were analyzed by scanning electron microscopy to create an extensive image dataset. A pre-trained Convolutional Neural Network was finetuned to accurately classify brittle and ductile fractures. In addition Grad-CAM interpretability method was adopted to identify the image regions most influential in the model’s prediction and compare the saliency maps with expert annotations. This approach offered a reliable data-driven alternative to conventional fractographic analysis.
Design of Hydrogen-Powered Mobile Emergency Power Vehicle with Soft Open Point and Appropriate Energy Management Strategy
Oct 2025
Publication
Zhigang Liu,
Wen Chen,
Shi Liu,
Yu Cao and
Yitao Li
Mobile emergency power supply vehicles (MEPSVs) powered by diesel engines or lithiumion batteries (LIBs) have become a viable tool for emergency power supply. However diesel-powered MEPSVs generate noise and environmental pollution while LIB-powered vehicles suffer from limited power supply duration. To overcome these limitations a hydrogen-powered MEPSV incorporating a soft open point (SOP) was developed in this study. We analyzed widely used operating scenarios for the SOP-equipped MEPSV and determined important parameters including vehicle body structure load capacity driving speed and power generation capability for the driving motor hydrogen fuel cell (FC) module auxiliary LIB module and SOP equipment. Subsequently we constructed an energy management strategy for the model for MEPSV which uses multiple energy sources of hydrogen fuel cells and lithium-ion batteries. Through simulations an optimal hydrogen consumption rate in various control strategies was validated using a predefined load curve to optimize the energy consumption minimization strategy and achieve the highest efficiency.
Enhancing Power-to-Hydrogen Flexibility Through Optimal Bidding in Nordic Energy Activation Market with Wind Integration
Oct 2025
Publication
The recent updates to the Single Day-Ahead Coupling (SDAC) framework in the European energy market along with new rules for providing manual frequency restoration reserve (mFRR) products in the Nordic Energy Activation Market (EAM) have introduced a finer Market Time Unit (MTU) resolution. These developments underscore the growing importance of flexible assets such as power-to-hydrogen (PtH) facilities in delivering system flexibility. However to successfully participate in such markets well-designed and accurate bidding strategies are essential. To fulfill this aim this paper proposes a Mixed Integer Linear Programming (MILP) model to determine the optimal bidding strategies for a typical PtH facility accounting for both the technical characteristics of the involved technologies and the specific participation requirements of the mFRR EAM. The study also explores the economic viability of sourcing electricity from nearby wind turbines (WTs) under a Power Purchase Agreement (PPA). The simulation is conducted using a case study of a planned PtH facility at the Port of Hirtshals Denmark. Results demonstrate that participation in the mFRR EAM particularly through the provision of downward regulation can yield significant economic benefits. Moreover involvement in the mFRR market reduces power intake from the nearby WTs as capacity must be reserved for downward services. Finally the findings highlight the necessity of clearly defined business models for such facilities considering both technical and economic aspects.
Production Technology of Blue Hydrogen with Low CO2 Emissions
Oct 2025
Publication
Blue hydrogen technology generated from natural gas through carbon capture and storage (CCS) technology is a promising solution to mitigate greenhouse gas emissions and meet the growing demand for clean energy. To improve the sustainability of blue hydrogen it is crucial to explore alternative feedstocks production methods and improve the efficiency and economics of carbon capture storage and utilization strategies. Two established technologies for hydrogen synthesis are Steam Methane Reforming (SMR) and Autothermal Reforming (ATR). The choice between SMR and ATR depends on project specifics including the infrastructure energy availability environmental goals and economic considerations. ATR-based facilities typically generate hydrogen at a lower cost than SMR-based facilities except in cases where electricity prices are elevated or the facility has reduced capacity. Both SMR and ATR are methods used for hydrogen production from methane but ATR offers an advantage in minimizing CO2 emissions per unit of hydrogen generated due to its enhanced energy efficiency and unique process characteristics. ATR provides enhanced utility and flexibility regarding energy sources due to its autothermal characteristics potentially facilitating integration with renewable energy sources. However SMR is easier to run but may lack flexibility compared to ATR necessitating meticulous management. Capital expenditures for SMR and ATR hydrogen reactors are similar at the lower end of the capacity spectrum but when plant capacity exceeds this threshold the capital costs of SMR-based hydrogen production surpass those of ATR-based facilities. The less profitably scaled-up SMR relative to the ATR reactor contributes to the cost disparity. Additionally individual train capacity constraints for SMR CO2 removal units and PSA units increase the expenses of the SMR-based hydrogen facility significantly.
Recent Breakthroughs in Overcoming the Efficiency Limits of Photocatalysis for Hydrogen Generation
Nov 2025
Publication
For five decades photocatalysis has promised clean hydrogen from solar energy yet a persistent “efficiency ceiling” linked to fundamental challenges including the trade-off between light absorption and redox potential in single-component materials has hindered its practical application. This review illuminates three key paradigm shifts overcoming this challenge. First we examine Z-scheme and S-scheme heterojunctions which resolve the bandgap dilemma by spatially separating redox sites to achieve both broad light absorption and strong redox power. Second we discuss replacing the sluggish oxygen evolution reaction (OER) with value-added organic oxidations. This strategy bypasses kinetic bottlenecks and improves economic viability by co-producing valuable chemicals from feedstocks like biomass and plastic waste. Third we explore manipulating the reaction environment where synergistic photothermal effects and concentrated sunlight can dramatically enhance kinetics and unlock markedly enhanced solar-to-hydrogen (STH) efficiencies. Collectively these strategies chart a clear course to overcome historical limitations and realize photocatalysis as an impactful technology for a sustainable energy future.
Toward Zero-emission Ferries: Integrating Systematic Review and Bibliometric Analysis Insights on Alternative Fuels and Policies
Nov 2025
Publication
The shipping industry aims to achieve full decarbonization at the European Union (EU) level by mid-century. Over the past decade various alternative fuels have been explored to address this goal. However challenges such as insufficient bunkering infrastructure technological immaturity and high costs have made shipowners hesitant to invest in“clean” propulsion systems. This study conducts a bibliometric analysis supported by a systematic literature review to map and critically synthesize current knowledge on alternative fuels for ferry decarbonization and their alignment with emissions reduction policies. Using the Greek ferry fleet as a representative case study the paper evaluates the regulatory framework and technical characteristics of various fuel options and examines their compatibility with different vessel categories. A qualitative comparative framework is introduced to link policy types with alternative fuel pathways offering original insights into policy—fuel alignment. The findings highlight methanol and green electricity (battery-electric systems) as highly promising solutions especially if battery technologies further advance in the coming years. Hydrogen also presents significant potential but is currently limited by high production costs and infrastructure requirements. Rather than presenting a quantitative decision-making model this review establishes the conceptual basis for such a framework in future research. This paper also offers innovative proposals to accelerate the adoption of zero-emission fuels addresses key gaps in existing research and provides insights for advancing ferry decarbonization.
Hydrogen-involved Renewable Energy Base Planning in Desert and Gobi Regions under Electricity-carbon-hydrogen Markets
Nov 2025
Publication
China is developing renewable energy bases (REBs) in the desert and Gobi regions. However the intermittency of renewable energy and the temporal mismatch between peak renewable generation and peak load demand severely disrupt the power supply reliability of these REBs. Hydrogen storage technology characterized by high energy density and long-term storage capability is an effective method for enhancing the power supply reliability. Therefore this paper proposes a REB planning model in the desert and Gobi regions considering seasonal hydrogen storage introduction as well as electricity-carbon-hydrogen markets trading. Furthermore a combination scenario generation method considering extreme scenario optimization is proposed. Among which the extreme scenarios selected through an iterative selection method based on maximizing scenario divergence contain more incremental information providing data support for the proposed model. Finally the simulation was conducted in the desert and Gobi regions of Yinchuan Ningxia Province China primarily verifying that (1) the REB incorporating hydrogen storage can fully leverage hydrogen storage to achieve seasonal and long-term electricity transfer and utilization. The project has a payback period of 10 years with an internal rate of return of 13.30% and a return on investment of 16.34% thus showing significant development potential. (2) Compared to the typical battery-involved REB the hydrogen-involved energy storage facility achieved a 59.39% annual profit a 10.98% internal rate of return a 14.93% return on investment and a 1.51% improvement in power supply reliability by sacrificing a 52.49% increase in construction cost. (3) Compared to REB planning based only on typical scenarios the power supply reliability of REBs based on the proposed combination scenario generation method improved by 8.58%.
A Two-Stage Optimal Dispatch Strategy for Electric-ThermalHydrogen Integrated Energy System Based on IGDT and Fuzzy Chance-Constrained Programming
Nov 2025
Publication
Na Sun,
Hongxu He and
Haiying Dong
To address the economic and reliability challenges of high-penetration renewable energy integration in electricity-heat-hydrogen integrated energy systems and support the dualcarbon strategy this paper proposes an optimal dispatch method integrating Information Gap Decision Theory (IGDT) and Fuzzy Chance-Constrained Programming (FCCP). An IES model coupling multiple energy components was constructed to exploit multi-energy complementarity. A stepped carbon trading mechanism was introduced to quantify emission costs. For interval uncertainties in renewable generation IGDT-based robust and opportunistic dispatch models were established; for fuzzy load uncertainties FCCP transformed them into deterministic equivalents forming a dual-layer “IGDT-FCCP” uncertainty handling framework. Simulation using CPLEX demonstrated that the proposed model dynamically adjusts uncertainty tolerance and confidence levels effectively balancing economy robustness and low-carbon performance under complex uncertainties: reducing total costs by 12.7% cutting carbon emissions by 28.1% and lowering renewable curtailment to 1.8%. This study provides an advanced decision-making paradigm for low-carbon resilient IES.
Effects of Hydrogen-rich Gas Injection on Combustion Characteristics in Blast Furnace Raceway and Thermal Load of Tuyere: A Numerical Simulation Study
Nov 2025
Publication
Hydrogen-rich gas (HRG) injection is a promising low-carbon solution for blast furnace ironmaking. This study conducted numerical simulations in the lower part of a blast furnace to analyze the combustion behavior of coinjected coke oven gas (COG) and pulverized coal (PC) within the raceway and the associated thermal load on the tuyere. A three-dimensional computational fluid dynamics model incorporating fluid–thermal–solid coupling and the GRI-Mech 3.0 chemical kinetic mechanism (validated for 300–2500 K) was established to simulate the lance–blowpipe–tuyere–raceway region. The simulation results revealed that moderate COG injection accelerated volatile release from PC and enlarged the high-temperature zone (>2000 K). However excessive COG injection intensified oxygen competition and shortened the residence time of PC ultimately decreasing the burnout rate. Notably although COG has high reactivity its injection did not cause an increase in tuyere temperature. By contrast the presence of an unburned gas layer near the upper wall of the tuyere and the existence of a strong convective cooling effect contributed to a reduction in tuyere temperature. An optimized cooling water channel was designed to enhance flow distribution and effectively suppress localized overheating. The findings of this study offer valuable technical insights for ensuring safe COG injection and advancing low-carbon steelmaking practices.
Current Status and Future Prospects of Sustainable Hydrogen Production from Food Industry Waste by Aqueous Phase Reforming
Nov 2025
Publication
Aqueous phase reforming has been posed as a promising technology for renewable hydrogen production in the framework of the transition to a sustainable energy economy. Since the use of chemical compounds as process feedstock has proven to be one of the major constraints to its potential scalability several cost-free residual biomasses have been investigated as alternative substrates. This also allows for the recovery of residues offsetting the significant costs of waste management through conventional treatment. In recent years different wastes from the food processing industry such as brewery fish canning dairy industries fruit juice extraction and corn production wastewaters have taken the attention of scientific community due to their composition favorable to this process and its high-water content. However few and heterogeneous results can be found within the literature suggesting that the research into this application is now at a stage of development which will require further investigation. Therefore this work is focused on compiling and discussing the reported studies aiming to present a critical reflection on the potential of aqueous phase reforming as a means for the valorization of this kind of residue.
Joint Optimization Scheduling of Electric Vehicles and Electro–Olefin–Hydrogen Electromagnetic Energy Supply Device for Wind–Solar Integration
Nov 2025
Publication
In northern China the long winter heating period is accompanied by severe wind curtailment. To address this issue a joint optimization scheduling strategy of electric vehicles (EVs) and electro–olefin–hydrogen electromagnetic energy supply device (EHED) is proposed to promote deep wind–solar integration. Firstly the feasibility analysis of EVs participating in scheduling is conducted and the operation models of dispatchable EVs and thermal energy storage EHEDs within the scheduling period are established. Secondly a control strategy for the joint optimization scheduling of wind–solar farms EVs EHEDs and power grid is constructed. Then an economic dispatch model for joint optimization of EVs and EHEDs is established to minimize the system operation cost within the scheduling period and the deep wind–solar integration of the joint optimization model is studied by considering EVs under different demand responses. Finally the proposed model is solved by CPLEX solver. The simulation results show that the established joint optimization economic dispatch model of EV-EHEDs can improve the enthusiasm of dispatchable EVs to participate in deep wind–solar integration reduce wind curtailment power and decrease the overall system operation cost.
An Explainable Fault Diagnosis Algorithm for Proton Exchange Membrane Fuel Cells Integrating Gramian Angular Fields and Gradient-Weighted Class Activation Mapping
Nov 2025
Publication
Reliable operation of proton exchange membrane fuel cells (PEMFCs) is crucial for their widespread commercialization and accurate fault diagnosis is the key to ensuring their long-term stable operation. However traditional fault diagnosis methods not only lack sufficient interpretability making it difficult for users to trust their diagnostic decisions but also one-dimensional (1D) feature extraction methods highly rely on manual experience to design and extract features which are easily affected by noise. This paper proposes a new interpretable fault diagnosis algorithm that integrates Gramian angular field (GAF) transform convolutional neural network (CNN) and gradient-weighted class activation mapping (Grad-CAM) for enhanced fault diagnosis and analysis of proton exchange membrane fuel cells. The algorithm is systematically validated using experimental data to classify three critical health states: normal operation membrane drying and hydrogen leakage. The method first converts the 1D sensor signal into a two-dimensional GAF image to capture the temporal dependency and converts the diagnostic problem into an image recognition task. Then the customized CNN architecture extracts hierarchical spatiotemporal features for fault classification while Grad-CAM provides visual explanations by highlighting the most influential regions in the input signal. The results show that the diagnostic accuracy of the proposed model reaches 99.8% which is 4.18% 9.43% and 2.46% higher than other baseline models (SVM LSTM and CNN) respectively. Furthermore the explainability analysis using Grad-CAM effectively mitigates the “black box” problem by generating visual heatmaps that pinpoint the key feature regions the model relies on to distinguish different health states. This validates the model’s decision-making rationality and significantly enhances the transparency and trustworthiness of the diagnostic process.
Dispersion of High-Pressure Hydrogen Jets in Open-Top and Indoor Environments: Effects of Leak Geometry and Pressure
Nov 2025
Publication
Yang Li,
Shourui Zhang,
Meng Yu,
Yang Wu,
Jiake Wu and
Long Jiang
Hydrogen leakage is a critical safety concern for high-pressure storage systems where orifice geometry significantly influences dispersion and risk. Previous studies on leakage and diffusion have mostly focused on closed or semi-closed environments while thorough exploration has been conducted on open and unshielded environments. This work compares three typical orifice types—circular slit and Y-type—through controlled experiments. Results show that circular orifices generate directional jets with steep gradients but relatively low concentrations with a 1 mm case reaching only 0.725% at the jet core. Slit orifices exhibit more uniform diffusion; at 1 mm concentrations ranged from 2.125% to 2.625%. Y-type orifices presented the highest hazard with 0.5 mm leaks producing 2.9% and 1 mm cases approaching the 4% lower flammability limit within 375 s. Equilibrium times increased with orifice size from 400–800 s for circular and slit leaks to up to 900 s for Y-type leaks some of which failed to stabilize. Response behavior also varied: Y-type leaks achieved rapid multi-point responses (as short as 10 s) while circular and slit leaks responded more slowly away from the jet core. Overall risk ranking was circular < slit < Y-type underscoring the urgent need for geometry-specific monitoring strategies sensor layouts and emergency thresholds to ensure safe hydrogen storage.
State and Disturbance Estimation with Supertwisting Sliding Mode Control for Frequency Regulation in Hydrogen Based Microgrids
Nov 2025
Publication
This study considers the use of an enhanced super-twisting sliding mode control (STSMC) scheme via the incorporation of a hybrid extended state observer (ESO) and a higher order sliding mode observer (HOSMO) state estimation and disturbance observer (DO) based on exponential decay embedded via a tracking element in order to hasten the estimation of disturbance thus improving performance significantly. This scheme is employed to generate single and multiple control signals per agent based on the microgrid’s presented components such as energy storage devices and renewable energy sources (RESs) alongside the harness of a puma optimizer (PO) metaheuristics scheme to optimize each area regulator’s performance. The sliding surface incorporated is chosen based on desired control objectives. Adjusting the constricted area frequency and reducing tie-line power transfer fluctuations are considered the primary goals for frequency regulation in a multi-area power system. Also based on the presented simulations adequate performance in terms of minimum chattering low complexity fast convergence and adequate robustness has been achieved. Using various microgrid peripheral components such as a multi-terminal soft open point (SOP) with a dedicated terminal for hydrogen energy storage alongside the proposed enhanced STSMC the frequency change and power transfer rate of change are maintained within the range of ×10−6 values substantially preserving proper performance compared to other simulated scenarios. In regard to the final simulated case involving SOP the following has been achieved: steady state errors of 2.538×10−6 Hz for ΔF1 3.125×10−6 Hz for ΔF2 and 1.920×10−6 p.u for ΔPtie alongside peak disturbance overshoot reduction in comparison to stochastic case of 99.580% 99.605% and 99.771% for same mentioned elements respectively. Also a reduction in peak disturbance undershoot of 95.589% 99.547% and 99.573% respectively has been achieved. Thus the enhanced STSMC can effectively mitigate frequency fluctuations and tie-line power transfer abnormalities.
Hybrid-mode Offshore Hydrogen-producing Wind Turbine: Grid-following and Grid-forming Operation Under Variable Grid Conditions
Nov 2025
Publication
This paper proposes a hybrid-mode operation strategy for an offshore hydrogen-producing wind turbine (OHP-WT) capable of grid-following (GFL) and grid-forming (GFM) operation under both normal and low-voltage ride-through (LVRT) conditions. Unlike conventional centralized wind-to-hydrogen (W2H) schemes the proposed turbine-level architecture integrates W2H converters directly into the DC link of a three-level neutral-point-clamped converter. A supervisory power-sharing and mode-switch layer is developed above established GFL and GFM controls to coordinate active and reactive power regulation DC-link balancing and hydrogen-load management according to grid conditions. The proposed strategy is validated through detailed PLECS simulations and real-time hardware-in-the-loop experiments using identical parameters. Results show that the GFL mode achieves accurate power dispatch and shallow-fault LVRT compliance while the GFM mode maintains voltage and frequency stability under weak grid and severe-fault conditions. In all cases maximum-power-point tracking (MPPT) is preserved and hydrogen production continuously absorbs surplus power to stabilize the DC link. The findings demonstrate that the hybrid-mode OHP-WT enables transition between grid support and hydrogen production effectively reducing wind-power curtailment and enhancing offshore grid resilience.
Enhancing System Stability in Power-to-gas Applications: Integrating Biological Hydrogen Methanation and Microbial Electrolysis Cells under Hydrogen Overloading in Various Injection Modes
Nov 2025
Publication
Volatile fatty acid (VFA) accumulation is a common issue that compromises the performance of biological hydrogen methanation systems (BHMs). This accumulation is often triggered by fluctuations in hydrogen supply which can disrupt microbial activity and lead to system instability. To address this challenge this study investigated the impact of employing a microbial electrolysis cell (MEC) in BHMs to mitigate system instability and acid buildup. As such a conventional anaerobic digester (AD) and a microbial electrolysis cell both supplemented with exogenous hydrogen were evaluated for their performance in hydrogen methanation. The effect of exogenous hydrogen at high addition rates (>4:1 CO2:H2 molar ratio) under instantaneous and gradual injection modes was investigated. The results showed that the instantaneous addition of hydrogen resulted in the total failure of the anaerobic digestion system. Propionate accumulated in the system (>2 g/L) and resulted in low pH (pH=5.3). Methane production stopped and the reactor never recovered from hydrogen shock. However the microbial electrolysis system was able to withstand the instantaneous hydrogen addition and maintain normal operation under toxic hydrogen addition levels (>4:1 CO2:H2 molar ratio). Under the gradual injection mode both MEC and AD reactors remained reasonably unaffected; even though the hydrogen injection exceeded the stoichiometric molar ratio. This study provides a new perspective on the application of MECs for reliable operation and storage of surplus renewable energy via biological hydrogen methanation.
Advancing the Energy Transition in the Steel Industry: A Game-theoretic Bilevel Approach for Green Hydrogen Supply Chains
Sep 2025
Publication
Green hydrogen is essential for advancing the energy transition as it is regarded as a CO2-neutral flexible and storable energy carrier. Particularly in steel production which is known for its high energy intensity hydrogen has great potential to replace conventional energy sources. In a game-theoretic bi-level optimization model involving a power plant operator and a steel company we investigate in which situations the production and use of green hydrogen is advantageous from an economic and ecological point of view. Through an extensive case study based on a realworld scenario we can observe that hydrogen production can serve as a profitable and flexible secondary income opportunity for the power plant operator and help avoid curtailment and spot market losses. On the other hand the steel manufacturer can reduce CO2 emissions and associated costs while also meeting the growing customer demand for low-carbon products. However our findings also highlight important trade-offs and uncertainties. While lower electricity generation costs or improved electrolyzer efficiency enhance hydrogen’s competitiveness increases in coal and CO2 emission prices do not always result in greater hydrogen adoption. This is due to the persistent reliance on a non-replaceable share of coal in steel production which raises the overall cost of both low-carbon and carbon-intensive steel. The model further shows that consumer demand elasticity plays a critical role in determining hydrogen uptake. These insights underscore the importance of not only reducing hydrogen costs but also designing supportive policies that address market acceptance and the full cost structure of green industrial products.
Process Analysis and Techno-economic Comparison of Aviation Biofuel Production via Microbial Oil and Ethanol Upgrading
Oct 2025
Publication
The transport sector is the largest source of greenhouse gases in the EU after the energy supply one contributing approximately 27% of total emissions. Although decarbonization pathways for light-duty transport are relatively well established heavy-duty transport shipping and aviation emissions are difficult to eliminate through electrification. In particular the aviation sector is strongly dependent on liquid hydrocarbons making the development of sustainable aviation fuels (SAFs) a critical priority for achieving long-term climate targets. This study evaluates four biomass-to-liquid pathways for producing jet-like SAF from lignocellulosic biomass: (1) triacylglycerides (TAGs) production from syngas fermentation (2) TAGs production from sugar fermentation (3) ethanol production from syngas fermentation and (4) ethanol production from sugar fermentation. These pathways are simulated using Aspen Plus™ and the mass and heat balances obtained are used to assess their technical performance (e.g. carbon utilization energetic fuel efficiency) and techno-economic viability (e.g. production cost capital investment). Pathway (4) demonstrated the highest jet fuel selectivity (63%) and total carbon utilization (32.5%) but at higher power demands. Pathway (1) was self-sufficient in energy due to internal syngas utilization but exhibited lower carbon efficiencies. Cost analysis revealed that microbial oil-based pathways were restrained by higher hydrogen demands and lower product selectivity compared to ethanol-based routes. However with advancements in microbial oil production efficiency and reduced water usage these pathways could become competitive.
An Empirical Study of Kingdom of Saudi Arabia Citizens' Intentions about the Adoption of Hydrogen Fuel Cell Vehicles
Oct 2025
Publication
A comprehensive understanding of consumer preferences and demand factors is essential for successfully implementing demand-side strategies for alternative energy solutions such as hydrogen. This study aims to identify the key determinants influencing the adoption propensity for Hydrogen fuel cell vehicles (HFCVs) in the Kingdom of Saudi Arabia (KSA). Developing a conceptual framework to organise the key factors influencing consumers’ decisions to adopt or reject this technology. Using data from an online survey of 384 prospective customers we employed structural equation modelling (SEM) via Smart-PLS 4.1 to analyze consumer intent. The findings reveal that perceived benefits barriers opinions and governmental initiatives have a significant impact on the likelihood of HFCV adoption. The study emphasises the significance of collaborative efforts among key stakeholders including manufacturers hydrogen producers research institutions and financial entities in addressing challenges and advancing the development of the hydrogen transportation ecosystem in KSA. Financial incentives and subsidies such as purchasing subsidies awareness and reduced registration costs for HFCVs may be instituted.
Towards Green and Smart Ports: A Review of Digital Twin and Hydrogen Applications in Maritime Management
Oct 2025
Publication
Modern ports are pivotal to global trade facing increasing pressures from operational demands resource optimization complexities and urgent decarbonization needs. This study highlights the critical importance of digital model adoption within the maritime industry particularly in the port sector while integrating sustainability principles. Despite a growing body of research on digital models industrial simulation and green transition a specific gap persists regarding the intersection of port management hydrogen energy integration and Digital Twin (DT) applications. Specifically a bibliometric analysis provides an overview of the current research landscape through a study of the most used keywords while the document analysis highlights three primary areas of advancement: optimization of hydrogen storage and integrated energy systems hydrogen use in propulsion and auxiliary engines and DT for management and validation in maritime operations. The main outcome of this research work is that while significant individual advancements have been made across critical domains such as optimizing hydrogen systems enhancing engine performance and developing robust DT applications for smart ports a major challenge persists due to the limited simultaneous and integrated exploration of them. This gap notably limits the realization of their full combined benefits for green ports. By mapping current research and proposing interdisciplinary directions this work contributes to the scientific debate on future port development underscoring the need for integrated approaches that simultaneously address technological environmental and operational dimensions.
Nodal Marginal Price Decomposition Mechanism for the Hydrogen Energy Market Considering Hydrogen Transportation Characteristics
Oct 2025
Publication
With the growing significance of hydrogen in the global energy transition research on its pricing mechanisms has become increasingly crucial. Focusing on hydrogen markets predominantly supplied by electrolytic production this study proposes a nodal marginal hydrogen price decomposition algorithm that explicitly incorporates the time-delay dynamics inherent in hydrogen transmission. A four-dimensional price formation framework is established comprising the energy component network loss component congestion component and time-delay component. To address the nonconvex optimization challenges arising in the market-clearing model an improved second-order cone programming method is introduced. This method effectively reduces computational complexity through the reconstruction of time-coupled constraints and reformulation of the Weymouth equation. On this basis the analytical expression of the nodal marginal hydrogen price is rigorously derived elucidating how transmission dynamics influence each price component. Empirical studies using a modified Belgian 20-node system demonstrate that the proposed pricing mechanism dynamically adapts to load variations with hydrogen prices exhibiting a strong correlation with electricity cost fluctuations. The results validate the efficacy and superiority of the proposed approach in hydrogen energy market applications. This study provides a theoretical foundation for designing efficient and transparent pricing mechanisms in emerging hydrogen markets.
Optimization of Novel Variable-Channel-Width Solid Oxide Electrolysis Cell (SOEC) Design for Enhanced Hydrogen Production
Oct 2025
Publication
This study presents a novel solid oxide electrolysis cell (SOEC) design with variable channel widths to optimize thermal management and electrochemical performance for enhanced hydrogen production. Using high-fidelity computational modeling in COMSOL Multiphysics 6.1 five distinct channel width configurations were analyzed with a baseline model validated against experimental data. The simulations showed that modifying the channel geometry particularly in Scenario 2 significantly improved hydrogen production rates by 6.8% to 29% compared to a uniform channel design with the effect becoming more pronounced at higher voltages. The performance enhancement was found to be primarily due to improved fluid velocity regulation which increased reactant residence time and enhanced mass transport rather than a significant thermal effect as temperature distribution remained largely uniform across the cell. Additionally the inclusion of a dedicated heat transfer channel was shown to improve current density and overall efficiency particularly at lower voltages. While a small increase in voltage raised internal cell pressure the variable-width designs especially those with widening channels led to greater hydrogen output albeit with a corresponding increase in system energy consumption due to higher pressure. Overall the findings demonstrate that strategically designed variable-width channels offer a promising approach to optimizing SOEC performance for industrial-scale hydrogen production.
Effects of Operating Parameters on Combustion Characteristics of Hydrogen-Doped Natural Gas
Oct 2025
Publication
The operational optimization of industrial boilers utilizing hydrogen-enriched natural gas is constrained by two critical gaps: insufficient understanding of the coupled effects of hydrogen blending ratio equivalence ratio and boiler load on combustion performance— compounded by unresolved challenges of combustion instability flashback and elevated NOx emissions—and a lack of systematic investigations combining these parameters in industrial-scale systems (prior studies often focus on single variables like hydrogen fraction). To address this a comprehensive computational fluid dynamics (CFD) analysis was conducted on a 2.1 MW industrial boiler employing the Steady Laminar Flamelet Model (SLFM) with a modified k-ε turbulence model and the GRI-Mech 3.0 mechanism. Simulations covered hydrogen fractions (f(H2) = 0–25%) equivalence ratios (Φ = 0.8–1.2) and load conditions (15–100%). All NOx emissions reported herein are normalized to 3.5% O2 (mg/Nm3 ) for regulatory comparison. Results show that increasing the hydrogen content raises the flame temperature and NOx emissions while reducing CO and unburned hydrocarbons; a higher equivalence ratio elevates temperature and NOx with Φ = 0.8 balancing efficiency and emission control; and reducing load significantly lowers furnace temperature and NO emissions. Notably the boiler’s unique staged-combustion configuration (81% fuel supply to the central rich-combustion nozzle 19% to the concentric lean-combustion nozzle) was found to mitigate NOx formation by 15–20% compared to single-inlet burner designs and its integrated cyclone blades (generating maximum swirling velocity of 14.2 m/s at full load) enhanced fuel–air mixing which became particularly critical for maintaining combustion stability at low loads (≤20%) and high hydrogen blending ratios (≥20%). This study provides quantitative trade-off insights between combustion efficiency and pollutant formation offering actionable guidance for the safe efficient operation of hydrogen-enriched natural gas in industrial boilers.
Simulation of the Hydrogen Railway Engine Performance Under Different Load Conditions and Control Parameters
Oct 2025
Publication
The article examines the use of hydrogen fuel as an alternative to traditional diesel fuel for internal combustion engines (ICE) in railway applications. The main objective of the study is to analyze the operational consumption of hydrogen fuel based on the mathematical modeling of the working cycle of the EMD 12-645E3C engine installed on CIE 071 locomotives used in freight and passenger service. The article provides information on the design features of the EMD 12-645E3C engine its technical parameters and the results of bench tests. The indicator parameters of the engine at various controller positions are determined and analyzed and the results of mathematical modeling of its operation on hydrogen fuel are presented. Particular attention is paid to changes in indicator parameters including the maximum combustion pressure and the peak gas temperature in the cylinder as well as comparing the mass consumption of diesel and hydrogen fuel. The study results demonstrate that the use of hydrogen allows the engine to maintain effective power across all operational modes while simultaneously reducing energy costs up to 8%. In this case the pressure and temperature of the gases in the cylinder increased by 3–6% and 5–8%. Recommendations are also provided regarding technical challenges associated with transitioning to hydrogen fuel including the modernization of the combustion chamber fuel system and safety system.
Assessment of the Use of a Passive Pre-Chamber in a Marine Engine Fueled with Ammonia–Hydrogen Mixtures
Oct 2025
Publication
This study investigates the combustion process in a marine spark-ignition engine fueled with an ammonia–hydrogen blend (15% hydrogen by volume) using a passive pre-chamber. A 3D-CFD model supported by a 1D engine model was employed to analyze equivalence ratios between 0.7 and 0.9 and pre-chamber nozzle diameters from 7 to 3 mm. Results indicate that combustion is consistently initiated by turbulent jets but at an equivalence ratio of 0.7 the charge combustion is incomplete. For lean mixtures reducing nozzle size improves flame propagation although not sufficiently to ensure stable operation. At an equivalence ratio of 0.8 reducing the nozzle diameter from 7 to 5 mm advances CA50 by about 6 CAD while further reduction causes minor variations. At richer conditions nozzle diameter plays a negligible role. Optimal performance was achieved with a 7 mm nozzle at equivalence ratio 0.8 delivering about 43% efficiency and 1.17 MW per cylinder.
Development of DC-DC Converters for Fuel-Cell Hybrid Power Systems in a Lift-Cruise Unmanned Aerial Vehicle
Oct 2025
Publication
Lift–cruise-type unmanned aerial vehicles (UAVs) powered by hydrogen fuel cells often integrate secondary energy storage devices to improve responsiveness to load fluctuations during different flight phases which necessitates an efficient energy management strategy that optimizes power allocation among multiple power sources. This paper presents an innovative fuel cell DC–DC converter (FDC) design for the hybrid power system of a lift–cruise-type UAV comprising a multi-stack fuel cell system and a battery. The novelty of this work lies in the development of an FDC suitable for a multi-stack fuel cell system through a dual-input single-output converter structure and a control algorithm. To integrate inputs supplied from two hydrogen fuel cell stacks into a single output a controller with a single voltage controller–dual current controller structure was applied and its performance was verified through simulations and experiments. Load balancing was maintained even under input asymmetry and fault-tolerant performance was evaluated by analyzing the FDC output waveform under a simulated single-stack input failure. Furthermore under the assumed flight scenarios the results demonstrate that stable and efficient power supply is achieved through power-supply mode switching and application of a power distribution algorithm.
Application and Research Progress of Mechanical Hydrogen Compressors in Hydrogen Refueling Stations: Structure, Performance, and Challenges
Nov 2025
Publication
The hydrogen energy industry is rapidly developing positioning hydrogen refueling stations (HRSs) as critical infrastructure for hydrogen fuel cell vehicles. Within these stations hydrogen compressors serve as the core equipment whose performance and reliability directly determine the overall system’s economy and safety. This article systematically reviews the working principles structural features and application status of mechanical hydrogen compressors with a focus on three prominent types based on reciprocating motion principles: the diaphragm compressor the hydraulically driven piston compressor and the ionic liquid compressor. The study provides a detailed analysis of performance bottlenecks material challenges thermal management issues and volumetric efficiency loss mechanisms for each compressor type. Furthermore it summarizes recent technical optimizations and innovations. Finally the paper identifies current research gaps particularly in reliability hydrogen embrittlement and intelligent control under high-temperature and high-pressure conditions. It also proposes future technology development pathways and standardization recommendations aiming to serve as a reference for further R&D and the industrialization of hydrogen compression technology.
Addressing Spatiotemporal Mismatch via Hourly Pipeline Scheduling: Regional Hydrogen Energy Supply Optimization
Nov 2025
Publication
The rapid adoption of hydrogen fuel cell vehicles (HFCVs) in the Beijing–Tianjin–Hebei (BTH) hub accentuates the mismatch between renewable-based hydrogen supply in Hebei and concentrated demand in Beijing and Tianjin. We develop a mixed-integer linear model that co-configures a hydrogen pipeline network and optimizes hourly flow schedules to minimize annualized cost and CO2 emissions simultaneously. For 15000 HFCVs expected in 2025 (137 t d−1 demand) the Pareto-optimal design consists of 13 production plants 43 pipelines and 38 refueling stations delivering 50767 t yr−1 at 68% pipeline utilization. Hebei provides 88% of the hydrogen 70% of which is consumed in the two megacities. Hourly profiles reveal that 65% of electrolytic output coincides with local wind–solar peaks whereas refueling surges arise during morning and evening rush hours; the proposed schedule offsets the 4–6 h mismatch without additional storage. Transport distances are 40% < 50 km 35% 50–200 km and 25% > 200 km. Raising the green hydrogen share from 10% to 70% increases total system cost from USD 1.56 bn to USD 2.73 bn but cuts annual CO2 emissions from 142 kt to 51 kt demonstrating the trade-off between cost and decarbonization. The model quantifies the value of sub-day pipeline scheduling in resolving spatial–temporal imbalances for large-scale low-carbon hydrogen supply.
An Overview of Development and Challenges in the Use of Hydrogen as a Fuel for a Dual-Fuel Diesel Engine
Nov 2025
Publication
The gradual exhaustion of fossil fuel reserves along with the adverse effects of their consumption on global climate drives the need for research into alternative energy sources that can meet the growing demand in a sustainable and eco-friendly way. Among these hydrogen stands out as one of the most promising options for the automotive sector being the cleanest available fuel and capable of being produced from renewable resources. This paper reviews the existing literature on compression ignition engines operating in a dualfuel configuration where diesel serves as the ignition source and hydrogen is used to enhance the combustion process. The reviewed studies focus on engine systems with hydrogen injection into the intake manifold. The investigations analyzed the influence of hydrogen energy fraction on combustion characteristics engine performance combustion stability and exhaust emissions in diesel/hydrogen dual-fuel engines operating under full or near-full-load conditions. The paper identifies the main challenges hindering the widespread and commercial application of hydrogen in diesel/hydrogen dual-fuel engines and discusses potential methods to overcome the existing barriers in this area.
Techno-Economic Analysis of Green Hydrogen Energy Production in West Africa
Nov 2025
Publication
The United Nations has set a global vision towards emissions reduction and green growth through the Sustainable Development Goals (SDGs). Towards the realisation of SDGS 7 9 and 13 we focus on green hydrogen production as a potential pathway to achievement. Green hydrogen produced via water electrolysis powered by renewable energy sources represents a pivotal solution towards climate change mitigation. Energy access in West Africa remains a challenge and dependency on fossil fuels persists. So green hydrogen offers an opportunity to harness abundant solar resources reduce carbon emissions and foster economic development. This study evaluates the techno-economic feasibility of green hydrogen production in five West African countries: Ghana Nigeria Mali Niger and Senegal. The analyses cover the solar energy potential hydrogen production capacities and economic viability using the Levelised Cost of Hydrogen (LCOH) and Net Present Value (NPV). Results indicate substantial annual hydrogen production potential with LCOH values competitive with global benchmarks amidst the EU’s Carbon Border Adjustment Mechanism (CBAM). Despite this potential several barriers exist including high initial capital costs policy and regulatory gaps limited technical capacity and water resource constraints. We recommend targeted strategies for strengthening policy frameworks fostering international partnerships enhancing regional infrastructure integration and investing in capacity-building initiatives. By addressing these barriers West Africa can be a key player in the global green hydrogen market.
Life Cycle of Fuel Cells: From Raw Materials to End-of-Life Management
Nov 2025
Publication
Fuel cells are highly efficient electrochemical devices that convert the chemical energy of fuel directly into electrical energy while generating minimal pollutant emissions. In recent decades they have established themselves as a key technology for sustainable energy supply in the transport sector stationary systems and portable applications. In order to assess their real contribution to environmental protection and energy efficiency a comprehensive analysis of their life cycle Life Cycle Assessment (LCA) is necessary covering all stages from the extraction of raw materials and the production of components through operation and maintenance to decommissioning and recycling. Particular attention is paid to the environmental challenges associated with the extraction of platinum catalysts the production of membranes and waste management. Economic aspects such as capital costs the price of hydrogen and maintenance costs also have a significant impact on their widespread implementation. This manuscript presents detailed mathematical models that describe the electrochemical characteristics energy and mass balances degradation dynamics and cost structures over the life cycle of fuel cells. The models focus on proton exchange membrane fuel cells (PEMFCs) with possible extensions to other types. LCA is applied to quantify environmental impacts such as global warming potential (GWP) while the levelized cost of electricity (LCOE) is used to assess economic viability. Particular attention is paid to the sustainability challenges of platinum catalyst extraction membrane production and end-of-life material recovery. By integrating technical environmental and economic modeling the paper provides a systematic perspective for optimizing fuel cell deployment within a circular economy.
Cost-Optimal Design of a Stand-Alone PV-Driven Hydrogen Production and Refueling Station Using Genetic Algorithms
Nov 2025
Publication
Driven by the growing availability of funding opportunities electrolyzers have become increasingly accessible unlocking significant potential for large-scale green hydrogen production. The goal of this investigation is to develop a techno-economic optimization framework for the design of a stand-alone photovoltaic (PV)-driven hydrogen production and refueling station with the explicit objective of minimizing the levelized cost of hydrogen (LCOH). The system integrates PV generation a proton-exchange-membrane electrolyzer battery energy storage compression and high-pressure hydrogen storage to meet the daily demand of a fleet of fuel cell buses. Results show that the optimal configuration achieves an LCOH of 11 €/kg when only fleet demand is considered whereas if surplus hydrogen sales are accounted for the LCOH reduces to 7.98 €/kg. The analysis highlights that more than 75% of total investment costs are attributable to PV and electrolysis underscoring the importance of capital incentives. Financial modeling indicates that a subsidy of about 58.4% of initial CAPEX is required to ensure a 10% internal rate of return under EU market conditions. The proposed methodology provides a reproducible decision-support tool for optimizing off-grid hydrogen refueling infrastructure and assessing policy instruments to accelerate hydrogen adoption in heavy-duty transport.
Optimal Dispatch Model for Hybrid Energy Storage in Low-Carbon Integrated Energy Systems
Nov 2025
Publication
Integrated Energy Systems (IESs) which leverage the synergistic coordination of electricity heat and gas networks serve as crucial enablers for a low-carbon transition. Current research predominantly treats energy storage as a subordinate resource in dispatch schemes failing to simultaneously optimise IES economic efficiency and storage operators’ profit maximisation thereby overlooking their potential value as independent market entities. To address these limitations this study establishes an operator-autonomous management framework incorporating electrical thermal and hydrogen storage in IESs. We propose a joint optimal dispatch model for hybrid energy storage systems in low-carbon IES operation. The upper-level model minimises total system operation costs for IES operators while the lower-level model maximises net profits for independent storage operators managing various storage assets. These two levels are interconnected through power price and carbon signals. The effectiveness of the proposed model is verified by setting up multiple scenarios for example analysis.
Hydrogen-Rich Gaseous Mixture for Enhanced Combustion in a Flex-Fuel Engine: An Experimental Analysis
Nov 2025
Publication
This experimental study examines the effect of adding a hydrogen-enriched synthetic gaseous mixture (HGM’) on the combustion and fuel conversion efficiency of a singlecylinder research engine (SCRE). The work assesses the viability of using this mixture as a supplemental fuel for flex-fuel engines operating under urban driving cycling conditions. An SCRE the AVL 5405 model was employed operating with ethanol and gasoline as primary fuels through direct injection (DI) and a volumetric compression ratio of 11.5:1. The HGM’ was added in the engine’s intake via fumigation (FS) with volumetric proportions ranging from 5% to 20%. The tests were executed at 1900 rpm and 2500 rpm engine speeds with indicated mean effective pressures (IMEPs) of 3 and 5 bar. When HGM’s 5% v/v was applied at 2500 rpm the mean indicated effective pressure of 3 bar was observed. A decrease of 21% and 16.5% in the ISFC was observed when using gasoline and ethanol as primary fuels respectively. The usage of an HGM’ combined with gasoline or ethanol proved to be a relevant and economically accessible strategy in the improvement of the conversion efficiency of combustion fuels once this gaseous mixture could be obtained through the vapor-catalytic reforming of ethanol giving up the use of turbochargers or lean and ultra-lean burn strategies. These results demonstrated the potential of using HGM’ as an effective alternative to increase the efficiency of flex-fuel engines.
Hydrogen Diffusivity and Hydrogen Traps Behavior of a Tempered and Untempered Martensitic Steel
Nov 2025
Publication
The effect of tempering temperature and tempering time on the density of hydrogen traps hydrogen diffusivity and microhardness in a vanadium-modified AISI 4140 martensitic steel was determined. Tempering parameters were selected to activate the second third and fourth tempering stages. These conditions were intended to promote specific microstructural transformations. Permeability tests were performed using the electrochemical method developed by Devanathan and Stachurski and microhardness was measured before and after these tests. It was observed that hydrogen diffusivity is inversely proportional to microhardness while the density of hydrogen traps is directly proportional to microhardness. The lowest hydrogen diffusivity the highest trap density and the highest microhardness were obtained in the as-quenched condition and the tempering at 286 ◦C for 0.25 h. In contrast tempering at a temperature corresponding to the fourth tempering stage increases hydrogen diffusivity and decreases the density of hydrogen traps and microhardness. However as the tempering time or temperature increases the opposite occurs which is attributed to the formation of alloy carbides. Finally hydrogen has a softening effect for tempering temperatures corresponding to the fourth tempering stage tempering times of 0.25 h and in the as-quenched condition. However with increasing tempering time hydrogen has a hardening effect.
Scaling Green Hydrogen: Production, Storage, Techno-economics and Global Perspectives
Nov 2025
Publication
Hydrogen has emerged as a key green energy carrier for deep decarbonisation offering a viable pathway to reduce emissions from carbon-intensive industries while enabling greater integration of renewable energy source into the global energy system. This study provides a comprehensive review of green hydrogen production technologies storage methods and industrial applications alongside the financial and regulatory landscape shaping its large-scale deployment. From techno-economic viewpoints alkaline electrolysis offers cost advantages at approximately USD 270/kW compared with proton membrane exchange and solid oxide electrolysis. Storage technologies show levelised costs of USD 2.48–15.61/kg H2 with scalability to gigawatt level surpassing battery systems. Hydrogen adoption enables substantial decarbonisation in hard-to-abate sectors with deployments estimated to cut more than 1 Mtonne CO2 emissions annually in steelmaking and more than 100 ktonne in cement production. This study underscores the importance of international cooperation outlining pathways for countries with abundant renewable resources (e.g. Canada Australia) to emerge as major hydrogen producers while nations with strong demand (e.g. Japan South Korea) act as market catalysts. Finally investment dynamics government incentives regulatory frameworks and targeted policy recommendations are reviewed to provide a holistic perspective for building a resilient and sustainable hydrogen ecosystem.
Utilizing Oxygen from Green Hydrogen Production in Wastewater Treatment Plant Aeration: A Techno-economic Analysis
Nov 2025
Publication
The growing demand for green hydrogen is driving the expansion of water electrolysis. The resulting oxygen byproduct offers potential added value when used in sectors with high oxygen demand such as wastewater treatment. This study investigates the techno-economic viability of using electrolysis oxygen to supplement conventional air blowers in the aeration process of municipal wastewater treatment plants (WWTPs) to reduce aeration costs and thereby improve the overall economics of hydrogen production. A comprehensive system model is developed incorporating renewable electricity supply water electrolysis hydrogen compression storage and transport as well as WWTP aeration via conventional air blowers and electrolysis oxygen. Results show that electrolysis oxygen can reduce WWTP aeration costs by up to 68%. If these cost reductions are attributed as a benefit to the hydrogen system they correspond to hydrogen supply cost savings of up to 0.39 EUR/kgH2. However the analysis indicates that economic viability is substantially influenced by factors such as the distance of hydrogen transport from the WWTP to the European Hydrogen Backbone feed-in point which should not exceed 25 km and the alignment between the scale of hydrogen production and the size of the WWTP with cost-effective integration being particularly feasible for larger WWTPs (≥500000 PE).
Hydrogen Utilization for Decarbonizing the Dairy Industry: A Techno-economic Scenario Analysis
Nov 2025
Publication
This study investigates the integration of on-site green hydrogen as a substitute for methane in steam generation in the dairy industry specifically in the production of Parmigiano Reggiano cheese. This represents a novel application of green hydrogen in industrial dairy processing with the potential to reduce greenhouse gas emissions. Hydrogen is assumed to be generated via electrolysis powered by photovoltaic energy. A comprehensive techno-economic assessment was conducted with simulations covering key design variables such as hydrogen fraction in steam production photovoltaic panel orientation and storage pressure. A wide range of scenarios was defined in order to account for variability in system structures and performance and a comprehensive economic assessment was then carried out using a Monte Carlo simulation approach and a sensitivity analysis. Results indicate that in all scenarios the net present value over a 15-year period remains negative when benefits are limited to methane savings. Indeed the high capital expenditure associated with hydrogen systems presents a major barrier. The most favorable cases occur at low hydrogen shares with seasonal storage while full conversion to hydrogen maximizes CO2 abatement but is least economical. With public funding the emissions saved per euro of public support range from 1.58 to 2.14 kg CO2eq/€.
Techno-economic Optimization of Hydrogen-based Hybrid Renewable Energy Systems for Rural Electrification in Sub-Saharan Africa: Case Study of a Photovoltaic/Wind/Hydrogen System in Dargalla, Cameroon
Nov 2025
Publication
Hybrid renewable energy systems (HRESs) are an effective tool for addressing the challenges of rural electrification in sub-Saharan Africa (SSA). However their viability is limited by the lifespan environmental impacts high costs and inefficiency of conventional energy storage technologies (battery and pumped-hydro). This study examines a hydrogen-based energy storage system combined with photovoltaic (PV) and wind energy for the electrification of Dargalla a village in northern Cameroon. The goal is to meet community and agricultural electricity needs while optimizing the system. The analysis utilized HOMER software to simulate model and optimize the system. The optimal architecture consisted of a 50-kW photovoltaic (PV) array a 10-kW wind turbine a 10-kW fuel cell a 30-kW electrolyser a 25-kg hydrogen tank and a 10-kW converter. The optimised system’s net present cost and cost of energy were assessed at USD 138202 and USD 0.443/kWh respectively. Sensitivity analysis results showed that areas with high wind speeds would be mainly suitable for the proposed system. Moreover with the upcoming decrease in the costs of fuel cells and PV components such systems are expected to become more economically viable in the future leading to the conclusion that integration of hydrogen-based energy storage technology in HRESs in SSA can effectively address the United Nations Sustainable Development Goals (UNSDG) and the historic Paris Climate Agreement (HCA).
Decarbonization of Hard-to-abate Industries under Water Constraints via Renewable Hydrogen Infrastructure Planning
Nov 2025
Publication
Achieving global decarbonization is essential to mitigate climate change yet heat-intensive industries remain challenging to decarbonize through electrification alone. Green hydrogen offers a clean alternative to replace fossil fuels and fossil fuel–based hydrogen but its deployment requires careful planning and robust economic assessment. This study addresses the optimal design of a green hydrogen supply chain in a Mediterranean region where ceramics and cement dominate as energy-intensive industries while oil refining is the main consumer of fossil fuel–based hydrogen. The region also faces freshwater scarcity due to its climate and the high demand for water from tourism and agriculture. A Mixed-Integer Linear Programming (MILP) model is developed to minimize the total cost of supplying green hydrogen by determining the optimal size and location of renewable energy sources integrating desalinated seawater from existing desalination plants as feedstock and designing the infrastructure connecting production storage and demand centers. The cost-optimal configuration includes 3.4 GW of PEM electrolyzers requiring 41.1 m3 /h of desalinated seawater supplied by existing desalination plants along with 5.1 GW of wind and 12 GW of solar power as renewable energy sources for large-scale hydrogen production. Results show that supplying green hydrogen to these industries can avoid approximately 4.4 million tons of CO2 emissions annually achieving a levelized cost of hydrogen (LCOH) of $2.18/kg for the period 2030–2050. Beyond this case study the proposed framework provides a replicable methodology for planning hydrogen-based energy systems in regions facing similar water and decarbonization challenges.
Technical and Environmental Assessment of New Green Iron Production Strategies using Hydrogen
Nov 2025
Publication
In order to assess the decarbonization potential and overall environmental benefits of new reduction pathways in the ironmaking industry using hydrogen to produce Direct Reduced Iron (DRI) a coupled approach combining process simulation for rigorous technical and energy evaluation of iron ore conversion and Life Cycle Assessment (LCA) for environmental assessment was developed and extended to two alternative renewable heating strategies: (i) electric gas heating and (ii) solar reactor heating. The entire hydrogen-based ironmaking process including conversion in a shaft reactor gas and solid heating gas recycling and electrolysis was therefore simulated. The hydrogen-based reduction of iron ores in the shaft reactor was modeled using a rigorous reactor model describing the reduction of multi-layer iron ore pellets in countercurrent gas–solid moving beds with the particularity of representing the dual influence of particle size and temperature on conversion. The remainder of the process including gas recycling and hydrogen production was simulated using ProSim software. The hydrogen-based green ironmaking scenarios were then compared to MIDREX NG a leading natural gas-based reduction technology. Hydrogen-based scenarios powered by the French electricity mix reduce carbon footprints by 53 % for electric gas heating and 57 % for solar reactor heating potentially reaching 82 % (− 0.79 kgCO2-eq/kgDRI) with low-carbon electricity (hydro nuclear). Compared to MIDREX NG the energy requirements of both hydrogen-based scenarios are primarily determined by the use of electricity for hydrogen production illustrating the importance of hydrogen production for the assessment of future hydrogen-based green ironmaking.
Heat Transfer Enhancement in Regenerative Cooling Channels: Numerical Analysis of Single- and Double-row Cylindrical Ribs with Supercritical Hydrogen
Nov 2025
Publication
The thermal protection of rocket engine combustion chambers presents a critical challenge in supersonic flight applications. This study numerically investigates the enhancement of heat transfer and coolant flow characteristics in regenerative cooling channels through cylindrical rib integration employing ANSYS Fluent with SST k-ω turbulence modeling to evaluate single- and double-row configurations (0.75–1.25 mm diameter) under supercritical hydrogen conditions (3 MPa 300 K inlet). Results demonstrate that rib-induced turbulence disrupts thermal boundary layers with a 1.25 mm single-row design achieving a 13.67 % reduction in peak wall temperature compared to smooth channels while double-row arrangements show diminishing returns due to increased flow resistance. The thermal performance factor (η = (Nu/Nu₀)/(f/f₀) 1/3) reveals Case 3′s superiority (21.88 % improvement over the smooth channel configuration) in balancing heat transfer enhancement against pressure drop penalties (9.23–20.93 % for single-row 8.26–18.7 % for double-row). Notably density-driven flow acceleration near heated walls mitigates pressure losses through localized viscosity reduction. Furthermore cylindrical ribs reduce thermal stratification by up to 30 % in single-row configurations with double-row designs providing additional temperature homogenization at the cost of increased flow resistance. These findings offer critical insights for optimizing rib-enhanced cooling systems in high-performance rocket engines achieving simultaneous thermal efficiency and hydraulic performance improvements.
In-situ CO2 Capture by DFMs to Enhance Hydrogen Production and Regeneration Performance of Biomass-H2O Gasification
Nov 2025
Publication
Developing green hydrogen energy can alleviate the problem of CO2 emissions caused by excessive use of fossil fuels. In-situ capture of CO2 for enhanced H2 production in zero-carbon energy biomass-H2O gasification can achieve the dual effects of green H2 production and negative carbon. The study used red mud (RM) to modify CaO and prepare dual-functional materials (DFMs). And the in-situ CO2 capture enhanced H2 production and regeneration cycle performance of DFMs in biomass-H2O gasification were studied and the influence of biomass ash on the H2 production and low-temperature (650 ◦C) regeneration performance of DFMs in the cycle was analyzed. The results are as follows: In DFMs catalyzed biomass-H2O gasification due to the continuous deposition of alkali and alkaline earth metals (AAEMs) in biomass ash with increasing cycle times its catalytic effect increased H2 production by 27 % after twenty cycles and the pore structure degradation and cycle stability of DFMs decreased by 44.71 %. DFMs have demonstrated excellent catalytic performance and cycling stability in the catalytic removal of ash from biomass. After twenty cycles the production of H2 only decreased by 20.59 % and the performance of CaO decreased by 26.67 % demonstrating the enormous potential of DFMs for in-situ CO2 capture and enhanced H2 production.
Flame Curvature in Heat-loss-affected Lean Hydrogen Flames: A One-dimensional Manifold Approach
Oct 2025
Publication
Curvature effects are incorporated into a one-dimensional composition-space formulation of a non-unity Lewis number lean premixed flame with strong heat loss. The results of this new canonical problem successfully compare with direct numerical simulations (DNS) of a lean hydrogen-air flame propagating in a narrow channel with heat conduction through the confining plates. The complex dynamics of the flame front consisting of isolated flame kernels are analyzed through the various terms arising from the projection of the fuel and energy equations onto a moving scalar reference frame attached to the reaction zone. Novelty and significance statement A novel one-dimensional flame model incorporating curvature and differential diffusion effects is introduced to address non-unity Lewis number lean premixed flames with strong heat loss. This canonical flame model arises from the projection of temperature and fuel gradient magnitude onto composition space. The framework is employed to analyze flame front dynamics and identify the reaction zones governing flame kernel propagation and heat release. The composition-space flame structure shows strong agreement between the canonical problem and direct numerical simulations (DNS) of a lean hydrogen-air flame propagating in a narrow channel with heat conduction.
Carbon Capture and Storage: A Comprehensive Review on Current Trends, Techniques, and Future Prospects in North America
Nov 2025
Publication
Climate-change mitigation in North America demands rapid deep cuts in carbon-dioxide emissions from hard-toabate industrial power-generation and transport sectors. Carbon capture and storage (CCS) is one of the few technological routes that can decouple continued use of fossil-derived energy and materials from their climate externalities. Yet deployment across the US and Canada still trails the scale implied by regional net-zero pledges. This review addresses that gap by synthesizing technical economic policy and social dimensions of CCS and complements global syntheses with a granular assessment of North America’s unique emission profile infrastructure advantages and regulatory frameworks. Methodologically the review disaggregates the CCS chain into six pillars: (i) current emission baselines; (ii) capture systems icluding post- pre- and oxy-combustion chemical-looping combustion (CLC) and direct air capture (DAC); (iii) capture technologies (e.g. absorption adsorption membrane cryogenic and hybrid processes); (iv) storage pathways (geological oceanic and emerging biological or mineral options); (v) cross-cutting economic policy and social factors; and (vi) deployment status plus future outlook. Post-combustion capture remains the most retrofit-ready option for the region’s ageing coal and gas fleet yet solvent regeneration still imposes energy penalties of 8–10 percentagepoints. Pre-combustion and oxy-fuel routes offer thermodynamic advantages for new-build plants but require high-capex gasifiers or cryogenic air separation units slowing adoption. Emerging CLC and DAC concepts could unlock low-carbon fuels and negative emissions respectively but remain costly and pre-commercial. No single technology meets all performance criteria making hybrid configurations—such as membrane–cryogenic or membrane–amine schemes—particularly promising. North America’s subsurface offers multi-teratonne theoretical storage capacity in saline formations depleted hydrocarbon reservoirs and CO2-EOR sites suggesting physical room is not the bottleneck. Instead economics dominate: levelized capture costs today range from around $15/tCO2 in natural-gas processing to over $120/t in power and cement and long-distance pipeline networks are sparse outside existing enhanced oil recovery (EOR) corridors. Recent federal incentives can shift project economics decisively yet policy volatility and permitting hurdles still threaten investment certainty. Societal acceptance emerges as another critical lever. Surveys reveal generally favorable attitudes toward CCS in principle but heightened opposition to local storage projects. Transparent monitoring–verification frameworks benefit-sharing mechanisms and durable bipartisan policies are therefore essential to secure a “social licence” for large-scale CO2 injection. This review concludes that widescale CCS in North America is technically feasible and increasingly cost-competitive when paired with robust incentives abundant storage capacity and existing pipeline know-how. Realizing its full mitigation potential will hinge on coordinated build-out of transport networks harmonized federal–provincial regulations continued R&D into low-energy capture materials and integrated assessments that weigh CCS alongside renewables efficiency and negative-emission strategies. The roadmap presented herein provides stakeholders with actionable insights to accelerate that transition positioning North America as both a proving ground and a global exemplar for scalable responsibly governed CCS.
Seawater as Feedstock for Large-scale Green Hydrogen Production: A Technical Review from a Desalination Perspective
Nov 2025
Publication
This study examines the technical feasibility of using seawater as a feedstock for green hydrogen production with a focus on system design and water treatment aspects. Both direct and indirect seawater splitting approaches are considered. Direct seawater electrolysis is excluded from further consideration due to unresolved challenges such as parasitic side reactions and electrode degradation. For make-up water generation thermal desalination and seawater reverse osmosis (SWRO) were evaluated. Thermal desalination though potentially powered by waste heat from electrolysis was deemed impractical due to its dependence on the electrolyzer plant’s heat management system which complicates overall plant control. In contrast SWRO operates as a standalone system and imposes minimal impact on hydrogen production costs through competing power consumption making it the preferred option for large-scale applications. Alkaline Water Electrolysis (AWE) and Proton Exchange Membrane (PEM) electrolysis are identified as the only currently available industrial-scale electrolyzer technologies. A Balance of Plant analysis revealed key water treatment interfaces including make-up water systems required for both technologies and a loop purification system specific to PEM systems. A design study translated the identified requirements into practical plant configurations providing a detailed evaluation of treatment options and implementation strategies. The study concluded with an outlook on future water-focused research laying the groundwork for continued advancements in support of large-scale green hydrogen production.
Multi-scale Modeling and Experimental Analysis of Sewage Sludge Gasification: Thermochemical Insights for Hydrogen Production
Nov 2025
Publication
The management of sewage sludge presents a pressing environmental and economic challenge due to its increasing global production and complex hazardous composition. Gasification offers a viable method for converting this waste into valuable energy resources. This study investigates whether integrating experimental and computational techniques can enhance the understanding and optimization of sludge gasification. Two types of sewage sludge SSG from Rethymno and SSD from Dubai were evaluated using an entrained flow gasifier under controlled thermal and flow conditions. The methodology combines equilibrium modeling computational fluid dynamics (CFD) drop tube reactor (DTR) experiments and artificial neural network (ANN) modeling. The ANN was combined with Kissinger analysis to obtain kinetics from the ANN outputs and derive thermodynamic parameters used to enhance CFD fidelity. Gas composition analysis and scanning electron microscopy (SEM) revealed that SSD decomposes more easily with a lower activation energy (42.29–138.31 kJ/mol) and a lower Gibbs free energy. In contrast SSG demonstrated greater thermal stability and reactivity. SSG achieved consistently higher cold gas efficiency (CGE) reaching 53.66 % in equilibrium modeling 45.50 % in CFD and 38.90 % in experiments compared to SSD’s 48.86 % 37.81 % and 31.19 % respectively. SEM imaging confirmed an increase in porosity and surface area for SSG after gasification. These results indicate that the type of sludge has a significant impact on energy recovery and that ANN-calibrated thermokinetics and CFD enhance process predictability. This integrated method scales hydrogen generation and promotes sustainable waste-toenergy technology.
Enhancing Hydrogen Storage hrough Processable Porous Composite Membranes
Nov 2025
Publication
Hydrogen (H2) is a promising energy carrier for decarbonization; however efficient storage remains a key challenge. Porous materials offer potential for enhanced H2 densification and may enable the development of next-generation lightweight storage systems. A major limitation of such materials is their fine powder form which hampers retention and processability. In this study composite membranes comprising a polymer of intrinsic microporosity (PIM-1) matrix and a polytriphenylamine (PTPA)-based conjugated microporous polymer (CMP) filler were developed. The composites are mechanically robust forming self-standing membranes that retain stability under high temperatures and humidity. H2 storage capacities of the membranes showed excess gravimetric uptakes of 1.03 wt% at 1 bar and 1.84 wt% at 50 bar (77 K) with total capacities reaching 3.22 wt% at 100 bar. These values are significantly higher than those of pristine PIM-1 which achieved 0.87 wt% 1.64 wt % and 2.89 wt% under the same conditions. Net adsorption isotherms demonstrate the potential of the composites to outperform conventional compression storage up to 10 bar at 77 K. Additionally the composites exhibit high mass transfer coefficients (3.42 min− 1 ) indicating strong H2 affinity and faster charging rates compared with the pristine PIM-1 membrane (2.79 min− 1 ).
A Critical Review of Cushion Gas in Underground Hydrogen Storage: Thermophysical Properties, Interfacial Interactions, and Numerical Perspectives
Nov 2025
Publication
Underground hydrogen storage (UHS) represents a large-scale energy storage system aiming to ensure a consistent supply by storing hydrogen generated from surplus energy. In the practice of UHS cushion gas is typically injected into the formation to maintain reservoir pressure for efficient hydrogen withdrawal. This paper reviews the impact of cushion gas on the performance of UHS from both experimental and numerical simulation perspectives. The thermophysical (e.g. density viscosity compressibility and solubility) and petrophysical (interfacial tension wettability and relative permeability) properties as well as the mixing and diffusion behavior of different cushion gases were compared. The corresponding impact of different cushion gases on plume migration and trapping potential is then discussed. Furthermore this review critically analyzes and explains the impact of various factors on the performance of UHS including the type of cushion gas the composition of cushion gas mixtures the volume of injected cushion gas and the effects of bio-methanation processes. The corresponding analysis specifically focuses on key performance indicators including H2 recovery factor formation pressure brine production and H2 outflow purity. Thus this review provides a comprehensive analysis of the role of cushion gas in UHS offering insight into the effective management and optimization of cushion gas injection in field-scale UHS operations.
Thermal Energy Integration and Optimization in a Biomass-fueled Multi-generation System for Power, Hydrogen, and Freshwater Production
Nov 2025
Publication
This work investigates a biomass-driven multi-generation system designed for simultaneous power freshwater and hydrogen production addressing the interlinked energy-waterenvironment nexus. The configuration integrates Brayton supercritical carbon dioxide (SCO2) organic Rankine cycle (ORC) and thermoelectric generator (TEG) subsystems to maximize utilization of biomass-derived syngas. The recovered energy drives a reverse osmosis (RO) desalination unit for freshwater production and an alkaline electrolyzer for hydrogen generation followed by two-stage compression for storage. Under baseline conditions the system generates 1.99 MW of electricity 9.38 kg/h of hydrogen and 88.6 m3 /h of freshwater with an overall exergetic efficiency of 20.25 % emissions intensity of 0.85 kg/kWh and a payback period of 5.87 years. The Brayton cycle accounts for 49.3 % of the total cost rate while the gasifier exhibits the highest exergy destruction at 46 %. Sensitivity analyses show that varying biomass moisture content (10–30 %) and operating temperatures (700–900 ◦C) significantly influence system performance. Using a data-driven optimization framework that combines artificial neural networks (ANN) and a genetic algorithm (GA) the system’s exergetic efficiency improves to 21.76 % freshwater output rises to 90.96 m3 /h and emissions intensity decreases to 0.877 kg/kWh. Additionally optimization reduces the total cost rate by 2.71 % leading to a payback period of 5.4 years and enhances the system’s overall performance by 12.64 %.
A Comparative Study Between Small-scale and Large-scale Photovoltaic Hydrogen Production under Tropical Climate: A Case Study in Santo Domingo, Dominican Republican
Nov 2025
Publication
This study investigates the potential of green hydrogen production from small and large-scale photovoltaic water electrolysis systems under tropical climate conditions with particular emphasis on the Levelized Cost of Hydrogen (LCOH) in Santo Domingo Dominican Republic. The hydrogen production system was developed using MATLAB/SIMULINK R2023b. The system simulation incorporates a commercial proton exchange membrane (PEM) electrolyzer driven by a DC/DC converter is also evaluated under varying environmental scenarios based on real meteorological data for temperature and solar irradiance. Dynamic simulations were performed to analyze the relationship between solar resource availability and hydrogen production. Results indicate that at small-scale 3.68 kWp PV + 0.017 kW PEM LCOH is 104.52 USD/kg for PV-only compared to 17.09 USD/kg for a grid sourced electricity case. At large-scale 100 MWp PV + 60 MWe PEM LCOH falls to 7.05 USD/kg under PVonly operation Utilization factor Uf = 0.31 and 3.61 USD/kg with grid supplied backup Uf = 0.85 illustrating the massive cost reduction achievable through economies of scale. Model validation showed a high degree of accuracy with an average percentage error of 1.41 % when comparing simulated and manufacturer provided parameters curves. A comparative carbon footprint analysis demonstrated the environmental advantages of PV driven hydrogen production over conventional fossil fuels methods. These findings are especially relevant for such climates and support the advancement of Sustainable Development Goals 7 and 13 positioning green hydrogen as a key vector for the clean energy transition.
Optimal Possibilistic-robust Operation of Multi-energy Microgrids Considering Infrastructure Hydrogen Storage Capability
Nov 2025
Publication
In sustainable energy transitions the utilization of hydrogen is crucial providing flexibility in the operation of net-zero emission renewable-based energy systems. This paper presents a study on the optimal operation of netzero emission multi-energy future microgrids that utilize hydrogen as an alternative fuel instead of natural gas. The electrolyzers’ output is injected into the hydrogen grid to meet demand or converted back to electricity later using generating units owing to the storage capability of pipes called linepack. For this purpose a detailed mathematical model is developed to simulate the main characteristics of grids (e.g. voltage current hydrogen flow and pressure) as well as various components (e.g. renewable systems electrolyzers and hydrogen-fired units). To become more realistic a possibilistic-robust approach is developed to account for the uncertainty arising from the lack of real-world implementation. By representing a case study a test is performed to evaluate the possibility of employing a low-pressure gas grid to meet the demand for hydrogen. After that the effects of electrolyzers are analyzed in the presence and absence of the uncertainty consideration approach. The result indicates that despite hydrogen’s lower energy density compared to natural gas it is still feasible to satisfy the same energy demand level considering the technical characteristics of the grid. The integration of electrolyzers can reduce wind curtailment by 2 % and supplement hydrogen demand by 50 %. A higher level of conservatism in the possibilistic-robust approach leads to an increase in the mean value of the objective function and a reduction in the standard deviation under the realization of uncertain parameters which provides the decisionmakers with a more realistic insight.
Circular Bioenergy Pathway for Sustainable Hydrogen Production with Carbon Capture: Technical, Economic & Environmental Assessment
Nov 2025
Publication
The accelerating global demand for hydrogen is pushing for renewable and waste derived hydrogen production processes where date palm waste (DPW) has been identified as an available and unexploited agricultural residue that has the potential to be a sustainable source of hydrogen. The current work focuses on developing and evaluating four different process configurations in terms of energy environment and economics for producing hydrogen from DPW using Aspen Plus® simulation tool. Case 1 represents the standalone DPW gasification with CO₂ capture via methanol absorption Case 2 represents the DPW gasification with CaO-based chemical looping for CO₂ capture Case 3 represents the DPW gasification integrated with steam methane reforming (SMR) and methanol-based CO₂ capture and Case 4 represents the DPW gasification integrated with SMR and CaO-based CO₂ capture. Each case was evaluated in terms of syngas composition hydrogen production lower heating value CO₂ captured utility demand process efficiency and H2 production cost. Hydrogen production ranged from 974.55 t/year (Case 1) and 988.83 t/year (Case 2) to 2032.32 t/year (Case 3) and 2048.61 t/year (Case 4). CO₂ capture was also more effective in Case 4 (16929.49 t/year) compared to Case 1 (7676.30 t/year). Process efficiency improved from 33 % in Case 1 to 47 % in Case 2 and from 32 % in Case 3 to further to 55 % in Case 4. Economically Case 1 offered the highest hydrogen production cost ($5.03/kg) followed by Case 2 ($4.77/kg) while Case 3 and Case 4 achieved significantly lower production costs of $2.89/kg and $2.69/kg respectively.
High‑Entropy Amorphous Catalysts for Water Electrolysis: A New Frontier
Sep 2025
Publication
High‐entropy amorphous catalysts (HEACs) integrate multielement synergy with structural disorder making them promising candidates for water splitting. Their distinctive features—including flexible coordination environments tunable electronic structures abundant unsaturated active sites and dynamic structural reassembly—collectively enhance electrochemical activity and durability under operating conditions. This review summarizes recent advances in HEACs for hydrogen evolution oxygen evolution and overall water splitting highlighting their disorder-driven advantages over crystalline counterparts. Catalytic performance benchmarks are presented and mechanistic insights are discussed focusing on how multimetallic synergy amorphization effect and in‐situ reconstruction cooperatively regulate reaction pathways. These insights provide guidance for the rational design of next‐generation amorphous high‐entropy electrocatalysts with improved efficiency and durability.
OH* Chemiluminescence in Non-premixed Industrial Natural Gas/hydrogen Flames under Air-fuel and Oxy-fuel Conditions: Kinetic Modeling and Experimental Validation
Oct 2025
Publication
The application of OH* chemiluminescence diagnostics is becoming increasingly prevalent in the combustion characterization of hydrogen. As the current literature is lacking a systematic study of OH* chemiluminescence in non-premixed turbulent natural gas (NG) and hydrogen (H2 ) flames the present work was designed to address this research gap. Therefore extensive experiments were performed on a semi-industrial burner operating at 50–100 kW in NG/H2–Air/O2 combustion modes which were complemented by comprehensive numerical simulations including 1D laminar counterflow diffusion flamelet calculations and full 3D CFD simulations of the semi-industrial furnace setup. In this way an OH* chemistry model is presented that accurately predicts the global reaction zone characteristics and their difference between CH4 and H2 in air-fired and oxygen-fired flames. The comprehensive numerical approach in conjunction with the subsequent study of different operating conditions yielded novel insights into both combustion modeling and the underlying thermochemical phenomena providing an essential contribution to the transition of the thermal energy sector towards hydrogen as an alternative carbon-free fuel.
Towards the Decarbonization of the Maritime Industry: Design of a Novel Methodology for the Sustainable Strategy Assessment
Oct 2025
Publication
The growing concern about the increase in European Union (EU)’s total CO2 emissions due to maritime activities and the ambitious goal of net zero emissions they are asked to fulfil by 2050 are leading the way to the adoption of new sustainable strategies. In this article a novel methodology for the classification of the sustainable actions is proposed. Moreover new indicators have been designed to compare the level of sustainable development of each port. Among them a new coefficient for the assessment of the Ports’ Potential Sustainability (PPS) have been designed. Main results showed that 56% of the actions were in the improvement and environmentally sustainable group while 19% were shift-economic actions related to the installation of technologies. As a matter of the fact all European ports under analysis have adopted cold ironing system which can reduce up to 4% of the global shipping emissions. Similarly 50% of them have already integrated renewables energies and prioritize equipment electrification in their processes. Finally the most relevant projects to optimize the energy consumption of daily operations and the main challenges that still need to be addressed have been analyzed showing the current trends maritime sector is undertaking to advance towards the sustainable development.
Life Cycle and Economic Viability Assessment of Clean Hydrogen as a Fuel in Corn Drying
Oct 2025
Publication
This study presents a comparative life cycle and economic assessment of using clean hydrogen as a sustainable alternative to natural gas and propane for corn grain drying. The study compares the environmental performance limited to GWP100 and cost-effectiveness of hydrogen from various renewable sources (hydro wind solar) and plasma pyrolysis of natural gas against conventional fossil fuels under two delivery scenarios: pipeline and trucking. A life cycle assessment is conducted using Open LCA to quantify the carbon intensity of each fuel from cradle to combustion at multiple energy requirements based on four burner efficiencies across each scenario. In parallel economic analysis is conducted by calculating the fuel cost required per ton of dried corn grains at each efficiency across both scenarios. The results indicate that green hydrogen consistently outperforms current fuels in terms of emissions but it is generally more expensive at lower burner efficiencies and in trucking scenarios. However the cost competitiveness of green hydrogen improves significantly at higher efficiency and with pipeline infrastructure development it can become more economical when compared to propane. Hydrogen produced via plasma pyrolysis offers high environmental and economic costs due to its electricity and natural gas requirements. Sensitivity analysis further explores the impact of a 50% reduction in hydrogen production and transportation costs revealing that hydrogen could become a viable option for grain drying in both pipeline and trucking scenarios. This study highlights the long-term potential of hydrogen in reducing carbon emissions and offers insights into the economic feasibility of hydrogen adoption in agricultural drying processes. The findings suggest that strategic investments in hydrogen infrastructure could significantly enhance the sustainability of agricultural practices paving the way for a greener future in food production.
Advanced Analytical Modeling of Polytropic Gas Flow in Pipelines: Unifying Flow Regimes for Efficient Energy Transport
Oct 2025
Publication
In the present work a new analytical model of polytropic flow in constant-diameter pipelines is developed to accurately describe the flow of compressible gases including natural gas and hydrogen explicitly accounting for heat exchange between the fluid and the environment. In contrast to conventional models that assume isothermal or adiabatic conditions the proposed model simultaneously accounts for variations in pressure temperature density and entropy i.e. it is based on a realistic polytropic gas flow formulation. A system of differential equations is established incorporating the momentum continuity energy and state equations of the gas. An implicit closed-form solution for the specific volume along the pipeline axis is then derived. The model is universal and allows the derivation of special cases such as adiabatic isothermal and isentropic flows. Numerical simulations demonstrate the influence of heat flow on the variation in specific volume highlighting the critical role of heat exchange under real conditions for the optimization and design of energy systems. It is shown that achieving isentropic flow would require the continuous removal of frictional heat which is not practically feasible. The proposed model therefore provides a clear reproducible and easily visualized framework for analyzing gas flows in pipelines offering valuable support for engineering design and education. In addition a unified sensitivity analysis of the analytical solutions has been developed enabling systematic evaluation of parameter influence across the subsonic near-critical and heated flow regimes.
Decarbonised H2 Recovery and CO2 Capture Using a Cost-effective Membrane Plant: A Step Towards Energy Transition
Oct 2025
Publication
Separation of H2 from CO2 is crucial in industry since they are the products of water gas shift reaction. In addition the demand for pure H2 as well as the potential reuse of CO2 as reactant are increasing as a consequence of the transition from fossil fuels to decarbonization processes. In this scenario this work aims to propose a possible solution to get simultaneously pure H2 and CO2 meeting the world’s requirements in terms of reduction of CO2 emissions and transition to cleaner energy. A simulated plant combining Pd-based and SAPO-34 membrane modules is able to provide pure H2 with a final recovery higher than 97%. In addition the entire CO2 fed to SAPO-34 unit is recovered in the permeate stream with a concentration of 97.7%. A cost analysis shows that feed gas gives a higher contribution than compression heat exchange and membranes (e.g. 70 20 3 and 7% respectively). Net profit and net present value are positive within a specific feed gas price range (e.g. net profit up to 0.10 and 0.155 $/Nm3 depending on the labour cost set) showing that the process can be cost-effective and profitable. H2 purification cost ranges between 2.6 and 7.8 $/kg.
Hydrogen Strategies Under Uncertainty: Risk-Averse Choices for Green Hydrogen Pathways
Oct 2025
Publication
The last decade has been characterized by a growing environmental awareness and the rise of climate change concerns. Continuous advancement of renewable energy technologies in this context has taken a central stage on the global agenda leading to a diverse array of innovations ranging from cutting-edge green energy production technologies to advanced energy storage solutions. In this evolving context ensuring the sustainability of energy systems—through the reduction of carbon emissions enhancement of energy resilience and responsible resource integration—has become a primary objective of modern energy planning. The integration of hydrogen technologies for power-to-gas (P2G) and power-topower (P2P) and energy storage systems is one of the areas where the most remarkable progress is being made. However real case implementations are lagging behind expectations due to large-scale investments needed which under high energy price uncertainty act as a barrier to widespread adoption. This study proposes a risk-averse approach for sizing an Integrated Hybrid Energy System considering the uncertainty of electricity and gas prices. The problem is formulated as a mixed-integer program and tested on a real-world case study. The analysis sheds light on the value of synergies and innovative solutions that hold the promise of a cleaner more sustainable future for generations to come.
Modeling Hydrogen-Assisted Combustion of Liquid Fuels in Compression-Ignition Engines Using a Double-Wiebe Function
Oct 2025
Publication
This article discusses the potential of using the double-Wiebe function to model combustion in a compression-ignition engine fueled by diesel fuel or its substitutes such as hydrotreated vegetable oil (HVO) and rapeseed methyl ester (RME) and hydrogen injected into the engine intake manifold. The hydrogen amount ranged from 0 to 35% of the total energy content of the fuels burned. It was found that co-combustion of liquid fuel with hydrogen is characterized by two distinct combustion phases: premixed and diffusion combustion. The premixed phase occurring just after ignition is characterized by a rapid combustion rate which increases with an increase in hydrogen injected. The novelty in this work is the modified formula for a double-Wiebe function and the proposed parameters of this function depending on the amount of hydrogen added for co-combustion with liquid fuel. To model this combustion process the modified double-Wiebe function was proposed which can model two phases with different combustion rates. For this purpose a normalized HRR was calculated and based on this curve coefficients for the double-Wiebe function were proposed. Satisfactory consistency with the experiment was achieved at a level determined by the coefficient of determination (R-squared) of above 0.98. It was concluded that the presented double-Wiebe function can be used to model combustion in 0-D and 1-D models for fuels: RME and HVO with hydrogen addition.
Numerical Study of Liquid Hydrogen Internal Flow in Liquid Hydrogen Storage Tank
Oct 2025
Publication
As a key zero-carbon energy carrier the accurate measurement of liquid hydrogen flow in its industrial chain is crucial. However the ultra-low temperature ultra-low density and other properties of liquid hydrogen can introduce calibration errors. To enhance the measurement accuracy and reliability of liquid hydrogen flow this study investigates the heat and mass transfer within a 1 m3 non-vented storage tank during the calibration process of a liquid hydrogen flow standard device that integrates combined dynamic and static gravimetric methods. The vertical tank configuration was selected to minimize the vapor–liquid interface area thereby suppressing boil-off gas generation and enhancing pressure stability which is critical for measurement accuracy. Building upon research on cryogenic flow standard devices as well as tank experiments and simulations this study employs computational fluid dynamics (CFD) with Fluent 2024 software to numerically simulate liquid hydrogen flow within a non-vented tank. The thermophysical properties of hydrogen crucial for the accuracy of the phase-change simulation were implemented using high-fidelity real-fluid data from the NIST Standard Reference Database as the ideal gas law is invalid under the cryogenic conditions studied. Specifically the Lee model was enhanced via User-Defined Functions (UDFs) to accurately simulate the key phasechange processes involving coupled flash evaporation and condensation during liquid hydrogen refueling. The simulation results demonstrated good agreement with NASA experimental data. This study systematically examined the effects of key parameters including inlet flow conditions and inlet liquid temperature on the flow characteristics of liquid hydrogen entering the tank and the subsequent heat and mass transfer behavior within the tank. The results indicated that an increase in mass flow rate elevates tank pressure and reduces filling time. Conversely a decrease in the inlet liquid hydrogen temperature significantly intensifies heat and mass transfer during the initial refueling stage. These findings provide important theoretical support for a deeper understanding of the complex physical mechanisms of liquid hydrogen flow calibration in non-vented tanks and for optimizing calibration accuracy.
Insights from Swirl Number and Ambient Pressure Variations with a Hydrogen/Ammonia Swirl Stabilized Diffusion Flame
Oct 2025
Publication
Contemporary research into decarbonized fuels such as H2/NH3 has highlighted complex challenges with applied combustion with marked changes in thermochemical properties leading to significant issues such as limited operational range flashback and instability particularly when attempts are made to optimize emissions production in conventional lean-premixed systems. Non-premixed configurations may address some of these issues but often lead to elevated NOx production particularly when ammonia is retained in the fuel mixture. Optimized fuel injection and blending strategies are essential to mitigate these challenges. This study investigates the application of a 75 %/25 %mol H2/NH3 blend in a swirl-stabilized combustor operated at elevated conditions of inlet temperature (500 K) and ambient pressure (0.11–0.6 MPa). A complex nonmonotonic relationship between swirl number and increasing ambient combustor pressure is demonstrated highlighting the intricate interplay between swirling flow structures and reaction kinetics which remains poorly understood. At medium swirl (SN = 0.8) an increase in pressure initially reduces NO emissions diminishing past ~0.3 MPa with an opposing trend evident for high swirl (SN = 2.0) as NO emissions fall rapidly when combustor pressure approaches 0.6 MPa. High-fidelity numerical modeling is presented to elucidate these interactions in detail. Numerical data generated using Detached Eddy Simulations (DES) were validated against experimental results to demonstrate a change in flame anchoring on the axial shear layer and marked change in recirculated flow structure successfully capturing the features of higher swirl number flows. Favorable comparisons are made with optical data and a reduction in NO emissions with increasing pressure is demonstrated to replicate changes to the swirling flame chemical kinetics. Findings provide valuable insights into the combustion behavior of hydrogen-rich ammonia flames contributing to the development of cleaner combustion technologies.
Hybrid Renewable Energy Systems for Off-Grid Electrification: A Comprehensive Review of Storage Technologies, Metaheuristic Optimization Approaches and Key Challenges
Nov 2025
Publication
Hybrid Renewable Energy Systems (HRESs) are a practical solution for providing reliable low-carbon electricity to off-grid and remote communities. This review examines the role of energy storage within HRESs by systematically comparing electrochemical mechanical thermal and hydrogen-based technologies in terms of technical performance lifecycle cost operational constraints and environmental impact. We synthesize findings from implemented off-grid projects across multiple countries to evaluate real-world performance metrics including renewable fraction expected energy not supplied (EENS) lifecycle cost and operation & maintenance burdens. Special attention is given to the emerging role of hydrogen as a long-term and cross-sector energy carrier addressing its technical regulatory and financial barriers to widespread deployment. In addition the paper reviews real-world implementations of off-grid HRES in various countries summarizing practical outcomes and lessons for system design and policy. The discussion also includes recent advances in metaheuristic optimization algorithms which have improved planning efficiency system reliability and cost-effectiveness. By combining technological operational and policy perspectives this review identifies current challenges and future directions for developing sustainable resilient and economically viable HRES that can accelerate equitable electrification in remote areas. Finally the review outlines key limitations and future directions calling for more systematic quantitative studies long-term field validation of emerging technologies and the development of intelligent Artificial Intelligence (AI)-driven energy management systems within broader socio-techno-economic frameworks. Overall this work offers concise insights to guide researchers and policymakers in advancing the practical deployment of sustainable and resilient HRES.
The Energy Transition in Colombia: Government Projections and Realistic Scenarios
Nov 2025
Publication
Energy transition is crucial for climate change mitigation and Sustainable Development Goals (SDGs) and has been a key government focus in Colombia since 2022 which must carefully consider its energy roadmap. This study evaluates three potential scenarios for achieving nearly 100% renewable energy by 2035: replacing fossil fuels with biofuels using hydrogen for transport and industrial heat and relying entirely on renewable electricity. This paper discusses these scenarios’ technical economic and social challenges including the need for substantial investments in renewable energy technologies and energy storage systems to replace fossil fuels. The discussion highlights the importance of balancing energy security environmental concerns and economic growth while addressing social priorities such as poverty eradication and access to healthcare and education. The results show that while the Colombian government’s energy transition goals are commendable a rapid energy transition requires 4 to 8 times the government’s projected 34 billion USD investment making it economically unfeasible. Notably focusing on wind photovoltaic and green hydrogen systems which need storage is too costly. Furthermore replacing fossil fuels in transport is impractical though increasing biofuel production could partially substitute fossil fuels. Less energy-intensive alternatives like trains and waterway transport should be considered to reduce energy demand and carbon footprint.
Enhancing Regional Integrated Energy Systems Through Seasonal Hydrogen Storage: Insights from a Stackelberg Game Model
Nov 2025
Publication
This study enhances regional integrated energy systems by proposing a Stackelberg planning–operation model with seasonal hydrogen storage addressing source–network separation. An equilibrium algorithm is developed that integrates a competitive search routine with mixed-integer optimization. In the price–energy game framework the hydrogen storage operator is designated as the leader while energy producers load aggregators and storage providers act as followers facilitating a distributed collaborative optimization strategy within the Stackelberg game. Using an industrial park in northern China as a case study the findings reveal that the operator’s initiative results in a revenue increase of 38.60% while producer profits rise by 6.10% and storage-provider profits surge by 108.75%. Additionally renewable accommodation reaches 93.86% reflecting an absolute improvement of 20.60 percentage points. Total net energy imbalance decreases by 55.70% and heat-loss load is reduced by 31.74%. Overall the proposed approach effectively achieves cross-seasonal energy balancing and multi-party gains providing an engineering-oriented reference for addressing energy imbalances in regional integrated energy systems.
Hydrogen Blending as a Transitional Solution for Decarbonizing the Jordanian Electricity Generation Sector
Nov 2025
Publication
While renewable energy deployment has accelerated in recent years fossil fuels continue to play a dominant role in electricity generation worldwide. This necessitates the development of transitional strategies to mitigate greenhouse gas emissions from this sector while gradually reducing reliance on fossil fuels. This study investigates the potential of blending green hydrogen with natural gas as a transitional solution to decarbonize Jordan’s electricity sector. The research presents a comprehensive techno-economic and environmental assessment evaluating the compatibility of the Arab Gas Pipeline and major power plants with hydrogen–natural gas mixtures considering blending limits energy needs environmental impacts and economic feasibility under Jordan’s 2030 energy scenario. The findings reveal that hydrogen blending between 5 and 20 percent can be technically achieved without major infrastructure modifications. The total hydrogen demand is estimated at 24.75 million kilograms per year with a reduction of 152.7 thousand tons of carbon dioxide per annum. This requires 296980 cubic meters of water per year equivalent to only 0.1 percent of the National Water Carrier’s capacity indicating a negligible impact on national water resources. Although technically and environmentally feasible the project remains economically constrained requiring a carbon price of $1835.8 per ton of carbon dioxide for economic neutrality.
Hydrothermal Treatment of Kitchen Waste as a Strategy for Dark Fermentation Biohydrogen Production
Nov 2025
Publication
This study presents an innovative approach to the production of hydrogen from liquids following hydrothermal treatment of biowaste offering a potential solution for renewable energy generation and waste management. By combining biological and hydrothermal processes the efficiency of H2 production can be significantly improved contributing to a reduced carbon footprint and lower reliance on fossil fuels. The inoculum used was fermented sludge from a wastewater treatment plant which had been thermally pretreated to enhance microbial activity towards hydrogen production. Kitchen waste consisting mainly of plant-derived materials (vegetable matter) was used as a substrate. The process was conducted in batch 1-L bioreactors. The results showed that higher pretreatment temperatures (up to 180 ◦C) increased the hydrolysis of compounds and enhanced H2 production. However temperatures above 180 ◦C resulted in the formation of toxic compounds such as catechol and hydroquinone which inhibited H2 production. The highest hydrogen production was achieved at 180 ◦C (approximately 66 mL H2/gTVSKW). The standard Gompertz model was applied to describe the process kinetics and demonstrated an excellent fit with the experimental data (R2 = 0.99) confirming the model’s suitability for optimizing H2 production. This work highlights the potential of combining hydrothermal and biological processes to contribute to the development of sustainable energy systems within the circular economy.
Green Hydrogen Market and Green Cryptocurrencies: A Dynamic Correlation Analysis
Nov 2025
Publication
The urgent need to mitigate climate change has elevated green hydrogen as a sustainable alternative to fossil fuels while green cryptocurrencies have emerged to address the environmental concerns of traditional cryptocurrency mining. This study investigates the dynamic correlation between the green hydrogen market and selected green cryptocurrencies (Cardano Stellar Hedera Algorand and Chia) from July 2021 to April 2024 utilizing the Dynamic Conditional Correlation GARCH (DCC-GARCH) model with robustness checks using EGARCH and GJR-GARCH specifications. Our findings reveal significant correlations with peaks reaching up to 50% in 2022 a period likely influenced by the Russia-Ukraine conflict. Subsequently a decline in these correlations was observed in 2023. These results underscore the interconnectedness of sustainability-driven markets suggesting potential contagion effects during periods of global instability. The high persistence of correlation shocks (α + β values approaching unity) indicates that correlation regimes tend to be long- lasting with important implications for portfolio diversification and risk management strategies. Robustness checks using EGARCH and GJR-GARCH specifications confirmed qualitatively similar patterns reinforcing the validity of our findings into the evolving landscape of green finance and energy
Application of Machine Learning and Data Augmentation Algorithms in the Discovery of Metal Hydrides for Hydrogen Storage
Nov 2025
Publication
The development of efficient and sustainable hydrogen storage materials is a key challenge for realizing hydrogen as a clean and flexible energy carrier. Among various options metal hydrides offer high volumetric storage density and operational safety yet their application is limited by thermodynamic kinetic and compositional constraints. In this work we investigate the potential of machine learning (ML) to predict key thermodynamic properties—equilibrium plateau pressure enthalpy and entropy of hydride formation—based solely on alloy composition using Magpie-generated descriptors. We significantly expand an existing experimental dataset from ~400 to 806 entries and assess the impact of dataset size and data augmentation using the PADRE algorithm on model performance. Models including Support Vector Machines and Gradient Boosted Random Forests were trained and optimized via grid search and cross-validation. Results show a marked improvement in predictive accuracy with increased dataset size while data augmentation benefits are limited to smaller datasets and do not improve accuracy in underrepresented pressure regimes. Furthermore clustering and cross-validation analyses highlight the limited generalizability of models across different material classes though high accuracy is achieved when training and testing within a single hydride family (e.g. AB2). The study demonstrates the viability and limitations of ML for accelerating hydride discovery emphasizing the importance of dataset diversity and representation for robust property prediction.
Performance Analysis of Natural Gas Centrifugal Compressors Under Hydrogen-Blended Conditions
Nov 2025
Publication
The transport of natural gas blended with hydrogen is a key strategy for the low-carbon energy transition. However the influence mechanism of its thermo-physical property variations on centrifugal compressor performance remains insufficiently understood. This study systematically investigates the effects of the hydrogen blending ratio (HBR 0–30%) inlet temperature and rotational speed on key compressor parameters (pressure ratio polytropic efficiency and outlet temperature) through numerical simulations. In order to evaluate the influence of hydrogen blending on the performance and stability of centrifugal compressors a three-dimensional model of the compressor was established and the simulation conducted was verified with the experimental data. Results indicate that under constant inlet conditions both the pressure ratio and outlet temperature decrease with increasing HBR while polytropic efficiency remains relatively stable. Hydrogen blending significantly expands the surge margin shifting both surge and choke lines downward and consequently reducing the stable operating range by 27.11% when hydrogen content increases from 0% to 30%. This research provides theoretical foundations and practical guidance for optimizing hydrogen-blended natural gas centrifugal compressor design and operational control.
Green Hydrogen as a Decarbonization Pathway for Steel Industry in Pakistan
Nov 2025
Publication
The global steel industry emits 1.92 tons of CO2 per ton of output and faces urgent pressure to decarbonize. In Pakistan the sector accounts for 0.29 tons of CO2 per ton of output with limited mitigation frameworks in place. Green hydrogen (GH2)-based steelmaking offers a strategic pathway toward decarbonization. However realizing its potential depends on access to renewable energy. Despite Pakistan’s substantial technical wind potential of 340 GW grid limitations currently restrict wind power to only 4% of national electricity generation. This study explores GH2 production through sector coupling and power wheeling repurposing curtailed wind energy from Sindh to supply Karachi’s steel industry and proposing a phased roadmap for GH enabling fossil fuel substitution industrial resilience and alignment with global carbon-border regulations.
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