Publications
Hydrogen Production through Autothermal Reforming of Ethanol: Enhancement of Ni Catalyst Performance via Promotion
Aug 2021
Publication
Autothermal reforming of bioethanol (ATR of C2H5OH) over promoted Ni/Ce0.8La0.2O1.9 catalysts was studied to develop carbon-neutral technologies for hydrogen production. The regulation of the functional properties of the catalysts was attained by adjusting their nanostructure and reducibility by introducing various types and content of M promoters (M = Pt Pd Rh Re; molar ratio M/Ni = 0.003–0.012). The composition–characteristics–activity correlation was determined using catalyst testing in ATR of C2H5OH thermal analysis N2 adsorption X-ray diffraction transmission electron microscopy and EDX analysis. It was shown that the type and content of the promoter as well as the preparation mode (combined or sequential impregnation methods) determine the redox properties of catalysts and influence the textural and structural characteristics of the samples. The reducibility of catalysts improves in the following sequence of promoters: Re < Rh < Pd < Pt with an increase in their content and when using the co-impregnation method. It was found that in ATR of C2H5OH over bimetallic Ni-M/Ce0.8La0.2O1.9 catalysts at 600 ◦C the hydrogen yield increased in the following row of promoters: Pt < Rh < Pd < Re at 100% conversion of ethanol. The introduction of M leads to the formation of a NiM alloy under reaction conditions and affects the resistance of the catalyst to oxidation sintering and coking. It was found that for enhancing Ni catalyst performance in H2 production through ATR of C2H5OH the most effective promotion is with Re: at 600 ◦C over the optimum 10Ni-0.4Re/Ce0.8La0.2O1.9 catalyst the highest hydrogen yield 65% was observed.
Risk Assessment of the Large-Scale Hydrogen Storage in Salt Caverns
May 2021
Publication
Salt caverns are accepted as an ideal solution for high-pressure hydrogen storage. As well as considering the numerous benefits of the realization of underground hydrogen storage (UHS) such as high energy densities low leakage rates and big storage volumes risk analysis of UHS is a required step for assessing the suitability of this technology. In this work a preliminary quantitative risk assessment (QRA) was performed by starting from the worst-case scenario: rupture at the ground of the riser pipe from the salt cavern to the ground. The influence of hydrogen contamination by bacterial metabolism was studied considering the composition of the gas contained in the salt caverns as time variable. A bow-tie analysis was used to highlight all the possible causes (basic events) as well as the outcomes (jet fire unconfined vapor cloud explosion (UVCE) toxic chemical release) and then consequence and risk analyses were performed. The results showed that a UVCE is the most frequent outcome but its effect zone decreases with time due to the hydrogen contamination and the higher contents of methane and hydrogen sulfide.
Influence of Hydrogen on Grid Investments for Smart Microgrids
Mar 2022
Publication
Electrification of the heat network in buildings together with a rise in popularity of Electric Vehicles (EVs) will result in a need to make investments in the electrical energy infrastructure in order to prevent congestion. This paper discusses the influence of hydrogen in future smart microgrids on these investments. Moreover smart control strategies i.e. EV management and demand response programs are used in this paper to lower the peak of electrical energy demand resulting in the reduction of these investments. Performances of microgrid with different levels of hydrogen penetration are discussed. It is shown that an increase in the level of hydrogen in the microgrid will reduce the electric grid investments costs but is not economically more beneficial than using ‘green’ gas due to the higher total economic costs.
UK Hydrogen Strategy
Aug 2021
Publication
The UK’s first-ever Hydrogen Strategy drives forward the commitments laid out in the Prime Minister’s ambitious 10 Point Plan for a green industrial revolution by setting the foundation for how the UK government will work with industry to meet its ambition for 5GW of low carbon hydrogen production capacity by 2030 – the equivalent of replacing natural gas in powering around 3 million UK homes each year as well as powering transport and businesses particularly heavy industry.<br/>A booming UK-wide hydrogen economy could be worth £900 million and create over 9000 high-quality jobs by 2030 potentially rising to 100000 jobs and worth up to £13 billion by 2050. By 2030 hydrogen could play an important role in decarbonising polluting energy-intensive industries like chemicals oil refineries power and heavy transport like shipping HGV lorries and trains by helping these sectors move away from fossil fuels. Low-carbon hydrogen provides opportunities for UK companies and workers across our industrial heartlands.<br/>With government analysis suggesting that 20-35% of the UK’s energy consumption by 2050 could be hydrogen-based this new energy source could be critical to meet our targets of net zero emissions by 2050 and cutting emissions by 78% by 2035 – a view shared by the UK’s independent Climate Change Committee. In the UK a low-carbon hydrogen economy could deliver emissions savings equivalent to the carbon captured by 700 million trees by 2032 and is a key pillar of capitalising on cleaner energy sources as the UK moves away from fossil fuels.
THyGA - Intermediate Report on the Test of Technologies by Segment – Impact of the Different H2 Concentrations on Safety, Efficiency, Emissions and Correct Operation
Jan 2022
Publication
This report is the very first version of the document that will present the THyGA short-term test. These tests are carried out to observe how appliances react in the short term (few minutes to few hours) on different H2NG mixtures and long-term test are observing behaviour over several weeks. The analysis is based on the test of about 20 appliances only and is not yet covering extensively all the segments of the project. However most of the aspects of the testing are included in the present version that shall be considered as a draft working document to prepare the final report. We have tried to incorporate all aspects that are important to us but there may be more aspects and more analyses that could be added and will be added in the light of the comments and corrections we will gather after the dissemination of the document.
Hydrogen Storage in Pure and Boron-Substituted Nanoporous Carbons—Numerical and Experimental Perspective
Aug 2021
Publication
Nanoporous carbons remain the most promising candidates for effective hydrogen storage by physisorption in currently foreseen hydrogen-based scenarios of the world’s energy future. An optimal sorbent meeting the current technological requirement has not been developed yet. Here we first review the storage limitations of currently available nanoporous carbons then we discuss possible ways to improve their storage performance. We focus on two fundamental parameters determining the storage (the surface accessible for adsorption and hydrogen adsorption energy). We define numerically the values nanoporous carbons have to show to satisfy mobile application requirements at pressures lower than 120 bar. Possible necessary modifications of the topology and chemical compositions of carbon nanostructures are proposed and discussed. We indicate that pore wall fragmentation (nano-size graphene scaffolds) is a partial solution only and chemical modifications of the carbon pore walls are required. The positive effects (and their limits) of the carbon substitutions by B and Be atoms are described. The experimental ‘proof of concept’ of the proposed strategies is also presented. We show that boron substituted nanoporous carbons prepared by a simple arc-discharge technique show a hydrogen adsorption energy twice as high as their pure carbon analogs. These preliminary results justify the continuation of the joint experimental and numerical research effort in this field.
Optimal Operation of the Hydrogen-based Energy Management System with P2X Demand Response and Ammonia Plant
Jul 2021
Publication
Hydrogen production is the key in utilizing an excess renewable energy. Many studies and projects looked at the energy management systems (EMSs) that allow to couple hydrogen production with renewable generation. In the majority of these studies however hydrogen demand is either produced for powering fuel cells or sold to the external hydrogen market. Hydrogen demand from actual industrial plants is rarely considered. In this paper we propose an EMS based on the industrial cluster of GreenLab Skive (GLS) that can minimize the system’s operational cost or maximize its green hydrogen production. EMS utilizes a conventional and P2X demand response (DR) flexibility from electrolysis plant hydrogen storage tank electric battery and hydrogen-consuming plants to design the optimal schedule with maximized benefits. A potential addition to the existing components at GLS - an ammonia plant is modelled to identify its P2X potential and assess the economic viability of its construction. The results show a potential reduction of 51.5–61.6% for the total operational cost of the system and an increase of the share of green hydrogen by 10.4–37.6% due to EMS operation.
Non-alloy Mg Anode for Ni-MH Batteries: Multiple Approaches Towards a Stable Cycling Performance
Apr 2021
Publication
Mg attracts much research interest as anode material for Ni-MH batteries thanks to its lightweight cost-effectiveness and high theoretical capacity (2200 mA h g−1). However its practical application is tremendously challenged by the poor hydrogen sorption kinetics passivation from aggressive aqueous electrolytes and insulating nature of MgH2. Mg-based alloys exhibit enhanced hydrogen sorption kinetics and electrical conductivity but significant amount of costly transition metal elements are required. In this work we have for the first time utilized non-alloyed but catalyzed Mg as anode for Ni-MH batteries. 5 mol.% TiF3 was added to nanosized Mg for accelerating the hydrogen sorption kinetics. Several strategies for preventing the problematic passivation of Mg have been studied including protective encapsulation of the electrode and utilizing room-temperature/high-temperature ionic liquids and an alkaline polymer membrane as working electrolyte. Promising electrochemical performance has been achieved in this Mg–TiF3 composite anode based Ni-MH batteries with room for further improvements.
Electrification Versus Hydrogen for UK Road Freight: Conclusions from a Systems Analysis of Transport Energy Transitions
Mar 2022
Publication
Collectively the UK investment in transport decarbonisation is greater than £27B from government for incentivising zero-emission vehicles as part of an urgent response to decarbonise the transport sector. The investments made must facilitate a transition to a long-term solution. The success relies on coordinating and testing the evolution of both the energy and transport systems this avoids the risk of unforeseen consequences in both systems and therefore de-risks investment Here we present a semiquantitative energy and transport system analysis for UK road freight focusing on two primary investment areas for nation-wide decarbonisation namely electrification and hydrogen propulsion. Our study assembles and assesses the potential roadblocks of these energy systems into a concise record and considers the infrastructure in relation to all other components within the energy system. It highlights that for system-wide success and resilience a hydrogen system must overcome hydrogen production and distribution barriers whereas an electric system needs to optimise storage solutions and charging facilities. Without cohesive co-evolving energy networks the planning and operational modelling of transport decarbonisation may fall short of meaningful real-world results. A developed understanding of the dependencies between the energy and transport systems is a necessary step in the development of meaningful operational transport models that could de-risk investment in both the energy and transport systems.
Simulation-Assisted Determination of the Start-Up Time of a Polymer Electrolyte Fuel Cell
Nov 2021
Publication
Fuel starvation is a major cause of anode corrosion in low temperature polymer electrolyte fuel cells. The fuel cell start-up is a critical step as hydrogen may not yet be evenly distributed in the active area leading to local starvation. The present work investigates the hydrogen distribution and risk for starvation during start-up and after nitrogen purge by extending an existing computational fluid dynamic model to capture transient behavior. The results of the numerical model are compared with detailed experimental analysis on a 25 cm2 triple serpentine flow field with good agreement in all aspects and a required time step size of 1 s. This is two to three orders of magnitude larger than the time steps used by other works resulting in reasonably quick calculation times (e.g. 3 min calculation time for 1 s of experimental testing time using a 2 million element mesh).
Small-Scaled Production of Blue Hydrogen with Reduced Carbon Footprint
Aug 2021
Publication
This article reviews a method of hydrogen production based on partial non-catalytic oxidation of natural gas in an original synthesis gas generator. The working principles of the unit are similar to those of liquid-propellant rocket engines. This paper presents a description of the operation and technical characteristics of the synthesis gas generator. Its application in the creation of small-scaled plants with a capacity of up to 5–7 thousand m3/h of hydrogen is justified. Hydrogen production in the developed installation requires a two-stage method and includes a technological unit for producing a hydrogen-containing gas. Typical balance compositions of hydrogen-containing gas at the synthesis gas generator’s outlet are given. To increase the hydrogen concentration it is proposed to carry out a two-stage steam catalytic conversion of carbon monoxide contained in the hydrogen-containing gas at the synthesis gas generator’s outlet using a single Cu–Zn–cementcontaining composition. Based on thermodynamic calculations quasi-optimal modes of natural gas partial oxidation with oxygen are formulated and the results of material balance calculation for the installation are presented. In order to produce “blue” hydrogen the scheme of carbon dioxide separation and liquefaction is developed. The conclusion section of the paper contains the test results of a pilot demonstration unit and the recommendations for improving the technology and preventing soot formation.
Analyzing the Competitiveness of Low-carbon Drive-technologies in Road-freight: A Total Cost of Ownership Analysis in Europe
Nov 2021
Publication
In light of the Paris Agreement road-freight represents a critically difficult-to-abate sector. In order to meet the ambitious European transport sector emissions reduction targets a rapid transition to zero-carbon road-freight is necessary. However limited policy assessments indicate where and how to appropriately intervene in this sector. To support policy-makers in accelerating the zero-carbon road-freight transition this paper examines the relative cost competitiveness between commercial vehicles of varying alternative drive-technologies through a total cost of ownership (TCO) assessment. We identify key parameters that when targeted enable the uptake of these more sustainable niche technologies. The assessment is based on a newly compiled database of cost parameters which were triangulated through expert interviews. The results show that cost competitiveness for low- or zero-emission niche technologies in certain application segments and European countries is exhibited already today. In particular we find battery electric vehicles to show great promise in the light- and medium-duty segments but also in the heavy-duty long-haul segments in countries that have enacted targeted policy measures. Three TCO parameters drive this competitiveness: tolls fuel costs and CAPEX subsidies. Based on our analysis we propose that policy-makers target OPEX before CAPEX parameters as well utilize a mix of policy interventions to ensure greater reach increased efficiency and increased policy flexibility.
Non-precious Electrocatalysts for Oxygen Evolution Reaction in Anion Exchange Membrane Water Electrolysis: A Mini Review
Sep 2021
Publication
Anion exchange membrane water electrolysis (AEMWE) is considered the next generation of green hydrogen production method because it uses low-cost non-noble metal oxide electrocatalyst electrodes and can store highpurity hydrogen under high pressure. However the commercialization of AEMWE with non-precious metal oxide electrocatalysts is challenging due to low electrocatalytic activity and durability. Overcoming the low kinetics caused by four-electron transfer is vital in addressing the low activity of non-noble metal oxide electrocatalysts for oxygen evolution reaction. This article overviews the synthesis methods and related techniques for various anode electrodes applied to AEMWE systems. We highlight effective strategies that have been developed to improve the performance and durability of the non-precious electrocatalysts and ensure the stable operation of AEMWE followed by a critical perspective to encourage the development of this technology.
HydroGenerally - Episode 3: Lift Off for Hydrogen in Aviation
Apr 2022
Publication
In this third episode Steffan Eldred and Hannah Abson from Innovate UK KTN are exploring the scale of the opportunity that hydrogen and aviation present alongside their special guest Katy Milne Head of Industrial Strategy at FlyZero.
The podcast can be found on their website
The podcast can be found on their website
Green Hydrogen Production from Raw Biogas: A Techno-Economic Investigation of Conventional Processes Using Pressure Swing Adsorption Unit
Feb 2018
Publication
This paper discusses the techno-economic assessment of hydrogen production from biogas with conventional systems. The work is part of the European project BIONICO whose purpose is to develop and test a membrane reactor (MR) for hydrogen production from biogas. Within the BIONICO project steam reforming (SR) and autothermal reforming (ATR) have been identified as well-known technologies for hydrogen production from biogas. Two biogases were examined: one produced by landfill and the other one by anaerobic digester. The purification unit required in the conventional plants has been studied and modeled in detail using Aspen Adsorption. A pressure swing adsorption system (PSA) with two and four beds and a vacuum PSA (VPSA) made of four beds are compared. VPSA operates at sub-atmospheric pressure thus increasing the recovery: results of the simulations show that the performances strongly depend on the design choices and on the gas feeding the purification unit. The best purity and recovery values were obtained with the VPSA system which achieves a recovery between 50% and 60% at a vacuum pressure of 0.1 bar and a hydrogen purity of 99.999%. The SR and ATR plants were designed in Aspen Plus integrating the studied VPSA model and analyzing the behavior of the systems at the variation of the pressure and the type of input biogas. The SR system achieves a maximum efficiency calculated on the LHV of 52% at 12 bar while the ATR of 28% at 18 bar. The economic analysis determined a hydrogen production cost of around 5 €/kg of hydrogen for the SR case.
A New Model for Constant Fuel Utilization and Constant Fuel Flow in Fuel Cells
Mar 2019
Publication
This paper presents a new model of fuel cells for two different modes of operation: constant fuel utilization control (constant stoichiometry condition) and constant fuel flow control (constant flow rate condition). The model solves the long-standing problem of mixing reversible and irreversible potentials (equilibrium and non-equilibrium states) in the Nernst voltage expression. Specifically a Nernstian gain term is introduced for the constant fuel utilization condition and it is shown that the Nernstian gain is an irreversibility in the computation of the output voltage of the fuel cell. A Nernstian loss term accounts for an irreversibility for the constant fuel flow operation. Simulation results are presented. The model has been validated against experimental data from the literature.
Cost-effective Technology Choice in a Decarbonized and Diversified Long-haul Truck Transportation Sector: A U.S. Case Study
Dec 2021
Publication
Achieving net-zero emissions by 2050 will require accelerated efforts that include decarbonizing long-haul truck transportation. In this difficult-to-decarbonize low-margin industry economic transparency on technology options is vital for decision makers seeking to eliminate emissions. Battery electric (BET) and hydrogen fuel cell electric trucks (FCET) can represent emission-free alternatives to diesel-powered trucks (DT). Previous studies focus on cost competitiveness in weight-constrained transportation even though logistics research shows that significant shares of transportation are constrained by volume and analyze cost only for selected technologies hence impeding a differentiated market segmentation of future emission-free trucks. In this study the perspective of a rational investor is taken and it is shown that under current conditions in the U.S. BETs outperform FCETs in various long-haul use cases despite charging times and cargo deficits and will further increase their technological competitiveness to DTs. While future energy and fueling prices are decisive for BET competitiveness the analysis reveals that autonomous driving may change the picture in favor of FCETs.
Flexible Power & Biomass-to-Methanol Plants: Design Optimization and Economic Viability of the Electrolysis Integration
Nov 2021
Publication
This paper assesses the optimal design criteria of a flexible power and biomass to methanol (PBtM) plant conceived to operate both without green hydrogen addition (baseline mode) and with hydrogen addition (enhanced mode) following an intermittent use of the electrolysis system which is turned on when the electricity price allows an economically viable hydrogen production. The assessed plant includes a gasification section syngas cleaning and compression methanol synthesis and purification and heat recovery steam cycle to be flexibly operated. A sorption-enhanced gasification technology allows to produce a tailored syngas for the downstream synthesis in both the baseline and enhanced operating conditions by controlling the in-situ CO2 separation rate. Two designs are assessed for the methanol synthesis unit with two different reactor sizes: (i) a larger reactor designed on the enhanced operation mode (enhanced reactor design – ERD) and (ii) a smaller reactor designed on the baseline operation mode (baseline reactor design – BRD). The ERD design resulted to be preferable from the techno economic perspectives resulting in 20% lower cost of the e-MeOH (30.80 vs. 37.76 €/ GJLHV) with the baseline assumptions (i.e. 80% of electrolyzer capacity factor and 2019 Denmark day-ahead market electricity price). Other important outcomes are: (i) high electrolysis capacity factor is needed to obtain competitive cost of e-MeOH and (ii) advantages of flexibly operated PBtM plants with respect to inflexible PBtM plants are significant in scenarios with high penetration of intermittent renewables leading to low average prices of electricity but also longer periods of high peak prices.
A Combined Heat and Green Hydrogen (CHH) Generator Integrated with a Heat Network
Sep 2021
Publication
Combined heat and power (CHP) systems offer high energy efficiencies as they utilise both the electricity generated and any excess heat by co-suppling to local consumers. This work presents the potential of a combined heat and hydrogen (CHH) system a solution where Proton exchange membrane (PEM) electrolysis systems producing hydrogen at 60–70% efficiency also co-supply the excess heat to local heat networks. This work investigates the method of capture and utilisation of the excess heat from electrolysis. The analysed system was able to capture 312 kW of thermal energy per MW of electricity and can deliver it as heated water at either 75 ◦C or 45 ◦C this appropriate for existing district heat networks and lower temperature heat networks respectively. This yields an overall CHH system efficiency of 94.6%. An economic analysis was conducted based on income generated through revenue sales of both hydrogen and heat which resulted in a significant reduction in the Levelized Cost of Hydrogen.
Hydrogen Production, Distribution, Storage and Power Conversion in a Hydrogen Economy - A Technology Review
Aug 2021
Publication
To meet ambitious targets for greenhouse gas emissions reduction in the 2035-2050 timeframe hydrogen has been identified as a clean “green” fuel of interest. In comparison to fossil fuel use the burning of hydrogen results in zero CO2 emissions and it can be obtained from renewable energy sources. In addition to zero CO2 emissions hydrogen has several other attractive properties such as higher gravimetric energy content and wider flammability limits than most fossil fuels. However there are practical limitations to its widespread use at present which include low volumetric energy density in the gaseous state and high well-to-wheel costs when compared to fossil fuel production and distribution. In this paper a review is undertaken to identify the current state of development of key areas of the hydrogen network such as production distribution storage and power conversion technology. At present high technology costs still are a barrier to widespread hydrogen adoption but it is envisioned that as scale of production increases then costs are likely to fall. Technical barriers to a hydrogen economy adoption are not as significant as one might think as key technologies in the hydrogen network are already mature with working prototypes already developed for technologies such as liquid hydrogen composite cryotanks and proton exchange membrane fuel cells. It is envisioned that with continuous investment to achieve requisite scale that a hydrogen economy could be realised sooner rather than later with novel concepts such as turboelectric distributed propulsion enabled by a shift to hydrogen-powered network.
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