Publications
Combined Hydrogen Production and Electricity Storage using a Vanadium Manganese Redox Dual-flow Battery
Aug 2021
Publication
A redox dual-flow battery is distinct from a traditional redox flow battery (RFB) in that the former includes a secondary energy platform in which the pre-charged electrolytes can be discharged in external catalytic reactors through decoupled redox-mediated hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). The concept offers several advantages over conventional electrolysis in terms of safety durability modularity and purity. In this work we demonstrate a vanadium-manganese redox-flow battery in which Mn3+/Mn2+ and V3+/V2+ respectively mediate the OER and the HER in Mo2C-based and RuO2-based catalysts. The flow battery demonstrates an average energy efficiency of 68% at a current density of 50 mA ⋅ cm−2 (cell voltage = 1.92 V) and a relative energy density 45% higher than the conventional all-vanadium RFB. Both electrolytes are spontaneously discharged through redox-mediated HER and OER with a faradic efficiency close to 100%.
IGEM/TD/13 Edition 3 Supplement 1 - Pressure Regulating Installations for Hydrogen at Pressures Exceeding 7 Bar
Nov 2021
Publication
IGEM/TD/13 Standard applies to the safe design construction inspection testing operation and maintenance of pressure regulating installations (PRIs) in accordance with current knowledge and operational experience.
This Supplement provides additional requirements for new PRIs to be used for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) PRIs for Hydrogen service.
NG/H blends are considered to be equivalent to 100 mol % Hydrogen with respect to limits on design stresses the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials.
NG/H blends containing in excess of 10 mol % Hydrogen are considered to be equivalent to 100 mol.% Hydrogen with respect to all other requirements except for hazardous areas.
This Supplement gives additional recommendations for PRIs and installations
You can purchase the standard here
This Supplement provides additional requirements for new PRIs to be used for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) PRIs for Hydrogen service.
NG/H blends are considered to be equivalent to 100 mol % Hydrogen with respect to limits on design stresses the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials.
NG/H blends containing in excess of 10 mol % Hydrogen are considered to be equivalent to 100 mol.% Hydrogen with respect to all other requirements except for hazardous areas.
This Supplement gives additional recommendations for PRIs and installations
- with an upstream maximum operating pressure (MOP) not greater than 100 bar
- with an outlet pressure greater than or equal to 7 bar
- for use with Hydrogen or NG/H blends with a Hydrogen content greater than 10 %
- operating with a temperature range between -20°C and 120°C.
You can purchase the standard here
Precooling Temperature Relaxation Technology in Hydrogen Refueling for Fuel-Cell Vehicles
Aug 2021
Publication
The dissemination of fuel-cell vehicles requires cost reduction of hydrogen refueling stations. The temperature of the supplied hydrogen has currently been cooled to approximately 40 C. This has led to larger equipment and increased electric power consumption. This study achieves a relaxation of the precooling temperature to the 20 C level while maintaining the refueling time. (1) Adoption of an MC formula that can flexibly change the refueling rate according to the precooling temperature. (2) Measurement of thermal capacity of refueling system parts and re-evaluation. Selection from multiple refueling control maps according to the dispenser design (Mathison et al. 2015). (3) Calculation of the effective thermal capacity and reselection of the map in real time when the line is cooled from refueling of the previous vehicle (Mathison and Handa 2015). (4) Addition of maps in which the minimum assumed pressures are 10 and 15 MPa. The new method is named MC Multi Map
Dynamic Mechanical Fatigue Behavior of Polymer Electrolyte Membranes for Fuel Cell Electric Vehicles Using a Gas Pressure-Loaded Blister
Nov 2021
Publication
This study reports on an innovative press-loaded blister hybrid system equipped with gas-chromatography (PBS-GC) that is designed to evaluate the mechanical fatigue of two representative types of commercial Nafion membranes under relevant PEMFC operating conditions (e.g. simultaneously controlling temperature and humidity). The influences of various applied pressures (50 kPa 100 kPa etc.) and blistering gas types (hydrogen oxygen etc.) on the mechanical resistance loss are systematically investigated. The results evidently indicate that hydrogen gas is a more effective blistering gas for inducing dynamic mechanical losses of PEM. The changes in proton conductivity are also measured before and after hydrogen gas pressure-loaded blistering. After performing the mechanical aging test a decrease in proton conductivity was confirmed which was also interpreted using small angle X-ray scattering (SAXS) analysis. Finally an accelerated dynamic mechanical aging test is performed using the homemade PBS-GC system where the hydrogen permeability rate increases significantly when the membrane is pressure-loaded blistering for 10 min suggesting notable mechanical fatigue of the PEM. In summary this PBS-GC system developed in-house clearly demonstrates its capability of screening and characterizing various membrane candidates in a relatively short period of time (<1.5 h at 50 kPa versus 200 h).
Impact of Hydrogen/Natural Gas Blends on Partially Premixed Combustion Equipment: NOx Emission and Operational Performance
Feb 2022
Publication
Several North American utilities are planning to blend hydrogen into gas grids as a short‐ term way of addressing the scalable demand for hydrogen and as a long‐term decarbonization strat‐ egy for ‘difficult‐to‐electrify’ end uses. This study documents the impact of 0–30% hydrogen blends by volume on the performance emissions and safety of unadjusted equipment in a simulated use environment focusing on prevalent partially premixed combustion designs. Following a thorough literature review the authors describe three sets of results: operating standard and “ultra‐low NOx” burners from common heating equipment in “simulators” with hydrogen/methane blends up to 30% by volume in situ testing of the same heating equipment and field sampling of a wider range of equipment with 0–10% hydrogen/natural gas blends at a utility‐owned training facility. The equipment was successfully operated with up to 30% hydrogen‐blended fuels with limited visual changes to flames and key trends emerged: (a) a decrease in the input rate from 0 to 30% H2 up to 11% often in excess of the Wobbe Index‐based predictions; (b) NOx and CO emissions are flat or decline (air‐free or energy‐adjusted basis) with increasing hydrogen blending; and (c) a minor de‐ crease (1.2%) or increase (0.9%) in efficiency from 0 to 30% hydrogen blends for standard versus ultra‐low NOx‐type water heaters respectively.
Injection of Gaseous Hydrogen into a Natural Gas Pipeline
May 2022
Publication
The injection of pure hydrogen at a T-junction into a horizontal pipe carrying natural gas is analysed computationally to understand the influence of blending and pipe geometry (diameter ratio various 90 orientations) on mixing for a target of 4.8e20% volume fraction hydrogen blend. The strongly inhomogeneous distribution of hydrogen within the pipe flow and on the pipe walls could indicate the location of potential pipe material degradation including embrittlement effects. The low molecular mass of hydrogen reduces the penetration of a side-branch flow and increases the buoyancy forces leading to stratification with high hydrogen concentrations on the upper pipe surface downstream of the branch. Top-side injection leads to the hydrogen concentration remaining >40% for up to 8 pipe diameters from the injection point for volumetric dilutions ( D) less than 30%. Under-side injection promotes mixing within the flow interior and reduces wall concentration at the lower surface compared to top-side injection. The practical implications for these results in terms of mixing requirements and the contrasting constraint of codes of practice and energy demands are discussed.
Can Green Hydrogen Production Be Economically Viable under Current Market Conditions
Dec 2020
Publication
This paper discusses the potential of green hydrogen production in a case study of a Slovenian hydro power plant. To assess the feasibility and eligibility of hydrogen production at the power plant we present an overview of current hydrogen prices and the costs of the power-to-gas system for green hydrogen production. After defining the production cost for hydrogen at the case study hydro power plant we elaborate on the profitability of hydrogen production over electricity. As hydrogen can be used as a sustainable energy vector in industry heating mobility and the electro energetic sectors we discuss the current competitiveness of hydrogen in the heating and transport sectors. Considering the current prices of different fuels it is shown that hydrogen can be competitive in the transport sector if it is unencumbered by various environmental taxes. The second part of the paper deals with hydrogen production in the context of secondary control ancillary service provided by a case study power plant. Namely hydrogen can be produced during the time period when there is no demand for extra electric power within a secondary control ancillary service and thus the economics of power plant operation can be improved.
Worst Case Scenario for Delayed Explosion of Hydrogen Jets at a High Pressure: Ignition Position
Sep 2021
Publication
Delayed explosion of free field hydrogen releases at a high pressure is subject of multiple investigation performed by various authors in the past years. These studied considered various parameters such as pressures flow rates etc. and their influence on the resulting overpressure. However the influence of the ignition position on the maximum overpressure was not fully explored. Current investigation addressed by computational fluid dynamics (CFD) simulations and experimental measurement fills this gap. This work demonstrates that the ignition positions corresponding to 55%-65% of H2/air mixture give the maximum overpressure. This observation initially observed numerically and afterword confirmed experimentally. A simple model is also suggested.
Development of a Viability Assessment Model for Hydrogen Production from Dedicated Offshore Wind Farms
Jun 2020
Publication
Dedicated offshore wind farms for hydrogen production are a promising option to unlock the full potential of offshore wind energy attain decarbonisation and energy security targets in electricity and other sectors and cope with grid expansion constraints. Current knowledge on these systems is limited particularly the economic aspects. Therefore a new integrated and analytical model for viability assessment of hydrogen production from dedicated offshore wind farms is developed in this paper. This includes the formulae for calculating wind power output electrolysis plant size and hydrogen production from time-varying wind speed. All the costs are projected to a specified time using both Discounted Payback (DPB) and Net Present Value (NPV) to consider the value of capital over time. A case study considers a hypothetical wind farm of 101.3 MW situated in a potential offshore wind development pipeline off the East Coast of Ireland. All the costs of the wind farm and the electrolysis plant are for 2030 based on reference costs in the literature. Proton exchange membrane electrolysers and underground storage of hydrogen are used. The analysis shows that the DPB and NPV flows for several scenarios of storage are in good agreement and that the viability model performs well. The offshore wind farm – hydrogen production system is found to be profitable in 2030 at a hydrogen price of €5/kg and underground storage capacities ranging from 2 days to 45 days of hydrogen production. The model is helpful for rapid assessment or optimisation of both economics and feasibility of dedicated offshore wind farm – hydrogen production systems.
Control Strategy Assessment for Improving PEM Fuel Cell System Efficiency in Fuel Cell Hybrid Vehicles
Mar 2022
Publication
Concerns about climate change air pollution and the depletion of oil resources have prompted authorities to enforce increasingly strict rules in the automotive sector. There are several benefits to implementing fuel cell hybrid vehicles (FCHV) in the transportation sector including the ability to assist in reducing greenhouse gas emissions by replacing fossil fuels with hydrogen as energy carriers. This paper examines different control strategies for optimizing the power split between the battery and PEM fuel cell in order to maximize the PEM fuel cell system efficiency and reduce fuel consumption. First the vehicle and fuel cell system models are described. A forward approach is considered to model the vehicle dynamics while a semi-empirical and quasi-static model is used for the PEM fuel cell. Then different rule-based control strategies are analyzed with the aim of maximizing fuel cell system efficiency while ensuring a constant battery state of charge (SOC). The different methods are evaluated while the FCHV is performing both low-load and high-load drive cycles. The hydrogen consumption and the overall fuel cell system efficiency are considered for all testing conditions. The results highlight that in both low-load cycles and high-load cycles the best control strategies achieve a fuel cell system efficiency equal or greater to 33% while achieving a fuel consumption 30% less with respect to the baseline control strategy in low-load drive cycles.
Nested Decomposition Approach for Dispatch Optimization of Large-Scale, Integrated Electricity, Methane and Hydrogen Infrastructures
Apr 2022
Publication
Energy system integration enables raising operational synergies by coupling the energy infrastructures for electricity methane and hydrogen. However this coupling reinforces the infrastructure interdependencies increasing the need for integrated modeling of these infrastructures. To analyze the cost-efficient sustainable and secure dispatch of applied large-scale energy infrastructures an extensive and non-linear optimization problem needs to be solved. This paper introduces a nested decomposition approach with three stages. The method enables an integrated and full-year consideration of large-scale multi-energy systems in hourly resolution taking into account physical laws of power flows in electricity and gas transmission systems as boundary conditions. For this purpose a zooming technique successively reduces the temporal scope while first increasing the spatial and last the technical resolution. A use case proves the applicability of the presented approach to large-scale energy systems. To this end the model is applied to an integrated European energy system model with a detailed focus on Germany in a challenging transport situation. The use case demonstrates the temporal regional and cross-sectoral interdependencies in the dispatch of integrated energy infrastructures and thus the benefits of the introduced approach.
Everything About Hydrogen Podcast: M&A in the Modern Hydrogen Economy
Sep 2021
Publication
This week we have Christopher Jackson in the hot seat as he catches up with BayoTech CEO Mo Vargas and BayoTech’s new President Michael Koonce to discuss the acquisition of IGX Group. Mergers & Acquisition activity has been growing in the hydrogen space with commentators suggesting the market is maturing faster than expected and customers seeking more integrated solutions. In this episode we look at the IGX acquisition by BayoTech and ask why the deal made sense what it means for the market and other participants and what listeners can learn from the deal to foreshadow future activity.
The podcast can be found on their website
The podcast can be found on their website
CO2 Emissions Reduction through Increasing H2 Participation in Gaseous Combustible—Condensing Boilers Functional Response
Apr 2022
Publication
Considering the imperative reduction in CO2 emissions both from household heating and hot water producing facilities one of the mainstream directions is to reduce hydrocarbons in combustibles by replacing them with hydrogen. The authors analyze condensing boilers operating when hydrogen is mixed with standard gaseous fuel (CH4 ). The hydrogen (H2 ) volumetric participation in the mixture is considered to vary in the range of 0 to 20%. The operation of the condensing boilers will be numerically modeled by computational programs and prior validated by experimental studies concluded in a European Certified Laboratory. The study concluded that an increase in the combustible flow with 16% will compensate the maximum H2 concentration situation with no other implications on the boiler’s thermal efficiency together with a decrease in CO2 emissions by approximately 7%. By assuming 0.9 (to/year/boiler) the value of CO2 emissions reduction for the condensing boiler determined in the paper and extrapolating it for the estimated number of boilers to be sold for the period 2019–2024 a 254700-ton CO2/year reduction resulted.
On the Possibility to Simulate the Operation of a SI Engine using Alternative Gaseous Fuels
Nov 2019
Publication
A thermodynamic combustion model developed in AVL BOOST software was used in order to evaluate the pollutant emissions performance and efficiency parameters of a spark ignition engine Renault K7M-710 fueled with compressed natural gas hydrogen and blends of compressed natural gas and hydrogen (hythane). Multiple research studies have concluded that for the near future hythane could be the most promising alternative fuel because it has the advantages of both its components. In our previous work the model was validated for the performance and efficiency parameters by comparison of simulation results with experimental data acquired when the engine was fueled with gasoline. In this work the model was improved and can predict the values of pollutant emissions when the engine is running with the studied alternative fuels. As the percentage of hydrogen in hythane is increased the power of the engine rises the brake specific fuel consumption carbon dioxide carbon monoxide and total unburned hydrocarbon emissions decrease while nitrogen oxides increase. The values of peak fire pressure maximum pressure derivative and peak fire temperature in cycle are higher leading to an increased probability of knock occurrence. To avoid this phenomenon an optimum correlation between the natural gas-hydrogen blend the air-fuel ratio the spark advance and the engine operating condition needs to be found.
Sector Coupling and Business Models Towards Sustainability: The Case of the Hydrogen Vehicle Industry
Mar 2022
Publication
The concept of sector coupling has been gaining increased momentum in political discourses during 18 the past few years but it has only recently received the attention of international academics. The 19 private sector is particularly relevant to foster sector coupling through entrepreneurial action – 20 specifically innovative business models for more sustainable technologies are needed to promote a 21 transition towards more sustainability. So far however the literature on business models from a 22 sector coupling perspective is scarce yet strongly emerging. To address the identified research gaps 23 and enhance the current knowledge on the emerging hydrogen vehicle industry and sector coupling 24 this study adopts a qualitative and exploratory research approach and builds on information gained 25 in 103 semi-structured interviews to discuss emerging business models in Germany. In particular 33 26 business cases have been analyzed. Anchoring business model theory to the concept of sector 27 coupling this study identifies 12 business model archetypes in the emerging hydrogen vehicle 28 industry and its value chain. It can be shown that while the market is still emerging and the market 29 players are not defined and are evolving companies are currently engaged in finding their position 30 along the value chain fostering vertical integration and promoting cooperation between the 31 different sectors. While this study is relevant for both the academia and the industry it is particularly 2 32 interesting for policy makers shaping the future of sustainable development specifically considering 33 integrated energy systems.
Alkaline Fuel cell Technology - A review
Apr 2021
Publication
The realm of alkaline-based fuel cells has with the arrival of anionic exchange membrane fuel cells (AEMFCs) taken a great step to replace traditional liquid electrolyte alkaline fuel cells (AFCs). The following review summarises progress bottleneck issues and highlights the most recent research trends within the field. The activity of alkaline catalyst materials has greatly advanced however achieving long-term stability remains a challenge. Great AEMFC performances are reported though these are generally obtained through the employment of platinum group metals (PGMs) thus emphasising the importance of R&D related to non-PGM materials. Thorough design strategies must be utilised for all components to avoid a mismatch of electrochemical properties between electrode components. Lastly AEMFC optimisation challenges on the system-level will also have to be assessed as few application-size AEMFCs have been built and tested.
A Statistical Assessment of Blending Hydrogen into Gas Networks
Aug 2021
Publication
The deployment of low-carbon hydrogen in gas grids comes with strategic benefits in terms of energy system integration and decarbonization. However hydrogen thermophysical properties substantially differ from natural gas and pose concerns of technical and regulatory nature. The present study investigates the blending of hydrogen into distribution gas networks focusing on the steady-state fluid dynamic response of the grids and gas quality compliance issues at increasing hydrogen admixture levels. Two blending strategies are analyzed the first of which involves the supply of NG–H2 blends at the city gate while the latter addresses the injection of pure hydrogen in internal grid locations. In contrast with traditional case-specific analyses results are derived from simulations executed over a large number (i.e. one thousand) of synthetic models of gas networks. The responses of the grids are therefore analyzed in a statistical fashion. The results highlight that lower probabilities of violating fluid dynamic and quality restrictions are obtained when hydrogen injection occurs close to or in correspondence with the system city gate. When pure hydrogen is injected in internal grid locations even very low volumes (1% vol of the total) may determine gas quality violations while fluid dynamic issues arise only in rare cases of significant hydrogen injection volumes (30% vol of the total).
A Review of the Latest Trends in the Use of Green Ammonia as an Energy Carrier in Maritime Industry
Feb 2022
Publication
This review paper examines the key barriers to using green ammonia as an alternative fuel in maritime industry. A literature survey is performed based on research articles and grey literature with the aim of discussing the technoeconomic problems with and benefits of ammonia and the relevant technologies. The limitations of ammonia as a maritime fuel and its supply chain the expected percentage demand by 2030 and 2050 its economic performance compared to other shipping fuels such as hydrogen and the current regulations that may impact ammonia as a maritime fuel are discussed. There are several key barriers to ammonia’s wide adoption: (1) High production costs due to the high capital costs associated with ammonia’s supply chain; (2) availability specifically the limited geographical locations available for ammonia bunkering; (3) the challenge of ramping up current ammonia production; and (4) the development of ammonia-specific regulations addressing issues such as toxicity safety and storage. The general challenges involved with blue ammonia are the large energy penalty and associated operational costs and a lack of technical expertise on its use. Regardless of the origin for ammonia to be truly zero-carbon its whole lifecycle must be considered—a key challenge that will aid in the debate about whether ammonia holds promise as a zero-carbon maritime fuel.
Global Potential of Green Ammonia Based on Hybrid PV-wind Power Plants
Apr 2021
Publication
Ammonia is one of the most commonly used feedstock chemicals globally. Therefore decarbonisation of ammonia production is of high relevance towards achieving a carbon neutral energy system. This study investigates the global potential of green ammonia production from semi-flexible ammonia plants utilising a cost-optimised configuration of hybrid PV-wind power plants as well as conversion and balancing technologies. The global weather data used is on an hourly time scale and 0.45◦ × 0.45◦ spatial resolution. The results show that by 2030 solar PV would be the dominating electricity generation technology in most parts of the world and the role of batteries would be limited while no significant role is found for hydrogen-fuelled gas turbines. Green ammonia could be generated at the best sites in the world for a cost range of 440–630 345–420 300–330 and 260–290 €/tNH3 in 2020 2030 2040 and 2050 respectively for a weighted average capital cost of 7%. Comparing this to the decade-average fossil-based ammonia cost of 300–350 €/t green ammonia could become cost-competitive in niche markets by 2030 and substitute fossil-based ammonia globally at current cost levels. A possible cost decline of natural gas and consequently fossil-based ammonia could be fully neutralised by greenhouse gas emissions cost of about 75 €/tCO2 by 2040. By 2040 green ammonia in China would be lower in cost than ammonia from new coal-based plants even at the lowest coal prices and no greenhouse gas emissions cost. The difference in green ammonia production at the least-cost sites in the world’s nine major regions is less than 50 €/tNH3 by 2040. Thus ammonia shipping cost could limit intercontinental trading and favour local or regional production beyond 2040.
Risk Assessment of the Low-carbon Transition of Austria’s Steel and Electricity Sectors
Dec 2018
Publication
To limit global temperature increase below +2°C societies need to reduce greenhouse gas emissions radically within the next few decades. Amongst other mitigation measures this requires transforming process-emission intensive industries towards emission neutrality. One way to this end is the renewables-based electrification of industries. We present results of a recent coproduction process which brought together stakeholders from industry policy administration and science to co-create climate-neutral transition pathways for the steel and electricity sectors in Austria. The results summarized here are the definition of reliable pathways and the identification of associated risks pertaining to pathway implementation including a macro-economic quantification. We find that risks to implementation (barriers) are at least as important as risks of implementation (negative consequences). From the quantitative analysis we find that provided that barriers can be reduced macroeconomic costs of the transition are only moderate and that stakeholders might overestimate risks when neglecting economy-wide feedbacks.
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