Publications
Modelling and Experimental Analysis of a Polymer Electrolyte Membrane Water Electrolysis Cell at Different Operating Temperatures
Nov 2018
Publication
In this paper a simplified model of a Polymer Electrolyte Membrane (PEM) water electrolysis cell is presented and compared with experimental data at 60 ◦C and 80 ◦C. The model utilizes the same modelling approach used in previous work where the electrolyzer cell is divided in four subsections: cathode anode membrane and voltage. The model of the electrodes includes key electrochemical reactions and gas transport mechanism (i.e. H2 O2 and H2O) whereas the model of the membrane includes physical mechanisms such as water diffusion electro osmotic drag and hydraulic pressure. Voltage was modelled including main overpotentials (i.e. activation ohmic concentration). First and second law efficiencies were defined. Key empirical parameters depending on temperature were identified in the activation and ohmic overpotentials. The electrodes reference exchange current densities and change transfer coefficients were related to activation overpotentials whereas hydrogen ion diffusion to Ohmic overvoltages. These model parameters were empirically fitted so that polarization curve obtained by the model predicted well the voltage at different current found by the experimental results. Finally from the efficiency calculation it was shown that at low current densities the electrolyzer cell absorbs heat from the surroundings. The model is not able to describe the transients involved during the cell electrochemical reactions however these processes are assumed relatively fast. For this reason the model can be implemented in system dynamic modelling for hydrogen production and storage where components dynamic is generally slower compared to the cell electrochemical reactions dynamics.
Numerical Study of Hydrogen Addition Effects on Aluminum Particle Combustion
Sep 2021
Publication
In this study the combustion of submicron-sized Al particles in air was studied numerically with a particular focus on the effect of hydrogen addition. Oxidation of the Al particles and the interaction with hydrogen-related intermediates were considered by regarding them as liquid-phase molecules initially. Zero- and One-dimensional numerical simulations were then carried out to investigate the effect of the hydrogen addition on fundamental combustion characteristics of the Al flame by calculating properties such as ignition delay time and flame speed. Our attention was paid to how the hydrogen chemistry is coupled with the Al oxidation process. Numerical results show that the hydrogen addition generally reduces the reactivity of Al such that the flame speed and temperature decrease while it can greatly shorten ignition delay times of the Al flame depending on initial temperatures.
Expectations as a Key to Understanding Actor Strategies in the Field of Fuel Cell and Hydrogen Vehicles
Feb 2012
Publication
Due to its environmental impact the mobility system is increasingly under pressure. The challenges to cope with climate change air quality depleting fossil resources imply the need for a transition of the current mobility system towards a more sustainable one. Expectations and visions have been identified as crucial in the guidance of such transitions and more specifically of actor strategies. Still it remained unclear why the actors involved in transition activities appear to change their strategies frequently and suddenly. The empirical analysis of the expectations and strategies of three actors in the field of hydrogen and fuel cell technology indicates that changing actor strategies can be explained by rather volatile expectations related to different levels. Our case studies of the strategies of two large car manufacturers and the German government demonstrate that the car manufacturers refer strongly to expectations about the future regime while expectations related to the socio-technical landscape level appear to be crucial for the strategy of the German government.
Hydrogen Intensified Synthesis Processes to Valorise Process Off-gases in Integrated Steelworks
Jul 2023
Publication
Ismael Matino,
Stefano Dettori,
Amaia Sasiain Conde,
Valentina Colla,
Alice Petrucciani,
Antonella Zaccara,
Vincenzo Iannino,
Claudio Mocci,
Alexander Hauser,
Sebastian Kolb,
Jürgen Karl,
Philipp Wolf-Zoellner,
Stephane Haag,
Michael Bampaou,
Kyriakos Panopoulos,
Eleni Heracleousa,
Nina Kieberger,
Katharina Rechberger,
Leokadia Rog and
Przemyslaw Rompalski
Integrated steelworks off-gases are generally exploited to produce heat and electricity. However further valorization can be achieved by using them as feedstock for the synthesis of valuable products such as methane and methanol with the addition of renewable hydrogen. This was the aim of the recently concluded project entitled “Intelligent and integrated upgrade of carbon sources in steel industries through hydrogen intensified synthesis processes (i3 upgrade)”. Within this project several activities were carried out: from laboratory analyses to simulation investigations from design development and tests of innovative reactor concepts and of advanced process control to detailed economic analyses business models and investigation of implementation cases. The final developed methane production reactors arerespectively an additively manufactured structured fixedbed reactor and a reactor setup using wash-coated honeycomb monoliths as catalyst; both reactors reached almost full COx conversion under slightly over-stoichiometric conditions. A new multi-stage concept of methanol reactor was designed commissioned and extensively tested at pilot-scale; it shows very effective conversion rates near to 100% for CO and slightly lower for CO2 at one-through operation for the methanol synthesis. Online tests proved that developed dispatch controller implements a smooth control strategy in real time with a temporal resolution of 1 min and a forecasting horizon of 2 h. Furthermore both offline simulations and cost analyses highlighted the fundamental role of hydrogen availability and costs for the feasibility of i 3 upgrade solutions and showed that the industrial implementation of the i 3 upgrade solutions can lead to significant environmental and economic benefits for steelworks especially in case green electricity is available at an affordable price.
Heat Transfer Models for Refueling Safety of Hydrogen Vehicle
Sep 2021
Publication
Due to the simple structure and quick refueling process of the compressed hydrogen storage tank it is widely used in fuel cell vehicles at present. However temperature rise may lead to a safety problem during charging of a compressed hydrogen storage tank. To ensure the refueling safety the thermal effects need to be studied carefully during hydrogen refueling process. In this paper based on the mass and energy balance equations a general heat transfer model for refueling process of compressed hydrogen storage tank is established. According to the geometric model of the tank wall structure we have built three lumped parameter models: single-zone (hydrogen) dual-zone (hydrogen and tank wall) and triple-zone (hydrogen tank wall liner and shell) model. These three lumped parameter models are compared with U.S. Naval gas charging model and SAE MC method based refueling model. Under adiabatic and diathermic conditions four models are built in Matlab/Simulink software to simulate the hydrogen refueling process under corresponding conditions. These four models are: single-zone singletemperature (hydrogen) dual-zone single-temperature (hydrogen) dual-zone dual-temperature (hydrogen and tank wall temperatures) and triple-zone triple-temperature (hydrogen tank wall liner and tank wall shell temperatures). By comparing the analytical solution and numerical solution the temperature rise of the compressed hydrogen storage tank can be described. The analytical and numerical solutions on the heat transfer during hydrogen refueling process will provide theoretical guidance at actual refueling station so as to improve the refueling efficiency and to enhance the refueling safety.
A Policy Review of Green Hydrogen Economy in Southern Africa
Nov 2021
Publication
Renewable energy and clean energy have been on the global agenda for energy transition for quite a long time but recently gained strong momentum especially with the anticipated depletion of fossil fuels alongside increasing environmental degradation from their exploitation and the changing climate caused by their excessive carbon emissions. Despite this Africa’s pursuit to transition to a green economy using renewable energy resources still faces constraints that hamper further development and commercialization. These may include socio-economic technical political financial and institutional policy framework barriers. Although hydrogen demand is still low in Southern Africa the region can meet the global demands for green hydrogen as a major supplier because of its enormous renewable energy resource-base. This article reviews existing renewable energy resources and hydrogen energy policies in the Southern African Development Community (SADC). The significance of this review is that it explores how clean energy technologies that utilize renewable energy resources address the United Nations sustainable development goals (UN SDGs) and identifies the hydrogen energy policy gaps. This review further presents policy options and recommends approaches to enhance hydrogen energy production and ramp the energy transition from a fossil fuel-based economy to a hydrogen energy-based economy in Southern Africa. Concisely the transition can be achieved if the existing hydrogen energy policy framework gap is narrowed by formulating policies that are specific to hydrogen development in each country with the associated economic benefits of hydrogen energy clearly outlined.
What is the Energy Balance of Electrofuels Produced Through Power-to-fuel Integration with Biogas Facilities?
Nov 2021
Publication
The need to reduce the climate impact of the transport sector has led to an increasing interest in the utilisation of alternative fuels. Producing advanced fuels through the integration of anaerobic digestion and power-to-fuel technologies may offer a solution to reduce greenhouse gas emissions from difficult to decarbonise modes of transport such as heavy goods vehicles shipping and commercial aviation while also offering wider system benefits. This paper investigates the energy balance of power-to-fuel (power-to-methane power-to-methanol power-to-Fischer-Tropsch fuels) production integrated with a biogas facility co-digesting grass silage and dairy slurry. Through the integration of power-to-methane with anaerobic digestion an increase in system gross energy of 62.6% was found. Power-to-methanol integration with the biogas system increased the gross energy by 50% while power-to-Fischer-Tropsch fuels increased the gross energy yield by 32%. The parasitic energy demand for hydrogen production was highlighted as the most significant factor for integrated biogas and power-to-fuel facilities. Consuming electricity that would otherwise have been curtailed and optimising the anaerobic digestion process were identified as key to improving the energetic efficiency of all system configurations. However the broad cross-sectoral benefits of the overarching cascading circular economy system such as providing electrical grid stability and utilising waste resources must also be considered for a comprehensive perspective on the integration of anaerobic digestion and power-to-fuel.
Modeling of Fixed Bed Reactor for Coal Tar Hydrogenation via the Kinetic Lumping Approach
Nov 2018
Publication
Hydrogenation technology is an indispensable chemical upgrading process for converting the heavy feedstock into favorable lighter products. In this work a new kinetic model containing four hydrocarbon lumps (feedstock diesel gasoline cracking gas) was developed to describe the coal tar hydrogenation process the Levenberg–Marquardt’s optimization algorithm was used to determine the kinetic parameters by minimizing the sum of square errors between experimental and calculated data the predictions from model validation showed a good agreement with experimental values. Subsequently an adiabatic reactor model based on proposed lumped kinetic model was constructed to further investigate the performance of hydrogenation fixed-bed units the mass balance and energy balance within the phases in the reactor were taken into accounts in the form of ordinary differential equation. An application of the reactor model was performed for simulating the actual bench-scale plant of coal tar hydrogenation the simulated results on the products yields and temperatures distribution along with the reactor are shown to be good consistent with the experimental data.
Hydrogen Storage in Geological Formations—The Potential of Salt Caverns
Jul 2022
Publication
Hydrogen-based technologies are among the most promising solutions to fulfill the zero-emission scenario and ensure the energy independence of many countries. Hydrogen is considered a green energy carrier which can be utilized in the energy transport and chemical sectors. However efficient and safe large-scale hydrogen storage is still challenging. The most frequently used hydrogen storage solutions in industry i.e. compression and liquefaction are highly energy-consuming. Underground hydrogen storage is considered the most economical and safe option for large-scale utilization at various time scales. Among underground geological formations salt caverns are the most promising for hydrogen storage due to their suitable physicochemical and mechanical properties that ensure safe and efficient storage even at high pressures. In this paper recent advances in underground storage with a particular emphasis on salt cavern utilization in Europe are presented. The initial experience in hydrogen storage in underground reservoirs was discussed and the potential for worldwide commercialization of this technology was analyzed. In Poland salt deposits from the north-west and central regions (e.g. Rogóźno Damasławek Łeba) are considered possible formations for hydrogen storage. The Gubin area is also promising where 25 salt caverns with a total capacity of 1600 million Nm3 can be constructed.
Full-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Jat Fire and Explosions
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. Two scenarios were investigated (a) jet fire evolution following the activation of TPRD due to conventional fuel car fire and (b) explosion of compressed hydrogen tank. The obtained experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70 MPa the subject of the second experimental campaign.
On Board 70 MPA Hydrogen Composite Pressure Vessel Safety Factor
Sep 2021
Publication
The safety factor of a composite structure in relation to its mechanical rupture is an important criterion for the safety of a 70 MPa composite pressure vessel for hydrogen storage particularly for on-board applications (car bus truck train…). After an introduction of Type IV technology the contribution of carbon fibre composite material structure manufacturing process of pressure vessels and environmental effects on the safety factor are commented. Thanks to an experimental-based evaluation on composite material and H2 composite pressure vessel the safety margins are addressed.
Homogeneous Hydrogen Deflagrations in Small Scale Enclosure. Experimental Results
Sep 2017
Publication
University of Pisa performed experimental tests in a 1m3 facility which shape and dimensions resemble a gas cabinet for the HySEA project founded by the Fuel Cells and Hydrogen 2 Joint Undertaking with the aim to conduct pre-normative research on vented deflagrations in real-life enclosures and containers used for hydrogen energy applications in order to generate experimental data of high quality. The test facility named Small Scale Enclosure (SSE) had a vent area of 042m2 which location could be varied namely on the top or in front of the facility while different types of vent were investigated. Three different ignition location were investigated as well and the range of Hydrogen concentration ranged between 10 and 18% vol. This paper is aimed to summarize the main characteristics of the experimental campaign as well as to present its results.
2x40GW Green Hydrogen Initiative
Mar 2020
Publication
Hydrogen will play a pivotal role in achieving an affordable clean and prosperous economy. Hydrogen allows for cost-efficient bulk transport and storage of renewable energy and can decarbonise energy use in all sectors.
The European Union together with North Africa Ukraine and other neighbouring countries have a unique opportunity to realise a green hydrogen system. Europe including Ukraine has good renewable energy resources while North Africa has outstanding and abundant resources. Europe can re-use its gas infrastructure with interconnections to North-Africa and other countries to transport and store hydrogen. And Europe has a globally leading industry for clean hydrogen production especially in electrolyser manufacturing.
If the European Union in close cooperation with its neighbouring countries wants to build on these unique assets and create a world leading industry for renewable hydrogen production the time to act is now. Dedicated and integrated multi GW green hydrogen production plants will thereby unlock the vast renewable energy potential.
We the European hydrogen industry are committed to maintaining a strong and world-leading electrolyser industry and market and to producing renewable hydrogen at equal and eventually lower cost than low-carbon (blue) hydrogen. A prerequisite is that a 2x40 GW electrolyser market in the European Union and its neighbouring countries (e.g. North Africa and Ukraine) will develop as soon as possible.
A roadmap for 40 GW electrolyser capacity in the EU by 2030 shows a 6 GW captive market (hydrogen production at the demand location) and 34 GW hydrogen market (hydrogen production near the resource). A roadmap for 40 GW electrolyser capacity in North Africa and Ukraine by 2030 includes 7.5 GW hydrogen production for the domestic market and a 32.5 GW hydrogen production capacity for export.
If a 2x40 GW electrolyser market in 2030 is realised alongside the required additional renewable energy capacity renewable hydrogen will become cost competitive with fossil (grey) hydrogen. GW-scale electrolysers at wind and solar hydrogen production sites will produce renewable hydrogen cost competitively with low-carbon hydrogen production (1.5-2.0 €/kg) in 2025 and with grey hydrogen (1.0-1.5 €/kg) in 2030.
By realizing 2x40 GW electrolyser capacity producing green hydrogen about 82 million ton CO2 emissions per year could be avoided in the EU. The total investments in electrolyser capacity will be 25-30 billion Euro creating 140000- 170000 jobs in manufacturing and maintenance of 2x40 GW electrolysers.
The industry needs the European Union and its member states to design create and facilitate a hydrogen market infrastructure and economy. Crucial is the design and realisation of new unique and long-lasting mutual co-operation mechanisms on political societal and economic levels between the EU and North Africa Ukraine and other neighbouring countries.
The unique opportunity for the EU and its neighbouring countries to develop a green hydrogen economy will contribute to economic growth the creation of jobs and a sustainable affordable and fair energy system. Building on this position Europe and its neighbours can become world market leaders for green hydrogen production technologies.
The European Union together with North Africa Ukraine and other neighbouring countries have a unique opportunity to realise a green hydrogen system. Europe including Ukraine has good renewable energy resources while North Africa has outstanding and abundant resources. Europe can re-use its gas infrastructure with interconnections to North-Africa and other countries to transport and store hydrogen. And Europe has a globally leading industry for clean hydrogen production especially in electrolyser manufacturing.
If the European Union in close cooperation with its neighbouring countries wants to build on these unique assets and create a world leading industry for renewable hydrogen production the time to act is now. Dedicated and integrated multi GW green hydrogen production plants will thereby unlock the vast renewable energy potential.
We the European hydrogen industry are committed to maintaining a strong and world-leading electrolyser industry and market and to producing renewable hydrogen at equal and eventually lower cost than low-carbon (blue) hydrogen. A prerequisite is that a 2x40 GW electrolyser market in the European Union and its neighbouring countries (e.g. North Africa and Ukraine) will develop as soon as possible.
A roadmap for 40 GW electrolyser capacity in the EU by 2030 shows a 6 GW captive market (hydrogen production at the demand location) and 34 GW hydrogen market (hydrogen production near the resource). A roadmap for 40 GW electrolyser capacity in North Africa and Ukraine by 2030 includes 7.5 GW hydrogen production for the domestic market and a 32.5 GW hydrogen production capacity for export.
If a 2x40 GW electrolyser market in 2030 is realised alongside the required additional renewable energy capacity renewable hydrogen will become cost competitive with fossil (grey) hydrogen. GW-scale electrolysers at wind and solar hydrogen production sites will produce renewable hydrogen cost competitively with low-carbon hydrogen production (1.5-2.0 €/kg) in 2025 and with grey hydrogen (1.0-1.5 €/kg) in 2030.
By realizing 2x40 GW electrolyser capacity producing green hydrogen about 82 million ton CO2 emissions per year could be avoided in the EU. The total investments in electrolyser capacity will be 25-30 billion Euro creating 140000- 170000 jobs in manufacturing and maintenance of 2x40 GW electrolysers.
The industry needs the European Union and its member states to design create and facilitate a hydrogen market infrastructure and economy. Crucial is the design and realisation of new unique and long-lasting mutual co-operation mechanisms on political societal and economic levels between the EU and North Africa Ukraine and other neighbouring countries.
The unique opportunity for the EU and its neighbouring countries to develop a green hydrogen economy will contribute to economic growth the creation of jobs and a sustainable affordable and fair energy system. Building on this position Europe and its neighbours can become world market leaders for green hydrogen production technologies.
The Case for High-pressure PEM Water Electrolysis
Apr 2022
Publication
Hydrogen compression is a key part of the green hydrogen supply chain but mechanical compressors are prone to failure and add system complexity and cost. High-pressure water electrolysis can alleviate this problem through electrochemical compression of the gas internally in the electrolyzer and thereby eliminating the need for an external hydrogen compressor. In this work a detailed techno-economic assessment of high-pressure proton exchange membrane-based water electrolysis (PEMEL) systems was carried out. Electrolyzers operating at 80 200 350 and 700 bar were compared to state-of-the-art systems operating at 30 bar in combination with a mechanical compressor. The results show that it is possible to achieve economically viable solutions with high-pressure PEMEL-systems operating up to 200 bar. These pressure levels fit well with the requirements in existing and future industrial applications such as e-fuel production (30–120 bar) injection of hydrogen into natural gas grids (70 bar) hydrogen gas storage (≥200 bar) and ammonia production (200–300 bar). A sensitivity analysis also showed that if the cost of electricity is sufficiently low (
Transitioning to Hydrogen
Jan 2020
Publication
The UK is investigating supplying hydrogen to homes and businesses instead of natural gas by “repurposing” the gas network. It presents a major engineering challenge which has never been done anywhere else in the world.
In a new report titled ‘Transitioning to hydrogen’ experts from a cross-professional engineering institution (PEI) working group including the IET have assessed the engineering risks and uncertainties and concluded there is no reason why repurposing the gas network to hydrogen cannot be achieved. But there are several engineering risks and uncertainties which need to be addressed.
In a new report titled ‘Transitioning to hydrogen’ experts from a cross-professional engineering institution (PEI) working group including the IET have assessed the engineering risks and uncertainties and concluded there is no reason why repurposing the gas network to hydrogen cannot be achieved. But there are several engineering risks and uncertainties which need to be addressed.
Vented Explosion of Hydrogen/Air Mixtures: Influence of Vent Cover and Stratification
Sep 2017
Publication
Explosion venting is a prevention/mitigation solution widely used in the process industry to protect indoor equipment or buildings from excessive internal pressure caused by an accidental explosion. Vented explosions are widely investigated in the literature for various geometries hydrogen/air concentrations ignition positions initial turbulence etc. In real situations the vents are normally covered by a vent panel. In the case of an indoor leakage the hydrogen/air cloud will be stratified rather than homogeneous. Nowadays there is a lack in understanding about the vented explosion of stratified clouds and about the influence of vent cover inertia on the internal overpressure. This paper aims at shedding light on these aspects by means of experimental investigation of vented hydrogen/air deflagration using an experimental facility of 1m3 and via numerical simulations using the computational fluid dynamics (CFD) code FLACS
Hydrogen Transport - Fuelling The Future
Dec 2020
Publication
Through the combustion of fossil fuels the transport sector is responsible for 20-30% of global CO2 emissions. We can support the net-zero one ambition by decarbonising transport modes using green hydrogen fuelled options – hydrogen generated from renewable energy sources such as offshore wind.<br/><br/>We have been working with clients across the hydrogen industry for several years specifically around the generation dispatch and use of hydrogen within energy systems. However interest is swiftly moving to wider hydrogen based solutions including within the fleet rail aviation and maritime sectors.<br/><br/>Our latest ‘Future of Energy’ series explores the opportunity for green fuelled hydrogen transport. We look at each industry in detail the barriers to uptake market conditions and look at how the transport industry could adapt and develop to embrace a net-zero future.
Hydrogen - Decarbonising Heat
Feb 2020
Publication
<br/>Our industry is beginning its journey on the transition to providing the world with sufficient sustainable affordable and low emission energy.<br/><br/>Decarbonisation is now a key priority. Steps range from reducing emissions from traditional oil and gas operations to investing in renewable energy and supplementing natural gas supplies with greener gasses such as hydrogen.<br/><br/>This paper looks at the role hydrogen could play in decarbonisation.
Review of Renewable Energy-based Hydrogen Production Processes for Sustainable Energy Innovation
Dec 2019
Publication
In this review we primarily analyze the hydrogen production technologies based on water and biomass including the economic technological and environmental impacts of different types of hydrogen production technologies based on these materials and comprehensively compare them. Our analyses indicate that all renewable energy-based approaches for hydrogen production are more environmentally friendly than fossil-based hydrogen generation approaches. However the technical ease and economic efficiency of hydrogen production from renewable sources of energy needs to be further improved in order to be applied on a large scale. Compared with other renewable energy-based methods hydrogen production via biomass electrolysis has several advantages including the ease of directly using raw biomass. Furthermore its environmental impact is smaller than other approaches. Moreover using a noble metal catalyst-free anode for this approach can ensure a considerably low power consumption which makes it a promising candidate for clean and efficient hydrogen production in the future.
A New Approach to Vented Deflagration Modeling
Sep 2017
Publication
In the present work CFD simulations of a hydrogen deflagration experiment are performed. The experiment carried out by KIT was conducted in a 1 m3 enclosure with a square vent of 0.5 m2 located in the center of one of its walls. The enclosure was filled with homogeneous hydrogen-air mixture of 18% v/v before ignition at its back-wall. As the flame propagates away from the ignition point unburned mixture is forced out through the vent. This mixture is ignited when the flame passes through the vent initiating a violent external explosion which leads to a rapid increase in pressure. The work focuses on the modeling of the external explosion phenomenon. A new approach is proposed in order to predict with accuracy the strength of external explosions using Large Eddy Simulation. The new approach introduces new relations to account for the interaction between the turbulence and the flame front. CFD predictions of the pressure inside and outside the enclosure and of the flame front shape are compared against experimental measurements. The comparison indicates a much better performance of the new approach compared to the initial model.
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