Publications
Hydrogen Energy Planning with Water Considerations: A SWITCH Model Enhancement for Sustainable Deployment
Apr 2024
Publication
This study presents an enhancement to the Switch optimization model for hydrogen energy planning by integrating the capability to consider the construction and operation of hydrogen electrolysis plants and the operation of water distribution systems. This integration was achieved through the addition of two new modules and their effectiveness is demonstrated through their application in a case study for Durham region. The study highlights the significance of incorporating water distribution systems into energy planning demonstrating how optimal locations for hydrogen plants can significantly influence water and power demand as well as alter the total operating costs. The enhanced Switch model showcases its improved capability to assist policymakers and stakeholders in transitioning towards a sustainable energy future.
Simulation and Analysis of Hybrid Hydrogen-battery Renewable Energy Storage for Off-electric-grid Dutch Household System
May 2024
Publication
The intermittency of renewable energy technologies requires adequate storage technologies. Hydrogen systems consisting of electrolysers storage tanks and fuel cells can be implemented as well as batteries. The requirements of the hydrogen purification unit is missing from literature. We measured the same for a 4.5 kW PEM electrolyser to be 0.8 kW for 10 min. A simulation to hybridize the hydrogen system including its purification unit with lithium-ion batteries for energy storage is presented; the batteries also support the electrolyser. We simulated a scenario for operating a Dutch household off-electric-grid using solar and wind electricity to find the capacities and costs of the components of the system. Although the energy use of the purification unit is small it influences the operation of the system affecting the sizing of the components. The battery as a fast response efficient secondary storage system increases the ability of the electrolyser to start up.
Experimental Aspects of the Hydrogen Use at Diesel Engine
May 2017
Publication
In the global content regarding the impact on the environmental of the gases emissions resulted from the fossil fuels combustion aspect discussed on the 2015 Paris Climate Conference contribute to the necessity of searching of alternative energy from durable and renewable resources. The purpose of the paper is the use of hydrogen fuelling at truck diesel engine in order to improves engine efficiency and pollutant performance hydrogen being injected into the inlet manifold. Experimental results show better energetic and pollution performance of the dual fuelled engine due to the improvement of the combustion process and reduction of carbon content.
Proton Exchange Membrane Electrolyzer Modeling for Power Electronics Control: A Short Review
May 2020
Publication
The main purpose of this article is to provide a short review of proton exchange membrane electrolyzer (PEMEL) modeling used for power electronics control. So far three types of PEMEL modeling have been adopted in the literature: resistive load static load (including an equivalent resistance series-connected with a DC voltage generator representing the reversible voltage) and dynamic load (taking into consideration the dynamics both at the anode and the cathode). The modeling of the load is crucial for control purposes since it may have an impact on the performance of the system. This article aims at providing essential information and comparing the different load modeling.
Electrocatalysts for the Generation of Hydrogen, Oxygen and Synthesis Gas
Sep 2016
Publication
Water electrolysis is the most promising method for efficient production of high purity hydrogen (and oxygen) while the required power input for the electrolysis process can be provided by renewable sources (e.g. solar or wind). The thus produced hydrogen can be used either directly as a fuel or as a reducing agent in chemical processes such as in Fischer–Tropsch synthesis. Water splitting can be realized both at low temperatures (typically below 100 °C) and at high temperatures (steam water electrolysis at 500– 1000 °C) while different ionic agents can be electrochemically transferred during the electrolysis process (OH− H+ O2− ). Singular requirements apply in each of the electrolysis technologies (alkaline polymer electrolyte membrane and solid oxide electrolysis) for ensuring high electrocatalytic activity and long-term stability. The aim of the present article is to provide a brief overview on the effect of the nature and structure of the catalyst–electrode materials on the electrolyzer’s performance. Past findings and recent progress in the development of efficient anode and cathode materials appropriate for large-scale water electrolysis are presented. The current trends limitations and perspectives for future developments are summarized for the diverse electrolysis technologies of water splitting while the case of CO2/H2O co-electrolysis (for synthesis gas production) is also discussed.
Rule-Based Operation Mode Control Strategy for the Energy Management of a Fuel Cell Electric Vehicle
Jun 2024
Publication
Hydrogen due to its high energy density stands out as an energy storage method for the car industry in order to reduce the impact of the automotive sector on air pollution and global warming. The fuel cell electric vehicle (FCEV) emerges as a modification of the electric car by adding a proton exchange membrane fuel cell (PEMFC) to the battery pack and electric motor that is capable of converting hydrogen into electric energy. In order to control the energy flow of so many elements an optimal energy management system (EMS) is needed where rule-based strategies represent the smallest computational burden and are the most widely used in the industry. In this work a rulebased operation mode control strategy for the EMS of an FCEV validated by different driving cycles and several tests at the strategic points of the battery state of charge (SOC) is proposed. The results obtained in the new European driving cycle (NEDC) show the 12 kW battery variation of 2% and a hydrogen consumption of 1.2 kg/100 km compared to the variation of 1.42% and a consumption of 1.08 kg/100 km obtained in the worldwide harmonized light-duty test cycle (WLTC). Moreover battery tests have demonstrated the optimal performance of the proposed EMS strategy
Hydrogen Production by Water Electrolysis Technologies: A Review
Sep 2023
Publication
Hydrogen as an energy source has been identified as an optimal pathway for mitigating climate change by combining renewable electricity with water electrolysis systems. Proton exchange membrane (PEM) technology has received a substantial amount of attention because of its ability to efficiently produce high-purity hydrogen while minimising challenges associated with handling and maintenance. Another hydrogen generation technology alkaline water electrolysis (AWE) has been widely used in commercial hydrogen production applications. Anion exchange membrane (AEM) technology can produce hydrogen at relatively low costs because the noble metal catalysts used in PEM and AWE systems are replaced with conventional low-cost electrocatalysts. Solid oxide electrolyzer cell (SOEC) technology is another electrolysis technology for producing hydrogen at relatively high conversion efficiencies low cost and with low associated emissions. However the operating temperatures of SOECs are high which necessitates long startup times. This review addresses the current state of technologies capable of using impure water in water electrolysis systems. Commercially available water electrolysis systems were extensively discussed and compared. The technical barriers of hydrogen production by PEM and AEM were also investigated. Furthermore commercial PEM stack electrolyzer performance was evaluated using artificial river water (soft water). An integrated system approach was recommended for meeting the power and pure water demands using reversible seawater by combining renewable electricity water electrolysis and fuel cells. AEM performance was considered to be low requiring further developments to enhance the membrane’s lifetime.
Lightweight Type-IV Hydrogen Storage Vessel Boss Based on Optimal Sealing Structure
Jun 2024
Publication
The seal and weight of the Type IV hydrogen storage vessel are the key problems restricting the safety and driving range of fuel cell vehicles. The boss as a metal medium connecting the inner liner of the Type IV hydrogen storage vessel with the external pipeline affects the sealing performance of the Type IV hydrogen storage vessel and there is no academic research on the weight of the boss. Therefore according to the force characteristics of the boss this paper divides the upper and lower areas (valve column and plate). The valve column with seal optimization and light weight is manufactured with a 3D printing additive while the plate bearing and transferring the internal pressure load is manufactured by forging. Firstly a two-dimensional axisymmetric simulation model of the sealing ring was established and the effects of different compression rates on its seal performance were analyzed. Then the size and position of the sealing groove were sampled simulated and optimized based on the Latin Hypercube method and the reliability of the optimal seal structure was verified by experiments. Finally the Solid Isotropic Material with Penalization (SIMP) topology method was used to optimize the weight of the boss with optimal sealing structure and the reconstructed model was checked and analyzed. The results show that the weight of the optimized boss is reduced by 9.6%.
Energy and Exergy-economic Performance Comparison of Wind, Solar Pond, and Ocean Thermal Energy Conversion Systems for Green Hydrogen Production
Jun 2024
Publication
The necessity of energy solutions that are economically viable ecologically sustainable and environmentally friendly has become fundamental to economic and societal advancement of nations. In this context renewable energy sources emerge as the most vital component. Furthermore hydrogen generation systems based on renewable energies are increasingly recognized as the most crucial strategies to mitigate global warming. In the present study a comparative analysis is conducted from an exergy-economic perspective to find the most efficient configuration among three different systems for renewable-based power to hydrogen production. These renewable sources are wind turbine salinity gradient solar pond (SGSP) and ocean thermal energy conversion (OTEC). SGSP and OTEC are coupled with a hydrogen production unit by a trilateral cycle (TLC) to improve the temperature match of the heating process. The heat waste energy within these systems is recovered by a thermoelectric generator (TEG) and a proton exchange membrane electrolyzer (PEME) is used for hydrogen production. Under base case input conditions the net power input of PEME is estimated to be approximately 327.8 kW across all configurations. Additionally the 3E (energy exergy and exergy-economic) performance of the three systems is evaluated by a parametric study and design optimization. The results of the best performance analysis reveal that the best exergy efficiency is achievable with the wind-based system in the range of 5.8–10.47% and for average wind speed of 8–12 m/s. Correspondingly the most favorable total cost rate is attributed to the wind-based system at a wind speed of 8 m/s equating to 66.08 USD/h. Subsequently the unit cost of hydrogen for the SGSP-based system is estimated to be the most economical ranging from 42.78 to 44.31 USD/GJ.
Green Fleet: A Prototype Biogas and Hydrogen Refueling Management System for Private Fleet Stations
Aug 2023
Publication
Biogas and hydrogen (H2 ) are breaking through as alternative energy sources in road transport specifically for heavy-duty vehicles. Until a public network of service stations is deployed for such vehicles the owners of large fleets will need to build and manage their own refueling facilities. Fleet refueling management and remote monitoring at these sites will become key business needs. This article describes the construction of a prototype system capable of solving those needs. During the design and development process of the prototype the standard industry protocols involved in these installations have been considered and the latest expertise in information technology systems has been applied. This prototype has been essential to determine the Strengths Challenges Opportunities and Risks (SCOR) of such a system which is the first step of a more ambitious project. A second stage will involve setting up a pilot study and developing a commercial system that can be widely installed to provide a real solution for the industry.
Nuclear-Renewable Hybrid Energy System with Load Following for Fast Charging Stations
May 2023
Publication
The transportation sector is a significant source of greenhouse gas emissions. Electric vehicles (EVs) have gained popularity as a solution to reduce emissions but the high load of charging stations poses a challenge to the power grid. Nuclear-Renewable Hybrid Energy Systems (N-RHES) present a promising alternative to support fast charging stations reduce grid dependency and decrease emissions. However the intermittent problem of renewable energy sources (RESs) limits their application and the synergies among different technologies have not been fully exploited. This paper proposes a predictive and adaptive control strategy to optimize the energy management of N-RHES for fast charging stations considering the integration of nuclear photovoltaics and wind turbine energy with a hydrogen storage fuel cell system. The proposed dynamic model of a fast-charging station predicts electricity consumption behavior during charging processes generating probabilistic forecasting of electricity consumption time-series profiling. Key performance indicators and sensitivity analyses illustrate the practicability of the suggested system which offers a comprehensive solution to provide reliable sustainable and low-emission energy to fast-charging stations while reducing emissions and dependency on the power grid.
Can Hydrogen Storage in Metal Hydrides be Economically Competitive with Compressed and Liquid Hydrogen Storage? A Techno-economical Perspective for the Maritime Sector
Aug 2023
Publication
The aim of this work is to evaluate if metal hydride hydrogen storage tanks are a competitive alternative for onboard hydrogen storage in the maritime sector when compared to compressed gas and liquid hydrogen storage. This is done by modelling different hydrogen supply and onboard storage scenarios and evaluating their levelized cost of hydrogen variables. The levelized cost of hydrogen for each case is calculated considering the main components that are required for the refueling infrastructure and adding up the costs of hydrogen production compression transport onshore storage dispensing and the cost of the onboard tanks when known. The results show that the simpler refueling needs of metal hydride-based onboard tanks result in a significant cost reduction of the hydrogen handling equipment. This provides a substantial leeway for the investment costs of metal hydride-based storage which depending on the scenario can be between 3400 - 7300 EUR/kgH2 while remaining competitive with compressed hydrogen storage.
Levelised Cost of Dynamic Green Hydrogen Production: A Case Study for Australia's Hydrogen Hubs
Jun 2024
Publication
This study evaluates the levelised cost of hydrogen (LCOH) dynamically produced using the two dominant electrolysis technologies directly connected to wind turbines or photovoltaic (PV) panels in regions of Australia designated as hydrogen hubs. Hourly data are utilised to size the components required to meet the hydrogen demand. The dynamic efficiency of each electrolysis technology as a function of input power along with its operating characteristics and overload capacity are employed to estimate flexible hydrogen production. A sensitivity analysis is then conducted to capture the behaviour of the LCOH in response to inherent uncertainty in critical financial and technical factors. Additionally the study investigates the trade-offs between carbon cost and lifecycle emissions of green hydrogen. This approach is applied to ascertain the impact of internalising environmental costs on the cost-competitiveness of green hydrogen compared to grey hydrogen. The economic modelling is developed based on the Association for the Advancement of Cost Engineering (AACE) guidelines. The findings indicate that scale-up is key to reducing the LCOH by a meaningful amount. However scale-up alone is insufficient to reach the target value of AUD 3 (USD 2) except for PV-based plant in the Pilbara region. Lowered financial costs from scale-up can make the target value achievable for PV-based plants in Gladstone and Townsville and for wind-based plants in the Eyre Peninsula and Pilbara regions. For other hubs a lower electricity cost is required as it accounts for the largest portion of the LCOH.
Spent Coffee Grains (SCG) to Biofuels: A Comparative Techno-economic Evaluation for Hydrogen and Methane Production
Jul 2025
Publication
Environmental concerns regarding greenhouse gases have spurred research into alternative energy sources. One of the most prevalent waste products in the beverage industry is spent coffee grains (SCG) an estimated 60 million tons globally each year. These quantities justify the need to find effective ways to recycle this waste through the adoption of closed-loop circular economies (CE) and sustainable biofuel strategies. One promising approach is the conversion of SCG into biofuels particularly biohydrogen and biomethane through biological processes. However prior to commercialization it is critical to validate its potential profitability via technical and economic analyses such as techno-economic assessment (TEA). To this end in this study the profitability of two scenarios for biohydrogen and biomethane production has been assessed to explore feasible processing routes for SCG valorization. First a two-step dark fermentation and anaerobic digestion (DF-AD) process and second a two-step dark fermentation and photo fermentation (DF-PF) process. The profitability and sensitivity analysis results clarified that Scenario I should be chosen over Scenario II due to its higher net present value (NPV) of 138 million $ internal rate of return (IRR) of 15.3 % gross margin (GM) of 56.9 % return on investment (ROI) of 12.7 % and shorter payback period (PBP) of 6.2 years.
Monitored Data and Social Perceptions Analysis of Battery Electric and Hydrogen Fuelled Buses in Urban and Suburban Areas
Jul 2023
Publication
Electrification of the transportation sector is one of the main drivers in the decarbonization of energy and mobility systems and it is a way to ensure security of energy supply. Public bus fleets can assist in achieving fast reduction of CO2 emissions. This article provides an analysis of a unique real-world dataset to support decision makers in the decarbonization of public fleets and interlink it with the social acceptance of drivers. Data was collected from 21 fuel cell and electric buses. The tank-to-wheel efficiency results of fuel cell electric buses (FCEB) are much lower than that of battery electric buses (BEB) and there is a higher variation in consumption for BEBs compared to FCEBs. Both technologies permit a strong reduction in CO2 emissions compared to conventional buses. There is a high level of acceptance of drivers which are likely to support the transition towards zero-emission buses introduced by the management.
Techno-economic Analysis and Optmization of Intensified, Large-scale Hydrogen Production with Membrane Reactors
Oct 2023
Publication
Steam methane reforming (SMR) currently supplies 76% of the world’s hydrogen (H2) demand totaling ∼70 million tonnes per year. Developments in H2 production technologies are required to meet the rising demand for cleaner less costly H2. Therefore palladium membrane reactors (Pd-MR) have received significant attention for their ability to increase the efficiency of traditional SMR. This study performs novel economic analyses and constrained nonlinear optimizations on an intensified SMR process with a Pd-MR. The optimization extends beyond the membrane’s operation to present process set points for both the conventional and intensified H2 processes. Despite increased compressor and membrane capital costs along with electric utility costs the SMR-MR design offers reductions in the natural gas usage and annual costs. Economic comparisons between each plant show Pd membrane costs greater than $25 000/m2 are required to break even with the conventional design for membrane lifetimes of 1–3 years. Based on the optimized SMR-MR process this study concludes with sensitivity analyses on the design operational and cost parameters for the intensified SMR-MR process. Overall with further developments of Pd membranes for increased stability and lifetime the proposed SMR-MR design is thus profitable and suitable for intensification of H2 production.
Green Hydrogen and Electrical Power Production through the Integration of CO2 Capturing from Biogas: Process Optimization and Dynamic Control
Jun 2021
Publication
This study describes the optimization of a modelling process concerning biogas’ use to generate green hydrogen and electrical power. The Aspen Plus simulation tool is used to model the procedure and the approach employed to limit the emissions of gas from the hydrogen production process will be the CO2 capture method. This technique uses slack lime (Ca(OH)2) to absorb CO2 capture since it is readily available. The study analyzes many critical parameters in the process including the temperature and pressure in the steam reforming (SR) and the water gas shift (WGS) reactions along with the steam to carbon ratio (S/C) to determine how the production of green hydrogen and electrical power will be influenced. Electricity generation is achieved by taking the residual water from the SR WGS carbonation reactions and converting it to the vapour phase allowing the steam to pass through the turbine to generate electricity. To examine the effects of the synchronized critical parameters response surface methodology (RSM) was used thus allowing the optimal operational conditions to be determined in the form of an optimized zone for operation. The result of parameter optimization gave the maximum green hydrogen production of 211.46 kmol/hr and electric power production of 2311.68 kWh representing increases of 34.86% and 5.62% respectively when using 100 kmol/hr of biogas. In addition control structures were also built to control the reactors’ temperature in the dynamic section. The tuning parameters can control the SR and WGS system’s reactor to maintain the system in approximately 0.29 h and 0.32 h respectively.
A Hydrogen Supply-chain Model Powering Australian Isolated Communities
Oct 2023
Publication
This article proposes a supply chain-based green hydrogen microgrid modelling for a number of remote Australian communities. Green hydrogen can be used as an emissions-free fuel source for electricity generation in places where large-scale renewable energy production is impossible due to land availability population or government regulations. This research focuses on the Torres Strait Island communities in northern Australia where the transition from diesel to renewable electricity generation is difficult due to very limited land availability on most islands. Due to geographical constraints low population and smaller electrical load the green hydrogen needs to be sourced from somewhere else. This research presents a green hydrogen supply chain model that leverages the land availability of one island to produce hydrogen to supply other island communities. In addition this research presents a model of producing and transporting green hydrogen while supplying cheaper electricity to the communities at focus. The study has used a transitional scenario planning approach and the HOMER simulation platform to find the least-cost solution. Based on the results a levelised cost of energy range of AU$0.42 and AU$0.44 was found. With the help of a green hydrogen supply chain CO2 emissions at the selected sites could be cut by 90 %. This study can be used as a guide for small clustered communities that could not support or justify large-scale renewable generation facilities but need more opportunities to install renewable generation.
Examining Real-Road Fuel Consumption Performance of Hydrogen-Fueled Series Hybrid Vehicles
Oct 2023
Publication
The use of hydrogen fuel produced from renewable energy sources is an effective way to reduce well-to-wheel CO2 emissions from automobiles. In this study the performance of a hydrogen-powered series hybrid vehicle was compared with that of other powertrains such as gasoline-powered hybrid fuel cell and electric vehicles in a simulation that could estimate CO2 emissions under real-world driving conditions. The average fuel consumption of the hydrogenpowered series hybrid vehicle exceeded that of the gasoline-powered series hybrid vehicle under all conditions and was better than that of the fuel cell vehicle under urban and winding conditions with frequent acceleration and deceleration. The driving range was longer than that of the batterypowered vehicle but approximately 60% of that of the gasoline-powered series hybrid. Regarding the life-cycle assessment of CO2 emissions fuel cell and electric vehicles emitted more CO2 during the manufacturing process. Regarding fuel production CO2 emissions from hydrogen and electric vehicles depend on the energy source. However in the future this problem can be solved by using carbon-free energy sources for fuel production. Therefore hydrogen-powered series hybrid vehicles show a high potential to be environmentally friendly alternative fuel vehicles.
Well-To-Wheels Analysis of Future Automotive Fuels and Powertrains in the European Context
Jun 2014
Publication
The Well-to-Tank study describes the process of producing transporting manufacturing and distributing a number of fuels suitable for road transport powertrains. It covers all steps from extracting capturing or growing the primary energy carrier to refuelling the vehicles with the finished fuel.
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