Publications
Emerging Application of Solid Oxide Electrolysis Cells in Hydrogen Production: A Comprehensive Analytic Review and Life Cycle Assessment
Aug 2025
Publication
This paper provides a comprehensive analytical review and life cycle assessment (LCA) of solid oxide electrolysis cells (SOECs) for hydrogen production. As the global energy landscape shifts toward cleaner and more sustainable solutions SOECs offer a promising pathway for hydrogen generation by utilizing water as a feedstock. Despite their potential challenges in efficiency economic viability and technological barriers remain. This review explores the evolution of SOECs highlighting key advancements and innovations over time and examines their operational principles efficiency factors and classification by operational temperature range. It further addresses critical technological challenges and potential breakthroughs alongside an indepth assessment of economic feasibility covering production cost comparisons hydrogen storage capacity and plant viability and an LCA evaluating environmental impacts and sustainability. The findings underscore SOECs’ progress and their crucial role in advancing hydrogen production while pointing to the need for further research to overcome existing limitations and enhance commercial viability.
High-performance Hydrogen Energy Generation via Innovative Metal-organic Framework Catalysts and Integrated System Design
Aug 2025
Publication
Hydrogen energy generation faces challenges in efficiency and economic viability due to reliance on scarce noble metal catalysts. This study aimed to develop platinum-doped nickel-iron metal-organic framework (Pt-NiFe-MOF) catalysts with controlled metal ratios and pore architecture for enhanced water electrolysis. The NiFe-MOF framework was first synthesized via a solvothermal method which was then subjected to post-synthetic modification to introduce controlled platinum loadings (0.5- 2.0 wt%). The pore structure was tuned using a mixed-linker strategy (H₄DOBDC ratios 1:0 to 1:1). Catalysts were characterized using PXRD HRTEM BET XPS and ICP-OES techniques. Electrochemical performance was analyzed in 1.0 M KOH. A custom-designed integrated electrolysis system at 75 °C assessed practical performance. The Pt-NiFe-MOF-1.0 catalyst with H₄DOBDC ratio of 1:0.5 achieved remarkable effectiveness requiring overpotentials of only 253 mV for OER and 58 mV for HER when operating at 10 mA/cm². This catalyst featured an optimal pore diameter of 4.2 nm and surface area of 1325 m²/g. DFT calculations revealed platinum incorporation created synergistic effects by modifying hydrogen binding energies. Furthermore DFT calculations and XPS analysis revealed that the role of platinum in the OER is not direct catalysis but rather a powerful electronic modulation effect; Pt dopants withdraw electron density from adjacent Ni and Fe centers promoting the formation of higher-valent Ni³⁺/Fe³⁺ species that are intrinsically more active and lowering the energy barrier for the rate-determining O-O bond formation step. The integrated system achieved 1.62V at 100 mA/cm² with 75.8% energy efficiency maintaining stability for 200 h with 15–30 times lower precious metal loading than conventional systems. Strategic incorporation of low platinum concentrations within optimized NiFe-MOF structures significantly enhances water electrolysis performance while maintaining economic viability advancing development of industrial-scale hydrogen generation systems.
Analysis of Floating Photovoltaics Potential in Hong Kong: Green Hydrogen Production and Energy Application
Oct 2025
Publication
Solar energy is now one of the most affordable and widely available energy sources. However densely populated cities like Hong Kong often lack the land needed for large-scale solar deployment. Floating solar photovoltaics (FPV) offer a promising alternative by using water surfaces such as reservoirs while providing additional benefits over ground-mounted systems including competition with urban development such as housing and infrastructure. The advantage of this system has been explored in parts of the world while Hong Kong is yet to fully exploit it despite the presence of pilot projects. This study uses PVsyst to evaluate FPV deployment across Hong Kong’s reservoirs estimating over 7 TWh of potential annual electricity generation. Even with 60 % surface coverage generation reaches 4.6 TWh/year with LCOE between $0.036–$0.038/kWh. In parallel green hydrogen is explored as a clean energy storage solution and alternative transport fuel. By using electricity from FPV systems hydrogen production via electrolysis is assessed through HOMER Pro. Results show annual hydrogen output ranging from 180502 kg to 36310221 kg depending on reservoir size with associated LCOH between $10.2/kg and $19.4/kg. The hydrogen produced could support ongoing hydrogen bus projects and future expansion to other vehicle types as Hong Kong moves toward a hydrogen-based transport system. After coupling the FPV systems with hydrogen-generation units the new LCOEs are found to be between $0.029–4.01/ kWh. Thus suggesting the feasibility of a hydrogen-integrated FPV system in Hong Kong.
Little to Lose: The Case for a Robust European Green Hydrogen Strategy
Jul 2025
Publication
The EU targets 10 Mt of green hydrogen production by 2030 but has not committed to targets for 2040. Green hydrogen competes with carbon capture and storage biomass and imports as well as direct electrification in reaching emissions reductions; earlier studies have demonstrated the great uncertainty in future costoptimal development of green hydrogen. In spite of this we show that Europe risks little by setting green hydrogen production targets at around 25 Mt by 2040. Employing an extensive scenario analysis combined with novel near-optimal techniques we find that this target results in systems that are within 10% of cost-optimal in all considered scenarios with current-day biomass availability and baseline transportation electrification. Setting concrete targets is important in order to resolve significant uncertainty that hampers investments. Targeting green hydrogen reduces the dependence on carbon capture and storage and green fuel imports making for a more robust European climate strategy.
Metal–Organic Frameworks for Seawater Electrolysis and Hydrogen Production: A Review
Oct 2025
Publication
Electrolysis utilizing renewable electricity is an environmentally friendly non-polluting and sustainable method of hydrogen production. Seawater is the most desirable and inexpensive electrolyte for this process to achieve commercial acceptance compared to competing hydrogen production technologies. We reviewed metal–organic frameworks as possible electrocatalysts for hydrogen production by seawater electrolysis. Metal–organic frameworks are interesting for seawater electrolysis due to their large surface area tunable permeability and ease of functional processing which makes them extremely suitable for obtaining modifiable electrode structures. Here we discussed the development of metal– organic framework-based electrocatalysts as multifunctional materials with applications for alkaline PEM and direct seawater electrolysis for hydrogen production. Their advantages and disadvantages were examined in search of a pathway to a successful and sustainable technology for developing electrode materials to produce hydrogen from seawater.
Predictive URANS/PDF Modeling of Unsteady-State Phenomena in Turbulent Hydrogen–Air Flames
Sep 2025
Publication
The escalating global demand for primary energy—still predominantly met by conventional carbon-based fuels—has led to increased atmospheric pollution. This underscores the urgent need for alternative energy strategies capable of reducing carbon emissions while meeting global energy requirements. Hydrogen as a clean combustible fuel offers a promising alternative to hydrocarbons producing neither soot CO2 nor unburned hydrocarbons. Although nitrogen oxides (NOx) are the primary combustion by-products their formation can be mitigated by controlling flame temperature. This study investigates the viability of hydrogen as a clean energy vector by simulating an unsteady turbulent non-premixed hydrogen jet flame interacting with an air co-flow. The numerical simulations employ the Unsteady Reynolds-Averaged Navier–Stokes (URANS) framework for efficient and accurate prediction of transient flow behavior. Turbulence is modeled using the Shear Stress Transport (SST k-ω) model which enhances accuracy in high Reynolds number reactive flows. The combustion process is described using a presumed Probability Density Function (PDF) model allowing for a statistical representation of turbulent mixing and chemical reaction. The simulation results are validated by comparison with experimental temperature and mixture fraction data demonstrating the reliability and predictive capability of the proposed numerical approach.
A Game Theory Approach in Hydrogen Supply Chain Resilience: Focus on Pricing, Sourcing, and Transmission Security
Jun 2025
Publication
This study examines the pricing and assesses resilience methods in hydrogen supply chains by thoroughly analyzing two main disruption scenarios. The model examines a scenario in which a hydrogen production company depends on a Renewable Power plant (RP) for its electricity supply. Ensuring a steady and efficient hydrogen supply chain is crucial but outages at renewable power sources provide substantial obstacles to sustainability and operational continuity. Therefore in the event of disruptions at the RP the company has two options for maintaining resilience: either sourcing electricity from a Fossil fuel Power plant (FP) through a grid network to continue hydrogen production or purchasing hydrogen directly from another company and utilizing third-party transportation for delivery. Using a game theoretic approach we examine how different methods affect demand satisfaction cost implications and environmental sustainability. The study employs sensitivity analysis to evaluate the impact of different disruption probabilities on each scenario. In addition a unique sensitivity analysis is performed to examine the resilience of transmission security to withstand disruptions. This study evaluates how investments in security measures affect the strength and stability of the supply chain in various scenarios of disruption. Our research suggests that the first scenario offers greater reliability and cost-effectiveness along with a higher resilience rate compared to the second scenario. Furthermore the examination of the environmental impact shows that the first scenario has a smaller amount of CO2 emissions per kg of hydrogen. This study offers important insights for supply chain managers to optimize resilience measures hence improving reliability reducing costs and minimizing environmental effects.
Integrated Optimization of Energy Storage and Green Hydrogen Systems for Resilient and Sustainable Future Power Grids
Jul 2025
Publication
This study presents a novel multi-objective optimization framework supporting nations sustainability 2030–2040 visions by enhancing renewable energy integration green hydrogen production and emission reduction. The framework evaluates a range of energy storage technologies including battery pumped hydro compressed air energy storage and hybrid configurations under realistic system constraints using the IEEE 9-bus test system. Results show that without storage renewable penetration is limited to 28.65% with 1538 tCO2/day emissions whereas integrating pumped hydro with battery (PHB) enables 40% penetration cuts emissions by 40.5% and reduces total system cost to 570 k$/day (84% of the baseline cost). The framework’s scalability is confirmed via simulations on IEEE 30- 39- 57- and 118-bus systems with execution times ranging from 118.8 to 561.5 s using the HiGHS solver on a constrained Google Colab environment. These findings highlight PHB as the most cost-effective and sustainable storage solution for large-scale renewable integration.
Synergistic Coupling of Waste Heat and Power to Gas via PEM Electrolysis for District Heating Applications
Sep 2025
Publication
This work explores the integration of Proton Exchange Membrane (PEM) electrolysis waste heat with district heating networks (DHN) aiming to enhance the overall energy efficiency and economic viability of hydrogen production systems. PEM electrolysers generate substantial amounts of low-temperature waste heat during operation which is often dissipated and left unutilised. By recovering such thermal energy and selling it to district heating systems a synergistic energy pathway that supports both green hydrogen production and sustainable urban heating can be achieved. The study investigates how the electrolyser’s operating temperature ranging between 50 and 80 ◦C influences both hydrogen production and thermal energy availability exploring trade-offs between electrical efficiency and heat recovery potential. Furthermore the study evaluates the compatibility of the recovered heat with common heat emission systems such as radiators fan coils and radiant floors. Results indicate that valorising waste heat can enhance the overall system performance by reducing the electrolyser’s specific energy consumption and its levelized cost of hydrogen (LCOH) while supplying carbon-free thermal energy for the end users. This integrated approach contributes to the broader goal of sector coupling offering a pathway toward more resilient flexible and resource-efficient energy systems.
Working with Uncertainty in Life cycle Costing: New Approach Applied to the Case Study on Proton Exchange Membrane Water Electrolysis
Jul 2025
Publication
Hydrogen recognized as a critical energy source requires green production methods such as proton exchange membrane water electrolysis (PEMWE) powered by renewable energy. This is a key step toward sustainable development with economic analysis playing an essential role. Life cycle costing (LCC) is commonly used to evaluate economic feasibility but traditional LCC analyses often provide a single cost outcome which limits their applicability across diverse regional contexts. To address these challenges a Python-based tool is developed in this paper integrating a bottom-up approach with net present value (NPV) calculations and Monte Carlo simulations. The tool allows users to manage uncertainty by intervening in the input data producing a range of outcomes rather than a single deterministic result thus offering greater flexibility in decision-making. Applying the tool to a 5 MW PEMWE plant in Germany the total cost of ownership (TCO) is estimated to range between €52 million and €82.5 million with hydrogen production costs between 5.5 and 11.4 €/kg H2. There is a 95% probability that actual costs fall within this range. Sensitivity analysis reveals that energy prices are the key contributors to LCC accounting for 95% of the variance in LCC while iridium membrane materials and power electronics contribute to 75% of the variation in construction-phase costs. These findings underscore the importance of renewable energy integration and circular economy strategies in reducing LCC.
Hydrogen Leakage Localization Technology in Hydrogen Refueling Stations Combining RL and Hidden Markov Models
Jul 2025
Publication
With the global energy structure shifting towards clean and efficient hydrogen energy the safety management issues of hydrogen refueling stations are becoming increasingly prominent. To address these issues a hydrogen leak localization algorithm for hydrogen refueling stations based on a combination of reinforcement learning and hidden Markov models is proposed. This method combines hidden Markov model to construct a probability distribution model for hydrogen leakage and diffusion simulates the propagation probability of hydrogen in different grid cells and uses reinforcement learning to achieve fast and accurate localization of hydrogen leakage events. The outcomes denoted that the training accuracy reached 95.2% with an F1 value of 0.961 indicating its high accuracy in hydrogen leak localization. When the wind speed was 0.8 m/s the mean square error of the raised method was 0.03 and when the wind speed was 1.0 m/s the mean square error of the raised method was 0.04 proving its good robustness. After 50 localization experiments the proposed algorithm achieves a localization success rate of 93.7% and an average computation time of 42.8 s further demonstrating its high accuracy and computational efficiency. The proposed hydrogen leakage location algorithm has improved the accuracy and efficiency of hydrogen leakage location providing scientific basis and technical guarantee for the safe operation of future hydrogen refueling stations.
Experimental Study on the Operation of Pressure Safety Valve in the Liquid Hydrogen Environment
Sep 2025
Publication
In this study a liquid hydrogen (LH2) safety valve evaluation device was developed to enable safe and stable performance testing of pressure safety valves (PSVs) under realistic cryogenic and high-pressure conditions. The device was designed for flexible use by mounting all components on a mobile frame equipped with wheels and the pressurization rate inside the vessel was controlled through a boil-off gas (BOG) generator. Two experiments were conducted to investigate the effect of LH2 production rate on PSV operation. When the production of LH2 increased by about 2.4 times the number of PSV operations rose from 15 to 20 and the operating pressure range shifted slightly upward from 10.68~12.53 bar to 10.68~13.2 bar while remaining within the instrument’s error margin. These results indicate that repeated valve cycling and increased hydrogen production contribute to gradual changes in PSV operating characteristics. Additionally the minimum temperature experienced by the PSV decreased with repeated operations reaching approximately 77.9 K. The developed evaluation system provides an effective platform for analyzing PSV performance under realistic LH2 production and storage conditions.
Dimensions, Structure, and Morphology Variations of Carbon-based Materials for Hydrogen Storage: A Review
Jul 2025
Publication
The swift and far-reaching evolution of advanced nanostructures and nanotechnologies has accelerated the research rate and extent which has a huge prospect for the benefit of the practical demands of solid-state hydrogen storage implementation. Carbonaceous materials are of paramount importance capable of forming versatile structures and morphology. This review aims to highlight the influence of the carbon material structure dimension and morphology on the hydrogen storage ability. An extensive range of synthesis routes and methods produces diverse micro/nanostructured materials with superb hydrogen-storing properties. The structures of carbon materials used for hydrogen adsorption from 0 to 3D and fabrication methods and techniques are discussed. Besides highlighting the striking merits of nanostructured materials for hydrogen storage remaining challenges and new research avenues are also considered.
IEA TCP Task 43 - Recommendations for Safety Distances Methodology for Alkaline and PEM Electrolyzers
Sep 2025
Publication
Elena Vyazmina,
Richard Chang,
Benjamin Truchot,
Katrina M. Groth,
Samantha E. Wismer,
Sebastien Quesnel,
David Torrado,
Nicholas Hart,
Thomas Jordan,
Karen Ramsey-Idem,
Deborah Houssin-Agbomson,
Simon Jallais,
Christophe Bernard,
Lucie Bouchet,
Ricardo Ariel Perez,
Lee Phillips,
Marcus Runefors,
Jerome Hocquet and
Andrei V. Tchouvelev
Currently local regulations governing hydrogen installations vary by geographical region and by country leading to discrepancies in safety and separation distance requirements for similar hydrogen systems. This work carried out in the frame of IEA TCP H2 Task 43 (IEA TCP H2 2022) aims to provide an overview of various methodologies and recommendations established for risk management and consequence assessment in the event of accidental scenarios. It focuses on a case study involving industrial electrolyzers utilizing alkaline and PEM technologies. The research incorporates lessons learned from past incidents offers recommendations for mitigation measures reviews existing methodologies and highlights areas of divergence. Additionally it proposes strategies for harmonization. The study also emphasizes the most significant scenarios and the corresponding leakage sizes
Catalytic Methanol Reforming Process Intensification for Integration with Proton-exchange Membrane Fuel Cells - Review
Oct 2025
Publication
The Net Zero Scenario driven by the imperative of carbon neutrality demands a major reduction in reliance on fossil fuel-based hydrogen production. Another challenge is hydrogen’s storage and transport due to its low volumetric energy density. These issues have elevated hydrogen carriers—particularly methanol—to a prominent position. Methanol’s favorable H/C ratio liquid state under ambient conditions and renewable production potential establish it as a compelling hydrogen carrier. Already essential in vehicle fuels and chemical production methanol’s role is poised to expand further. Among conversion routes methanol steam reforming (MSR) stands out for its high hydrogen yield and low CO production. This review outlines strategies for lowering the MSR reaction temperature enabling integration with proton exchange membrane fuel cells (PEMFC) and leveraging the thermal synergy between the two systems. The review highlights the critical roles of catalysts and reactor design in optimizing MSR–PEMFC integration. A detailed evaluation of Cu-based and group 8–10 metal catalysts provides insight into their suitability for PEMFC applications. Reactor configurations including conventional membrane and micro-channeled designs are assessed for their integration potential. Finally the review synthesizes these findings into design-oriented insights for optimizing MSR–PEMFC systems emphasizing catalyst selection reactor configuration and system-level integration offering practical pathways for implementation.
Converting Waste into Sustainable Aviation Fuel: A Systematic Literature Review
Oct 2025
Publication
The global aviation sector is essential for connecting people cultures and economies but it significantly contributes to greenhouse gases (GHG) exacerbating environmental concerns. This systematic literature review examines the transformation of waste into Sustainable Aviation Fuels (SAF) highlighting their potential to reduce the aviation industry’s carbon footprint. The review explores waste-to-fuel technologies such as gasification pyrolysis liquefaction and Fischer-Tropsch synthesis mainly focusing on the eight ASTM-certified bio-jet fuel production pathways demonstrating the highest readiness levels. The study covers methodologies case studies and optimszation studies identifying significant trends advancements and gaps in the literature to develop SAF from waste. Key findings reveal that some processes can significantly reduce CO2 emissions and improve sustainability but challenges persist. Despite the potential of thermochemical pathways combined with oil hydro-processing and their technological readiness the pathway’s production costs remain high and robust regulatory support is needed to scale up SAF production. Integrating pathways in a hybrid format could further offer a synergistic approach to developing SAF that combine high performance with economic and environmental sustainability. Future research should address these gaps enhance energy and economic efficiencies and explore innovative feedstocks and catalytic processes. The review provides valuable insights for environmentalists industry stakeholders engineers and policymakers supporting efforts to achieve sustainable aviation and global environmental goals.
Thermal Design and Economic Optimization of a Solar Tower for Hydrogen Production
Oct 2025
Publication
Harnessing renewable energy for sustainable hydrogen production is a pivotal step towards a greener future. This study explores integrating solar tower (ST) technology with thermal energy storage and a power cycle to drive a PEM electrolyzer for green hydrogen production. A comprehensive investigation is conducted to evaluate the thermodynamic performance of the integrated system including an exergoeconomic analysis to evaluate and optimize techno-economic performance. Exergy analysis reveals that the main components responsible for 84 % of the total exergy destruction are the ST with 60 % the heat exchanger with 16 % and the electrolyzer with 8 %. The hydrogen production cost varies with operational parameters e.g. increased solar radiation reduces the cost to 4.5 $/kg at 1000 W/m2 . Furthermore the overall system performance is evaluated and monitored using overall effectiveness exergy efficiency and hydrogen production cost for full-day operation at hourly intervals based on the design set operating conditions versus optimized ones using the conjugate optimization. The findings indicate that the optimization improved the average overall effectiveness from 29.3 % to 31.2 % and the average exergy efficiency from 36 % to 40 % while the average hydrogen cost is reduced from 4.6 to 4.3 $/kg.
Green Energy and Steel Imports Reduce Europe's Net-zero Infrastructure Needs
Jun 2025
Publication
Importing renewable energy to Europe may offer many potential benefits including reduced energy costs lower pressure on infrastructure development and less land use within Europe. However open questions remain: on the achievable cost reductions how much should be imported whether the energy vector should be electricity hydrogen or derivatives like ammonia or steel and their impact on Europe’s infrastructure needs. This study integrates a global energy supply chain model with a European energy system model to explore net-zero emission scenarios with varying import volumes costs and vectors. We find system cost reductions of 1-10% within import cost variations of ± 20% with diminishing returns for larger import volumes and a preference for methanol steel and hydrogen imports. Keeping some domestic power-to-X production is beneficial for integrating variable renewables leveraging local carbon sources and power-to-X waste heat. Our findings highlight the need for coordinating import strategies with infrastructure policy and reveal maneuvering space for incorporating non-cost decision factors.
Clean Hydrogen Joint Undertaking: Consolidated Annual Activity Report Year 2024
Aug 2025
Publication
The year 2024 saw a year of important developments for the Clean Hydrogen JU continuing built on the achievements of previous years and intensifying the efforts on hydrogen valleys. With a total operational commitment of EUR 203 million and the launch of 22 new projects the overall portfolio reached a total number of 147 projects under active management towards the end of the year. The budget execution reached the outstanding level of 98% in for commitments and 84% in payments in line with previous year showing the JU’s continued effort to use the available credits. In 2024 the JU launched a call for proposals with a budget of EUR 113.5 million covering R&I activities across the whole hydrogen value chain to which was added an amount of EUR 60 million from the RePowerEU plan focusing on hydrogen valleys. That amount served for valleys-related grants and the “Hydrogen Valleys Facility” tender designed for project development assistance that will support Hydrogen Valleys at different levels of maturity. The Hydrogen Valleys concept has become a key instrument for the European Commission to scale up hydrogen technology deployment and establish interconnections between hydrogen ecosystems. At the end of 2024 the Clean Hydrogen JU has already funded 20 hydrogen valleys. This support was complemented by additional credits from third countries and the optimal use- of leftover credits from previous years allowing the award of 29 new grants from the call for 2024.
Comparison of Large Eddy Simulation with Local Species, Temperature and Velocity Measurements in Dual Swirl Confined Hydrogen Flames
Oct 2025
Publication
Developing new injection systems and combustion chambers for hydrogen is a central topic for the new generation of engines. In this effort simulations take a central role but methods developed for conventional hydrocarbons (methane kerosene) must be revisited for hydrogen. Validation then becomes an essential part and clean well documented experiments are needed to guaranty that computational fluid dynamics solvers are as predictive and accurate as expected. In this framework the HYLON case is a swirled hydrogen/air burner used by multiple groups worldwide to validate simulation methods for hydrogen combustion in configurations close to gas turbine burners with experimental data available through the TNF web site. The present study compares recent Raman spectroscopy and Particle Image Velocimetry measurements and Large Eddy Simulations (LES). The LES results are evaluated against a dataset comprising mean and RMS measurements of H2 N2 O2 H2O molar fractions temperature and velocity fields offering new insights into flame stabilization mechanisms. The simulations incorporate conjugate heat transfer to predict the combustor wall temperatures and are conducted for two atmospheric-pressure operating conditions each representing distinct combustion regimes diffusion and partially premixed. Novelty and significance statement Data on confined hydrogen flames in burner similar as industrial ones are limited. This work aims to fill this gap by performing multiple and simultaneous diagnostics on the swirled hydrogen-air flame called HYLON. For the first time in such a swirled configuration mean and RMS fields of temperature main species and velocities are compared to LES allowing new insight into the potential and limits of the models as well as the physics of these flames. These experimental results will be made available on TNF as over 30 research groups worldwide have expressed interest in using them.
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