Publications
Microalgal Hydrogen Production in Relation to Other Biomass‐Based Technologies—A Review
Sep 2021
Publication
Hydrogen is an environmentally friendly biofuel which if widely used could reduce atmospheric carbon dioxide emissions. The main barrier to the widespread use of hydrogen for power generation is the lack of technologically feasible and—more importantly—cost‐effective methods of production and storage. So far hydrogen has been produced using thermochemical methods (such as gasification pyrolysis or water electrolysis) and biological methods (most of which involve anaerobic digestion and photofermentation) with conventional fuels waste or dedicated crop biomass used as a feedstock. Microalgae possess very high photosynthetic efficiency can rapidly build biomass and possess other beneficial properties which is why they are considered to be one of the strongest contenders among biohydrogen production technologies. This review gives an account of present knowledge on microalgal hydrogen production and compares it with the other available biofuel production technologies.
Value of Power-to-gas as a Flexibility Option in Integrated Electricity and Hydrogen Markets
Oct 2021
Publication
This paper analyzes the economic potential of Power-to-Gas (PtG) as a source of flexibility in electricity markets with both high shares of renewables and high external demand for hydrogen. The contribution of this paper is that it develops and applies a short-term (hourly) partial equilibrium model of integrated electricity and hydrogen markets including markets for green certificates while using a welfare-economic framework to assess the market outcomes. We find that strongly increasing the share of renewable electricity makes electricity prices much more volatile while the presence of PtG reduces this price volatility. However a large demand for hydrogen from outside the electricity sector reduces the impact of PtG on the volatility of electricity prices. In a scenario with a high external hydrogen demand PtG can deliver positive benefits for some groups as it can provide hydrogen at lower costs than Steam Methane Reforming (SMR) during hours when electricity prices are low but these positive welfare effects are outweighed by the fixed costs of PtG assets plus the costs of replacing a less expensive energy carrier (natural gas) with a more expensive one (hydrogen). Investments in PtG are profitable from a social-welfare perspective when the induced reduction in carbon emissions is valued at 150–750 euro/ton. Hence at lower carbon prices PtG can only become a valuable provider of flexibility when installation costs are significantly reduced and conversion efficiencies of electrolysers increased.
Hydrogen/Manganese Hybrid Redox Flow Battery
Dec 2018
Publication
Electrochemical energy storage is a key enabling technology for further integration of renewables sources. Redox flow batteries(RFBs) are promising candidates for such applications as a result of their durability efficiency and fast response. However deployment of existing RFBs is hindered by the relatively high cost of the (typically vanadium-based) electrolyte. Manganese is an earth-abundant and inexpensive element that is widely used in disposable alkaline batteries. However it has hitherto been little explored for RFBs due to the instability of Mn(III) leading to precipitation of MnO2 via a disproportionation reaction. Here we show that by combining the facile hydrogen negative electrode reaction with electrolytes that suppress Mn(III) disproportionation it is possible to construct a hydrogen/manganese hybrid RFB with high round trip energy efficiency (82%) and high power and energy density (1410 mW cm−2 33 Wh l−1 ) at an estimated 70% cost reduction compared to vanadium redox flow batteries.
Hydrogen and Oxygen Production via Water Splitting in a Solar-Powered Membrane Reactor—A Conceptual Study
Jan 2021
Publication
Among the processes for producing hydrogen and oxygen from water via the use of solar energy water splitting has the advantage of being carried out in onestep. According to thermodynamics this process exhibits conversions of practical interest at very high temperatures and needs efficient separation systems in order to separate the reaction products hydrogen and oxygen. In this conceptual work the behaviour of a membrane reactor that uses two membranes perm-selective to hydrogen and oxygen is investigated in the temperature range 2000–2500 °C of interest for coupling this device with solar receivers. The effect of the reaction pressure has been evaluated at 0.5 and 1 bar while the permeate pressure has been fixed at 100 Pa. As a first result the use of the membrane perm-selective to oxygen in addition to the hydrogen one has improved significantly the reaction conversion that for instance at 0.5 bar and 2000 °C moves from 9.8% up to 18.8%. Based on these critical data a preliminary design of a membrane reactor consisting of a Ta tubular membrane separating the hydrogen and a hafnia camera separating the oxygen is presented: optimaloperating temperature of the reactor results in being around 2500 °C a value making impracticable its coupling with solar receivers even in view of an optimistic development of this technology. The study has verified that at 2000 °C with a water feed flow rate of 1000 kg h−1 about 200 and 100 m3 h−1 of hydrogen and oxygen are produced. In this case a surface of the hafnia membrane of the order of hundreds m2 is required: the design of such a membrane device may be feasible when considering special reactor configurations.
Shipping the Sunshine: An Open-source Model for Costing Renewable Hydrogen Transport from Australia
Apr 2022
Publication
Green hydrogen (H2) is emerging as a future clean energy carrier. While there exists significant analysis on global renewable (and non-renewable) hydrogen generation costs analysis of its transportation costs irrespective of production method is still limited. Complexities include the different forms in which hydrogen can be transported the limited experience to date in shipping some of these carrier forms the trade routes potentially involved and the possible use of different shipping fuels. Herein we present an open-source model developed to assist stakeholders in assessing the costs of shipping various forms of hydrogen over different routes. It includes hydrogen transport in the forms of liquid hydrogen (LH2) ammonia liquified natural gas (LNG) methanol and liquid organic hydrogen carriers (LOHCs). It considers both fixed and variable costs including port fees possible canal usage charges fuel costs ship capital and operating costs boil-off losses and possible environmental taxes among many others. The model is applied to the Rotterdam-Australia route as a case study revealing ammonia ($0.56/kgH2) and methanol ($0.68/kgH2) as the least expensive hydrogen derivatives to transport followed by liquified natural gas ($1.07/kgH2) liquid organic hydrogen carriers ($1.37/kgH2) and liquid hydrogen ($2.09/kgH2). While reducing the transportation distance led to lower shipping costs we note that the merit order of assumed underlying shipping costs remain unchanged. We also explore the impact of using hydrogen (or the hydrogen carrier) as a low/zero carbon emission fuel for the ships which led to lowering of costs for liquified natural gas ($0.88/kgH2) a similar cost for liquid hydrogen ($2.19/kgH2) and significant increases for the remainder. Given our model is open-sourced it can be adapted globally and updated to match the changing cost dynamics of the emerging green hydrogen market.
Solar Thermochemical Hydrogen Production in the USA
Jul 2021
Publication
Hydrogen produced from renewable energy has the potential to decarbonize parts of the transport sector and many other industries. For a sustainable replacement of fossil energy carriers both the environmental and economic performance of its production are important. Here the solar thermochemical hydrogen pathway is characterized with a techno-economic and life-cycle analysis. Assuming a further increase of conversion efficiency and a reduction of investment costs it is found that hydrogen can be produced in the United States of America at costs of 2.1–3.2 EUR/kg (2.4–3.6 USD/kg) at specific greenhouse gas emissions of 1.4 kg CO2-eq/kg. A geographical potential analysis shows that a maximum of 8.4 × 1011 kg per year can be produced which corresponds to about twelve times the current global and about 80 times the current US hydrogen production. The best locations are found in the Southwest of the US which have a high solar irradiation and short distances to the sea which is beneficial for access to desalinated water. Unlike for petrochemical products the transport of hydrogen could potentially present an obstacle in terms of cost and emissions under unfavorable circumstances. Given a large-scale deployment low-cost transport seems however feasible.
Fuel Cell Cars in a Microgrid for Synergies Between Hydrogen and Electricity Networks
Nov 2016
Publication
Fuel cell electric vehicles convert chemical energy of hydrogen into electricity to power their motor. Since cars are used for transport only during a small part of the time energy stored in the on-board hydrogen tanks of fuel cell vehicles can be used to provide power when cars are parked. In this paper we present a community microgrid with photovoltaic systems wind turbines and fuel cell electric vehicles that are used to provide vehicle-to-grid power when renewable power generation is scarce. Excess renewable power generation is used to produce hydrogen which is stored in a refilling station. A central control system is designed to operate the system in such a way that the operational costs are minimized. To this end a hybrid model for the system is derived in which both the characteristics of the fuel cell vehicles and their traveling schedules are considered. The operational costs of the system are formulated considering the presence of uncertainty in the prediction of the load and renewable energy generation. A robust minmax model predictive control scheme is developed and finally a case study illustrates the performance of the designed system.
Design Challenges in Hydrogen-Fueled Rotary Engine-A Review
Jan 2023
Publication
The rotary engine (RE) is a potential power plant for unmanned aerial vehicles (UAVs) and automobiles because of its structural and design merits. However it has some serious drawbacks such as frequent maintenance requirements and excessive fuel consumption. This review paper presents the current status of hydrogen-fueled rotary engine (HRE) technology and identifies the existing research and development gaps in combustion efficiency and performance of this engine that might benefit transportation sector. Focusing primarily on the research from past ten years the crucial challenges encountered in hydrogen-powered rotary engines have been reviewed in terms of knock hydrocarbon (HC) emissions and seal leakages. The paper identifies the recent advances in design concepts and production approaches used in hydrogen-fueled rotary engines such as geometric models of trochoid profiles port configurations fuel utilization systems and currently available computational fluid dynamics (CFD) tools. This review article is an attempt to collect and organize literature on existing design methods up to date and provide recommendations for further improvements in RE technology.
Green Synthetic Fuels: Renewable Routes for the Conversion of Non-Fossil Feedstocks into Gaseous Fuels and Their End Uses
Jan 2020
Publication
Innovative renewable routes are potentially able to sustain the transition to a decarbonized energy economy. Green synthetic fuels including hydrogen and natural gas are considered viable alternatives to fossil fuels. Indeed they play a fundamental role in those sectors that are difficult to electrify (e.g. road mobility or high-heat industrial processes) are capable of mitigating problems related to flexibility and instantaneous balance of the electric grid are suitable for large-size and long-term storage and can be transported through the gas network. This article is an overview of the overall supply chain including production transport storage and end uses. Available fuel conversion technologies use renewable energy for the catalytic conversion of non-fossil feedstocks into hydrogen and syngas. We will show how relevant technologies involve thermochemical electrochemical and photochemical processes. The syngas quality can be improved by catalytic CO and CO2 methanation reactions for the generation of synthetic natural gas. Finally the produced gaseous fuels could follow several pathways for transport and lead to different final uses. Therefore storage alternatives and gas interchangeability requirements for the safe injection of green fuels in the natural gas network and fuel cells are outlined. Nevertheless the effects of gas quality on combustion emissions and safety are considered.
Hydrogen as a Long-Term Large-Scale Energy Storage Solution to Support Renewables
Oct 2018
Publication
This paper presents a case study of using hydrogen for large-scale long-term storage application to support the current electricity generation mix of South Australia state in Australia which primarily includes gas wind and solar. For this purpose two cases of battery energy storage and hybrid battery-hydrogen storage systems to support solar and wind energy inputs were compared from a techno-economical point of view. Hybrid battery-hydrogen storage system was found to be more cost competitive with unit cost of electricity at $0.626/kWh (US dollar) compared to battery-only energy storage systems with a $2.68/kWh unit cost of electricity. This research also found that the excess stored hydrogen can be further utilised to generate extra electricity. Further utilisation of generated electricity can be incorporated to meet the load demand by either decreasing the base load supply from gas in the present scenario or exporting it to neighbouring states to enhance economic viability of the system. The use of excess stored hydrogen to generate extra electricity further reduced the cost to $0.494/kWh.
Hydrogen for Australia’s Future
Aug 2018
Publication
The Hydrogen Strategy Group chaired by Australia’s Chief Scientist Dr Alan Finkel has today released a briefing paper on the potential domestic and export opportunities of a hydrogen industry in Australia.
Like natural gas hydrogen can be used to heat buildings and power vehicles. Unlike natural gas or petrol when hydrogen is burned there are no CO2 emissions. The only by-products are water vapour and heat.
Hydrogen is the most abundant element in the universe not freely available as a gas on Earth but bound into many common substances including water and fossil fuels.
Hydrogen was first formally presented as a credible alternative energy source in the early 1970s but never proved competitive at scale as an energy source – until now. We find that the worldwide demand for hydrogen is set to increase substantially over coming decades driven by Japan’s decision to put imported hydrogen at the heart of its economy. Production costs are falling technologies are progressing and the push for non-nuclear low-emissions fuels is building momentum. We conclude that Australia is remarkably well-positioned to benefit from the growth of hydrogen industries and markets.
Like natural gas hydrogen can be used to heat buildings and power vehicles. Unlike natural gas or petrol when hydrogen is burned there are no CO2 emissions. The only by-products are water vapour and heat.
Hydrogen is the most abundant element in the universe not freely available as a gas on Earth but bound into many common substances including water and fossil fuels.
Hydrogen was first formally presented as a credible alternative energy source in the early 1970s but never proved competitive at scale as an energy source – until now. We find that the worldwide demand for hydrogen is set to increase substantially over coming decades driven by Japan’s decision to put imported hydrogen at the heart of its economy. Production costs are falling technologies are progressing and the push for non-nuclear low-emissions fuels is building momentum. We conclude that Australia is remarkably well-positioned to benefit from the growth of hydrogen industries and markets.
Alberta Hydrogen Roadmap
Nov 2021
Publication
Alberta is preparing for a lower emission future. The Hydrogen Roadmap is a key part of that future and Alberta's Recovery Plan. The roadmap is our path to building a provincial hydrogen economy and accessing global markets. It contains several policy actions that will be introduced in the coming months and years and it provides support to the sector as technology and markets develop.<br/>Alberta is already the largest hydrogen producer in Canada. We have all the resources expertise and technology needed to quickly become a global supplier of clean low-cost hydrogen. With a worldwide market estimated to be worth over $2.5 trillion a year by 2050 hydrogen can be the next great energy export that fuels jobs investment and economic opportunity across our province.
Morphological, Structural and Hydrogen Storage Properties of LaCrO3 Perovskite-Type Oxides
Feb 2022
Publication
Recently perovskite-type oxides have attracted researchers as new materials for solid hydrogen storage. This paper presents the performances of perovskite-type oxide LaCrO3 dedicated for hydrogen solid storage using both numerical and experimental methods. Ab initio calculations have been used here with the aim to investigate the electronic mechanical and elastic properties of LaCrO3Hx (x = 0 6) for hydrogen storage applications. Cell parameters crystal structures and mechanical properties are determined. Additionally the cohesive energy indicates the stability of the hydride. Furthermore the mechanical properties showed that both compounds (before and after hydrogenation) are stable. The microstructure and storage capacity at different temperatures of these compounds have been studied. We have shown that storage capacities are around 4 wt%. The properties obtained from this type of hydride showed that it can be used for future applications. XRD analysis was conducted in order to study the structural properties of the compound. Besides morphological thermogravimetric analysis was also conducted on the perovskite-type oxide. Finally a comparison of these materials with other hydrides used for hydrogen storage was carried out.
Platinum Single-atom Catalyst Coupled with Transition Metal/Metal Oxide Heterostructure for Accelerating Alkaline Hydrogen Evolution Reaction
Jun 2021
Publication
Single-atom catalysts provide an effective approach to reduce the amount of precious metals meanwhile maintain their catalytic activity. However the sluggish activity of the catalysts for alkaline water dissociation has hampered advances in highly efficient hydrogen production. Herein we develop a single-atom platinum immobilized NiO/Ni heterostructure (PtSA-NiO/Ni) as an alkaline hydrogen evolution catalyst. It is found that Pt single atom coupled with NiO/Ni heterostructure enables the tunable binding abilities of hydroxyl ions (OH*) and hydrogen (H*) which efficiently tailors the water dissociation energy and promotes the H* conversion for accelerating alkaline hydrogen evolution reaction. A further enhancement is achieved by constructing PtSA-NiO/Ni nanosheets on Ag nanowires to form a hierarchical three-dimensional morphology. Consequently the fabricated PtSA-NiO/Ni catalyst displays high alkaline hydrogen evolution performances with a quite high mass activity of 20.6 A mg−1 for Pt at the overpotential of 100 mV significantly outperforming the reported catalysts.
Introducing Power-to-H3: Combining Renewable Electricity with Heat, Water and Hydrogen Production and Storage in a Neighbourhood
Oct 2019
Publication
In the transition from fossil to renewable energy the energy system should become clean while remaining reliable and affordable. Because of the intermittent nature of both renewable energy production and energy demand an integrated system approach is required that includes energy conversion and storage. We propose a concept for a neighbourhood where locally produced renewable energy is partly converted and stored in the form of heat and hydrogen accompanied by rainwater collection storage purification and use (Power-to-H3). A model is developed to create an energy balance and perform a techno-economic analysis including an analysis of the avoided costs within the concept. The results show that a solar park of 8.7 MWp combined with rainwater collection and solar panels on roofs can supply 900 houses over the year with heat (20 TJ) via an underground heat storage system as well as with almost half of their water demand (36000m3) and 540 hydrogen electric vehicles can be supplied with hydrogen (90 tonnes). The production costs for both hydrogen (8.7 €/kg) and heat (26 €/GJ) are below the current end user selling price in the Netherlands (10 €/kg and 34 €/GJ) making the system affordable. When taking avoided costs into account the prices could decrease with 20–26% while at the same time avoiding 3600 tonnes of CO2 a year. These results make clear that it is possible to provide a neighbourhood with all these different utilities completely based on solar power and rainwater in a reliable affordable and clean way.
Pathways toward a Decarbonized Future—Impact on Security of Supply and System Stability in a Sustainable German Energy System
Jan 2021
Publication
Pathways leading to a carbon neutral future for the German energy system have to deal with the expected phase-out of coal-fired power generation in addition to the shutdown of nuclear power plants and the rapid ramp-up of photovoltaics and wind power generation. An analysis of the expected impact on electricity market security of supply and system stability must consider the European context because of the strong coupling—both from an economic and a system operation point of view—through the cross-border power exchange of Germany with its neighbors. This analysis complemented by options to improve the existing development plans is the purpose of this paper. We propose a multilevel energy system modeling including electricity market network congestion management and system stability to identify challenges for the years 2023 and 2035. Out of the results we would like to highlight the positive role of innovative combined heat and power (CHP) solutions securing power and heat supply the importance of a network congestion management utilizing flexibility from sector coupling and the essential network extension plans. Network congestion and reduced security margins will become the new normal. We conclude that future energy systems require expanded flexibilities in combination with forward planning of operation.
In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
Aug 2021
Publication
This work discusses the design and demonstration of an in-situ test setup for testing pipeline steels in a high pressure gaseous hydrogen (H2 ) environment. A miniature hollow pipe-like tensile specimen was designed that acts as the gas containment volume during the test. Specific areas of the specimen can be forced to fracture by selective notching as performed on the weldment. The volume of H2 used was minimised so the test can be performed safely without the need of specialised equipment. The setup is shown to be capable of characterising Hydrogen Embrittlement (HE) in steels through testing an X60 pipeline steel and its weldment. The percentage elongation (%El) of the base metal was found to be reduced by 40% when tested in 100 barg H2 . Reduction of cross-sectional area (%RA) was found to decrease by 28% and 11% in the base metal and weld metal respectively when tested in 100 barg H2 . Benchmark test were performed at 100 barg N2 pressure. SEM fractography further indicated a shift from normal ductile fracture mechanisms to a brittle transgranular (TG) quasi-cleavage (QC) type fracture that is characteristic of HE.
Healthy Power: Reimagining Hospitals as Sustainable Energy Hubs
Oct 2020
Publication
Human health is a key pillar of modern conceptions of sustainability. Humanity pays a considerable price for its dependence on fossil-fueled energy systems which must be addressed for sustainable urban development. Public hospitals are focal points for communities and have an opportunity to lead the transition to renewable energy. We have reimagined the healthcare energy ecosystem with sustainable technologies to transform hospitals into networked clean energy hubs. In this concept design hydrogen is used to couple energy with other on-site medical resource demands and vanadium flow battery technology is used to engage the public with energy systems. This multi-generation system would reduce harmful emissions while providing reliable services tackling the linked issues of human and environmental health.
Life Cycle Costing Analysis: Tools and Applications for Determining Hydrogen Production Cost for Fuel Cell Vehicle Technology
Jul 2021
Publication
This work investigates life cycle costing analysis as a tool to estimate the cost of hydrogen to be used as fuel for Hydrogen Fuel Cell vehicles (HFCVs). The method of life cycle costing and economic data are considered to estimate the cost of hydrogen for centralised and decentralised production processes. In the current study two major hydrogen production methods are considered methane reforming and water electrolysis. The costing frameworks are defined for hydrogen production transportation and final application. The results show that hydrogen production via centralised methane reforming is financially viable for future transport applications. The ownership cost of HFCVs shows the highest cost among other costs of life cycle analysis.
Understanding Corrosion Morphology of Duplex Stainless Steel Wire in Chloride Electrolyte
Jul 2021
Publication
The corrosion morphology in grade 2205 duplex stainless steel wire was studied to understand the nature of pitting and the causes of the ferrite phase’s selective corrosion in acidic (pH 3) NaCl solutions at 60 °C. It is shown that the corrosion mechanism is always pitting which either manifests lacy cover perforation or densely arrayed selective cavities developing selectively on the ferrite phase. Pits with a lacy metal cover form in concentrated chloride solutions whereas the ferrite phase’s selective corrosion develops in diluted electrolytes showing dependency on the chloride-ion concentration. The pit perforation is probabilistic and occurs on both austenite and ferrite grains. The lacy metal covers collapse in concentrated solutions but remain intact in diluted electrolytes. The collapse of the lacy metal cover happens due to hydrogen embrittlement. Pit evolution is deterministic and occurs selectively in the ferrite phase in light chloride solutions.
A Decarbonization Roadmap for Singapore and Its Energy Policy Implications
Oct 2021
Publication
As a signatory to the Paris Agreement Singapore is committed to achieving net-zero carbon emissions in the second half of the century. In this paper we propose a decarbonization roadmap for Singapore based on an analysis of Singapore’s energy landscape and a technology mapping exercise. This roadmap consists of four major components. The first component which also underpins the other three components is using centralized post-combustion carbon capture technology to capture and compress CO2 emitted from multiple industrial sources in Jurong Island. The captured CO2 is then transported by ship or an existing natural gas pipeline to a neighboring country where it will be stored permanently in a subsurface reservoir. Important to the success of this first-of-a-kind cross-border carbon capture and storage (CCS) project is the establishment of a regional CCS corridor which makes use of economies of scale to reduce the cost of CO2 capture transport and injection. The second component of the roadmap is the production of hydrogen in a methane steam reforming plant which is integrated with the carbon capture plant. The third component is the modernizing of the refining sector by introducing biorefineries increasing output to petrochemical plants and employing post-combustion carbon capture. The fourth component is refueling the transport sector by introducing electric and hydrogen fuel cell vehicles using biofuels for aviation and hydrogen for marine vessels. The implications of this roadmap on Singapore’s energy policies are also discussed.
Analysis of the Polish Hydrogen Strategy in the Context of the EU’s Strategic Documents on Hydrogen
Oct 2021
Publication
In December 2019 the European Commission unveiled an ambitious project the European Green Deal which aims to lead the European Union to climate neutrality by 2050. This is a significant challenge for all EU countries and especially for Poland. The role of hydrogen in the processes of decarbonization of the economy and transport is being discussed in many countries around the world to find rational solutions to this difficult and complex problem. There is an ongoing discussion about the hydrogen economy which covers the production of hydrogen its storage transport and conversion to the desired forms of energy primarily electricity mechanical energy and new fuels. The development of the hydrogen economy can significantly support the achievement of climate neutrality. The belief that hydrogen plays an important role in the transformation of the energy sector is widespread. There are many technical and economic challenges as well as legal and logistical barriers to deal with in the transition process. The development of hydrogen technologies and a global sustainable energy system that uses hydrogen offers a real opportunity to solve the challenges facing the global energy industry: meeting the need for clean fuels increasing the efficiency of fuel and energy production and significantly reducing greenhouse gas emissions. The paper provides an in-depth analysis of the Polish Hydrogen Strategy a document that sets out the directions for the development of hydrogen use (competences and technologies) in the energy transport and industrial sectors. This analysis is presented against the background of the European Commission’s document ‘A Hydrogen Strategy for a Climate-Neutral Europe’. The draft project presented is a good basis for further discussion on the directions of development of the Polish economy. The Polish Hydrogen Strategy although it was created later than the EU document does not fully follow its guidelines. The directions for further work on the hydrogen strategy are indicated so that its final version can become a driving force for the development of the country’s economy.
Enhanced Performance and Durability of Low Catalyst Loading PEM Water Electrolyser Based on a Short-side Chain Perfluorosulfonic Ionomer
Sep 2016
Publication
Water electrolysis supplied by renewable energy is the foremost technology for producing ‘‘green” hydrogen for fuel cell vehicles. In addition the ability to rapidly follow an intermittent load makes electrolysis an ideal solution for grid-balancing caused by differences in supply and demand for energy generation and consumption. Membrane-electrode assemblies (MEAs) designed for polymer electrolyte membrane (PEM) water electrolysis based on a novel short-side chain (SSC) perfluorosulfonic acid (PFSA) membrane Aquivion with various cathode and anode noble metal loadings were investigated in terms of both performance and durability. Utilizing a nanosized Ir0.7Ru0.3O solid solution anode catalyst and a supported Pt/C cathode catalyst in combination with the Aquivion membrane gave excellent electrolysis performances exceeding 3.2 A cm-2 at 1.8 V terminal cell voltage ( 80% efficiency) at 90 ºC in the presence of a total catalyst loading of 1.6 mg cm−2. A very small loss of efficiency corresponding to 30 mV voltage increase was recorded at 3 A cm 2 using a total noble metal catalyst loading of less than 0.5 mg cm−2 (compared to the industry standard of 2 mg cm−2). Steady-state durability tests carried out for 1000 h at 1 A cm -2 showed excellent stability for the MEA with total noble metal catalyst loading of 1.6 mg cm−2 (cell voltage increase 5 lV/h). Moderate degradation rate (cell voltage increase 15 lV/h) was recorded for the low loading 0.5 mg cm-2 MEA. Similar stability characteristics were observed in durability tests at 3 A cm−2. These high performance and stability characteristics were attributed to the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the Ir and Ru oxide solid solution and the enrichment of Ir species on the surface for the anodic catalyst.
Experimental Characterization of an Alkaline Electrolyser and a Compression System for Hydrogen Production and Storage
Aug 2021
Publication
Storing renewable energy in chemicals like hydrogen can bring various benefits like high energy density seasonal storability possible cost reduction of the final product and the potential to let renewable power penetrate other markets and to overcome their intermittent availability. In the last year’s production of this gas from renewable energy sources via electrolysis has grown its reputation as one feasible solution to satisfy future zero-emission energy demand. To extend the exploitation of Renewable Energy Source (RES) small-scale conversion plants seem to be an interesting option. In view of a possible widespread adoption of these types of plants the authors intend to present the experimental characterization of a small-scale hydrogen production and storage plant. The considered experimental plant is based on an alkaline electrolyser and an air-driven hydrogen compression and storage system. The results show that the hydrogen production-specific consumption is on average 77 kWh/kgH2 . The hydrogen compressor energy requirement is on average 15 kWh/kgH2 (data referred to the driving compressed air). The value is higher than data found in literature (4.4–9.3 kWh/kgH2 ) but the difference can be attributed to the small size of the considered compressor and the choice to limit the compression stages.
Exergy as Criteria for Efficient energy Systems - Maximising Energy Efficiency from Resource to Energy Service, an Austrian Case Study
Sep 2021
Publication
The EU aims for complete decarbonisation. Therefore renewable generation must be massively expanded and the energy and exergy efficiency of the entire system must be significantly increased. To increase exergy efficiency a holistic consideration of the energy system is necessary. This work analyses the optimal technology mix to maximise exergy efficiency in a fully decarbonised energy system. An exergy-based optimisation model is presented and analysed. It considers both the energy supply system and the final energy application. The optimisation is using Austria as a case study with targeted renewable generation capacities of 2030. The results show that despite this massive expansion and the maximum exergy efficiency about half of the primary energy still be imported. Overall exergy efficiency can be raised from today's 34% (Sejkora et al. 2020) to 56%. The major increase in exergy efficiency is achieved in the areas of heat supply (via complete excess heat utilisation and heat pumps) and transport (via electric and fuel cell drives). The investigated exergy optimisation results in an increase of the final electrical energy demand by 44% compared to the current situation. This increase leads to mainly positive residual loads despite a significant expansion of renewable generation. Negative residual loads are used to provide heat and hydrogen.
Numerical Study on Optics and Heat Transfer of Solar Reactor for Methane Thermal Decomposition
Oct 2021
Publication
This study aims to reduce greenhouse gas emissions to the atmosphere and effectively utilize wasted resources by converting methane the main component of biogas into hydrogen. Therefore a reactor was developed to decompose methane into carbon and hydrogen using solar thermal sources instead of traditional energy sources such as coal and petroleum. The optical distributions were analyzed using TracePro a Monte Carlo ray-tracing-based program. In addition Fluent a computational fluid dynamics program was used for the heat and mass transfer and chemical reaction. The cylindrical indirect heating reactor rotates at a constant speed to prevent damage by the heat source concentrated at the solar furnace. The inside of the reactor was filled with a porous catalyst for methane decomposition and the outside was surrounded by insulation to reduce heat loss. The performance of the reactor according to the cavity model was calculated when solar heat was concentrated on the reactor surface and methane was supplied into the reactor in an environment with a solar irradiance of 700 W/m2 wind speed of 1 m/s and outdoor temperature of 25 °C. As a result temperature methane mass fraction distribution and heat loss amounts for the two cavities were obtained and it was found that the effect on the conversion rate was largely dependent on a temperature over 1000 °C in the reactor. Moreover the heat loss of the full-cavity model decreased by 12.5% and the methane conversion rate increased by 33.5% compared to the semi-cavity model. In conclusion the high-temperature environment of the reactor has a significant effect on the increase in conversion rate with an additional effect of reducing heat loss.
Emerging Electrochemical Energy Conversion and Storage Technologies
Sep 2014
Publication
Electrochemical cells and systems play a key role in a wide range of industry sectors. These devices are critical enabling technologies for renewable energy; energy management conservation and storage; pollution control/monitoring; and greenhouse gas reduction. A large number of electrochemical energy technologies have been developed in the past. These systems continue to be optimized in terms of cost life time and performance leading to their continued expansion into existing and emerging market sectors. The more established technologies such as deep-cycle batteries and sensors are being joined by emerging technologies such as fuel cells large format lithium-ion batteries electrochemical reactors; ion transport membranes and supercapacitors. This growing demand (multi-billion dollars) for electrochemical energy systems along with the increasing maturity of a number of technologies is having a significant effect on the global research and development effort which is increasing in both in size and depth. A number of new technologies which will have substantial impact on the environment and the way we produce and utilize energy are under development. This paper presents an overview of several emerging electrochemical energy technologies along with a discussion some of the key technical challenges.
Overview of Current Development in Electrical Energy Storage Technologies and the Application Potential in Power System Operation
Oct 2014
Publication
Electrical power generation is changing dramatically across the world because of the need to reduce greenhouse gas emissions and to introduce mixed energy sources. The power network faces great challenges in transmission and distribution to meet demand with unpredictable daily and seasonal variations. Electrical Energy Storage (EES) is recognized as underpinning technologies to have great potential in meeting these challenges whereby energy is stored in a certain state according to the technology used and is converted to electrical energy when needed. However the wide variety of options and complex characteristic matrices make it difficult to appraise a specific EES technology for a particular application. This paper intends to mitigate this problem by providing a comprehensive and clear picture of the state-of-the-art technologies available and where they would be suited for integration into a power generation and distribution system. The paper starts with an overview of the operation principles technical and economic performance features and the current research and development of important EES technologies sorted into six main categories based on the types of energy stored. Following this a comprehensive comparison and an application potential analysis of the reviewed technologies are presented.
Life Cycle Assessment Integration into Energy System Models: An Application for Power-to-Methane in the EU
Nov 2019
Publication
As the EU energy system transitions to low carbon the technology choices should consider a broader set of criteria. The use of Life Cycle Assessment (LCA) prevents burden shift across life cycle stages or impact categories while the use of Energy System Models (ESM) allows evaluating alternative policies capacity evolution and covering all the sectors. This study does an ex-post LCA analysis of results from JRC-EU-TIMES and estimates the environmental impact indicators across 18 categories in scenarios that achieve 80–95% CO2 emission reduction by 2050. Results indicate that indirect CO2 emissions can be as large as direct ones for an 80% CO2 reduction target and up to three times as large for 95% CO2 reduction. Impact across most categories decreases by 20–40% as the CO2 emission target becomes stricter. However toxicity related impacts can become 35–100% higher. The integrated framework was also used to evaluate the Power-to-Methane (PtM) system to relate the electricity mix and various CO2 sources to the PtM environmental impact. To be more attractive than natural gas the climate change impact of the electricity used for PtM should be 123–181 gCO2eq/kWh when the CO2 comes from air or biogenic sources and 4–62 gCO2eq/kWh if the CO2 is from fossil fuels. PtM can have an impact up to 10 times larger for impact categories other than climate change. A system without PtM results in ~4% higher climate change impact and 9% higher fossil depletion while having 5–15% lower impact for most of the other categories. This is based on a scenario where 9 parameters favor PtM deployment and establishes the upper bound of the environmental impact PtM can have. Further studies should work towards integrating LCA feedback into ESM and standardizing the methodology.
Energy Transition in France
May 2022
Publication
To address the climate emergency France is committed to achieving carbon neutrality by 2050. It plans to significantly increase the contribution of renewable energy in its energy mix. The share of renewable energy in its electricity production which amounts to 25.5% in 2020 should reach at least 40% in 2030. This growth poses several new challenges that require policy makers and regulators to act on the technological changes and expanding need for flexibility in power systems. This document presents the main strategies and projects developed in France as well as various recommendations to accompany and support its energy transition policy.
Peculiarities of Bond Strength Degradation in Reinforced Concrete Induced by Accelerated Electrochemical Methods
Dec 2018
Publication
Reinforced concrete (RC) structures are long-term operated objects with service life of 50–100 years. During their operation they subject to continuous ambient effects (cyclic temperature changes acid rains de-icing salts) and service loads (e.g. traffic) which effect on structural integrity of the composite and lead to worsening of structures serviceability. One of the reasons for strength loss of RC members is bond degradation between rebar and concrete. It could be caused by two different factors: overprotection of RC and reinforcement corrosion. These effects were simulated in the laboratory conditions by the electrochemical methods applying of impressed cathodic current and accelerated corrosion tests respectively. It was shown that applied anode polarization causes not only concrete cracking due to internal pressure of corrosion products at the interface but also due to their expansion far from rebar for a distance comparative with a specimen thickness evidently into preliminary formed cracks. Since intensive corrosion of steel reinforcement decreases its diameter and corrosion products can migrate from the rebar surface into a depth of concrete these factors could weaken bond in RC installations up to a total loss of cohesion between rebar and concrete. The influence of cathodic polarization of steel embedded in concrete is commonly seemed to consist in its possible hydrogen embrittlement and ions redistribution in concrete matrix. In this paper the effect of hydrogen recombined at the rebar–concrete interface on bond weakening and concrete cracking is considered.
Investigating the Implications of a New-build Hybrid Power System for Roll-on/Roll-off Cargo Ships from a Sustainability Perspective – A Life Cycle Assessment Case Study
Aug 2016
Publication
Marine transport has been essential for international trade. Concern for its environmental impact was growing among regulators classification societies ship operators ship owners and other stakeholders. By applying life cycle assessment this article aimed to assess the impact of a new-build hybrid system (i.e. an electric power system which incorporated lithium ion batteries photovoltaic systems and cold-ironing) designed for Roll-on/Roll-off cargo ships. The study was carried out based on a bottom-up integrated system approach using the optimised operational profile and background information for manufacturing processes mass breakdown and end of life management plans. Resources such as metallic and non-metallic materials and energy required for manufacture operation maintenance dismantling and scrap handling were estimated. During operation 1.76 x 10^8 kg of marine diesel oil was burned releasing carbon monoxide carbon dioxide particulate matter hydrocarbons nitrogen oxides and sulphur dioxide which ranged 5–8 orders of magnitude. The operation of diesel gensets was the primary cause of impact categories that were relevant to particulate matter or respiratory inorganic health issues photochemical ozone creation eutrophication acidification global warming and human toxicity. Disposing metallic scrap was accountable for the most significant impact category ecotoxicity potential. The environmental benefits of the hybrid power system in most impact categories were verified in comparison with a conventional power system onboard cargo ships. The estimated results for individual impact categories were verified using scenario analysis. The study concluded that the life cycle of a new-build hybrid power system would result in significant impact on the environment human beings and natural reserves and therefore proper management of such a system was imperative.
Highly Selective Porous Separator with Thin Skin Layer for Alkaline Water Electrolysis
Feb 2022
Publication
Advanced porous separators with thin selective skin layers to reduce the hydrogen permeation are developed for applications in alkaline water electrolysis. A thin skin layer based on crosslinked polyvinyl alcohol (cPVA) is fabricated on a porous substrate by a facile and scalable ultrasonic spray coating process. As the number of ultrasonic spraying cycles increases the resulting separator demonstrates a decrease in the large-diameter pore fraction an increase in the bubble-point pressure and a reduction in the hydrogen permeability without a significant increase in the areal resistance. As a result the optimized separator with a cPVA skin layer combines a low ionic resistance of 0.267 Ω cm2 a high bubble point pressure of 2.71 bar and a low hydrogen permeability of 1.12 × 10− 11 mol cm− 2 s − 1 bar− 1 . The electrolytic cell assembled with cPVAZ-30 achieves current densities of 861 mA cm− 2 and 1890 mA cm− 2 at 2.0 V and 2.6 V respectively in a 30 wt% KOH electrolyte solution at 80 ◦C.
Problems of Hydrogen Doping in the Methane Fermentation Process and of Energetic Use of the Gas Mixture
Jul 2021
Publication
This article discusses the technology for doping hydrogen into the fermenter to increase methane production and the amount of energy in the mixture. Hydrogen doping is anticipated to enable more carbon to be applied to produce methane. Hydrogen is proposed to be produced by using excess electricity from for example off-peak electricity hours at night. The possibilities of using a mixture of hydrogen and biogas for combustion in boilers and internal combustion engines have been determined. It has been proven that the volumetric addition of hydrogen reduces the heat of combustion of the mixture. Problems arising from hydrogen doping during the methane fermentation process have been identified.
Bench-Scale Steam Reforming of Methane for Hydrogen Production
Jul 2019
Publication
The effects of reaction parameters including reaction temperature and space velocity on hydrogen production via steam reforming of methane (SRM) were investigated using lab- and bench-scale reactors to identify critical factors for the design of large-scale processes. Based on thermodynamic and kinetic data obtained using the lab-scale reactor a series of SRM reactions were performed using a pelletized catalyst in the bench-scale reactor with a hydrogen production capacity of 10 L/min. Various temperature profiles were tested for the bench-scale reactor which was surrounded by three successive cylindrical furnaces to simulate the actual SRM conditions. The temperature at the reactor bottom was crucial for determining the methane conversion and hydrogen production rates when a sufficiently high reaction temperature was maintained (>800 ◦C) to reach thermodynamic equilibrium at the gas-hourly space velocity of 2.0 L CH4/(h·gcat). However if the temperature of one or more of the furnaces decreased below 700 ◦C the reaction was not equilibrated at the given space velocity. The effectiveness factor (0.143) of the pelletized catalyst was calculated based on the deviation of methane conversion between the lab- and bench-scale reactions at various space velocities. Finally an idling procedure was proposed so that catalytic activity was not affected by discontinuous operation.
Techno-economic Assessment of Hydrogen Production from Seawater
Nov 2022
Publication
Population growth and the expansion of industries have increased energy demand and the use of fossil fuels as an energy source resulting in release of greenhouse gases (GHG) and increased air pollution. Countries are therefore looking for alternatives to fossil fuels for energy generation. Using hydrogen as an energy carrier is one of the most promising alternatives to replace fossil fuels in electricity generation. It is therefore essential to know how hydrogen is produced. Hydrogen can be produced by splitting the water molecules in an electrolyser using the abondand water resources which are covering around ⅔ of the Earth's surface. Electrolysers however require high-quality water with conductivity in the range of 0.1–1 μS/cm. In January 2018 there were 184 offshore oil and gas rigs in the North Sea which may be excellent sites for hydrogen production from seawater. The hydrogen production process reported in this paper is based on a proton exchange membrane (PEM) electrolyser with an input flow rate of 300 L/h. A financially optimal system for producing demineralized water from seawater with conductivity in the range of 0.1–1 μS/cm as the input for electrolyser by WAVE (Water Application Value Engine) design software was studied. The costs of producing hydrogen using the optimised system was calculated to be US$3.51/kg H2. The best option for low-cost power generation using renewable resources such as photovoltaic (PV) devices wind turbines as well as electricity from the grid was assessed considering the location of the case considered. All calculations were based on assumption of existing cable from the grid to the offshore meaning that the cost of cables and distribution infrastructure were not considered. Models were created using HOMER Pro (Hybrid Optimisation of Multiple Energy Resources) software to optimise the microgrids and the distributed energy resources under the assumption of a nominal discount rate inflation rate project lifetime and CO2 tax in Norway. Eight different scenarios were examined using HOMER Pro and the main findings being as follows:<br/>The cost of producing water with quality required by the electrolyser is low compared with the cost of electricity for operation of the electrolyser and therefore has little effect on the total cost of hydrogen production (less than 1%).<br/>The optimal solution was shown to be electricity from the grid which has the lowest levelised cost of energy (LCOE) of the options considered. The hydrogen production cost using electricity from the grid was about US$ 5/kg H2.<br/>Grid based electricity resulted in the lowest hydrogen production cost even when costs for CO2 emissions in Norway that will start to apply in 2025 was considered being approximately US$7.7/kg H2.<br/>From economical point of view wind energy was found to be a more economical than solar.
HyDeploy Report: Gas Characteristics (Leakage, Dispersion and Flammability)
Sep 2018
Publication
The Health and Safety Laboratory (HSL) has carried out an investigation into the gas characteristics that may influence the leakage dispersion and flammability hazards associated with blended natural gas-hydrogen mixtures containing up to 20 % mol/mol hydrogen. The work was carried out under contract to Cadent & Northern Gas Networks as part of the HyDeploy project which was commissioned to investigate the feasibility of using blended hydrogen-natural gas mixtures in UK mains gas distribution networks.
Under the HyDeploy project a demonstration scheme is being carried out at Keele University in which it is planned to inject up to 20 % mol/mol hydrogen. Keele is Britain’s largest campus university and an ideal test site for a demonstration scheme as its gas distribution network is largely independent of the national gas network but still subject to UK gas industry procedural controls. It is anticipated that a successful demonstration scheme will facilitate the use of blended natural gas-hydrogen mixtures throughout the UK leading to significant reductions in carbon dioxide emissions. The project is being led by Cadent & Northern Gas Networks and also involves ITM Power Progressive Energy Keele University and HSL in consortium.
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Under the HyDeploy project a demonstration scheme is being carried out at Keele University in which it is planned to inject up to 20 % mol/mol hydrogen. Keele is Britain’s largest campus university and an ideal test site for a demonstration scheme as its gas distribution network is largely independent of the national gas network but still subject to UK gas industry procedural controls. It is anticipated that a successful demonstration scheme will facilitate the use of blended natural gas-hydrogen mixtures throughout the UK leading to significant reductions in carbon dioxide emissions. The project is being led by Cadent & Northern Gas Networks and also involves ITM Power Progressive Energy Keele University and HSL in consortium.
Click the supplements tab to view the other documents in this report
Indentation and Hydride Orientation in Zr-2.5%Nb Pressure Tube Material
Jun 2019
Publication
In this study indentations were made on Zr-2.5%Nb pressure tube material to induce multi-axial stress field. An I-shaped punch mark was indented on the Pressure tube material with predefined punch load. Later material was charged with 50 wppm of hydrogen. The samples near the punch mark were metallographically examined for hydrides orientation. It was observed that hydrides exhibited preferentially circumferential orientation far away from the indent to mixed orientation containing both circumferential and radial hydrides near the indent. This is probably as a result of stress field generated by indentation. Extent of radial hydride formation was observed to be varying with indentation load.
Hybrid Hydrogen Home Storage for Decentralized Energy Autonomy
May 2021
Publication
As the share of distributed renewable power generation increases high electricity prices and low feed-in tariff rates encourage the generation of electricity for personal use. In the building sector this has led to growing interest in energy self-sufficient buildings that feature battery and hydrogen storage capacities. In this study we compare potential technology pathways for residential energy storage in terms of their economic performance by means of a temporal optimization model of the fully self-sufficient energy system of a single-family building taking into account its residential occupancy patterns and thermal equipment. We show for the first time how heat integration with reversible solid oxide cells (rSOCs) and liquid organic hydrogen carriers (LOHCs) in high-efficiency single-family buildings could by 2030 enable the self-sufficient supply of electricity and heat at a yearly premium of 52% against electricity supplied by the grid. Compared to lithium-ion battery systems the total annualized cost of a self-sufficient energy supply can be reduced by 80% through the thermal integration of LOHC reactors and rSOC systems.
Interfacial Fracture Strength Property of Micro-scale SiN/Cu Components
Jul 2016
Publication
The strength against fracture nucleation from an interface free-edge of silicon-nitride (SiN)/copper (Cu) micro-components is evaluated. A special technique that combines a nano-indenter specimen holder and an environmental transmission electron microscope (E-TEM) is employed. The critical load at the onset of fracture nucleation from a wedge-shaped free-edge (opening angle: 90°) is measured both in a vacuum and in a hydrogen (H2) environment and the critical stress distribution is evaluated by the finite element method (FEM). It is found that the fracture nucleation is dominated by the near-edge elastic singular stress field that extends about a few tens of nanometers from the edge. The fracture nucleation strength expressed in terms of the stress intensity factor (K) is found to be eminently reduced in a H2 environment.
Cryogenic and Ambient Gaseous Hydrogen Blowdown with Discharge Line Effects
Sep 2021
Publication
The present work performed within the PRESLHY EC-project presents a simplified 1-d transient modelling methodology to account for discharge line effects during blowdown. The current formulation includes friction extra resistance area change and heat transfer through the discharge line walls and is able to calculate the mass flow rate and distribution of all physical variables along the discharge line. Choked flow at any time during the transient is calculated using the Possible Impossible Flow (PIF) algorithm. Hydrogen single phase physical properties and vapour-liquid equilibrium are calculated using the Helmholtz Free Energy (HFE) formulation. Homogeneous Equilibrium Mixture (HEM) model is used for two-phase physical properties. Validation is performed against the new experiments with compressed gaseous hydrogen performed at the DISCHA facility in the framework of PRESLHY (200 bar ambient and cryogenic initial tank temperature 77 K and 4 nozzle diameters 0.5 1 2 and 4 mm) and an older experiment at 900 bar ambient temperature and 2 mm nozzle. Predictions are compared against measured data from the experiments and the relative importance of line heat transfer compared to flow resistance is analysed.
Effect of High-pressure H2 Gas on Tensile and Fatigue Properties of Stainless Steel SUS316L by Means of the Internal High-pressure H2 Gas Method
Dec 2019
Publication
For prohibiting a global warming fuel-cell systems without carbon dioxide emissions are a one of the promising technique. In case of a fuel-cell vehicle (FCV) high-pressure H2 gas is indispensable for a long running range. Although there are lot of paper for studying a hydrogen embrittlement (HE) there are few paper referred to the effect of high-pressure H2on the HE phenomenon.
In this study an effect of high-pressure H2 gas on tensile & fatigue properties of stainless steel SUS316L were investigated by means of the internal high-pressure H2 gas technique. Main findings of this study are as follows;
In this study an effect of high-pressure H2 gas on tensile & fatigue properties of stainless steel SUS316L were investigated by means of the internal high-pressure H2 gas technique. Main findings of this study are as follows;
- Although there are almost no hydrogen embrittlement effect on the 0.2 % proof stress and tensile strength elongation and reduction of area decrease in H2 gas environment
- For case of low Nieq material fatigue life and fatigue limit decrease in H2 gas environment
- For case of low Nieq material not a few α’ martensitic phase generated on the fatigue fractured specimen.
A Tale of Two Phase Diagrams Interplay of Ordering and Hydrogen Uptake in Pd–Au–H
Apr 2021
Publication
Due to their ability to reversibly absorb/desorb hydrogen without hysteresis Pd–Au nanoalloys have been proposed as materials for hydrogen sensing. For sensing it is important that absorption/desorption isotherms are reproducible and stable over time. A few studies have pointed to the influence of short and long range chemical order on these isotherms but many aspects of the impact of chemical order have remained unexplored. Here we use alloy cluster expansions to describe the thermodynamics of hydrogen in Pd–Au in a wide concentration range. We investigate how different chemical orderings corresponding to annealing at different temperatures as well as different external pressures of hydrogen impact the behavior of the material with focus on its hydrogen absorption/desorption isotherms. In particular we find that a long-range ordered L12 phase is expected to form if the H2 pressure is sufficiently high. Furthermore we construct the phase diagram at temperatures from 250 K to 500 K showing that if full equilibrium is reached in the presence of hydrogen phase separation can often be expected to occur in stark contrast to the phase diagram in para-equilibrium. Our results explain the experimental observation that absorption/desorption isotherms in Pd–Au are often stable over time but also reveal pitfalls for when this may not be the case.
Evaluation of the Performance Degradation of a Metal Hydride Tank in a Real Fuel Cell Electric Vehicle
May 2022
Publication
In a fuel cell electric vehicle (FCEV) powered by a metal hydride tank the performance of the tank is an indicator of the overall health status which is used to predict its behaviour and make appropriate energy management decisions. The aim of this paper is to investigate how to evaluate the effects of charge/discharge cycles on the performance of a commercial automotive metal hydride hydrogen storage system applied to a real FCEV. For this purpose a mathematical model is proposed based on uncertain physical parameters that are identified using the stochastic particle swarm optimisation (PSO) algorithm combined with experimental measurements. The variation of these parameters allows an assessment of the degradation level of the tank’s performance on both the quantitative and qualitative aspects. Simulated results derived from the proposed model and experimental measurements were in good agreement with a maximum relative error of less than 2%. The validated model was used to establish the correlations between the observed degradations in a hydride tank recovered from a real FCEV. The results obtained show that it is possible to predict tank degradations by developing laws of variation of these parameters as a function of the real conditions of the use of the FCEV (number of charging/discharging cycles pressures mass flow rates temperatures).
Development of Liquid Hydrogen Leak Frequencies Using a Bayesian Update Process
Sep 2021
Publication
To quantify the risk of an accident in a liquid hydrogen system it is necessary to determine how often a leak may occur. To do this representative component leakage frequencies specific to liquid hydrogen can be determined as a function of the normalized leak size. Subsequently the system characteristics (e.g. system pressure) can be used to calculate accident consequences. Operating data (such as leak frequencies) for liquid hydrogen systems are very limited; rather than selecting a single leak frequency value from a literature source data from different sources can be combined using a Bayesian model. This approach provides leakage rates for different amounts of leakage distributions for leakage rates to propagate through risk assessment models to establish risk result uncertainty and a means for incorporating liquid hydrogen-specific leakage data with leakage frequencies from other fuels. Specifically other cryogenic fluids like liquefied natural gas are used as a baseline for the Bayesian analysis. This Bayesian update process is used to develop leak frequency distributions for different system component types and leak sizes. These leak frequencies can be refined as liquid hydrogen data becomes available and may then inform safety code requirements based on the likelihood of liquid hydrogen release for different systems.
A Modeling Study of Lifetime and Performance Improvements of Solid Oxide Fuel Cell by Reversed Pulse Operation
Jan 2022
Publication
Chromium poisoning of the air electrode is a primary degradation mechanism for solid oxide cells (SOCs) operating under fuel cell mode. Recent experimental findings show that reversed pulse operation for SOCs operated as electrolyser cells can reverse this degradation and extend the lifetime. Here we use a multiphysics model of an SOC to investigate the effects of reversed pulse operation for alleviating chromium poisoning of the air electrode. We study the effects of time fraction of the operation under fuel cell and electrolysis modes cyclic operation starting after a certain duration and fuel cell and electrolysis current densities on the cell lifetime total power and hydrogen production. Our modeling shows that reversed pulse operation enhances cell lifetime and total power for all different cases considered in this study. Moreover results suggest that the cell lifetime total power and hydrogen production can be increased by reversed pulse operation at longer operation times under electrolysis mode cyclic operation starting from the beginning and lower electrolysis current densities. All in all this paper documents and establishes a computational framework that can serve as a platform to assess and quantify the increased profitability of SOCs operating under a co-production operation through reversed pulse operation.
Towards an Understanding of Hydrogen Supply Chains: A Structured Literature Review Regarding Sustainability Evaluation
Oct 2021
Publication
Hydrogen technologies have received increased attention in research and development to foster the shift towards carbon-neutral energy systems. Depending on the specific production techniques transportation concepts and application areas hydrogen supply chains (HSCs) can be anything from part of the energy transition problem to part of the solution: Even more than battery-driven electric mobility hydrogen is a polyvalent technology and can be used in very different contexts with specific positive or negative sustainability impacts. Thus a detailed sustainability evaluation is crucial for decision making in the context of hydrogen technology and its diverse application fields. This article provides a comprehensive structured literature review in the context of HSCs along the triple bottom line dimensions of environmental economic and social sustainability analyzing a total of 288 research papers. As a result we identify research gaps mostly regarding social sustainability and the supply chain stages of hydrogen distribution and usage. We suggest further research to concentrate on these gaps thus strengthening our understanding of comprehensive sustainability evaluations for HSCs especially in social sustainability evaluation. In addition we provide an additional approach for discussion by adding literature review results from neighboring fields highlighting the joint challenges and insights regarding sustainability evaluation.
Micro and Macro Mechanical Analysis of Gas Pipeline Steels
Sep 2017
Publication
The actual safety margins of gas pipelines depend on a number of factors that include the mechanical characteristics of the material. The evolution with time of the metal properties can be evaluated by mechanical tests performed at different scales seeking for the best compromise between the simplicity of the experimental setup to be potentially employed in situ and the reliability of the results. Possible alternatives are comparatively assessed on pipeline steels of different compositions and in different states.
Cogeneration of Green Hydrogen in a Cascade Hydropower Plant
Apr 2021
Publication
Hydrogen is today an indispensable feedstock in various process industries but the method of its production is mostly not in line with accepted environmental guidelines. With emerging electro-energetic systems with a large share of renewable sources hydrogen is also becoming an important energy carrier which with the possibility of storing surplus energy ensures greater stability of power system operation and energy supply. Therefore the use of electricity from renewable sources is important for the production of green hydrogen using electrolysis. The first part of the article describes the possibilities for hydrogen cogeneration in one of the run-of-river hydropower plants in Slovenia. The implementation costs of the necessary equipment for hydrogen production in the case-study power plant its production costs and the profitability of hydrogen production compared to the sale of electricity are estimated. The criteria according to which the production of hydrogen is more profitable than the sale of electricity at current prices and guaranteed sales is also defined. In the second part of the article a scenario for the use of hydrogen for heating and mobility needs in the nearby local community is presented. For the regular supply of hydrogen in the range of up to 30 kg/h the necessary investment costs for the installation of the appropriate equipment in the hydropower plant are calculated along with an estimation of the payback period of the investment.
Sulfide Stress Cracking of C-110 Steel in a Sour Environment
Jul 2021
Publication
The scope of this study includes modeling and experimental investigation of sulfide stress cracking (SSC) of high-strength carbon steel. A model has been developed to predict hydrogen permeation in steel for a given pressure and temperature condition. The model is validated with existing and new laboratory measurements. The experiments were performed using C-110 grade steel specimens. The specimens were aged in 2% (wt.) brine saturated with mixed gas containing CH4 CO2 and H2S. The concentration H2S was maintained constant (280 ppm) while varying the partial pressure ratio of CO2 (i.e. the ratio of partial pressure of CO2 to the total pressure) from 0 to 15%. The changes occurring in the mechanical properties of the specimens were evaluated after exposure to assess material embrittlement and SSC corrosion. Besides this the cracks developed on the surface of the specimens were examined using an optical microscope. Results show that the hydrogen permeation and subsequently SSC resistance of C-110 grade steel were strongly influenced by the Partial Pressure Ratio (PPR) of CO2 when the PPR was between 0 and 5%. The PPR of CO2 had a limited impact on the SSC process when it was between 10 and 15 percent.
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