Publications
Evaluation of Hydrogen-induced Cracking in High-strength Steel Welded Joints by Acoustic Emission Technique
Feb 2020
Publication
Hydrogen-induced cracking behavior in high-strength steel mainly composed of martensite was analyzed by acoustic emission (AE) technique and finite element method (FEM) in slow strain-rate tensile (SSRT) tests and welding tests. The crack initiation was detected by the AE signals and the time evolution of stress concentration and hydrogen diffusion were calculated by FEM. The effect of hardness and plastic strain on the hydrogen diffusion coefficientwas explicitly introduced into the governing equation in FEM. The criterion and indicator parameter for the crack initiation were derived as a function of maximum principal stress and locally accumulated hydrogen concentration. The results showed that the cracking criterion derived by AE and FEM is useful for predicting the cold cracking behavior and determining the critical preheat temperature to prevent hydrogeninduced cracking.
The Role of Clean Hydrogen Value Chain in a Successful Energy Transition of Japan
Aug 2022
Publication
The clean hydrogen in the prioritized value chain platform could provide energy incentives and reduce environmental impacts. In the current study strengths weaknesses opportunities and threats (SWOT) analysis has been successfully applied to the clean hydrogen value chain in different sectors to determine Japan’s clean hydrogen value chain’s strengths weaknesses opportunities and threats as a case study. Japan was chosen as a case study since we believe that it is the only pioneer country in that chain with a national strategy investments and current projects which make it unique in this way. The analyses include evaluations of clean energy development power supply chains regional energy planning and renewable energy development including the internal and external elements that may influence the growth of the hydrogen economy in Japan. The ability of Japan to produce and use large quantities of clean hydrogen at a price that is competitive with fossil fuels is critical to the country’s future success. The implementation of an efficient carbon tax and carbon pricing is also necessary for cost parity. There will be an increasing demand for global policy coordination and inter-industry cooperation. The results obtained from this research will be a suitable model for other countries to be aware of the strengths weaknesses opportunities and threats in this field in order to make proper decisions according to their infrastructures potentials economies and socio-political states in that field.
National Policies, Recent Research Hotspots, and Application of Sustainable Energy: Case of China, USA and European Countries
Aug 2022
Publication
This study tracks the variety of nations dealing with the issue of energy transition. Through process tracing and a cross-national case study a comparison of energy policies research hotspots and technical aspects of three sustainable energy systems (solar cells recharge batteries and hydrogen production) was conducted. We provide an overview of the climate-change political process and identify three broad patterns in energy-related politics in the United States China and Europe (energy neo-liberalism authoritarian environmentalism and integrated-multinational negotiation). The core processes and optimization strategies to improve the efficiency of sustainable energy usage are analyzed. This study provides both empirical and theoretical contributions to research on energy transitions.
Co-production of Hydrogen and Power from Black Liquor Via Supercritical Water Gasification, Chemical Looping and Power Generation
Mar 2019
Publication
An integrated system to harvest efficiently the energy from the waste of pulp mill industry which is black liquor (BL) is proposed and evaluated. The proposed system consists of the supercritical water gasification (SCWG) of BL syngas chemical looping and power generation. To minimize the exergy loss throughout the system and to optimize the energy efficiency process design and integration is conducted by employing the principles of exergy recovery and process integration methods. Hydrogen is set as the main output while power is produced by utilizing the heat generated throughout the process. Process simulation is conducted using a steady state process simulator Aspen Plus. Energy efficiency is defined into three categories: hydrogen production efficiency power generation efficiency and total energy efficiency. From process simulation both of the integrated systems show very high total energy efficiency of about 73%.
From Biogas to Hydrogen: A Techno-Economic Study on the Production of Turquoise Hydrogen and Solid Carbons
Sep 2022
Publication
Biogas is a renewable feedstock that can be used to produce hydrogen through the decomposition of biomethane. However the economics of the process are not well studied and understood especially in cases where solid carbons are also produced and which have a detrimental effect on the performance of the catalysts. The scale as well as product diversification of a biogas plant to produce hydrogen and other value-added carbons plays a crucial role in determining the feasibility of biogasto-hydrogen projects. Through a techno-economic study using the discounted cash flow method it has been shown that there are no feasible sizes of plants that can produce hydrogen at the target price of USD 3/kg or lower. However for self-funded anaerobic digestor plants retrofitting modular units for hydrogen production would only make financial sense at biogas production capacities of more than 412 m3/h. A sensitivity analysis has also shown that the cost competitiveness is dependent on the type of carbon formed and low-grade carbon black has a negative effect on economic feasibility. Hydrogen produced from biogas would thus not be able to compete with grey hydrogen production but rather with current green hydrogen production costs.
Current Legislative Framework for Green Hydrogen Production by Electrolysis Plants in Germany
Mar 2022
Publication
(1) The German energy system transformation towards an entirely renewable supply is expected to incorporate the extensive use of green hydrogen. This carbon-free fuel allows the decarbonization of end-use sectors such as industrial high-temperature processes or heavy-duty transport that remain challenging to be covered by green electricity only. However it remains unclear whether the current legislative framework supports green hydrogen production or is an obstacle to its rollout. (2) This work analyzes the relevant laws and ordinances regarding their implications on potential hydrogen production plant operators. (3) Due to unbundling-related constraints potential operators from the group of electricity transport system and distribution system operators face lacking permission to operate production plants. Moreover ownership remains forbidden for them. The same applies to natural gas transport system operators. The case is less clear for natural gas distribution system operators where explicit regulation is missing. (4) It is finally analyzed if the production of green hydrogen is currently supported in competition with fossil hydrogen production not only by the legal framework but also by the National Hydrogen Strategy and the Amendment of the Renewable Energies Act. It can be concluded that in recent amendments of German energy legislation regulatory support for green hydrogen in Germany was found. The latest legislation has clarified crucial points concerning the ownership and operation of electrolyzers and the treatment of green hydrogen as a renewable energy carrier.
Estimation of the Levelized Cost of Nuclear Hydrogen Production from Light Water Reactors in the United States
Aug 2022
Publication
In June 2021 the United States (US) Department of Energy (DOE) hosted the first-ever Hydrogen Shot Summit which lasted for two days. More than 3000 stockholders around the world were convened at the summit to discuss how low-cost clean hydrogen production would be a huge step towards solving climate change. Hydrogen is a dynamic fuel that can be used across all industrial sectors to lower the carbon intensity. By 2030 the summit hopes to have developed a means to reduce the current cost of clean hydrogen by 80%; i.e. to USD 1 per kilogram. Because of the importance of clean hydrogen towards carbon neutrality the overall DOE budget for Fiscal Year 2021 is USD 35.4 billion and the total budget for DOE hydrogen activities in Fiscal Year 2021 is USD 285 million representing 0.81% of the total DOE budget for 2021. The DOE hydrogen budget of 2021 is estimated to increase to USD 400 million in Fiscal Year 2022. The global hydrogen market is growing and the US is playing an active role in ensuring its growth. Depending on the electricity source used the electrolysis of hydrogen can have no greenhouse gas emissions. When assessing the advantages and economic viability of hydrogen production by electrolysis it is important to take into account the source of the necessary electricity as well as emissions resulting from electricity generation. In this study to evaluate the levelized cost of nuclear hydrogen production the International Atomic Energy Agency Hydrogen Economic Evaluation Program is used to model four types of LWRs: Exelon’s Nine Mile Point Nuclear Power Plant (NPP) in New York; Palo Verde NPP in Arizona; Davis-Besse NPP in Ohio; and Prairie Island NPP in Minnesota. Each of these LWRs has a different method of hydrogen production. The results show that the total cost of hydrogen production for Exelon’s Nine Mile Point NPP Palo Verde NPP Davis-Besse NPP and Prairie Island NPP was 4.85 ± 0.66 4.77 ± 1.36 3.09 ± 1.19 and 0.69 ± 0.03 USD/kg respectively. These findings show that among the nuclear reactors the cost of nuclear hydrogen production using Exelon’s Nine Mile Point NPP reactor is the highest whereas the cost of nuclear hydrogen production using the Prairie Island NPP reactor is the lowest.
A Positive Shift in the Public Acceptability of a Low-Carbon Energy Project After Implementation: The Case of a Hydrogen Fuel Station
Apr 2019
Publication
Public acceptability of low-carbon energy projects is often measured with one-off polls. This implies that opinion-shifts over time are not always taken into consideration by decision makers relying on these polls. Observations have given the impression that public acceptability of energy projects increases after implementation. However this positive shift over time has not yet been systematically studied and is not yet understood very well. This paper aims to fill this gap. Based on two psychological mechanisms loss aversion and cognitive dissonance reduction we hypothesize that specifically people who live in proximity of a risky low-carbon technology—a hydrogen fuel station (HFS) in this case—evaluate this technology as more positive after its implementation than before. We conducted a survey among Dutch citizen living nearby a HFS and indeed found a positive shift in the overall evaluation of HFS after implementation. We also found that the benefits weighed stronger and the risks weaker after the implementation. This shift did not occur for citizens living further away from the HFS. The perceived risks and benefits did not significantly change after implementation neither for citizens living in proximity nor for citizens living further away. The societal implications of the findings are discussed.
New Liquid Chemical Hydrogen Storage Technology
Aug 2022
Publication
The liquid chemical hydrogen storage technology has great potentials for high-density hydrogen storage and transportation at ambient temperature and pressure. However its commercial applications highly rely on the high-performance heterogeneous dehydrogenation catalysts owing to the dehydrogenation difficulty of chemical hydrogen storage materials. In recent years the chemists and materials scientists found that the supported metal nanoparticles (MNPs) can exhibit high catalytic activity selectivity and stability for the dehydrogenation of chemical hydrogen storage materials which will clear the way for the commercial application of liquid chemical hydrogen storage technology. This review has summarized the recent important research progress in the MNP-catalyzed liquid chemical hydrogen storage technology including formic acid dehydrogenation hydrazine hydrate dehydrogenation and ammonia borane dehydrogenation discussed the urgent challenges in the key field and pointed out the future research trends.
Combined Effects of Stress and Temperature on Hydrogen Diffusion in Non-hydride Forming Alloys Applied in Gas Turbines
Jul 2022
Publication
Hydrogen plays a vital role in the utilisation of renewable energy but ingress and diffusion of hydrogen in a gas turbine can induce hydrogen embrittlement on its metallic components. This paper aims to investigate the hydrogen transport in a non-hydride forming alloy such as Alloy 690 used in gas turbines inspired by service conditions of turbine blades i.e. under the combined effects of stress and temperature. An appropriate hydrogen transport equation is formulated accounting for both stress and temperature distributions of the domain in the non-hydride forming alloy. Finite element (FE) analyses are performed to predict steady-state hydrogen distribution in lattice sites and dislocation traps of a double notched specimen under constant tensile load and various temperature fields. Results demonstrate that the lattice hydrogen concentration is very sensitive to the temperature gradients whilst the stress concentration only slightly increases local lattice hydrogen concentration. The combined effects of stress and temperature result in the highest concentration of the dislocation trapped hydrogen in low-temperature regions although the plastic strain is only at a moderate level. Our results suggest that temperature gradients and stress concentrations in turbine blades due to cooling channels and holes make the relatively low-temperature regions susceptible to hydrogen embrittlement.
A Zero Carbon Route to the Supply of High-temperature Heat Through the Integration of Solid Oxide Electrolysis Cells and H2–O2 Combustion
Aug 2022
Publication
Previously suggested options to achieve carbon neutrality involve the use of fossil fuels with carbon capture or exploiting biomass as sources of energy. Industrial high-temperature heating could possibly exploit electrical heating or combustion using hydrogen. However it is difficult to replace all the current coal or natural gas furnaces with these options for chemical industry. In this work a method that integrates solid oxide electrolysis cells (SOEC) and H2–O2 combustion is proposed and the related parameters are modelled to analyze their impacts. There is no waste heat and waste emissions in the proposed option and all substances are recycled. Unlike previous research the heat required for SOEC operation is generated from H2 combustion. The best working condition is under thermoneutral voltage and the highest electricity-to-thermal efficiency that can be achieved is 86.88% under a current density of 12000 A/m2 and operating temperature of 750 ◦C. Ohmic overpotential has the greatest effect on electricity consumption and the anode activation overpotential is the second most important option. Increasing combustion product temperature cannot significantly improve thermal efficiency but can raise the available maximum thermal energy.
Transition to Renewable Energy for Communities: Energy Storage Requirements and Dissipation
Aug 2022
Publication
The transition of residential communities to renewable energy sources is one of the first steps for the decarbonization of the energy sector the reduction of CO2 emissions and the mitigation of global climate change. This study provides information for the development of a microgrid supplied by wind and solar energy which meets the hourly energy demand of a community of 10000 houses in the North Texas region; hydrogen is used as the energy storage medium. The results are presented for two cases: (a) when the renewable energy sources supply only the electricity demand of the community and (b) when these sources provide the electricity as well as the heating needs (for space heating and hot water) of the community. The results show that such a community can be decarbonized with combinations of wind and solar installations. The energy storage requirements are between 2.7 m3 per household and 2.2 m3 per household. There is significant dissipation in the storage–regeneration processes—close to 30% of the current annual electricity demand. The entire decarbonization (electricity and heat) of this community will result in approximately 87500 tons of CO2 emissions avoidance.
Iron as Recyclable Energy Carrier: Feasibility Study and Kinetic Analysis of Iron Oxide Reduction
Oct 2022
Publication
Carbon-free and sustainable energy storage solutions are required to mitigate climate change. One possible solution especially for stationary applications could be the storage of energy in metal fuels. Energy can be stored through reduction of the oxide with green hydrogen and be released by combustion. In this work a feasibility study for iron as possible metal fuel considering the complete energy cycle is conducted. Based on equilibrium calculations it could be shown that the power-to-power efficiency of the iron/iron oxide cycle is 27 %. As technology development requires a more detailed description of both the reduction and the oxidation a first outlook is given on the kinetic analysis of the reduction of iron oxides with hydrogen. Based on thermogravimetric experiments using Fe2O3 Fe3O4 and FeO it could be shown that the reduction is a three-step process. The maximum reduction rate can be achieved with a hydrogen content of 25 %. Based on the experimental results a reaction mechanism and accompanied kinetic data were developed for description of Fe2O3 reduction with H2 under varying experimental conditions.
Review and Perspectives of Key Decarbonization Drivers to 2030
Jan 2023
Publication
Global climate policy commitments are encouraging the development of EU energy policies aimed at paving the way for cleaner energy systems. This article reviews key decarbonization drivers for Italy considering higher environmental targets from recent European Union climate policies. Energy efficiency the electrification of final consumption the development of green fuels increasing the share of renewable energy sources in the electric system and carbon capture and storage are reviewed. A 2030 scenario is designed to forecast the role of decarbonization drivers in future energy systems and to compare their implementation with that in the current situation. Energy efficiency measures will reduce final energy consumption by 15.6% as primary energy consumption will decrease by 19.8%. The electrification of final consumption is expected to increase by 6.08%. The use of green fuels is estimated to triple as innovative fuels may go to market at scale to uphold the ambitious decarbonization targets set in the transportation sector. The growing trajectory of renewable sources in the energy mix is confirmed as while power generation is projected to increase by 10% the share of renewables in that generation is expected to increase from 39.08% to 78.16%. Capture and storage technologies are also expected to play an increasingly important role. This article has policy implications and serves as a regulatory reference in the promotion of decarbonization investments.
An Extensive Review of Liquid Hydrogen in Transportation with Focus on the Maritime Sector
Sep 2022
Publication
The European Green Deal aims to transform the EU into a modern resource-efficient and competitive economy. The REPowerEU plan launched in May 2022 as part of the Green Deal reveals the willingness of several countries to become energy independent and tackle the climate crisis. Therefore the decarbonization of different sectors such as maritime shipping is crucial and may be achieved through sustainable energy. Hydrogen is potentially clean and renewable and might be chosen as fuel to power ships and boats. Hydrogen technologies (e.g. fuel cells for propulsion) have already been implemented on board ships in the last 20 years mainly during demonstration projects. Pressurized tanks filled with gaseous hydrogen were installed on most of these vessels. However this type of storage would require enormous volumes for large long-range ships with high energy demands. One of the best options is to store this fuel in the cryogenic liquid phase. This paper initially introduces the hydrogen color codes and the carbon footprints of the different production techniques to effectively estimate the environmental impact when employing hydrogen technologies in any application. Afterward a review of the implementation of liquid hydrogen (LH2 ) in the transportation sector including aerospace and aviation industries automotive and railways is provided. Then the focus is placed on the maritime sector. The aim is to highlight the challenges for the adoption of LH2 technologies on board ships. Different aspects were investigated in this study from LH2 bunkering onboard utilization regulations codes and standards and safety. Finally this study offers a broad overview of the bottlenecks that might hamper the adoption of LH2 technologies in the maritime sector and discusses potential solutions.
Effects of Compression Ratios on Combustion and Emission Characteristics of SI Engine Fueled with Hydrogen-Enriched Biogas Mixture
Aug 2022
Publication
The effects of hydrogen-enriched biogas on combustion and emissions of a dual-fuel sparkignition engine with different hydrogen concentration ratios were studied numerically. A 1-cylinder spark ignition was used to perform a numerical simulation. To reveal the influence of the compression ratios on combustion and emissions of a gaseous engine the crankshaft of the engine was modified to generate different compression ratios of 8.5 9.0 9.4 10.0 and 10.4. The biogas contained 60 and 40% methane (CH4 ) and carbon dioxide (CO2 ) respectively while the hydrogen fractions used to enrich biogas were 10 20 and 30% of the mixture by volume. The ignition timing is fixed at 350 CA◦ . The results indicate that the in-cylinder pressure combustion temperature and combustion burning speed increase gradually with increasing hydrogen concentration due to the combustion characteristics of hydrogen in blends. As increasing the compression ratio NOx emissions increase proportionally while CO2 emissions decrease gradually. Almost no combustion process occurs as operating the compression ratio below 8.5 when using pure biogas. However adding 20% of hydrogen fraction could improve the combustion process significantly even at a low compression ratio.
Projecting the Future Cost of PEM and Alkaline Water Electrolysers; a CAPEX Model Including Electrolyser Plant Size and Technology Department
Oct 2022
Publication
The investment costs of water electrolysis represent one key challenge for the realisation of renewable hydrogen-based energy systems. This work presents a technology cost assessment and outlook towards 2030 for alkaline electrolysers (AEL) and PEM electrolysers (PEMEL) in the MW to GW range taking into consideration the effects of plant size and expected technology developments. Critical selected data was fitted to a modified power law to describe the cost of an electrolyser plant based on the overall capacity and a learning/technology development rate to derive cost estimations for different PEMEL and AEL plant capacities towards 2030. The analysis predicts that the CAPEX gap between AEL and PEMEL technologies will decrease significantly towards 2030 with plant size until 1 e10 MW range. Beyond this only marginal cost reductions can be expected with CAPEX values approaching 320e400 $/kW for large scale (greater than 100 MW) plants by 2030 with subsequent cost reductions possible. Learning rates for electrolysers were estimated at 25 e30% for both AEL and PEMEL which are significantly higher than the learning rates reported in previous literature.
Sizing and Performance Analysis of Hydrogen- and Battery-Based Powertrains, Integrated into a Passenger Train for a Regional Track, Located in Calabria (Italy)
Aug 2022
Publication
In order to decarbonize the rail industry the development of innovative locomotives with the ability to use multiple energy sources constituting hybrid powertrains plays a central role in transitioning from conventional diesel trains. In this paper four configurations based on suitable combinations of fuel cells and/or batteries are designed to replace or supplement a diesel/overhead line powertrain on a real passenger train (the Hitachi Blues) tested on an existing regional track the Catanzaro Lido–Reggio Calabria line (Italy) managed by Trenitalia SpA. (Italy). The configurations (namely battery–electrified line full-battery fuel cell–battery–electrified line and fuel cell–battery) are first sized with the intention of completing a round trip then integrated on board with diesel engine replacement in mind and finally occupy a portion of the passenger area within two locomotives. The achieved performance is thoroughly examined in terms of fuel cell efficiency (greater than 47%) hydrogen consumption (less than 72 kg) braking energy recovery (approximately 300 kWh) and battery interval SOC.
HydroGenerally - Episode 1: The Colours of Hydrogen
Mar 2022
Publication
This first episode was inspired by an Innovate UK KTN perspective commenting on the UK government’s Hydrogen Strategy released by the Department of Business Energy and Industrial Strategy (BEIS) in August 2021. Following the publication of this perspective it was very evident to our Innovate UK KTN experts that the uses and challenges of ‘blue’ and ‘green’ hydrogens were generating a strong debate depending on their application areas.
Over a 20-minute discussion Simon Steffan and Sam try to answer the questions: how is hydrogen currently produced? How will it be produced in the future? And how will it fit in with the energy system?
The podcast can be found on their website
Over a 20-minute discussion Simon Steffan and Sam try to answer the questions: how is hydrogen currently produced? How will it be produced in the future? And how will it fit in with the energy system?
The podcast can be found on their website
Impacts of Renewable Energy Resources on Effectiveness of Grid-Integrated Systems: Succinct Review of Current Challenges and Potential Solution Strategies
Sep 2020
Publication
This study is aimed at a succinct review of practical impacts of grid integration of renewable energy systems on effectiveness of power networks as well as often employed state-of-the-art solution strategies. The renewable energy resources focused on include solar energy wind energy biomass energy and geothermal energy as well as renewable hydrogen/fuel cells which although not classified purely as renewable resources are a famous energy carrier vital for future energy sustainability. Although several world energy outlooks have suggested that the renewable resources available worldwide are sufficient to satisfy global energy needs in multiples of thousands the different challenges often associated with practical exploitation have made this assertion an illusion to date. Thus more research efforts are required to synthesize the nature of these challenges as well as viable solution strategies hence the need for this review study. First brief overviews are provided for each of the studied renewable energy sources. Next challenges and solution strategies associated with each of them at generation phase are discussed with reference to power grid integration. Thereafter challenges and common solution strategies at the grid/electrical interface are discussed for each of the renewable resources. Finally expert opinions are provided comprising a number of aphorisms deducible from the review study which reveal knowledge gaps in the field and potential roadmap for future research. In particular these opinions include the essential roles that renewable hydrogen will play in future energy systems; the need for multi-sectoral coupling specifically by promoting electric vehicle usage and integration with renewable-based power grids; the need for cheaper energy storage devices attainable possibly by using abandoned electric vehicle batteries for electrical storage and by further development of advanced thermal energy storage systems (overviews of state-of-the-art thermal and electrochemical energy storage are also provided); amongst others.
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