Publications
Assessment of Fossil-free Steelmaking Based on Direct Reduction Applying High-temperature Electrolysis
Jun 2021
Publication
Preventing humanity from serious impact of climate crisis requires carbon neutrality across all economic sectors including steel industry. Although fossil-free steelmaking routes receiving increasing attention fundamental process aspects especially approaches towards the improvement of efficiency and flexibility are so far not comprehensively studied. In this paper optimized process concepts allowing for a gradual transition towards fossil-free steelmaking based on the coupling of direct reduction process electric arc furnace and electrolysis are presented. Both a high-temperature and low-temperature electrolysis were modeled and possibilities for the integration into existing infrastructure are discussed. Various schemes for heat integration especially when using high-temperature electrolysis are highlighted and quantified. It is demonstrated that the considered direct reduction-based process concepts allow for a high degree of flexibility in terms of feed gas composition when partially using natural gas as a bridge technology. This allows for an implementation in the near future as well as the possibility of supplying power grid services in a renewable energy system. Furthermore it is shown that an emission reduction potential of up to 97.8% can be achieved with a hydrogen-based process route and 99% with a syngas-based process route respectively provided that renewable electricity is used.
Which way to Net Zero? A Comparative Analysis of Seven UK 2050 Decarbonisation Pathways
Dec 2021
Publication
Since the UK’s Net Zero greenhouse gas emissions target was set in 2019 organisations across the energy systems community have released pathways on how we might get there – which end-use technologies are deployed across each sector of demand how our fossil fuel-based energy supply would be transferred to low carbon vectors and to what extent society must change the way it demands energy services. This paper presents a comparative analysis between seven published Net Zero pathways for the UK energy system collected from Energy Systems Catapult National Grid ESO Centre for Alternative Technology and the Climate Change Committee. The key findings reported are that (i) pathways that rely on less stringent behavioural changes require more ambitious technology development (and vice versa); (ii) electricity generation will increase by 51-160% to facilitate large-scale fuel-switching in heating and transport the vast majority of which is likely to be generated from variable renewable sources; (iii) hydrogen is an important energy vector in meeting Net Zero for all pathways providing 100-591 TWh annually by 2050 though the growth in demand is heavily dependent on the extent to which it is used in supplying heating and transport demand. This paper also presents a re-visited analysis of the potential renewable electricity generation resource in the UK. It was found that the resource for renewable electricity generation outstrips the UK’s projected 2050 electricity demand by a factor 12-20 depending on the pathway. As made clear in all seven pathways large-scale deployment of flexibility and storage is required to match this abundant resource to our energy demand.
Green Hydrogen Production Via Electrochemical Conversion of Components from Alkaline Carbohydrate Degradation
Nov 2021
Publication
Water electrolysis is a promising approach for the sustainable production of hydrogen however the unfavorable thermodynamics and sluggish kinetics of oxygen evolution reaction (OER) are associated with high anodic potentials. To lower the required potentials an effective strategy is proposed to substitute OER with partial oxidation of degradation products of carbohydrate origin from the waste stream of a chemical pulping industry. In this work two different catalytic materials e PdNi and NiO are investigated comparatively to understand their catalytic performance for the oxidation of carbohydrate alkaline degradation products (CHADs). PdNi can catalyze CHADs with low potential requirements (0.11 V vs. Hg/HgO at 150 mA cm2 ) but is limited to current densities opportunities to study earth-abundant electrocatalysts to efficiently oxidize biomass-derived substances.
Financing Efficiency Evaluation and Influencing Factors of Hydrogen Energy Listed Enterprises in China
Jan 2022
Publication
Existing studies of financing efficiency concentrate on capital structure and a single external environment or internal management characteristic. Few of the studies include the internal and external financing environments at the same time for hydrogen energy industry financing efficiency. This paper used the data envelopment analysis (DEA) model and the Malmquist index to measure the financing efficiency of 70 hydrogen energy listed enterprises in China from 2014 to 2020 from both static and dynamic perspectives. Then a tobit model was constructed to explore the influence of external environment and internal factors on the financing efficiency. The contributions of this paper are studying the internal and external financing environments and integrating financing cost efficiency and capital allocation efficiency into the financing efficiency of hydrogen energy enterprises. The results show that firstly the financing efficiency of China’s hydrogen energy listed enterprises showed an upward trend during the years 2014–2020. Secondly China’s hydrogen energy enterprises mainly gather in the eastern coastal areas and their financing efficiency is more than that in western areas. Thirdly the regional economic development level enterprise scale financing structure capital utilization efficiency and profitability have significant effects on the financing efficiency. These results can promote the achievement of “carbon neutrality” in China.
Preliminary Risk Assessment (PRA) for Tests Planned in a Pilot Salt Cavern Hydrogen Storage in the Frame of the French Project STOPIL-H2
Sep 2021
Publication
The STOPIL-H2 project supported by the French Geodenergies research consortium aims to design a demonstrator for underground hydrogen storage in cavern EZ53 of the Etrez gas storage (France) operated by Storengy. Two types of tests are planned in this cavern: a tightness test with nitrogen and hydrogen then a cycling test during which the upper part of the cavern (approximately 200 m3) will be filled with hydrogen during 6 to 9 months. In this paper the PRA for the cycling test is presented comprising the identification of the major hazards and the proposed prevention and protection measures. The implemented methodology involves the following steps: data mining from the description of the project; analysis of lessons learned from accidents that occurred in underground gas storage and subface facilities; identification of the potential hazards pertaining to the storage process; analysis of external potential aggressors. Resulting as one of the outcomes of the PRA major accidental scenarios are presented and classified according to concerned storage operation phases as well as determined preventive or protective barriers able to prevent their occurrence of mitigate their consequences.
Detection of Contaminants in Hydrogen Fuel for Fuel Cell Electrical Vehicles with Sensors—Available Technology, Testing Protocols and Implementation Challenges
Dec 2021
Publication
Europe’s low-carbon energy policy favors a greater use of fuel cells and technologies based on hydrogen used as a fuel. Hydrogen delivered at the hydrogen refueling station must be compliant with requirements stated in different standards. Currently the quality control process is performed by offline analysis of the hydrogen fuel. It is however beneficial to continuously monitor at least some of the contaminants onsite using chemical sensors. For hydrogen quality control with regard to contaminants high sensitivity integration parameters and low cost are the most important requirements. In this study we have reviewed the existing sensor technologies to detect contaminants in hydrogen then discussed the implementation of sensors at a hydrogen refueling stations described the state-of-art in protocols to perform assessment of these sensor technologies and finally identified the gaps and needs in these areas. It was clear that sensors are not yet commercially available for all gaseous contaminants mentioned in ISO14687:2019. The development of standardized testing protocols is required to go hand in hand with the development of chemical sensors for this application following a similar approach to the one undertaken for air sensors.
Consumer Attitudes to Fuel Cell Vehicles Post Trial in the United Kingdom
Mar 2016
Publication
Fuel cell vehicles (FCVs) have clear societal and environmental benefits and can help mitigate the issues of climate change urban air pollution and oil dependence. In order for FCVs to have the biggest impact on these issues they need to be employed in large numbers. First though they need to be adopted by consumers. Their acceptance depends on positive consumer attitudes towards the vehicles. Currently there is a limited understanding within the literature on how consumers perceive FCVs and what the likelihood of adoption by consumers would be despite significant governmental and organisational investments into the technology. Therefore this study assesses consumer attitudes towards FCVs in the United Kingdom. 81 persons drove a Hyundai FCV at the Low Carbon Vehicle Event in September 2015 of which 30 took part in this study. The results show that at present FCVs are perceived mostly as being similar to incumbent internal combustion engine vehicles. This is an admirable technical achievement however in order for consumers to adopt FCVs they will need to be perceived as having distinctive benefits. Two significant barriers to the adoption of FCVs are observed in this sample: high costs and lack of refuelling infrastructure. This paper goes on to make suggestions on how and which beneficial attributes of the vehicles can be promoted to consumers and also makes suggestions on how the barriers can be overcame so that FCVs will be adopted by consumers.
Optimal Strategies of Deployment of Far Offshore Co-located Wind-wave Energy Farms
Nov 2021
Publication
The most profitable offshore energy resources are usually found away from the coast. Nevertheless the accessibility and grid integration in those areas are more complicated. To avoid this problematic large scale hydrogen production is being promoted for far offshore applications. The main objective of this paper is to analyze the ability of wave energy converters to maximize hydrogen production in hybrid wind and wave far offshore farms. To that end wind and wave resource data are obtained from ERA5 for different locations in the Atlantic ocean and a Maximum Covariance Analysis is proposed for the selection of the most representative locations. Furthermore the suitability of different sized wave energy converters for auxiliary hydrogen production in the far offshore wind farms is also analysed. On that account the hydrodynamic parameters of the oscillating bodies are obtained via simulations with a Boundary Element Method based code and their operation is modelled using the software tool Matlab. The combination of both methodologies enables to perform a realistic assessment of the contribution of the wave energy converters to the hydrogen generation of an hybrid energy farm especially during those periods when the wind turbines would be stopped due to the variability of the wind. The obtained results show a considerable hydrogen generation capacity of the wave energy converters up to 6.28% of the wind based generation which could remarkably improve the efficiency of the far offshore farm and bring important economical profit. Wave energy converters are observed to be most profitable in those farms with low covariance between wind and waves where the disconnection times of the wind turbines are prone to be more prolonged but the wave energy is still usable. In such cases a maximum of 101.12 h of equivalent rated production of the wind turbine has been calculated to be recovered by the wave energy converters.
Microfluidics-based Analysis of Dynamic Contact Angles Relevant for Underground Hydrogen Storage
May 2022
Publication
Underground Hydrogen Storage (UHS) is an attractive technology for large-scale (TWh) renewable energy storage. To ensure the safety and efficiency of the UHS it is crucial to quantify the H2 interactions with the reservoir fluids and rocks across scales including the micro scale. This paper reports the experimental measurements of advancing and receding contact angles for different channel widths for a H2 /water system at P = 10 bar and T = 20 ◦C using a microfluidic chip. To analyse the characteristics of the H2 flow in straight pore throats the network is designed such that it holds several straight channels. More specifically the width of the microchannels range between 50 μm and 130 μm. For the drainage experiments H2 is injected into a fully water saturated system while for the imbibition tests water is injected into a fully H2 -saturated system. For both scenarios high-resolution images are captured starting the introduction of the new phase into the system allowing for fully-dynamic transport analyses. For better insights N2 /water and CO2 /water flows were also analysed and compared with H2 /water. Results indicate strong water-wet conditions with H2 /water advancing and receding contact angles of respectively 13◦–39◦ and 6◦–23◦ . It was found that the contact angles decrease with increasing channel widths. The receding contact angle measured in the 50 μm channel agrees well with the results presented in the literature by conducting a core-flood test for a sandstone rock. Furthermore the N2 /water and CO2 /water systems showed similar characteristics as the H2 /water system. In addition to the important characterization of the dynamic wettability the results are also crucially important for accurate construction of pore-scale simulators.
A Novel Remaining Useful Life Prediction Method for Hydrogen Fuel Cells Based on the Gated Recurrent Unit Neural Network
Jan 2022
Publication
The remaining useful life (RUL) prediction for hydrogen fuel cells is an important part of its prognostics and health management (PHM). Artificial neural networks (ANNs) are proven to be very effective in RUL prediction as they do not need to understand the failure mechanisms behind hydrogen fuel cells. A novel RUL prediction method for hydrogen fuel cells based on the gated recurrent unit ANN is proposed in this paper. Firstly the data were preprocessed to remove outliers and noises. Secondly the performance of different neural networks is compared including the back propagation neural network (BPNN) the long short-term memory (LSTM) network and the gated recurrent unit (GRU) network. According to our proposed method based on GRU the root mean square error was 0.0026 the mean absolute percentage error was 0.0038 and the coefficient of determination was 0.9891 for the data from the challenge datasets provided by FCLAB Research Federation when the prediction starting point was 650 h. Compared with the other RUL prediction methods based on the BPNN and the LSTM our prediction method is better in both prediction accuracy and convergence rate.
Cow Dung Gasification Process for Hydrogen Production Using Water Vapor as Gasification Agent
Jun 2022
Publication
In recent years with the development of hydrogen energy economy there is an increasing demand for hydrogen in the market and hydrogen production through biomass will provide an important way to supply clean environmentally friendly and highly efficient hydrogen. In this study cow dung was selected as the biomass source and the efficiency of the biomass to hydrogen reaction was explored by coupling high temperature pyrolysis and water vapor gasification. The experimental conditions of gasification temperature water mass fraction heating rate and feed temperature were systematically studied and optimized to determine the optimal conditions for in situ hydrogen production by gasification of cow dung. The relationship of each factor to the yield of hydrogen production by gasification of cow dung semi-coke was investigated in order to elucidate the mechanism of the hydrogen production. The experiment determined the optimal operating parameters of in situ gasification: gasification temperature 1173 K water mass fraction 80% heating rate 10 K/min and feed temperature 673 K. The semi-coke treatment separated high temperature pyrolysis and water vapor gasification and reduced the influence on gasification of volatile substances such as tar extracted from pyrolysis. The increase of semi-coke preparation temperature increases the content of coke reduces the volatile matter and improves the yield of hydrogen; the small size of semi-coke particles and large specific surface area are beneficial to the gasification reaction.
Numerical Study on Protective Measures for a Skid-Mounted Hydrogen Refueling Station
Jan 2023
Publication
Hydrogen refueling stations are one of the key infrastructure components for the hydrogen-fueled economy. Skid-mounted hydrogen refueling stations (SHRSs) can be more easily commercialized due to their smaller footprints and lower costs compared to stationary hydrogen refueling stations. The present work modeled hydrogen explosions in a skid-mounted hydrogen refueling station to predict the overpressures for hydrogen-air mixtures and investigate the protective effects for different explosion vent layouts and protective wall distances. The results show that the explosive vents with the same vent area have similar overpressure reduction effects. The layout of the explosion vent affects the flame shape. Explosion venting can effectively reduce the inside maximum overpressure by 61.8%. The protective walls can reduce the overpressures but the protective walls should not be too close to the SHRS because high overpressures are generated inside the walls due to the confined shock waves. The protective wall with a distance of 6 m can effectively protect the surrounding people and avoid the secondary overpressure damage to the container.
Experimental Parameters of Ignited Congestion Experiments of Liquid Hydrogen in the PRESLHY Project
Sep 2021
Publication
Liquid hydrogen (LH2) has the potential to form part of the UK energy strategy in the future and therefore could see widespread use due to the relatively high energy density when compared to other renewable energy sources. To study the feasibility of this the European Fuel Cells and Hydrogen Joint Undertaking (FCH JU) funded project PRESLHY undertook pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. Several key scenarios were identified as knowledge gaps and both theoretical and experimental studies were conducted to provide insight into these scenarios. This included experiments studying the effect of congestion on an ignited hydrogen plume that develops from a release of LH2; this paper describes the objectives experimental setup and a summary of the results from these activities. Characterisation of the LH2 release hydrogen concentration and temperatures measurements within the resulting gas cloud was undertaken along with pressure measurements both within the cloud and further afield. Various release conditions and congestion levels were studied. Results showed that at high levels of congestion increased overpressures occurred with the higher flow rates studied including one high order event. Data generated from these experiments is being taken forward to generate and validate theoretical models ultimately to contribute to the development of regulations codes and standards (RCS) for LH2."
Acidic or Alkaline? Towards a New Perspective on the Efficiency of Water Electrolysis
Aug 2016
Publication
Water electrolysis is a promising technology for enabling the storage of surplus electricity produced by intermittent renewable power sources in the form of hydrogen. At the core of this technology is the electrolyte and whether this is acidic or alkaline affects the reaction mechanisms gas purities and is of significant importance for the stability and activity of the electrocatalysts. This article presents a simple but precise physical model to describe the voltage-current characteristic heat balance gas crossover and cell efficiency of water electrolyzers. State-of-the-art water electrolysis cells with acidic and alkaline electrolyte are experimentally characterized in order to parameterize the model. A rigorous comparison shows that alkaline water electrolyzers with Ni-based catalysts but thinner separators than those typically used is expected be more efficient than acidic water electrolysis with Ir and Pt based catalysts. This performance difference was attributed mainly to a similar conductivity but approximately 38-fold higher diffusivities of hydrogen and oxygen in the acidic polymer electrolyte membrane (Nafion) than those in the alkaline separator (Zirfon filled with a 30 wt% KOH solution). With reference to the detailed analysis of the cell characteristics perspectives for the improvement of the efficiency of water electrolyzers are discussed.
Electrical Double Layer Mechanism Analysis of PEM Water Electrolysis for Frequency Limitation of Pulsed Currents
Nov 2021
Publication
This paper proposes a method for improving hydrogen generation using pulse current in a proton exchange membrane-type electrolyzer (PEMEL). Traditional methods of electrolysis using direct current are known as the simplest approach to produce hydrogen. However it is highly dependent on environmental variables such as the temperature and catalyst used to enhance the rate of electrolysis. Therefore we propose electrolysis using a pulse current that can apply several dependent variables rather than environmental variables. The proposed method overcomes the difficulties in selecting the frequency of the pulse current by deriving factors affecting hydrogen generation while changing the concentration generated by the cell interface during the pulsed water-electrolysis process. The correlation between the electrolyzer load and the frequency characteristics was analyzed and the limit value of the applicable frequency of the pulse current was derived through electrical modeling. In addition the operating characteristics of PEMEL could be predicted and the PEMEL using the proposed pulse current was verified through experiments.
Experimental Investigation on CO2 Methanation Process for Solar Energy Storage Compared to CO2-Based Methanol Synthesis
Jun 2017
Publication
The utilization of the captured CO2 as a carbon source for the production of energy storage media offers a technological solution for overcoming crucial issues in current energy systems. Solar energy production generally does not match with energy demand because of its intermittent and non-programmable nature entailing the adoption of storage technologies. Hydrogen constitutes a chemical storage for renewable electricity if it is produced by water electrolysis and is also the key reactant for CO2 methanation (Sabatier reaction). The utilization of CO2 as a feedstock for producing methane contributes to alleviate global climate changes and sequestration related problems. The produced methane is a carbon neutral gas that fits into existing infrastructure and allows issues related to the aforementioned intermittency and non-programmability of solar energy to be overcome. In this paper an experimental apparatus composed of an electrolyzer and a tubular fixed bed reactor is built and used to produce methane via Sabatier reaction. The objective of the experimental campaign is the evaluation of the process performance and a comparison with other CO2 valorization paths such as methanol production. The investigated pressure range was 2–20 bar obtaining a methane volume fraction in outlet gaseous mixture of 64.75% at 8 bar and 97.24% at 20 bar with conversion efficiencies of respectively 84.64% and 99.06%. The methanol and methane processes were compared on the basis of an energy parameter defined as the spent energy/stored energy. It is higher for the methanol process (0.45) with respect to the methane production process (0.41–0.43) which has a higher energy storage capability.
RANS Simulation of Hydrogen Flame Propagation in an Acceleration Tube: Examination of k-ω SST Model Parameters
Sep 2021
Publication
Due to practical computational resource limits current simulations of premixed turbulent combustion experiments are often performed using simplified turbulence treatment. From all available RANS models k-ε and k-ω SST are the most widely used. k-ω SST model is generally expected to be more accurate in bounded geometries since it corresponds to k-ε model further from the walls but switches to more appropriate k-ω model near the walls. However k-ε is still widely used and in some instances is shown to provide better results. In this paper we perform RANS simulations of premixed hydrogen flame propagation in an acceleration tube using k-ε and k-ω SST models. Accuracy of the models is assessed by comparing obtained results with the experiment. In order to better understand differences between k-ε and k-ω-SST results parameters of main k-ω-SST model features are examined. The distribution of the blending functions values and corresponding zones of are analysed in relation to flame position and resulting observed propagation velocity. We show that in the simulated case biggest difference between k-ω-SST and k-ε model results can be attributed to turbulent eddy viscosity limiting by shear strain rate in the k-ω-SST model.
Geological Hydrogen Storage: Geochemical Reactivity of Hydrogen with Sandstone Reservoirs
Jun 2022
Publication
The geological storage of hydrogen is necessary to enable the successful transition to a hydrogen economy and achieve net-zero emissions targets. Comprehensive investigations must be undertaken for each storage site to ensure their long-term suitability and functionality. As such the systematic infrastructure and potential risks of large-scale hydrogen storage must be established. Herein we conducted over 250 batch reaction experiments with different types of reservoir sandstones under conditions representative of the subsurface reflecting expected time scales for geological hydrogen storage to investigate potential reactions involving hydrogen. Each hydrogen experiment was paired with a hydrogen-free control under otherwise identical conditions to ensure that any observed reactions were due to the presence of hydrogen. The results conclusively reveal that there is no risk of hydrogen loss or reservoir integrity degradation due to abiotic geochemical reactions in sandstone reservoirs.
Solar Power and Energy Storage for Decarbonization of Land Transport in India
Dec 2021
Publication
By considering the weight penalty of batteries on payload and total vehicle weight this paper shows that almost all forms of land-based transport may be served by battery electric vehicles (BEV) with acceptable cost and driving range. Only long-distance road freight is unsuitable for battery electrification. The paper models the future Indian electricity grid supplied entirely by low-carbon forms of generation to quantify the additional solar PV power required to supply energy for transport. Hydrogen produced by water electrolysis for use as a fuel for road freight provides an inter-seasonal energy store that accommodates variations in renewable energy supply. The advantages and disadvantages are considered of midday electric vehicle charging vs. overnight charging considering the temporal variations in supply of renewable energy and demand for transport services. There appears to be little to choose between these two options in terms of total system costs. The result is an energy scenario for decarbonized surface transport in India based on renewable energy that is possible realistically achievable and affordable in a time frame of year 2050.
Technical and Commercial Challenges of Proton-Exchange Membrane (PEM) Fuel Cells
Dec 2020
Publication
This review critically evaluates the latest trends in fuel cell development for portable and stationary fuel cell applications and their integration into the automotive industry. Fast start-up high efficiency no toxic emissions into the atmosphere and good modularity are the key advantages of fuel cell applications. Despite the merits associated with fuel cells the high cost of the technology remains a key factor impeding its widespread commercialization. Therefore this review presents detailed information into the best operating conditions that yield maximum fuel cell performance. The paper recommends future research geared towards robust fuel cell geometry designs as this determines the cell losses and material characterization of the various cell components. When this is done properly it will support a total reduction in the cost of the cell which in effect will reduce the total cost of the system. Despite the strides made by the fuel cell research community there is a need for public sensitization as some people have reservations regarding the safety of the technology. This hurdle can be overcome if there is a well-documented risk assessment which also needs to be considered in future research activities.
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