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A Review on Hydrogen Embrittlement and Risk-based Inspection of Hydrogen Technologies
May 2023
Publication
Hydrogen could gradually replace fossil fuels mitigating the human impact on the environment. However equipment exposed to hydrogen is subjected to damaging effects due to H2 absorption and permeation through metals. Hence inspection activities are necessary to preserve the physical integrity of the containment systems and the risk-based (RBI) methodology is considered the most beneficial approach. This review aims to provide relevant information regarding hydrogen embrittlement its effect on materials’ properties and the synergistic interplay of the factors influencing its occurrence. Moreover an overview of predictive maintenance strategies is presented focusing on the RBI methodology. A systematic review was carried out to identify examples of the application of RBI to equipment exposed to hydrogenated environments and to identify the most active research groups. In conclusion a significant lack of knowledge has been highlighted along with difficulties in applying the RBI methodology for equipment operating in a pure hydrogen environment.
A Web-based Decision Support System (DSS) for Hydrogen Refueling Station Location and Supply Chain Optimisation
Jun 2023
Publication
This study presents a novel web-based decision support system (DSS) that optimizes the locations of hydrogen refueling stations (HRSs) and hydrogen supply chains (HSCs). The system is developed with a design science approach that identifies key design requirements and features through interviews and literature reviews. Based on the findings a system architecture and data model were designed incorporating scenario management optimization model visualization and data management components. The DSS provides a two-stage solution model that links demand to HRSs and production facilities to HRSs. A prototype is demonstrated with a plan for 2025 and 2030 in the Republic of Korea where 450 to 660 stations were deployed nationwide and linked to production facilities. User evaluation confirmed the effectiveness of the DSS in solving optimization problems and its potential to assist the government and municipalities in planning hydrogen infrastructure.
The Use of Hydrogen for Traction in Freight Transport: Estimating the Reduction in Fuel Consumption and Emissions in a Regional Context
Jan 2023
Publication
The Italian National Recovery and Resilience Plan (NRRP) includes among other measures investments in hydrogen vehicle refuelling stations intending to promote the use of fuel cell electric vehicles (FCEVs) for long-haul freight transport. This paper evaluates the impact that this action could have on CO2 emissions and fuel consumption focusing on a case study of the Campania region. The proposed approach which can also be transferred to other geographical contexts requires the implementation of a freight road transport simulation model; this model is based on the construction of a supply model the estimation of road freight demand and an assignment procedure for computing traffic flows. This study covers the period from 2025 to 2040 according to the forecasts of the NRRP and some assumptions on the action effects; moreover it is assumed that hydrogen is entirely produced from renewable sources (green hydrogen). The key findings from three different scenarios show that savings between 423832 and 778538 tonnes of CO2 and between 144 and 264 million litres of diesel could be obtained.
A Comprehensive Survey of Alkaline Electrolyzer Modeling: Electrical Domain and Specific Electrolyte Conductivity
May 2022
Publication
Alkaline electrolyzers are the most widespread technology due to their maturity low cost and large capacity in generating hydrogen. However compared to proton exchange membrane (PEM) electrolyzers they request the use of potassium hydroxide (KOH) or sodium hydroxide (NaOH) since the electrolyte relies on a liquid solution. For this reason the performances of alkaline electrolyzers are governed by the electrolyte concentration and operating temperature. Due to the growing development of the water electrolysis process based on alkaline electrolyzers to generate green hydrogen from renewable energy sources the main purpose of this paper is to carry out a comprehensive survey on alkaline electrolyzers and more specifically about their electrical domain and specific electrolytic conductivity. Besides this survey will allow emphasizing the remaining key issues from the modeling point of view.
On-site Hydrogen Refuelling Station Techno-economic Model for a Fleet of Fuel Cell Buses
May 2024
Publication
Fuel cell electric buses (FCBs) have proven to be a technically viable solution for transportation owing to various advantages such as reliability simplicity better energy efficiency and quietness of operation. However largescale adoption of FCBs is hindered by the lack of extensive and structured infrastructure and the high cost of clean hydrogen. Many studies agree that one of the significant contributors to the lack of competitiveness of green hydrogen is the cost of electricity for its production followed by transportation costs. On the one hand to reduce the investment cost of the electrolyzer high operating hours should be achieved; on the other as the number of operating hours decreases the impact of the electricity costs declines. This paper presents an innovative algorithm for a scalable hydrogen refuelling station (HRS) capable of successfully matching and identifying the most cost-efficient levelized cost of hydrogen (LCOH) produced via electrolysis and connected to the grid based on the HRS components’ cost curves and the hourly average electricity price profile. The objective is to identify the least-cost range of LCOH by considering both the electric energy and the investment costs associated with a hydrogen demand given by different FCB sizes and electrolyzer rated powers. In addition sensitivity analyses have been conducted to quantify the technology cost margins and a cost comparison between the refuelling of an FCB fleet and the recharging infrastructure required for an equivalent fleet of Battery Electric Buse (BEB) has been performed. An LCOH of around 10.5 €/kg varying from 12 €/kg (2 FCB) to 10.2 €/kg (30 FCB) has been found for the best-optimized configurations. The final major conclusion of this paper is that FCB technology is currently not economically competitive. Still a cost contraction of the electric energy price and the electrolyzer capital investment would lead to a 50% decrease in the LCOH. Furthermore increasing renewable energies into the grid may shift the electricity cost curve resulting in higher prices when the BEB recharging demand is more significant. This impact in addition to the peak power load and longer recharging times might contribute to bridging the gap with FCBs.
Numerical Simulation of Hydrogen Diffusion in Cement Sheath of Wells Used for Underground Hydrogen Storage
Jul 2023
Publication
The negative environmental impact of carbon emissions from fossil fuels has promoted hydrogen utilization and storage in underground structures. Hydrogen leakage from storage structures through wells is a major concern due to the small hydrogen molecules that diffuse fast in the porous well cement sheath. The second-order parabolic partial differential equation describing the hydrogen diffusion in well cement was solved numerically using the finite difference method (FDM). The numerical model was verified with an analytical solution for an ideal case where the matrix and fluid have invariant properties. Sensitivity analyses with the model revealed several possibilities. Based on simulation studies and underlying assumptions such as non-dissolvable hydrogen gas in water present in the cement pore spaces constant hydrogen diffusion coefficient cement properties such as porosity and saturation etc. hydrogen should take about 7.5 days to fully penetrate a 35 cm cement sheath under expected well conditions. The relatively short duration for hydrogen breakthrough in the cement sheath is mainly due to the small molecule size and high hydrogen diffusivity. If the hydrogen reaches a vertical channel behind the casing a hydrogen leak from the well is soon expected. Also the simulation result reveals that hydrogen migration along the axial direction of the cement column from a storage reservoir to the top of a 50 m caprock is likely to occur in 500 years. Hydrogen diffusion into cement sheaths increases with increased cement porosity and diffusion coefficient and decreases with water saturation (and increases with hydrogen saturation). Hence cement with a low water-to-cement ratio to reduce water content and low cement porosity is desirable for completing hydrogen storage wells.
Optimal Scheduling of Power Systems with High Proportions of Renewable Energy Accounting for Operational Flexibility
Jul 2023
Publication
Yi Lin,
Wei Lin,
Wei Wu and
Zhenshan Zhu
The volatility and uncertainty of high-penetration renewable energy pose significant challenges to the stability of the power system. Current research often fails to consider the insufficient system flexibility during real-time scheduling. To address this issue this paper proposes a flexibility scheduling method for high-penetration renewable energy power systems that considers flexibility index constraints. Firstly a quantification method for flexibility resources and demands is introduced. Then considering the constraint of the flexibility margin index optimization scheduling strategies for different time scales including day-ahead scheduling and intra-day scheduling are developed with the objective of minimizing total operational costs. The intra-day optimization is divided into 15 min and 1 min time scales to meet the flexibility requirements of different time scales in the power system. Finally through simulation studies the proposed strategy is validated to enhance the system’s flexibility and economic performance. The daily operating costs are reduced by 3.1% and the wind curtailment rate is reduced by 4.7%. The proposed strategy not only considers the economic efficiency of day-ahead scheduling but also ensures a sufficient margin to cope with the uncertainty of intra-day renewable energy fluctuations.
An Economic and Greenhouse Gas Footprint Assessment of International Maritime Transportation of Hydrogen Using Liquid Organic Hydrogen Carriers
Apr 2023
Publication
The supply storage and (international) transport of green hydrogen (H2) are essential for the decarbonization of the energy sector. The goal of this study was to assess the final cost-price and carbon footprint of imported green H2 in the market via maritime shipping of liquid organic hydrogen carriers (LOHCs) including dibenzyl toluene-perhydro-dibenzyltoluene (DBTPDBT) and toluene-methylcyclohexane (TOL-MCH) systems. The study focused on logistic steps in intra-European supply chains in different scenarios of future production in Portugal and demand in the Netherlands and carbon tariffs between 2030 and 2050. The case study is based on a formally accepted agreement between Portugal and the Netherlands within the Strategic Forum on Important Projects of Common European Interest (IPCEI). Under the following assumptions the results show that LOHCs are a viable technical-economic solution with logistics costs from 2030 to 2050 varying between 0.30-0.37 €/kg-H2 for DBT-PDBT and 0.28-0.34 €/kg-H2 for TOL-MCH. The associated CO2 emissions of these international H2 supply chains are between 0.46 and 2.46 kg-CO2/GJ (LHV) and 0.55-2.95 kg-CO2/GJ (LHV) for DBT-PDBT and TOL-MCH respectively.
Modeling the Global Annual Carbon Footprint for the Transportation Sector and a Path to Sustainability
Jun 2023
Publication
The transportation industry’s transition to carbon neutrality is essential for addressing sustainability concerns. This study details a model for calculating the carbon footprint of the transportation sector as it progresses towards carbon neutrality. The model aims to support policymakers in estimating the potential impact of various decisions regarding transportation technology and infrastructure. It accounts for energy demand technological advancements and infrastructure upgrades as they relate to each transportation market: passenger vehicles commercial vehicles aircraft watercraft and trains. A technology roadmap underlies this model outlining anticipated advancements in batteries hydrogen storage biofuels renewable grid electricity and carbon capture and sequestration. By estimating the demand and the technologies that comprise each transportation market the model estimates carbon emissions. Results indicate that based on the technology roadmap carbon neutrality can be achieved by 2070 for the transportation sector. Furthermore the model found that carbon neutrality can still be achieved with slippage in the technology development schedule; however delays in infrastructure updates will delay carbon neutrality while resulting in a substantial increase in the cumulative carbon footprint of the transportation sector.
Impacts of Green Hydrogen for Steel, Ammonia, and Long-distance Transport on the Cost of Meeting Electricity, Heat, Cold, and Hydrogen Demand in 145 Countries Running on 100% Wind-water-solar
May 2023
Publication
As the world moves to clean renewable energy questions arise as to how best to produce and use hydrogen. Here we propose using hydrogen produced only by electrolysis with clean renewable electricity (green hydrogen). We then test the impact of producing such hydrogen intermittently versus continuously for steel and ammonia manufacturing and long-distance transport via fuel cells on the cost of matching electricity heat cold and hydrogen demand with supply and storage on grids worldwide. An estimated 79 32 and 91 Tg-H2/y of green hydrogen are needed in 2050 among 145 countries for steel ammonia and long-distance transport respectively. Producing and compressing such hydrogen for these processes may consume ~12.1% of the energy needed for end-use sectors in these countries after they transition to 100% wind-water-solar (WWS) in all such sectors. This is less than the energy needed for fossil fuels to power the same processes. Due to the variability of WWS electricity producing green hydrogen intermittently rather than continuously thus with electrolyzer use factors significantly below unity (0.2–0.65) may reduce overall energy costs with 100% WWS. This result is subject to model uncertainties but appears robust. In sum grid operators should incorporate intermittent green hydrogen production and use in planning.
Additive Manufacturing for Proton Exchange Membrane (PEM) Hydrogen Technologies: Merits, Challenges, and Prospects
Jul 2023
Publication
With the growing demand for green technologies hydrogen energy devices such as Proton Exchange Membrane (PEM) fuel cells and water electrolysers have received accelerated developments. However the materials and manufacturing cost of these technologies are still relatively expensive which impedes their widespread commercialization. Additive Manufacturing (AM) commonly termed 3D Printing (3DP) with its advanced capabilities could be a potential pathway to solve the fabrication challenges of PEM parts. Herein in this paper the research studies on the novel AM fabrication methods of PEM components are thoroughly reviewed and analysed. The key performance properties such as corrosion and hydrogen embrittlement resistance of the additively manufactured materials in the PEM working environment are discussed to emphasise their reliability for the PEM systems. Additionally the major challenges and required future developments of AM technologies to unlock their full potential for PEM fabrication are identified. This paper provides insights from the latest research developments on the significance of advanced manufacturing technologies in developing sustainable energy systems to address the global energy challenges and climate change effects.
Energy and Environmental Costs in Transitioning to Zero and Low Emission Trucks for the Australian Truck Fleet: An Industry Perspective
May 2024
Publication
Modernising Australia’s old truck fleet and adopting a more stringent standard to reduce emissions and air pollutants is a primary objective for the Australian truck sector. Various strategies worldwide have been introduced to cut emissions and pollutants in the truck sector such as a low-emission strategy supported by strict diesel standards and a zero-emission strategy to shift to battery-electric or hydrogen trucks. The paper focuses on emissions and local air pollutants of trucks under various transition scenarios at both the tailpipe and the wider supply chain including domestic power generation and hydrogen production. In contrast for diesel we focus on tailpipe outputs following fuel standards in Australia given diesel is imported other than in some limited refineries. We compare and recommend actions that government and truck operators may take in the near to longer term in transitioning to cleaner energy. We tested a number of scenarios using a decision support system incorporating all the latest information on costs and emissions for all truck classes using diesel electric or hydrogen. A key finding from our scenario tests is that the current electricity mix has high carbon emissions and air pollutants due to fossil fuel-fired sources for power generation. Without improvement in using renewable energy sources in the future transitioning to electric trucks implies more carbon emissions and air pollutants in the atmosphere from power plants even though electric trucks generate zero tailpipe emissions. The main motivation for switching to zero-emission trucks is energy cost savings. We urge the government to decide on a clear roadmap for the truck sector before the sector is in a position to take action to shift to low or zero-emission trucks without totally relying on the likely reduction of emission intensity in electricity and renewable energy production.
Sustainable Propulsion Alternatives in Regional Aviation: The Case of the Canary Islands
May 2023
Publication
Sustainability is one of the main challenges the aviation industry is currently facing. In a global context of energy transition towards cleaner and renewable sources the sector is developing technologies to fly more efficiently and mitigate its environmental impact. Innovative propulsion alternatives such as biofuels electric aircraft and hydrogen engines are already a reality or are close to becoming so. To assess their feasibility a study is conducted on specific routes and aircraft across different flight ranges. The analysis focuses on the Canary Islands an outermost region of the EU with high mobility and no comparable alternative means of transport. For three routes flight profiles are analyzed obtaining the fuel consumption and emissions generated by the conventional propulsion and later applying the sustainable alternatives. The results indicate optimistic perspectives with reductions in environmental impact ranging between 40% and 75% compared to the present.
Exploring the Potential of Green Hydrogen Production and Application in the Antofagasta Region of Chile
Jun 2023
Publication
Green hydrogen is gaining increasing attention as a key component of the global energy transition towards a more sustainable industry. Chile with its vast renewable energy potential is well positioned to become a major producer and exporter of green hydrogen. In this context this paper explores the prospects for green hydrogen production and use in Chile. The perspectives presented in this study are primarily based on a compilation of government reports and data from the scientific literature which primarily offer a theoretical perspective on the efficiency and cost of hydrogen production. To address the need for experimental data an ongoing experimental project was initiated in March 2023. This project aims to assess the efficiency of hydrogen production and consumption in the Atacama Desert through the deployment of a mobile on-site laboratory for hydrogen generation. The facility is mainly composed by solar panels electrolyzers fuel cells and a battery bank and it moves through the Atacama Desert in Chile at different altitudes from the sea level to measure the efficiency of hydrogen generation through the energy approach. The challenges and opportunities in Chile for developing a robust green hydrogen economy are also analyzed. According to the results Chile has remarkable renewable energy resources particularly in solar and wind power that could be harnessed to produce green hydrogen. Chile has also established a supportive policy framework that promotes the development of renewable energy and the adoption of green hydrogen technologies. However there are challenges that need to be addressed such as the high capital costs of green hydrogen production and the need for supportive infrastructure. Despite these challenges we argue that Chile has the potential to become a leading producer and exporter of green hydrogen or derivatives such as ammonia or methanol. The country’s strategic location political stability and strong commitment to renewable energy provide a favorable environment for the development of a green hydrogen industry. The growing demand for clean energy and the increasing interest in decarbonization present significant opportunities for Chile to capitalize on its renewable energy resources and become a major player in the global green hydrogen market.
Evaluation of Hydrogen Transportation Networks - A Case Study on the German Energy System
May 2023
Publication
Not only due to the energy crisis European policymakers are exploring options to substitute natural gas with renewable hydrogen. A condition for the application of hydrogen is a functioning transportation infrastructure. However the most efficient transport of large hydrogen quantities is still unclear and deeper analyses are missing. A promising option is converting the existing gas infrastructure. This study presents a novel approach to develop hydrogen networks by applying the Steiner tree algorithm to derive candidates and evaluate their costs. This method uses the existing grid (brownfield) and is compared to a newly built grid (Greenfield). The goal is the technical and economic evaluation and comparison of hydrogen network candidates. The methodology is applied to the German gas grid and demand and supply scenarios covering the industry heavy-duty transport power and heating sector imports and domestic production. Five brownfield candidates are compared to a greenfield candidate. The candidates differ by network length and pipeline diameters to consider the transported volume of hydrogen. The economic evaluation concludes that most brownfield candidates’ cost is significantly lower than those of the greenfield candidate. The candidates can serve as starting points for flow simulations and policymakers can estimate the cost based on the results.
Investment Timing Analysis of Hydrogen-Refueling Stations and the Case of China: Independent or Co-Operative Investment?
Jun 2023
Publication
The investment in hydrogen-refueling stations (HRS) is key to the development of a hydrogen economy. This paper focuses on the decision-making for potential investors faced with the thought-provoking question of when the optimal timing to invest in HRS is. To fill the gap that exists due to the fact that few studies explain why HRS investment timing is critical we expound that earlier investment in HRS could induce the first mover advantages of the technology diffusion theory. Additionally differently from the previous research that only considered that HRS investment is just made by one individual firm we innovatively examine the HRS co-investment made by two different firms. Accordingly we compare these two optional investment modes and determine which is better considering either independent investment or co-operative investment. We then explore how the optimal HRS investment timing could be figured out under conditions of uncertainty with the real options approach. Given the Chinese HRS case under the condition of demand uncertainty the hydrogen demand required for triggering investment is viewed as the proxy for investment timing. Based on analytical and numerical results we conclude that one-firm independent investment is better than two-firm cooperative investment to develop HRS not only in terms of the earlier investment timing but also in terms of the attribute for dealing with the uncertainty. Finally we offer recommendations including stabilizing the hydrogen demand for decreasing uncertainty and accelerating firms’ innovation from both technological and strategic perspectives in order to ensure firms can make HRS investments on their own.
Resilience-oriented Operation of Microgrids in the Presence of Power-to-hydrogen Systems
Jul 2023
Publication
This study presents a novel framework for improving the resilience of microgrids based on the power-to-hydrogen concept and the ability of microgrids to operate independently (i.e. islanded mode). For this purpose a model is being developed for the resilient operation of microgrids in which the compressed hydrogen produced by power-to-hydrogen systems can either be used to generate electricity through fuel cells or sold to other industries. The model is a bi-objective optimization problem which minimizes the cost of operation and resilience by (i) reducing the active power exchange with the main grid (ii) reducing the ohmic power losses and (iii) increasing the amount of hydrogen stored in the tanks. A solution approach is also developed to deal with the complexity of the bi-objective model combining a goal programming approach and Generalized Benders Decomposition due to the mixed-integer nonlinear nature of the optimization problem. The results indicate that the resilience approach although increasing the operation cost does not lead to load shedding in the event of main grid failures. The study concludes that integrating distributed power-to-hydrogen systems results in significant benefits including emission reductions of up to 20 % and cost savings of up to 30 %. Additionally the integration of the decomposition method improves computational performance by 54 % compared to using commercial solvers within the GAMS software.
Current Development Status, Policy Support and Promotion Path of China’s Green Hydrogen Industries under the Target of Carbon Emission Peaking and Carbon Neutrality
Jun 2023
Publication
The green hydrogen industry highly efficient and safe is endowed with flexible production and low carbon emissions. It is conducive to building a low-carbon efficient and clean energy structure optimizing the energy industry system and promoting the strategic transformation of energy development and enhancing energy security. In order to achieve carbon emission peaking by 2030 and neutrality by 2060 (dual carbon goals) China is vigorously promoting the green hydrogen industry. Based on an analysis of the green hydrogen industry policies of the U.S. the EU and Japan this paper explores supporting policies issued by Chinese central and local authorities and examines the inherent advantages of China’s green hydrogen industry. After investigating and analyzing the basis for the development of the green hydrogen industry in China we conclude that China has enormous potential including abundant renewable energy resources as well as commercialization experience with renewable energy robust infrastructure and technological innovation capacity demand for large-scale applications of green hydrogen in traditional industries etc. Despite this China’s green hydrogen industry is still in its early stage and has encountered bottlenecks in its development including a lack of clarity on the strategic role and position of the green hydrogen industry low competitiveness of green hydrogen production heavy reliance on imports of PEMs perfluorosulfonic acid resins (PFSR) and other core components the development dilemma of the industry chain lack of installed capacity for green hydrogen production and complicated administrative permission etc. This article therefore proposes that an appropriate development road-map and integrated administration supervision systems including safety supervision will systematically promote the green hydrogen industry. Enhancing the core technology and equipment of green hydrogen and improving the green hydrogen industry chain will be an adequate way to reduce dependence on foreign technologies lowering the price of green hydrogen products through the scale effect and thus expanding the scope of application of green hydrogen. Financial support mechanisms such as providing tax breaks and project subsidies will encourage enterprises to carry out innovative technological research on and invest in the green hydrogen industry.
Renewable Marine Fuel Production for Decarbonised Maritime Shipping: Pathways, Policy Measures and Transition Dynamics
Jun 2023
Publication
This article investigates the potential of renewable and low-carbon fuel production for the maritime shipping sector using Sweden as a case in focus. Techno-economic modelling and socio-technical transition studies are combined to explore the conditions opportunities and barriers to decarbonising the maritime shipping industry. A set of scenarios have been developed considering demand assumptions and potential instruments such as carbon price energy tax and blending mandate. The study finds that there are opportunities for decarbonising the maritime shipping industry by using renewable marine fuels such as advanced biofuels (e.g. biomethanol) electrofuels (e.g. e-methanol) and hydrogen. Sweden has tremendous resource potential for bio-based and hydrogen-based renewable liquid fuel production. In the evaluated system boundary biomethanol presents the cheapest technology option while e-ammonia is the most expensive one. Green electricity plays an important role in the decarbonisation of the maritime sector. The results of the supply chain optimisation identify the location sites and technology in Sweden as well as the trade flows to bring the fuels to where the bunker facilities are potentially located. Biomethanol and hydrogen-based marine fuels are cost-effective at a carbon price beyond 100 €/tCO2 and 200 €/tCO2 respectively. Linking back to the socio-technical transition pathways the study finds that some shipping companies are in the process of transitioning towards using renewable marine fuels thereby enabling niche innovations to break through the carbon lock-in and eventually alter the socio-technical regime while other shipping companies are more resistant. Overall there is increasing pressure from (inter)national energy and climate policy-making to decarbonise the maritime shipping industry.
The Prospects of Hydrogen in Achieving Net Zero Emissions by 2050: A Critical Review
May 2023
Publication
Hydrogen (H2) usage was 90 metric tonnes (Mt) in 2020 almost entirely for industrial and refining uses and generated almost completely from fossil fuels leading to nearly 900 Mt of carbon dioxide emissions. However there has been significant growth of H2 in recent years. Electrolysers' total capacity which are required to generate H2 from electricity has multiplied in the past years reaching more than 300 MW through 2021. Approximately 350 projects reportedly under construction could push total capacity to 54 GW by the year 2030. Some other 40 projects totalling output of more than 35 GW are in the planning phase. If each of these projects is completed global H2 production from electrolysers could exceed 8 Mt by 2030. It's an opportunity to take advantage of H2S prospects to be a crucial component of a clean safe and cost-effective sustainable future. This paper assesses the situation regarding H2 at the moment and provides recommendations for its potential future advancement. The study reveals that clean H2 is experiencing significant unparalleled commercial and political force with the amount of laws and projects all over the globe growing quickly. The paper concludes that in order to make H2 more widely employed it is crucial to significantly increase innovations and reduce costs. The practical and implementable suggestions provided to industries and governments will allow them to fully capitalise on this growing momentum.
U.S. National Clean Hydrogen Strategy and Roadmap
Jun 2023
Publication
The U.S. National Clean Hydrogen Strategy and Roadmap explores opportunities for clean hydrogen to contribute to national decarbonization goals across multiple sectors of the economy. It provides a snapshot of hydrogen production transport storage and use in the United States today and presents a strategic framework for achieving large-scale production and use of clean hydrogen examining scenarios for 2030 2040 and 2050.
The Strategy and Roadmap also identifies needs for collaboration among federal government agencies industry academia national laboratories state local and Tribal communities environmental and justice communities labor unions and numerous stakeholder groups to accelerate progress and market liftoff. This roadmap establishes concrete targets market-driven metrics and tangible actions to measure success across sectors.
The Strategy and Roadmap responds to legislative language set forth in section 40314 of the Infrastructure Investment and Jobs Act (Public Law 117-58) also known as the Bipartisan Infrastructure Law (BIL). This document was posted for in draft form for public comment in September 2022 and the final version of the report was informed by stakeholder feedback further analysis on market liftoff as well as engagement across several federal agencies and the White House Climate Policy Office. There will also be future opportunities for stakeholder feedback as the report will be updated at least every three years as required by the BIL.
The report can be found on their website.
The Strategy and Roadmap also identifies needs for collaboration among federal government agencies industry academia national laboratories state local and Tribal communities environmental and justice communities labor unions and numerous stakeholder groups to accelerate progress and market liftoff. This roadmap establishes concrete targets market-driven metrics and tangible actions to measure success across sectors.
The Strategy and Roadmap responds to legislative language set forth in section 40314 of the Infrastructure Investment and Jobs Act (Public Law 117-58) also known as the Bipartisan Infrastructure Law (BIL). This document was posted for in draft form for public comment in September 2022 and the final version of the report was informed by stakeholder feedback further analysis on market liftoff as well as engagement across several federal agencies and the White House Climate Policy Office. There will also be future opportunities for stakeholder feedback as the report will be updated at least every three years as required by the BIL.
The report can be found on their website.
Impacts of Wind Conditions on Hydrogen Leakage During Refilling Hydrogen-powered Vehicles
Mar 2023
Publication
Although hydrogen leakage at hydrogen refueling stations has been a concern less effort has been devoted to hydrogen leakage during the refueling of hydrogen-powered vehicles. In this study hydrogen leakage and dilution from the hydrogen dispenser during the refueling of hydrogen-powered vehicles were numerically investigated under different wind configurations. The shape size and distribution of flammable gas clouds (FGC) during the leakage and dilution processes were analyzed. The results showed that the presence of hydrogen-powered vehicles resulted in irregular FGC shapes. Greater wind speeds (vwv) were associated with longer FGC propagation distances. At vwv =2 m/s and 10 m/s the FGC lengths at the end of the leakage were 7.9 m and 20.4 m respectively. Under downwind conditions higher wind speeds corresponded to lower FGC heights. The FGC height was larger under upwind conditions and was slightly affected by the magnitude of the wind speed. In the dilution process the existence of a region with a high hydrogen concentration led to the FGC volume first increasing and then gradually decreasing. Wind promoted the mixing of hydrogen and air accelerated FGC dilution inhibited hydrogen uplifting and augmented the horizontal movement of the FGC. At higher wind speeds the low-altitude FGC movements could induce potential safety hazards.
Analyzing the Future Potential of Defossilizing Industrial Specialty Glass Production with Hydrogen by LCA
Mar 2022
Publication
The glass industry is part of the energy-intensive industry with most of the energy needed to melt the raw materials. To produce glass temperatures between 1000 and 1600 °C are necessary. Presently mostly fossil natural gas is the dominant energy source. As direct electrification is not always possible in this paper a Life Cycle Assessment (LCA) for specialty glass production is conducted where the conventional fossil-based reference process is compared to a hydrogen-fired furnace. This hydrogen can be produced on-site in an water electrolyzer using not only the hydrogen for the combustion but also the produced oxygen. Hydrogen can be produced alternatively off-site in a large scale electrolyzer to facilitate economy of scale. For the transport and distribution of this hydrogen different options are available. A rather new option are liquid organic hydrogen carriers (LOHC) which bind the hydrogen in a chemical substance. However temperatures around 300 °C are necessary to separate the hydrogen from the LOHC after transport. At the glass trough waste heat is available at the required temperature level to facilitate the dehydrogenation. The comparison is completed by the production of off-site hydrogen transported to the glass trough as conventional liquefied hydrogen in cooling tanks by truck or in hydrogen pipelines. In this assessment to power the electrolyzers the national grid mix of Germany is used. A time frame from 2020 till 2050 and its changing energy system towards defossilisation is analyzed. Regarding climate change on-site hydrogen production causes the least impact for specialty glass production in 2050. However negative trade-offs for other environmental impact categories e.g. Metal depletion are recorded.
Energy Sustainability: A Pragmatic Approach and Illustrations
Mar 2009
Publication
Many factors to be appropriately addressed in moving towards energy sustainability are examined. These include harnessing sustainable energy sources utilizing sustainable energy carriers increasing efficiency reducing environmental impact and improving socioeconomic acceptability. The latter factor includes community involvement and social acceptability economic affordability and equity lifestyles land use and aesthetics. Numerous illustrations demonstrate measures consistent with the approach put forward and options for energy sustainability and the broader objective of sustainability. Energy sustainability is of great importance to overall sustainability given the pervasiveness of energy use its importance in economic development and living standards and its impact on the environment.
Oxy-fuel Combustion-based Blue Hydrogen Production with the Integration of Water Electrolysis
Jun 2023
Publication
Blue hydrogen is gaining attention as an intermediate step toward achieving eco-friendly green hydrogen production. However the general blue hydrogen production requires an energy-intensive process for carbon capture and storage resulting in low process efficiency. Additionally the hydrogen production processes steam methane reforming (SMR) and electrolysis emits waste heat and byproduct oxygen respectively. To solve these problems this study proposes an oxy-fuel combustion-based blue hydrogen production process that integrates fossil fuel-based hydrogen production and electrolysis processes. The proposed processes are SMR + SOEC and SMR + PEMEC whereas SMR solid oxide electrolysis cell (SOEC) and proton exchange membrane electrolysis cell (PEMEC) are also examined for comparison. In the proposed processes the oxygen produced by the electrolyzer is utilized for oxy-fuel combustion in the SMR process and the resulting flue gas containing CO2 and H2O is condensed to easily separate CO2. Additionally the waste heat from the SMR process is recovered to heat the feed water for the electrolyzer thereby maximizing the process efficiency. Techno-economic sensitivity and greenhouse gas (GHG) analyses were conducted to evaluate the efficiency and feasibility of the proposed processes. The results show that SMR + SOEC demonstrated the highest thermal efficiency (85.2%) and exergy efficiency (80.5%) exceeding the efficiency of the SMR process (78.4% and 70.4% for thermal and exergy efficiencies respectively). Furthermore the SMR + SOEC process showed the lowest levelized cost of hydrogen of 6.21 USD/kgH2. Lastly the SMR + SOEC demonstrated the lowest life cycle GHG emissions. In conclusion the proposed SMR + SOEC process is expected to be a suitable technology for the transition from gray to green hydrogen.
Characterization of the Hydrogen Combustion Process in a Scramjet Engine
May 2024
Publication
In this paper by using a large eddy simulation we study the combustion process in the HyShot II scramjet combustor. By conducting a detailed analysis of the mass-fraction distributions of the main species such as H2 H2O and the radicals OH and HO2 of the mass source terms of these main species and of the chemical source term of the energy equation we detect the regions where chemical reactions occur through a diffusion process and the regions where auto-ignition and premixed combustion may develop. The analysis indicates that the combustion process is mainly of diffusive type along a thin shear layer enveloping the hydrogen plume whereas there could be some auto-ignition and/or premixed combustion cores inside the plume.
The UK Hydrogen Innovation Opportunity
Apr 2024
Publication
The report considers the full end-to-end nature of the hydrogen economy to ensure there is a common understanding of the economic opportunity it could represent by 2050. Insights from across industry have brought clarity to both market and technology requirements identifying four focus areas that represent the greatest potential benefit for the UK. It highlights the steps needed to build the UK industrial capability and capacity to position the UK as a market leader. The UK Hydrogen Innovation Opportunity has been developed with and for industry with the first phase of industrial engagement involving over 250 businesses and 12 sector bodies. A second phase of industrial engagement will expand to a broader set of consulted stakeholder groups concluding with a report entitled Hydrogen Innovation: The Case for Action in summer 2024. This will seek to validate the proposed focus areas provide more detailed scope definition the size of the opportunity and outline the steps required to secure them for the UK.
Correlations between Component Size Green Hydrogen Demand and Breakeven Price for Energy Islands
Jun 2023
Publication
The topic of energy islands is currently a focal point in the push for the energy transition. An ambitious project in the North Sea aims to build an offshore wind-powered electrolyser for green hydrogen production. Power-to-X (PtX) is a process of converting renewable electricity into hydrogen-based energy carriers such as natural gas liquid fuels and chemicals. PtH2 represents a subset of PtX wherein hydrogen is the resultant green energy from the conversion process. Many uncertainties surround PtH2 plants affecting the economic success of the investment and making the price of hydrogen and the levelized cost of hydrogen (LCOH) of this technology uncompetitive. Several studies have analysed PtH2 layouts to identify the hydrogen price without considering how component capacities and external inputs affect the breakeven price. Unlike previous works this paper investigates component capacity dependencies under variables such as wind and hydrogen demand shape for dedicated/non-dedicated system layouts. To this end the techno-economic analysis finds the breakeven price optimising the components to reach the lowest selling price. Results show that the hydrogen price can reach 2.2 €/kg for a non-dedicated system for certain combinations of maximum demand and electrolyser capacity. Furthermore the LCOH analysis revealed that the offshore wind electrolyser system is currently uncompetitive with hydrogen production from carbon-based technologies but is competitive with renewable technologies. The sensitivity analysis reveals the green electricity price in the non-dedicated case for which a dedicated system has a lower optimum hydrogen price. The price limit for the dedicated case is 116 €/MWh.
Market-based Asset Valuation of Hydrogen Geological Storage
Jul 2023
Publication
Because of hydrogen's low energy density hydrogen storage is a critical component of the hydrogen economy particularly when large-scale and flexible hydrogen utilization is required. There is a sense of urgency to develop hydrogen geological storage projects to support large-scale yet flexible hydrogen utilization. This study aims to answer questions not yet resolved in the research literature discussing the valuation of hydrogen geological storage options for commercial development. This study establishes a net present value (NPV) evaluation framework for geological hydrogen storage that integrates the updated techno-economic analysis and market-based operations. The capital asset pricing model (CAPM) and the related finance theories are applied to determine the risk-adjusted discount rate in building the NPV evaluation framework. The NPV framework has been applied to two geological hydrogen storage projects a single-turn storage serving downstream transportation seasonal demand versus a multiturn storage as part of an integrated renewables-based hydrogen energy system providing peak electric load. From the NPV framework both projects have positive NPVs $46 560 632 and $12 457 546 respectively and International Rate of Return (IRR) values which are higher than the costs of capital. The NPV framework is also applied to the sensitivity analysis and shows that the hydrogen price spread between withdrawal and injection prices site development and well costs are the top three factors that impact both NPV and IRR the most for both projects. The established NPV framework can be used for project risk management by discovering the key cost drivers for the storage assets.
Technology Pathways, Efficiency Gains and Price Implications of Decarbonising Residential Heat in the UK
Jun 2023
Publication
The UK government’s plans to decarbonise residential heating will mean major changes to the energy system whatever the specific technology pathway chosen driving a range of impacts on users and suppliers. We use an energy system model (UK TIMES) to identify the potential energy system impacts of alternative pathways to low or zero carbon heating. We find that the speed of transitioning can affect the network investment requirements the overall energy use and emissions generated while the primary heating fuel shift will determine which sectors and networks require most investment. Crucially we identify that retail price differences between heating fuels in the UK particularly gas and electricity could erode or eliminate bill savings from switching to more efficient heating systems.
Experimental Comparison of Hydrogen Refueling with Directly Pressurized vs. Cascade Method
Aug 2023
Publication
This paper presents a comparative analysis of two hydrogen station configurations during the refueling process: the conventional “directly pressurized refueling process” and the innovative “cascade refueling process.” The objective of the cascade process is to refuel vehicles without the need for booster compressors. The experiments were conducted at the Hydrogen Research and Fueling Facility located at California State University Los Angeles. In the cascade refueling process the facility buffer tanks were utilized as high-pressure storage enabling the refueling operation. Three different scenarios were tested: one involving the cascade refueling process and two involving compressor-driven refueling processes. On average each refueling event delivered 1.6 kg of hydrogen. Although the cascade refueling process using the high-pressure buffer tanks did not achieve the pressure target it resulted in a notable improvement in the nozzle outlet temperature trend reducing it by approximately 8 ◦C. Moreover the overall hydrogen chiller load for the two directly pressurized refuelings was 66 Wh/kg and 62 Wh/kg respectively whereas the cascading process only required 55 Wh/kg. This represents a 20% and 12% reduction in energy consumption compared to the scenarios involving booster compressors during fueling. The observed refueling range of 150–350 bar showed that the cascade process consistently required 12–20% less energy for hydrogen chilling. Additionally the nozzle outlet temperature demonstrated an approximate 8 ◦C improvement within this pressure range. These findings indicate that further improvements can be expected in the high-pressure region specifically above 350 bar. This research suggests the potential for significant improvements in the high-pressure range emphasizing the viability of the cascade refueling process as a promising alternative to the direct compression approach.
Hydrogen Liquefaction: A Review of the Fundamental Physics, Engineering Practice and Future Opportunities
Apr 2022
Publication
Hydrogen is emerging as one of the most promising energy carriers for a decarbonised global energy system. Transportation and storage of hydrogen are critical to its large-scale adoption and to these ends liquid hydrogen is being widely considered. The liquefaction and storage processes must however be both safe and efficient for liquid hydrogen to be viable as an energy carrier. Identifying the most promising liquefaction processes and associated transport and storage technologies is therefore crucial; these need to be considered in terms of a range of interconnected parameters ranging from energy consumption and appropriate materials usage to considerations of unique liquid-hydrogen physics (in the form of ortho–para hydrogen conversion) and boil-off gas handling. This study presents the current state of liquid hydrogen technology across the entire value chain whilst detailing both the relevant underpinning science (e.g. the quantum behaviour of hydrogen at cryogenic temperatures) and current liquefaction process routes including relevant unit operation design and efficiency. Cognisant of the challenges associated with a projected hydrogen liquefaction plant capacity scale-up from the current 32 tonnes per day to greater than 100 tonnes per day to meet projected hydrogen demand this study also reflects on the next-generation of liquid-hydrogen technologies and the scientific research and development priorities needed to enable them.
Research of Energy Efficiency and Environmental Performance of Vehicle Power Plant Converted to Work on Alternative Fuels
Apr 2024
Publication
The use of alternative fuels remains an important factor in solving the problem of reducing harmful substances caused by vehicles and decarbonising transport. It is also important to ensure the energy efficiency of vehicle power plants when using different fuels at a sufficient level. The article presents the results of theoretical and experimental studies of the conversion of diesel engine to alternative fuels with hydrogen admixtures. Methanol is considered as an alternative fuel which is a cheaper alternative to commercial diesel fuel. The chemical essence of improving the calorific value of alternative methanol fuel was investigated. Studies showed that the energy effect of burning an alternative mixture with hydrogen additives exceeds the effect of burning the same amount of methanol fuel. The increase in combustion energy and engine power is achieved as a result of heat from efficient use of the engine exhaust gases and chemical conversion of methanol. An experimental installation was created to study the work of a converted diesel engine on hydrogen–methanol mixtures and thermochemical regeneration processes. Experimental studies of the energy and environmental parameters of diesel engine converted to work on an alternative fuel with hydrogen admixtures have shown that engine power increases by 10–14% and emissions of harmful substances decrease.
Anion Exchange Membrane Water Electrolyzer: Electrode Design, Lab-scaled Testing System and Performance Evaluation
Aug 2022
Publication
Green hydrogen produced by water electrolysis is one of the most promising technologies to realize the efficient utilization of intermittent renewable energy and the decarbonizing future. Among various electrolysis technologies the emerging anion-exchange membrane water electrolysis (AEMWE) shows the most potential for producing green hydrogen at a competitive price. In this review we demonstrate a comprehensive introduction to AEMWE including the advanced electrode design the lab-scaled testing system establishment and the electrochemical performance evaluation. Specifically recent progress in developing high activity transition metal-based powder electrocatalysts and self-supporting electrodes for AEMWE is summarized. To improve the synergistic transfer behaviors between electron charge water and gas inside the gas diffusion electrode (GDE) two optimizing strategies are concluded by regulating the pore structure and interfacial chemistry. Moreover we provide a detailed guideline for establishing the AEMWE testing system and selecting the electrolyzer components. The influences of the membrane electrode assembly (MEA) technologies and operation conditions on cell performance are also discussed. Besides diverse electrochemical methods to evaluate the activity and stability implement the failure analyses and realize the in-situ characterizations are elaborated. In end some perspectives about the optimization of interfacial environment and cost assessments have been proposed for the development of advanced and durable AEMWE.
A Theoretical Study on the Hydrogen Filling Process of the On-board Storage Cylinder in Hydrogen Refueling Station
May 2023
Publication
With the development of the hydrogen fuel automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogen charging process of hydrogen refueling stations. At present the technological difficulty of hydrogen fueling is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. Vehicle hydrogen storage cylinder (VHSC) is one of the important components of hydrogen fuel cell vehicles. This study proposed a theoretical model for calculating the temperature rise in the VHSC during the high pressure refueling process and revealed the hydrogen temperature rise during refueling. A hydrogen temperature rise prediction model was constructed to elucidate the relationship between filling parameters and temperature rise. The filling process of VHSC was analyzed from the theoretical method. The theoretical analysis results were consistent with the simulation and experimental analysis results which provided a theoretical basis for the current hydrogen temperature control algorithm of the gas source in the hydrogen refueling station and then reduced the energy consumption required for hydrogen cooling in the hydrogen refueling station.
A Comprehensive Resilience Assessment Framework for Hydrogen Energy Infrastructure Development
Jun 2023
Publication
In recent years sustainable development has become a challenge for many societies due to natural or other disruptive events which have disrupted economic environmental and energy infrastructure growth. Developing hydrogen energy infrastructure is crucial for sustainable development because of its numerous benefits over conventional energy sources. However the complexity of hydrogen energy infrastructure including production utilization and storage stages requires accounting for potential vulnerabilities. Therefore resilience needs to be considered along with sustainable development. This paper proposes a decision-making framework to evaluate the resilience of hydrogen energy infrastructure by integrating resilience indicators and sustainability contributing factors. A holistic taxonomy of resilience performance is first developed followed by a qualitative resilience assessment framework using a novel Intuitionistic fuzzy Weighted Influence Nonlinear Gauge System (IFWINGS). The results highlighted that Regulation and legislation Government preparation and Crisis response budget are the most critical resilience indicators in the understudy hydrogen energy infrastructure. A comparative case study demonstrates the practicality capability and effectiveness of the proposed approach. The results suggest that the proposed model can be used for resilience assessment in other areas.
Perspectives and Prospects of Underground Hydrogen Storage and Natural Hydrogen
Jun 2022
Publication
Hydrogen is considered the fuel of the future due to its cleaner nature compared to methane and gasoline. Therefore renewable hydrogen production technologies and long-term affordable and safe storage have recently attracted significant research interest. However natural underground hydrogen production and storage have received scant attention in the literature despite its great potential. As such the associated formation mechanisms geological locations and future applications remain relatively under-explored thereby requiring further investigation. In this review the global natural hydrogen formation along with reaction mechanisms (i.e. metamorphic processes pyritization and serpentinization reactions) as well as the suitable geological locations (i.e. ophiolites organic-rich sediments fault zones igneous rocks crystalline basements salt bearing strata and hydrocarbon-bearing basins) are discussed. Moreover the underground hydrogen storage mechanisms are detailed and compared with underground natural gas and CO2 storage. Techno-economic analyses of large-scale underground hydrogen storage are presented along with the current challenges and future directions.
The Effect of Explosions on the Protective Wall of a Containerized Hydrogen Fuel Cell System
Jun 2023
Publication
With the development of hydrogen energy containerized hydrogen fuel cell systems are being used in distributed energy-supply systems. Hydrogen pipelines and electronic equipment of fuel cell containers can trigger hydrogen-explosion accidents. In the present study Computational Fluid Dynamics (CFD) software was used to calculate the affected areas of hydrogen fuel cell container-explosion accidents with and without protective walls. The protective effects were studied for protective walls at various distances and heights. The results show that strategically placing protective walls can effectively block the propagation of shock waves and flames. However the protective wall has a limited effect on the reduction of overpressure and temperature behind the wall when the protective wall is insufficiently high. Reflected explosion shock waves and flames will cause damage to the area inside the wall when the protective wall is too close to the container. In this study a protective wall that is 5 m away from the container and 3 m high can effectively protect the area behind the wall and prevent damage to the container due to the reflection of shock waves and flame. This paper presents a suitable protective wall setting scheme for hydrogen fuel cell containers.
Linking Cost Decline and Demand Surge in the Hydrogen Market: A Case Study in China
Jun 2023
Publication
Hydrogen is crucial in achieving global energy transition and carbon neutrality goals. Existing market estimates typically presume linear or exponential growth but fail to consider how market demand responds to the declining cost of underlying technologies. To address this this study utilizes a learning curve model to project the cost of electrolyzers and its subsequent impact on hydrogen market aligning with a premise that the market demand is proportional to the cost of hydrogen. In a case study of China’s hydrogen market projecting from 2020 to 2060 we observed substantial differences in market evolution compared to exponential growth scenarios. Contrary to exponential growth scenarios China’s hydrogen market experiences faster growth during the 2020–2040 period rather than later. Such differences underscore the necessity for proactive strategic planning in emerging technology markets particularly for those experiencing rapid cost decline such as hydrogen. The framework can also be extended to other markets by using local data providing valuable insights to investors policymakers and developers engaged in the hydrogen market.
Preliminary Study for the Commercialization of a Electrochemical Hydrogen Compressor
Mar 2023
Publication
A global energy shift to a carbon‐neutral society requires clean energy. Hydrogen can accelerate the process of expanding clean and renewable energy sources. However conventional hydrogen compression and storage technology still suffers from inefficiencies high costs and safety concerns. An electrochemical hydrogen compressor (EHC) is a device similar in structure to a water electrolyzer. Its most significant advantage is that it can accomplish hydrogen separation and compression at the same time. With no mechanical motion and low energy consumption the EHC is the key to future hydrogen compression and purification technology breakthroughs. In this study the compression performance efficiency and other related parameters of EHC are investigated through experiments and simulation calculations. The experimental results show that under the same experimental conditions increasing the supply voltage and the pressure in the anode chamber can improve the reaction rate of EHC and balance the pressure difference between the cathode and anode. The presence of residual air in the anode can impede the interaction between hydrogen and the catalyst as well as the proton exchange membrane (PEM) resulting in a decrease in performance. In addition it was found that a single EHC has a better compression ratio and reaction rate than a double EHC. The experimental results were compatible with the theoretical calculations within less than a 7% deviation. Finally the conditions required to reach commercialization were evaluated using the theoretical model.
The Role of Liquid Hydrogen in Integrated Energy Systems - A Case Study for Germany
May 2023
Publication
Hydrogen (H2) is expected to be a key building block in future greenhouse gas neutral energy systems. This study investigates the role of liquid hydrogen (LH2) in a national greenhouse gas-neutral energy supply system for Germany in 2045. The integrated energy system model suite ETHOS is extended by LH2 demand profiles in the sectors aviation mobility and chemical industry and means of LH2 transportation via inland vessel rail and truck. This case study demonstrates that the type of hydrogen demand (liquid or gaseous) can strongly affect the cost-optimal design of the future energy system. When LH2 demand is introduced to the energy system LH2 import transportation and production grow in importance. This decreases the need for gaseous hydrogen (GH2) pipelines and affects the location of H2 production plants. When identifying no-regret measures it must be considered that the largest H2 consumers are the ones with the highest readiness to use LH2.
Green Hydrogen Based Power Generation Prospect for Sustainable Development of Bangladesh using PEMFC and Hydrogen Gas Turbine
Feb 2023
Publication
Bangladesh focuses on green energy sources to be a lesser dependent on imported fossil fuels and to reduce the GHG emission to decarbonize the energy sector. The integration of renewable energy technologies for green hydrogen production is promising for Bangladesh. Hybrid renewable plants at the coastline along the Bay of Bengal Kuakata Sandwip St. Martin Cox’sbazer and Chattogram for green hydrogen production is very promising to solve the power demand scarcity of Bangladesh. Hydrogen gas turbine and hydrogen fuel cell configured power plant performances are studied to observe the feasibility/prospect to the green energy transition. The Plant’s performances investigated based on specification of the plant’s units and verified by MATLAB SIMULINK software. Fuels blending (different percent of hydrogen with fossil fuel/NG) technique makes the hydrogen more feasible as turbine fuel. The net efficiency of the fuel cell-based combined cycle configuration (74%) is higher than that of the hydrogen gas turbine-based configuration (51.9%). Moreover analyses show that the increment of combined cycle gas turbine efficiency (+18.5%) is more than the combined cycle PEMFC configuration (+14%). Long-term storage of renewable energy in the salt cavern as green hydrogen can be a source of energy for emergency. A significant share of power can be generated by a numbers of green power plants at specified places in Bangladesh.
Hydrogen 4.0: A Cyber–Physical System for Renewable Hydrogen Energy Plants
May 2024
Publication
The demand for green hydrogen as an energy carrier is projected to exceed 350 million tons per year by 2050 driven by the need for sustainable distribution and storage of energy generated from sources. Despite its potential hydrogen production currently faces challenges related to cost efficiency compliance monitoring and safety. This work proposes Hydrogen 4.0 a cyber–physical approach that leverages Industry 4.0 technologies—including smart sensing analytics and the Internet of Things (IoT)—to address these issues in hydrogen energy plants. Such an approach has the potential to enhance efficiency safety and compliance through real-time data analysis predictive maintenance and optimised resource allocation ultimately facilitating the adoption of renewable green hydrogen. The following sections break down conventional hydrogen plants into functional blocks and discusses how Industry 4.0 technologies can be applied to each segment. The components benefits and application scenarios of Hydrogen 4.0 are discussed while how digitalisation technologies can contribute to the successful integration of sustainable energy solutions in the global energy sector is also addressed.
Uncertainty Quantification in Hydrogen Tank Exchange: Estimating Maintenance Costs for New Aircraft Concepts
Apr 2024
Publication
The increasing demand for sustainable air mobility has led to the development of innovative aircraft designs necessitating a balance between environmental responsibility and profitability. However despite technological advancements there is still limited understanding of the maintenance implications for hydrogen systems in aviation. The aim of this study is to estimate the maintenance costs of replacing the hydrogen storage system in an aircraft as part of its life cycle costs. To achieve this we compared conventional and hydrogenpowered aircraft. As there is insufficient data for new aircraft concepts typical probabilistic methods are not applicable. However by combining global sensitivity analysis with Dempster–Shafer Theory of Evidence and discrete event simulation it is possible to identify key uncertainties that impact maintenance costs and economic efficiency. This innovative framework offers an early estimate of maintenance costs under uncertainty enhancing understanding and assisting in decision-making when integrating hydrogen storage systems and new aviation technologies.
Carbon-negative Hydrogen: Exploring the Techno-economic Potential of Biomass Co-gasification with CO2 Capture
Sep 2021
Publication
The hydrogen economy is receiving increasing attention as a complement to electrification in the global energy transition. Clean hydrogen production is often viewed as a competition between natural gas reforming with CO2 capture and electrolysis using renewable electricity. However solid fuel gasification with CO2 capture presents another viable alternative especially when considering the potential of biomass to achieve negative CO2 emissions. This study investigates the techno-economic potential of hydrogen production from large-scale coal/ biomass co-gasification plants with CO2 capture. With a CO2 price of 50 €/ton the benchmark plant using commercially available technologies achieved an attractive hydrogen production cost of 1.78 €/kg with higher CO2 prices leading to considerable cost reductions. Advanced configurations employing hot gas clean-up membrane-assisted water-gas shift and more efficient gasification with slurry vaporization and a chemical quench reduced the hydrogen production cost to 1.50–1.62 €/kg with up to 100% CO2 capture. Without contingencies added to the pre-commercial technologies the lowest cost reduces to 1.43 €/kg. It was also possible to recover waste heat in the form of hot water at 120 ◦C for district heating potentially unlocking further cost reductions to 1.24 €/kg. In conclusion gasification of locally available solid fuels should be seriously considered next to natural gas and electrolysis for supplying the emerging hydrogen economy.
Comparative Exergy and Environmental Assessment of the Residual Biomass Gasification Routes for Hydrogen and Ammonia Production
Jul 2023
Publication
The need to reduce the dependency of chemicals on fossil fuels has recently motivated the adoption of renewable energies in those sectors. In addition due to a growing population the treatment and disposition of residual biomass from agricultural processes such as sugar cane and orange bagasse or even from human waste such as sewage sludge will be a challenge for the next generation. These residual biomasses can be an attractive alternative for the production of environmentally friendly fuels and make the economy more circular and efficient. However these raw materials have been hitherto widely used as fuel for boilers or disposed of in sanitary landfills losing their capacity to generate other by-products in addition to contributing to the emissions of gases that promote global warming. For this reason this work analyzes and optimizes the biomass-based routes of biochemical production (namely hydrogen and ammonia) using the gasification of residual biomasses. Moreover the capture of biogenic CO2 aims to reduce the environmental burden leading to negative emissions in the overall energy system. In this context the chemical plants were designed modeled and simulated using Aspen plus™ software. The energy integration and optimization were performed using the OSMOSE Lua Platform. The exergy destruction exergy efficiency and general balance of the CO2 emissions were evaluated. As a result the irreversibility generated by the gasification unit has a relevant influence on the exergy efficiency of the entire plant. On the other hand an overall negative emission balance of −5.95 kgCO2/kgH2 in the hydrogen production route and −1.615 kgCO2/kgNH3 in the ammonia production route can be achieved thus removing from the atmosphere 0.901 tCO2/tbiomass and 1.096 tCO2/tbiomass respectively.
A Green Route for Hydrogen Producton from Alkaline Thermal Treatment (ATT) of Biomass with Carbon Storage
Apr 2023
Publication
Hydrogen a green energy carrier is one of the most promising energy sources. However,it is currently mainly produced from depleting fossil fuels with high carbon emissions which has serious negative effects on the economy and environment. To address this issue sustainable hydrogen production from bio-energy with carbon capture and storage (HyBECCS) is an ideal technology to reduce global carbon emissions while meeting energy demand. This review presents an overview of the latest progress in alkaline thermal treatment (ATT) of biomass for hydrogen production with carbon storage especially focusing on the technical characteristics and related challenges from an industrial application perspective. Additionally the roles of alkali and catalyst in the ATT process are critically discussed and several aspects that have great influences on the ATT process such as biomass types reaction parameters and reactors are expounded. Finally the potential solutions to the general challenges and obstacles to the future industrial-scale application of ATT of biomass for hydrogen production are proposed.
Life Cycle Assessment of Electric Vehicles and Hydrogen Fuel Cell Vehicles Using the GREET Model—A Comparative Study
Apr 2021
Publication
Facing global warming and recent bans on the use of diesel in vehicles there is a growing need to develop vehicles powered by renewable energy sources to mitigate greenhouse gas and pollutant emissions. Among the various forms of non-fossil energy for vehicles hydrogen fuel is emerging as a promising way to combat global warming. To date most studies on vehicle carbon emissions have focused on diesel and electric vehicles (EVs). Emission assessment methodologies are usually developed for fast-moving consumer goods (FMCG) which are non-durable household goods such as packaged foods beverages and toiletries instead of vehicle products. There is an increase in the number of articles addressing the product carbon footprint (PCF) of hydrogen fuel cell vehicles in the recent years while relatively little research focuses on both vehicle PCF and fuel cycle. Zero-emission vehicles initiative has also brought the importance of investigating the emission throughout the fuel cycle of hydrogen fuel cell and its environmental impact. To address these gaps this study uses the life-cycle assessment (LCA) process of GREET (greenhouse gases regulated emissions and energy use in transportation) to compare the PCF of an EV (Tesla Model 3) and a hydrogen fuel cell car (Toyota MIRAI). According to the GREET results the fuel cycle contributes significantly to the PCF of both vehicles. The findings also reveal the need for greater transparency in the disclosure of relevant information on the PCF methodology adopted by vehicle manufacturers to enable comparison of their vehicles’ emissions. Future work will include examining the best practices of PCF reporting for vehicles powered by renewable energy sources as well as examining the carbon footprints of hydrogen production technologies based on different methodologies.
Hazard Identification of Hydrogen-Based Alternative Fuels Onboard Ships
Dec 2023
Publication
It is essential to use alternative fuels if we are to reach the emission reduction targets set by the IMO. Hydrogen carriers are classified as zero-emission while having a higher energy density (including packing factor) than pure hydrogen. They are often considered as safe alternative fuels. The exact definition of what safety entails is often lacking both for hydrogen carriers as well as for ship safety. The aim of this study is to review the safety of hydrogen carriers from two perspectives investigating potential connections between the chemical and maritime approaches to safety. This enables a reasoned consideration between safety aspects and other design drivers in ship design and operation. The hydrogen carriers AB NaBH4 KBH4 and two LOHCs (NEC and DBT) are taken into consideration together with a couple reference fuels (ammonia methanol and MDO). After the evaluation of chemical properties related to safety and the scope of the current IMO safety framework it can be concluded that safety remains a vague and non-explicit concept from both perspectives. Therefore further research is required to prove the safe application of hydrogen carriers onboard ships.
Process Path for Reducing Carbon Emissions from Steel Industry—Combined Electrification and Hydrogen Reduction
Jan 2024
Publication
This review focuses on the energy structure of iron and steel production and a feasible development path for carbon reduction. The process path and feasible development direction of carbon emission reduction in the iron and steel industry have been analyzed from the perspective of the carbon–electricity–hydrogen ternary relationship. Frontier technologies such as “hydrogen replacing carbon” are being developed worldwide. Combining the high efficiency of microwave electric-thermal conversion with the high efficiency and pollution-free advantages of hydrogen-reducing agents may drive future developments. In this review a process path for “microwave + hydrogen” synergistic metallurgy is proposed. The reduction of magnetite powder by H2 (CO) in a microwave field versus in a conventional field is compared. The driving effect of the microwave field is found to be significant and the synergistic reduction effect of microwaves with H2 is far greater than that of CO.
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