Safety
Hydrogen Sensing Properties of UV Enhanced Pd-SnO2 Nano-Spherical Composites at Low Temperature
Sep 2021
Publication
Metal oxide semiconductor (MOS) is promising in developing hydrogen detectors. However typical MOS materials usually work between 200-500°C which not only restricts their application in flammable and explosive gases detection but also weakens sensor stability and causes high power consumption. This paper studies the sensing properties of UV enhanced Pd-SnO2 nano-spherical composites at 80-360 ℃. In the experiment Pd of different molar ratios (0.5 2.5 5.0 10.0) was doped into uniform spherical SnO2 nanoparticles by a hydrothermal synthesis method. A xenon lamp with a filter was used as the ultraviolet excitation light source to examine the response of the spherical Pd- SnO2 nanocomposite to 50-1000 ppm H2 gas. The influence of different intensities of ultraviolet light on the gas-sensing properties of composite materials compared with dark condition was analyzed. The experiments show that the conductivity of the composites can be greatly stabilized and the thermal excitation temperature can be reduced to 180 ℃ under the effect of UV enhancement. A rapid response (4.4/ 17.4 s) to 200 ppm of H2 at 330 °C can be achieved by the Pd-SnO2 nanocomposites with UV assistance. The mechanism may be attributed to light motivated electron-hole pairs due to built-in electric fields under UV light illumination which can be captured by target gases and lead to UV controlled gas sensing performance. Catalytic active sites of hydrogen are provided on the surface of the mixed material by Pd. The results in this study can be helpful in reducing the response temperature of MOS materials and improving the performance of hydrogen detectors."
The Influence of Grain Boundary and Hydrogen on the Indetation of Bi-crystal Nickel
Sep 2021
Publication
Three different types of symmetrical tilt grain boundaries Ȉ3 Ȉ11 and Ȉ27 were constructed to study the dislocation behavior under the indentation on bi-crystal nickel. After hydrogen charging the number of hydrogen atoms in the Ȉ3 sample is the smallest and gradually increases in Ȉ11 and Ȉ27 samples. The force-displacement curve of indentation shows that the deformation resistance of the Ȉ3 sample is significantly higher than that of Ȉ11 and Ȉ27 samples. With the presence of grain boundaries the deformation resistance of Ȉ11 and Ȉ27 samples is significantly improved while the deformation resistance of the Ȉ3 VDPSOH is weakened. The indentation depth during the formation of dislocations in single crystals is significantly greater than that of bi-crystals. Grain boundaries slow down the dislocation propagation speed. Compared with the bi-crystals without hydrogen the presence of hydrogen reduces the deformation resistance and accelerates the dislocation propagation.
Overview of First Outcomes of PNR Project HYTUNNEL-CS
Sep 2021
Publication
Dmitry Makarov,
Donatella Cirrone,
Volodymyr V. Shentsov,
Sergii Kashkarov,
Vladimir V. Molkov,
Z. Xu,
Mike Kuznetsov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Ilias C. Tolias,
Knut Vaagsaether,
André Vagner Gaathaug,
Mark R. Pursell,
Wayne M. Rattigan,
Frank Markert,
Luisa Giuliani,
L.S. Sørensen,
A. Bernad,
Mercedes Sanz Millán,
U. Kummer,
Christian Brauner,
Paola Russo,
J. van den Berg,
F. de Jong,
Tom Van Esbroeck,
M. Van De Veire,
Didier Bouix,
Gilles Bernard-Michel,
Sergey Kudriakov,
Etienne Studer,
Domenico Ferrero,
Joachim Grüne and
G. Stern
The paper presents the first outcomes of the experimental numerical and theoretical studies performed in the funded by Fuel Cell and Hydrogen Joint Undertaking (FCH2 JU) project HyTunnel-CS. The project aims to conduct pre-normative research (PNR) to close relevant knowledge gaps and technological bottlenecks in the provision of safety of hydrogen vehicles in underground transportation systems. Pre normative research performed in the project will ultimately result in three main outputs: harmonised recommendations on response to hydrogen accidents recommendations for inherently safer use of hydrogen vehicles in underground traffic systems and recommendations for RCS. The overall concept behind this project is to use inter-disciplinary and inter-sectoral prenormative research by bringing together theoretical modelling and experimental studies to maximise the impact. The originality of the overall project concept is the consideration of hydrogen vehicle and underground traffic structure as a single system with integrated safety approach. The project strives to develop and offer safety strategies reducing or completely excluding hydrogen-specific risks to drivers passengers public and first responders in case of hydrogen vehicle accidents within the currently available infrastructure.
Development of Dispensing Hardware for Safe Fueling of Heavy Duty Vehicles
Sep 2021
Publication
The development of safe dispensing equipment for the fueling of heavy duty (HD) vehicles is critical to the expansion of this newly and quickly expanding market. This paper discusses the development of a HD dispenser and nozzles assembly (nozzle hose breakaway) for these new larger vehicles where flow rates are more than double compared to light duty (LD) vehicles. This equipment must operate at nominal pressures of 700 bar -40o C gas temperature and average flow rate of 5-10 kg/min at a high throughput commercial hydrogen fueling station without leaking hydrogen. The project surveyed HD vehicle manufacturers station developers and component suppliers to determine the basic specifications of the dispensing equipment and nozzle assembly. The team also examined existing codes and standards to determine necessary changes to accommodate HD components. From this information the team developed a set of specifications which will be used to design the dispensing equipment. In order to meet these goals the team performed computational fluid dynamic pressure modelling and temperature analysis in order to determine the necessary parameters to meet existing safety standards modified for HD fueling. The team also considered user operational and maintenance requirements such as freeze lock which has been an issue which prevents the removal of the nozzle from LD vehicles. The team also performed a failure mode and effects analysis (FMEA) to identify the possible failures in the design. The dispenser and nozzle assembly will be tested separately and then installed on an innovative HD fueling station which will use a HD vehicle simulator to test the entire system.
French Guide to Conformity Assessment and Certification of Hydrogen Systems
Sep 2021
Publication
Hydrogen as energy carrier is referenced in French and European political strategies to realize the transition to low-carbon energy. In 2020 in France the government was launching a major investment plan amounting to 7.2 billion euros until 2030 to support the deployment of large-scale hydrogen technologies [1]. The implementation of this strategy should lead to the arrival of several new hydrogen systems that will need to be evaluated and certified regarding their compliance with safety requirements before being commercialized. Conformity assessment and certification play an important role to achieve a good safety level on the EU market for the protection of workers and consumers. It is a way for the manufacturer to prove that hazards have been identified and risks are managed and to demonstrate his commitment to safety that are key to access to the EU market. To assist manufacturers in identifying the applicable regulations standards and procedures for putting their product on the market Ineris elaborated a guidebook [2] with financial and technical support by ADEME the French Agency for Ecological Transition and France Hydrogen the French Association for Hydrogen and Fuel Cells. The preparation of this document also led to identifying gaps in the Regulations Codes and Standards (RCS) framework and necessary resources for the implementation of the conformity assessment procedures. This paper first describes the main regulatory procedures applicable for various types of hydrogen systems. Then describes the role of the actors involved in this process with a special focus on the French context. And finally focuses on some of the gaps that were identified and formulates suggestions to address them.
Influence of Non-equilibrium Conditions on Liquid Hydrogen Storage Tank Behavior
Sep 2021
Publication
In a liquid hydrogen storage tank hydrogen vapor exists above the cryogenic liquid. A common modeling assumption of a liquid hydrogen tank is thermodynamic equilibrium. However this assumption may not hold in all conditions. A non-equilibrium storage tank with a pressure relief valve and a burst disc in parallel was modeled in this work. The model includes different boiling regimes to handle scenarios with high heat transfer. The model was first validated with a scenario where normal boil-off from an unused tank was compared to experimental data. Then four abnormal tank scenarios were explored: a loss of vacuum in the insulation layer a high ambient temperature (to simulate an engulfing fire) a high ambient temperature with a simultaneous loss of vacuum and high conduction through the insulation layer. The burst disc of the tank opened only in the cases with extreme heat transfer to the tank (i.e. fire with a loss of vacuum and high insulation conductivity) quickly releasing the hydrogen. In the cases with only a loss of vacuum or only external heat from fire the pressure relief valve on the tank managed to moderate the pressure below the burst disc activation pressure. The high insulation conductivity case highlights differences between the equilibrium and non-equilibrium tank models. The mass loss from the tank through the burst disc is slower using a non-equilibrium model because mass transfer from the liquid to gas phase within the tank becomes limiting. The implications of this model and how it can be used to help inform safety codes and standards are discussed.
Fuel-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Gas Dispersion
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. In these preliminary tests the helium gas has been employed instead of hydrogen. Upward and downward gas releases following by TPRD activation has been considered. The experimental data describing local behavior (close to jet or below the chassis) as well as global behavior at the tunnel scale are obtained. These experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70MPa the subject of the second campaign.
CFD Simulation of Pressure Reduction Inside Large-scale Liquefied Hydrogen Tank
Sep 2021
Publication
Building the international hydrogen supply chain requires the large-scale liquefied hydrogen(LH2) carrier. During shipping LH2 with LH2 Carrier the tank is pressurized by LH2 evaporation due to heat ingress from outside. Before unloading LH2 at the receiving terminal reducing the tank pressure is essential for the safe tank operation. However pressure reduction might cause flashing leading to rapid vaporization of liquefied hydrogen liquid leakage. Moreover it was considered that pressure recovery phenomenon which was not preferred in terms of tank pressure management occurred at the beginning of pressure reduction. Hence the purpose of our research is to clarify the phenomenon inside the cargo tank during pressure reduction. The CFD analysis of the pressure reduction phenomenon was conducted with the VOF based in-house CFD code utilizing the C-CUP scheme combined with the hybrid Level Set and MARS method. In our previous research the pressure reduction experiments with the 30 m³ LH2 tank were simulated and the results showed that the pressure recovery was caused by the boiling delay and the tank pressure followed the saturation pressure after the liquid was fully stirred. In this paper the results were re-evaluated in terms of temperature. While pressure reduction was dominant the temperature of vapor-liquid interface decreased. Once the boiling bubble stirred the interface its temperature reached the saturation temperature after pressure recovery occurred. Moreover it was found that the liquid temperature during pressure reduction could not be measured because of the boiling from the wall of the thermometer. The CFD analysis on pressure reduction of 1250 m³ tank for the LH2 Carrier was also very could occur in the case of the 1250 m³ tank in a certain condition. These results provide new insight into the development of the LH2 carrier.
AMHYCO Project - Towards Advanced Accident Guidelines for Hydrogen Safety in Nuclear Power Plants
Sep 2021
Publication
Severe accidents in nuclear power plants are potentially dangerous to both humans and the environment. To prevent and/or mitigate the consequences of these accidents it is paramount to have adequate accident management measures in place. During a severe accident combustible gases — especially hydrogen and carbon monoxide — can be released in significant amounts leading to a potential explosion risk in the nuclear containment building. These gases need to be managed to avoid threatening the containment integrity which can result in the releases of radioactive material into the environment. The main objective of the AMHYCO project is to propose innovative enhancements in the way combustible gases are managed in case of a severe accident in currently operating reactors. For this purpose the AMHYCO project pursues three specific activities including experimental investigations of relevant phenomena related to hydrogen / carbon monoxide combustion and mitigation with PARs (Passive Autocatalytic Recombiners) improvement of the predictive capabilities of analysis tools used for explosion hazard evaluation inside the reactor containment as well as enhancement of the Severe Accident Management Guidelines (SAMGs) with respect to combustible gases risk management based on theoretical and experimental results. Officially launched on 1 October 2020 AMHYCO is an EU-funded Horizon 2020 project that will last 4 years from 2020 to 2024. This international project consists of 12 organizations (six from European countries and one from Canada) and is led by the Universidad Politécnica de Madrid (UPM). AMHYCO will benefit from the worldwide experts in combustion science accident management and nuclear safety in its Advisory Board. The paper will give an overview of the work program and planned outcome of the project.
Safety Compliance Verification of Fuel Cell Electric Vehicle Exhaust
Sep 2021
Publication
NREL has been developing compliance verification tools for allowable hydrogen levels prescribed by the Global Technical Regulation Number 13 (GTR-13) for hydrogen fuel cell electric vehicles (FCEVs). As per GTR-13 FCEV exhaust is to remain below 4 vol% H2 over a 3-second moving average and shall not at any time exceed 8 vol% H2 and that this requirement is to be verified with an analyzer that has a response time of less than 300 ms. To be enforceable a means to verify regulatory requirements must exist. In response to this need NREL developed a prototype analyzer that meets the GTR metrological requirements for FCEV exhaust analysis. The analyzer was tested on a commercial fuel cell electric vehicle (FCEV) under simulated driving conditions using a chassis dynamometer at the Emissions Research and Measurement Section of Environment and Climate Change Canada and FCEV exhaust was successfully profiled. Although the prototype FCEV Exhaust Analyzer met the metrological requirements of GTR-13 the stability of the hydrogen sensor was adversely impacted by condensed water in the sample gas. FCEV exhaust is at an elevated temperature and nearly saturated with water vapor. Furthermore condensed water is present in the form of droplets. Condensed water in the sample gas collected from FCEV exhaust can accumulate on the hydrogen sensing element which would not only block access of hydrogen to the sensing element but can also permanently damage the sensor electronics. In the past year the design of the gas sampling system was modified to mitigate against the transport of liquid water to the sensing element. Laboratory testing confirmed the effectiveness of the modified sampling system water removal strategy while maintaining the measurement range and response time required by GTR-13. Testing of the upgraded analyzer design on an FCEV operating on a chassis dynamometer is scheduled for the summer of 2021.
Baselining the Body of Knowledge for Hydrogen Shock Interactions and Debris Escalation
Sep 2021
Publication
The differences in behaviour of hydrogen when compared to natural gas under deflagration and detonation scenarios are well known. The authors currently work in the area of fire and explosion analysis and have identified what they feel are potential gaps in the current Body of Knowledge (BOK) available to the sector. This is especially related to the behaviour around secondary shock formation and interactions with surrounding structures especially with ‘open’ structures such as steel frameworks typically seen in an offshore environment and practicable methods for determining debris formation and propagation. Whilst the defence sector has extensive knowledge in these areas this is primarily in the area of high explosives where the level of shocks observed is stronger than those resulting from a hydrogen detonation. This information would need to be reviewed and assessed to ensure it is appropriate for application in the hydrogen sector. Therefore with a focus on practicality the authors have undertaken a two-phase approach. The first phase involves carrying out a through literature search and discussions within our professional networks in order to ascertain whether there is a gap in the BOK. If good research guidance and tools to support this area of assessment already exist the authors have attempted to collate and consolidate this into a form that can be made more easily available to the community. Secondly if there is indeed a gap in the BOK the authors have attempted to ensure that all relevant information is collated to act as a reference and provide a consistent baseline for future research and development activities.
Numerical Prediction of Lean Premixed Hydrogen Deflagrations in Vented Vessels
Sep 2021
Publication
In water-cooled nuclear power plants hydrogen gas can be generated by various mechanisms during an accident. In case combustion of the resulting hydrogen-air mixture within the facility occurs existing containment structures may be compromised and excessive radio-active material can be released to the environment. Thus an improved understanding of the propagation of lean hydrogen deflagrations within buildings and structures is essential for the development of appropriate accident management strategies associated with these scenarios. Following the accident in Fukushima Japan the application of three-dimensional computational fluid dynamics methods to high-fidelity detailed analysis of hydrogen combustion processes in both closed and vented vessels has become more widespread. In this study a recently developed large-eddy-simulation (LES) capability is applied to the prediction of lean premixed hydrogen deflagrations in vented vessels. The LES methodology makes use of a flamelet- or progress-variable-based combustion model coupled with an empirical burning velocity model (BVM) an anisotropic block-based adaptive mesh refinement (AMR) strategy an accurate finite-volume numerical scheme and a mesh independent subfilter-scale (SFS) model. Several different vessel and vent sizes and configurations are considered herein. The LES predictions are compared to experimental data obtained from the Large-Scale Vented Combustion Test Facility (LSVCTF) of the Canadian Nuclear Laboratories (CNL) with both quiescent and turbulent initial conditions. Following descriptions of the LES models LES results for both variable chamber sizes and single- and double-vent cases are presented to illustrate the capabilities of the proposed computational approach. In particular the predicted time histories of pressure as well as the maximum overpressure achieved within the vessels and combustion compartments are compared to those from the LSVCTF experiments. The influences of the modelled ignition process initial turbulence and mesh resolution on the LES results are also discussed. The findings highlight the potential and limitations of the proposed LES approach for accurately describing lean premixed hydrogen deflagrations within vented vessels.
Hydrogen Component Leak Rate Quantification for System Risk and Reliability Assessment through QRA and PHM Frameworks
Sep 2021
Publication
The National Renewable Energy Laboratory’s (NREL) Hydrogen Safety Research and Development (HSR&D) program in collaboration with the University of Maryland’s Systems Risk and Reliability Analysis Laboratory (SyRRA) are working to improve reliability and reduce risk in hydrogen systems. This approach strives to use quantitative data on component leaks and failures together with Prognosis and Health Management (PHM) and Quantitative Risk Assessment (QRA) to identify atrisk components reduce component failures and downtime and predict when components require maintenance. Hydrogen component failures increase facility maintenance cost facility downtime and reduce public acceptance of hydrogen technologies ultimately increasing facility size and cost because of conservative design requirements. Leaks are a predominant failure mode for hydrogen components. However uncertainties in the amount of hydrogen emitted from leaking components and the frequency of those failure events limit the understanding of the risks that they present under real-world operational conditions. NREL has deployed a test fixture the Leak Rate Quantification Apparatus (LRQA) to quantify the mass flow rate of leaking gases from medium and high-pressure components that have failed while in service. Quantitative hydrogen leak rate data from this system could ultimately be used to better inform risk assessment and Regulation Codes and Standards (RCS). Parallel activity explores the use of PHM and QRA techniques to assess and reduce risk thereby improving safety and reliability of hydrogen systems. The results of QRAs could further provide a systematic and science-based foundation for the design and implementation of RCS as in the latest versions of the NFPA 2 code for gaseous hydrogen stations. Alternatively data-driven techniques of PHM could provide new damage diagnosis and health-state prognosis tools. This research will help end users station owners and operators and regulatory bodies move towards risk-informed preventative maintenance versus emergency corrective maintenance reducing cost and improving reliability. Predictive modelling of failures could improve safety and affect RCS requirements such as setback distances at liquid hydrogen fueling sites. The combination of leak rate quantification research PHM and QRA can lead to better informed models enabling data-based decision to be made for hydrogen system safety improvements.
H-Mat Hydrogen Compatibility of NBR Elastomers
Sep 2021
Publication
The H2@Scale program of the U.S. Department of Energy (DOE) Hydrogen and Fuel Cell Technologies Office (HFTO) is supporting work on the hydrogen compatibility of polymers to improve the durability and reliability of materials for hydrogen infrastructure. The hydrogen compatibility program (H-Mat) seeks “to address the challenges of hydrogen degradation by elucidating the mechanisms of hydrogen-materials interactions with the goal of providing science-based strategies to design materials (micro)structures and morphology with improved resistance to hydrogen degradation.” Previous work on ethylene propylene diene indicated hydrogen interaction with plasticizer increased its migration to the surface and coalescing within the elastomer compound. New research on nitrile butadiene (NBR) has found hydrogen and pressure interactions with a series model rubber-material compounds to behave similarly in some compounds and improved in other compounds that is demonstrated through volume change and compression-set differences in the materials. Further studies were conducted using a helium-ion microscope (HeIM) which revealed significant morphological changes in the plasticizer-incorporating compounds after static exposure and pressure cycling as evidenced by time-of-flight secondary ion mass spectrometry. Additional studies using x-ray chromatography revealed that more micro-voids/-cracks developed after gas decompression in unfilled materials than in filled materials; transmission electron microscopy (TEM) probed at the nano-meter level showing change in filler distribution and morphology around Zinc-based particles.
Using Multicriteria Decision Making to Evaluate the Risk of Hydrogen Energy Storage and Transportation in Cities
Jan 2023
Publication
Hydrogen is an environmentally friendly source of renewable energy. Energy generation from hydrogen has not yet been widely commercialized due to issues related to risk management in its storage and transportation. In this paper the authors propose a hybrid multiple-criteria decision-making (MCDM)-based method to manage the risks involved in the storage and transportation of hydrogen (RSTH). First we identified the key points of the RSTH by examining the relevant literature and soliciting the opinions of experts and used this to build a prototype of its decision structure. Second we developed a hybrid MCDM approach called the D-ANP that combined the decision-making trial and evaluation laboratory (DEMENTEL) with the analytic network process (ANP) to obtain the weight of each point of risk. Third we used fuzzy evaluation to assess the level of the RSTH for Beijing China where energy generation using hydrogen is rapidly advancing. The results showed that the skills of the personnel constituted the most important risk-related factor and environmental volatility and the effectiveness of feedback were root factors. These three factors had an important impact on other factors influencing the risk of energy generation from hydrogen. Training and technical assistance can be used to mitigate the risks arising due to differences in the skills of personnel. An appropriate logistics network and segmented transportation for energy derived from hydrogen should be implemented to reduce environmental volatility and integrated supply chain management can help make the relevant feedback more effective.
H21 Phase 2: Personal Protective Equipment
Dec 2020
Publication
This report is a detailed discussion related to safety shoes heat and flame personal protective equipment (PPE) and breathing apparatus (respiratory protective equipment RPE) required for working with natural gas (NG) and hydrogen (H2). This work was undertaken by HSE Science Division (SD) as part of Phase 2a of the H21 project. This report should be read alongside all the other relevant reports generated as part of this project. Recommendations made in this report are focused solely on the provision and use of PPE and should not be considered independently of recommendations made in the other relevant reports.<br/>Understanding the similarities and difference of PPE required for NG and H2 enables a deeper understanding of how the transition from NG to 100% H2 might change the way the gas distribution network is operated and managed.
A Brief History of Process Safety Management
Sep 2021
Publication
Common root causes are often to be found in many if not most process safety incidents. Whilst largescale events are relatively rare such events can have devastating consequences. The subsequent investigations often uncover that the risks are rarely visible the direct causes are often hidden and that a ‘normalization of deviation’ is a common human characteristic. Process Safety Management (PSM) builds on the valuable lessons learned from past incidents to help prevent future recurrences. An understanding of how PSM originated and has evolved as a discipline over the past 200 years can be instructive when considering the safety implications of emerging technologies. An example is hydrogen production where risks must be effectively identified mitigated and addressed to provide safe production transportation storage and use .
Siting and Co-location with Hydrogen: What are the Risks?
Sep 2021
Publication
The demand for hydrogen has grown more than threefold since 1975 [1] and price is expected to significantly decrease by 2030 [2] concluding in an expected continual increase in demand. HyLaw defined by Hydrogen Europe lays out recommendations for hydrogen applications using identified Legal and Administrative Processes (LAPs) across 18 European countries. Regarding site location HyLaw refers to the land use plan. This defines the production and storage of hydrogen as an industrial activity and therefore regardless of the specific site methods of production or use the hydrogen site must be within a permitted industrial zone or under specific condition commercial areas [3]. Local authorities fire departments and other concerned parties may need to be consulted on site suitability for the project. Risktec explores a range of considerations for siting and layout of hydrogen developments including co-location with other assets for example with renewable energy sources hazardous facilities or public structures. Good practice tools and assessment techniques are presented to mitigate the risks associated with the production storage and use of hydrogen not just the surrounding site and environment but the operatives of the facility.
Gas Turbine Enclosures: Determining Ventilation Safety Criteria using Hydrogen Explosion Modelling
Sep 2021
Publication
Dilution ventilation is the current basis of safety following a flammable gas leak within a gas turbine enclosure and compliance requirements are defined for methane fuels in ISO 21789. These requirements currently define a safety criteria of a maximum flammable gas cloud size within an enclosure. The requirements are based on methane explosion tests conducted during a HSE Joint Industry Project which identified typical pressures associated with a range of gas cloud sizes. The industry standard approach is to assess the ventilation performance of specific enclosure designs against these requirements using CFD modelling. Gas turbine manufacturers are increasingly considering introducing hydrogen/methane fuel mixtures and looking towards operating with hydrogen alone. It is therefore important to review the applicability of current safety standards for these new fuels as the pressure resulting from a hydrogen explosion is expected to be significantly higher than that from a methane explosion. In this paper we replicate the previous methane explosion tests for hydrogen and hydrogen/methane fuel mixtures using the explosion modelling tool FLACS CFD. The results are used to propose updated limiting safety criteria for hydrogen fuels to support ventilation CFD analysis for specific enclosure designs. It is found that significantly smaller gas cloud sizes are likely to be acceptable for gas turbines fueled by hydrogen however significantly more hydrogen than methane is required per unit volume to generate a stoichiometric cloud (as hydrogen has a lower stoichiometric air fuel ratio than methane). This effect results in the total quantity of gas in the enclosure (and as such detectability of the gas) being broadly similar when operating gas turbines on hydrogen when compared to methane.
Risk Assessment of a Gaseous Hydrogen Fueling Station (GHFs)
Sep 2021
Publication
Promoted by national and European investment plans promoting the use of hydrogen as energy carrier the number of Gaseous Hydrogen Fueling Station (or GHFS) has been growing up quite significantly over the past years. Considering the new possible hazards and the related accidents induced by these installations like seen in 2019 in Norway this paper presents a risk assessment of a typical GHFS using the same methodology as the one required in France by the authorities for Seveso facilities. The fact that a hydrogen fueling station could be used by a public not particularly trained to handle hydrogen underlines the importance of this risk assessment. In this article typical components related to GHFS (dispenser high pressure storage compressor low pressure storage) are listed and the hazard potentials linked to these components and the substances involved are identified. Based on these elements and an accidentology a risk analysis has been conducted in order to identify all accidental situations that could occur. The workflow included a detailed risk assessment consisting in modeling the thermal and explosion effects of all hazardous phenomena and in assessing the probability of occurrence for these scenarios. Regarding possible mitigation measures the study was based on an international benchmark for codes and standards made for GFHS. These preliminary outcomes of this study may be useful for any designer and/or owner of a GFHS.
Measurement and Modeling on Hydrogen Jet and Combustion from a Pressurize Vessel
Sep 2021
Publication
Hydrogen safety is an important topic for hydrogen energy application. Unintended hydrogen releases and combustions are potential accident scenarios which are of great interest for developing and updating the safety codes and standards. In this paper hydrogen releases and delayed ignitions were studied.
Investigation of Hydrogen Leaks from Double Ferrule Fittings
Sep 2021
Publication
The use of hydrogen is expected to increase rapidly in the future. Leakage of hydrogen pipework are the main forms of safety problems in hydrogen utilization. In this paper a numerical model of hydrogen leakage and diffusion in pipe joints was established. The Schlieren + high-speed camera is used in experiments to observe the leakage of hydrogen in the pipe joints. In addition the shape and size of the scratches in the tube were statistically analyzed. Finally the leakage characteristics of double ferrule joints with scratches are experimentally analyzed. For the two scratch sizes the critical pressure values for the vortex transition are 0.2 MPa and 0.03 MPa. Through our experimental process some practical experience and suggestions are given.
Hydrogen Safety Strategies and Risk Management in Equinor
Sep 2021
Publication
Equinor has in recent years focused on low carbon technologies in addition to conventional oil & gas technologies. Clear strategic directions have been set to demonstrate Equinor’s commitment to longterm value creation that supports the Paris Agreement. This includes acceleration of decarbonization by establishing a well-functioning market for carbon capture transport and storage (CCS) as well as development of competitive hydrogen-based value chains and solutions. The specific properties of hydrogen must be taken into account in order to ensure safe design and operation of hydrogen systems as these properties differ substantially from those of natural gas and other conventional oil & gas products. Development projects need to consider and mitigate the increased possibility of high explosion pressures or detonation if hydrogen releases accumulate in enclosed or congested areas. On the other hand hydrogen’s buoyant properties can be exploited by locating potential leak points in the open to avoid gas accumulation thereby reducing the explosion risk. The purpose of this paper is to introduce Equinor’s hydrogen-based value chain projects and present our approach to ensure safe and effective designs. Safety strategies constitute the basis for Equinor’s safety and risk management. The safety strategies describe the connection between the hazards and risk profiles on one hand and the safety barrier elements and their needed performance on the other as input to safe design. The safety strategies also form the basis for safe operation. Measures to control the risk through practical designs follow from these strategies.
CFD Simulations of the Refueling of Long Horizontal H2 Tanks
Sep 2021
Publication
The understanding of physical phenomena occurring during the refueling of H2 tanks used for hydrogen mobility applications is the key point towards the most optimal refueling protocol. A lot of experimental investigations on tank refueling were performed in the previous years for different types and sizes of tank. Several operating conditions were tested through these experiments. For instance the HyTransfer project gave one of the major outputs on the understanding of the physical phenomena occurring during a tank refueling. From a numerical perspective the availability of accurate numerical tools is another key point. Such tools could be used instead of the experimental set-ups to test various operating conditions or new designs of tanks and injectors. The use of these tools can reduce the cost of the refueling protocol development in the future. However they first need to be validated versus experimental data. This work is dedicated to CFD (Computational Fluid Dynamics) modeling of the hydrogen refueling of a long horizontal 530L type IV tank. As of now the number of available CFD simulations for such a large tank is low as the computational cost is significant which is often considered as a bottleneck for this approach. The simulated operating conditions correspond to one of the experimental campaigns performed in the framework of the HyTransfer project. The 3D CFD model is presented. In a first validation step the CFD results are compared with experimental data. Then a deeper insight into the physics predicted by the CFD is provided. Finally two other methodologies with the aim to reduce the computational cost have been tested.
Numerical Study of Hydrogen Addition Effects on Aluminum Particle Combustion
Sep 2021
Publication
In this study the combustion of submicron-sized Al particles in air was studied numerically with a particular focus on the effect of hydrogen addition. Oxidation of the Al particles and the interaction with hydrogen-related intermediates were considered by regarding them as liquid-phase molecules initially. Zero- and One-dimensional numerical simulations were then carried out to investigate the effect of the hydrogen addition on fundamental combustion characteristics of the Al flame by calculating properties such as ignition delay time and flame speed. Our attention was paid to how the hydrogen chemistry is coupled with the Al oxidation process. Numerical results show that the hydrogen addition generally reduces the reactivity of Al such that the flame speed and temperature decrease while it can greatly shorten ignition delay times of the Al flame depending on initial temperatures.
Heat Transfer Models for Refueling Safety of Hydrogen Vehicle
Sep 2021
Publication
Due to the simple structure and quick refueling process of the compressed hydrogen storage tank it is widely used in fuel cell vehicles at present. However temperature rise may lead to a safety problem during charging of a compressed hydrogen storage tank. To ensure the refueling safety the thermal effects need to be studied carefully during hydrogen refueling process. In this paper based on the mass and energy balance equations a general heat transfer model for refueling process of compressed hydrogen storage tank is established. According to the geometric model of the tank wall structure we have built three lumped parameter models: single-zone (hydrogen) dual-zone (hydrogen and tank wall) and triple-zone (hydrogen tank wall liner and shell) model. These three lumped parameter models are compared with U.S. Naval gas charging model and SAE MC method based refueling model. Under adiabatic and diathermic conditions four models are built in Matlab/Simulink software to simulate the hydrogen refueling process under corresponding conditions. These four models are: single-zone singletemperature (hydrogen) dual-zone single-temperature (hydrogen) dual-zone dual-temperature (hydrogen and tank wall temperatures) and triple-zone triple-temperature (hydrogen tank wall liner and tank wall shell temperatures). By comparing the analytical solution and numerical solution the temperature rise of the compressed hydrogen storage tank can be described. The analytical and numerical solutions on the heat transfer during hydrogen refueling process will provide theoretical guidance at actual refueling station so as to improve the refueling efficiency and to enhance the refueling safety.
Full-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Jat Fire and Explosions
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. Two scenarios were investigated (a) jet fire evolution following the activation of TPRD due to conventional fuel car fire and (b) explosion of compressed hydrogen tank. The obtained experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70 MPa the subject of the second experimental campaign.
On Board 70 MPA Hydrogen Composite Pressure Vessel Safety Factor
Sep 2021
Publication
The safety factor of a composite structure in relation to its mechanical rupture is an important criterion for the safety of a 70 MPa composite pressure vessel for hydrogen storage particularly for on-board applications (car bus truck train…). After an introduction of Type IV technology the contribution of carbon fibre composite material structure manufacturing process of pressure vessels and environmental effects on the safety factor are commented. Thanks to an experimental-based evaluation on composite material and H2 composite pressure vessel the safety margins are addressed.
Homogeneous Hydrogen Deflagrations in Small Scale Enclosure. Experimental Results
Sep 2017
Publication
University of Pisa performed experimental tests in a 1m3 facility which shape and dimensions resemble a gas cabinet for the HySEA project founded by the Fuel Cells and Hydrogen 2 Joint Undertaking with the aim to conduct pre-normative research on vented deflagrations in real-life enclosures and containers used for hydrogen energy applications in order to generate experimental data of high quality. The test facility named Small Scale Enclosure (SSE) had a vent area of 042m2 which location could be varied namely on the top or in front of the facility while different types of vent were investigated. Three different ignition location were investigated as well and the range of Hydrogen concentration ranged between 10 and 18% vol. This paper is aimed to summarize the main characteristics of the experimental campaign as well as to present its results.
Vented Explosion of Hydrogen/Air Mixtures: Influence of Vent Cover and Stratification
Sep 2017
Publication
Explosion venting is a prevention/mitigation solution widely used in the process industry to protect indoor equipment or buildings from excessive internal pressure caused by an accidental explosion. Vented explosions are widely investigated in the literature for various geometries hydrogen/air concentrations ignition positions initial turbulence etc. In real situations the vents are normally covered by a vent panel. In the case of an indoor leakage the hydrogen/air cloud will be stratified rather than homogeneous. Nowadays there is a lack in understanding about the vented explosion of stratified clouds and about the influence of vent cover inertia on the internal overpressure. This paper aims at shedding light on these aspects by means of experimental investigation of vented hydrogen/air deflagration using an experimental facility of 1m3 and via numerical simulations using the computational fluid dynamics (CFD) code FLACS
A New Approach to Vented Deflagration Modeling
Sep 2017
Publication
In the present work CFD simulations of a hydrogen deflagration experiment are performed. The experiment carried out by KIT was conducted in a 1 m3 enclosure with a square vent of 0.5 m2 located in the center of one of its walls. The enclosure was filled with homogeneous hydrogen-air mixture of 18% v/v before ignition at its back-wall. As the flame propagates away from the ignition point unburned mixture is forced out through the vent. This mixture is ignited when the flame passes through the vent initiating a violent external explosion which leads to a rapid increase in pressure. The work focuses on the modeling of the external explosion phenomenon. A new approach is proposed in order to predict with accuracy the strength of external explosions using Large Eddy Simulation. The new approach introduces new relations to account for the interaction between the turbulence and the flame front. CFD predictions of the pressure inside and outside the enclosure and of the flame front shape are compared against experimental measurements. The comparison indicates a much better performance of the new approach compared to the initial model.
Numerical Assessment of Hydrogen Explosion Consequences in Mine Tunnel
Sep 2019
Publication
The aim of the work is a numerical estimation of the conditional probability of damage to the mine personnel during an accidental explosion of a hydrogen-air mixture. The methodology for determining the parameters of the gas-dynamic process of the explosion of a hydrogen-air cloud in an open and closed space taking into account chemical interaction and space clutter is presented. A computational method based on a probit analysis for determining the damage probability fields of a person exposed to the explosion shock wave has been developed. To automate the computational process the tabular dependence “probit-function-damage probability” is replaced by a piecewise cubic spline. Numerical studies of the influence of the drift working space clutter by an electric locomotive on the distribution of the overpressure of the gaseous medium and the conditional probability of the eardrums rupture and lethal damage to personnel in the accidental zone of the coal mine have been carried out. It was obtained that the closed nature of the working space and its blockage significantly changes the shape and size of the danger zone and requires consideration by an expert at the stage of deciding on the safety level at the mine. The scientific novelty of the method proposed in the work is in taking into account in the mathematical model of the movement of a multi-component chemically reacting gas mixture the effect of compressibility of flow complex terrain (space clutter with equipment) three-dimensional nature of the gas-air mixture dispersion process. The model allows obtaining the space-time distributions of the shock-impulse load of the blast wave that is necessary for determining the non-stationary three-dimensional fields of the conditional probability of damage to the staff on the basis of probit analysis. The developed computational method allows analyzing and forecasting in time and space the conditional probability of damage of varying degrees of severity of personnel who are exposed to an explosive shock wave as an indicator of the safety level of a coal mine.
Validation of Two-Layer Model for Underexpanded Hydrogen Jets
Sep 2019
Publication
Previous studies have shown that the two-layer model more accurately predicts hydrogen dispersion than the conventional notional nozzle models without significantly increasing the computational expense. However the model was only validated for predicting the concentration distribution and has not been adequately validated for predicting the velocity distributions. In the present study particle imaging velocimetry (PIV) was used to measure the velocity field of an underexpanded hydrogen jet released at 10 bar from a 1.5 mm diameter orifice. The two-layer model was the used to calculate the inlet conditions for a two-dimensional axisymmetric CFD model to simulate the hydrogen jet downstream of the Mach disk. The predicted velocity spreading and centerline decay rates agreed well with the PIV measurements. The predicted concentration distribution was consistent with data from previous planar Rayleigh scattering measurements used to verify the concentration distribution predictions in an earlier study. The jet spreading was also simulated using several widely used notional nozzle models combined with the integral plume model for comparison. These results show that the velocity and concentration distributions are both better predicted by the two-layer model than the notional nozzle models to complement previous studies verifying only the predicted concentration profiles. Thus this study shows that the two-layer model can accurately predict the jet velocity distributions as well as the concentration distributions as verified earlier. Though more validation studies are needed to improve confidence in the model and increase the range of validity the present work indicates that the two-layer model is a promising tool for fast accurate predictions of the flow fields of underexpanded hydrogen jets.
Characterization of Hydrogen Transport Accidents in Japan Based on Network Theory
Sep 2019
Publication
Realizing the hydrogen economy in Japan entails a risk assessment of its domestic hydrogen supply especially hydrogen transport by road. The first step of the risk assessment is to characterize the hydrogen transport accidents from different energy carriers. However it is difficult to characterize the accidents because hydrogen transport systems have not been fully implemented in Japan. The aim of this study is to characterize the hydrogen transport accidents from different energy carriers in Japan. We studied three major energy carriers namely compressed hydrogen liquefied hydrogen and liquid organic hydride. The accident networks based on network theory were constructed to capture the comprehensive accident processes and quantitatively characterized the hydrogen transport accidents from different energy carriers. The results clarified the differences and similarities in the accident process amongst the energy carriers. Furthermore key accident events were identified. This study contributes to the development of comprehensive hydrogen transport accident scenarios for risk assessment.
Numerical study of the release and dispersion of a light gas using 3D CFD code GASFLOW-MPI
Sep 2017
Publication
With the development of the hydrogen economy it requires a better understanding of the potential for fires and explosions associated with the unintended release of hydrogen within a partially confined space. In order to mitigate the hydrogen fire and explosion risks effectively accurate predictions of the hydrogen transport and mixing processes are crucial. It is well known that turbulence modelling is one of the key elements for a successful simulation of gas mixing and transport. GASFLOW-MPI is a scalable CFD software solution used to predict fluid dynamics conjugate heat and mass transfer chemical kinetics aerosol transportation and other related phenomena. In order to capture more turbulence information the Large Eddy Simulation (LES) model and LES/RANS hybrid model Detached Eddy Simulation (DES) have been implemented and validated in 3-D CFD code GASFLOW-MPI. The standard Smagorisky SGS model is utilized in LES turbulence model. And the k-epsilon based DES model is employed. This paper assesses the capability of algebraic k-epsilon DES and LES turbulence model to simulate the mixing and transport behavior of highly buoyant gases in a partially confined geometry. Simulation results agree well with the overall trend measured in experiments conducted in a reduced scale enclosure with idealized leaks which shows that all these four turbulent models are validated and suitable for the simulation of light gas behavior. Furthermore the numerical results also indicate that the LES and DES model could be used to analysis the turbulence behavior in the hydrogen safety problems.
Flow of Hydrogen from Buried Leaks
Sep 2019
Publication
The substitution of hydrogen for natural gas within a gas network has implications for the potential rate of leakage from pipes and the distribution of gas flow driven by such leaks. This paper presents theoretical analyses of low-pressure flow through porous ground in a range of circumstances and practical experimental work at a realistic scale using natural gas hydrogen or nitrogen for selected cases. This study considers flow and distribution of 100% hydrogen. A series of eight generic flow regimes have been analysed theoretically e.g. (i) a crack in uncovered ground (ii) a crack under a semi-permeable cover in a high porosity channel (along a service line or road). In all cases the analyses yield both the change in flow rate when hydrogen leaks and the change in distance to which hydrogen gas can travel at a dangerous rate compared to natural gas. In some scenarios a change to hydrogen gas from natural gas makes minimal difference to the range (i.e. distance from the leak) at which significant gas flows will occur. However in cases where the leak is covered by an impermeable membrane a change to hydrogen from natural gas may extend the range of significant gas flow by tens or even hundreds of metres above that of natural gas. Experimental work has been undertaken in specific cases to investigate the following: (i) Flow rate vs pressure curves for leaks into media with different permeability (ii) Effects of the water content of the ground on gas flow (iii) Distribution of surface gas flux near a buried leak
Comparison of Regulations Codes and Standards for Hydrogen Refueling Stations in Japan and France
Sep 2019
Publication
The states of Regulations Codes and Standards (RCS) of hydrogen refueling stations (HRSs) in Japan and France are compared and specified items to understand correspondence and differences among each RCSs for realizing harmonization in RCS. Japan has been trying to reform its RCSs to reduce HRS installation and operation costs as a governmental target. Specific crucial regulatory items such as safety distances mitigation means materials for hydrogen storage and certification of anti-explosion proof equipments are compared in order to identify the origins of the current obstacles for disseminating HRS.
Thermal Radiation from Cryogenic Hydrogen Jet Fires
Sep 2017
Publication
The thermal hazards from ignited under-expanded cryogenic releases are not yet fully understood and reliable predictive tools are missing. This study aims at validation of a CFD model to simulate flame length and radiative heat flux for cryogenic hydrogen jet fires. The simulation results are compared against the experimental data by Sandia National Laboratories on cryogenic hydrogen fires from storage with pressure up to 5 bar abs and temperature in the range 48–82 K. The release source is modelled using the Ulster's notional nozzle theory. The problem is considered as steady-state. Three turbulence models were applied and their performance was compared. The realizable k-ε model showed the best agreement with experimental flame length and radiative heat flux. Therefore it has been employed in the CFD model along with Eddy Dissipation Concept for combustion and Discrete Ordinates (DO) model for radiation. A parametric study has been conducted to assess the effect of selected numerical and physical parameters on the simulations capability to reproduce experimental data. DO model discretisation is shown to strongly affect simulations indicating 10 × 10 as minimum number of angular divisions to provide a convergence. The simulations have shown sensitivity to experimental parameters such as humidity and exhaust system volumetric flow rate highlighting the importance of accurate and extended publication of experimental data to conduct precise numerical studies. The simulations correctly reproduced the radiative heat flux from cryogenic hydrogen jet fire at different locations.
New Paradigms in Hydrogen Explosion Modelling Using an Industrial CFD Code
Sep 2019
Publication
It is well-known that deflagration to detonation transition (DDT) may be a significant threat for hydrogen explosions. This paper presents a summary of the work carried out for the development of models in order to enable the industrial computational fluid dynamic (CFD) tool FLACS to provide indications about the possibility of a deflagration-to-detonation transition (DDT). The likelihood of DDT has been expressed in terms of spatial pressure gradients across the flame front. This parameter is able to visualize when the flame front captures the pressure front which is the case in situations when fast deflagrations transition to detonation. Reasonable agreement was obtained with experimental observations in terms of explosion pressures transition times and flame speeds for several practical geometries. The DDT model has also been extended to develop a more meaningful criterion for estimating the likelihood of DDT by comparison of the geometric dimensions with the detonation cell size. The conclusion from simulating these experiments is that the FLACS DPDX criterion seems robust and will generally predict the onset DDTs with reasonable precision including the exact location where DDT may happen. The standard version of FLACS can however not predict the consequences if there is DDT as only deflagration flames are modelled. Based on the methodology described above an approach for predicting detonation flames and explosion loads has been developed. The second part of the paper covers new paradigms associated with risk assessment of a hydrogen infrastructure such as a refueling station. In particular approaches involving one-to-one coupling between CFD and FEA modelling are summarized. The advantages of using such approaches are illustrated. This can have wide-ranging implications on the design of things like protection walls against hydrogen explosions.
Highly Resolved Large Eddy Simulation of Subsonic Hydrogen Jets – Evaluation of ADREA-HF Code Against Detailed Experiments
Sep 2019
Publication
The main objective of this work is the Large Eddy Simulation (LES) of hydrogen subsonic jets in order to evaluate modelling strategies and to provide guidelines for similar simulations. The ADREAHF code and the experiments conducted by Sandia National Laboratories are used for that purpose. These experiments are particularly ideal for LES studies because turbulent fluctuations have been measured which is something rare in hydrogen experiments. Hydrogen is released vertically from a small orifice of 1.91 mm diameter into an unconfined stagnant environment. Three experimental cases are simulated with different inlet velocity (49.7 76.0 and 133.9 m/s) which corresponds to transitional or turbulent flows. Hydrogen mass fraction and velocity mean values and fluctuations are compared against the experimental data. The Smagorinsky subgrid-scale model is mainly used. In the 49.7 m/s case the RNG LES is also evaluated. Several grid resolutions are used to assess the effect on the results. The amount of the resolved by the LES turbulence and velocity spectra are presented. Finally the effect of the release modelling is discussed.
Detailed Examination of Deformations Induced by Internal Hydrogen Explosions: Part 1 Experiments
Sep 2019
Publication
In industry handling hydrogen explosion presents a potential danger due to its effects on people and property. In the nuclear industry this explosion which is possible during severe accidents can challenge the reactor containment and it may lead to a release of radioactive materials into the environment. The Three Mile Island accident in the United States in 1979 and more recently the Fukushima accident in Japan have highlighted the importance of this phenomenon for a safe operation of nuclear installations as well as for the accident management.<br/>In 2013 the French Research Agency (ANR) launched the MITHYGENE project with the main aim of improving knowledge on hydrogen risk for the benefit of reactor safety. One of the topics in this project is devoted to the effect of hydrogen explosions on solid structures. In this context CEA conducted a test program with its SSEXHY facility to build a database on deformations of simple structures following an internal hydrogen explosion. Different regimes of explosion propagation have been studied ranging from detonation to slow deflagration. Different targets were tested such as cylinders and plates of variable thickness and diameter. Detailed instrumentation was used to obtain data for the validation of coupled CFD models of combustion and structural dynamics.<br/>This article details the experimental set-up and the results obtained. A companion article focuses on the comparison between these experimental results and the prediction of CFD numerical models
Experimental Investigation of Unconfined Spherical and Cylindrical Flame Propagation in Hydrogen-air Mixtures
Sep 2019
Publication
This paper presents results of experimental investigations on spherical and cylindrical flame propagation in pre-mixed H2/air-mixtures in unconfined and semi-confined geometries. The experiments were performed in a facility consisting of two transparent solid walls with 1 m2 area and four weak side walls made from thin plastic film. The gap size between the solid walls was varied stepwise from thin layer geometry (6 mm) to cube geometry (1 m). A wide range of H2/air-mixtures with volumetric hydrogen concentrations from 10% to 45% H2 was ignited between the transparent solid walls. The propagating flame front and its structure was observed with a large scale high speed shadow system. Results of spherical and cylindrical flame propagation up to a radius of 0.5 m were analyzed. The presented spherical burning velocity model is used to discuss the self-acceleration phenomena in unconfined and unobstructed pre-mixed H2/air flames.
Towards Fire Test Protocol for Hydrogen Storage Tanks
Sep 2019
Publication
The reproducibility of fire test protocol in the UN Global Technical Regulation on Hydrogen and Fuel Cell Vehicles (GTR#13) is not satisfactory. Results differ from laboratory to laboratory and even at the same laboratory when fires of different heat release (HRR) rate are applied. This is of special importance for fire test of tank without thermally activated pressure relief devise (TPRD) the test requested by firemen. Previously the authors demonstrated a strong dependence of tank fire resistance rating (FRR) i.e. time from fire test initiation to moment of tank rupture on the HRR in a fire. The HRR for complete combustion at the open is a product of heat of combustion and flow rate of a fuel i.e. easy to control in test parameter. It correlates with heat flux to the tank from a fire – the higher HRR the higher heat flux. The control of only temperature underneath a tank in fire test as per the current fire test protocol of UN GTR#13 without controlling HRR of fire source is a reason of poor fire test reproducibility. Indeed a candle flame can easily provide a required by the protocol temperature in points of control but such test arrangements could never lead to tank rupture due to fast heat dissipation from such tiny fire source i.e. insufficient and very localised heat flux to the tank. Fire science requires knowledge of heat flux along with the temperature to characterise fire dynamics. In our study published in 2018 the HRR is suggested as an easy to control parameter to ensure the fire test reproducibility. This study demonstrates that the use of specific heat release rate HRR/A i.e. HRR in a fire source divided by the area of the burner projection A enables testing laboratories to change freely a burner size depending on a tank size without affecting fire test reproducibility. The invariance of FRR at its minimum level with increase of HRR/A above 1 MW/m2 has been discovered first numerically and then confirmed by experiments with different burners and fuels. The validation of computational fluid dynamics (CFD) model against the fire test data is presented. The numerical experiments with localised fires under a vehicle with different HRR/A are performed to understand the necessity of the localised fire test protocol. The understanding of fire test underlying physics will underpin the development of protocol providing test reproducibility.
A Large-Scale Study on the Effect of Ambient Conditions on Hydrogen Recombiner Induced Ignition
Sep 2019
Publication
Hydrogen recombiners (known in the nuclear industry as passive autocatalytic recombiners-PARs) in general can be utilized for mitigation of hydrogen in controlled areas where there is potential for hydrogen release and ventilation is not practical. Recombiners are widely implemented in the nuclear industry however there are other applications of recombiners outside the nuclear industry that have not yet been explored practically. The most notable benefit of recombiners over conventional hydrogen mitigation measures is their passive capability where power or operator actions are not needed for the equipment to remove hydrogen when it is present.
One of most significant concerns regarding the use of hydrogen recombiners in industry is their potential to ignite hydrogen at elevated concentrations (>6 vol%). The catalyst heated by the exothermal H2–O2 reaction is known to be a potential ignition source to cause hydrogen burns. An experimental program utilizing a full-size PAR at the Large-Scale Vented Combustion Test Facility (LSVCTF) has been carried out by Canadian Nuclear Laboratories (CNL) to investigate and understand the behaviour of hydrogen combustion induced by a PAR on a large-scale basis. A number of parameters external to the PAR have been explored including the effect of ambient humidity (steam) and temperature. The various aspects of this investigation will be discussed in this paper and examples of results are provided.
One of most significant concerns regarding the use of hydrogen recombiners in industry is their potential to ignite hydrogen at elevated concentrations (>6 vol%). The catalyst heated by the exothermal H2–O2 reaction is known to be a potential ignition source to cause hydrogen burns. An experimental program utilizing a full-size PAR at the Large-Scale Vented Combustion Test Facility (LSVCTF) has been carried out by Canadian Nuclear Laboratories (CNL) to investigate and understand the behaviour of hydrogen combustion induced by a PAR on a large-scale basis. A number of parameters external to the PAR have been explored including the effect of ambient humidity (steam) and temperature. The various aspects of this investigation will be discussed in this paper and examples of results are provided.
Unattended Hydrogen Vehicle Fueling Challenges and Historical Context
Sep 2019
Publication
Hydrogen fuelling in the US is unattended activity although this precedent is not without several challenges that have been addressed in the past decade. This paper provides the recent history and the generic safety case which has established this precedent for hydrogen. The paper also explores the longer history of unattended gasoline fuelling and attempts to help place hydrogen fuelling into the longer history of fuelling personal vehicles.
Risk Assessment and Ventilation Modeling for Hydrogen Vehicle Repair Garages
Sep 2019
Publication
The availability of repair garage infrastructure for hydrogen fuel cell vehicles is becoming increasingly important for future industry growth. Ventilation requirements for hydrogen fuel cell vehicles can affect both retrofitted and purpose-built repair garages and the costs associated with these requirements can be significant. A hazard and operability (HAZOP) study was performed to identify key risk-significant scenarios related to hydrogen vehicles in a repair garage. Detailed simulations and modeling were performed using appropriate computational tools to estimate the location behaviour and severity of hydrogen release based on key HAZOP scenarios. This work compares current fire code requirements to an alternate ventilation strategy to further reduce potential hazardous conditions. It is shown that position direction and velocity of ventilation have a significant impact on the amount of flammable mass in the domain.
Large Scale Experiments and Model Validation of Pressure Peaking Phenomena-ignited Hydrogen Releases
Jan 2021
Publication
The Pressure Peaking Phenomena (PPP) is the effect of introducing a light gas into a vented volume of denser gas. This will result in a nonequilibrium pressure as the light gas pushes the dense gas out at the vent. Large scale experiments have been performed to produce relevant evidence. The results were used to validate an analytical model. Pressure and temperature were measured inside a constant volume while the mass flow and vent area were varied. The analytical model was based on the conservation of mass and energy. The results showed that increasing the mass flow rate the peak pressure increases and with increasing the ventilation area the peak pressure decreases. Peak pressure was measured above 45 kPa. Longer combustion time resulted in higher temperatures increasing an underpressure effect. The experimental results showed agreement with the analytical model results. The model predicts the pressures within reasonable limits of+/-2 kPa. The pressure peaking phenomena could be very relevant for hydrogen applications in enclosures with limited ventilation. This could include car garages ship hull compartments as well as compressor shielding. This work shows that the effect can be modeled and results can be used in design to reduce the consequences.
CFD Modelling of Underexpanded Hydrogen Jets Exiting Rectangular Shaped Openings
May 2020
Publication
Underexpanded jet releases from circular nozzles have been studied extensively both experimentally and numerically. However jet releases from rectangular openings have received much less attention and information on their dispersion behaviour is not as widely available. In this paper Computational Fluid Dynamics (CFD) is used to assess the suitability of using a pseudo-source approach to model jet releases from rectangular openings. A comparative study is performed to evaluate the effect of nozzle shape on jet structure and dispersion characteristics for underexpanded hydrogen jet releases. Jet releases issuing from a circular nozzle and rectangular nozzles with aspect ratios ranging from two to eight are modelled including resolution of the near-field behaviour. The experimental work of Ruggles and Ekoto (2012 2014) is used as a basis for validating the modelling approach used and an additional case study in which jets with a stagnation-to-ambient pressure ratio of 300:1 are modelled is also performed. The CFD results show that for the 10:1 pressure ratio release the hazard volume and hazard distance remain largely unaffected by nozzle shape. For the higher pressure release the hazard volume is larger for the rectangular nozzle releases than the equivalent release through a circular orifice though the distance to lower flammability limit is comparable across the range of nozzle shapes considered. For both of the release pressures simulated the CFD results illustrate that a pseudo-source approach produces conservative results for all nozzle shapes considered. This finding has useful practical implications for consequence analysis in industrial applications such as the assessment of leaks from flanges and connections in pipework.
Development of Risk Mitigation Guidance for Sensor Placement Inside Mechanically Ventilated Enclosures – Phase 1
Sep 2019
Publication
Guidance on Sensor Placement was identified as the top research priority for hydrogen sensors at the 2018 HySafe Research Priority Workshop on hydrogen safety in the category Mitigation Sensors Hazard Prevention and Risk Reduction. This paper discusses the initial steps (Phase 1) to develop such guidance for mechanically ventilated enclosures. This work was initiated as an international collaborative effort to respond to emerging market needs related to the design and deployment equipment for hydrogen infrastructure that is often installed in individual equipment cabinets or ventilated enclosures. The ultimate objective of this effort is to develop guidance for an optimal sensor placement such that when integrated into a facility design and operation will allow earlier detection at lower levels of incipient leaks leading to significant hazard reduction. Reliable and consistent early warning of hydrogen leaks will allow for the risk mitigation by reducing or even eliminating the probability of escalation of small leaks into large and uncontrolled events. To address this issue a study of a real-world mechanically ventilated enclosure containing GH2 equipment was conducted where CFD modelling of the hydrogen dispersion (performed by AVT and UQTR and independently by the JRC) was validated by the NREL Sensor laboratory using a Hydrogen Wide Area Monitor (HyWAM) consisting of a 10-point gas and temperature measurement analyzer. In the release test helium was used as a hydrogen surrogate. Expansion of indoor releases to other larger facilities (including parking structures vehicle maintenance facilities and potentially tunnels) and incorporation into QRA tools such as HyRAM is planned for Phase 2. It is anticipated that results of this work will be used to inform national and international standards such as NFPA 2 Hydrogen Technologies Code Canadian Hydrogen Installation Code (CHIC) and relevant ISO/TC 197 and CEN documents.
Safety Code Equivalencies in Hydrogen Infrastructure Deployment
Sep 2019
Publication
Various studies and market trends show that the number of hydrogen fuelling stations will increase to the thousands in the US by 2050. NFPA 2 Hydrogen Technologies Code (NFPA2) the nationally adopted primary code governing hydrogen safety is relatively new and hydrogen vehicle technology is a relatively new and rapidly developing technology. In order to effectively aid and accelerate the deployment of standardized retail hydrogen fuelling facilities the permitting of hydrogen fuelling stations employing outdoor bulk liquid storage in the state of California.
In an effort to better understand how the applicants consultants and more importantly the Authorities Having Jurisdiction (AHJ)s are interpreting and applying the NFPA 2 especially for complex applications the newest hydrogen stations with the largest amount of bulk hydrogen storage in urban environment settings were identified and the permit applications and permit approval outcomes of the said stations were analysed. Utilizing the pubic record request process LH2 station permit applications were reviewed along with the approval outcomes directly from the municipalities that issued the permits. AHJs with H2 station permitting experience were interviewed. Case studies of permit hydrogen fuelling station permit applications were then complied to document both the perspectives of the applicant and the AHJ and the often iterative and collaborative nature of permitting.
The current permitting time for Liquid Hydrogen (LH2) stations can range from 9 to 18 months in the California. Five out of the six LH2 stations applications required Alternative Means & Methods (AM&Ms) proposals and deviations from the prescriptive requirements of the Code were granted. Furthermore AHJs often requested additional documents and studies specific to application parameters in addition to NFPA 2 requirements.
In an effort to better understand how the applicants consultants and more importantly the Authorities Having Jurisdiction (AHJ)s are interpreting and applying the NFPA 2 especially for complex applications the newest hydrogen stations with the largest amount of bulk hydrogen storage in urban environment settings were identified and the permit applications and permit approval outcomes of the said stations were analysed. Utilizing the pubic record request process LH2 station permit applications were reviewed along with the approval outcomes directly from the municipalities that issued the permits. AHJs with H2 station permitting experience were interviewed. Case studies of permit hydrogen fuelling station permit applications were then complied to document both the perspectives of the applicant and the AHJ and the often iterative and collaborative nature of permitting.
The current permitting time for Liquid Hydrogen (LH2) stations can range from 9 to 18 months in the California. Five out of the six LH2 stations applications required Alternative Means & Methods (AM&Ms) proposals and deviations from the prescriptive requirements of the Code were granted. Furthermore AHJs often requested additional documents and studies specific to application parameters in addition to NFPA 2 requirements.
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