Safety
Hydrogeochemical Modeling to Identify Potential Risks of Underground Hydrogen Storage in Depleted Gas Fields
Nov 2018
Publication
Underground hydrogen storage is a potential way to balance seasonal fluctuations in energy production from renewable energies. The risks of hydrogen storage in depleted gas fields include the conversion of hydrogen to CH4(g) and H2S(g) due to microbial activity gas–water–rock interactions in the reservoir and cap rock which are connected with porosity changes and the loss of aqueous hydrogen by diffusion through the cap rock brine. These risks lead to loss of hydrogen and thus to a loss of energy. A hydrogeochemical modeling approach is developed to analyze these risks and to understand the basic hydrogeochemical mechanisms of hydrogen storage over storage times at the reservoir scale. The one-dimensional diffusive mass transport model is based on equilibrium reactions for gas–water–rock interactions and kinetic reactions for sulfate reduction and methanogenesis. The modeling code is PHREEQC (pH-REdox-EQuilibrium written in the C programming language). The parameters that influence the hydrogen loss are identified. Crucial parameters are the amount of available electron acceptors the storage time and the kinetic rate constants. Hydrogen storage causes a slight decrease in porosity of the reservoir rock. Loss of aqueous hydrogen by diffusion is minimal. A wide range of conditions for optimized hydrogen storage in depleted gas fields is identified.
Towards Unified Protocol for Par's Performance Rating and Safety Margins Assessment: Par Life-cycle Systemic Model
Sep 2021
Publication
Passive Autocatalytic Recombiners (PAR) is one of the important technical mitigation means for hydrogen combustion in the NPP containments under accident conditions. For the PWR/VVER/CANDU units the PARs execute functions important for safety - reduce the local hydrogen concentration to an acceptable level and provide the homogenization of gas composition and of temperature fields in the containment. Certification and licensing of PAR technology have been accepted for the different NPP types and in the different countries on the case-by-case basement. But a comprehensive and generally accepted terminology and procedures for PAR characterization and its performance and safety rating are still absent. As a next step in PAR's technology improvement and maturity it would be logical a development of their unified technical standardization and certification. Report is aimed to - 2) justify need in standardization of the PARs in the nuclear industry and in the hydrogen energy applications 2) define a minimal set of the notions which can be used for quantitative characterization of the of PARs throughout its life-cycle 3) formulate a systemic (generic state-machine or automata) model of PAR's states under the normal and accident conditions. After verification and validation of proposed PAR systemic model it can be used as one of ints for the development of an international standard for PAR performance and safety.
Flame Acceleration and Deflagration-to-Detonation Transition in Hydrogen-Oxygen Mixture in a Channel with Triangular Obstacles
Sep 2021
Publication
Study of flame acceleration and deflagration-to-detonation transition (DDT) in obstructed channels is an important subject of research for hydrogen safety. Experiments and numerical simulations of DDT in channels equipped with triangular obstacles were conducted in this work. High-speed schlieren photography and pressure records were used to study the flame shape changes flame propagation and pressure build up in the experiments. In the simulations the fully compressible reactive Navier–Stokes equations coupled with a calibrated chemical-diffusion model for stoichiometric hydrogen-oxygen mixture were solved using a high-order numerical method. The simulations were in good agreement with the experiments. The results show that the triangular obstacles significantly promote the flame acceleration and provide conditions for the occurrence of DDT. In the early stages of flame acceleration vortices are generated in the gaps between adjacent obstacles which is the main cause for the flame roll-up and distortion. A positive feedback mechanism between the combustiongenerated flow and flame propagation results in the variations of the size and velocity of vortices. The flame-vortex interactions cause flame fragmentation and consequently rapid growth in flame surface area which further lead to flame acceleration. The initially laminar flame then develops into a turbulent flame with the creation of shocks shock-flame interactions and various flame instabilities. The continuously arranged obstacles interact with shocks and flames and help to create environments in which a detonation can develop. Both flame collision and flame-shock interaction can give rise to detonation in the channels with triangular obstacles.
Role of Grain Boundaries in Hydrogen Embrittlement of Alloy 725: Single and Bi-crystal Microcantilever Bending Study
Jan 2022
Publication
In situ electrochemical microcantilever bending tests were conducted in this study to investigate the role of grain boundaries (GBs) in hydrogen embrittlement (HE) of Alloy 725. Specimens were prepared under three different heat treatment conditions and denoted as solution-annealed (SA) aged (AG) and over-aged (OA) samples. For single-crystal beams in an H-containing environment all three heat-treated samples exhibited crack formation and propagation; however crack propagation was more severe in the OA sample. The anodic extraction of H presented similar results as those under the H-free condition indicating the reversibility of the H effect under the tested conditions. Bi-crystal micro-cantilevers bent under H-free and H-charged conditions revealed the significant role of the GB in the HE of the beams. The results indicated that the GB in the SA sample facilitated dislocation dissipation whereas for the OA sample it caused the retardation of crack propagation. For the AG sample testing in an H-containing environment led to the formation of a sharp severe crack along the GB path.
Hydrogen Inhibition as Explosion Prevention in Wet Metal Dust Removal Systems
Mar 2022
Publication
Hydrogen energy attracts an amount of attention as an environmentally friendly and sustainable energy source. However hydrogen is also flammable. Hydrogen fires and explosions might occur in wet-dust-removal systems if accumulated aluminum dust reacts with water. Hydrogen inhibition is a safe method to address these issues. For this purpose we used sodium citrate a renewable and nontoxic raw material to inhibit H2 formation. Specifically hydrogen inhibition experiments with sodium citrate were carried out using custom-built equipment developed by our research group. When the concentration of sodium citrate solution was in the range of 0.4–4.0 g/L a protective coating was formed on the surface of the Al particles which prevented them from contacting with water. The inhibitory effect was achieved when the concentration of sodium citrate was in a certain range and too much or too little addition may reduce the inhibitory effect. In this paper we also discuss the economic aspects of H2 inhibition with this method because it offers excellent safety advantages and could be incorporated on a large scale. Such an intrinsic safety design of H2 inhibition to control explosions in wet-dust-removal systems could be applied to ensure the safety of other systems such as nuclear reactors.
Characterisation, Dispersion and Electrostatic Hazards of Liquid Hydrogen for the PRESLHY Project
Sep 2021
Publication
Liquid hydrogen has the potential to form part of the energy strategy in the future due to the need to decarbonise and replace fossil fuels and therefore could see widespread use. Adoption of LH2 means that the associated hazards need to be understood and managed. In recognition of this the European Union Fuel Cells and Hydrogen Joint Undertaking co-funded project PRESLHY undertook prenormative research for the safe use of cryogenic liquid hydrogen in non-industrial settings. Several key scenarios were identified as knowledge gaps and both theoretical and experimental studies were conducted to provide insight into these scenarios. This included experiments studying the evolution/dispersion of a hydrogen cloud following a liquid release and the generation of electrostatic charges in hydrogen plumes and pipework each of which are described and discussed. In addition assessment of the physical phase of the hydrogen flow within the pipework (i.e. liquid gas or two phase) was investigated. The objectives experimental set up and result summary are provided. Data generated from these experiments is to be used to generate and validate theoretical models and ultimately contribute to the development of regulations codes and standards for the storage handling and use of liquid hydrogen.
Effects of Hydrogen and Carbon Dioxide on the Laminar Burning Velocities of Methane-air Mixtures
Sep 2021
Publication
The effects of different mole fractions of hydrogen and carbon dioxide on the combustion characteristics of a premixed methane–air mixture are experimentally and numerically investigated. The laminar burning velocity of hydrogen-methane-carbon dioxide-air mixture was measured using the spherically expanding flame method at the initial temperature and pressure of 283 K and 0.1 MPa respectively. Additionally numerical analysis is conducted under steady 1D laminar flow conditions to investigate the adiabatic flame temperature and dominant elementary reactions. The measured velocities correspond with those estimated numerically. The results show that increasing the carbon dioxide mole fraction decreases the laminar burning velocity attributed to the carbon dioxide dilution which decreases the thermal diffusivity and flame temperature. Conversely the velocity increases with the thermal diffusivity as the hydrogen mole fraction increases. Moreover the hydrogen addition leads to chain-branching reactions that produce active H O and OH radicals via the oxidation of hydrocarbons which is the rate-determining reaction.
Hydrogen Compatability of Structural Materials in Natural Gas Networks
Sep 2021
Publication
There is growing interest in utilizing existing infrastructure for storage and distribution of hydrogen. Gaseous hydrogen for example could be added to natural gas in the short-term whereas entire systems can be converted to transmission and distribution networks for hydrogen. Many active programs around the world are exploring the safety and feasibility of adding hydrogen to these networks. Concerns have been raised about the structural integrity of materials in these systems when exposed to hydrogen. In general the effects of hydrogen on these materials are grossly misunderstood. Hydrogen unequivocally degrades fatigue and fracture resistance of structural steels in these systems even for low hydrogen partial pressure (-l bar). In most systems however hydrogen effects will not be apparent because the stresses in these systems remain very low. Another misunderstanding results from the kinetics of the hydrogen effects: hydrogen degrades fatigue and fracture properties immediately upon exposure to gaseous hydrogen and those effects disappear when the hydrogen environment is removed even after prolonged exposure. There is also a misperception that materials selection can mitigate hydrogen effects. While some classes of materials perform better in hydrogen environments than other classes for most practical circumstances the range of response for a given class of material in gaseous hydrogen environments is rather narrow. These observations can be systematically characterized by considering the intersection of materials environmental and mechanical variables associated with the service application. Indeed any safety assessment of a hydrogen pressure system must quantitatively consider these aspects. In this report we quantitatively evaluate the importance of the materials environmental and mechanical variables in the context of hydrogen additions to natural gas piping and pipeline systems with the aim of providing an informed perspective on parameters relevant for assessing structural integrity of natural gas systems in the presence of gaseous hydrogen.
Safe Design of a Hydrogen-Powered Ship: CFD Simulation on Hydrogen Leakage in the Fuel Cell Room
Mar 2023
Publication
Adopting proton exchange membrane fuel cells fuelled by hydrogen presents a promising solution for the shipping industry’s deep decarbonisation. However the potential safety risks associated with hydrogen leakage pose a significant challenge to the development of hydrogen-powered ships. This study examines the safe design principles and leakage risks of the hydrogen gas supply system of China’s first newbuilt hydrogen-powered ship. This study utilises the computational fluid dynamics tool FLACS to analyse the hydrogen dispersion behaviour and concentration distributions in the hydrogen fuel cell room based on the ship’s parameters. This study predicts the flammable gas cloud and time points when gas monitoring points first reach the hydrogen volume concentrations of 0.8% and 1.6% in various leakage scenarios including four different diameters (1 3 5 and 10 mm) and five different directions. This study’s findings indicate that smaller hydrogen pipeline diameters contribute to increased hydrogen safety. Specifically in the hydrogen fuel cell room a single-point leakage in a hydrogen pipeline with an inner diameter not exceeding 3 mm eliminates the possibility of flammable gas cloud explosions. Following a 10 mm leakage diameter the hydrogen concentration in nearly all room positions reaches 4.0% within 6 s of leakage. While the leakage diameter does not impact the location of the monitoring point that first activates the hydrogen leak alarm and triggers an emergency hydrogen supply shutdown the presence of obstructions near hydrogen detectors and the leakage direction can affect it. These insights provide guidance on the optimal locations for hydrogen detectors in the fuel cell room and the pipeline diameters on hydrogen gas supply systems which can facilitate the safe design of hydrogen-powered ships.
Numerical Simulation on Hydrogen Leakage and Dispersion Behavior in Hydrogen Energy Infrastructures
Sep 2021
Publication
Unexpected hydrogen leakage may occur in the production storage transportation and utilization of hydrogen. The lower flammability limit (LFL) for the hydrogen is 4% in air. The combustion and explosion of hydrogen-air mixture poses potential hazards to personnel and property. In this study unintended release of hydrogen from a hydrogen fuel cell forklift vehicle inside a enclosed warehouse is simulated by fireFoam which is an LES Navier-Stokes CFD solver. The simulation results are verified by experimental data. The variation of hydrogen concentration with time and the isosurface of hydrogen concentration of 4% vol. are given. Furthermore the leakage of hydrogen from a storage tanks in a hydrogen refueling station is simulated and the evolution of the isosurface of hydrogen concentration of 4% vol. is given which provides a quantitative guidence for determination the hazardous area after the leakage of hydrogen.
Assessing Damaged Pipelines Transporting Hydrogen
Jun 2022
Publication
There is worldwide interest in transporting hydrogen using both new pipelines and pipelines converted from natural gas service. Laboratory tests investigating the effect of hydrogen on the mechanical properties of pipeline steels have shown that even low partial pressures of hydrogen can substantially reduce properties such as reduction in area and fracture toughness and increase fatigue crack growth rates. However qualitative arguments suggest that the effects on pipelines may not be as severe as predicted from the small scale tests. If the trends seen in laboratory tests do occur in service there are implications for the assessment of damage such as volumetric corrosion dents and mechanical interference. Most pipeline damage assessment methods are semi-empirical and have been calibrated with data from full scale tests that did not involve hydrogen. Hence the European Pipeline Research Group (EPRG) commissioned a study to investigate damage assessment methods in the presence of hydrogen. Two example pipeline designs were considered both were assessed assuming a modern high performance material and an older material. From these analyses the numerical results show that the high toughness material will tolerate damage even if the properties are degraded by hydrogen exposure. However low toughness materials may not be able to tolerate some types of severe damage. If the predictions are realistic operators may have to repair more damage or reduce operating pressures. Furthermore damage involving cracking may not Page 2 of 22 satisfy the ASME B31.12 requirements for preventing time dependent crack growth. Further work is required to determine if the effects predicted using small scale laboratory test data will occur in practice.
Safety Compliance Verification of Fuel Cell Electric Vehicle Exhaust
Sep 2021
Publication
NREL has been developing compliance verification tools for allowable hydrogen levels prescribed by the Global Technical Regulation Number 13 (GTR-13) for hydrogen fuel cell electric vehicles (FCEVs). As per GTR-13 FCEV exhaust is to remain below 4 vol% H2 over a 3-second moving average and shall not at any time exceed 8 vol% H2 and that this requirement is to be verified with an analyzer that has a response time of less than 300 ms. To be enforceable a means to verify regulatory requirements must exist. In response to this need NREL developed a prototype analyzer that meets the GTR metrological requirements for FCEV exhaust analysis. The analyzer was tested on a commercial fuel cell electric vehicle (FCEV) under simulated driving conditions using a chassis dynamometer at the Emissions Research and Measurement Section of Environment and Climate Change Canada and FCEV exhaust was successfully profiled. Although the prototype FCEV Exhaust Analyzer met the metrological requirements of GTR-13 the stability of the hydrogen sensor was adversely impacted by condensed water in the sample gas. FCEV exhaust is at an elevated temperature and nearly saturated with water vapor. Furthermore condensed water is present in the form of droplets. Condensed water in the sample gas collected from FCEV exhaust can accumulate on the hydrogen sensing element which would not only block access of hydrogen to the sensing element but can also permanently damage the sensor electronics. In the past year the design of the gas sampling system was modified to mitigate against the transport of liquid water to the sensing element. Laboratory testing confirmed the effectiveness of the modified sampling system water removal strategy while maintaining the measurement range and response time required by GTR-13. Testing of the upgraded analyzer design on an FCEV operating on a chassis dynamometer is scheduled for the summer of 2021.
Development of Risk Mitigation Guidance for Hydrogen Sensor Placement Indoors and Outdoors
Sep 2021
Publication
Guidance on Sensor Placement remains one of the top priorities for the safe deployment of hydrogen and fuel cell equipment in the commercial marketplace. Building on the success of Phase l work reported at TCHS20l9 and published in TJHE this paper discusses the consecutive steps to further develop and validate such guidance for mechanically ventilated enclosures. The key step included a more in-depth analysis of sensitivity to variation of physical parameters in a small enclosure. and finally expansion of the developed approach to confined spaces in an outdoor environment.
An Investigation into the Volumetric Flow Rate Requirement of Hydrogen Transportation in Existing Natural Gas Pipelines and Its Safety Implications
Oct 2021
Publication
As an alternative to the construction of new infrastructure repurposing existing natural gas pipelines for hydrogen transportation has been identified as a low-cost strategy for substituting natural gas with hydrogen in the wake of the energy transition. In line with that a 342 km 3600 natural gas pipeline was used in this study to simulate some technical implications of delivering the same amount of energy with different blends of natural gas and hydrogen and with 100% hydrogen. Preliminary findings from the study confirmed that a three-fold increase in volumetric flow rate would be required of hydrogen to deliver an equivalent amount of energy as natural gas. The effects of flowing hydrogen at this rate in an existing natural gas pipeline on two flow parameters (the compressibility factor and the velocity gradient) which are crucial to the safety of the pipeline were investigated. The compressibility factor behaviour revealed the presence of a wide range of values as the proportions of hydrogen and natural gas in the blends changed signifying disparate flow behaviours and consequent varying flow challenges. The velocity profiles showed that hydrogen can be transported in natural gas pipelines via blending with natural gas by up to 40% of hydrogen in the blend without exceeding the erosional velocity limits of the pipeline. However when the proportion of hydrogen reached 60% the erosional velocity limit was reached at 290 km so that beyond this distance the pipeline would be subject to internal erosion. The use of compressor stations was shown to be effective in remedying this challenge. This study provides more insights into the volumetric and safety considerations of adopting existing natural gas pipelines for the transportation of hydrogen and blends of hydrogen and natural gas.
Protocol for Heavy-duty Hydrogen Refueling: A Modelling Benchmark
Sep 2021
Publication
For the successful deployment of the Heavy Duty (HD) hydrogen vehicles an associated infrastructure in particular hydrogen refueling stations (HRS) should be reliable compliant with regulations and optimized to reduce the related costs. FCH JU project PRHYDE aims to develop a sophisticated protocol dedicated to HD applications. The target of the project is to develop protocol and recommendations for an efficient refueling of 350 500 and 700 bar HD tanks of types III and IV. This protocol is based on modeling results as well as experimental data. Different partners of the PRHYDE European project are closely working together on this target. However modeling approaches and corresponding tools must first be compared and validated to ensure the high level of reliability for the modeling results. The current paper presents the benchmark performed in the frame of the project by Air Liquide Engie Wenger Engineering and NREL. The different models used were compared and calibrated to the configurations proposed by the PRHYDE project. In addition several scenarios were investigated to explore different cases with high ambient temperatures.
Safe Ventilation Methods against Leaks in Hydrogen Fuel Cell Rooms in Homes
Jul 2022
Publication
Hydrogen which has a high energy density and does not emit pollutants is considered an alternative energy source to replace fossil fuels. Herein we report an experimental study on hydrogen leaks and ventilation methods for preventing damage caused by leaks from hydrogen fuel cell rooms in homes among various uses of hydrogen. This experiment was conducted in a temporary space with a volume of 11.484 m3 . The supplied pressure leak-hole size and leakage amount were adjusted as the experimental conditions. The resulting hydrogen concentrations which changed according to the operation of the ventilation openings ventilation fan and supplied shutoff valve were measured. The experimental results showed that the reductions in the hydrogen concentration due to the shutoff valve were the most significant. The maximum hydrogen concentration could be reduced by 80% or more if it is 100 times that of the leakage volume or higher. The shutoff valve ventilation fan and ventilation openings were required to reduce the concentrations of the fuel cell room hydrogen in a spatially uniform manner. Although the hydrogen concentration in a small hydrogen fuel cell room for home use can rapidly increase a rapid reduction in the concentration of hydrogen with an appropriate ventilation system has been experimentally proven.
Review on the Hydrogen Dispersion and the Burning Behavior of Fuel Cell Electric Vehicles
Oct 2022
Publication
The development of a hydrogen energy-based society is becoming the solution for more and more countries. Fuel cell electric vehicles are the best carriers for developing a hydrogen energy-based society. The current research on hydrogen leakage and the diffusion of fuel cell electric vehicles has been sufficient. However the study of hydrogen safety has not reduced the safety concerns for society and government management departments concerning the large-scale promotion of fuel cell electric vehicles. Hydrogen safety is both a technical and psychological issue. This paper aims to provide a comprehensive overview of fuel cell electric vehicles’ hydrogen dispersion and the burning behavior and introduce the relevant work of international standardization and global technical regulations. The CFD simulations in tunnels underground car parks and multistory car parks show that the hydrogen escape performance is excellent. At the same time the research verifies that the flow the direction of leakage and the vehicle itself are the most critical factors affecting hydrogen distribution. The impact of the leakage location and leakage pore size is much smaller. The relevant studies also show that the risk is still controllable even if the hydrogen leakage rate is increased ten times the limit of GTR 13 to 1000 NL/min and then ignited. Multi-vehicle combustion tests of fuel cell electric vehicles showed that adjacent vehicles were not ignited by the hydrogen. This shows that as long as the appropriate measures are taken the risk of a hydrogen leak or the combustion of fuel cell electric vehicles is controllable. The introduction of relevant standards and regulations also indirectly proves this point. This paper will provide product design guidelines for R&D personnel offer the latest knowledge and guidance to the regulatory agencies and increase the public’s acceptance of fuel cell electric vehicles.
Numerical Study on Protective Measures for a Skid-Mounted Hydrogen Refueling Station
Jan 2023
Publication
Hydrogen refueling stations are one of the key infrastructure components for the hydrogen-fueled economy. Skid-mounted hydrogen refueling stations (SHRSs) can be more easily commercialized due to their smaller footprints and lower costs compared to stationary hydrogen refueling stations. The present work modeled hydrogen explosions in a skid-mounted hydrogen refueling station to predict the overpressures for hydrogen-air mixtures and investigate the protective effects for different explosion vent layouts and protective wall distances. The results show that the explosive vents with the same vent area have similar overpressure reduction effects. The layout of the explosion vent affects the flame shape. Explosion venting can effectively reduce the inside maximum overpressure by 61.8%. The protective walls can reduce the overpressures but the protective walls should not be too close to the SHRS because high overpressures are generated inside the walls due to the confined shock waves. The protective wall with a distance of 6 m can effectively protect the surrounding people and avoid the secondary overpressure damage to the container.
Numerical Modeling of a Moderate Hydrogen Leakage in a Typical Two-vented Fuel Cell Configuration
Sep 2021
Publication
Numerical results are presented from two direct numerical simulations (DNS) where a moderate hydrogen leakage is modeled in a typical two-vented fuel cell configuration. The study mimics one of the experimental investigations carried out on the 1 m3 enclosure with a leak flow rate of 10.4 Nl.min−1 [1]. The injection dimensionless Richardson number is at the order of unity and thus characterizes a plume flow which becomes turbulent due to gravitational accelerations. Two large exterior regions are added to the computational domain to model correctly the exchange between the in/out flows at both vents and the outer environment. Two meshes are used in this study; a first consisting of 250 million cells while the second has 2 billion cells to ensure the fine DNS resolution at the level of Kolmogorov and Batchelor length scales. The high performance computation (HPC) platform TRUST is employed where the computational domain is distributed up to 5.104 central processing unit (CPU) cores. A detailed description of the flow structure and the hydrogen dispersion is provided where the sharp effect of the cross-flow on the plume is analyzed. Comparisons versus the experimental measurements show a very good agreement where both the bi-layer Linden regime and the maximal concentration in the top homogeneous layer are correctly reproduced by the DNS. This result is extremely important and breaks the limitations shown previously with statistical RANS approaches and LES models. This study can be considered as a good candidate for any further improvements of the theoretical industrial plume models in general and for the estimation of the non-constant entrainment coefficient in particular.
Hydrogen Leakage Simulation and Risk Analysis of Hydrogen Fueling Station in China
Sep 2022
Publication
Hydrogen is a renewable energy source with various features clean carbon-free high energy density which is being recognized internationally as a “future energy.” The US the EU Japan South Korea China and other countries or regions are gradually clarifying the development position of hydrogen. The rapid development of the hydrogen energy industry requires more hydrogenation infrastructure to meet the hydrogenation need of hydrogen fuel cell vehicles. Nevertheless due to the frequent occurrence of hydrogen infrastructure accidents their safety has become an obstacle to large-scale construction. This paper analyzed five sizes (diameters of 0.068 mm 0.215 mm 0.68 mm 2.15 mm and 6.8 mm) of hydrogen leakage in the hydrogen fueling station using Quantitative Risk Assessment (QRA) and HyRAM software. The results show that unignited leaks occur most frequently; leaks caused by flanges valves instruments compressors and filters occur more frequently; and the risk indicator of thermal radiation accident and structure collapse accident caused by over-pressure exceeds the Chinese individual acceptable risk standard and the risk indicator of a thermal radiation accident and head impact accident caused by overpressure is below the Chinese standard. On the other hand we simulated the consequences of hydrogen leak from the 45 MPa hydrogen storage vessels by the physic module of HyRAM and obtained the ranges of plume dispersion jet fire radiative heat flux and unconfined overpressure. We suggest targeted preventive measures and safety distance to provide references for hydrogen fueling stations’ safe construction and operation.
Effect of Ignition Energy and Hydrogen Addition on Laminar Flame Speed, Ignition Delay Time, and Flame Rising Time of Lean Methane/Air Mixtures
Mar 2022
Publication
A series of experiments were performed to investigate the effect of ignition energy (Eig) and hydrogen addition on the laminar burning velocity (Su 0 ) ignition delay time (tdelay) and flame rising time (trising) of lean methane−air mixtures. The mixtures at three different equivalence ratios (φ) of 0.6 0.7 and 0.8 with varying hydrogen volume fractions from 0 to 50% were centrally ignited in a constant volume combustion chamber by a pair of pin-to-pin electrodes at a spark gap of 2.0 mm. In situ ignition energy (Eig ∼2.4 mJ ÷ 58 mJ) was calculated by integration of the product of current and voltage between positive and negative electrodes. The result revealed that the Su 0 value increases non-linearly with increasing hydrogen fraction at three equivalence ratios of 0.6 0.7 and 0.8 by which the increasing slope of Su 0 changes from gradual to drastic when the hydrogen fraction is greater than 20%. tdelay and trising decrease quickly with increasing hydrogen fraction; however trising drops faster than tdelay at φ = 0.6 and 0.7 and the reverse is true at φ = 0.8. Furthermore tdelay transition is observed when Eig > Eigcritical by which tdelay drastically drops in the pre-transition and gradually decreases in the post-transition. These results may be relevant to spark ignition engines operated under lean-burn conditions.
Hydrogen Non-premixed Combustion in Enclosure with One Vent and Sustained Release: Numerical Experiments
Sep 2013
Publication
Numerical experiments are performed to understand different regimes of hydrogen non-premixed combustion in an enclosure with passive ventilation through one horizontal or vertical vent located at the top of a wall. The Reynolds averaged Navier–Stokes (RANS) computational fluid dynamics (CFD) model with a reduced chemical reaction mechanism is described in detail. The model is based on the renormalization group (RNG) k-ε turbulence model the eddy dissipation concept (EDC) model for simulation of combustion coupled with the 18-step reduced chemical mechanism (8 species) and the in-situ adaptive tabulation (ISAT) algorithm that accelerates the reacting flow calculations by two to three orders of magnitude. The analysis of temperature and species (hydroxyl hydrogen oxygen water) concentrations in time as well as the velocity through the vent shed a light on regimes and dynamics of indoor hydrogen fires. A well-ventilated fire is simulated in the enclosure at a lower release flow rate and complete combustion of hydrogen within the enclosure. Fire becomes under-ventilated at higher release flow rates with two different modes observed. The first mode is the external flame stabilised at the enclosure vent at moderate release rates and the second mode is the self-extinction of combustion inside and outside the enclosure at higher hydrogen release rates. The simulations demonstrated a complex reacting flow dynamics in the enclosure that leads to formation of the external flame or the self-extinction. The air intake into the enclosure at later stages of the process through the whole vent area is a characteristic feature of the self-extinction regime. This air intake is due to faster cooling of hot combustion products by sustained colder hydrogen leak compared to the generation of hot products by the ceasing chemical reactions inside the enclosure and hydrogen supply. In general an increase of hydrogen sustained release flow rate will change fire regime from the well-ventilated combustion within the enclosure through the external flame stabilised at the vent and finally to the self-extinction of combustion throughout the domain.
Numerical Study on Shockwave Attenuation by Water Mist in Confined Spaces
Sep 2021
Publication
Hydrogen safety has become the first consideration especially after fuel cell automobiles were pushed into commercial auto market. Tunnels are important parts of traffic infrastructure featured in confinement or semi-confinement. Hydrogen detonation is a potential accident scenario while hydrogen fuel cell vehicles are operated in a traffic tunnel with a confined space. Pressure shockwaves are mostly produced by hydrogen detonation and propagate along the tunnel. As a designed safety measure water mist injection is hopefully to mitigate the pressure loads of such shocks. To model the interaction between shockwaves and water droplets a droplet breakup model has been developed for the COM3D code which is a highly validated three-dimensional hydrogen explosion simulation code. By using the model the hydrogen detonation shockwave propagation in confined volumes is simulated in the study. The attenuation effects of water mist on the pressure shocks in the simulations are elaborated and discussed based on the simulation results.
Hydrogen Generation on Orkney: Integrating Established Risk Management Best Practice to Emerging Clean Energy Sector
Sep 2021
Publication
The European Marine Energy Centre’s (EMEC) ITEG project (Integrating Tidal Energy into the European Grid) funded by Interreg NWE combines a tidal energy and hydrogen production solution to address grid constraints on the island of Eday in Orkney. The project will install a 0.5MW electrolyser at EMEC’s existing hydrogen production plant. EMEC and Risktec collaboratively applied best practice risk assessment and management techniques to assess and manage hydrogen safety. Hazard identification (HAZID) workshops were conducted collaboratively with design engineers through which a comprehensive hazard register was developed. Risktec applied bowtie analysis to each major accident hazard identified from the hazard register via virtual workshop with design engineers. The bowties promoted a structured review of each hazard’s threat and consequence identifying and reviewing the controls in place against good practice standards. The process revealed some recommendations for further improvement and risk reduction exemplifying a systematic management of risks associated with hydrogen hazards to as low as reasonably practicable (ALARP). Hardware based barriers preventing or mitigating loss of control of these hazards were logged as safety critical elements (SCE) and procedural barriers as safety critical activities (SCA). To ensure that all SCEs and SCAs identified through the risk assessment process are managed throughout the facility’s operational lifetime a safety management system is created giving assurance of overall safety management system continued effectiveness. The process enables the demonstration that design risks are managed to ALARP during design and throughout operational lifetime. More importantly enabling ITEG to progress to construction and operation in 2021.
Assessment and Lessons Learnt from HIAD 2.0 – Hydrogen Incidents and Accidents Database
Sep 2019
Publication
The Hydrogen Incidents and Accidents Database (HIAD) is an international open communication platform collecting systematic data on hydrogen-related undesired events (incidents or accidents). It was initially developed in the frame of the project HySafe an EC co-funded NoE of the 6th Frame Work Programme by the Joint Research Centre of the European Commission (EC-JRC) and populated by many HySafe partners. After the end of the project the database has been maintained and populated by JRC with publicly available events.<br/>Starting from June 2016 JRC has been developing a new version of the database (HIAD 2.01). With the support of the Fuel Cells and Hydrogen 2 Joint Undertaking (FCH 2 JU) the structure of the database and the web-interface have been redefined and simplified resulting in a streamlined user interface compared to the previous version of HIAD. The new version is mainly focused to facilitate the sharing of lessons learnt and other relevant information related to hydrogen technology; the database is publicly released and the events are anonymized. The database currently contains over 250 events. It aims to contribute to improve the safety awareness fostering the users to benefit from the experiences of others as well as to share information from their own experiences.<br/>The FCH 2 JU launched the European Hydrogen Safety Panel (EHSP2) initiative in 2017. The mission of the EHSP is to assist the FCH 2 JU at both programme and project level in assuring that hydrogen safety is adequately managed and to promote and disseminate hydrogen safety culture within and outside of the FCH 2 JU programme. Composed of a multidisciplinary pool of experts – 16 experts in 2018 - the EHSP is grouped in small ad-hoc working groups (task forces) according to the tasks to be performed and the expertise required. In 2018 Task Force 3 (TF3) of the ESHP has encompassed the analysis of safety data and events contained in HIAD 2.0 operated by JRC and supported by the FCH 2 JU. In close collaboration with JRC the EHSP members have systematically reviewed more than 250 events.<br/>This report summarizes the lessons learnt stemmed from this assessment. The report is self-explanatory and hence includes brief introduction about HIAD 2.0 the assessment carried out by the EHSP and the results stemmed from the joint assessment to enable new readers without prior knowledge of HIAD 2.0 to understand the rationale of the overall exercise and the lessons learnt from this effort. Some materials have also been lifted from the joint paper between JRC and EHSP which will also be presented at the International Conference on Hydrogen Safety (ICHS 2019) to provide some general and specific information about HIAD 2.0.
Numerical Prediction of Lean Premixed Hydrogen Deflagrations in Vented Vessels
Sep 2021
Publication
In water-cooled nuclear power plants hydrogen gas can be generated by various mechanisms during an accident. In case combustion of the resulting hydrogen-air mixture within the facility occurs existing containment structures may be compromised and excessive radio-active material can be released to the environment. Thus an improved understanding of the propagation of lean hydrogen deflagrations within buildings and structures is essential for the development of appropriate accident management strategies associated with these scenarios. Following the accident in Fukushima Japan the application of three-dimensional computational fluid dynamics methods to high-fidelity detailed analysis of hydrogen combustion processes in both closed and vented vessels has become more widespread. In this study a recently developed large-eddy-simulation (LES) capability is applied to the prediction of lean premixed hydrogen deflagrations in vented vessels. The LES methodology makes use of a flamelet- or progress-variable-based combustion model coupled with an empirical burning velocity model (BVM) an anisotropic block-based adaptive mesh refinement (AMR) strategy an accurate finite-volume numerical scheme and a mesh independent subfilter-scale (SFS) model. Several different vessel and vent sizes and configurations are considered herein. The LES predictions are compared to experimental data obtained from the Large-Scale Vented Combustion Test Facility (LSVCTF) of the Canadian Nuclear Laboratories (CNL) with both quiescent and turbulent initial conditions. Following descriptions of the LES models LES results for both variable chamber sizes and single- and double-vent cases are presented to illustrate the capabilities of the proposed computational approach. In particular the predicted time histories of pressure as well as the maximum overpressure achieved within the vessels and combustion compartments are compared to those from the LSVCTF experiments. The influences of the modelled ignition process initial turbulence and mesh resolution on the LES results are also discussed. The findings highlight the potential and limitations of the proposed LES approach for accurately describing lean premixed hydrogen deflagrations within vented vessels.
Experimental Study on Flame Characteristics of Cryogenic Hydrogen Jet Fire
Sep 2021
Publication
In this work cryogenic hydrogen fires at fixed pressures and various initial temperatures were investigated experimentally. Flame length width heat fluxes and temperatures in down-stream regions were measured for the scenarios with 1.6-3 mm jet nozzle 106 to 273 K 2-5 barabs. The results show that the flame size is related to not only the jet nozzle diameter but also the release pressure and initial temperature. The correlations of normalized flame length and width are proposed with the stagnation pressure and the ratio of ambient and stagnation temperatures. Under constant pressure the flame size total radiative power and radiation fraction increase with the decrease of temperature due to lower choked flow velocity and higher density of cryogenic hydrogen. The correlation of radiation fraction proposed by Molina et al. at room temperature is not suitable to predict the cryogenic hydrogen jet fires. Based on piecewise polynomial law
Fuel-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Gas Dispersion
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. In these preliminary tests the helium gas has been employed instead of hydrogen. Upward and downward gas releases following by TPRD activation has been considered. The experimental data describing local behavior (close to jet or below the chassis) as well as global behavior at the tunnel scale are obtained. These experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70MPa the subject of the second campaign.
Safety Assessment of Hydrogen Jet Fire Scenarios within Semi-Confined Spaces
Jan 2023
Publication
Hydrogen fuel cell vehicle (HFCV) technology poses great promise as an alternative to significantly reduce the environmental impact of the transport sector’s emissions. However hydrogen fuel cell technology is relatively new therefore confirmation of the reliability and safety analysis is still required particularly for fire scenarios within confined spaces such as tunnels. This study applied the computational fluid dynamics (CFD) simulations in conjunction with probabilistic calculation methods to determine the associated thermal risk of a hydrogen jet fire in a tunnel and its dependency on scenarios with different tunnel slopes longitudinal and transverse ventilation velocities and fire positions. A large-scale model of 102 m in which the effects of outlined parameter variations on the severity of the fire incident were analysed. It is found that both tunnel ventilation techniques and slope were critical for the effective ejection of accumulated heat. With ventilation playing a primary role in the ejection of heat and gas and slope ensuring the stability of the ejected heat probabilities of thermal burns were found to be reduced by up to approximately 35% with a strong suggestion of critical combinations to further reduce the dangers of hydrogen tunnel fires.
Analysis of a Large Balloon Explosion Incident
Sep 2021
Publication
On December 19 2017 a large balloon containing about 22 thousand cubic meters of hydrogen was deliberately torn open to initiate deflation at the completion of a filling test. An inadvertent ignition occurred after about two seconds and caused an explosion that produced extensive light damage to a large building near the balloon test pad. The analysis described here includes an estimate of the buoyancy induced mixing into the torn balloon and the blast wave produced by assumed constant flame speed combustion of the 55% to 65% hydrogen-in-air mixture. Comparisons of calculated blast wave pressures are consistent with estimates of the pressure needed to cause the observed building damage for flame speeds in the range 85 m/s to about 100 m/s.
Siting and Co-location with Hydrogen: What are the Risks?
Sep 2021
Publication
The demand for hydrogen has grown more than threefold since 1975 [1] and price is expected to significantly decrease by 2030 [2] concluding in an expected continual increase in demand. HyLaw defined by Hydrogen Europe lays out recommendations for hydrogen applications using identified Legal and Administrative Processes (LAPs) across 18 European countries. Regarding site location HyLaw refers to the land use plan. This defines the production and storage of hydrogen as an industrial activity and therefore regardless of the specific site methods of production or use the hydrogen site must be within a permitted industrial zone or under specific condition commercial areas [3]. Local authorities fire departments and other concerned parties may need to be consulted on site suitability for the project. Risktec explores a range of considerations for siting and layout of hydrogen developments including co-location with other assets for example with renewable energy sources hazardous facilities or public structures. Good practice tools and assessment techniques are presented to mitigate the risks associated with the production storage and use of hydrogen not just the surrounding site and environment but the operatives of the facility.
The EOS Project- A SOFC Pilot Plant in Italy Safety Aspects
Sep 2005
Publication
This paper deals with the main safety aspects of the EOS project. The partners of the project – Politecnico di Torino Gas Turbine Technologies (GTT Siemens group) Hysylab (Hydrogen System Laboratory) of Environment Park and Regione Piemonte – aim to create the main node of a regional fuel cell generator network. As a first step the Pennsylvania-based Stationary Fuel Cells division of Siemens Westinghouse Power Corporation (SWPC) supplied GTT with a CHP 100 kWe SOFC (Solide Oxide Fuel Cell) field unit fuelled by natural gas with internal reforming. The fuel cell is connected to the electricity national grid and provides part of the industrial district energy requirement. The thermal energy from the fuel cells is used for heating and air-conditioning of GTT offices bringing the total first Law efficiency of the plant to 70-80%. In the second phase of the EOS project (2007/2008) the maximum power produced by the SOFC systems installed in the GTT EOS test room will be increased to a total of about 225 kWe by means of an additional SOFC generator rated 125 kWe and up to 115 kWth. The paper provides information about the safety analysis which was performed during the main steps of the design of the system i.e. the HAZOP during the SOFC design by SWPC and the safety evaluations during the test hall design by GTT and Politecnico di Torino.
Hydrogen Infrastructure Project Risks in The Netherlands
Sep 2021
Publication
This study aims to assess the potential risks of setting up a hydrogen infrastructure in the Netherlands. An integrated risk assessment framework capable of analyzing projects identifying risks and comparing projects is used to identify and analyze the main risks in the upcoming Dutch hydrogen infrastructure project. A time multiplier is added to the framework to develop parameters. The impact of the different risk categories provided by the integrated framework is calculated using the discounted cash flow (DCF) model. Despite resource risks having the highest impact scope risks are shown to be the most prominent in the hydrogen infrastructure project. To present the DCF model results a risk assessment matrix is constructed. Compared to the conventional Risk Assessment Matrix (RAM) used to present project risks this matrix presents additional information in terms of the internal rate of return and risk specifics.
Effects of Renewable Energy Unstable Source to Hydrogen Production: Safety Considerations
Sep 2021
Publication
Hydrogen is considered a promising energy carrier for a sustainable future when it is produced by utilizing renewable energy. Nowadays less than 4% of hydrogen production is based on electrolysis processes. Each component of a hydrogen energy system needs to be optimized to increase the operation time and system efficiency. Only in this way hydrogen produced by electrolysis processes can be competitive with the conventional fossil energy sources. As conventional electrolysers are designed for operation at fixed process conditions the implementation of fluctuating and highly intermittent renewable energy is challenging. Alkaline water electrolysis is a key technology for large-scale hydrogen production powered by renewable energy. At low power availability conventional alkaline water electrolysers show a limited part-load range due to an increased gas impurity. Explosive mixtures of hydrogen and oxygen must be prevented; thus a safety shutdown is performed when reaching specific gas contamination. The University of Pisa is setting up a dedicated laboratory including a 40-kW commercial alkaline electrolyser: the focus of the study is to analyze the safety of the electrolyser together with its performance and the real energy efficiency analyzing its operational data collected under different operating conditions affected by the unstable energy supply.
A Catalyst Fusible Link for Hydrogen Detection and Activation of Passive Ventilation Systems
Sep 2021
Publication
This paper presents an experimental study of a hydrogen fusible link developed for use in the detection of hydrogen and in the activation of passive ventilation or other safety systems. Fusible links are commonly used to passively close fire dampers in the event of a fire; they generally consist of two pieces of metal joined together by a low temperature alloy to form a single device. When exposed to fire the link will heat up and eventually melt the alloy causing the metal pieces to separate. The same principle has been adopted for the hydrogen fusible link in which hydrogen recombiner catalyst was coated onto small rectangular brass plates. These plates were then soldered together to create prototypes of the hydrogen fusible link. When the resulting link is exposed to a hydrogen-air mixture an exothermic reaction occurs on the catalyst surface that will heat up the link and melt the solder separating the two sections of the hydrogen fusible link. A series of experiments was performed to characterize the thermal response of the hydrogen fusible links to various hydrogen-air mixtures. The effect of both hydrogen concentration and its rate of accumulation on the increase of catalyst temperature was examined. This study demonstrated the applicability of the hydrogen fusible link for managing hydrogen risk.
Establishing the State of the Art for the Definition of Safety Distances for Hydrogen Refuelling Stations
Sep 2021
Publication
Hydrogen is widely considered a clean source of energy from the viewpoint of reduction in carbon dioxide emissions as a countermeasure against global warming and air pollution. Various efforts have been made to develop hydrogen as a viable energy carrier including the implementation of fuel cell vehicles (FCVs) and hydrogen refuelling stations (HRSs). A good network of hydrogen refuelling stations is essential for operating FCVs and several hydrogen refuelling stations have been constructed and are in operation worldwide [1]. However despite the potential benefits of hydrogen its flammability creates significant safety concerns. Furthermore even though the energy density of hydrogen is lower than that of gasoline and there is no carbon present which means the amount of radiant heat flux released during combustion is relatively small hydrogen must be handled at high pressure in order to make the cruising range of a fuel cell vehicle (FCV) equal to that of gasoline-powered vehicles. Therefore it is essential to properly evaluate these safety concerns and take reasonable and effective countermeasures. Approximately 50 accidents and incidents involving HRSs have been reported globally [2]. Sakamoto et al. [2] analysed accidents and incidents at HRSs in Japan and the USA to identify the safety issues. Most types of accidents and incidents are small leakages of hydrogen but some have led to serious consequences such as fire and explosion. Recently there was a serious incident in Norway at Kjørbo where a strong explosion was observed [3] – indeed this was within a short time of two other serious incidents in the USA and South Korea showing that the frequency of such incidents may be higher as deployments increase. Use of hydrogen forklifts (and the associated refuelling infrastructure) is another challenge to consider. Hydrogen refuelling stations are often installed in urban areas facing roads and are readily accessible to everyone. Therefore a key measure to approve the hydrogen refuelling stations is safety distances between the hydrogen infrastructure and the surrounding structures such as office buildings or residential dwellings. Whilst a lot of work has been carried out on safety distances (see e.g. [4-6) the accident scenario assumptions and safety distances varied widely in those studies. As a result no consensus has yet emerged on the safety distances to be used and efforts are still needed to bridge the gap between international standards and local regulations (see e.g. [7-8]). The paper analyses this issue and provides guidance on the way forward.
Blast Wave Generated by Delayed Ignition of Under-Expanded Hydrogen Free Jet at Ambient and Cryogenic Temperatures
Nov 2022
Publication
An under-expanded hydrogen jet from high-pressure equipment or storage tank is a potential incident scenario. Experiments demonstrated that the delayed ignition of a highly turbulent under-expanded hydrogen jet generates a blast wave able to harm people and damage property. There is a need for engineering tools to predict the pressure effects during such incidents to define hazard distances. The similitude analysis is applied to build a correlation using available experimental data. The dimensionless blast wave overpressure generated by delayed ignition and the follow-up deflagration or detonation of hydrogen jets at an any location from the jet ∆Pexp/P0 is correlated to the original dimensionless parameter composed of the product of the dimensionless ratio of storage pressure to atmospheric pressure Ps/P0 and the ratio of the jet release nozzle diameter to the distance from the centre of location of the fast-burning near-stoichiometric mixture on the jet axis (30% of hydrogen in the air by volume) to the location of a target (personnel or property) d/Rw. The correlation is built using the analysis of 78 experiments regarding this phenomenon in the wide range of hydrogen storage pressure of 0.5–65.0 MPa and release diameter of 0.5–52.5 mm. The correlation is applicable to hydrogen free jets at ambient and cryogenic temperatures. It is found that the generated blast wave decays inversely proportional to the square of the distance from the fast-burning portion of the jet. The correlation is used to calculate the hazard distances by harm thresholds for five typical hydrogen applications. It is observed that in the case of a vehicle with onboard storage tank at pressure 70 MPa the “no-harm” distance for humans reduces from 10.5 m to 2.6 m when a thermally activated pressure relief device (TPRD) diameter decreases from 2 mm to a diameter of 0.5 mm.
Influence of Non-equilibrium Conditions on Liquid Hydrogen Storage Tank Behavior
Sep 2021
Publication
In a liquid hydrogen storage tank hydrogen vapor exists above the cryogenic liquid. A common modeling assumption of a liquid hydrogen tank is thermodynamic equilibrium. However this assumption may not hold in all conditions. A non-equilibrium storage tank with a pressure relief valve and a burst disc in parallel was modeled in this work. The model includes different boiling regimes to handle scenarios with high heat transfer. The model was first validated with a scenario where normal boil-off from an unused tank was compared to experimental data. Then four abnormal tank scenarios were explored: a loss of vacuum in the insulation layer a high ambient temperature (to simulate an engulfing fire) a high ambient temperature with a simultaneous loss of vacuum and high conduction through the insulation layer. The burst disc of the tank opened only in the cases with extreme heat transfer to the tank (i.e. fire with a loss of vacuum and high insulation conductivity) quickly releasing the hydrogen. In the cases with only a loss of vacuum or only external heat from fire the pressure relief valve on the tank managed to moderate the pressure below the burst disc activation pressure. The high insulation conductivity case highlights differences between the equilibrium and non-equilibrium tank models. The mass loss from the tank through the burst disc is slower using a non-equilibrium model because mass transfer from the liquid to gas phase within the tank becomes limiting. The implications of this model and how it can be used to help inform safety codes and standards are discussed.
Effect of Heat Transfer through the Release of Pipe on Simulations of Cryogenic Hydrogen Jet Fires and Hazard Distances
Sep 2021
Publication
Jet flames originated by cryo-compressed ignited hydrogen releases can cause life-threatening conditions in their surroundings. Validated models are needed to accurately predict thermal hazards from a jet fire. Numerical simulations of cryogenic hydrogen flow in the release pipe are performed to assess the effect of heat transfer through the pipe walls on jet parameters. Notional nozzle exit diameter is calculated based on the simulated real nozzle parameters and used in CFD simulations as a boundary condition to model jet fires. The CFD model was previously validated against experiments with vertical cryogenic hydrogen jet fires with release pressures up to 0.5 MPa (abs) release diameter 1.25 mm and temperatures as low as 50 K. This study validates the CFD model in a wider domain of experimental release conditions - horizontal cryogenic jets at exhaust pipe temperature 80 K pressure up to 2 MPa abs and release diameters up to 4 mm. Simulation results are compared against experimentally measured parameters as hydrogen mass flow rate flame length and radiative heat flux at several locations from the jet fire. The CFD model reproduces well experiments with reasonable engineering accuracy. Jet fire hazard distances established using three different criteria - temperature thermal radiation and thermal dose - are compared and discussed based on CFD simulation results.
Baselining the Body of Knowledge for Hydrogen Shock Interactions and Debris Escalation
Sep 2021
Publication
The differences in behaviour of hydrogen when compared to natural gas under deflagration and detonation scenarios are well known. The authors currently work in the area of fire and explosion analysis and have identified what they feel are potential gaps in the current Body of Knowledge (BOK) available to the sector. This is especially related to the behaviour around secondary shock formation and interactions with surrounding structures especially with ‘open’ structures such as steel frameworks typically seen in an offshore environment and practicable methods for determining debris formation and propagation. Whilst the defence sector has extensive knowledge in these areas this is primarily in the area of high explosives where the level of shocks observed is stronger than those resulting from a hydrogen detonation. This information would need to be reviewed and assessed to ensure it is appropriate for application in the hydrogen sector. Therefore with a focus on practicality the authors have undertaken a two-phase approach. The first phase involves carrying out a through literature search and discussions within our professional networks in order to ascertain whether there is a gap in the BOK. If good research guidance and tools to support this area of assessment already exist the authors have attempted to collate and consolidate this into a form that can be made more easily available to the community. Secondly if there is indeed a gap in the BOK the authors have attempted to ensure that all relevant information is collated to act as a reference and provide a consistent baseline for future research and development activities.
Statistics, Lessons Learnt and Recommendations from the Analysis of the Hydrogen Incidents and Accidents Database (HIAD 2.0)
Sep 2021
Publication
The Hydrogen Incidents and Accidents Database (HIAD) is an international open communication platform collecting systematic data on hydrogen-related undesired incidents which was initially developed in the frame of HySafe an EC co-funded Network of Excellence in the 6th Frame Work Programme by the Joint Research Centre of the European Commission (EC-JRC). It was updated by JRC as HIAD 2.01 in 2016 with the support of the Fuel Cells and Hydrogen 2 Joint Undertaking (FCH 2 JU). Since the launch of the European Hydrogen Safety Panel2 (EHSP) initiative in 2017 by FCH 2 JU the EHSP has worked closely with JRC to upload additional/new incidents to HIAD 2.0 and analyze them to gather statistics lessons learnt and recommendations through Task Force 3. The first report to summarise the findings of the analysis was published by FCH 2 JU in September 2019. Since the publication of the first report the EHSP and JRC have continuously worked together to enlarge HIAD 2.0 by adding newly occurred incidents as well as quality historic incidents which were not previously uploaded to HIAD 2.0. This has facilitated the number of validated incidents in HIAD 2.0 to increase from 272 in 2018 to 593 in March 2021. This number is also dynamic and continues to increase as new incidents are being continuously added by both EHSP and JRC; and validated by JRC. The overall quality of the published incidents has also been improved whenever possible. For example additional information has been added to some existing incidents. Since mid-2020 EHSP Task Force TF3 has further analysed the 485 events which were in the database as of July 2020. For completeness of the statistics these include the events considered in our first report3 as well as the newly added/validated events since then. In this process the EHSP has also re-visited the lessons learnt in the first report to harmonise the approaches of analysis and improve the overall analysis. The analysis has comprehensively covered statistics lessons learnt and recommendations. The increased number of incidents has also made it viable to extract statistics from the available incidents at the time of the analysis including previously available incidents. It should be noted that some incidents reported is of low quality therefore it was not included in the statistical analysis.
Stand-off Detection of Hydrogen Concentration
Sep 2021
Publication
The ability to remotely monitor hydrogen and map its concentration is a pressing challenge in large scale production and distribution as well as other sectors such as nuclear storage. We present a photonicsbased approach for the stand-off sensing and mapping of hydrogen concentration capable of detecting and locating <0.1% concentrations at 100m distance. The technique identifies the wavelength of light resulting from interaction with laser pulses via Raman scattering and can identify a range of other gas species e.g. hydrocarbons ammonia by the spectroscopic analysis of the wavelengths present in the return signal. LIDAR Light Detection and Ranging – analogous to Radar is used for ranging. Laserbased techniques for the stand-off detection of hydrocarbons frequently employ absorption of light at specific wavelengths which are characteristic of the gas species. Unfortunately Hydrogen does not exhibit strong absorption however it does exhibit strong Raman scattering when excited in the UV wavelength range. Raman scattering is a comparatively weak effect. However the use of solid-state detectors capable of detecting single photons known as SPADS (Single Photon Avalanche Photodiode) enables the detection of low concentrations at range while making use of precise time-of-flight range location correlation. The initial safety case which necessitated our development of stand-off hydrogen sensing was the condition monitoring of stored nuclear waste supported and funded by Sellafield and the National Nuclear Laboratory in the UK. A deployable version of the device has been developed and hydrogen characterisation has been carried out in an active nuclear store. Prior to deployment a full ignition risk assessment was carried out. To the best of our knowledge this technique is the strongest candidate for the remote stand-off sensing of hydrogen.
French Guide to Conformity Assessment and Certification of Hydrogen Systems
Sep 2021
Publication
Hydrogen as energy carrier is referenced in French and European political strategies to realize the transition to low-carbon energy. In 2020 in France the government was launching a major investment plan amounting to 7.2 billion euros until 2030 to support the deployment of large-scale hydrogen technologies [1]. The implementation of this strategy should lead to the arrival of several new hydrogen systems that will need to be evaluated and certified regarding their compliance with safety requirements before being commercialized. Conformity assessment and certification play an important role to achieve a good safety level on the EU market for the protection of workers and consumers. It is a way for the manufacturer to prove that hazards have been identified and risks are managed and to demonstrate his commitment to safety that are key to access to the EU market. To assist manufacturers in identifying the applicable regulations standards and procedures for putting their product on the market Ineris elaborated a guidebook [2] with financial and technical support by ADEME the French Agency for Ecological Transition and France Hydrogen the French Association for Hydrogen and Fuel Cells. The preparation of this document also led to identifying gaps in the Regulations Codes and Standards (RCS) framework and necessary resources for the implementation of the conformity assessment procedures. This paper first describes the main regulatory procedures applicable for various types of hydrogen systems. Then describes the role of the actors involved in this process with a special focus on the French context. And finally focuses on some of the gaps that were identified and formulates suggestions to address them.
Transient Reversible Solid Oxide Cell Reactor Operation – Experimentally Validated Modeling and Analysis
Oct 2018
Publication
A reversible solid oxide cell (rSOC) reactor can operate efficiently in both electrolysis mode and in fuel cell mode. The bidirectional operability enables rSOC reactors to play a central role as an efficient energy conversion system for energy storage and sector coupling for a renewable energy driven society. A combined system for electrolysis and fuel cell operation can result in complex system configurations that should be able to switch between the two modes as quickly as possible. This can lead to temperature profiles within the reactor that can potentially lead to the failure of the reactor and eventually the system. Hence the behavior of the reactor during the mode switch should be analyzed and optimal transition strategies should be taken into account during the process system design stage. In this paper a one dimensional transient reversible solid oxide cell model was built and experimentally validated using a commercially available reactor. A simple hydrogen based system model was built employing the validated reactor model to study reactor behavior during the mode switch. The simple design leads to a system efficiency of 49% in fuel cell operation and 87% in electrolysis operation where the electrolysis process is slightly endothermic. Three transient operation strategies were studied. It is shown that the voltage response to transient operation is very fast provided the reactant flows are changed equally fast. A possible solution to ensure a safe mode switch by controlling the reactant inlet temperatures is presented. By keeping the rate of change of reactant inlet temperatures five to ten times slower than the mode switch a safe transition can be ensured.
Hazards Assessment and Technical Actions Due to the Production of Pressured Hydrogen within a Pilot Photovoltaic-electrolyser-fuel Cell Power System for Agricultural Equipment
Jun 2016
Publication
A pilot power system formed by photovoltaic panels alkaline electrolyser and fuel cell stacks was designed and set up to supply the heating system of an experimental greenhouse. The aim of this paper is to analyse the main safety aspects of this power system connected to the management of the pressured hydrogen such as the explosion limits of the mixture hydrogen-oxygen the extension of the danger zone the protection pressure vessels and the system to make unreactive the plant. The electrolyser unit is the core of this plant and from the safety point of view has been equipped with devices able to highlight the mal-functions before they cause damages. Alarm situations are highlighted and the production process is cut off in safe conditions in the event that the operational parameters have an abnormal deviation from the design values. Also the entire power system has been designed so that any failure to its components does not compromise the workers’ safety even if the risk analysis is in progress because technical operation are being carried out for enhancing the plant functionality making it more suitable to the designed task of supplying electrically the green-house heating system during cold periods. Some experimental data pertinent to the solar radiation and the corresponding hydrogen pro-duction rate are also reported. At present it does not exist a well-established safety reference protocol to design the reliability of these types of power plants and then the assumed safety measures even if related to the achieved pilot installation can represent an original base of reference to set up guidelines for designing the safety of power plants in the future available for agricultural purposes.
Numerical Simulations of Atmospheric Dispersion of Large-scale Liquid Hydrogen Releases
Sep 2021
Publication
Numerical simulations have been conducted for LH2 massive releases and the subsequent atmospheric dispersion using an in-house modified version of the open source computational fluid dynamics (CFD) code OpenFOAM. A conjugate heat transfer model has been added for heat transfer between the released LH2 and the ground. Appropriate interface boundary conditions are applied to ensure the continuities of temperature and heat fluxes. The significant temperature difference between the cryogenic hydrogen and the ground means that the released LH2 will instantly enter in a boiling state resulting in a hydrogen- air gaseous cloud which will initially behave like a dense gas. Numerical predictions have been conducted for the subsequent atmospheric dispersion of the vaporized LH2 for a series of release scenarios - with and without retention pits - to limit the horizontal spread of the LH2 on the ground. The considered cases included the instantaneous release of 1 10 and 50 tons of LH2 under neutral (D) and stable (F) weather conditions. More specifically 3F and 5D conditions were simulated with the former representing stable weather conditions under wind speed of 3 m/s at 10 m above the ground and the later corresponding to neutral weather conditions under 5 m/s wind speed (10 m above the ground). Specific numerical tests have also been conducted for selected scenarios under different ambient temperatures from 233 up to 313 K. According to the current study although the retention pit can extend the dispersion time it can significantly reduce the extent of hazards due to much smaller cloud size within both the flammability and explosion limits. While the former has negative impact on safety the later is beneficial. The use of retention pit should hence be considered with caution in practical applications.
Temperature Effect on the Mechanical Properties of Liner Materials used for Type IV Hydrogen Storage Tanks
Sep 2021
Publication
Type IV hydrogen storage tanks play an important role in hydrogen fuel cell vehicles (HFCVs) due to their superiority of lightweight good corrosion and fatigue resistance. It is planned to be used between -40℃ and 85℃ at which the polymer liner may have a degradation of mechanical properties and buckling collapse. This demand a good performance of liner materials in that temperature range. In this article the temperature effect on mechanical properties of polyamide 6 (PA6) liner material including specimens with weld seam was investigated via the stress-strain curve (S-S curve) macroscopic and microscopic morphology. Considering that the mechanical properties will change after the liner molding process this test takes samples directly from the liner. Results show that the tensile strength and tensile modulus increased by 2.46 times and 10.6 times respectively with the decrease of temperature especially in the range from 50℃ to -90℃. For the elongation at break and work of fracture they do not monotonously increase with the temperature up. Both of them reduce when the temperature rises from 20°C to 50°C especially for the work of fracture decreasing by 63%. The weld seam weakens the mechanical properties and the elongation at break and work of fracture are more obvious which are greater than 40% at each temperature. In addition the SEM images indicate that the morphology of fracture surface at -90°C is different from that at other temperatures which is a sufficient evidence of toughness reducing in low temperature.
Simulation of Turbulent Combustion in a Small-scale Obstructed Chamber Using Flamefoam
Sep 2021
Publication
Dynamic overpressures achieved during the combustion are related to the acceleration experienced by the propagating flame. In the case of premixed turbulent combustion in an obstructed geometry obstacles in the direction of flow result in a complex flame front interaction with the turbulence generated ahead of it. The interaction of flame front and vortex significantly affect the burning rate the rate of pressure rise and achieved overpressure the geometry of accelerating flame front and resulting structures in the flow field. Laboratory-scale premixed turbulent combustion experiments are convenient for the study of flame acceleration by obstacles in higher resolution. This paper presents numerical simulations of hydrogenair mixture combustion experiments performed in the University of Sydney small-scale combustion chamber. The simulations were performed using flameFoam – an open-source premixed turbulent combustion solver based on OpenFOAM. The experimental and numerical pressure evolutions are compared. Furthermore flow structures which develop due to the interaction between the obstacles and the flow are investigated with different obstacle configurations.
Fracture Properties of Welded 304L in Hydrogen Environments
Sep 2021
Publication
Austenitic stainless steels are used for hydrogen containment of high-pressure hydrogen gas due to their ability to retain high fracture properties despite the degradation due to hydrogen. Forging and other strain-hardening processes are desirable for austenitic stainless steels to increase the material strength and thus accommodate higher stresses and reduce material costs. Welding is often necessary for assembling components but it represents an area of concern in pressure containment structures due to the potential for defects more environmentally susceptible microstructure and reduced strength. Electron beam (EB) welding represent an advanced joining process which has advantages over traditional arc welding techniques through reduced input heat and reduced heat-affected zone (HAZ) microstructure and thus present a means to maintain high strength and improve weld performance in hydrogen gas containment. In this study fracture coupons were extracted from EB welds in forged 304L and subjected to thermal gaseous hydrogen precharging at select pressures to introduce different levels of internal hydrogen content. Fracture tests were then performed on hydrogen precharged coupons at temperatures of both 293 K and 223 K. It was observed that fracture resistance (JH) was dependent on internal hydrogen concentration; higher hydrogen concentrations resulted in lower fracture resistance in both the forged 304L base material and the 304L EB welds. This trend was also apparent at both temperatures: 293 K and 223 K. EB weld samples however maintain high fracture resistance comparable to the forged 304L base material. The role of weld microstructure solidification on fracture is discussed.
Proposed Approach to Calculate Safety Distances for Hydrogen Fuelling Station in Italy
Sep 2021
Publication
In 2021 only 6 hydrogen fuelling station have been built in Italy of which 3 are not operational and only 1 is open to the public while the rest are built in private or industrial areas. While fuelling station which store more than 5000 kg of hydrogen are subjected to the “Seveso Directive” the permitting procedure for refuelling station which store less than the threshold is supervised by the fire brigade command of the province where the station is built. Recently in the effort to easy the permitting procedure to establish new stations a Ministerial Decree was published in the official gazette of the Italian Republic which lists minimum safety features and safety distances that if respected guarantee the approval by the authority. Nevertheless the imposed distances are such that the land required to build the station constitute a barrier rather than a facilitation. Exploiting the possibility introduced by the Decree to calculate safety distances following a Fire Safety Engineering approach a method is proposed for calculation of safety distances. The present paper presents the Italian regulation and describes an approach to calculate the safety distances including an example applied on the dispenser.
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