Publications
Techno-economic Optimization of Green HydrogenProduction from Curtailed Power in Ireland: Impact of Future Future Renewable Energy Installations, Weather Variability, and Grid Constraints
Jul 2025
Publication
To improve the economic viability of renewable (green) hydrogen production excess renewable energy which cannot be input to the electricity grid (curtailed power) can be utilized. While several models have attempted to optimize hydrogen production using curtailed power several factors must be considered in greater detail including the impacts of future renewable energy capacity weather variability and electricity grid constraints. This study aims to explore these aspects through an integrated model performing a techno-economic assessment and size optimization in order to achieve the minimum levelized cost of hydrogen (LCOH). Based on the Irish case optimizing the production of hydrogen from curtailed power results in a minimum LCOH of 1.20–9.39 €/kg. To maximize variable renewable energy penetration in the grid while allowing for low-cost hydrogen production from curtailed power it is suggested to focus on grid improvements while ensuring rapid commissioning of offshore wind installations leading to a LCOH of 1.26–2.44 €/kg.
Experimental Evaluation of Dynamic Operating Concepts for Alkaline Water Electrolyzers Powered by Renewable Energy
Dec 2021
Publication
Synthetic current density profiles with wind and photovoltaic power characteristics were calculated by autoregressive-moving-average (ARMA) models for the experimental evaluation of dynamic operating concepts for alkaline water electrolyzers powered by renewable energy. The selected operating concepts included switching between mixed and split electrolyte cycles and adapting the liquid electrolyte volume flow rate depending on the current density. All experiments were carried out at a pressure of 7 bar a temperature of 60 °C and with an aqueous potassium hydroxide solution with 32 wt.% KOH as the electrolyte. The dynamic operating concepts were compared to stationary experiments with mixed electrolyte cycles and the experimental evaluation showed that the selected operating concepts were able to reduce the gas impurity compared to the reference operating conditions without a noticeable increase of the cell potential. Therefore the overall system efficiency and process safety could be enhanced by this approach.
U.S. National Clean Hydrogen Strategy and Roadmap
Jun 2023
Publication
The U.S. National Clean Hydrogen Strategy and Roadmap explores opportunities for clean hydrogen to contribute to national decarbonization goals across multiple sectors of the economy. It provides a snapshot of hydrogen production transport storage and use in the United States today and presents a strategic framework for achieving large-scale production and use of clean hydrogen examining scenarios for 2030 2040 and 2050.
The Strategy and Roadmap also identifies needs for collaboration among federal government agencies industry academia national laboratories state local and Tribal communities environmental and justice communities labor unions and numerous stakeholder groups to accelerate progress and market liftoff. This roadmap establishes concrete targets market-driven metrics and tangible actions to measure success across sectors.
The Strategy and Roadmap responds to legislative language set forth in section 40314 of the Infrastructure Investment and Jobs Act (Public Law 117-58) also known as the Bipartisan Infrastructure Law (BIL). This document was posted for in draft form for public comment in September 2022 and the final version of the report was informed by stakeholder feedback further analysis on market liftoff as well as engagement across several federal agencies and the White House Climate Policy Office. There will also be future opportunities for stakeholder feedback as the report will be updated at least every three years as required by the BIL.
The report can be found on their website.
The Strategy and Roadmap also identifies needs for collaboration among federal government agencies industry academia national laboratories state local and Tribal communities environmental and justice communities labor unions and numerous stakeholder groups to accelerate progress and market liftoff. This roadmap establishes concrete targets market-driven metrics and tangible actions to measure success across sectors.
The Strategy and Roadmap responds to legislative language set forth in section 40314 of the Infrastructure Investment and Jobs Act (Public Law 117-58) also known as the Bipartisan Infrastructure Law (BIL). This document was posted for in draft form for public comment in September 2022 and the final version of the report was informed by stakeholder feedback further analysis on market liftoff as well as engagement across several federal agencies and the White House Climate Policy Office. There will also be future opportunities for stakeholder feedback as the report will be updated at least every three years as required by the BIL.
The report can be found on their website.
Multi-option Analytical Modeling of Levelised Costs Across Various Hydrogen Supply Chain Nodes
May 2024
Publication
Hydrogen is envisioned to become a fundamental energy vector for the decarbonization of energy systems. Two key factors that will define the success of hydrogen are its sustainability and competitiveness with alternative solutions. One of the many challenges for the proliferation of hydrogen is the creation of a sustainable supply chain. In this study a methodology aimed at assessing the economic feasibility of holistic hydrogen supply chains is developed. Based on the designed methodology a tool which calculates the levelized cost of hydrogen for the different stages of its supply chain: production transmission & distribution storage and conversion is proposed. Each stage is evaluated individually combining relevant technical and economic notions such as learning curves and scaling factors. Subsequently the findings from each stage are combined to assess the entire supply chain as a whole. The tool is then applied to evaluate case studies of various supply chains including large-scale remote and small-scale distributed green hydrogen supply chains as well as conventional steam methane reforming coupled with carbon capture and storage technologies. The results show that both green hydrogen supply chains and conventional methods can achieve a competitive LCOH of around €4/kg in 2030. However the key contribution of this study is the development of the tool which provides a foundation for a comprehensive evaluation of hydrogen supply chains that can be continuously improved through the inputs of additional users and further research on one or more of the interconnected stages.
The Status of On-Board Hydrogen Storage in Fuel Cell Electric Vehicles
Aug 2023
Publication
Hydrogen as an energy carrier could help decarbonize industrial building and transportation sectors and be used in fuel cells to generate electricity power or heat. One of the numerous ways to solve the climate crisis is to make the vehicles on our roads as clean as possible. Fuel cell electric vehicles (FCEVs) have demonstrated a high potential in storing and converting chemical energy into electricity with zero carbon dioxide emissions. This review paper comprehensively assesses hydrogen’s potential as an innovative alternative for reducing greenhouse gas (GHG) emissions in transportation particularly for on-board applications. To evaluate the industry’s current status and future challenges the work analyses the technology behind FCEVs and hydrogen storage approaches for on-board applications followed by a market review. It has been found that to achieve long-range autonomy (over 500 km) FCEVs must be capable of storing 5–10 kg of hydrogen in compressed vessels at 700 bar with Type IV vessels being the primary option in use. Carbon fiber is the most expensive component in vessel manufacturing contributing to over 50% of the total cost. However the cost of FCEV storage systems has considerably decreased with current estimates around 15.7 $/kWh and is predicted to drop to 8 $/kWh by 2030. In 2021 Toyota Hyundai Mercedes-Benz and Honda were the major car brands offering FCEV technology globally. Although physical and chemical storage technologies are expected to be valuable to the hydrogen economy compressed hydrogen storage remains the most advanced technology for on-board applications.
Feasibility Study into Water Requirement for Hydrogen Production
Nov 2022
Publication
Low carbon hydrogen can be produced by a variety of processes that require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; as an energy storage medium allowing new renewable power capacity to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge.
The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK
Benefits
Low carbon hydrogen can be produced by a variety of processes all of which require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; both as an energy storage medium allowing new renewable power capacity (particularly wind) to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge e.g. the Scottish Environment Protection Agency (SEPA) recently highlighted Scotland’s vulnerability to dry weather and climate-induced changes in the availability and functioning of water resources.
The project in partnership with Ramboll will look to deliver a technical assessment and feasibility study into water requirements for hydrogen production in Scotland. The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK.
The research paper can be found on their website.
The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK
Benefits
Low carbon hydrogen can be produced by a variety of processes all of which require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; both as an energy storage medium allowing new renewable power capacity (particularly wind) to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge e.g. the Scottish Environment Protection Agency (SEPA) recently highlighted Scotland’s vulnerability to dry weather and climate-induced changes in the availability and functioning of water resources.
The project in partnership with Ramboll will look to deliver a technical assessment and feasibility study into water requirements for hydrogen production in Scotland. The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK.
The research paper can be found on their website.
Reversible Molten Catalytic Methane Cracking Applied to Commercial Solar-Thermal Receivers
Nov 2020
Publication
When driven by sunlight molten catalytic methane cracking can produce clean hydrogen fuel from natural gas without greenhouse emissions. To design solar methane crackers a canonical plug flow reactor model was developed that spanned industrially relevant temperatures and pressures (1150–1350 Kelvin and 2–200 atmospheres). This model was then validated against published methane cracking data and used to screen power tower and beam-down reactor designs based on “Solar Two” a renewables technology demonstrator from the 1990s. Overall catalytic molten methane cracking is likely feasible in commercial beam-down solar reactors but not power towers. The best beam-down reactor design was 9% efficient in the capture of sunlight as fungible hydrogen fuel which approaches photovoltaic efficiencies. Conversely the best discovered tower methane cracker was only 1.7% efficient. Thus a beam-down reactor is likely tractable for solar methane cracking whereas power tower configurations appear infeasible. However the best simulated commercial reactors were heat transfer limited not reaction limited. Efficiencies could be higher if heat bottlenecks are removed from solar methane cracker designs. This work sets benchmark conditions and performance for future solar reactor improvement via design innovation and multiphysics simulation.
Integration of Air-cooled Multi-stack Polymer Electrolyte Fuel Cell Systems into Renewable Microgrids
May 2022
Publication
Currently there is a growing interest in increasing the power range of air-cooled fuel cells (ACFCs) as they are cheaper easier to use and maintain than water-cooled fuel cells (WCFCs). However air-cooled stacks are only available up to medium power (<10 kW). Therefore a good solution may be the development of ACFCs consisting of several stacks until the required power output is reached. This is the concept of air-cooled multi-stack fuel cell (AC-MSFC). The objective of this work is to develop a turnkey solution for the integration of AC-MSFCs in renewable microgrids specifically those with high-voltage DC (HVDC) bus. This is challenging because the AC-MSFCs must operate in the microgrid as a single ACFC with adjustable power depending on the number of stacks in operation. To achieve this the necessary power converter (ACFCs operate at low voltages so high conversion rates are required) and control loops must be developed. Unlike most designs in the literature the proposed solution is compact forming a system (AC-MSFCS) with a single input (hydrogen) and a single output (high voltage regulated power or voltage) that can be easily integrated into any microgrid and easily scalable depending on the power required. The developed AC-MSFCS integrates stacks balance of plant data acquisition and instrumentation power converters and local controllers. In addition a virtual instrument (VI)has been developed which connected to the energy management system (EMS) of the microgrid allows monitoring of the entire AC-MSFCS (operating temperature purging cell voltage monitoring for degradation evaluation stacks operating point control and alarm and event management) as well as serving as a user interface. This allows the EMS to know the degradation of each stack and to carry out energy distribution strategies or specific maintenance actions which improves efficiency lifespan and of course saves costs. The experimental results have been excellent in terms of the correct operation of the developed AC-MSFCS. Likewise the accumulated degradation of the stacks was quantified showing cells with a degradation of >80%. The excellent electrical and thermal performance of the developed power converter was also validated which allowed the correct and efficient supply of regulated power (average efficiency above 90%) to the HVDC bus according to the power setpoint defined by the EMS of the microgrid.
Exploring the Potential of Green Hydrogen Production and Application in the Antofagasta Region of Chile
Jun 2023
Publication
Green hydrogen is gaining increasing attention as a key component of the global energy transition towards a more sustainable industry. Chile with its vast renewable energy potential is well positioned to become a major producer and exporter of green hydrogen. In this context this paper explores the prospects for green hydrogen production and use in Chile. The perspectives presented in this study are primarily based on a compilation of government reports and data from the scientific literature which primarily offer a theoretical perspective on the efficiency and cost of hydrogen production. To address the need for experimental data an ongoing experimental project was initiated in March 2023. This project aims to assess the efficiency of hydrogen production and consumption in the Atacama Desert through the deployment of a mobile on-site laboratory for hydrogen generation. The facility is mainly composed by solar panels electrolyzers fuel cells and a battery bank and it moves through the Atacama Desert in Chile at different altitudes from the sea level to measure the efficiency of hydrogen generation through the energy approach. The challenges and opportunities in Chile for developing a robust green hydrogen economy are also analyzed. According to the results Chile has remarkable renewable energy resources particularly in solar and wind power that could be harnessed to produce green hydrogen. Chile has also established a supportive policy framework that promotes the development of renewable energy and the adoption of green hydrogen technologies. However there are challenges that need to be addressed such as the high capital costs of green hydrogen production and the need for supportive infrastructure. Despite these challenges we argue that Chile has the potential to become a leading producer and exporter of green hydrogen or derivatives such as ammonia or methanol. The country’s strategic location political stability and strong commitment to renewable energy provide a favorable environment for the development of a green hydrogen industry. The growing demand for clean energy and the increasing interest in decarbonization present significant opportunities for Chile to capitalize on its renewable energy resources and become a major player in the global green hydrogen market.
A Review of Port Decarbonisation Options: Identified Opportunities for Deploying Hydrogen Technologies
Apr 2024
Publication
The utilisation of hydrogen is being explored as a viable solution for reducing carbon emissions in port operations with potential applications in cargo handling transportation and shipping vessel operations. To comprehensively list the decarbonisation options in ports this study conducted a Systematic Literature Review to identify and then survey twelve highly cited review papers. Initially a typology approach was used to categorise the decarbonisation options by activities and technologies. Subsequently the study introduced a novel Port Energy Map to reveal the energy system pathways and their interconnections. Each pathway was then converted into a simpler linear sequence of activities shown as a Port Energy System Taxonomy which outlines the energy supply and energy-using activities. By utilising this taxonomy and map the study identified opportunities and research gaps for integrating hydrogen technologies into port energy systems which serves as a valuable tool for assessing port decarbonisation options.
Work Efficiency and Economic Efficiency of Actual Driving Test of Proton Exchange Membrane Fuel Cell Forklift
Aug 2023
Publication
A 3.5 tonne forklift containing proton exchange membrane fuel cells (PEMFCs) and lithium-ion batteries was manufactured and tested in a real factory. The work efficiency and economic applicability of the PEMFC forklift were compared with that of a lithium-ion battery-powered forklift. The results showed that the back-pressure of air was closely related to the power density of the stack whose stability could be improved by a reasonable control strategy and membrane electrode assemblies (MEAs) with high consistency. The PEMFC powered forklift displayed 40.6% higher work efficiency than the lithium-ion battery-powered forklift. Its lower use-cost compared to internal engine-powered forklifts is beneficial to the commercialization of this product.
Hydrogen Production from Renewable Energy Resources: A Case Study
May 2024
Publication
In the face of increasing demand for hydrogen a feasibility study is conducted on its production by using Renewable Energy Resources (RERs) especially from wind and solar sources with the latter preferring photovoltaic technology. The analysis performed is based on climate data for the Province of Brindisi Apulia Italy. The various types of electrolyzers will be analyzed ultimately choosing the one that best suits the case study under consideration. The technical aspect of the land consumption for RER exploitation until 2050 is analyzed for the Italian case of study and for the Apulia Region. For both the 200 MW and 100 MW RER Power Plants an economic analysis is carried out on the opportunities for using hydrogen. In the last part of the economic analysis the trade-off between the high specific investment cost and the Capacity Factor of Wind technologies is also investigated. The results show the affordability of building high-scale Wind Farms harnessing the existing scale economies. The lowest Hydrogen selling price is achieved by the 200 MW Wind Farms equal to 222 €/MWh against 232 €/MWh of the 200 MW Photovoltaic (PV) Farm. Finally the feasibility analysis considers also the greenhouse gas emission reduction by including in the economic analysis the carbon dioxide (CO2) Average Auction Clearing Price leading for the 200 MW Wind Farms to a hydrogen selling price equal to 191.2 €/MWh against 201 €/MWh of the 200 MW Photovoltaic Farm.
Implementation of Formic Acid as a Liquid Organic Hydrogen Carrier (LOHC): Techno-Economic Analysis and Life Cycle Assessment of Formic Acid Produced via CO2 Utilization
Sep 2022
Publication
To meet the global climate goals agreed upon regarding the Paris Agreement governments and institutions around the world are investigating various technologies to reduce carbon emissions and achieve a net-negative energy system. To this end integrated solutions that incorporate carbon utilization processes as well as promote the transition of the fossil fuel-based energy system to carbon-free systems such as the hydrogen economy are required. One of the possible pathways is to utilize CO2 as the base chemical for producing a liquid organic hydrogen carrier (LOHC) using CO2 as a mediating chemical for delivering H2 to the site of usage since gaseous and liquid H2 retain transportation and storage problems. Formic acid is a probable candidate considering its high volumetric H2 capacity and low toxicity. While previous studies have shown that formic acid is less competitive as an LOHC candidate compared to other chemicals such as methanol or toluene the results were based on out-of-date process schemes. Recently advances have been made in the formic acid production and dehydrogenation processes and an analysis regarding the recent process configurations could deem formic acid as a feasible option for LOHC. In this study the potential for using formic acid as an LOHC is evaluated with respect to the state-of-the-art formic acid production schemes including the use of heterogeneous catalysts during thermocatalytic and electrochemical formic acid production from CO2 . Assuming a hydrogen distribution system using formic acid as the LOHC each of the production transportation dehydrogenation and CO2 recycle sections are separately modeled and evaluated by means of techno-economic analysis (TEA) and life cycle assessment (LCA). Realistic scenarios for hydrogen distribution are established considering the different transportation and CO2 recovery options; then the separate scenarios are compared to the results of a liquefied hydrogen distribution scenario. TEA results showed that while the LOHC system incorporating the thermocatalytic CO2 hydrogenation to formic acid is more expensive than liquefied H2 distribution the electrochemical CO2 reduction to formic acid system reduces the H2 distribution cost by 12%. Breakdown of the cost compositions revealed that reduction of steam usage for thermocatalytic processes in the future can make the LOHC system based on thermocatalytic CO2 hydrogenation to formic acid to be competitive with liquefied H2 distribution if the production cost could be reduced by 23% and 32% according to the dehydrogenation mode selected. Using formic acid as a LOHC was shown to be less competitive compared to liquefied H2 delivery in terms of LCA but producing formic acid via electrochemical CO2 reduction was shown to retain the lowest global warming potential among the considered options.
Calculating the Fundamental Parameters to Assess the Explosion Risk Due to Crossover in Electrolysers
Sep 2023
Publication
With the predicted high demand of hydrogen projected to support the neutral carbon society transition in the coming years the production of hydrogen is set to increase alongside the demand. As electrolysis is set to be amongst the main solutions for green hydrogen production ensuring the safety of electrolysers during operation will become a central concern. This is mainly due to the crossover risk (hydrogen into oxygen or the other way around) in the separators as throughout the years several cases of incidents have been reported. This study aims to evaluate the methodologies for calculating H2/O2 detonation cell size and laminar flame velocity using detailed kinetic mechanisms at the operating conditions of electrolysers (up to 35 bar and 360 K). Therefore the modeling of H2/O2 and H2/Air shock tube delay times and laminar flame speeds at initial different pressures and temperature based on the GRI mech 3.0 [1] Mevel et al.[2] Li et al.[3] Lutz et al. [4] and Burke et al. [5] kinetic mechanisms were performed and compared with the available experimental data in the literature. In each case a best candidate mechanism was then chosen to build a database for the detonation cell size then for the laminar flame speeds up to the operating conditions of electrolysers (293-360K and 1-35 bar).
Green Hydrogen Production through Ammonia Decomposition Using Non-Thermal Plasma
Sep 2023
Publication
Liquid hydrogen carriers will soon play a significant role in transporting energy. The key factors that are considered when assessing the applicability of ammonia cracking in large-scale projects are as follows: high energy density easy storage and distribution the simplicity of the overall process and a low or zero-carbon footprint. Thermal systems used for recovering H2 from ammonia require a reaction unit and catalyst that operates at a high temperature (550–800 ◦C) for the complete conversion of ammonia which has a negative effect on the economics of the process. A non-thermal plasma (NTP) solution is the answer to this problem. Ammonia becomes a reliable hydrogen carrier and in combination with NTP offers the high conversion of the dehydrogenation process at a relatively low temperature so that zero-carbon pure hydrogen can be transported over long distances. This paper provides a critical overview of ammonia decomposition systems that focus on non-thermal methods especially under plasma conditions. The review shows that the process has various positive aspects and is an innovative process that has only been reported to a limited extent.
Economic Performance Evaluation of Flexible Centralised and Decentralised Blue Hydrogen Production Systems Design Under Uncertainty
Sep 2023
Publication
Blue hydrogen is viewed as an important energy vector in a decarbonised global economy but its large-scale and capital-intensive production displays economic performance vulnerabities in the face of increased market and regulatory uncertainty. This study analyses flexible (modular) blue hydrogen production plant designs and evaluates their effectiveness to enhance economic performance under uncertainty. The novelty of this work lies in the development of a comprehensive techno-economic evaluation framework that considers flexible centralised and decentralised blue hydrogen plant design alternatives in the presence of irreducible uncertainty whilst explicitly considering the time value of money economies of scale and learning effects. A case study of centralised and decentralised blue hydrogen production for the transport sector in the San Francisco area is developed to highlight the underlying value of flexibility. The proposed methodological framework considers various blue hydrogen plant designs (fixed phased and flexible) and compares them using relevant economic indicators (net present value (NPV) capex value-at-risk/gain etc.) through a detailed Monte Carlo simulation framework. Results indicate that flexible centralised hydrogen production yields greater economic value than alternative designs despite the associated cost-premium of modularity. It is also shown that the value of flexibility increases under greater uncertainty higher learning rates and weaker economies of scale. Moreover sensitivity analysis reveals that flexible design remains the preferred investment option over a wide range of market and regulatory conditions except for high initial hydrogen demand. Finally this study demonstrates that major regulatory and market uncertainties surrounding blue hydrogen production can be effectively managed through the application of flexible engineering system design that protects the investment from major downside risks whilst allowing access to favourable upside opportunities.
Development of Hydrogen Area Classification Data for Use in Village Trials
May 2023
Publication
The natural gas industry proposes carrying out trials on limited parts of the gas network using hydrogen as an alternative to natural gas as a fuel. Ahead of these trials it is important to establish whether the zones of negligible extent that are typically applied to natural gas systems could still be considered zones of negligible extent for hydrogen. The standard IGEM/UP/16 is commonly used by the natural gas industry to carry out area classification for low pressure gas systems for example as found in boiler houses. However IGEM/UP/16 is not applicable to hydrogen. Therefore IGEM commissioned HSE’s Science Division to develop some data that could be used to feed into an area classification assessment for the village trials.<br/>This report identifies two main elements of IGEM/UP/16 which may not apply to hydrogen and suggests values for hydrogen-specific alternatives. These are the ventilation rate requirements to allow a zone to be deemed of negligible extent and the definition of a confined space.
Operation Strategy for an Integrated Energy System Considering the Slow Dynamic Response Characteristics of Power-to-Gas Conversion
Jun 2024
Publication
Power-to-gas technology provides an emerging pathway for promoting green and lowcarbon transformation of energy systems. Through the processes of electrolyzing water and the methanation reaction it converts surplus renewable energy into hydrogen and natural gas offering an effective approach for large-scale integration of renewable energy sources. However the optimization of existing integrated energy systems has yet to finely model the operational characteristics of power-to-gas technology severely limiting the energy conversion efficiency of systems. To address this issue this paper proposes an integrated energy system operation strategy considering the slow dynamic response characteristics of power-to-gas. Firstly based on the technical features of power-to-gas an operational model for electrolyzing water to produce hydrogen is constructed considering the transition relationships among cold start-up hot start-up and production states of a methanation reaction thereby building a power-to-gas operation model considering slow dynamic response characteristics. This model finely reflects the impact of power-to-gas operational states on methanation facilitating accurate representation of the operational states of methanation. Then considering the energy conversion constraints and power balance of various coupled devices within integrated energy systems an optimization model for the operation of the integrated energy system is constructed with the total daily operation cost of the system as the optimization objective. Finally simulation comparisons are conducted to demonstrate the necessity of considering the slow dynamic response characteristics of power-to-gas technology for integrated energy system operation. The case study results indicate that the proposed power-to-gas operation model can accurately simulate the methanation process facilitating the rational conversion of surplus renewable energy into natural gas energy and avoiding misjudgments in system operation costs and energy utilization efficiency.
Potential Economic Benefits of Carbon Dioxide (CO2) Reduction Due to Renewable Energy and Electrolytic Hydrogen Fuel Deployment Under Current and Long Term Forecasting of the Social Carbon Cost (SCC)
May 2019
Publication
The 2016 Paris Agreement (UNFCCC Authors 2015) is the latest of initiative to create an international consensus on action to reduce GHG emissions. However the challenge of meeting its targets lies mainly in the intimate relationship between GHG emissions and energy production which in turn links to industry and economic growth. The Middle East and North African region (MENA) particularly those nations rich oil and gas (O&G) resources depend on these as a main income source. Persuading the region to cut down on O&G production or reduce its GHG emissions is hugely challenging as it is so vital to its economic strength. In this paper an alternative option is established by creating an economic link between GHG emissions measured as their CO2 equivalent (CO2e) and the earning of profits through the concept of Social Carbon Cost (SCC). The case study is a small coastal city in Libya where 6% of electricity is assumed to be generated from renewable sources. At times when renewable energy (RE) output exceeds the demand for power the surplus is used for powering the production of hydrogen by electrolysis thus storing the energy and creating an emission-free fuel. Two scenarios are tested based on short and long term SCCs. In the short term scenario the amount of fossil fuel energy saved matches the renewable energy produced which equates to the same amount of curtailed O&G production. The O&G-producing region can earn profits in two ways: (1) by cutting down CO2 emissions as a result of a reduction in O&G production and (2) by replacing an amount of fossil fuel with electrolytically-produced hydrogen which creates no CO2 emissions. In the short term scenario the value of SCC saved is nearly 39% and in the long term scenario this rose to 83%.
A Review of Hydrogen-based Hybrid Renewable Energy Systems: Simulation and Optimization with Artificial Intelligence
Nov 2021
Publication
With the massive use of traditional fossil fuels greenhouse gas emissions are increasing and environmental pollution is becoming an increasingly serious problem which led to an imminent energy transition. Therefore the development and application of renewable energy are particularly important. This paper reviews a wide range of issues associated with hybrid renewable energy systems (HRESs). The issues concerning system configurations energy storage options simulation and optimization with artificial intelligence are discussed in detail. Storage technology options are introduced for stand-alone (off-grid) and grid-connected (on-grid) HRESs. Different optimization methodologies including classical techniques intelligent techniques hybrid techniques and software tools for sizing system components are presented. Besides the artificial intelligence methods for optimizing the solar/wind HRESs are discussed in detail.
Multi-Objective Optimization for Solar-Hydrogen-Battery-Integrated Electric Vehicle Charging Stations with Energy Exchange
Oct 2023
Publication
The importance of electric vehicle charging stations (EVCS) is increasing as electric vehicles (EV) become more widely used. EVCS with multiple low-carbon energy sources can promote sustainable energy development. This paper presents an optimization methodology for direct energy exchange between multi-geographic dispersed EVCSs in London UK. The charging stations (CSs) incorporate solar panels hydrogen battery energy storage systems and grids to support their operations. EVs are used to allow the energy exchange of charging stations. The objective function of the solar-hydrogen-battery storage electric vehicle charging station (SHS-EVCS) includes the minimization of both capital and operation and maintenance (O&M) costs as well as the reduction in greenhouse gas emissions. The system constraints encompass the power output limits of individual components and the need to maintain a power balance between the SHS-EVCSs and the EV charging demand. To evaluate and compare the proposed SHS-EVCSs two multi-objective optimization algorithms namely the Non-dominated Sorting Genetic Algorithm (NSGA-II) and the Multi-objective Evolutionary Algorithm Based on Decomposition (MOEA/D) are employed. The findings indicate that NSGA-II outperforms MOEA/D in terms of achieving higher-quality solutions. During the optimization process various factors are considered including the sizing of solar panels and hydrogen storage tanks the capacity of electric vehicle chargers and the volume of energy exchanged between the two stations. The application of the optimized SHS-EVCSs results in substantial cost savings thereby emphasizing the practical benefits of the proposed approach.
Underground Hydrogen Storage: Integrated Surface Facilities and Fluid Flow Modelling for Depleted Gas Reservoirs
Aug 2023
Publication
We report a new techno-economic model to assess performance and capital costs for large-scale underground hydrogen storage in depleted gas reservoirs. A simulation toolbox is developed to model surface facilities and to simulate the hydrogen flow in geological formations in an integrated fashion.<br/>Integrated modelling revealed the following key insights: 1) A buffer system is highly desirable to absorb inherent variability in upstream hydrogen production; 2) hydrogen mixing with existing gases in the reservoir together with gravity segregation and diffusion results in a decline in hydrogen purity at the wellhead over time and can require increased purification; 3) the capital cost is dominated by the cost of cushion gas (hydrogen) and the compression system where about 9% of the total energy content of the hydrogen is consumed for compression. The scenarios modelled in our study result in a levelized cost of storage in Australia ranging from 2.3 to 4.29 A$/(kg).
Critical and Strategic Materials for Electrolysers, Fuel Cells, Metal Hydrides and Hydrogen Seperation Technologies
May 2024
Publication
This paper provides an in-depth examination of critical and strategic raw materials (CRMs) and their crucial role in the development of electrolyzer and fuel cell technologies within the hydrogen economy. It methodically analyses a range of electrolyzer technologies including alkaline proton-exchange membrane solid-oxide anion-exchange membrane and proton-conducting ceramic systems. Each technology is examined for its specific CRM dependencies operational characteristics and the challenges associated with CRM availability and sustainability. The study further extends to hydrogen storage and separation technologies focusing on the materials employed in high-pressure cylinders metal hydrides and hydrogen separation processes and their CRM implications. A key aspect of this paper is its exploration of the supply and demand dynamics of CRMs offering a comprehensive view that encompasses both the present sttate and future projections. The aim is to uncover potential supply risks understand strategies and identify potential bottlenecks for materials involved in electrolyzer and fuel cell technologies addressing both current needs and future demands as well as supply. This approach is essential for the strategic planning and sustainable development of the hydrogen sector emphasizing the importance of CRMs in achieving expanded electrolyzer capacity leading up to 2050.
The Future European Hydrogen Market: Market Design and Policy Recommendations to Support Market Development and Commodity Trading
May 2024
Publication
A key building block of the European Green Deal is the development of a hydrogen commodity market which requires a suitable hydrogen market design and the timely introduction of related policy measures. Using exploratory interviews with five expert groups we contribute to this novel research field by outlining the core market design criteria and proposing suitable regulations for the future European hydrogen market. We identify detailed recommendations along three core market design focus areas: Market development policy measures infrastructure regulations as well as hydrogen and certificate trading. Our findings provide an across-industry view of current policy-related key challenges in the hydrogen commodity market development and mitigation approaches. We therefore support policymakers within the EU in the ongoing detailing of their regulatory hydrogen and green energy packages. Further we promote hydrogen market development by assisting current and future industry players in finding a common understanding of the future hydrogen market design.
Hydrogenerally - Episode 9: Nuclear Hydrogen
Jan 2023
Publication
In this episode of the podcast Debra Jones Chemistry Knowledge Transfer Manager and Ray Chegwin Nuclear Knowledge Transfer Manager from Innovate UK KTN talk about nuclear uses for hydrogen with special guest Allan Simpson Technical Lead at the National Nuclear Laboratory.
The podcast can be found on their website.
The podcast can be found on their website.
Processes Supervision System for Green Hydrogen Production: Experimental Characterization and Data Acquisition of PEM Electrolyzer
May 2022
Publication
Green hydrogen is the term used to reflect the fact that hydrogen is generated from renewable energies. This process is commonly performed by means of water electrolysis decomposing water molecules into oxygen and hydrogen in a zero emissions process. Proton exchange membrane (PEM) electrolyzers are applied for such a purpose. These devices are complex systems with nonlinear behavior which impose the measurement and control of several magnitudes for an effective and safe operation. In this context the modern paradigm of Digital Twin (DT) is applied to represent and even predict the electrolyzer behavior under different operating conditions. To build this cyber replica a paramount previous stage consists of characterizing the device by means of the curves that relate current voltage and hydrogen flow. To this aim this paper presents a processes supervision system focused on the characterization of a experimental PEM electrolyzer. This device is integrated in a microgrid for production of green hydrogen using photovoltaic energy. Three main functions must be performed by the supervision system: measurement of the process magnitudes data acquisition and storage and real-time visualization. To accomplish these tasks firstly a set of sensors measure the process variables. In second place a programmable logic controller is responsible of acquiring the signals provided by the sensors. Finally LabVIEW implements the user interface as well as data storage functions. The process evolution is observed in real-time through the user interface composed by graphical charts and numeric indicators. The deployed process supervision system is reported together with experimental results to prove its suitability.
Optimal Design and Sizing of Hybrid Photovoltaic/Fuel Cell Electrical Power System
Aug 2023
Publication
Renewable energy solutions play a crucial role in addressing the growing energy demands while mitigating environmental concerns. This study examines the techno-economic viability and sensitivity of utilizing solar photovoltaic/polymer electrolyte membrane (PEM) fuel cells (FCs) to meet specific power demands in NEOM Saudi Arabia. The novelty of this study lies in its innovative approach to analyzing and optimizing PV/PEMFC systems aiming to highlight their economic feasibility and promote sustainable development in the region. The analysis focuses on determining the optimal size of the PV/PEMFC system based on two critical criteria: minimum cost of energy (COE) and minimum net present cost (NPC). The study considers PEMFCs with power ratings of 30 kW 40 kW and 50 kW along with four PV panel options: Jinko Solar Powerwave Tindo Karra and Trina Solar. The outcomes show that the 30 kW PEMFC and the 201 kW Trina Solar TSM-430NEG9R.28 are the most favorable choices for the case study. Under these optimal conditions the study reveals the lowest values for NPC at USD 703194 and COE at USD 0.498 per kilowatt-hour. The levelized cost of hydrogen falls within the range of USD 15.9 to 23.4 per kilogram. Furthermore replacing the 30 kW Trina solar panel with a 50 kW Tindo PV module results in a cost reduction of 32%. The findings emphasize the criticality of choosing optimal system configurations to attain favorable economic outcomes thereby facilitating the adoption and utilization of renewable energy sources in the region. In conclusion this study stands out for its pioneering and thorough analysis and optimization of PV/PEMFC systems providing valuable insights for sustainable energy planning in NEOM Saudi Arabia.
Techno-economic Analysis of Large-scale Green Hydrogen Production and Storage
Jun 2023
Publication
Producing clean energy and minimising energy waste are essential to achieve the United Nations sustainable development goals such as Sustainable Development Goal 7 and 13. This research analyses the techno-economic potential of waste heat recovery from multi-MW scale green hydrogen production. A 10 MW proton exchange membrane electrolysis process is modelled with a heat recovery system coupled with an organic Rankine cycle (ORC) to drive the mechanical compression of hydrogen. The technical results demonstrate that when implementing waste heat recovery coupled with an ORC the first-law efficiency of electrolyser increases from 71.4% to 98%. The ORC can generate sufficient power to drive the hydrogen's compression from the outlet pressure at the electrolyser 30 bar up to 200 bar. An economic analysis is conducted to calculate the levelised cost of hydrogen (LCOH) of system and assess the feasibility of implementing waste heat recovery coupled with ORC. The results reveal that electricity prices dominate the LCOH. When electricity prices are low (e.g. dedicated offshore wind electricity) the LCOH is higher when implementing heat recovery. The additional capital expenditure and operating expenditure associated with the ORC increases the LCOH and these additional costs outweigh the savings generated by not purchasing electricity for compression. On the other hand heat recovery and ORC become attractive and feasible when grid electricity prices are higher.
Industrial Development Status and Prospects of the Marine Fuel Cell: A Review
Jan 2023
Publication
In the context of the increasingly strict pollutant emission regulations and carbon emission reduction targets proposed by the International Maritime Organization the shipping industry is seeking new types of marine power plants with the advantages of high efficiency and low emissions. Among the possible alternatives the fuel cell is considered to be the most practical technology as it provides an efficient means to generate electricity with low pollutant emissions and carbon emissions. Very few comprehensive reviews focus on the maritime applications of the fuel cell. Thus news reports and literature on the maritime applications of the fuel cell in the past sixty years were collected and the industrial development status and prospects of the marine fuel cell were summarized as follows. Some countries in Europe North America and Asia have invested heavily in researching and developing the marine fuel cell and a series of research projects have achieved concrete results such as the industrialized marine fuel cell system or practical demonstration applications. At present the worldwide research of the marine fuel cell focuses more on the proton exchange membrane fuel cell (PEMFC). However the power demand of the marine fuel cell in the future will show steady growth and thus the solid oxide fuel cell (SOFC) with the advantages of higher power and fuel diversity will be the mainstream in the next research stage. Although some challenges exist the SOFC can certainly lead the upgrading and updating of the marine power system with the cooperative efforts of the whole world.
Refuelling Tests of a Hydrogen Tank for Heavy-duty Applications
Sep 2023
Publication
A transition towards zero-emission fuels is required in the mobility sector in order to reach the climate goals. Here (green) renewable hydrogen for use in fuel cells will play an important role especially for heavy duty applications such as trucks. However there are still challenges to overcome regarding efficient storage infrastructure integration and optimization of the refuelling process. A key aspect is to reduce the refuelling duration as much as possible while staying below the maximum allowed temperature of 85 C. Experimental tests for the refuelling of a 320 l type III tank were conducted at different operating conditions and the tank gas temperature measured at the front and back ends. The results indicate a strongly inhomogeneous temperature field where measuring and verifying the actual maximum temperatures proves difficult. Furthermore a simulation approach is provided to calculate the average tank gas temperature at the end of the refuelling process.
Low-carbon Development for the Iron and Steel Industry in China and the World: Status Quo, Future Vision, and Key Actions
Nov 2021
Publication
The low-carbon development of China’s iron and steel industry (ISI) is important but challenging work for the attainment of China’s carbon neutrality by 2060. However most previous studies related to the low-carbon development of China’s ISI are fragmented from different views such as production-side mitigation demand-side mitigation or mitigation technologies. Additionally there is still a lack of a comprehensive overview of the long-term pathway to the low-carbon development of China’s ISI. To respond to this gap and to contribute to better guide policymaking in China this paper conducted a timely and comprehensive review following the technology roadmap framework covering the status quo future vision and key actions of the low-carbon development of the world and China’s ISI. First this paper provides an overview of the technology roadmap of low-carbon development around the main steel production countries in the world. Second the potential for key decarbonization actions available for China’s ISI are evaluated in detail. Third policy and research recommendations are put forward for the future low-carbon development of China’s ISI. Through this comprehensive review four key actions can be applied to the low-carbon development of China’s ISI: improving energy efficiency shifting to Scrap/EAF route promoting material efficiency strategy and deploying radical innovation technologies.
Techno-economic Investigation of Hybrid Peaker Plant and Hydrogen Refuelling Station
Sep 2023
Publication
The power and transport sectors are responsible for significant emissions of greenhouse gases. Therefore it is imperative that substantial efforts are directed towards the decarbonisation of these industries. This study establishes a combined-solar-wind system's economic and technical practicality for producing hydrogen for an onsite hydrogen refuelling station (HRS) and electricity to meet peak demand. To minimise the levelised cost of electricity and maximise the system's reliability at different commercial locations in South Africa the dual-objective optimisation sizing is carried out using Mixed Integer Quadratic Constrained Programming (MICQP) model and was executed with an Advanced Multi-dimensional Modelling System (AIMMS) [61] [62]. The levelised costs of electricity and hydrogen at Johannesburg Pretoria and Cape Town for 2 MW grid export benchmark are 74.2 $/MWh/5.85 $/kg 76.3 $/MWh/5.97 $/kg and 50 $/MWh/4.45 $/kg respectively. The CO₂ equivalent emissions (tonnes) are 54000 55800 59000 and the corresponding carbon taxes ($) avoided for the locations are 432100 446200 and 472000 for Johannesburg Pretoria and Cape Town respectively. The results of the framework show that it can be adopted as a viable and fossil-free replacement for conventional peaking generators.
Design of Hydrogen Production Systems Powered by Solar and Wind Energy: An Insight into the Optimal Size Ratios
Jun 2024
Publication
Green hydrogen is expected to play a crucial role in the future energy landscape particularly in the pursuit of deep decarbonisation strategies within hard-to-abate sectors such as the chemical and steel industries and heavy-duty transport. However competitive production costs are vital to unlock the full potential of green hydrogen. In the case of green hydrogen produced via water electrolysis powered by fluctuating renewable energy sources the design of the plant plays a pivotal role in achieving market-competitive production costs. The present work investigates the optimal design of power-to-hydrogen systems powered by renewable sources (solar and wind energy). A detailed model of a power-to-hydrogen system is developed: an energy simulation framework coupled with an economic assessment provides the hydrogen production cost as a function of the component sizes. By spanning a wide range of size ratios namely the ratio between the size of the renewable generator and the size of the electrolyser the cost-optimal design point (minimum hydrogen production cost) is identified. This investigation is carried out for three plant configurations: solar-only wind-only and hybrid. The objective is to extend beyond the analysis of a specific case study and provide broadly applicable considerations for the optimal design of green hydrogen production systems. In particular the rationale behind the cost-optimal size ratio is unveiled and discussed through energy (utilisation factors) and economic (hydrogen production cost) indicators. A sensitivity analysis on investment costs for the power-to-hydrogen technologies is also conducted to explore various technological learning paths from today to 2050. The optimal size ratio is found to be a trade-off between the utilisation factors of the electrolyser and the renewable generator which exhibit opposite trends. Moreover the costs of the power-to-hydrogen technologies are a key factor in determining the optimal size ratio: depending on these costs the optimal solution tends to improve one of the two utilization factors at the expense of the other. Finally the optimal size ratio is foreseen to decrease in the upcoming years primarily due to the reduction in the investment cost of the electrolyser.
Design of a Hydrogen Aircraft for Zero Persistent Contrails
Jul 2023
Publication
Contrails are responsible for a significant proportion of aviation’s climate impact. This paper uses data from the European Centre for Medium-Range Weather Forecasts to identify the altitudes and latitudes where formed contrails will not persist. This reveals that long-lived contrails may be prevented by flying lower in equatorial regions and higher in non-equatorial regions. Subsequently it is found that the lighter fuel and reduced seating capacity of hydrogen-powered aircraft lead to a reduced aircraft weight which increases the optimal operating altitude by about 2 km. In non-equatorial regions this would lift the aircraft’s cruise point into the region where long-lived contrails do not persist unlocking hydrogen-powered low-contrails operation. The baseline aircraft considered is an A320 retrofitted with in-fuselage hydrogen tanks. The impacts of the higher-altitude cruise on fuel burn and the benefits unlocked by optimizing the wing geometry for this altitude are estimated using a drag model based on theory proposed by Cavcar Lock and Mason and verified against existing aircraft. The weight penalty associated with optimizing wing geometry for this altitude is estimated using Torenbeek’s correlation. It is found that thinner wings with higher aspect ratios are particularly suited to this high-altitude operation and are enabled by the relaxation of the requirement to store fuel in the wings. An example aircraft design for the non-equatorial region is provided which cruises at a 14 km altitude at Mach 0.75 with a less than 1% average probability of generating long-lived contrails when operating at latitudes more than 35◦ from the equator. Compared to the A320 this concept design is estimated to have a 20% greater cruise lift–drag ratio due to the 33% thinner wings with a 50% larger aspect ratio enabling just 5% more energy use per passenger-km despite fitting 40% fewer seats.
UK HSE Hydrogen for Heating Evidence Review Process
Sep 2023
Publication
As part of the UK Government’s Net Zero targets to tackle Climate Change the Health and Safety Executive (HSE) aims to reach an authoritative view on the safety of using 100% hydrogen for heating across the UK to feed into Government policy decisions by the mid-2020s. This paper describes the background and process of a programme of work led by HSE in support of the Department for Energy Security and Net Zero (formerly BEIS) that will inform strategic policy decisions by 2026. The strategic framework of HSE’s programme of work was defined between BEIS and HSE. HSE’s programme of work follows on from a previous project which engaged with HSE policy regulatory and scientific colleagues working with industry stakeholders identifying knowledge gaps for the safe distribution storage and use of hydrogen gas in domestic industrial and commercial premises. These knowledge gaps were subsequently used in discussions with stakeholders to prioritise research projects and evidence gathering exercises. To review this scientific evidence HSE developed a review framework and convened Evidence Review Groups (ERGs) to cover all evidence areas encompassing topics such as quantified risk assessment material compatibility and operational procedures. These ERGs include representation from relevant divisions across HSE (policy regulation and science). The paper explains the structure of HSE’s input into the hydrogen for heating programme the ERG process and timelines along with the proposed outputs. Additional activities have been undertaken by HSE within the programme to highlight specific issues in support of the review process which will also be discussed.
Exploring Hydrogen Embrittlement: Mechanisms, Consequences, and Advances in Metal Science
Jun 2024
Publication
Hydrogen embrittlement (HE) remains a pressing issue in materials science and engineering given its significant impact on the structural integrity of metals and alloys. This exhaustive review aims to thoroughly examine HE covering a range of aspects that collectively enhance our understanding of this intricate phenomenon. It proceeds to investigate the varied effects of hydrogen on metals illustrating its ability to profoundly alter mechanical properties thereby increasing vulnerability to fractures and failures. A crucial section of the review delves into how different metals and their alloys exhibit unique responses to hydrogen exposure shedding light on their distinct behaviors. This knowledge is essential for customizing materials to specific applications and ensuring structural dependability. Additionally the paper explores a diverse array of models and classifications of HE offering a structured framework for comprehending its complexities. These models play a crucial role in forecasting preventing and mitigating HE across various domains ranging from industrial settings to critical infrastructure.
Hydrogen–Natural Gas Mix—A Viable Perspective for Environment and Society
Aug 2023
Publication
The increase in demand and thus the need to lower its price has kept C-based fuels as the main source. In this context the use of oil and gas has led to increased climate change resulting in greenhouse gases. The high percentage of emissions over 40% is due to the production of electricity heat or/and energy transport. This is the main reason for global warming and the extreme and increasingly common climate change occurrences with all of nature being affected. Due to this reason in more and more countries there is an increased interest in renewable energies from sustainable sources with a particular emphasis on decarbonisation. One of the energies analysed for decarbonisation that will play a role in future energy systems is hydrogen. The development of hydrogen–natural gas mixtures is a major challenge in the field of energy and fuel technology. This article aims to highlight the major challenges associated with researching hydrogen–natural gas blends. Meeting this challenge requires a comprehensive research and development effort including exploring appropriate blending techniques optimising performance addressing infrastructure requirements and considering regulatory considerations. Overcoming this challenge will enable the full potential of hydrogen–natural gas blends to be realised as a clean and sustainable energy source. This will contribute to the global transition to a greener and more sustainable future. Several international European and Romanian studies projects and legislative problems are being analysed. The mix between H2 and natural gas decreases fugitive emissions. In contrast using hydrogen increases the risk of fire more than using natural gas because hydrogen is a light gas that easily escapes and ignites at almost any concentration in the air.
Modelling Large-scale Hydrogen Uptake in the Mexican Refinery and Power Sectors
Sep 2023
Publication
Due to the emissions reduction commitments that Mexico compromised in the Paris Agreement several clean fuel and renewable energy technologies need to penetrate the market to accomplish the environmental goals. Therefore there is a need to develop achievable and realistic policies for such technologies to ease the decision-making on national energy strategies. Several countries are starting to develop large-scale green hydrogen production projects to reduce the carbon footprint of the multiple sectors within the country. The conversion sectors namely power and refinery are fundamental sectors to decarbonise due to their energy supply role. Nowadays the highest energy consumables of the country are hydrocarbons (more than 90%) causing a particular challenge for deep decarbonisation. The purpose of this study is to use a multi-regional energy system model of Mexico to analyse a decarbonisation scenario in line with the latest National Energy System Development Program. Results show that if the country wants to succeed in reducing 22% of its GHG emissions and 51% of its short-lived climate pollutants emissions green hydrogen could play a role in power generation in regions with higher energy demand growth rates. These results show regarding the power sector that H2 could represent 13.8 GW or 5.1% of the total installed capacity by 2050 while for the refinery sector H2 could reach a capacity of 157 PJ/y which is around 31.8% of the total share and it is mainly driven by the increasing demands of the transport industry and power sectors. Nevertheless as oil would still represent the largest energy commodity CCS technologies would have to be deployed for new and retrofitted refinery facilities.
The Hydrogen Economy can Reduce Costs of Climate Change Mitigation by up to 22%
May 2024
Publication
In response to the urgent need to mitigate climate change via net-zero targets many nations are renewing their interest in clean hydrogen as a net-zero energy carrier. Although clean hydrogen can be directly used in various sectors for deep decarbonization the relatively low energy density and high production costs have raised doubts as to whether clean hydrogen development is worthwhile. Here we improve on the GCAM model by including a more comprehensive and detailed representation of clean hydrogen production distribution and demand in all sectors of the global economy and simulate 25 scenarios to explore the costeffectiveness of integrating clean hydrogen into the global energy system. We show that due to costly technical obstacles clean hydrogen can only provide 3%–9% of the 2050 global final energy use. Nevertheless clean hydrogen deployment can reduce overall energy decarbonization costs by 15%–22% mainly via powering ‘‘hard-to-electrify’’ sectors that would otherwise face high decarbonization expenditures. Our work provides practical references for cost-effective clean hydrogen planning.
Sonochemical and Sonoelectrochemical Production of Hydrogen
Aug 2018
Publication
Reserves of fossil fuels such as coal oil and natural gas on earth are finite. The continuous use and burning of these fossil fuel resources in the industrial domestic and transport sectors has resulted in the extremely high emission of greenhouse gases GHGs (e.g. CO2) and solid particulates into the atmosphere. Therefore it is necessary to explore pollution free and more efficient energy sources in order to replace depleting fossil fuels. The use of hydrogen (H2) as an alternative fuel source is particularly attractive due to its very high specific energy compared to other conventional fuels and its zero GHG emission when used in a fuel cell. Hydrogen can be produced through various process technologies such as thermal electrolytic photolytic and biological processes. Thermal processes include gas reforming renewable liquid and biooil processing biomass and coal gasification; however these processes release a huge amount of greenhouse gases. Production of electrolytic hydrogen from water is an attractive method to produce clean hydrogen. It could even be a more promising technology when combining water electrolysis with power ultrasound to produce hydrogen efficiently where sonication enhances the electrolytic process in several ways such as enhanced mass transfer removal of hydrogen and oxygen (O2) gas bubbles and activation of the electrode surface. In this review production of hydrogen through sonochemical and sonoelectrochemical methods along with a brief description of current hydrogen production methods and power ultrasound are discussed.
Market-based Asset Valuation of Hydrogen Geological Storage
Jul 2023
Publication
Because of hydrogen's low energy density hydrogen storage is a critical component of the hydrogen economy particularly when large-scale and flexible hydrogen utilization is required. There is a sense of urgency to develop hydrogen geological storage projects to support large-scale yet flexible hydrogen utilization. This study aims to answer questions not yet resolved in the research literature discussing the valuation of hydrogen geological storage options for commercial development. This study establishes a net present value (NPV) evaluation framework for geological hydrogen storage that integrates the updated techno-economic analysis and market-based operations. The capital asset pricing model (CAPM) and the related finance theories are applied to determine the risk-adjusted discount rate in building the NPV evaluation framework. The NPV framework has been applied to two geological hydrogen storage projects a single-turn storage serving downstream transportation seasonal demand versus a multiturn storage as part of an integrated renewables-based hydrogen energy system providing peak electric load. From the NPV framework both projects have positive NPVs $46 560 632 and $12 457 546 respectively and International Rate of Return (IRR) values which are higher than the costs of capital. The NPV framework is also applied to the sensitivity analysis and shows that the hydrogen price spread between withdrawal and injection prices site development and well costs are the top three factors that impact both NPV and IRR the most for both projects. The established NPV framework can be used for project risk management by discovering the key cost drivers for the storage assets.
An Overview of Challenges for the Future of Hydrogen
Oct 2023
Publication
Hydrogen’s wide availability and versatile production methods establish it as a primary green energy source driving substantial interest among the public industry and governments due to its future fuel potential. Notable investment is directed toward hydrogen research and material innovation for transmission storage fuel cells and sensors. Ensuring safe and dependable hydrogen facilities is paramount given the challenges in accident control. Addressing material compatibility issues within hydrogen systems remains a critical focus. Challenges roadmaps and scenarios steer long-term planning and technology outlooks. Strategic visions align actions and policies encompassing societal and ecological dimensions. The confluence of hydrogen’s promise with material progress holds the prospect of reshaping our energy landscape sustainably. Forming collective future perspectives to foresee this emerging technology’s potential benefits is valuable. Our review article comprehensively explores the forthcoming challenges in hydrogen technology. We extensively examine the challenges and opportunities associated with hydrogen production incorporating CO2 capture technology. Furthermore the interaction of materials and composites with hydrogen particularly in the context of hydrogen transmission pipeline and infrastructure are discussed to understand the interplay between materials and hydrogen dynamics. Additionally the exploration extends to the embrittlement phenomena during storage and transmission coupled with a comprehensive examination of the advancements and hurdles intrinsic to hydrogen fuel cells. Finally our exploration encompasses addressing hydrogen safety from an industrial perspective. By illuminating these dimensions our article provides a panoramic view of the evolving hydrogen landscape.
Numerical Modelling of a Heavy-duty Diesel-hydrogen Dual-fuel Engine with Late High Pressure Hydrogen Direct Injection and Diesel Pilot
Sep 2023
Publication
Direct gaseous fuel injection in internal combustion engines is a potential strategy for improving in-cylinder combustion processes and performance while reducing emissions and increasing hydrogen energy share (HES). Through use of numerical modelling the current study explores combustion in a compression ignition engine utilising a late compression/early power stroke direct gaseous hydrogen injection ignited by a diesel pilot at up to 99% HES. The combustion process of hydrogen in this type of engine is mapped out and compared to that of the same engine using methane direct injection. Four distinct phases of combustion are found which differ from that of pure diesel operation. Interaction of the injected gas jet with the chamber walls is found to have a considerable impact on performance and emission characteristics and is a factor which needs to be explored in greater detail in future studies. Considerable performance increase and carbon-based emission reductions are identified at up to 99% HES at high load but low load performance greatly deteriorated when 95% HES was exceeded due to a much reduced diesel pilot struggling to ignite the main hydrogen injection.
Techno-economic Analysis to Identify the Optimal Conditions for Green Hydrogen Production
Jun 2023
Publication
The intermittency of renewable energy sources necessitates energy storage to meet the full demand and balancing requirements of the grid. Green hydrogen (H2) is a chemical energy carrier that can be used in a flexible manner and store large amounts of energy for long periods of time. This techno-economic analysis investigates H2 production from wind using commercially available desalination and electrolysis units. Proton exchange membrane and alkaline electrolyser units are utilised and compared. The intermittency of wind is examined with comparison against grid-bought electricity. A model is developed to determine the selling price required to ensure profitability over a 10-year period. Firstly where H2 is produced using energy from the grid with electricity purchased when below a specified price point or between specified hours. In the second scenario a wind turbine is owned by the user and the electricity price is not considered while the turbine capital expenditure is. The price of H2 production from wind is found to be comparable with natural gas derived H2 at a larger scale with a minimum selling price calculated to be 4.85 £/kg at a setpoint of 500 kg of H2/hr. At a setpoint of 50 kg of H2/hr this is significantly higher at 12.10 £/kg. In both cases the alkaline electrolyser produced cheaper H2. This study demonstrates an economy of scale with H2 prices decreasing with increased scale. H2 prices are also closely linked to the capital expenditure with the equipment size space and safety identified as limiting factors.
Investigation of Hybrid Power-to-hydrogen/Nautral Gas and Hydrogen-to-X System in Cameroon
May 2024
Publication
In Sub-Saharan Africa (SSA) the capacity to generate energy faces significant hurdles. Despite efforts to integrate renewable energy sources and natural gas power plants into the energy portfolio the desired reduction in environmental impact and alleviation of energy poverty remain elusive. Hence exploring a spectrum of hybrid technologies encompassing storage and hydrogen-based solutions is imperative to optimize energy production while mitigating harmful emissions. To exemplify this necessity the 216 MW Kribi gas power plant in Cameroon is the case study. The primary aim is to investigate cutting-edge emissions and energy schemes within the SSA. This paper assessed the minimum complaint load technique and four power-to-fuel options from technical financial and environmental perspectives to assess the viability of a natural gas fuel system powered with hydrogen in a hybrid mode. The system generates hydrogen by using water electrolysis with photovoltaic electricity and gas power plant. This research also assesses process efficiency storage capacity annual costs carbon avoided costs and production prices for various fuels. Results showed that the LCOE from a photovoltaic solar plant is 0.19$/kWh with the Power-to-Hydrogen process (76.2% efficiency) being the most efficient followed by the ammonia and urea processes. The study gives a detailed examination of the hybrid hydrogen natural gas fuel system. According to the annual cost breakdown the primary costs are associated with the acquisition of electrical energy and electrolyser CAPEX and OPEX which account for 95% of total costs. Urea is the cheapest mass fuel. However it costs more in terms of energy. Hydrogen is the most cost-effective source of energy. In terms of energy storage and energy density by volume the methane resulted as the most suitable solution while the ammonia resulted as the best H2 storage medium in terms of kg of H2 per m3 of storage (108 kgH2/m3 ). By substituting the fuel system with 15% H2 the environmental effects are reduced by 1622 tons per year while carbon capture technology gathered 16664 tons of CO2 for methanation and urea operations yielding a total carbon averted cost of 21 $/ton.
3D Modeling of the Different Boiling Regimes During Spill and Spreading of Liquid Hydrogen
Nov 2012
Publication
In a future energy generation market the storage of energy is going to become increasingly important. Besides classic ways of storage like pumped storage hydro power stations etc the production of hydrogen will play an important role as an energy storage system. Hydrogen may be stored as a liquefied gas (LH2) on a long term base as well as for short term supply of fuel stations to ensure a so called “green” mobility. The handling with LH2 has been subject to several recent safety studies. In this context reliable simulation tools are necessary to predict the spill and spreading of LH2 during an accidental release. This paper deals with the different boiling regimes: film boiling transition boiling and nucleation boiling after a release and their modeling by means of an inhouse-code for wall evaporation which is implemented in the commercial CFD code ANSYS CFX. The paper will describe the model its implementation and validation against experimental data such as the HSL LH2 spill experiments.
Carbon-negative Hydrogen Production (HyBECCS): An Exemplary Techno-economic and Environmental Assessment
Sep 2023
Publication
An exemplary techno-economic and environmental assessment of carbon-negative hydrogen (H2) production is carried out in this work. It is based on the so-called “dark photosynthesis” with carbon dioxide (CO2) capture and geological storage. As a special feature of the assessment the economic consequences due to the impact on the global climate are taken into account. The results indicate that the example project would be capable of generating negative GHG emissions under the assumptions made. The amount is estimated to be 17.72 kgCO2 to be removed from the atmosphere per kilogram of H2 produced. The levelized costs of carbon-negative hydrogen are obtained considering the economic impact of greenhouse gas emissions and removals. They are estimated to be 0.013 EUR/kWhH2. Compared to grey hydrogen from natural gas (0.12 EUR/kWhH2) and green hydrogen from electrolysis using renewable electricity (0.18 EUR/kWhH2) this shows a potential environmental-economic advantage of the considered example. Even without internalization of GHG impacts an economic advantage of the project (0.12 EUR/kWhH2) over green hydrogen (0.17 EUR/kWhH2) is indicated. Compared to other NETs the GHG removal efficiency is at the lower end of both BECCS and DACCS approaches.
Hydrogen as a Deep Sea Shipping Fuel: Modelling the Volume Requirements
May 2024
Publication
Recent targets have increased pressure for the maritime sector to accelerate the uptake of clean fuels. A potential future fuel for shipping is hydrogen however there is a common perception that the volume requirements for this fuel are too large for deep sea shipping. This study has developed a range of techniques to accurately simulate the fuel requirements of hydrogen for a case study vessel. Hydrogen can use fuel cells which achieve higher efficiencies than combustion methods but may require a battery hybrid system to meet changes in demand. A series of novel models for different fuel cell types and other technologies have been developed. The models have been used to run dynamic simulations for different energy system setups. Simulations tested against power profiles from real-world shipping data to establish the minimum viable setup capable of meeting all the power demand for the case study vessel to a higher degree of accuracy than previously achieved. Results showed that the minimum viable setup for hydrogen was with liquid storage a 105.6 MW PEM fuel cell stack and 6.9 MWh of batteries resulting in a total system size of 8934 m3 . Volume requirement results could then be compared to other concepts such as systems using ammonia and methanol 8970 m3 and 6033 m3 respectively.
Techno-economic Analysis and Predictive Operation of a Power-to-hydrogen for Renewable Microgrids
Oct 2023
Publication
To enhance renewable energy (RE) generation and maintain power balance energy storage systems are of utmost importance. This research introduces a cutting-edge Power-to-Hydrogen (PtH) framework that harnesses hydrogen as a clean and versatile energy storage medium. The primary focus of this study lies in optimizing power flow within a microgrid (G) equipped with RE and energy storage systems considering various factors such as RE generation power demand battery charge cycles and operational costs. To achieve the optimal balance between power generation and consumption a sophisticated mathematical solution is devised. This solution governs the charging and discharging patterns for both battery and electrolyzer ensuring a harmonious power equilibrium. The use of short-term forecasting further refines the optimization process adapting the parameters based on anticipated RE sources and load requirements. To fine-tune the power management solution for day-to-day operations an artificial neural fuzzy inference system (ANFIS)-based shortterm prediction model is employed. The predictive analysis provides confidence intervals for crucial aspects including power generation demand battery charging cycles and hydrogen generation. This facilitates precise cost estimation across various hydrogen and heat price ranges. the proposed PtH optimization framework offers an efficient approach to balance power generation and consumption in Gs driven by RE sources and energy storage. To validate the proposed approach numerical simulations are performed based on data from wind and solar farms load requirements and cost of energy. The results show that the proposed energy management strategy significantly reduces operational costs and optimizes PtH generation while maintaining power balance within the microgrid (G). The predictive approach helps fine-tune the optimization process improving efficiency and cost-effectiveness. The research convincingly demonstrate the economic advantages of adopting hydrogen as an energy storage medium paving the way for a cleaner and more sustainable energy future.
The Role of Hydrogen for a Greenhouse Gas-neutral Germany by 2045
May 2023
Publication
This paper aims to provide a holistic analysis of the role of hydrogen for achieving greenhouse gas neutrality in Germany. For that purpose we apply an integrated energy system model which includes all demand sectors of the German energy system and optimizes the transformation pathway from today's energy system to a future cost-optimal energy system. We show that 412 TWh of hydrogen are needed in the year 2045 mostly in the industry and transport sector. Particularly the use of about 267 TWh of hydrogen in industry is essential as there are no cost-effective alternatives for the required emission reduction in the chemical industry or in steel production. Furthermore we illustrate that the German hydrogen supply in the year 2045 requires both an expansion of domestic electrolyzer capacity to 71 GWH2 and hydrogen imports from other European countries and Northern Africa of about 196 TWh. Moreover flexible operation of electrolyzers is cost-optimal and crucial for balancing the intermittent nature of volatile renewable energy sources. Additionally a conducted sensitivity analysis shows that full domestic hydrogen supply in Germany is possible but requires an electrolyzer capacity of 111 GWH2.
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