Publications
Hydrogen Monitoring Requirements in the Global Technical Regulation on Hydrogen and Fuel Cell Vehicles
Oct 2015
Publication
The United Nations Economic Commission for Europe Global Technical Regulation (GTR) Number 13 (Global Technical Regulation on Hydrogen and Fuel Cell Vehicles) is the defining document regulating safety requirements in hydrogen vehicles and in particular fuel cell electric vehicles (FCEVs). GTR Number 13 has been formally adopted and will serve as the basis for the national regulatory standards for FCEV safety in North America (led by the United States) Japan Korea and the European Union. The GTR defines safety requirements for these vehicles including specifications on the allowable hydrogen levels in vehicle enclosures during in-use and post-crash conditions and on the allowable hydrogen emissions levels in vehicle exhaust during certain modes of normal operation. However in order to be incorporated into national regulations that is to be legally binding methods to verify compliance with the specific requirements must exist. In a collaborative program the Sensor Laboratories at the National Renewable Energy Laboratory in the United States and the Joint Research Centre Institute for Energy and Transport in the Netherlands have been evaluating and developing analytical methods that can be used to verify compliance with the hydrogen release requirements as specified in the GTR.
State-of-the-Art and Research Priorities in Hydrogen Safety
Sep 2013
Publication
On October 16-17 2012 the International Association for Hydrogen Safety (HySafe) in cooperation with the Institute for Energy and Transport of the Joint Research Centre of the European Commission (JRC IET Petten) held a two-day workshop dedicated to Hydrogen Safety Research Priorities. The workshop was hosted by Federal Institute for Materials Research and Testing (BAM) in Berlin Germany. The main idea of the Workshop was to bring together stakeholders who can address the existing knowledge gaps in the area of the hydrogen safety including identification and prioritization of such gaps from the standpoint of scientific knowledge both experimental and theoretical including numerical. The experience highlighting these gaps which was obtained during both practical applications (industry) and risk assessment should serve as reference point for further analysis. The program included two sections: knowledge gaps as they are addressed by industry and knowledge gaps and state-of-the-art by research. In the current work the main results of the workshop are summarized and analysed.
An Analysis of the Experiments Carried Out by HSL in the HyIndoor European Project Studying Accumulation of Hydrogen Released into a Semi-confined Enclosure
Oct 2015
Publication
Experimental work on hydrogen releases consequences in a 31-m3 semi-confined enclosure was performed in the framework of the collaborative European Hyindoor project. Natural ventilation effectiveness on hydrogen build-up limitation in a confined area was studied for several configurations of ventilation openings and of release conditions in real environmental conditions [1]; influence of wind on gas build-up was observed as well. This paper proposes a critical analysis of these experiments carried out by HSL and compares results with analytical approaches available in open scientific literature. The validity of these models in presence of wind was broached.
Status, Gaps and Recommendations Regarding Standardisation and the Use of Hydrogen in Sustainable Buildings
Sep 2013
Publication
The use of and interpretation of Regulations Codes and Standards is important input when developing hydrogen systems and applications. This paper presents the work related to standardisation undertaken by DNV as part of the EU supported project H2SusBuild. During the H2SusBuild project a renewable (solar and wind) based full scale energy system with components for hydrogen storage hydrogen production by electrolysis and hydrogen consumption by fuel cell and burner was built and integrated into an existing office building in Lavrion Greece. The relevant standards identified and applied the standardisation gaps identified and the recommendations made for further standardisation activities are presented.
A Review on Advanced Manufacturing for Hydrogen Storage Applications
Dec 2021
Publication
Hydrogen is a notoriously difficult substance to store yet has endless energy applications. Thus the study of long-term hydrogen storage and high-pressure bulk hydrogen storage have been the subject of much research in the last several years. To create a research path forward it is important to know what research has already been done and what is already known about hydrogen storage. In this review several approaches to hydrogen storage are addressed including high-pressure storage cryogenic liquid hydrogen storage and metal hydride absorption. Challenges and advantages are offered based on reported research findings. Since the project looks closely at advanced manufacturing techniques for the same are outlined as well. There are seven main categories into which most rapid prototyping styles fall. Each is briefly explained and illustrated as well as some generally accepted advantages and drawbacks to each style. An overview of hydrogen adsorption on metal hydrides carbon fibers and carbon nanotubes are presented. The hydrogen storage capacities of these materials are discussed as well as the differing conditions in which the adsorption was performed under. Concepts regarding storage shape and materials accompanied by smaller-scale advanced manufacturing options for hydrogen storage are also presented.
Effects of Chemical Kinetics on Ignition of Hydrogen Jets
Sep 2013
Publication
During the early phase of the transient process following a hydrogen leak into the atmosphere a contact surface appears separating air heated by the leading shock from hydrogen cooled by expansion. Locally the interface is approximately planar. Diffusion leads to a temperature decrease on the air side and an increase in the hydrogen-filled region and mass diffusion of hydrogen into air and of air into hydrogen potentially resulting in ignition. This process was analyzed by Li ˜nan and Crespo [1] for unity Lewis number and Li ˜nan and Williams [2] for Lewis number less than unity. We included in the analysis the effect of a slow expansion [3 4] leading to a slow drop in temperature which occurs in transient jets. Chemistry being very temperature-sensitive the reaction rate peaks close to the hot side of the interface where only a small fuel concentration present close to the warm air-rich side which depends crucially upon the fuel Lewis number. For Lewis number unity the fuel concentration due to diffusion is comparable to the rate of consumption by chemistry. If the Lewis number is less than unity diffusion brings in more fuel than temperature-controlled chemistry consumes. For a Lewis number greater than unity diffusion is not strong enough to bring in as much fuel as chemistry would burn; combustion is controlled by fuel diffusion. If the temperature drop due to expansion associated with the multidimensional jet does not lower significantly the reaction rate up to that point analysis shows that ignition in the jet takes place. For fuel Lewis number greater than unity chemistry does not lead to a defined explosion so that eventually expansion will affect the process; ignition does not take place [3 4]. In the current paper these results are extended to consider multistep chemical kinetics but for otherwise similar assumptions. High activation energy is no longer applicable. Instead results are obtained in the short time limit still as a perturbation superimposed to the self-similar solution to the chemically frozen diffusion solution. In that approximation the initiation step which consumes fuel and oxidant is taken to be slow compared with steps that consume one of the reactants and an intermediate species. The formulation leads to a two point boundary value problem for set of coupled rate equations plus an energy equation for perturbations. These equations are linear with variable co-effcients. The coupled problem is solved numerically using a split algorithm in which chemical reaction is solved for frozen diffusion while diffusion is solved for frozen chemistry. At each time step the still coupled linear problem is solved exactly by projecting onto the eigenmodes of the stiff matrix so that the solution is unaffected by stiffness. Since in the short time limit temperature is only affected at the perturbation level the matrix depends only on the similarity variable x t but it is otherwise time-independent. As a result determination of the eigenvalues and eigenvectors is only done once (using Maple) for the entire range of discretized values of the similarity variable. The diffusion problem consists of a set of independent equations for each species. Each of these is solved using orthogonal decomposition onto Hermite polynomials for the homogeneous part plus a particular solution proportional to time for the non-homogeneous (source) terms. That approach can be implemented for different kinetic schemes.
Concepts for Preventing Metal Dissolution From Stainless-steel Bipolar Plates in PEM Fuel Cells
Dec 2021
Publication
The bipolar plate (BPP) is a component with vast cost-reduction potential in proton exchange membrane fuel cells (PEMFCs). Apart from mechanical and heat transfer requirements the most desired BPP properties are high corrosion and low electrical contact resistance. In this study we confirm that due to ionic decoupling between BPPs and electrodes the surface potentials of the BPPs remain stable even at varying operation loads. These mild potentials in combination with low metal-ion leeching due to passive-transpassive-passive dissolution in stainless steels suggest that low-cost carbon-coated stainless steel can readily be used as a BPP in PEMFCs. To prove this single-fuel cell tests were carried out under realistic driving conditions including electrochemical analysis in-situ contact-resistance measurements and post-mortem investigation of the membrane electrode assembly (MEA) by inductively coupled plasma trace-metal analysis combined with electron microscopy and Auger spectroscopy of the BPPs. The results show that due to the ionic decoupling conditions at the BPP surfaces are much less corrosive than previously thought. Furthermore carbon-coated stainless-steel BPPs prove to be unaffected by global hydrogen starvation which causes severe MEA degradation independent of the presence or absence of BPPs.
Indoor Use of Hydrogen, Knowledge Gaps and Priorities for the Improvement of Current Standards on Hydrogen, a Presentation of HyIndoor European Project
Sep 2013
Publication
To develop safety strategies for the use of hydrogen indoors the HyIndoor project is studying the behaviour of a hydrogen release deflagration or non-premixed flame in an enclosed space such as a fuel cell or its cabinet a room or a warehouse. The paper proposes a safety approach based on safety objectives that can be used to take various scenarios of hydrogen leaks into account for the safe design of Hydrogen and Fuel Cell (HFC) early market applications. Knowledge gaps on current engineering models and unknown influence of specific parameters were identified and prioritized thereby re-focusing the objectives of the project test campaign and numerical simulations. This approach will enable the improvement of the specification of openings and use of hydrogen sensors for enclosed spaces. The results will be disseminated to all stakeholders including hydrogen industry and RCS bodies.
HyDeploy Webinar - Unlocking the Deployment of Hydrogen in the Grid
May 2020
Publication
A project overview of HyDeploy project led by Cadent Gas and supported by Northern Gas Networks Progressive Energy Ltd Keele University HSE – Science Division and ITM Power.
First Phase:
HyDeploy at Keele is the first stage of this three stage programme. In November 2019 the UK Health & Safety Executive gave permission to run a live test of blended hydrogen and natural gas on part of the private gas network at Keele University campus in Staffordshire. HyDeploy is the first project in the UK to inject hydrogen into a natural gas network.
Second and Third Phases;
Once the Keele stage has been completed HyDeploy will move to a larger demonstration on a public network in the North East. After that HyDeploy will have another large demonstration in the North West. These are designed to test the blend across a range of networks and customers so that the evidence is representative of the UK as a whole. With HSE approval and success at Keele these phases will go ahead in the early 2020s.
The longer term goal:
Once the evidence has been submitted to Government policy makers we very much expect hydrogen to take its place alongside other forms of zero carbon energy in meeting the needs of the UK population.
First Phase:
HyDeploy at Keele is the first stage of this three stage programme. In November 2019 the UK Health & Safety Executive gave permission to run a live test of blended hydrogen and natural gas on part of the private gas network at Keele University campus in Staffordshire. HyDeploy is the first project in the UK to inject hydrogen into a natural gas network.
Second and Third Phases;
Once the Keele stage has been completed HyDeploy will move to a larger demonstration on a public network in the North East. After that HyDeploy will have another large demonstration in the North West. These are designed to test the blend across a range of networks and customers so that the evidence is representative of the UK as a whole. With HSE approval and success at Keele these phases will go ahead in the early 2020s.
The longer term goal:
Once the evidence has been submitted to Government policy makers we very much expect hydrogen to take its place alongside other forms of zero carbon energy in meeting the needs of the UK population.
The Effect of Iron on the Solubility Behavior of Hydrogen in Tantalum
Sep 2013
Publication
The separation storage and recovery of hydrogen are key requirements for the efficient development of advanced hydrogen fuel technologies. The ideal hydrogen separation membrane should have high hydrogen permeability and good mechanical properties at a range of temperatures and pressures. Tantalum is a potential candidate with highest permeability to hydrogen among pure materials for hydrogen separation membrane. Isothermal as well as isobaric PCT equilibrium studies have been done in the temperature range of 673 – 873 K and hydrogen pressure range of 0.60 – 1.20 atmospheres for pure Ta and its solid solution alloys with Fe in different compositions. Results are presented.
Hydrogen Impact on Gas Engine CHP - Cadent Ltd
Feb 2019
Publication
The key project objectives include:
The output from this project will also inform the HyDeploy NIC project in relation to potential hydrogen content limits. The project will be presented at the IGEM Gas Quality Working Group (IGEM GQWG).
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
- Understand the range size type mode of operation and control system of installed gas engines in the UK. This will include equipment for CHP and for stand-by power operation.
- Produce data sets on the impact of hydrogen on gas engine operational performance.
- Develop knowledge on the impact of hydrogen content on the operation of the gas engine including overall efficiency changes to emissions profiles overall system operability.
- Providing outline guidance on a potential hydrogen limit that should be considered regarding use of natural gas/hydrogen mixed fuels in gas engines.
- Outlining a high-level view on the reliability and impact on maintenance and replacement regimes if gas engines operate on natural gas/hydrogen mixed fuels for extended time periods.
- Highlight any existing barriers to use of natural gas and hydrogen blends in gas engine and through contact with OEMs develop an understanding of future technology developments that may be needed to enable the use of “high” hydrogen blends.
The output from this project will also inform the HyDeploy NIC project in relation to potential hydrogen content limits. The project will be presented at the IGEM Gas Quality Working Group (IGEM GQWG).
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Hydrogen: The Future Energy Carrier
Jul 2010
Publication
Since the beginning of the twenty-first century the limitations of the fossil age with regard to the continuing growth of energy demand the peaking mining rate of oil the growing impact of CO2 emissions on the environment and the dependency of the economy in the industrialized world on the availability of fossil fuels became very obvious. A major change in the energy economy from fossil energy carriers to renewable energy fluxes is necessary. The main challenge is to efficiently convert renewable energy into electricity and the storage of electricity or the production of a synthetic fuel. Hydrogen is produced from water by electricity through an electrolyser. The storage of hydrogen in its molecular or atomic form is a materials challenge. Some hydrides are known to exhibit a hydrogen density comparable to oil; however these hydrides require a sophisticated storage system. The system energy density is significantly smaller than the energy density of fossil fuels. An interesting alternative to the direct storage of hydrogen are synthetic hydrocarbons produced from hydrogen and CO2 extracted from the atmosphere. They are CO2 neutral and stored like fossil fuels. Conventional combustion engines and turbines can be used in order to convert the stored energy into work and heat.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
What is an Explosion?
Sep 2013
Publication
We are going to focus our discussion on “Explosions” its definitions from a scientific regulatory and societal perspective. We will point out that as defined these definitions are not consistent and lead to ambiguity. Of particular interest to this work is how this current ambiguity affects the emerging Regulation Codes and Standards (RCS) as applied to hydrogen technologies. While this manuscript has its roots in combustion science with extension to both the standard development and regulatory communities for hazards at large the unique behavior of hydrogen in many configurations motivates examining the relevant definitions and language used in these communities. We will point out the ambiguities how this leads to confusion in supporting definitions and how it leads to overly restrictive RCS for hydrogen applications. We will then suggest terminology which is not ambiguous internally self-consistent and allows appropriate RCS to be promulgated to ensure the safety of the public and capital to ensure the correct response of first responders and allow cost effective development of hydrogen technologies in our infrastructure.
Safe Processing Route for the Synthesis of MG Based Metallic Hydrides
Sep 2009
Publication
Metallic hydrides represent a safe way of storing hydrogen minimising explosion and flammability risks. Nowadays there are several methods for the storage of hydrogen and the more conventional techniques are high-pressure tanks for gaseous hydrogen and cryogenic vessels for liquid hydrogen. However there are two main drawbacks in the storage of gaseous and liquid hydrogen. First as a fuel hydrogen in the gaseous and liquid states is very combustible and the related law imposes strict regulations on its utilization storage and transportation. Secondly even under a high pressure hydrogen gas is not dense enough for compact storage. Moreover the gas storage at high pressure involves significant safety risks. Hydrogen storage in the metal hydrides does not have such deficiencies. Metal hydrides are safe and can be easily store and transported. For that reason it should be stressed that metallic hydrides represent a safe way of storing hydrogen minimising explosion and flammability risks. Among metallic hydrides one of the most promising hydrides in terms of absorbed hydrogen content is Mg2NiH4. However it is difficult to obtain Mg2Ni by the conventional melting method because of the large difference in vapour pressure and melting point between magnesium and nickel. This paper presents an alternative and safe method for obtaining such hydride: HCS (Hydriding Combustion Synthesis). This method presents some interesting advantages over its conventional counterpart: the process is carried out at lower reaction process which means safer process and the alloy stoichiometry is closer to the nominal (Mg2Ni) which allow better hydrogen absorption behaviour. The aim of this work is to investigate the formation mechanism of this compound and to study some parameters of the process.
Hydrogen Storage - Recent Improvements and Industrial Prospectives
Sep 2013
Publication
This paper gives a historical and technical overview of hydrogen storage vessels and details the specific issues and constraints of hydrogen energy uses. Hydrogen as an industrial gas is stored either as a compressed or as a refrigerated liquefied gas. Since the beginning of the last century hydrogen is stored in seamless steel cylinders. At the end of the 60s tubes also made of seamless steels were used; specific attention was paid to hydrogen embrittlement in the 70s. Aluminum cylinders were also used for hydrogen storage since the end of the 60s but their cost was higher compared to steel cylinders and smaller water capacity. To further increase the service pressure of hydrogen tanks or to slightly decrease the weight metallic cylinders can be hoop-wrapped. Then with specific developments for space or military applications fully-wrapped tanks started to be developed in the 80s. Because of their low weight they started to be used in for portable applications for vehicles (on-board storages of natural gas) for leisure applications (paint-ball) etc… These fully-wrapped composite tanks named types III and IV are now developed for hydrogen energy storage; the requested pressure is very high (from 700 to 1 000 bar) leads to specific issues which are discussed. Each technology is described in term of materials manufacturing technologies and approval tests. The specific issues due to very high pressure are depicted. Hydrogen can also be stored in liquid form (refrigerated liquefied gases). The first cryogenic vessels were used in the 60s. In the following the main characteristics of this type of storage will be indicated.
JRC Reference Data from Experiments of Onboard Hydrogen Tanks Fast Filling
Sep 2013
Publication
At the JRC-IET on-board hydrogen tanks have been subjected to filling–emptying cycles to investigate their long-term mechanical and thermal behaviour and their safety performance. The local temperature history inside the tanks has been measured and compared with the temperatures outside and at the tank metallic bosses which is the measurement location identified by some standards. The outcome of these activities is a set of experimental data which will be made publicly available as reference for safety studies and validation of computational fluid dynamics.
Biomass Gasification as an Industrial Process with Effective Proof-of-concept: A Comprehensive Review on Technologies, Processes and Future Developments
Apr 2022
Publication
The search for alternatives to fossil energy traditional sources led to the development of a set of energy conversion processes which include biomass thermochemical conversion technologies such as torrefaction pyrolysis hydrothermal liquefaction or gasification. These conversion technologies have shown significant evolutions and there are already several examples available of application on an industrial scale. Biomass gasification processes have also presented significant developments mainly when associated with the production of syngas with potential for energy recovery or to produce synthetic fuels but mainly due to its potential to be used as a sustainable hydrogen production technology. In the present work a bibliographic review of the current state-of-the-art of the biomass gasification is carried out focusing in the gasification technologies syngas cleaning processes simulation methodologies on process parameters. Finally future developments and possibilities are also analyzed and discussed with the introduction of a new approach to hydrogen production based on the use of an adapted combustion process with air deficit.
Fundamental Combustion Properties of Oxygen Enriched Hydrogen-air Mixtures Relevant to Safety Analysis Experimental and Simulation Study
Oct 2015
Publication
In order to face the coming shortage of fossil energies a number of alternative methods of energy production are being considered. One promising approach consists in using hydrogen in replacement of the conventional fossil fuels or as an additive to these fuels. In addition to conventional hydro-electric and fission-based nuclear plants electric energy could be obtained in the future using nuclear fusion as investigated within the framework of the ITER project International Thermonuclear Experimental Reactor. However the operation of ITER may rise safety problems including the formation of a flammable dust/hydrogen/air atmosphere. A first step towards the accurate assessment of accidental explosion in ITER consists in better characterizing the risk of explosion in gaseous hydrogen-containing mixtures. In the present study laminar burning speeds ignition delay-times behind reflected shock wave and detonation cell sizes were measured over wide ranges of composition and equivalence ratios. The performances of five detailed reaction models were evaluated with respect to the present data.
Safety Design of Compressed Hydrogen Trailers with Composite Cylinders
Sep 2013
Publication
Compressed hydrogen is delivered by trailers in steel cylinders at 19.6 MPa in Japan. Kawasaki Heavy Industries Ltd. developed two compressed hydrogen trailers with composite cylinders in collaboration with JX Nippon Oil in a project of the New Energy and Industrial Technology Development Organization (NEDO).<br/>The first trailer which was the first hydrogen trailer with composite cylinder in Japan has 35 MPa cylinders and the second trailer has 45 MPa cylinders. These trailers have been operated transporting hydrogen and feedstock to hydrogen refuelling stations without the accident. This paper describes the safety design including compliance with regulations the influence of vibrations and safety verification in case of a collision.
HyDeploy Webinar - Public Perceptions
May 2020
Publication
HyDeploy is a pioneering hydrogen energy project designed to help reduce UK CO2 emissions and reach the Government’s net zero target for 2050.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them. It is also confirming initial findings that customers don’t notice any difference when using the hydrogen blend.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them. It is also confirming initial findings that customers don’t notice any difference when using the hydrogen blend.
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