Publications
Development of DC-DC Converters for Fuel-Cell Hybrid Power Systems in a Lift-Cruise Unmanned Aerial Vehicle
Oct 2025
Publication
Lift–cruise-type unmanned aerial vehicles (UAVs) powered by hydrogen fuel cells often integrate secondary energy storage devices to improve responsiveness to load fluctuations during different flight phases which necessitates an efficient energy management strategy that optimizes power allocation among multiple power sources. This paper presents an innovative fuel cell DC–DC converter (FDC) design for the hybrid power system of a lift–cruise-type UAV comprising a multi-stack fuel cell system and a battery. The novelty of this work lies in the development of an FDC suitable for a multi-stack fuel cell system through a dual-input single-output converter structure and a control algorithm. To integrate inputs supplied from two hydrogen fuel cell stacks into a single output a controller with a single voltage controller–dual current controller structure was applied and its performance was verified through simulations and experiments. Load balancing was maintained even under input asymmetry and fault-tolerant performance was evaluated by analyzing the FDC output waveform under a simulated single-stack input failure. Furthermore under the assumed flight scenarios the results demonstrate that stable and efficient power supply is achieved through power-supply mode switching and application of a power distribution algorithm.
Application and Research Progress of Mechanical Hydrogen Compressors in Hydrogen Refueling Stations: Structure, Performance, and Challenges
Nov 2025
Publication
The hydrogen energy industry is rapidly developing positioning hydrogen refueling stations (HRSs) as critical infrastructure for hydrogen fuel cell vehicles. Within these stations hydrogen compressors serve as the core equipment whose performance and reliability directly determine the overall system’s economy and safety. This article systematically reviews the working principles structural features and application status of mechanical hydrogen compressors with a focus on three prominent types based on reciprocating motion principles: the diaphragm compressor the hydraulically driven piston compressor and the ionic liquid compressor. The study provides a detailed analysis of performance bottlenecks material challenges thermal management issues and volumetric efficiency loss mechanisms for each compressor type. Furthermore it summarizes recent technical optimizations and innovations. Finally the paper identifies current research gaps particularly in reliability hydrogen embrittlement and intelligent control under high-temperature and high-pressure conditions. It also proposes future technology development pathways and standardization recommendations aiming to serve as a reference for further R&D and the industrialization of hydrogen compression technology.
Addressing Spatiotemporal Mismatch via Hourly Pipeline Scheduling: Regional Hydrogen Energy Supply Optimization
Nov 2025
Publication
The rapid adoption of hydrogen fuel cell vehicles (HFCVs) in the Beijing–Tianjin–Hebei (BTH) hub accentuates the mismatch between renewable-based hydrogen supply in Hebei and concentrated demand in Beijing and Tianjin. We develop a mixed-integer linear model that co-configures a hydrogen pipeline network and optimizes hourly flow schedules to minimize annualized cost and CO2 emissions simultaneously. For 15000 HFCVs expected in 2025 (137 t d−1 demand) the Pareto-optimal design consists of 13 production plants 43 pipelines and 38 refueling stations delivering 50767 t yr−1 at 68% pipeline utilization. Hebei provides 88% of the hydrogen 70% of which is consumed in the two megacities. Hourly profiles reveal that 65% of electrolytic output coincides with local wind–solar peaks whereas refueling surges arise during morning and evening rush hours; the proposed schedule offsets the 4–6 h mismatch without additional storage. Transport distances are 40% < 50 km 35% 50–200 km and 25% > 200 km. Raising the green hydrogen share from 10% to 70% increases total system cost from USD 1.56 bn to USD 2.73 bn but cuts annual CO2 emissions from 142 kt to 51 kt demonstrating the trade-off between cost and decarbonization. The model quantifies the value of sub-day pipeline scheduling in resolving spatial–temporal imbalances for large-scale low-carbon hydrogen supply.
An Overview of Development and Challenges in the Use of Hydrogen as a Fuel for a Dual-Fuel Diesel Engine
Nov 2025
Publication
The gradual exhaustion of fossil fuel reserves along with the adverse effects of their consumption on global climate drives the need for research into alternative energy sources that can meet the growing demand in a sustainable and eco-friendly way. Among these hydrogen stands out as one of the most promising options for the automotive sector being the cleanest available fuel and capable of being produced from renewable resources. This paper reviews the existing literature on compression ignition engines operating in a dualfuel configuration where diesel serves as the ignition source and hydrogen is used to enhance the combustion process. The reviewed studies focus on engine systems with hydrogen injection into the intake manifold. The investigations analyzed the influence of hydrogen energy fraction on combustion characteristics engine performance combustion stability and exhaust emissions in diesel/hydrogen dual-fuel engines operating under full or near-full-load conditions. The paper identifies the main challenges hindering the widespread and commercial application of hydrogen in diesel/hydrogen dual-fuel engines and discusses potential methods to overcome the existing barriers in this area.
Techno-Economic Analysis of Green Hydrogen Energy Production in West Africa
Nov 2025
Publication
The United Nations has set a global vision towards emissions reduction and green growth through the Sustainable Development Goals (SDGs). Towards the realisation of SDGS 7 9 and 13 we focus on green hydrogen production as a potential pathway to achievement. Green hydrogen produced via water electrolysis powered by renewable energy sources represents a pivotal solution towards climate change mitigation. Energy access in West Africa remains a challenge and dependency on fossil fuels persists. So green hydrogen offers an opportunity to harness abundant solar resources reduce carbon emissions and foster economic development. This study evaluates the techno-economic feasibility of green hydrogen production in five West African countries: Ghana Nigeria Mali Niger and Senegal. The analyses cover the solar energy potential hydrogen production capacities and economic viability using the Levelised Cost of Hydrogen (LCOH) and Net Present Value (NPV). Results indicate substantial annual hydrogen production potential with LCOH values competitive with global benchmarks amidst the EU’s Carbon Border Adjustment Mechanism (CBAM). Despite this potential several barriers exist including high initial capital costs policy and regulatory gaps limited technical capacity and water resource constraints. We recommend targeted strategies for strengthening policy frameworks fostering international partnerships enhancing regional infrastructure integration and investing in capacity-building initiatives. By addressing these barriers West Africa can be a key player in the global green hydrogen market.
Life Cycle of Fuel Cells: From Raw Materials to End-of-Life Management
Nov 2025
Publication
Fuel cells are highly efficient electrochemical devices that convert the chemical energy of fuel directly into electrical energy while generating minimal pollutant emissions. In recent decades they have established themselves as a key technology for sustainable energy supply in the transport sector stationary systems and portable applications. In order to assess their real contribution to environmental protection and energy efficiency a comprehensive analysis of their life cycle Life Cycle Assessment (LCA) is necessary covering all stages from the extraction of raw materials and the production of components through operation and maintenance to decommissioning and recycling. Particular attention is paid to the environmental challenges associated with the extraction of platinum catalysts the production of membranes and waste management. Economic aspects such as capital costs the price of hydrogen and maintenance costs also have a significant impact on their widespread implementation. This manuscript presents detailed mathematical models that describe the electrochemical characteristics energy and mass balances degradation dynamics and cost structures over the life cycle of fuel cells. The models focus on proton exchange membrane fuel cells (PEMFCs) with possible extensions to other types. LCA is applied to quantify environmental impacts such as global warming potential (GWP) while the levelized cost of electricity (LCOE) is used to assess economic viability. Particular attention is paid to the sustainability challenges of platinum catalyst extraction membrane production and end-of-life material recovery. By integrating technical environmental and economic modeling the paper provides a systematic perspective for optimizing fuel cell deployment within a circular economy.
Cost-Optimal Design of a Stand-Alone PV-Driven Hydrogen Production and Refueling Station Using Genetic Algorithms
Nov 2025
Publication
Driven by the growing availability of funding opportunities electrolyzers have become increasingly accessible unlocking significant potential for large-scale green hydrogen production. The goal of this investigation is to develop a techno-economic optimization framework for the design of a stand-alone photovoltaic (PV)-driven hydrogen production and refueling station with the explicit objective of minimizing the levelized cost of hydrogen (LCOH). The system integrates PV generation a proton-exchange-membrane electrolyzer battery energy storage compression and high-pressure hydrogen storage to meet the daily demand of a fleet of fuel cell buses. Results show that the optimal configuration achieves an LCOH of 11 €/kg when only fleet demand is considered whereas if surplus hydrogen sales are accounted for the LCOH reduces to 7.98 €/kg. The analysis highlights that more than 75% of total investment costs are attributable to PV and electrolysis underscoring the importance of capital incentives. Financial modeling indicates that a subsidy of about 58.4% of initial CAPEX is required to ensure a 10% internal rate of return under EU market conditions. The proposed methodology provides a reproducible decision-support tool for optimizing off-grid hydrogen refueling infrastructure and assessing policy instruments to accelerate hydrogen adoption in heavy-duty transport.
Optimal Dispatch Model for Hybrid Energy Storage in Low-Carbon Integrated Energy Systems
Nov 2025
Publication
Integrated Energy Systems (IESs) which leverage the synergistic coordination of electricity heat and gas networks serve as crucial enablers for a low-carbon transition. Current research predominantly treats energy storage as a subordinate resource in dispatch schemes failing to simultaneously optimise IES economic efficiency and storage operators’ profit maximisation thereby overlooking their potential value as independent market entities. To address these limitations this study establishes an operator-autonomous management framework incorporating electrical thermal and hydrogen storage in IESs. We propose a joint optimal dispatch model for hybrid energy storage systems in low-carbon IES operation. The upper-level model minimises total system operation costs for IES operators while the lower-level model maximises net profits for independent storage operators managing various storage assets. These two levels are interconnected through power price and carbon signals. The effectiveness of the proposed model is verified by setting up multiple scenarios for example analysis.
Hydrogen-Rich Gaseous Mixture for Enhanced Combustion in a Flex-Fuel Engine: An Experimental Analysis
Nov 2025
Publication
This experimental study examines the effect of adding a hydrogen-enriched synthetic gaseous mixture (HGM’) on the combustion and fuel conversion efficiency of a singlecylinder research engine (SCRE). The work assesses the viability of using this mixture as a supplemental fuel for flex-fuel engines operating under urban driving cycling conditions. An SCRE the AVL 5405 model was employed operating with ethanol and gasoline as primary fuels through direct injection (DI) and a volumetric compression ratio of 11.5:1. The HGM’ was added in the engine’s intake via fumigation (FS) with volumetric proportions ranging from 5% to 20%. The tests were executed at 1900 rpm and 2500 rpm engine speeds with indicated mean effective pressures (IMEPs) of 3 and 5 bar. When HGM’s 5% v/v was applied at 2500 rpm the mean indicated effective pressure of 3 bar was observed. A decrease of 21% and 16.5% in the ISFC was observed when using gasoline and ethanol as primary fuels respectively. The usage of an HGM’ combined with gasoline or ethanol proved to be a relevant and economically accessible strategy in the improvement of the conversion efficiency of combustion fuels once this gaseous mixture could be obtained through the vapor-catalytic reforming of ethanol giving up the use of turbochargers or lean and ultra-lean burn strategies. These results demonstrated the potential of using HGM’ as an effective alternative to increase the efficiency of flex-fuel engines.
Hydrogen Diffusivity and Hydrogen Traps Behavior of a Tempered and Untempered Martensitic Steel
Nov 2025
Publication
The effect of tempering temperature and tempering time on the density of hydrogen traps hydrogen diffusivity and microhardness in a vanadium-modified AISI 4140 martensitic steel was determined. Tempering parameters were selected to activate the second third and fourth tempering stages. These conditions were intended to promote specific microstructural transformations. Permeability tests were performed using the electrochemical method developed by Devanathan and Stachurski and microhardness was measured before and after these tests. It was observed that hydrogen diffusivity is inversely proportional to microhardness while the density of hydrogen traps is directly proportional to microhardness. The lowest hydrogen diffusivity the highest trap density and the highest microhardness were obtained in the as-quenched condition and the tempering at 286 ◦C for 0.25 h. In contrast tempering at a temperature corresponding to the fourth tempering stage increases hydrogen diffusivity and decreases the density of hydrogen traps and microhardness. However as the tempering time or temperature increases the opposite occurs which is attributed to the formation of alloy carbides. Finally hydrogen has a softening effect for tempering temperatures corresponding to the fourth tempering stage tempering times of 0.25 h and in the as-quenched condition. However with increasing tempering time hydrogen has a hardening effect.
Scaling Green Hydrogen: Production, Storage, Techno-economics and Global Perspectives
Nov 2025
Publication
Hydrogen has emerged as a key green energy carrier for deep decarbonisation offering a viable pathway to reduce emissions from carbon-intensive industries while enabling greater integration of renewable energy source into the global energy system. This study provides a comprehensive review of green hydrogen production technologies storage methods and industrial applications alongside the financial and regulatory landscape shaping its large-scale deployment. From techno-economic viewpoints alkaline electrolysis offers cost advantages at approximately USD 270/kW compared with proton membrane exchange and solid oxide electrolysis. Storage technologies show levelised costs of USD 2.48–15.61/kg H2 with scalability to gigawatt level surpassing battery systems. Hydrogen adoption enables substantial decarbonisation in hard-to-abate sectors with deployments estimated to cut more than 1 Mtonne CO2 emissions annually in steelmaking and more than 100 ktonne in cement production. This study underscores the importance of international cooperation outlining pathways for countries with abundant renewable resources (e.g. Canada Australia) to emerge as major hydrogen producers while nations with strong demand (e.g. Japan South Korea) act as market catalysts. Finally investment dynamics government incentives regulatory frameworks and targeted policy recommendations are reviewed to provide a holistic perspective for building a resilient and sustainable hydrogen ecosystem.
Utilizing Oxygen from Green Hydrogen Production in Wastewater Treatment Plant Aeration: A Techno-economic Analysis
Nov 2025
Publication
The growing demand for green hydrogen is driving the expansion of water electrolysis. The resulting oxygen byproduct offers potential added value when used in sectors with high oxygen demand such as wastewater treatment. This study investigates the techno-economic viability of using electrolysis oxygen to supplement conventional air blowers in the aeration process of municipal wastewater treatment plants (WWTPs) to reduce aeration costs and thereby improve the overall economics of hydrogen production. A comprehensive system model is developed incorporating renewable electricity supply water electrolysis hydrogen compression storage and transport as well as WWTP aeration via conventional air blowers and electrolysis oxygen. Results show that electrolysis oxygen can reduce WWTP aeration costs by up to 68%. If these cost reductions are attributed as a benefit to the hydrogen system they correspond to hydrogen supply cost savings of up to 0.39 EUR/kgH2. However the analysis indicates that economic viability is substantially influenced by factors such as the distance of hydrogen transport from the WWTP to the European Hydrogen Backbone feed-in point which should not exceed 25 km and the alignment between the scale of hydrogen production and the size of the WWTP with cost-effective integration being particularly feasible for larger WWTPs (≥500000 PE).
Hydrogen Utilization for Decarbonizing the Dairy Industry: A Techno-economic Scenario Analysis
Nov 2025
Publication
This study investigates the integration of on-site green hydrogen as a substitute for methane in steam generation in the dairy industry specifically in the production of Parmigiano Reggiano cheese. This represents a novel application of green hydrogen in industrial dairy processing with the potential to reduce greenhouse gas emissions. Hydrogen is assumed to be generated via electrolysis powered by photovoltaic energy. A comprehensive techno-economic assessment was conducted with simulations covering key design variables such as hydrogen fraction in steam production photovoltaic panel orientation and storage pressure. A wide range of scenarios was defined in order to account for variability in system structures and performance and a comprehensive economic assessment was then carried out using a Monte Carlo simulation approach and a sensitivity analysis. Results indicate that in all scenarios the net present value over a 15-year period remains negative when benefits are limited to methane savings. Indeed the high capital expenditure associated with hydrogen systems presents a major barrier. The most favorable cases occur at low hydrogen shares with seasonal storage while full conversion to hydrogen maximizes CO2 abatement but is least economical. With public funding the emissions saved per euro of public support range from 1.58 to 2.14 kg CO2eq/€.
Techno-economic Optimization of Hydrogen-based Hybrid Renewable Energy Systems for Rural Electrification in Sub-Saharan Africa: Case Study of a Photovoltaic/Wind/Hydrogen System in Dargalla, Cameroon
Nov 2025
Publication
Hybrid renewable energy systems (HRESs) are an effective tool for addressing the challenges of rural electrification in sub-Saharan Africa (SSA). However their viability is limited by the lifespan environmental impacts high costs and inefficiency of conventional energy storage technologies (battery and pumped-hydro). This study examines a hydrogen-based energy storage system combined with photovoltaic (PV) and wind energy for the electrification of Dargalla a village in northern Cameroon. The goal is to meet community and agricultural electricity needs while optimizing the system. The analysis utilized HOMER software to simulate model and optimize the system. The optimal architecture consisted of a 50-kW photovoltaic (PV) array a 10-kW wind turbine a 10-kW fuel cell a 30-kW electrolyser a 25-kg hydrogen tank and a 10-kW converter. The optimised system’s net present cost and cost of energy were assessed at USD 138202 and USD 0.443/kWh respectively. Sensitivity analysis results showed that areas with high wind speeds would be mainly suitable for the proposed system. Moreover with the upcoming decrease in the costs of fuel cells and PV components such systems are expected to become more economically viable in the future leading to the conclusion that integration of hydrogen-based energy storage technology in HRESs in SSA can effectively address the United Nations Sustainable Development Goals (UNSDG) and the historic Paris Climate Agreement (HCA).
Decarbonization of Hard-to-abate Industries under Water Constraints via Renewable Hydrogen Infrastructure Planning
Nov 2025
Publication
Achieving global decarbonization is essential to mitigate climate change yet heat-intensive industries remain challenging to decarbonize through electrification alone. Green hydrogen offers a clean alternative to replace fossil fuels and fossil fuel–based hydrogen but its deployment requires careful planning and robust economic assessment. This study addresses the optimal design of a green hydrogen supply chain in a Mediterranean region where ceramics and cement dominate as energy-intensive industries while oil refining is the main consumer of fossil fuel–based hydrogen. The region also faces freshwater scarcity due to its climate and the high demand for water from tourism and agriculture. A Mixed-Integer Linear Programming (MILP) model is developed to minimize the total cost of supplying green hydrogen by determining the optimal size and location of renewable energy sources integrating desalinated seawater from existing desalination plants as feedstock and designing the infrastructure connecting production storage and demand centers. The cost-optimal configuration includes 3.4 GW of PEM electrolyzers requiring 41.1 m3 /h of desalinated seawater supplied by existing desalination plants along with 5.1 GW of wind and 12 GW of solar power as renewable energy sources for large-scale hydrogen production. Results show that supplying green hydrogen to these industries can avoid approximately 4.4 million tons of CO2 emissions annually achieving a levelized cost of hydrogen (LCOH) of $2.18/kg for the period 2030–2050. Beyond this case study the proposed framework provides a replicable methodology for planning hydrogen-based energy systems in regions facing similar water and decarbonization challenges.
Technical and Environmental Assessment of New Green Iron Production Strategies using Hydrogen
Nov 2025
Publication
In order to assess the decarbonization potential and overall environmental benefits of new reduction pathways in the ironmaking industry using hydrogen to produce Direct Reduced Iron (DRI) a coupled approach combining process simulation for rigorous technical and energy evaluation of iron ore conversion and Life Cycle Assessment (LCA) for environmental assessment was developed and extended to two alternative renewable heating strategies: (i) electric gas heating and (ii) solar reactor heating. The entire hydrogen-based ironmaking process including conversion in a shaft reactor gas and solid heating gas recycling and electrolysis was therefore simulated. The hydrogen-based reduction of iron ores in the shaft reactor was modeled using a rigorous reactor model describing the reduction of multi-layer iron ore pellets in countercurrent gas–solid moving beds with the particularity of representing the dual influence of particle size and temperature on conversion. The remainder of the process including gas recycling and hydrogen production was simulated using ProSim software. The hydrogen-based green ironmaking scenarios were then compared to MIDREX NG a leading natural gas-based reduction technology. Hydrogen-based scenarios powered by the French electricity mix reduce carbon footprints by 53 % for electric gas heating and 57 % for solar reactor heating potentially reaching 82 % (− 0.79 kgCO2-eq/kgDRI) with low-carbon electricity (hydro nuclear). Compared to MIDREX NG the energy requirements of both hydrogen-based scenarios are primarily determined by the use of electricity for hydrogen production illustrating the importance of hydrogen production for the assessment of future hydrogen-based green ironmaking.
Heat Transfer Enhancement in Regenerative Cooling Channels: Numerical Analysis of Single- and Double-row Cylindrical Ribs with Supercritical Hydrogen
Nov 2025
Publication
The thermal protection of rocket engine combustion chambers presents a critical challenge in supersonic flight applications. This study numerically investigates the enhancement of heat transfer and coolant flow characteristics in regenerative cooling channels through cylindrical rib integration employing ANSYS Fluent with SST k-ω turbulence modeling to evaluate single- and double-row configurations (0.75–1.25 mm diameter) under supercritical hydrogen conditions (3 MPa 300 K inlet). Results demonstrate that rib-induced turbulence disrupts thermal boundary layers with a 1.25 mm single-row design achieving a 13.67 % reduction in peak wall temperature compared to smooth channels while double-row arrangements show diminishing returns due to increased flow resistance. The thermal performance factor (η = (Nu/Nu₀)/(f/f₀) 1/3) reveals Case 3′s superiority (21.88 % improvement over the smooth channel configuration) in balancing heat transfer enhancement against pressure drop penalties (9.23–20.93 % for single-row 8.26–18.7 % for double-row). Notably density-driven flow acceleration near heated walls mitigates pressure losses through localized viscosity reduction. Furthermore cylindrical ribs reduce thermal stratification by up to 30 % in single-row configurations with double-row designs providing additional temperature homogenization at the cost of increased flow resistance. These findings offer critical insights for optimizing rib-enhanced cooling systems in high-performance rocket engines achieving simultaneous thermal efficiency and hydraulic performance improvements.
In-situ CO2 Capture by DFMs to Enhance Hydrogen Production and Regeneration Performance of Biomass-H2O Gasification
Nov 2025
Publication
Developing green hydrogen energy can alleviate the problem of CO2 emissions caused by excessive use of fossil fuels. In-situ capture of CO2 for enhanced H2 production in zero-carbon energy biomass-H2O gasification can achieve the dual effects of green H2 production and negative carbon. The study used red mud (RM) to modify CaO and prepare dual-functional materials (DFMs). And the in-situ CO2 capture enhanced H2 production and regeneration cycle performance of DFMs in biomass-H2O gasification were studied and the influence of biomass ash on the H2 production and low-temperature (650 ◦C) regeneration performance of DFMs in the cycle was analyzed. The results are as follows: In DFMs catalyzed biomass-H2O gasification due to the continuous deposition of alkali and alkaline earth metals (AAEMs) in biomass ash with increasing cycle times its catalytic effect increased H2 production by 27 % after twenty cycles and the pore structure degradation and cycle stability of DFMs decreased by 44.71 %. DFMs have demonstrated excellent catalytic performance and cycling stability in the catalytic removal of ash from biomass. After twenty cycles the production of H2 only decreased by 20.59 % and the performance of CaO decreased by 26.67 % demonstrating the enormous potential of DFMs for in-situ CO2 capture and enhanced H2 production.
Flame Curvature in Heat-loss-affected Lean Hydrogen Flames: A One-dimensional Manifold Approach
Oct 2025
Publication
Curvature effects are incorporated into a one-dimensional composition-space formulation of a non-unity Lewis number lean premixed flame with strong heat loss. The results of this new canonical problem successfully compare with direct numerical simulations (DNS) of a lean hydrogen-air flame propagating in a narrow channel with heat conduction through the confining plates. The complex dynamics of the flame front consisting of isolated flame kernels are analyzed through the various terms arising from the projection of the fuel and energy equations onto a moving scalar reference frame attached to the reaction zone. Novelty and significance statement A novel one-dimensional flame model incorporating curvature and differential diffusion effects is introduced to address non-unity Lewis number lean premixed flames with strong heat loss. This canonical flame model arises from the projection of temperature and fuel gradient magnitude onto composition space. The framework is employed to analyze flame front dynamics and identify the reaction zones governing flame kernel propagation and heat release. The composition-space flame structure shows strong agreement between the canonical problem and direct numerical simulations (DNS) of a lean hydrogen-air flame propagating in a narrow channel with heat conduction.
Carbon Capture and Storage: A Comprehensive Review on Current Trends, Techniques, and Future Prospects in North America
Nov 2025
Publication
Climate-change mitigation in North America demands rapid deep cuts in carbon-dioxide emissions from hard-toabate industrial power-generation and transport sectors. Carbon capture and storage (CCS) is one of the few technological routes that can decouple continued use of fossil-derived energy and materials from their climate externalities. Yet deployment across the US and Canada still trails the scale implied by regional net-zero pledges. This review addresses that gap by synthesizing technical economic policy and social dimensions of CCS and complements global syntheses with a granular assessment of North America’s unique emission profile infrastructure advantages and regulatory frameworks. Methodologically the review disaggregates the CCS chain into six pillars: (i) current emission baselines; (ii) capture systems icluding post- pre- and oxy-combustion chemical-looping combustion (CLC) and direct air capture (DAC); (iii) capture technologies (e.g. absorption adsorption membrane cryogenic and hybrid processes); (iv) storage pathways (geological oceanic and emerging biological or mineral options); (v) cross-cutting economic policy and social factors; and (vi) deployment status plus future outlook. Post-combustion capture remains the most retrofit-ready option for the region’s ageing coal and gas fleet yet solvent regeneration still imposes energy penalties of 8–10 percentagepoints. Pre-combustion and oxy-fuel routes offer thermodynamic advantages for new-build plants but require high-capex gasifiers or cryogenic air separation units slowing adoption. Emerging CLC and DAC concepts could unlock low-carbon fuels and negative emissions respectively but remain costly and pre-commercial. No single technology meets all performance criteria making hybrid configurations—such as membrane–cryogenic or membrane–amine schemes—particularly promising. North America’s subsurface offers multi-teratonne theoretical storage capacity in saline formations depleted hydrocarbon reservoirs and CO2-EOR sites suggesting physical room is not the bottleneck. Instead economics dominate: levelized capture costs today range from around $15/tCO2 in natural-gas processing to over $120/t in power and cement and long-distance pipeline networks are sparse outside existing enhanced oil recovery (EOR) corridors. Recent federal incentives can shift project economics decisively yet policy volatility and permitting hurdles still threaten investment certainty. Societal acceptance emerges as another critical lever. Surveys reveal generally favorable attitudes toward CCS in principle but heightened opposition to local storage projects. Transparent monitoring–verification frameworks benefit-sharing mechanisms and durable bipartisan policies are therefore essential to secure a “social licence” for large-scale CO2 injection. This review concludes that widescale CCS in North America is technically feasible and increasingly cost-competitive when paired with robust incentives abundant storage capacity and existing pipeline know-how. Realizing its full mitigation potential will hinge on coordinated build-out of transport networks harmonized federal–provincial regulations continued R&D into low-energy capture materials and integrated assessments that weigh CCS alongside renewables efficiency and negative-emission strategies. The roadmap presented herein provides stakeholders with actionable insights to accelerate that transition positioning North America as both a proving ground and a global exemplar for scalable responsibly governed CCS.
Seawater as Feedstock for Large-scale Green Hydrogen Production: A Technical Review from a Desalination Perspective
Nov 2025
Publication
This study examines the technical feasibility of using seawater as a feedstock for green hydrogen production with a focus on system design and water treatment aspects. Both direct and indirect seawater splitting approaches are considered. Direct seawater electrolysis is excluded from further consideration due to unresolved challenges such as parasitic side reactions and electrode degradation. For make-up water generation thermal desalination and seawater reverse osmosis (SWRO) were evaluated. Thermal desalination though potentially powered by waste heat from electrolysis was deemed impractical due to its dependence on the electrolyzer plant’s heat management system which complicates overall plant control. In contrast SWRO operates as a standalone system and imposes minimal impact on hydrogen production costs through competing power consumption making it the preferred option for large-scale applications. Alkaline Water Electrolysis (AWE) and Proton Exchange Membrane (PEM) electrolysis are identified as the only currently available industrial-scale electrolyzer technologies. A Balance of Plant analysis revealed key water treatment interfaces including make-up water systems required for both technologies and a loop purification system specific to PEM systems. A design study translated the identified requirements into practical plant configurations providing a detailed evaluation of treatment options and implementation strategies. The study concluded with an outlook on future water-focused research laying the groundwork for continued advancements in support of large-scale green hydrogen production.
Multi-scale Modeling and Experimental Analysis of Sewage Sludge Gasification: Thermochemical Insights for Hydrogen Production
Nov 2025
Publication
The management of sewage sludge presents a pressing environmental and economic challenge due to its increasing global production and complex hazardous composition. Gasification offers a viable method for converting this waste into valuable energy resources. This study investigates whether integrating experimental and computational techniques can enhance the understanding and optimization of sludge gasification. Two types of sewage sludge SSG from Rethymno and SSD from Dubai were evaluated using an entrained flow gasifier under controlled thermal and flow conditions. The methodology combines equilibrium modeling computational fluid dynamics (CFD) drop tube reactor (DTR) experiments and artificial neural network (ANN) modeling. The ANN was combined with Kissinger analysis to obtain kinetics from the ANN outputs and derive thermodynamic parameters used to enhance CFD fidelity. Gas composition analysis and scanning electron microscopy (SEM) revealed that SSD decomposes more easily with a lower activation energy (42.29–138.31 kJ/mol) and a lower Gibbs free energy. In contrast SSG demonstrated greater thermal stability and reactivity. SSG achieved consistently higher cold gas efficiency (CGE) reaching 53.66 % in equilibrium modeling 45.50 % in CFD and 38.90 % in experiments compared to SSD’s 48.86 % 37.81 % and 31.19 % respectively. SEM imaging confirmed an increase in porosity and surface area for SSG after gasification. These results indicate that the type of sludge has a significant impact on energy recovery and that ANN-calibrated thermokinetics and CFD enhance process predictability. This integrated method scales hydrogen generation and promotes sustainable waste-toenergy technology.
Enhancing Hydrogen Storage hrough Processable Porous Composite Membranes
Nov 2025
Publication
Hydrogen (H2) is a promising energy carrier for decarbonization; however efficient storage remains a key challenge. Porous materials offer potential for enhanced H2 densification and may enable the development of next-generation lightweight storage systems. A major limitation of such materials is their fine powder form which hampers retention and processability. In this study composite membranes comprising a polymer of intrinsic microporosity (PIM-1) matrix and a polytriphenylamine (PTPA)-based conjugated microporous polymer (CMP) filler were developed. The composites are mechanically robust forming self-standing membranes that retain stability under high temperatures and humidity. H2 storage capacities of the membranes showed excess gravimetric uptakes of 1.03 wt% at 1 bar and 1.84 wt% at 50 bar (77 K) with total capacities reaching 3.22 wt% at 100 bar. These values are significantly higher than those of pristine PIM-1 which achieved 0.87 wt% 1.64 wt % and 2.89 wt% under the same conditions. Net adsorption isotherms demonstrate the potential of the composites to outperform conventional compression storage up to 10 bar at 77 K. Additionally the composites exhibit high mass transfer coefficients (3.42 min− 1 ) indicating strong H2 affinity and faster charging rates compared with the pristine PIM-1 membrane (2.79 min− 1 ).
A Critical Review of Cushion Gas in Underground Hydrogen Storage: Thermophysical Properties, Interfacial Interactions, and Numerical Perspectives
Nov 2025
Publication
Underground hydrogen storage (UHS) represents a large-scale energy storage system aiming to ensure a consistent supply by storing hydrogen generated from surplus energy. In the practice of UHS cushion gas is typically injected into the formation to maintain reservoir pressure for efficient hydrogen withdrawal. This paper reviews the impact of cushion gas on the performance of UHS from both experimental and numerical simulation perspectives. The thermophysical (e.g. density viscosity compressibility and solubility) and petrophysical (interfacial tension wettability and relative permeability) properties as well as the mixing and diffusion behavior of different cushion gases were compared. The corresponding impact of different cushion gases on plume migration and trapping potential is then discussed. Furthermore this review critically analyzes and explains the impact of various factors on the performance of UHS including the type of cushion gas the composition of cushion gas mixtures the volume of injected cushion gas and the effects of bio-methanation processes. The corresponding analysis specifically focuses on key performance indicators including H2 recovery factor formation pressure brine production and H2 outflow purity. Thus this review provides a comprehensive analysis of the role of cushion gas in UHS offering insight into the effective management and optimization of cushion gas injection in field-scale UHS operations.
Thermal Energy Integration and Optimization in a Biomass-fueled Multi-generation System for Power, Hydrogen, and Freshwater Production
Nov 2025
Publication
This work investigates a biomass-driven multi-generation system designed for simultaneous power freshwater and hydrogen production addressing the interlinked energy-waterenvironment nexus. The configuration integrates Brayton supercritical carbon dioxide (SCO2) organic Rankine cycle (ORC) and thermoelectric generator (TEG) subsystems to maximize utilization of biomass-derived syngas. The recovered energy drives a reverse osmosis (RO) desalination unit for freshwater production and an alkaline electrolyzer for hydrogen generation followed by two-stage compression for storage. Under baseline conditions the system generates 1.99 MW of electricity 9.38 kg/h of hydrogen and 88.6 m3 /h of freshwater with an overall exergetic efficiency of 20.25 % emissions intensity of 0.85 kg/kWh and a payback period of 5.87 years. The Brayton cycle accounts for 49.3 % of the total cost rate while the gasifier exhibits the highest exergy destruction at 46 %. Sensitivity analyses show that varying biomass moisture content (10–30 %) and operating temperatures (700–900 ◦C) significantly influence system performance. Using a data-driven optimization framework that combines artificial neural networks (ANN) and a genetic algorithm (GA) the system’s exergetic efficiency improves to 21.76 % freshwater output rises to 90.96 m3 /h and emissions intensity decreases to 0.877 kg/kWh. Additionally optimization reduces the total cost rate by 2.71 % leading to a payback period of 5.4 years and enhances the system’s overall performance by 12.64 %.
A Comparative Study Between Small-scale and Large-scale Photovoltaic Hydrogen Production under Tropical Climate: A Case Study in Santo Domingo, Dominican Republican
Nov 2025
Publication
This study investigates the potential of green hydrogen production from small and large-scale photovoltaic water electrolysis systems under tropical climate conditions with particular emphasis on the Levelized Cost of Hydrogen (LCOH) in Santo Domingo Dominican Republic. The hydrogen production system was developed using MATLAB/SIMULINK R2023b. The system simulation incorporates a commercial proton exchange membrane (PEM) electrolyzer driven by a DC/DC converter is also evaluated under varying environmental scenarios based on real meteorological data for temperature and solar irradiance. Dynamic simulations were performed to analyze the relationship between solar resource availability and hydrogen production. Results indicate that at small-scale 3.68 kWp PV + 0.017 kW PEM LCOH is 104.52 USD/kg for PV-only compared to 17.09 USD/kg for a grid sourced electricity case. At large-scale 100 MWp PV + 60 MWe PEM LCOH falls to 7.05 USD/kg under PVonly operation Utilization factor Uf = 0.31 and 3.61 USD/kg with grid supplied backup Uf = 0.85 illustrating the massive cost reduction achievable through economies of scale. Model validation showed a high degree of accuracy with an average percentage error of 1.41 % when comparing simulated and manufacturer provided parameters curves. A comparative carbon footprint analysis demonstrated the environmental advantages of PV driven hydrogen production over conventional fossil fuels methods. These findings are especially relevant for such climates and support the advancement of Sustainable Development Goals 7 and 13 positioning green hydrogen as a key vector for the clean energy transition.
Optimal Possibilistic-robust Operation of Multi-energy Microgrids Considering Infrastructure Hydrogen Storage Capability
Nov 2025
Publication
In sustainable energy transitions the utilization of hydrogen is crucial providing flexibility in the operation of net-zero emission renewable-based energy systems. This paper presents a study on the optimal operation of netzero emission multi-energy future microgrids that utilize hydrogen as an alternative fuel instead of natural gas. The electrolyzers’ output is injected into the hydrogen grid to meet demand or converted back to electricity later using generating units owing to the storage capability of pipes called linepack. For this purpose a detailed mathematical model is developed to simulate the main characteristics of grids (e.g. voltage current hydrogen flow and pressure) as well as various components (e.g. renewable systems electrolyzers and hydrogen-fired units). To become more realistic a possibilistic-robust approach is developed to account for the uncertainty arising from the lack of real-world implementation. By representing a case study a test is performed to evaluate the possibility of employing a low-pressure gas grid to meet the demand for hydrogen. After that the effects of electrolyzers are analyzed in the presence and absence of the uncertainty consideration approach. The result indicates that despite hydrogen’s lower energy density compared to natural gas it is still feasible to satisfy the same energy demand level considering the technical characteristics of the grid. The integration of electrolyzers can reduce wind curtailment by 2 % and supplement hydrogen demand by 50 %. A higher level of conservatism in the possibilistic-robust approach leads to an increase in the mean value of the objective function and a reduction in the standard deviation under the realization of uncertain parameters which provides the decisionmakers with a more realistic insight.
Circular Bioenergy Pathway for Sustainable Hydrogen Production with Carbon Capture: Technical, Economic & Environmental Assessment
Nov 2025
Publication
The accelerating global demand for hydrogen is pushing for renewable and waste derived hydrogen production processes where date palm waste (DPW) has been identified as an available and unexploited agricultural residue that has the potential to be a sustainable source of hydrogen. The current work focuses on developing and evaluating four different process configurations in terms of energy environment and economics for producing hydrogen from DPW using Aspen Plus® simulation tool. Case 1 represents the standalone DPW gasification with CO₂ capture via methanol absorption Case 2 represents the DPW gasification with CaO-based chemical looping for CO₂ capture Case 3 represents the DPW gasification integrated with steam methane reforming (SMR) and methanol-based CO₂ capture and Case 4 represents the DPW gasification integrated with SMR and CaO-based CO₂ capture. Each case was evaluated in terms of syngas composition hydrogen production lower heating value CO₂ captured utility demand process efficiency and H2 production cost. Hydrogen production ranged from 974.55 t/year (Case 1) and 988.83 t/year (Case 2) to 2032.32 t/year (Case 3) and 2048.61 t/year (Case 4). CO₂ capture was also more effective in Case 4 (16929.49 t/year) compared to Case 1 (7676.30 t/year). Process efficiency improved from 33 % in Case 1 to 47 % in Case 2 and from 32 % in Case 3 to further to 55 % in Case 4. Economically Case 1 offered the highest hydrogen production cost ($5.03/kg) followed by Case 2 ($4.77/kg) while Case 3 and Case 4 achieved significantly lower production costs of $2.89/kg and $2.69/kg respectively.
A Comprehensive Review of Influence of Critical Parameters on Wettability of Rock-hydrogen-brine Systems: Implications for Underground Hydrogen Storage
Oct 2025
Publication
The rock wettability is one of the most critical parameters that influences rock storage potential trapping and H2 withdrawal rate during Underground hydrogen storage (UHS). However the existing review articles on wettability of H2-brine-rock systems do not provide detailed information on complexities introduced by reservoir wettability influencing parameters such as high pressure temperature salinity conditions micro-biotic effects cushion gases and organic acids relevant to subsurface environments. Therefore a comprehensive review of existing research on various parameters influencing rock wettability during UHS and residual trapping of H2 was conducted in this study. Literature that provides insight into molecular-level interaction through machine learning and molecular dynamic (MD) simulations and role of surface-active chemicals such as nanoparticles surfactants and wastewater chemicals were also reviewed. The review suggested that UHS could be feasible in clean geo-storage formations but the presence of rock surface contaminants at higher storage depth and microbial effects should be accounted for to prevent over-estimation of the rock storage potentials. The H2 wettability of storage/caprocks and associated risks of UHS projects could be higher in rocks with high proportion of carbonate minerals organic-rich shale and basalt with high plagioclase minerals content. However treatment of rock surfaces with nanofluids surfactants methylene blue and methyl orange has proven to alter the rock wettability from H2-wet towards water-wet. Research results on effect of rock wettability on residually trapped hydrogen and snap-off effects during UHS are contradictory thus further studies would be required in this area. The review generally concludes that rock wettability plays prominent role on H2 storage due to the frequency and cyclic loading of UHS hence it is vital to evaluate the effects of all possible wettability influencing parameters for successful designs and implementation of UHS projects.
Hydrogen Power Development: A Comparative Review of National Strategies and the Role of Energy in Scaling Green Hydrogen
Oct 2025
Publication
This review explores the evolving role of hydrogen in global decarbonization analysing national hydrogen strategies value chain developments and future market potential. Through a comprehensive review of policy frameworks market trends and technology pathways the paper evaluates hydrogen’s role in decarbonising sectors such as steel ammonia methanol refining transport and power generation. The study highlights the expected growth in global hydrogen demand projected cost reductions and advancements in production technologies including electrolysis and carbon capture-integrated hydrogen production. While green hydrogen offers a sustainable pathway challenges remain in infrastructure development energy efficiency and the integration of hydrogen into existing energy networks. The paper considers the economic and technological factors affecting international hydrogen trade. Despite more than 30 national hydrogen strategies being in place significant challenges remain particularly in scaling renewable electricity and infrastructure to meet growing hydrogen demand projected to reach up to 600 Mt by 2050. Key players such as Australia Norway and the Middle East are positioning themselves as major hydrogen exporters by leveraging their abundant natural resources and strategic infrastructure. On the demand side countries like Japan South Korea Germany and the Netherlands are emerging as leading importers investing heavily in hydrogen hubs and import terminals to secure future energy supplies. The expansion of hydrogen storage and transportation alongside investments in large-scale hydrogen hubs will be critical for market growth. Additionally the study emphasize the need for policy alignment strategic investments and cross-border cooperation to accelerate hydrogen adoption. Hydrogen can become a key element of the global clean energy transition by addressing optimal energy consumption and by leveraging renewable resources.
Accelerated Numerical Simulations of Hydrogen Flames: Open-source Implementation of an Advanced Diffusion Model Library in OpenFOAM
Oct 2025
Publication
Here the OpenFOAM software with the dynamic load balancer library DLBFoam is investigated for computational fluid dynamics (CFD) simulations of different hydrogen (H2 ) flames. The benefits of DLBFoam for hydrogen have not been thoroughly investigated in the past. To explore this a new open-source diffusion model library FickianTransportFoam is implemented in this study. FickianTransportFoam includes species-specific constant Lewis number and mixture-averaged models with correction velocity to account for preferential diffusion. The model is first verified for one-dimensional (1D) premixed and non-premixed counterflow flames. Additionally four hydrogen/air flames are explored: (1) two-dimensional (2D) laminar freely propagating premixed flame (2) 2D axisymmetric laminar non-premixed jet flame (3) three-dimensional (3D) turbulent non-premixed swirling flame and (4) 3D turbulent premixed swirling flame. The main results and achievements regarding the implemented transport models are as follows. First the results from 2D freely propagating flame demonstrated thermodiffusively unstable flame formation using the mixture averaged model. The analytical and numerical dispersion relationships agree well for the linear instability growth phase. Second the model functionality is demonstrated for a laminar 2D jet case with conjugate heat transfer. Furthermore validation and grid sensitivity studies for the 3D turbulent flames are carried out. Third the computational benchmark for each configuration indicates a factor of ∼10-100 speed-up when utilizing DLBFoam. Finally the test cases and source codes for FickianTransportFoam are openly shared.
Optimal Sizing and Energy Management for Fuel Cell Electric Vehicles with 3D-ordered MEAs: A Pareto Frontier Study
Oct 2025
Publication
Fuel cell electric vehicles (FCEVs) are zero-emission but face cost and power density challenges. To mitigate these limitations a novel 3D-ordered nano-structured self-supporting membrane electrode assembly (MEA) has been developed. This paper investigates the optimal component sizing of the battery and fuel cell in FCEVs equipped with 3D-ordered MEAs integrating the energy management. To explore the trade-offs between component cost operational cost and fuel cell degradation the sizing and energy management problem is formulated into a multi-objective optimisation problem. A Pareto frontier (PF) study is conducted using the decomposed multi-objective evolutionary algorithm (MOEA/D) for a more diverse distribution of feasible solutions. The modular design of fuel cells is derived from a scaled and stressed experiment. After executing MOEA/D across the three aggressive driving cycles power source configurations are selected from the corresponding PFs based on objective trade-offs ensuring robustness of the overall system. The optimisation performance of the MOEA/D is compared with that of the multi-objective Particle Swarm Optimisation. In addition the selected powertrain configurations are evaluated and compared through standard and realworld driving cycles in a simulation environment. This paper also performs a sensitivity analysis to reveal the influence of diverse component unit costs and hydrogen price. The results indicate that the mediumsized configuration consisting of a 63.31 kW fuel cell stack and a 52.15 kWh battery pack delivers the best overall performance. It achieves a 26.71% reduction in component cost and up to 12.76% savings in hydrogen consumption across various driving conditions. These findings provide valuable insights into the design and optimisation of fuel cell systems for FCEVs.
Experimental Validation of DC-link Based Voltage Control Framework for Islanded Hydrogen DC Microgrids
Oct 2025
Publication
The integration of hydrogen technologies into islanded DC microgrids presents significant challenges in maintaining voltage stability and coordinating power flow under highly variable renewable energy conditions. This paper proposes a novel DC-link voltage control (DCVC) framework that incorporates adaptive droop control and autonomous operation algorithms to regulate fuel cells electrolysers and battery systems in a coordinated manner. Unlike conventional fixed-gain or priority-based methods the proposed adaptive control dynamically adjusts the droop coefficient in response to voltage deviations enhancing system stability and responsiveness. The control framework is validated on an industry-standard hydrogen DC microgrid platform developed at Griffith University featuring real-time implementation on a Raspberry Pi controller and comprehensive integration with solar wind wave and hydrogen energy sources. A small-signal stability analysis confirms that the proposed control ensures asymptotic voltage convergence under dynamic operating conditions. Experimental results across five case studies demonstrate that the proposed DCVC strategy ensures fast transient response minimises overshoot and maintains the DC-link voltage near the nominal 380 V under varying load and generation scenarios. The framework facilitates flexible energy sharing while ensuring safe hydrogen production and storage. It is also compatible with low-cost open-source hardware making it a scalable solution for remote and off-grid energy applications.
Techno-enviro-socio-economic Assessment and Sensitivity Analysis of an off-grid Tidal/Fuel Cell/Electrolyzer/Photovoltaic Hybrid System for Hydrogen and Electricity Production in Cameroon Coastal Areas
Oct 2025
Publication
Coastal regions in Cameroon including Douala Kribi Campo Dibamba and Limbe faced persistent electricity challenges driven by grid instability growing demand and dependence on fossil fuels. Solar resource availability was high but intermittent whereas tidal energy was predictable and energy-dense yet underused. This pilot delivers the first Cameroonian assessment of an off-grid tidal/PV/electrolyzer/hydrogen-storage/fuel-cell architecture explicitly co-optimizing electricity service and green hydrogen production and evaluating performance with a tri-metric economic lens (net present cost levelized cost of electricity and the levelized cost of hydrogen). The system was optimized to minimize net present cost (NPC) levelized cost of electricity (LCOE) levelized cost of hydrogen (LCOH) and three tidal-flow scenarios were analyzed to represent hydrokinetic variability. The design served households small businesses fishing activities schools and health facilities with a baseline demand of 389.50 kWh/day; surplus renewable power drove the electrolyzer to produce hydrogen for later reconversion in the fuel cell. Under the first scenario (1.25 m/s average speed) the optimal mix comprised 137 PV modules (600 W each) a 100 kW fuel cell six 40 kW tidal turbines six 10 kW electrolyzers a 19.5 kW converter and 41 hydrogen tanks (40 L each) yielding an NPC of US$ 2.16 million an LCOE of US$ 0.782/kWh and a LCOH of US$ 19.2/kg of hydrogen. The second scenario (1.47 m/s) required only 12 PV modules one electrolyzer and an 11.3 kW converter lowering costs to an NPC of US$ 1.52 million an LCOE of US$ 0.553/ kWh and a LCOH of US$ 15.4/kg of hydrogen. In the third scenario (1.61 m/s) the configuration shifted to 298 PV modules three tidal turbines eight electrolyzers and a 39.6 kW converter resulting in the highest NPC (US$ 2.47 million) and LCOE (US$ 0.901/kWh) with a LCOH of US$ 18.8/kg of hydrogen. The study also contributes a transparent component-wise employment indicator linking installed capacities/energies to jobs; deployment is expected to create about seven local jobs during installation and early operation tidal turbines (3) solar panels (1) electrolyzers (1) hydrogen tanks (1) and fuel cell (1) with additional minor operation and maintenance positions thereafter. Social analysis indicated improved energy access support for local livelihoods and job creation; environmental results confirmed clean operation with limited marine disturbance. A sensitivity study varying capital and replacement-cost multipliers showed robust performance across economic conditions. Taken together these contributions provide a decision-ready blueprint for coastal communities: a first-of-its-kind Cameroonian hybrid that quantifies both electricity and hydrogen costs (including feasible LCOH) and demonstrates socio-economic co-benefits offering a cost-effective pathway to strengthen energy security foster local development and reduce environmental impact.
Development of Newly Designed Biomass-based Electrodes used in Water Electrolysis for Clean Hydrogen Production
Oct 2025
Publication
The conventional electrolysis is recognized as a mature and promising hydrogen (H2) production technology but there is still a strong need for further performance improvement. In this regard achieving an effective H2 evolution reaction at the cathode requires costly catalysts such as platinum and various catalyst-modified electrode materials. Nevertheless these materials are expensive and involve complex production procedures. Due to an increasing interest in deploying biomaterial-based cathodes as potential alternatives to conventional cathode materials we make the focus of this study on such materials and a graphite-loaded bioelectrode is in this regard synthesized for electrolysis application for effective H2 production. The surface morphology and electrochemical activity of the produced biocathode are characterized. Our results show that the H2 production performance of the system improves with the increasing graphite dosage on the biocathode and with the applied voltage ranging from 2 to 6 V. At improved operating conditions the highest H2 production rate of 1000 ppm (8.18 mg/m3 min) is obtained using a 1.5 g graphite-loaded biocathode at an applied voltage of 6 V. Consequently the produced graphite-loaded biocathode can be a promising option for sustainable and effective H2 production with waste minimization owing to its high conductivity low-cost and good stability.
Cutting-edge Advances in Hydrogen Applications for the Medical and Pharmaceutical Industries
Oct 2025
Publication
The adoption of clean hydrogen is expected to transform the global energy landscape reducing greenhouse gas emissions bridging gaps in renewable energy integration and driving innovation across multiple sectors. In the medical and pharmaceutical industries hydrogen offers unique opportunities for transformative progress. This review critically examines recent advances in three domains: hydrogen fuel cells as reliable scalable and sustainable energy solutions for hospitals; molecular hydrogen as a therapeutic and preventive medical gas particularly for brain disorders; and hydrogenation technologies for the efficient and sustainable pharmaceutical production. Despite encouraging advancements widespread adoption remains limited by economic constraints regulatory gaps and limited clinical evidence. Addressing these barriers through technological innovation largescale studies and life-cycle sustainability assessments is essential to translate hydrogen’s full potential into clinical and industrial practice. Responsible adoption of green hydrogen is poised to reshape the clinical approach to global health and enhance the quality of life for people worldwide.
Modeling and Experimental Approach of Membrane and Diaphragm Sono-electrolytic Production of Hydrogen
Oct 2025
Publication
This study evaluates the performance of three anion-exchange membranes (FAS-50 AMX Fujifilm-AEM) and a diaphragm separator (Zirfon® UTP 500) in alkaline water sono-electrolysis using a 25 % KOH electrolyte at ambient temperature. Energy efficiency hydrogen production kinetics and membrane stability were assessed experimentally and through modeling. Among the tested separators Zirfon achieved the highest energy efficiency outperforming AEM AMX and FAS-50. Hydrogen production rates under silent conditions ranged from 2.55 µg/s (AEM) to 2.92 µg/s (FAS-50) while sonication (40 kHz 60 W) increased rates by 0.03–0.12 µg/s with the strongest relative effect observed for FAS-50 (≈4.0 % increase). By contrast Zirfon and AEM showed slight efficiency reductions (0.5–2 %) under ultrasound due to their higher structural resistance. Ion-exchange capacity tests confirmed significant degradation of polymeric membranes (IEC losses of 60–90 %) while Zirfon maintained stability in 25 % KOH. Modeling results showed that the diaphragm resistance was dominated by the ohmic losses (55–86 %) with ultrasound reducing bubble coverage and associated resistance only marginally (<0.02 V). Overall Zirfon demonstrated superior stability and efficiency for long-term operation while ultrasound primarily enhanced hydrogen evolution kinetics in mechanically weaker polymeric membranes.
Optical Investigation and combustion Analysis of Stratified Ammonia-hydrogen Pre-chamber Engine with Variable Injection Timing
Oct 2025
Publication
This study presents an experimental investigation of a direct injection ammonia-fuelled engine using hydrogen pre-chamber jet ignition. All tests have been conducted in an optically accessible combustion chamber that is installed in the head of a single-cylinder engine. The effect of ammonia injection timing on ignition and combustion characteristics was investigated with the timing varied from 165 CAD BTDC to 40 CAD BTDC. The experiments were conducted with a fixed spark timing of 14 CAD BTDC while ammonia injection duration was adjusted to maintain a main chamber global equivalence ratio of 0.6. Two pre-chamber nozzle configurations a single-hole and a multi-hole were tested. The results show that the later NH3 injection timing (40 CAD BTDC) significantly improved combustion with a peak in-cylinder pressure of 80 bar measured compared to a peak in-cylinder pressure of 50 bar with earlier injection (165 CAD BTDC). This study indicates the importance of optimising ammonia injection timing in order to enhance combustion stability and efficiency. The hydrogen pre-chamber jet ignition combined with a late ammonia injection is a promising approach for addressing the combustion challenges of ammonia as a zero-carbon fuel for maritime applications.
Breaking the Barriers towards Large-scale Microalgae-based Bio-hydrogen Production
Nov 2025
Publication
Microalgae-based biohydrogen (MaBHP) can couple CO2 mitigation with renewable fuel generation and wastewater remediation yet deployment is limited by low light-to-H2 efficiencies and high cultivation and processing costs. This review maps scale-up barriers across cultivation H2 induction and purification and prioritizes strategies with demonstrated cost or yield impact toward industrial feasibility. The review synthesized quantitative evidence (2000–2025) from techno-economic and life-cycle studies and pilot demonstrations covering wastewater integration flue-gas CO2 utilization immobilized cultivation hybrid ORP–PBR operation and biorefinery co-products. Results showed that cultivation dominates the process cost: typical biomass costs are $3.54–$5.78/kg in tubular PBRs versus $3.42–$4.13/kg in ORPs; an automation/modularization case decreased microalgae production cost from $89 to $16/kg at ~200 t/yr. Today MaBHP via biophotolysis remains $7.2–$7.6/kg—above green electrolysis ($5–$7/kg) and grey/blue SMR ($1–$3/$1.6–$3.5/kg). Integration levers show tangible gains: secondary-treated wastewater enabled Chlorella growth with 76 % NH4 + removal and 53 % lipid accumulation; the spent medium yielded 200.8 μmolH2/mgchlorophyll.a in cyanobacteria; swinewastewater loops cut freshwater use six-fold with 45.5 mLH2/gVS; alginate immobilization raised H2 ~40 % (to 2.4 LH2/Lculture) over five reuse cycles. A CSTR nutrient-recovery line on digested Scenedesmus recovered 68 % N and 72 % P via struvite reducing synthetic fertilizer ~35 %; flue-gas CO2 (12 % v/v) lifted biomass 22 % and reduced carbon-supplement cost 86 %. The results show that combining wastewater/nutrient circularity CO2 coutilization oxygen/electron-flow control high-A/V reactors with automation and co-product valorization can narrow the cost gap and orient MaBHP toward future $1–$2/kg benchmarks.
Underground Hydrogen Storage: Insights for Future Development
Oct 2025
Publication
Underground hydrogen storage (UHS) is a relatively new technology that demonstrates notable potential for the efficient storage of large quantities of green hydrogen. Its large-scale implementation requires a comprehensive understanding of numerous factors including safe and effective storage methods as well as overcoming various thresholds and challenges. This article presents strategies for accelerating the implementation of this technology identifying the thresholds and challenges affecting the development and future scale-up of UHS. It characterises challenges and constraints related to geology (including the type and geological characterisation of structures hydrogen storage capacity and hydrogen interactions with underground environments) the technological aspects of hydrogen storage (such as infrastructure management and monitoring) and economic and legal considerations. The need for the rapid implementation of demonstration projects has been emphasised. The identified thresholds and challenges along with the resulting recommendations are crucial for paving the way for the large-scale implementation of UHS. Addressing these issues will significantly influence the implementation of this technology post-2030.
Beyond Industrial Decarbonisation Strategy: Lessons from the Bottom-up Policy Mix in the United Kingdom, 2021-2023
Nov 2025
Publication
Industrial decarbonisation (ID) is a new challenge in the transition to net zero. The ID challenge is complicated because it covers a wide range of industries and processes and therefore a policy mix approach is appropriate. Because of multiple interactions with existing areas of regulation the bottom-up policy mix as defined by Ossenbrink et al. (2019) is likely to be particularly important for the successful implementation of ID policy. In this article we build on the policy mix literature by positing how bottom-up policy instrument mixes may fail to be consistent and comprehensive not only because of conflicting goals and missing instruments but also due to missing information. We also consider how integrating policy functions centrally may help top-down policy mix coherence but work against bottom-up coherence processes. We illustrate our argument through a case study of the first detailed examination of industrial decarbonisation policy and regulation for a major OECD country i.e. the UK. Utilizing a robust and extensive original dataset of 118 expert interviews we show how the top-down policy mix focused on supporting innovation in hydrogen and carbon capture and storage is layered on top of a range of policies and regulations including spatial planning environmental pollution regulation health and safety rules gas standards and skills policy. Solving problems of inconsistency and a lack of comprehensiveness in instruments is slowed by insufficient coordination and resources.
A Comparative Analysis of Conventional Thermal and Electrochemical Reforming Pathways for Hydrogen Production Towards Sustainable Aviation Fuels (SAF)
Oct 2025
Publication
H2 is increasingly recognized as a cornerstone of global decarbonization strategies including in hard-toabate sectors such as aviation. Its large-scale applicability remains limited owing to the limited diversity and maturity of low-carbon production pathways. Approximately 96% of global H2 production originates from non-renewable sources primarily through steam methane reforming (SMR) which remains the most commercially established route. Another critical barrier to the substitution of conventional aviation fuels lies in hydrogen storage as the current volumetric energy density and cryogenic storage requirements render onboard integration impractical for most aircraft configurations. To address these challenges this study developed a techno-economic and environmental benchmarking framework that compares conventional thermal reforming technologies (SMR autothermal and POX) with emerging electrochemical routes (water electrolysis and alcohol electro-oxidation) highlighting their potential roles in the transition toward sustainable aviation fuels (SAF). By normalizing efficiency energy intensity CO2 emissions and cost (USD kg 1 H2 and USD GJ 1 ) this study quantifies the trade-offs that define current and emerging pathways. SMR remains the industrial baseline (70%–85% thermal efficiency 1–2 USD kg−1 H2 9–12 kg CO2 kg−1 H2) whereas ethanol-based electrochemical reforming operates 0.3–0.9 V below conventional electrolysis achieving up to 40% lower electrical energy demand (∼2.4 kW h Nm−3 H2 with near-zero direct emissions. A sensitivity analysis demonstrates that a 60% reduction in catalyst cost or electricity prices below 0.03 USD (kW h)−1 could make electrochemical reforming cost-competitive with SMR. This study consolidates fragmented knowledge into a comprehensive roadmap that links catalyst performance and technology readiness for aviation decarbonization by integrating engineering metrics with policy and infrastructure perspectives to identify realistic transition pathways toward sustainable hydrogen and hybrid aviation fuels.
The Role of Hydrogen-based Local Energy Communities in the Development of Hydrogen Cities: A Systematic Review
Nov 2025
Publication
Hydrogen-based Local Energy Communities (LECs) play a pivotal role in modern energy systems and form the fundamental building blocks of hydrogen cities. This review provides a comprehensive assessment of how hydrogen-based LECs advance the hydrogen city concept by examining the technological economic environmental regulatory and social dimensions that shape the integration of green hydrogen into local energy networks. The paper explores the structure of hydrogen cities focusing on the role of multiple LECs in alignment with the European Union’s Clean Energy Package (CEP). Furthermore a case study and mathematical model are presented where the hydrogen city is modelled and the impact of Electric Parking Lot (EPL) and Hydrogen Parking Lot (HPL) management on the hydrogen city’s operation cost is evaluated. The results show that optimised EPL and HPL management can reduce overall operational costs by 5.53 % demonstrating the economic advantages of intelligent scheduling strategies in hydrogen cities.
Hydrogen-assisted Cracking: A Deep Learning Approach for Fractographic Analysis
Nov 2025
Publication
Hydrogen handling equipment suffers from interaction with their operating environment which degrades the mechanical properties and compromises component integrity. Hydrogen-assisted cracking is responsible for several industrial failures with potentially severe consequences. A thorough failure analysis can determine the failure mechanism locate its origin and identify possible root causes to avoid similar events in the future. Postmortem fractographic analysis can classify the fracture mode and determine whether the hydrogen-metal interaction contributed to the component’s breakdown. Experts in fracture classification identify characteristic marks and textural features by visual inspection to determine the failure mechanism. Although widely adopted this process is time-consuming and influenced by subjective judgment and individual expertise. This study aims to automate fractographic analysis through advanced computer vision techniques. Different materials were tested in hydrogen atmospheres and inert environments and their fracture surfaces were analyzed by scanning electron microscopy to create an extensive image dataset. A pre-trained Convolutional Neural Network was finetuned to accurately classify brittle and ductile fractures. In addition Grad-CAM interpretability method was adopted to identify the image regions most influential in the model’s prediction and compare the saliency maps with expert annotations. This approach offered a reliable data-driven alternative to conventional fractographic analysis.
Design of Hydrogen-Powered Mobile Emergency Power Vehicle with Soft Open Point and Appropriate Energy Management Strategy
Oct 2025
Publication
Zhigang Liu,
Wen Chen,
Shi Liu,
Yu Cao and
Yitao Li
Mobile emergency power supply vehicles (MEPSVs) powered by diesel engines or lithiumion batteries (LIBs) have become a viable tool for emergency power supply. However diesel-powered MEPSVs generate noise and environmental pollution while LIB-powered vehicles suffer from limited power supply duration. To overcome these limitations a hydrogen-powered MEPSV incorporating a soft open point (SOP) was developed in this study. We analyzed widely used operating scenarios for the SOP-equipped MEPSV and determined important parameters including vehicle body structure load capacity driving speed and power generation capability for the driving motor hydrogen fuel cell (FC) module auxiliary LIB module and SOP equipment. Subsequently we constructed an energy management strategy for the model for MEPSV which uses multiple energy sources of hydrogen fuel cells and lithium-ion batteries. Through simulations an optimal hydrogen consumption rate in various control strategies was validated using a predefined load curve to optimize the energy consumption minimization strategy and achieve the highest efficiency.
Enhancing Power-to-Hydrogen Flexibility Through Optimal Bidding in Nordic Energy Activation Market with Wind Integration
Oct 2025
Publication
The recent updates to the Single Day-Ahead Coupling (SDAC) framework in the European energy market along with new rules for providing manual frequency restoration reserve (mFRR) products in the Nordic Energy Activation Market (EAM) have introduced a finer Market Time Unit (MTU) resolution. These developments underscore the growing importance of flexible assets such as power-to-hydrogen (PtH) facilities in delivering system flexibility. However to successfully participate in such markets well-designed and accurate bidding strategies are essential. To fulfill this aim this paper proposes a Mixed Integer Linear Programming (MILP) model to determine the optimal bidding strategies for a typical PtH facility accounting for both the technical characteristics of the involved technologies and the specific participation requirements of the mFRR EAM. The study also explores the economic viability of sourcing electricity from nearby wind turbines (WTs) under a Power Purchase Agreement (PPA). The simulation is conducted using a case study of a planned PtH facility at the Port of Hirtshals Denmark. Results demonstrate that participation in the mFRR EAM particularly through the provision of downward regulation can yield significant economic benefits. Moreover involvement in the mFRR market reduces power intake from the nearby WTs as capacity must be reserved for downward services. Finally the findings highlight the necessity of clearly defined business models for such facilities considering both technical and economic aspects.
Production Technology of Blue Hydrogen with Low CO2 Emissions
Oct 2025
Publication
Blue hydrogen technology generated from natural gas through carbon capture and storage (CCS) technology is a promising solution to mitigate greenhouse gas emissions and meet the growing demand for clean energy. To improve the sustainability of blue hydrogen it is crucial to explore alternative feedstocks production methods and improve the efficiency and economics of carbon capture storage and utilization strategies. Two established technologies for hydrogen synthesis are Steam Methane Reforming (SMR) and Autothermal Reforming (ATR). The choice between SMR and ATR depends on project specifics including the infrastructure energy availability environmental goals and economic considerations. ATR-based facilities typically generate hydrogen at a lower cost than SMR-based facilities except in cases where electricity prices are elevated or the facility has reduced capacity. Both SMR and ATR are methods used for hydrogen production from methane but ATR offers an advantage in minimizing CO2 emissions per unit of hydrogen generated due to its enhanced energy efficiency and unique process characteristics. ATR provides enhanced utility and flexibility regarding energy sources due to its autothermal characteristics potentially facilitating integration with renewable energy sources. However SMR is easier to run but may lack flexibility compared to ATR necessitating meticulous management. Capital expenditures for SMR and ATR hydrogen reactors are similar at the lower end of the capacity spectrum but when plant capacity exceeds this threshold the capital costs of SMR-based hydrogen production surpass those of ATR-based facilities. The less profitably scaled-up SMR relative to the ATR reactor contributes to the cost disparity. Additionally individual train capacity constraints for SMR CO2 removal units and PSA units increase the expenses of the SMR-based hydrogen facility significantly.
Recent Breakthroughs in Overcoming the Efficiency Limits of Photocatalysis for Hydrogen Generation
Nov 2025
Publication
For five decades photocatalysis has promised clean hydrogen from solar energy yet a persistent “efficiency ceiling” linked to fundamental challenges including the trade-off between light absorption and redox potential in single-component materials has hindered its practical application. This review illuminates three key paradigm shifts overcoming this challenge. First we examine Z-scheme and S-scheme heterojunctions which resolve the bandgap dilemma by spatially separating redox sites to achieve both broad light absorption and strong redox power. Second we discuss replacing the sluggish oxygen evolution reaction (OER) with value-added organic oxidations. This strategy bypasses kinetic bottlenecks and improves economic viability by co-producing valuable chemicals from feedstocks like biomass and plastic waste. Third we explore manipulating the reaction environment where synergistic photothermal effects and concentrated sunlight can dramatically enhance kinetics and unlock markedly enhanced solar-to-hydrogen (STH) efficiencies. Collectively these strategies chart a clear course to overcome historical limitations and realize photocatalysis as an impactful technology for a sustainable energy future.
Toward Zero-emission Ferries: Integrating Systematic Review and Bibliometric Analysis Insights on Alternative Fuels and Policies
Nov 2025
Publication
The shipping industry aims to achieve full decarbonization at the European Union (EU) level by mid-century. Over the past decade various alternative fuels have been explored to address this goal. However challenges such as insufficient bunkering infrastructure technological immaturity and high costs have made shipowners hesitant to invest in“clean” propulsion systems. This study conducts a bibliometric analysis supported by a systematic literature review to map and critically synthesize current knowledge on alternative fuels for ferry decarbonization and their alignment with emissions reduction policies. Using the Greek ferry fleet as a representative case study the paper evaluates the regulatory framework and technical characteristics of various fuel options and examines their compatibility with different vessel categories. A qualitative comparative framework is introduced to link policy types with alternative fuel pathways offering original insights into policy—fuel alignment. The findings highlight methanol and green electricity (battery-electric systems) as highly promising solutions especially if battery technologies further advance in the coming years. Hydrogen also presents significant potential but is currently limited by high production costs and infrastructure requirements. Rather than presenting a quantitative decision-making model this review establishes the conceptual basis for such a framework in future research. This paper also offers innovative proposals to accelerate the adoption of zero-emission fuels addresses key gaps in existing research and provides insights for advancing ferry decarbonization.
Hydrogen-involved Renewable Energy Base Planning in Desert and Gobi Regions under Electricity-carbon-hydrogen Markets
Nov 2025
Publication
China is developing renewable energy bases (REBs) in the desert and Gobi regions. However the intermittency of renewable energy and the temporal mismatch between peak renewable generation and peak load demand severely disrupt the power supply reliability of these REBs. Hydrogen storage technology characterized by high energy density and long-term storage capability is an effective method for enhancing the power supply reliability. Therefore this paper proposes a REB planning model in the desert and Gobi regions considering seasonal hydrogen storage introduction as well as electricity-carbon-hydrogen markets trading. Furthermore a combination scenario generation method considering extreme scenario optimization is proposed. Among which the extreme scenarios selected through an iterative selection method based on maximizing scenario divergence contain more incremental information providing data support for the proposed model. Finally the simulation was conducted in the desert and Gobi regions of Yinchuan Ningxia Province China primarily verifying that (1) the REB incorporating hydrogen storage can fully leverage hydrogen storage to achieve seasonal and long-term electricity transfer and utilization. The project has a payback period of 10 years with an internal rate of return of 13.30% and a return on investment of 16.34% thus showing significant development potential. (2) Compared to the typical battery-involved REB the hydrogen-involved energy storage facility achieved a 59.39% annual profit a 10.98% internal rate of return a 14.93% return on investment and a 1.51% improvement in power supply reliability by sacrificing a 52.49% increase in construction cost. (3) Compared to REB planning based only on typical scenarios the power supply reliability of REBs based on the proposed combination scenario generation method improved by 8.58%.
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