Publications
Risk Assessment for Hydrogen Codes and Standards
Sep 2005
Publication
The development and promulgation of codes and standards are essential to establish a market-receptive environment for commercial hydrogen-based products and systems. The focus of the U.S. Department of Energy (DOE) is to conduct the research and development (R&D) needed to strengthen the scientific basis for technical requirements incorporated in national and international standards codes and regulations. In the U.S. the DOE and its industry partners have formed a Codes and Standards Tech Team (CSTT) to help guide the R&D. The CSTT has adopted an R&D Roadmap to achieve a substantial and verified database of the properties and behaviour of hydrogen and the performance characteristics of emerging hydrogen technology applications sufficient to enable the development of effective codes and standards for these applications. However to develop a more structured approach to the R&D described above the CSTT conducted a workshop on Risk Assessment for Hydrogen Codes and Standards in March 2005. The purpose of the workshop was to attain a consensus among invited experts on the protocols and data needed to address the development of risk-informed standards codes and regulations for hydrogen used as an energy carrier by consumers. Participants at the workshop identified and assessed requirements methodologies and applicability of risk assessment (RA) tools to develop a framework to conduct RA activities to address for example hydrogen fuel distribution delivery on-site storage and dispensing and hydrogen vehicle servicing and parking. The CSTT was particularly interested in obtaining the advice of RA experts and representatives of standards and model code developing organizations and industry on how data generated by R&D can be turned into information that is suitable for hydrogen codes and standards development. The paper reports on the results of the workshop and the RA activities that the DOE’s program on hydrogen safety codes and standards will undertake. These RA activities will help structure a comprehensive R&D effort that the DOE and its industry partners are undertaking to obtain the data and conduct the analysis and testing needed to establish a scientific and technical basis for hydrogen standards codes and regulations.
Effect of Carbon Dioxide, Argon and Hydrocarbon Fuels on the Stability of Hydrogen Jet Flames
Sep 2005
Publication
Experimental studies were carried out to examine the lift-off and blow-out stability of H2/CO2 H2/Ar H2/C3H8 and H2/CH4 jet flames. The experiments were carried out using a burner with a 2mm inner diameter. The flame structures were recorded by direct filming and also by a schlieren apparatus. The experiments showed that the four gases affected the lift-off and blow-out stability of the hydrogen differently. The experiments showed that propane addition to an initially attached flame always produced lifted flame and the flame was blown out at higher jet velocity. The blow-out velocity decreased as the increasing in propane concentration. Direct blow-off of hydrogen/propane was never observed. Methane addition resulted in a relatively stable flame comparing with the carbon dioxide and propane addition. Comparisons of the stability of H2/C3H8 H2/CH4 and H2/CO2 flames showed that H2/C3H8 produced the highest lift-off height. Propane is much more effective in lift-off and blow out hydrogen flames. The study carried out a chemical kinetic analysis of H2/CO2 H2/Ar H2/C3H8 and H2/CH4 flames for a comparison of effect of chemical kinetics on flame stability.
Testing of Hydrogen Safety Sensors in Service Simulated Conditions
Sep 2005
Publication
Reliable and effective sensors for the accurate detection of hydrogen concentrations in air are essential for the safe operation of fuel cells hydrogen fuelled systems (e.g. vehicles) and hydrogen production distribution and storage facilities. The present paper describes the activity on-going at JRC for the establishment of a facility that can be used for testing and validating the performance of hydrogen sensors under a range of conditions representative of those to be encountered in service. Potential aspects to be investigated in relation to the sensors performances are the influence of temperature humidity and pressure (simulating variations in altitude) the sensitivity to target gas and the cross sensitivity to other gases/vapours the reaction and recovery time and the sensors’ lifetime. The facility set up at JRC for the execution of these tests is described including the program for its commissioning. The results of a preliminary test are presented and discussed as an example.
A Safety Assessment of Hydrogen Supply Piping System by Use of FDS
Sep 2017
Publication
At least once air filling a piping from main hydrogen pipe line to an individual home end should be replaced with hydrogen gas to use the gas in the home. Special attention is required to complete the replacing operation safely because air and supplied hydrogen may generate flammable/explosive gas mixture in the piping. The most probable method to fulfill the task is that at first an inert gas is used to purge air from the piping and then hydrogen will be supplied into the piping. It is easily understood that the amount of the inert gas consumed by this method is much to purge whole air especially in long piping system. Hence to achieve more economical efficiency an alternative method was considered. In this method previously injected nitrogen between air and hydrogen prevents them from mixing. The key point is that how much nitrogen is required to prevent the dangerous mixing and keep the condition in the piping safe. The authors investigated to find the minimum amount of nitrogen required to keep the replacing operation safe. The main objective of this study is to assess the effect of nitrogen and estimate a pipe length that the safety is maintained under various conditions by using computational fluid dynamic (CFD). The effects of the amount of injected nitrogen hydrogen-supply conditions and the structure of piping system are discussed.
Defining Hazardous Zones – Electrical Classification Distances
Sep 2005
Publication
This paper presents an analysis of computational fluid dynamic models of compressed hydrogen gas leaks into the air under different conditions to determine the volume of the hydrogen/air mixture and the extents of the lower flammable limit. The necessary hole size was calculated to determine a reasonably expected hydrogen leak rate from a valve or a fitting of 5 and 20 cfm under 400 bars resulting in a 0.1 and 0.2 mm effective diameter hole respectively. The results were compared to calculated hypothetical volumes from IEC 60079-10 for the same mass flowrate and in most cases the CFD results produced significantly smaller hydrogen/air volumes than the IEC standard. Prescriptive electrical classification distances in existing standards for hydrogen and compressed natural gas were examined but they do not consider storage pressure and there appears to be no scientific basis for the distance determination. A proposed table of electrical classification distances incorporating hydrogen storage volume and pressure was produced based on the hydrogen LFL extents from a 0.2 mm diameter hole and the requirements of existing standards. The PHOENICS CFD software package was used to solve the continuity momentum and concentration equations with the appropriate boundary conditions buoyancy model and turbulence models. Numerical results on hydrogen concentration predictions were obtained in the real industrial environment typical for a hydrogen refuelling or energy station.<br/><br/>
Innovative Passive Protection Systems For Hydrogen Production Plants
Sep 2005
Publication
As a part of a broader project on hydrogen production by reforming of methane in a membrane catalytic reactor this paper outlines the research activity performed at the University of Pisa Department of Chemical Engineering aimed at developing and testing composite panels that can operate as thermal protective shields against hydrogen jet fires. The shield design criterion that appears to give a more practical and convenient solution for the type of installation to be protected is the one that suggest to realize composite panels. Composite material are made of two elements fiber and matrix. In this study composite panels will be realized with basalt fabric as fiber and epoxy-phenolic resins as matrix. Therefore following the indications given by norms as UNI 9174 and ASTM E 1321-93 a test method has been studied to obtain temperature data from a specimen impinged by an hydrogen flame. Thanks to thermocouples applied on backside of the sample and an infrared video camera to realize thermal images of specimen surface impinged by flame this type of test try to characterize the behaviour of composite materials under the action of hydrogen flame simulating in a simple way the action of hydrogen jet fires.
Evaluation of Metal Materials for Hydrogen Fuel Stations
Sep 2005
Publication
Under government funded project: "Development for Safe Utilization and Infrastructure of Hydrogen" entrusted by New Energy and Industrial Technology Development Organization (NEDO) special material testing equipment with heavy walled pressure vessel under 45MPa gaseous hydrogen is facilitated. Tensile properties strain controlled low-cycle and high-cycle fatigue and fatigue crack growth tests on CrMo steel (SCM435 (JIS G 4105)) which will be applied for the storage gas cylinders in Japanese hydrogen fuel stations are investigated. The results of the tensile tests under 45MPa ultra high purity hydrogen gas (O2<1ppm) at room temperature shows that there are no difference in yield and maximum tensile strength with those tested in air. However the reduced ductilities with brittle fracture surface were observed which indicates the occurrence of hydrogen environment embrittlement. It was also found by tensile tests that the embrittling origin is not only caused by machined traces on surface but also by the non-metallic inclusions dispersed on surface. Further discussions on surface treatment effects will be presented. In low cycle fatigue tests considerable reductions in cycles to failure in 45MPa ultra high purity hydrogen gas were observed. However there are tendencies that the effect of hydrogen environment embrittlement becomes not so significant as the plastic strain range decreases. It was demonstrated that there was no effect of hydrogen on fatigue limit and this implies that CrMo gas cylinders can be operated in limited fatigue safe condition. Another series of hydrogen test results temperature effect fatigue crack growth rate delayed fracture test using wedge opening loaded specimens and fatigue test of CrMo gas cylinders under repeated internal pressure with artificial crack will be presented.
On Numerical Simulation of Liquefied and Gaseous Hydrogen Releases at Large Scales
Sep 2005
Publication
The large eddy simulation (LES) model developed at the University of Ulster has been applied to simulate releases of 5.11 m3 liquefied hydrogen (LH2) in open atmosphere and gaseous hydrogen (GH2) in 20-m3 closed vessel. The simulations of a spill of liquefied hydrogen confirmed the advantage of LES application to reproduce experimentally observed eddy structure of hydrogen-air cloud. The inclination angle of simulated cloud is close to experimentally reported 300. The processes of two phase hydrogen release and heat transfer were simplified by inflow of gaseous hydrogen with temperature 20 K equal to boiling point. It is shown that difference in inflow conditions geometry and grid resolution affects simulation results. It is suggested that phenomenon of air condensationevaporation in the cloud in temperature range 20-90 K should be accounted for in future. The simulations reproduced well experimental data on GH2 release and transport in 20-m3 vessel during 250 min including a phenomenon of hydrogen concentration growth at the bottom of the vessel. Higher experimental hydrogen concentration at the bottom is assumed to be due to non-uniformity of temperature of vessel walls generating additional convection. The comparison of convective and diffusion terms in Navie-Stokes equations has revealed that a value of convective term is more than order of magnitude prevail over a value of turbulent diffusion term. It is assumed that the hydrogen transport to the bottom of the vessel is driven by the remaining chaotic flow velocities superimposed on stratified hydrogen concentration field. Further experiments and simulations with higher accuracy have to be performed to confirm this phenomenon. It has been demonstrated that hydrogen-air mixture became stratified in about 1 min after release was completed. However one-dimensional models are seen not capable to reproduce slow transport of hydrogen during long period of time characteristic for scenarios such as leakage in a garage.
Medium-Energy Synthesis Gases from Waste as an Energy Source for an Internal Combustion Engine
Dec 2021
Publication
The aim of the presented article is to analyse the influence of synthesis gas composition on the power economic and internal parameters of an atmospheric two-cylinder spark-ignition internal combustion engine (displacement of 686 cm3 ) designed for a micro-cogeneration unit. Synthesis gases produced mainly from waste contain combustible components as their basic material (methane hydrogen and carbon monoxide) as well as inert gases (carbon dioxide and nitrogen). A total of twelve synthesis gases were analysed that fall into the category of medium-energy gases with lower heating value in the range from 8 to 12 MJ/kg. All of the resulting parameters from the operation of the combustion engine powered by synthesis gases were compared with the reference fuel methane. The results show a decrease in the performance parameters for all operating loads and an increase in hourly fuel consumption. Specifically for the operating speed of the micro-cogeneration unit (1500 L/min) the decrease in power parameters was in the range of 7.1–23.5%; however the increase in hourly fuel consumption was higher by 270% to 420%. The decrease in effective efficiency ranged from 0.4 to 4.6% which in percentage terms represented a decrease from 1.3% to 14.5%. The process of fuel combustion was most strongly influenced by the proportion of hydrogen and inert gases in the mixture. It can be concluded that setting up the synthesis gas production in the waste gasification process in order to achieve optimum performance and economic parameters of the combustion engine for a micro cogeneration unit has an influential role and is of crucial importance.
Gaseous Hydrogen Refueling Stations: Selection Of Materials For High Pressure Hydrogen Fueling Connectors
Sep 2005
Publication
Design of hydrogen fueling components is critical for safety and reliability. Intensive usage of such components in urban public environment is expected in the near future. Any leakage of gas or failure of equipment will create potential hazards. Materials for such category of equipment must have specific mechanical characteristics including hardness (influence on the durability of the equipment and on the resistance to hydrogen) and be easy to machine. Air Liquide has developed a test program for qualifying equipment representing the present state of the art. Studies on the susceptibility of various steels to hydrogen embrittlement have been done. Test specimens were exposed to static and cyclic loads with hydrogen and an inert gas the inert gas representing a reference. Various tests are described here. As a result the importance of further development in the design and selection of appropriate materials for critical hydrogen components is required. Various options are presented and discussed.
Validation of Flacs-Hydrogen CFD Consequence Prediction Model Against Large Scale H2 Explosion Experiments in the Flame Facility
Sep 2005
Publication
The FLACS CFD-tool for consequence prediction has been developed continuously since 1980. The initial focus was explosion safety on offshore oil platforms in recent years the tool is also applied to study dispersion hydrogen safety dust explosions and more. A development project sponsored by Norsk Hydro Statoil and Ishikawajima Heavy Industries (IHI) was carried out to improve the modelling and validation of hydrogen dispersion and explosions. In this project GexCon carried out 200 small-scale experiments on dispersion and explosion with H2 and mixtures with H2 and CO or N2. Experiments with varying confinement congestion concentration and ignition location were performed. Since the main purpose of the tests was to produce good validation data all tests were simulated with the FLACS-HYDROGEN tool. The simulations confirmed the ability to predict explosions effects for the wide range of scenarios studied. A few examples of comparisons will be shown. To build confidence in a consequence prediction model it is important that the scales used for validation are as close as possible to reality. Since the hazard to people and facilities and the risk will generally increase with scale validation against large-scale experiments is important. In the 1980s a series of large-scale explosion experiments with H2 was carried out in the Sandia FLAME facility and sponsored by the US Nuclear Regulatory Commission. The FLAME facility is a 30.5m x 1.83m x 2.44m channel tests were performed with H2 concentrations from 7% to 30% with varying degree of top venting (0% 13% and 50%) and congestion (with or without baffles blocking 33% of the channel cross-section). A wide range of flame speeds and overpressures were observed. Comparisons are made between FLACS simulations and FLAME tests. The main conclusion from this validation study is that the precision when predicting H2 explosion consequences with FLACS has been improved to a very acceptable level
Novel Safe Method Of Manufacturing Hydrogen Metallic Hydrides
Sep 2005
Publication
The present work proposes a novel safe method for obtaining metallic hydrides. The method is called SHS (Self-Propagating High temperature synthesis). A novel high pressure gas reactor governed by an electromechanical control device has been designed and built up in order to synthesise metallic hydrides. This system is provided with a control system that allows calculating the amount of gas coming into the reaction vessel at every stage of the process. The main feature of this method is that metallic hydrides can be safely synthesised using low gas reaction pressures. In order to validate the assessing system the main kinetic regularities of SHS in Ti-H2 system were studied. In addition phase analysis (by means of X ray diffraction) as well as chemical analysis have been performed.
Potential Models For Stand-Alone And Multi-Fuel Gaseous Hydrogen Refuelling Stations- Assessment Of Associated Risk
Sep 2005
Publication
Air pollution and traffic congestion are two of the major issues affecting public authorities policy makers and citizens not only in Italy and European Union but worldwide; this is nowadays witnessed by always more frequent limitations to the traffic in most of Italian cities for instance. Hydrogen use in automotive appears to offer a viable solution in medium-long term; this new perspective involves the need to carry out adequate infrastructures for distribution and refuelling and consequently the need to improve knowledge on hydrogen technologies from a safety point of view. In the present work possible different configurations for gaseous hydrogen refuelling station has been compared: “stand-alone” and “multi-fuel”. These two alternative scenarios has been taken into consideration each of one with specific hypotheses: “stand-alone” configuration based on the hypothesis of a potential model consisting of a hydrogen refuelling station composed by on-site hydrogen production via electrolysis a trailer of compressed gas for back-up compressor unit intermediate storage unit and dispenser. In this model it is assumed that no other refuelling equipment and/or dispenser of traditional fuel is present in the same site. “multi-fuel” configuration where it is assumed that the same components for hydrogen refuelling station are placed in the same site beside one or more refuelling equipment and/or dispenser of traditional fuel. Comparisons have been carried out from the point of view of specific risk assessment which have been conducted on both the two alternative scenarios.
Quantitative Risk Analysis Of Gaseous Hydrogen Storage Unit
Sep 2005
Publication
A quantitative risk analysis to a central pressurized storage tank for gaseous hydrogen has been performed to attend requirements of licensing procedures established by the State Environment Agency of São Paulo State Brazil. Gaseous hydrogen is used to feed the reactor to promote hydrogenation at the surfactant unit. HAZOP was the hazard identification technique selected. System components failures were defined by event and fault tree analysis. Quantitative risk analysis was complied to define the acceptability concepts on societal and individual risks required by the State Environmental Agency to approve the installation operation license. Acceptable levels to public society from the analysis were reached. Safety recommendations to the gaseous hydrogen central were proposed to assure minimization of risk to the near-by community operators environment and property.
Experimental Study of Jet-formed Hydrogen-air Mixtures and Pressure Loads from their Deflagrations in Low Confined Surroundings
Sep 2007
Publication
To provide more practical data for safety assessments a systematic study of explosion and combustion processes which can take place in mixtures produced by jet releases in realistic environmental conditions is required. The presented work is aimed to make step forward in this direction binding three inter-connected tasks: (i) study of horizontal and vertical jets (ii) study of the burnable clouds formed by jets in different geometry configurations and (iii) examination of combustion and explosion processes initiated in such mixtures. Test matrix for the jet experiments included variation of the release pressure and nozzle diameter with the aim to study details of the resulting hydrogen concentration and velocity profiles depending on the release conditions. In this study the following parameters were varied: mass flow rate jet nozzle diameter (to alter gas speed) and geometry of the hood located on top of the jet. The carried out experiments provided data on detailed structure for under-expanded horizontal and buoyant vertical jets and data on pressure loads resulted from deflagration of various mixtures formed by jet releases. The data on pressures waves generated in the conditions under consideration provides conservative estimation of pressure loads for realistic leaks.
Analysis of Buoyancy-driven Ventilation of Hydrogen from Buildings
Sep 2007
Publication
When hydrogen gas is used or stored within a building as with a hydrogen-powered vehicle parked in a residential garage any leakage of unignited H2 will mix with indoor air and may form a flammable mixture. One approach to safety engineering relies on buoyancy-driven passive ventilation of H2 from the building through vents to the outside. To discover relationships between design variables we combine two types of analysis: (1) a simplified 1-D steady-state analysis of buoyancy-driven ventilation and (2) CFD modelling using FLUENT 6.3. The simplified model yields a closed-form expression relating the H2 concentration to vent area height and discharge coefficient; leakage rate; and a stratification factor. The CFD modelling includes 3-D geometry; H2 cloud formation; diffusion momentum convection and thermal effects; and transient response. We modelled a typical residential two-car garage with 5 kg of H2 stored in a fuel tank; leakage rates of 5.9 to 82 L/min (tank discharge times of 12 hours to 1 week); a variety of vent sizes and heights; and both isothermal and nonisothermal conditions. This modelling indicates a range of the stratification factor needed to apply the simplified model for vent sizing as well as a more complete understanding of the dynamics of H2 movement within the building. A significant thermal effect occurs when outdoor temperature is higher than indoor temperature so that thermocirculation opposes the buoyancy-driven ventilation of H2. This circumstance leads to higher concentrations of H2 in the building relative to an isothermal case. In an unconditioned space such as a residential garage this effect depends on the thermal coupling of indoor air to outdoor air the ground (under a concrete slab floor) and an adjacent conditioned space in addition to temperatures. We use CFD modelling to explore the magnitude of this effect under rather extreme conditions.
Design of Catalytic Recombiners for Safe Removal of Hydrogen from Flammable Gas Mixtures
Sep 2007
Publication
Several today’s and future applications in energy technology bear the risk of the formation of flammable hydrogen/air mixtures either due to the direct use of hydrogen or due to hydrogen appearing as a by-product. If there’s the possibility of hydrogen being released accidentally into closed areas countermeasures have to be implemented in order to mitigate the threat of an explosion. In the field of nuclear safety passive auto-catalytic recombiners (PAR) are well-known devices for reducing the risk of a hydrogen detonation in a nuclear power plant in the course of a severe accident. Hydrogen and oxygen react on catalyst materials like platinum or palladium already far below conventional flammability limits. The most important concern with regard to the utilization of hydrogen recombiners is the adequate removal of the reaction heat. Already low hydrogen concentrations may increase the system temperature beyond the self-ignition limit of hydrogen/air mixtures and may lead to an unintended ignition on hot parts of the PAR.<br/>Starting from the nuclear application since several years IEF-6 and LRST perform joint research in the field of passive auto-catalytic recombiners including experimental studies modelling and development of new design concepts. Recently approaches on specifically designed catalysts and on passive cooling devices have been successfully tested. In a design study both approaches are combined in order to provide means for efficient and safe removal of hydrogen. The paper summarizes results achieved so far and possible designs for future applications.
Stress Corrosion Cracking Of Stainless Steels In High Pressure Alkaline Electrolysers
Sep 2005
Publication
Hydrogen-producing high-pressure electrolysers operating with 40% potassium hydroxide solution and an applied oxygen pressure up to 30 barg have been developed. Austenitic stainless steels of type AISI316L are deemed resistant to stress corrosion cracking (SCC) in concentrated KOH solutions. However SCC has on some occasions been observed on the oxygen side of the high-pressure electrolysers thereby representing a safety risk in the operation. Several materials have been tested for resistance to SCC using C-ring specimens in autoclaves under conditions similar to the high-pressure electrolysers and at temperatures up to 120°C. The tests confirmed the observed susceptibility of austenitic stainless steels to SCC in concentrated KOH solutions. Higher alloyed austenitic stainless steels also showed SCC. Duplex stainless steel and nickel based Alloy 28 showed good resistance to SCC in the given environment. Further tests are needed to define the optimum weld procedure.
Phenomena of Dispersion and Explosion of High Pressurized Hydrogen
Sep 2005
Publication
To make “Hydrogen vehicles and refuelling station systems” fit for public use research on hydrogen safety and designing mitigative measures are significant. For compact storage it is planned to store under high pressure (40MPa) at the refuelling stations so that the safety for the handling of high-pressurized hydrogen is essential. This paper describes the experimental investigation on the hypothetical dispersion and explosion of high-pressurized hydrogen gas which leaks through a large scale break in piping and blows down to atmosphere. At first we investigated time history of distribution of gas concentration in order to comprehend the behaviour of the dispersion of high-pressurized hydrogen gas before explosion experiments. The explosion experiments were carried out with changing the time of ignition after the start of dispersion. Hydrogen gas with the initial pressure of 40MPa was released through a nozzle of 10mm diameter. Through these experiments it was clarified that the explosion power depends not only on the concentration and volume of hydrogen/air pre-mixture but also on the turbulence characteristics before ignition. To clarify the explosion mechanism the numerical computer simulation about the same experimental conditions was performed. The initial conditions such as hydrogen distribution and turbulent characteristics were given by the results of the atmospheric diffusion simulation. By the verification of these experiments the results of CFD were fully improved.
Analysis of Jet Flames and Unignited Jets from Unintended Releases of Hydrogen
Sep 2007
Publication
A combined experimental and modeling program is being carried out at Sandia National Laboratories to characterize and predict the behavior of unintended hydrogen releases. In the case where the hydrogen leak remains unignited knowledge of the concentration field and flammability envelope is an issue of importance in determining consequence distances for the safe use of hydrogen. In the case where a high-pressure leak of hydrogen is ignited a classic turbulent jet flame forms. Knowledge of the flame length and thermal radiation heat flux distribution is important to safety. Depending on the effective diameter of the leak and the tank source pressure free jet flames can be extensive in length and pose significant radiation and impingement hazard resulting in consequence distances that are unacceptably large. One possible mitigation strategy to potentially reduce the exposure to jet flames is to incorporate barriers around hydrogen storage equipment. The reasoning is that walls will reduce the extent of unacceptable consequences due to jet releases resulting from accidents involving high-pressure equipment. While reducing the jet extent the walls may introduce other hazards if not configured properly. The goal of this work is to provide guidance on configuration and placement of these walls to minimize overall hazards using a quantitative risk assessment approach. Detailed Navier-Stokes calculations of jet flames and unignited jets are used to understand how hydrogen leaks and jet-flames interact with barriers. The effort is complemented by an experimental program that considers the interaction of jet flames and unignited jets with barriers.
Massive H2 Production With Nuclear Heating, Safety Approach For Coupling A VHTR With An Iodine Sulfur Process Cycle
Sep 2005
Publication
In the frame of a sustainable development investigations dealing with massive Hydrogen production by means of nuclear heating are carried out at CEA. For nuclear safety thermodynamic efficiency and waste minimization purposes the technological solution privileged is the coupling of a gas cooled Very High Temperature Reactor (VHTR) with a plant producing Hydrogen from an Iodine/Sulfur (I/S) thermochemical cycle. Each of the aforementioned facilities presents different risks resulting from the operation of a nuclear reactor (VHTR) and from a chemical plant including Hydrogen other flammable and/or explosible substances as well as toxic ones. Due to these various risks the safety approach is an important concern. Therefore this paper deals with the preliminary CEA investigations on the safety issues devoted to the whole plant focusing on the safety questions related to the coupling between the nuclear reactor and the Hydrogen production facility. Actually the H2 production process and the energy distribution network between the plants are currently at a preliminary design stage. A general safety approach is proposed based on a Defence In Depth (DID) principle permitting to analyze all the system configurations successively in normal incidental and accidental expected operating conditions. More precisely the dynamic answer of an installation to a perturbation affecting the other one during the previous conditions as well as the potential aggressions of the chemical plant towards the nuclear reactor have to be considered. The methodology presented in this paper is intended to help the designer to take into account the coupling safety constraints and to provide some recommendations on the global architecture of both plants especially on their coupling system. As a result the design of a VHTR combined to a H2 production process will require an iterative process between design and safety requirements.
A Reappraisal of Containment Safety Under Hydrogen Detonation
Sep 2005
Publication
The response of a typical steel-lined reinforced concrete nuclear reactor containment to postulated internal hydrogen detonations is investigated by detailed axisymetric non-linear dynamic finite element analysis. The wall pressure histories are calculated for hydrogen detonations using a technique that reproduces the sharp discontinuity at the shock front. The pressure results can be applied to geometrically similar vessels. The analysis indicates that the response is more sensitive to the point of initiation than to the strength of the detonation. Approximate solutions based on a pure impulse assumption where the containment is modelled as a single-degree-of freedom (SDOF) system may be seriously unconservative. This work becomes relevant because new nuclear reactors are foreseen as a primary of source of hydrogen supply.<br/><br/>
Development of Hydrogen Sensors and Recombiners
Sep 2005
Publication
Hydrogen energy is very promising as it ensures a high efficiency and ecological cleanliness of energy conversion. The goal of the present work is to provide the analysis of hydrogen safety aspects and to prescribe methods of safety operation with hydrogen. The authors conducted a hazard analysis of hydrogen operation and storage in comparison with other fuels. Good ventilation is the main hydrogen operation requirement. Besides an effective way of protection against propagation of hazards (for instance leaks) is neutralization of dangerous hydrogen-air mixtures by a method of controlled catalytic combustion inside special devices so-called recombiners [1-3]. The basis of these devices is a high porosity cell material (HPCM) activated by platinum deposition. Apart from recombiners HPCM was also applied for development of hydrogen detectors intended for measurement and analysis of hydrogen concentration for hydrogen-driven transport and objects of hydrogen infrastructure (including vapor-air media at high pressure and temperatures). A system of hydrogen safety based on hydrogen detectors and hydrogen catalytic recombiners was developed. Experimental and theoretical studies of hydrogen combustion processes heat- and mass transfer and also gas flows in catalytic-activated HPCM allowed for a design optimization of recombiners and their location. Pilot hydrogen detectors and hydrogen catalytic recombiners were fabricated and their laboratory tests were successfully performed. Thus it was indicated that on condition of following the appropriate passive and active safety measures hydrogen is just as safe as the other fuels. This conclusion represents another incentive for a transition to the hydrogen energy.
Optimal Operation of a Microgrid with Hydrogen Storage Based on Deep Reinforcement Learning
Jan 2022
Publication
Microgrid with hydrogen storage is an effective way to integrate renewable energy and reduce carbon emissions. This paper proposes an optimal operation method for a microgrid with hydrogen storage. The electrolyzer efficiency characteristic model is established based on the linear interpolation method. The optimal operation model of microgrid is incorporated with the electrolyzer efficiency characteristic model. The sequential decision-making problem of the optimal operation of microgrid is solved by a deep deterministic policy gradient algorithm. Simulation results show that the proposed method can reduce about 5% of the operation cost of the microgrid compared with traditional algorithms and has a certain generalization capability.
Consequence Assessment of the BBC Hydrogen Refuelling Station, Using The Adrea-Hf Code
Sep 2009
Publication
Within the framework of the internal project HyQRA of the HYSAFE Network of Excellence (NoE) funded by the European Commission (EC) the participating partners were requested to apply their Quantitative Risk Assessment (QRA) methodologies on a predefined hypothetical gaseous H2 refuelling station named BBC (Benchmark Base Case). The overall aim of the HyQRA project was to perform an inter-comparison of the various QRA approaches and to identify the knowledge gaps on data and information needed in the QRA steps specifically related to H2. Partners NCSRD and UNIPI collaborated on a common QRA. UNIPI identified the hazards on site selected the most critical ones defined the events that could be the primary cause of an accident and provided to NCSRD the scenarios listed in risk order for the evaluation of the consequences. NCSRD performed the quantitative analysis using the ADREA-HF CFD code. The predicted risk assessment parameters (flammable H2 mass and volume time histories and maximum horizontal and vertical distances of the LFL from the source) were provided to UNIPI to analyze the consequences and to evaluate the risk and distances of damage. In total 15 scenarios were simulated. Five of them were H2 releases in confined ventilated spaces (inside the compression and the purification/drying buildings). The remaining 10 scenarios were releases in open/semi-confined spaces (in the storage cabinet storage bank and refuelling hose of one dispenser). This paper presents the CFD methodology applied for the quantitative analysis of the common UNIPI/NCSRD QRA and discusses the results obtained from the performed calculations.
Development of Tools for Risk Assessment and Risk Communication for Hydrogen Applications
Sep 2005
Publication
For decades risk assessment has been an important tool in risk management of activities in several industries world wide. It provides among others authorities and stakeholders with a sound basis for creating awareness about existing and potential hazards and risks and making decisions related to how they can prioritise and plan expenditures on risk reduction. The overall goal of the ongoing HySafe project is to contribute to the safe transition to a more sustainable development in Europe by facilitating the safe introduction of hydrogen technologies and applications. An essential element in this is the demonstration of safety: that all safety aspects related to production transportation and public use are controlled to avoid that introducing hydrogen as energy carrier should pose unacceptable risk to the society.<br/>History has proven that introducing risk analysis to new industries is beneficial e.g. in transportation and power production and distribution. However this will require existing methods and standards to be adapted to the specific applications. Furthermore when trying to quantify risk it is of utmost importance to have access to relevant accident and incident information. Such data may in many cases not be readily available and the utilisation of them will then require specific and long lasting data collection initiatives.<br/>In this paper we will present the work that has been undertaken in the HySafe project in developing methodologies and collecting data for risk management of hydrogen infrastructure. Focus is laid on the development of risk acceptance criteria and on the demonstration of safety and benefits to the public. A trustworthy demonstration of safety will have to be based on facts especially on facts widely known and emphasis will thus be put on the efforts taken to establish and operate a database containing hydrogen accident and incident information which can be utilised in risk assessment of hydrogen applications. A demonstration of safety will also have to include a demonstration of risk control measures and the paper will also present work carried out on safety distances and ignition source control.
A Survey Among Experts of Safety Related to the Use of Hydrogen as an Energy Carrier
Sep 2005
Publication
Based on the increasing need of energy for the future and the related risks to the environments due to burning of fossils fuels hydrogen is seen as an efficient and application related clean energy carrier that may be derived from renewable energy sources. A variety of applications connected with production and use of hydrogen and the related risks have been identified and a survey has been conducted among a number of experts as an internet exercise for unveiling the potential lack of necessary knowledge in order to handle hydrogen in a safe way concerning the various applications. The main results concern hazardous situations related to release and explosions of hydrogen in confined and semi-confined areas tunnels and garages and mitigation of hazardous situations i.e. preventions of accidents and reduction of consequences from accidents happening anyway.
CFD Modeling of Hydrogen Dispersion Experiments for SAE J2578 Test Methods Development
Sep 2007
Publication
This paper discusses the results of validation of Computational Fluid Dynamics (CFD) modelling of hydrogen releases and dispersion inside a metal container imitating a single car garage based on experimental results. The said experiments and modelling were conducted as part of activities to predict fuel cell vehicles discharge flammability and potential build-up of hydrogen for the development of test procedures for the Recommended Practice for General Fuel Cell Vehicle Safety SAE J2578. The experimental setup included 9 hydrogen detectors located in each corner and in the middle of the roof of the container and a fan to ensure uniform mixing of the released hydrogen. The PHOENICS CFD software package was used to solve the continuity momentum and concentration equations with the appropriate boundary conditions buoyancy effect and turbulence models. Obtained modelling results matched experimental data of a high-rate injection of hydrogen with fan-forced dispersion used to create near-uniform mixtures with a high degree of accuracy. This supports the conclusion that CFD modelling will be able to predict potential accumulation of hydrogen beyond the experimental conditions. CFD modelling of hydrogen concentrations has proven to be reliable effective and relatively inexpensive tool to evaluate the effects of hydrogen discharge from hydrogen powered vehicles or other hydrogen containing equipment.
CFD Simulation Study to Investigate the Risk from Hydrogen Vehicles in Tunnels
Sep 2007
Publication
When introducing hydrogen-fuelled vehicles an evaluation of the potential change in risk level should be performed. It is widely accepted that outdoor accidental releases of hydrogen from single vehicles will disperse quickly and not lead to any significant explosion hazard. The situation may be different for more confined situations such as parking garages workshops or tunnels. Experiments and computer modelling are both important for understanding the situation better. This paper reports a simulation study to examine what if any is the explosion risk associated with hydrogen vehicles in tunnels. Its aim was to further our understanding of the phenomena surrounding hydrogen releases and combustion inside road tunnels and furthermore to demonstrate how a risk assessment methodology developed for the offshore industry could be applied to the current task. This work is contributing to the EU Sixth Framework (Network of Excellence) project HySafe aiding the overall understanding that is also being collected from previous studies new experiments and other modelling activities. Releases from hydrogen cars (containing 700 bar gas tanks releasing either upwards or downwards or liquid hydrogen tanks releasing only upwards) and buses (containing 350 bar gas tanks releasing upwards) for two different tunnel layouts and a range of longitudinal ventilation conditions have been studied. The largest release modelled was 20 kg H2 from four cylinders in a bus (via one vent) in 50 seconds with an initial release rate around 1000 g/s. Comparisons with natural gas (CNG) fuelled vehicles have also been performed. The study suggests that for hydrogen vehicles a typical worst-case risk assessment approach assuming the full gas inventory being mixed homogeneously at stoichiometry could lead to severe explosion loads. However a more extensive study with more realistic release scenarios reduced the predicted hazard significantly. The flammable gas cloud sizes were still large for some of the scenarios but if the actual reactivity of the predicted clouds is taken into account very moderate worst-case explosion pressures are predicted. As a final step of the risk assessment approach a probabilistic QRA study is performed in which probabilities are assigned to different scenarios time dependent ignition modelling is applied and equivalent stoichiometric gas clouds are used to translate reactivity of dispersed nonhomogeneous clouds. The probabilistic risk assessment study is based on over 200 dispersion and explosion CFD calculations using the commercially available tool FLACS. The risk assessment suggested a maximum likely pressure level of 0.1-0.3 barg at the pressure sensors that were used in the study. Somewhat higher pressures are seen elsewhere due to reflections (e.g. under the vehicles). Several other interesting observations were found in the study. For example the study suggests that for hydrogen releases the level of longitudinal tunnel ventilation has only a marginal impact on the predicted risk since the momentum of the releases and buoyancy of hydrogen dominates the mixing and dilution processes.
Collaborative Activities On Hydrogen Safety under the International Energy Agency’s Hydrogen Implementing
Sep 2005
Publication
In October 2004 the International Energy Agency Hydrogen Implementing Agreement (www.ieahia.org) approved the initiation of a collaborative task on hydrogen safety. During the past twelve months a work plan has been established and several member countries have committed to participate. Because of the nature of the International Energy Agency which is an international agreement between governments it is hoped that such collaboration will complement other cooperative efforts to help build the technology base around which codes and standards can be developed. In this way the new task on hydrogen safety will further the IEA Hydrogen Agreement in fulfilling its mission to accelerate the commercial introduction of hydrogen energy. This paper describes the specific scope and work plan for the collaboration that has been developed to date.
Determination Of Hazardous Zones For A Generic Hydrogen Station – A Case Study
Sep 2007
Publication
A method for determination of hazardous zones for hydrogen installations has been studied. This work has been carried out within the NoE HySafe. The method is based on the Italian Method outlined in Guide 31-30(2004) Guide 31–35(2001) Guide 31-35/A(2001) and Guide 31-35/A; V1(2003). Hazardous zones for a “generic hydrogen refuelling station”(HRS) are assessed based on this method. The method is consistent with the EU directive 1999/92/EC “Safety and Health Protection of Workers potentially at risk from explosive atmospheres” which is the basis for determination of hazardous zones in Europe. This regulation is focused on protection of workers and is relevant for hydrogen installations such as hydrogen refuelling stations repair shops and other stationary installations where some type of work operations will be involved. The method is also based on the IEC standard and European norm IEC/EN60079-10 “Electrical apparatus for explosive gas atmospheres. Part 10 Classification of hazardous areas”. This is a widely acknowledged international standard/norm and it is accepted/approved by Fire and Safety Authorities in Europe and also internationally. Results from the HySafe work and other studies relevant for hydrogen and hydrogen installations have been included in the case study. Sensitivity studies have been carried out to examine the effect of varying equipment failure frequencies and leak sizes as well as environmental condition (ventilation obstacles etc.). The discharge and gas dispersion calculations in the Italian Method are based on simple mathematical formulas. However in this work also CFD (Computational Fluid Dynamics) and other simpler numerical tools have been used to quantitatively estimate the effect of ventilation and of different release locations on the size of the flammable gas cloud. Concentration limits for hydrogen to be used as basis for the extent of the hazardous zones in different situations are discussed.
Hydrogen Detection- Visualisation of Hydrogen Using Non Invasive Optical Schlieren Technique BOS
Sep 2005
Publication
The detection of hydrogen after its accidental release is not only important for research purposes but will be much more important under safety aspects for future applications when hydrogen should be a standard energy resource. At Fraunhofer ICT two principally different approaches were made: first the new optical background-oriented schlieren method (BOS) is used for the visualization of hydrogen distribution and mixing processes at a rate of up to 1000 frames per second. The results from experiments with small scale injection of hydrogen/air–mixtures into air flows and free jets of hydrogen and hydrogen/air–mixtures emerging from 1” hoses simulating exhaust pipes will be discussed and interpreted with support from selected high speed videos. Finally mixing zones and safety distances can be determined by this powerful method.
Safety Study of Hydrogen Supply Stations for the Review of High Pressure Gas Safety Law in Japan
Sep 2005
Publication
A safety study of gaseous hydrogen supply stations with 40MPa storage system is undertaken through a risk based approach. Accident scenarios are identified based on a generic model of hydrogen station. And risks of identified accident scenarios are estimated and evaluated comparing with risk acceptance criteria. Also safety measures for risk reduction are discussed. Especially for clearance distance it is proposed that the distance from high-pressurized equipment to site borders should be at least 6 meters. As a result of the study it is concluded that risks of accidental scenarios can be mitigated to acceptable level under the proposed safety measures with several exceptions. These exceptional scenarios are very unlikely to occur but expected to have extremely severe consequence once occurred.
HySafe European Network of Excellence on Hydrogen Safety
Sep 2005
Publication
Introduction and commercialisation of hydrogen as an energy carrier of the future make great demands on all aspects of safety. Safety is a critical issue for innovations as it influences the economic attractiveness and public acceptance of any new idea or product. However research and safety expertise related to hydrogen is quite fragmented in Europe. The vision of a significant increased use of hydrogen as an energy carrier in Europe could not go ahead without strengthening and merging this expertise. This was the reason for the European Commission to support the launch on the first of March 2004 of a so-called Network of Excellence (NoE) on hydrogen safety: HySafe.
An Inter-Comparison Exercise on the Capabilities of CFD Models to Predict the Short and Long Term Distribution and Mixing of Hydrogen in a Garage
Sep 2007
Publication
Alexandros G. Venetsanos,
E. Papanikolaou,
J. García,
Olav Roald Hansen,
Matthias Heitsch,
Asmund Huser,
Wilfried Jahn,
Jean-Marc Lacome,
Thomas Jordan,
H. S. Ledin,
Dmitry Makarov,
Prankul Middha,
Etienne Studer,
Andrei V. Tchouvelev,
Franck Verbecke,
M. M. Voort,
Andrzej Teodorczyk and
M. A. Delichatsios
The paper presents the results of the CFD inter-comparison exercise SBEP-V3 performed within the activity InsHyde internal project of the HYSAFE network of excellence in the framework of evaluating the capability of various CFD tools and modelling approaches in predicting the physical phenomena associated to the short and long term mixing and distribution of hydrogen releases in confined spaces. The experiment simulated was INERIS-TEST-6C performed within the InsHyde project by INERIS consisting of a 1 g/s vertical hydrogen release for 240 s from an orifice of 20 mm diameter into a rectangular room (garage) of dimensions 3.78x7.2x2.88 m in width length and height respectively. Two small openings at the front and bottom side of the room assured constant pressure conditions. During the test hydrogen concentration time histories were measured at 12 positions in the room for a period up to 5160 s after the end of release covering both the release and the subsequent diffusion phases. The benchmark was organized in two phases. The first phase consisted of blind simulations performed prior to the execution of the tests. The second phase consisted of post calculations performed after the tests were concluded and the experimental results made available. The participation in the benchmark was high: 12 different organizations (2 non-HYSAFE partners) 10 different CFD codes and 8 different turbulence models. Large variation in predicted results was found in the first phase of the benchmark between the various modelling approaches. This was attributed mainly to differences in turbulence models and numerical accuracy options (time/space resolution and discretization schemes). During the second phase of the benchmark the variation between predicted results was reduced.
Compatibility of Metallic Materials with Hydrogen Review of the Present Knowledge
Sep 2007
Publication
In this document after a review of the accidents/incidents are described the different interactions between hydrogen gas and the most commonly used materials including the influence of "internal" and "external" hydrogen the phenomena occurring in all ranges of temperatures and pressures and Hydrogen Embrittlement (HE) created by gaseous hydrogen. The principle of all the test methods used to investigate this phenomenon are presented and discussed. The advantages and disadvantages of each method will be explained. The document also covers the influence of all the parameters related to HE including the ones related to the material itself the ones related to the design and manufacture of the equipment and the ones related to the hydrogen itself (pressure temperature purity etc). Finally recommendations to avoid repetition of accidents/incidents mentioned before are proposed.
Life Cycle Environmental Analysis of a Hydrogen-based Energy Storage System for Remote Applications
Mar 2022
Publication
Energy storage systems are required to address the fluctuating behaviour of variable renewable energy sources. The environmental sustainability of energy storage technologies should be carefully assessed together with their techno-economic feasibility. In this work an environmental analysis of a renewable hydrogen-based energy storage system has been performed making use of input parameters made available in the framework of the European REMOTE project. The analysis is applied to the case study of the Froan islands (Norway) which are representative of many other insular microgrid sites in northern Europe. The REMOTE solution is compared with other scenarios based on fossil fuels and submarine connections to the mainland grid. The highest climate impacts are found in the dieselbased configuration (1090.9 kgCO2eq/MWh) followed by the REMOTE system (148.2 kgCO2eq/MWh) and by the sea cable scenario (113.7 kgCO2eq/MWh). However the latter is biased by the very low carbon intensity of the Norwegian electricity. A sensitivity analysis is then performed on the length of the sea cable and on the CO2 emission intensity of electricity showing that local conditions have a strong impact on the results. The REMOTE system is also found to be the most cost-effective solution to provide electricity to the insular community. The in-depth and comparative (with reference to possible alternatives) assessment of the renewable hydrogen-based system aims to provide a comprehensive overview about the effectiveness and sustainability of these innovative solutions as a support for off-grid remote areas.
The Safe Use of the Existing Natural Gas System for Hydrogen (Overview of the NATURALHY-Project)
Sep 2005
Publication
The transition period towards the situation in which hydrogen will become an important energy carrier will be lengthy (decades) costly and needs a significant R&D effort. It’s clear therefore that the development of a hydrogen system requires a practical strategy within the context of the existing assets. Examining the potential of the existing extensive natural gas chain (transmission - distribution - end user infrastructures and appliances) is a logical first step towards the widespread delivery of hydrogen.
The project will define the conditions under which hydrogen can be mixed with natural gas for delivery by the existing natural gas system and later withdrawn selectively from the pipeline system by advanced separation technologies. Membranes will be developed to enable this separation. The socio-economic and life cycle consequences of this hydrogen delivery approach will be mapped out. By adding hydrogen to natural gas the physical and chemical properties of the mixture will differ from “pure” natural gas. As this may have a major effect on safety issues and durability issues (which also have a safety component) related to the gas delivery and the performance of end use appliances these issues are particularly addressed in the project.
The project is executed by a European consortium of 39 partners (including 15 from the gas industry). In this project set up under the auspices of GERG The European Gas Research Group there are leading roles for N.V. Nederlandse Gasunie (NL) Gaz de France (F) TNO (NL) ISQ (P) the Universities of Loughborough and Warwick (UK) and Exergia (GR). Guidance will be provided by a Strategic Advisory Committee consisting of representatives from relevant (inter)national organizations.
The project started on 1st May 2004 and will run for 5 years. The European Commission has selected the Integrated Project NATURALHY for financial support within the Sixth Framework Programme.
The project will define the conditions under which hydrogen can be mixed with natural gas for delivery by the existing natural gas system and later withdrawn selectively from the pipeline system by advanced separation technologies. Membranes will be developed to enable this separation. The socio-economic and life cycle consequences of this hydrogen delivery approach will be mapped out. By adding hydrogen to natural gas the physical and chemical properties of the mixture will differ from “pure” natural gas. As this may have a major effect on safety issues and durability issues (which also have a safety component) related to the gas delivery and the performance of end use appliances these issues are particularly addressed in the project.
The project is executed by a European consortium of 39 partners (including 15 from the gas industry). In this project set up under the auspices of GERG The European Gas Research Group there are leading roles for N.V. Nederlandse Gasunie (NL) Gaz de France (F) TNO (NL) ISQ (P) the Universities of Loughborough and Warwick (UK) and Exergia (GR). Guidance will be provided by a Strategic Advisory Committee consisting of representatives from relevant (inter)national organizations.
The project started on 1st May 2004 and will run for 5 years. The European Commission has selected the Integrated Project NATURALHY for financial support within the Sixth Framework Programme.
Hydrogen Transport Safety: Case of Compressed Gaseous Tube Trailer
Sep 2005
Publication
The following paper describes researches to evaluate the behaviour under various accidental conditions of systems of transport compressed hydrogen. Particularly have been considered gaseous tube trailer and the packages cylinders employed for the road transport which have an internal gas pressures up to 200 barg.<br/>Further to a verification of the actual safety conditions this analysis intends to propose a theme that in the next future if confirmed projects around the employment of hydrogen as possible source energetic alternative could become quite important. The general increase of the consumptions of hydrogen and the consequently probable increase of the transports of gaseous hydrogen in pressure they will make the problem of the safety of the gaseous tube trail particularly important. Gaseous tube trailers will also use as components of plant. for versatility easy availability' and inexpensiveness.<br/>The first part of the memory is related to the analysis of the accidents happened in the last year in Italy with compressed hydrogen transports and particularly an accurate study has been made on the behaviour of a gaseous tube trailer involved in fire following a motorway accident in March 2003. In the central part of the job has been done a safety analysis of the described events trying to make to also emerge the most critical elements towards the activities developed by the teams of help intervened.<br/>Finally in the last part you are been listed on the base of the picked data a series of proposals and indications of the possible structural and procedural changes that could be suggested with the purpose to guarantee more elevated safety levels.
Fundamental Safety Testing and Analysis of Solid State Hydrogen Storage Materials and Systems
Sep 2007
Publication
Hydrogen is seen as the future automobile energy storage media due to its inherent cleanliness upon oxidation and its ready utilization in fuel cell applications. Its physical storage in light weight low volume systems is a key technical requirement. In searching for ever higher gravimetric and volumetric density hydrogen storage materials and systems it is inevitable that higher energy density materials will be studied and used. To make safe and commercially acceptable systems it is important to understand quantitatively the risks involved in using and handling these materials and to develop appropriate risk mitigation strategies to handle unforeseen accidental events. To evaluate these materials and systems an IPHE sanctioned program was initiated in 2006 partnering laboratories from Europe North America and Japan. The objective of this international program is to understanding the physical risks involved in synthesis handling and utilization of solid state hydrogen storage materials and to develop methods to mitigate these risks. This understanding will support ultimate acceptance of commercially high density hydrogen storage system designs. An overview of the approaches to be taken to achieve this objective will be given. Initial experimental results will be presented on environmental exposure of NaAlH4 a candidate high density hydrogen storage compound. The tests to be shown are based on United Nations recommendations for the transport of hazardous materials and include air and water exposure of the hydride at three hydrogen charge levels in various physical configurations. Additional tests developed by the American Society for Testing and Materials were used to quantify the dust cloud ignition characteristics of this material which may result from accidental high energy impacts and system breach. Results of these tests are shown along with necessary risk mitigation techniques used in the synthesis and fabrication of a prototype hydrogen storage system.
Fire Prevention Technical Rule for Gaseous Hydrogen Transport in Pipelines
Sep 2007
Publication
This paper presents the current results of the theoretical and experimental activity carried out by the Italian Working Group on the fire prevention safety issues in the field of the hydrogen transport in pipelines. From the theoretical point of view a draft document has been produced beginning from the regulations in force on the natural gas pipelines; these have been reviewed corrected and integrated with the instructions suitable to the use with hydrogen gas. From the experimental point of view a suitable apparatus has been designed and installed at the University of Pisa; this apparatus will allow the simulation of hydrogen releases from a pipeline with or without ignition of the hydrogen-air mixture. The experimental data will help the completion of the above-mentioned draft document with the instructions about the safety distances. However in the opinion of the Group the work on the text contents is concluded and the document is ready to be discussed with the Italian stakeholders involved in the hydrogen applications.
Compatibility of Materials with Hydrogen Particular Case- Hydrogen Assisted Stress Cracking of Titanium Alloys
Sep 2007
Publication
A review of the effect of hydrogen on materials is addressed in this paper. General aspects of the interaction of hydrogen and materials hydrogen embrittlement low temperature effects material suitability for hydrogen service and materials testing are the main subjects considered in the first part of the paper. As a particular case of the effect of hydrogen in materials the hydride formation of titanium alloys is considered. Alpha titanium alloys are considered corrosion resistant materials in a wide range of environments. However hydrogen absorption and the possible associated problems must be taken into account when considering titanium as a candidate material for high responsibility applications. The sensitivity of three different titanium alloys Ti Gr-2 Ti Gr-5 and Ti Gr-12 to the Hydrogen Assisted Stress Cracking phenomena has been studied by means of the Slow Strain Rate Technique (SSRT). The testing media has been sea water and hydrogen has been produced on the specimen surface during the test by cathodic polarization. Tested specimens have been characterized by metallography and scanning electron microscopy. Results obtained show that the microstructure of the materials particularly the β phase content plays an important role on the sensitivity of the studied alloys to the Hydrogen Assisted Stress Cracking Phenomena.
Numerical Analysis for Hydrogen Flame Acceleration during a Severe Accident Initiated by SBLOCA in the APR1400 Containment
Jan 2022
Publication
We performed a hydrogen combustion analysis in the Advanced Power Reactor 1400 MWe (APR1400) containment during a severe accident initiated by a small break loss of coolant accident (SBLOCA) which occurred at a lower part of the cold leg using a multi-dimensional hydrogen analysis system (MHAS) to confirm the integrity of the APR1400 containment. The MHAS was developed by combining MAAP GASFLOW and COM3D to simulate hydrogen release distribution and combustion in the containment of a nuclear power plant during the severe accidents in the containment of a nuclear power reactor. The calculated peak pressure due to the flame acceleration by the COM3D using the GASFLOW results as an initial condition of the hydrogen distribution was approximately 555 kPa which is lower than the fracture pressure 1223 kPa of the APR1400 containment. To induce a higher peak pressure resulted from a strong flame acceleration in the containment we intentionally assumed several things in developing an accident scenario of the SBLOCA. Therefore we may judge that the integrity of the APR1400 containment can be maintained even though the hydrogen combustion occurs during the severe accident initiated by the SBLOCA.
Hydrogen Refueling Stations: Safe Filling Procedures
Sep 2005
Publication
Safety is a high priority for a hydrogen refueling station. Here we propose a method to safely refuel a vehicle at optimised speed of filling with minimum information about it. Actually we identify two major risks during a vehicle refuelling: over filling and overheating. These two risks depend on the temperature increase in the tank during refuelling. But the inside temperature is a difficult information to get from the station point of view. It assumes a temperature sensor in a representative place of the tank and an additional connection between the vehicle and the station for data exchange. The refuelling control may not depend on this parameter only. Therefore out objective was to effectively control the filling particularly to avoid the two identified risks independently of optional and safety redundant information from the vehicle. For that purpose we defined a maximum filling pressure which corresponds to the most severe following conditions: if the maximum temperature is reached in the tank or if the maximum capacity is reached in the tank. This maximum pressure depends on a few filling parameters which are easily available. The method and its practical applications are depicted.
Heat Networks 2020
Dec 2020
Publication
This publication by the Department for Business Energy and Industrial Strategy (BEIS) brings together heat networks investment opportunities in England and Wales. The opportunities present a wide range of projects supported through the development stages by the Heat Networks Delivery Unit (HNDU) and projects seeking capital support from the Heat Networks Investment Project (HNIP).
The publication includes a list of one-page summaries for each of the heat network projects supported by BEIS which set out details of HNDU and HNIP projects where projects have provided enough detail in time for publication.
For HNIP this represents projects which have submitted at least a pre-application to the Delivery Partner Triple Point Heat Networks Investment Management since the scheme opened in February 2019. As a number of the projects are at different stages of development some of the costs aren’t currently available or will be subject to project consent and change as they progress through the project lifecycle.
Related Document: Heat Network Detailed Project Development Resource: Guidance on Strategic and Commercial Case
The publication includes a list of one-page summaries for each of the heat network projects supported by BEIS which set out details of HNDU and HNIP projects where projects have provided enough detail in time for publication.
For HNIP this represents projects which have submitted at least a pre-application to the Delivery Partner Triple Point Heat Networks Investment Management since the scheme opened in February 2019. As a number of the projects are at different stages of development some of the costs aren’t currently available or will be subject to project consent and change as they progress through the project lifecycle.
Related Document: Heat Network Detailed Project Development Resource: Guidance on Strategic and Commercial Case
CFD Simulations of Hydrogen Release and Dispersion Inside the Storage Room of a Hydrogen Refuelling Station Using the ADREA-HF Code
Sep 2007
Publication
The paper presents CFD simulations of high pressure hydrogen release and dispersion inside the storage room of realistic hydrogen refuelling station and comparison to experimental data. The experiments were those reported by Tanaka et al. (2005) carried out inside an enclosure 5 m wide 6 m long and 4 m high having 1 m high ventilation opening on all sidewalls (half or fully open) containing an array of 35 x 250 L cylinders. The scenarios investigated were 40 MPa storage pressure horizontal releases from the center of the room from one cylinder with orifices of diameters 0.8 1.6 and 8 mm. The release calculations were performed using GAJET integral code. The CFD dispersion simulations were performed using the ADREA-HF CFD code. The structure of the flow and the mixing patterns were also investigated by presenting the predicted hydrogen concentration field. Finally the effects of release parameters natural ventilation and wind conditions were analyzed too.
Impact of Hydrogen Injection on Natural Gas Measurement
Dec 2021
Publication
Hydrogen is increasingly receiving a primary role as an energy vector in ensuring the achievement of the European decarbonization goals by 2050. In fact Hydrogen could be produced also by electrolysis of water using renewable sources such as photovoltaic and wind power being able to perform the energy storage function as well as through injection into natural gas infrastructures. However hydrogen injection directly impacts thermodynamic properties of the gas itself such as density calorific value Wobbe index sound speed etc. Consequently this practice leads to changes in metrological behavior especially in terms of volume and gas quality measurements. In this paper the authors present an overview on the impact of hydrogen injection in natural gas measurements. In particular the changes in thermodynamic properties of the gas mixtures with different H2 contents have been evaluated and the effects on the accuracy of volume conversion at standard conditions have been investigated both on the theoretical point of view and experimentally. To this end the authors present and discuss the effect of H2 injection in gas networks on static ultrasonic domestic gas meters both from a theoretical and an experimental point of view. Experimental tests demonstrated that ultrasonic gas meters are not significantly affected by H2 injection up to about 10%.
Modelling of Lean Uniform and Non-Uniform Hydrogen-Air Mixture Explosions in a Closed Vessel
Sep 2009
Publication
Simulation of hydrogen-air mixture explosions in a closed large-scale vessel with uniform and nonuniform mixture compositions was performed by the group of partners within the EC funded project “Hydrogen Safety as an Energy Carrier” (HySafe). Several experiments were conducted previously by Whitehouse et al. in a 10.7 m3 vertically oriented (5.7-m high) cylindrical facility with different hydrogen-air mixture compositions. Two particular experiments were selected for simulation and comparison as a Standard Benchmark Exercise (SBEP) problem: combustion of uniform 12.8% (vol.) hydrogen-air mixture and combustion of non-uniform hydrogen-air mixture with average 12.6% (vol.) hydrogen concentration across the vessel (vertical stratification 27% vol. hydrogen at the top of the vessel 2.5% vol. hydrogen at the bottom of the vessel); both mixtures were ignited at the top of the vessel. The paper presents modelling approaches used by the partners comparison of simulation results against the experiment data and conclusions regarding the non-uniform mixture combustion modelling in real-life applications.
Agent-Based as an Alternative to Prognostic Modelling of Safety Risks in Hydrogen Energy Scenarios
Sep 2005
Publication
Interest in the future is not new. Economic constraints and acceptability considerations of today compel decision-makers from industry and authorities to speculate on possible safety risks originating from a hydrogen economy developed in the future. Tools that support thinking about the long-term consequences of today's actions and resulting technical systems are usually prognostic based on data from past performance of past or current systems. It has become convention to assume that the performance of future systems in future environments can be accommodated in the uncertainties of such prognostic models resulting from sensitivity studies. This paper presents an alternative approach to modelling future systems based on narratives about the future. Such narratives based on the actions and interactions of individual "agents" are powerful means for addressing anxiety about engaging the imagination in order to prepare for events that are likely to occur detect critical conditions and to thus achieve desirable outcomes. This is the methodological base of Agent-Based Models (ABM) and this paper will present the approach discuss its strengths and weaknesses and present a preliminary application to modelling safety risks related to energy scenarios in a possible future hydrogen economy.
Addressing Hydrogen Embrittlement of Metals in the Sae J2579 Fuel Cell Vehicle Tank Standard
Sep 2013
Publication
The SAE Technical Information Report (TIR) J2579 (Technical Information Report for Fuel Systems in Fuel Cell and Other Hydrogen Vehicles) has been created to address the safety performance of hydrogen storage and handling systems on vehicles. Safety qualification of the compressed hydrogen storage system is demonstrated through performance testing on prototype containment vessels. The two performance tests currently included in the SAE J2579 for evaluating unacceptable leakage and burst do not account for the potential effects of hydrogen embrittlement on structural integrity. This report describes efforts to address hydrogen embrittlement of structural metals in the framework of performance-based safety qualification. New safety qualification pathways that account for hydrogen embrittlement in the SAE J2579 include an additional pneumatic performance test using hydrogen gas or materials tests that demonstrate acceptable hydrogen embrittlement resistance of candidate structural metals.
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