Publications

About 400 million tonnes of plastics are produced per annum worldwide. End-of-life of plastics disposal contaminates the waterways aquifers and limits the landfill areas. Options for recycling plastic wastes include feedstock recycling mechanical /material recycling industrial energy recovery municipal solid waste incineration. Incineration of plastics containing E-Wastes releases noxious odours harmful gases dioxins HBr polybrominated diphenylethers and other hydrocarbons. This study focusses on recycling options in particular feedstock recycling of plastics in high-temperature materials processing for a sustainable solution to the plastic wastes not suitable for recycling. Of the 7% CO₂ emissions attributed to the iron and steel industry worldwide ∼30% of the carbon footprint is reduced using the waste plastics compared to other carbon sources in addition to energy savings. Plastics have higher H₂ content than the coal. Hydrogen evolved from the plastics acts as the reductant alongside the carbon monoxide. Hydrogen reduction of iron ore in presence of plastics increases the reaction rates due to higher diffusion of H₂ compared to CO. Plastic replacement reduces the process temperature by at least 100–200 °C due to the reducing gases (hydrogen) which enhance the energy efficiency of the process. Similarly plastics greatly reduce the emissions in other high carbon footprint process such as magnesia production while contributing to energy.

Electrocatalytic water splitting is the key process for the formation of green fuels for energy transport and storage in a sustainable energy economy. Besides electricity it requires water an aspect that seldomly has been considered until recently. As freshwater is a limited resource (<1% of earth's water) lately plentiful reports were published on direct seawater (around 96.5% of earth's water) splitting without or with additives (buffers or bases). Alternatively the seawater can be split in two steps where it is first purified by reverse osmosis and then split in a conventional water electrolyser. This quantitative analysis discusses the challenges of the direct usage of non-purified seawater. Further herein we compare the energy requirements and costs of seawater purification with those of conventional water splitting. We find that direct seawater splitting has substantial drawbacks compared to conventional water splitting and bears almost no advantage. In short it is less promising than the two-step scenario as the capital and operating costs of water purification are insignificant compared to those of electrolysis of pure water.

Photovoltaic (PV) is promising to supply power for residential buildings. Battery is the most widely employed storage method to mitigate the intermittence of PV and to overcome the mismatch between production and load. Hydrogen storage is another promising method that it is suitable for long-term storage. This study focuses on the comparison of self-sufficiency ratio and cost performance between battery storage and hydrogen storage for a residential building in Sweden. The results show that battery storage is superior to the hydrogen storage in the studied case. Sensitivity study of the component cost within the hydrogen storage system is also carried out. Electrolyzer cost is the most sensitive factor for improving system performance. A hybrid battery and hydrogen storage system which can harness the advantages of both battery and hydrogen storages is proposed in the last place.

The Hy4Heat Safety Assessment has focused on assessing the safe use of hydrogen gas in certain types of domestic properties and buildings. The summary reports (the Precis and the Safety Assessment Conclusions Report) bring together all the findings of the work and should be looked to for context by all readers. The technical reports should be read in conjunction with the summary reports. While the summary reports are made as accessible as possible for general readers the technical reports may be most accessible for readers with a degree of technical subject matter understanding. All of the safety assessment reports have now been reviewed by the HSE.<br/><br/>This document is an overview of the Safety Assessment work undertaken as part of the Hy4Heat programme

Sustainability transportation is characterized by a positive externality on the environment health social security land use and social inclusion. The increasing interest in global warming has caused attention to be paid to the introduction of the hydrogen bus (H2B). When introducing new environmental technologies such as H2B it is often necessary to assess the environmental benefits related to this new technology. However such benefits are typically non-priced due to their public good nature. Therefore we have to address this problem using the contingent valuation (CV) method. This method has been developed within environmental economics as a means to economically assess environmental changes which are typically not traded in the market. So far several big cities have been analyzed to evaluate the perceived benefit related to H2B introduction but to the best of our knowledge no one has performed a CV analysis of a historical city where smog also damages historical buildings. This paper presents the results obtained using a multi-wave survey. We have investigated user preferences to elicit their willingness to pay for H2B introduction in Perugia taking into account all types of negative externalities due to the traffic pollution. The results confirm that residents in Perugia are willing to pay extra to support the introduction of H2B.

The transition to hydrogen as a fuel source presents several challenges. One of the major hurdles is the cost-effective production of hydrogen in small quantities (less than 1MMscf/month). In the early demonstration phase hydrogen can be provided by bulk distribution of liquid or compressed gas from central production plants; however the next phase to fostering the hydrogen economy will likely include onsite generation and extensive pipeline networks to help effect a pervasive infrastructure. Providing inexpensive hydrogen at a fleet operator’s garage or local fuelling station is a key enabling technology for direct hydrogen Fuel Cell Vehicles (FCVs). The objective of this project was to develop a comprehensive turnkey stand-alone commercial hydrogen fuelling station for FCVs with state-of-the-art technology that is cost-competitive with current hydrocarbon fuels. Such a station would promote the advent of the hydrogen fuel economy for buses fleet vehicles and ultimately personal vehicles. Air Products partnering with the U.S. Department of Energy (DOE) The Pennsylvania State University Harvest Energy Technology and QuestAir developed a turnkey hydrogen fuelling station on the Penn State campus. Air Products aimed at designing a station that would have 65% overall station efficiency 82% PSA (pressure swing adsorption) efficiency and the capability of producing hydrogen at $3.00/kg (gge) H₂ at mass production rates. Air Products designed a fuelling station at Penn State from the ground up. This project was implemented in three phases. The first phase evaluated the various technologies available in hydrogen generation compression storage and gas dispensing. In the second phase Air Products designed the components chosen from the technologies examined. Finally phase three entailed a several-month period of data collection full-scale operation maintenance of the station and optimization of system reliability and performance. Based on field data analysis it was determined by a proprietary hydrogen-analysis model that hydrogen produced from the station at a rate of 1500 kg/day and when produced at 1000 stations per year would be able to deliver hydrogen at a price of $3.03/kg (gge) H₂. The station’s efficiency was measured to be 65.1% and the PSA was tested and ran at an efficiency of 82.1% thus meeting the project targets. From the study it was determined that more research was needed in the area of hydrogen fuelling. The overall cost of the hydrogen energy station when combined with the required plot size for scaled-up hydrogen demands demonstrated that a station using steam methane reforming technology as a means to produce on–site hydrogen would have limited utility in the marketplace. Alternative hydrogen supplies such as liquid or pipeline delivery to a refuelling station need to be included in the exploration of alternative energy site layouts. These avenues need to be explored before a definitive refuelling station configuration and commercialization pathway can be determined.

Green hydrogen produced by power‐to‐gas will play a major role in the defossilization of the energy system as it offers both carbon‐neutral chemical energy and the chance to provide flexibility. This paper provides an extensive analysis of hydrogen production in decentralized energy systems as well as possible operation modes (H2 generation or system flexibility). Modelling was realized for municipalities—the lowest administrative unit in Germany thus providing high spatial resolution—in the linear optimization framework OEMOF. The results allowed for a detailed regional analysis of the specific operating modes and were analyzed using full‐load hours share of used negative residual load installed capacity and levelized cost of hydrogen to derive the operation mode of power‐to‐gas to produce hydrogen. The results show that power‐to‐gas is mainly characterized by constant hydrogen production and rarely provides flexibility to the system. Main drivers of this dominant operation mode include future demand for hydrogen and the fact that high full‐load hours reduce hydrogen‐production costs. However changes in the regulatory market and technical framework could promote more flexibility and support possible use cases for the central technology to succeed in the energy transition.

In order to favor a transition to a renewable energy economy it is necessary to study the possible permeation of renewable energy sources not only in the electric grid or industrial scale but also in the small householding scale. One of the most interesting technologies available for this purpose is solar energy since it is a mature technology that can be easily installed in every rooftop. Thus a techno-economic assessment was carried out to evaluate the installation of a solar-based power-heat hybrid microgrid considering the use of hydrogen as an energy vector in a typical residential house in Spain. Lead-acid batteries plus the photovoltaic and solar thermal energy installation are complemented with a hydrogen system composed of an electrolyzer two metal hydride bottles and a fuel cell. A simulation tool has been generated using experimental models developed and validated with real equipment for each one of the electric microgrid component. Three operating modes were tested making use of this tool to better manage the energy consumed/produced and optimize the economic output of the facility. The results show that setting up a hydrogen-based microgrid in a residential house is unviable today mainly due to the high cost of hydrogen generation and consumption equipment. If only solar energy is considered the microgrid inversion (12.500 €) is recovered in ten years. On the other hand selling the electricity output has almost no repercussions considering current electrical rates in Spain. Finally while using an optimization algorithm to manage energy use battery life-spam and economic benefit slightly increase. However this profit may not be enough to justify the use of a more complex control system. The results of this research will help users renewable energy companies investigators and policymakers to better understand the different factors influencing the spread of renewable smart grids in households and propose solutions to address these.

Stress corrosion cracking (SCC) of steels can reduce the structural integrity of gas pipelines. To simulate in-service degradation of pipeline steels in laboratory the method of accelerated degradation consisted in subjecting specimens to electrolytic hydrogenation to loading up the certain plastic deformation and heating of specimen at 250°C was recently developed. The purpose of this paper was to analyse mechanical and SCC behaviour of in-service and in-laboratory degraded gas pipeline steels and to reveal some fractographic features of SCC. Three pipeline steels of the different strength (17H1S which is equivalent of API X52 API X60 and API X70) were investigated. The characteristics of the as-received pipeline steels with different strength were compared with the properties of pipeline steels after in-service and in-laboratory degradation. An influence of the NS4 solution on SCC resistance of 17H1S and API X60 steels in the as-received state and after the accelerated degradation using slow strain rate tension method was analysed. The noticeable decrease of plasticity for 17H1S and API X60 steels after long-term operation was shown. Deep microdelaminations revealed in the central part of fracture surfaces for the operated steels can be considered as the signs of dissipated damaging in the metal caused by texture and hydrogen absorbed by metal. Comparison of the SCC tests results showed that the characteristics of both steels in the as-received state were insignificantly changed under the influence of the environment. At the same time the degraded steels were characterized by a high sensitivity to SCC. It was shown fractographically that it associated with cracking along interfaces of ferrite and pearlite grains with secondary deep intergranular cracks formation and also by delamination between ferrite and cementite inside pearlite grains. The similar fracture mechanism at SCC tests was revealed for near the outer surface of the specimens and in the central part of the fracture surfaces of in-laboratory degraded specimens. These results demonstrated the key role of hydrogen during SCC and in-bulk cracking as well.

Pressure is mounting on the natural gas and LNG community to reduce methane emissions and this is most urgent in EU countries following the adoption of much tougher greenhouse gas reduction targets of 2030 and the publication of the European Commission’s Methane Strategy. With rapidly declining indigenous EU production and therefore rising import dependence there are increasing calls for emissions from imported pipeline gas and LNG to be quantified and based on actual measurements as opposed to standard emission factors. The Methane Strategy promises to be a significant milestone in that process. Companies which are supplying (or intending to supply) natural gas to the EU – the largest global import market for pipeline gas and a very significant market for LNG – would be well advised to pay close attention to how the regulation of methane emissions is unfolding and to make an immediate and positive response. Failure to do so could accelerate the demise of natural gas in European energy balances faster than would otherwise have been the case and shorten the time available for transition to decarbonised gases – specifically hydrogen – using existing natural gas infrastructure.<br/>This EU initiative will (and arguably already has) attracted attention from non-EU governments and companies involved in global gas and LNG trade. We have already seen deliveries of `carbon neutral’ LNG cargos to Asia as well as a long-term LNG contract in which the greenhouse gas content of cargos will be measured reported and verified (MRV) according to an agreed methodology. Natural gas and LNG exports if based on these standards or those set out in the EU Methane Strategy may be able to command premium prices from buyers eager to demonstrate their own GHG reduction credentials to governments customers and civil society.