Applications & Pathways
Exploring the Gas Permeability of Type IV Hydrogen Storage Cylinder Liners: Research and Applications
Jul 2025
Publication
As hydrogen fuel cell vehicles gain momentum as crucial zero-emission transportation solutions the urgency to address hydrogen permeability through the polymer liner becomes paramount for ensuring the safety efficiency and longevity of Type IV hydrogen storage tanks. This paper synthesizes existing research findings analyzes the influence of different materials and structures on gas permeability elucidates the dissolution and diffusion mechanisms of hydrogen in plastic liners and discusses their engineering applications. We focus on measurement methods influencing factors and improvement strategies for liner gas permeability. Additionally we explore the prospects of Type IV hydrogen storage tanks in fields such as automotive aerospace and energy storage industries. Through this comprehensive review of liner gas permeability critical insights are provided to guide the development of efficient and safe hydrogen storage and transportation systems. These insights are vital for advancing the widespread application of hydrogen energy technology and fostering sustainable energy development significantly contributing to efforts aimed at enhancing the performance and safety of Type IV hydrogen storage tanks.
Injection Strategies in a Hydrogen SI Engine: Parameter Selection and Comparative Analysis
Oct 2025
Publication
Injection strategies play a crucial role in determining hydrogen engine performance. The diversity of these strategies and the limited number of comparative studies highlight the need for further investigation. This study focuses on the analysis parameter selection and comparison of single early and late direct injection single injection with ignition occurring during injection (the so-called jet-guided operation) and dual injection in a hydrogen spark-ignition engine. The applicability and effectiveness of these injection strategies are assessed using contour maps with ignition timing and start of injection as coordinates representing equal levels of key engine parameters. Based on this approach injection and ignition settings are selected for a range of engine operating modes. Simulations of engine performance under different load conditions are carried out using the selected parameters for each strategy. The results indicate that the highest indicated thermal efficiencies are achieved with single late injection while the lowest occur with dual injection. At the same time both dual injection and jet-guided operation provide advantages in terms of knock suppression peak pressure reduction and reduced nitrogen oxide emissions.
Multi-Objective Optimal Energy Management Strategy for Grid-Interactive Hydrogen Refueling Stations in Rural Areas
Mar 2025
Publication
The transportation sector is a significant contributor to global carbon emissions thus necessitating a transition toward renewable energy sources (RESs) and electric vehicles (EVs). Among EV technologies fuel-cell EVs (FCEVs) offer distinct advantages in terms of refueling time and operational efficiency thus rendering them a promising solution for sustainable transportation. Nevertheless the integration of FCEVs in rural areas poses challenges due to the limited availability of refueling infrastructure and constraints in energy access. In order to address these challenges this study proposes a multi-objective energy management model for a hydrogen refueling station (HRS) integrated with RESs a battery storage system an electrolyzer (EL) a fuel cell (FC) and a hydrogen tank serving diverse FCEVs in rural areas. The model formulated using mixed-integer linear programming (MILP) optimizes station operations to maximize both cost and load factor performance. Additionally bi-directional trading with the power grid and hydrogen network enhances energy flexibility and grid stability enabling a more resilient and self-sufficient energy system. To the best of the authors’ knowledge this study is the first in the literature to present a multi-objective optimal management approach for grid-interactive renewablesupported HRSs serving hydrogen-powered vehicles in rural areas. The simulation results demonstrate that RES integration improves economic feasibility by reducing costs and increasing financial gains while maximizing the load factor enhances efficiency cost-driven strategies that may impact stability. The impact of the EL on cost is more significant while RES capacity has a relatively smaller effect on cost. However its influence on the load factor is substantial. The optimization of RES-supported hydrogen production has been demonstrated to reduce external dependency thereby enabling surplus trading and increasing financial gains to the tune of USD 587.83. Furthermore the system enhances sustainability by eliminating gasoline consumption and significantly reducing carbon emissions thus supporting the transition to a cleaner and more efficient transportation ecosystem.
Net-Zero Backup Solutions for Green Ammonia Hubs Based on Hydrogen Power Generation
Jun 2025
Publication
This paper explores cleaner and techno-economically viable solutions to provide electricity heat and cooling using green hydrogen (H2) and green ammonia (NH3) across the entire decarbonized value chain. We propose integrating a 100% hydrogen-fueled internal combustion engine (e.g. Jenbacher JMS 420) as a stationary backup solution and comparing its performance with other backup technologies. While electrochemical storage systems or battery energy storage systems (BESSs) offer fast and reliable short-term energy buffering they lack flexibility in relocation and typically involve higher costs for extended backup durations. Through five case studies we highlight that renewable-based energy supply requires additional capacity to bridge longer periods of undersupply. Our results indicate that for cost reasons battery–electric solutions alone are not economically feasible for longterm backup. Instead a more effective system combines both battery and hydrogen storage where batteries address daily fluctuations and hydrogen engines handle seasonal surpluses. Despite lower overall efficiency gas engines offer favorable investment and operating costs in backup applications with low annual operating hours. Furthermore the inherent fuel flexibility of combustion engines eventually will allow green ammonia-based backup systems particularly as advancements in small-scale thermal cracking become commercially available. Future studies will address CO2 credit recognition carbon taxes and regulatory constraints in developing more effective dispatch and master-planning solutions.
Machine Learning-driven Stochastic Bidding for Hydrogen Refueling Station-integrated Virtual Power Plants in Energy Market
Aug 2025
Publication
Virtual power plants (VPPs) are gaining significance in the energy sector due to their capacity to aggregate distributed energy resources (DERs) and optimize energy trading. However their effectiveness largely depends on accurately modeling the uncertain parameters influencing optimal bidding strategies. This paper proposes a deep learning-based forecasting method to predict these uncertain parameters including solar irradiation temperature wind speed market prices and load demand. A stochastic programming approach is introduced to mitigate forecasting errors and enhance accuracy. Additionally this research assesses the flexibility of VPPs by mapping the flexible regions to determine their operational capabilities in response to market dynamics. The study also incorporates power-to‑hydrogen (P2H) and hydrogen-to-power (H2P) conversion processes to facilitate the integration of hydrogen fuel cell vehicles (HFCVs) into VPPs enhancing both technical and economic aspects. A network-aware VPP connected to generation resources storage facilities demand response programming (DRP) vehicle-to-grid technology (V2G) P2H and H2P is used to evaluate the proposed method. The problem is formulated as a convex model and solved using the GUROBI optimizer. Results indicate that a hydrogen refueling station can increase profits by approximately 49 % compared to the base case of directly selling surplus generation from renewable energy sources (RESs) to the market and profits can further increase to roughly 86 % when other DERs are incorporated alongside the hydrogen refueling station.
Double-Layer Optimal Configuration of Wind–Solar-Storage for Multi-Microgrid with Electricity–Hydrogen Coupling
Oct 2025
Publication
To address the collaborative optimization challenge in multi-microgrid systems with significant renewable energy integration this study presents a dual-layer optimization model incorporating power-hydrogen coupling. Firstly a hydrogen energy system coupling framework including photovoltaics storage batteries and electrolysis hydrogen production/fuel cells was constructed at the architecture level to realize the flexible conversion of multiple energy forms. From a modeling perspective the upper-layer optimization aims to minimize lifecycle costs by determining the optimal sizing of distributed PV systems battery storage hydrogen tanks fuel cells and electrolyzers within the microgrid. At the lower level a distributed optimization framework facilitates energy sharing (both electrical and hydrogen-based) across microgrids. This operational layer maximizes yearly system revenue while considering all energy transactions—both inter-microgrid and grid-to-microgrid exchanges. The resulting operational boundaries feed into the upper-layer capacity optimization with the optimal equipment configuration emerging from the iterative convergence of both layers. Finally the actual microgrid in a certain area is taken as an example to verify the effectiveness of the proposed method.
Influence of Engine Oils on Pre-Ignition Tendency in a Hydrogen–Kerosene Dual-Fuel Engine
Mar 2025
Publication
Reducing CO2 emissions is an increasingly important goal in general aviation. The dual-fuel hydrogen–kerosene combustion process has proven to be a suitable technology for use in small aircraft. This robust and reliable technology significantly reduces CO2 emissions due to the carbon-free combustion of hydrogen during operation while pure kerosene or sustainable aviation fuel (SAF) can be used in safety-critical situations or in the event of fuel supply issues. Previous studies have demonstrated the potential of this technology in terms of emissions performance and efficiency while also highlighting challenges related to abnormal combustion phenomena such as knocking and pre-ignition which limit the maximum achievable hydrogen energy share. However the causes of such phenomena—especially regarding the role of lubricating oils—have not yet been sufficiently investigated in hydrogen engines making this a crucial area for further development. In this paper investigations at the TU Wien Institute of Powertrain and Automotive Technology concerning the role of different engine oils in influencing pre-ignition tendencies in a hydrogen–kerosene dual-fuel engine are described. A specialized test procedure was developed to account for the unique combustion characteristics of the dual-fuel process along with a detailed purge procedure to minimize oil carryover. Multiple engine oils with varying compositions were tested to evaluate their influence on pre-ignition tendencies with a particular focus on additives containing calcium magnesium and molybdenum known for their roles in detergent and anti-wear properties. Additionally the study addressed the contribution of particles to pre-ignition occurrences. The results indicate that calcium and magnesium exhibit no notable impact on pre-ignition behavior; however the addition of molybdenum results in a pronounced reduction in pre-ignition events which could enable a higher hydrogen energy share and thus decrease CO2 emissions in the context of hydrogen dual-fuel aviation applications.
A Decision-support Flowchart for Including Parameter Uncertainty in Prospective Life Cycle Inventory Modeling: An Application to a PEM Fuel Cell-based APU System for a Hydrogen-powered Aircraft
Oct 2025
Publication
Emerging energy technologies offer significant opportunities for climate change mitigation. However the assessment of their potential environmental impact through prospective life cycle assessment (pLCA) is challeng‑ ing owing to parameter uncertainties arising from data gaps temporal variability and evolving technological contexts when modeling their prospective life cycle inventories (pLCI). Existing methodologies lack standardized approaches for systematically integrating parameter uncertainty within pLCI frameworks often initially overlooking it. In order to fill this gap this study proposes a structured and transparent approach for incorporating parameter uncertainty directly into the pLCI modeling process. The goal is to enhance the robustness transparency and reproducibility of pLCI models. A decision–support flowchart based on an adapted six-step framework was developed to help life cycle assessment (LCA) practitioners address parameter uncertainty during the “goal and scope definition” and“life cycle inventory” phases of pLCA. The flowchart guides users through the process of defining of the assessment’s goal scope as well as its temporal and geographical boundaries and the technology’s maturity level (Step 1). Step 2 entails gathering data to depict the technology’s development. Steps 3 and 4 involve identifying parameters that are likely to change in the future such as manufacturing processes materials equipment and component dimensions as well as their respective uncertainties. Step 5 includes the learning effects required for industrial-scale production once the technology has reached maturity. Finally step 6 identifies external developments impacting the technology as well as contributing uncertainties. A case study of a fuel cell-based propulsion system for a hydrogen-powered aircraft in 2040 illustrates the applicability of the framework. This study introduces a structured flowchart to support decision making in cases when parameter uncertainty should be integrated into pLCI modeling. By supporting the selection of appropriate prospective meth‑ ods as well as uncertainty identification and characterization strategies the proposed flowchart enhances the trans‑ parency consistency and representativeness of the pLCA results facilitating their broader application in emerging technology assessment methods.
Combined Effects of Copper Oxide Nanoparticles and Hydrogen Enrichment on the Performance and Emissions of Butanol Enriched Biodiesel in a Diesel Engine
Oct 2025
Publication
This study explores a multi-faceted approach to improving the combustion performance and emission characteristics of a single-cylinder four-stroke direct injection (DI) compression ignition engine through the combined effects of butanol enrichment green-synthesized copper oxide (CuO) nanoparticles and hydrogen supplementation. The baseline fuel was a B20 biodiesel blend further enriched with 10 % butanol to enhance oxygen availability and atomization. CuO nanoparticles were synthesized via an eco-friendly aloe vera extractmediated method and dispersed into the fuel to promote oxidation kinetics and stabilize combustion. Experimental results revealed that the B20+But10 %+CuO100 blend achieved the highest brake thermal efficiency (BTE) of 33.6 % at full load alongside notable reductions in carbon monoxide (CO) unburned hydrocarbons (HC) nitrogen oxides (NOx) and smoke opacity compared to neat B20. Reactivity controlled compression ignition (RCCI) trials further demonstrated that hydrogen enrichment at 5 LPM and 10 LPM improved flame propagation Brake thermal efficiency (33.89 % & 35.43 %) and reduced brake-specific fuel consumption of nearly 10 % (0.26 Kg/KWh) & 0.25 Kg/KWh). While excessive hydrogen supply (10 LPM) marginally increased HC emissions (110 PPM) at higher loads due to localized incomplete oxidation overall results confirm significant emission mitigation. The findings highlight that the synergistic integration of butanol oxygenation catalytically active CuO nanoparticles and optimized hydrogen enrichment offers a viable pathway toward cleaner combustion improved energy efficiency and reduced pollutant emissions in biodiesel-fueled CI engines.
Comprehensive Analysis of a Full-scale Solid Oxide Fuel Cell Stack Fueled by Ammonia
Oct 2025
Publication
Ammonia represents a promising alternative fuel and hydrogen carrier for power generation due to its advantages in storage and transportation compared to those of hydrogen. However challenges persist in the direct use of ammonia in solid oxide fuel cells (SOFCs) particularly with respect to performance degradation—an issue that necessitates comprehensive investigation at the full-stack scale. This study examines a ten-cell full-size SOFC stack under various operating conditions to evaluate the viability of ammonia as a direct fuel. Experiments were conducted using pure ammonia pure hydrogen fully reformed ammonia and 50 % pre-reformed ammonia at three operating temperatures (660◦C 710 ◦C and 760 ◦C). Performance was characterized through current–voltage curves electrochemical impedance spectroscopy and continuous monitoring of residual ammonia in the exhaust using Fourier-transform infrared spectroscopy. A 200-hour durability test was performed to assess long-term stability. The results demonstrated that at temperatures of ≥ 710 ◦C ammonia-fueled SOFCs performed comparably to hydrogen-fueled configurations within typical operating ranges (0.2–0.5 A/cm2 ). The stack achieved optimal performance at 55–80 % fuel utilization. The ammonia-fueled configurations exhibited different voltage behaviors at higher fuel utilizations compared with those of the hydrogen-fueled configurations. The residual ammonia concentration in the anode off-gas remained well below the safety thresholds. Long-term testing demonstrated an initial degradation that eventually stabilized at a more sustainable rate. These findings validate ammonia as a viable fuel for SOFC stacks when operated at appropriate temperatures (≥710 ◦C) and optimal fuel utilization offering a pathway toward sustainable carbon-free ammonia energy systems.
Life Cycle Assessment of Future Electricity and Hydrogen Systems: Implications for Low-carbon Transport
Oct 2025
Publication
This study develops and applies a life cycle assessment (LCA) framework combined with predictive market models to evaluate the environmental impacts of electricity and hydrogen for transport in the EU27+UK from 2020 to 2050. By linking evolving power sector scenarios with hydrogen supply models we assess the wellto-wheels (WTW) performance of battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs) under consistent energy assumptions. Results show that electricity decarbonization can reduce GWP by up to 80% by 2050 but increases land use and mineral/metal demand due to renewable infrastructure expansion. The environmental impacts of hydrogen production are strongly influenced by the electricity mix especially in high electrolysis scenarios. WTW analysis indicates that while BEVs consistently achieve lower WTW GWP than FCEVs across all scenarios both drivetrains exhibit notable trade-offs in other impact categories. Scenarios dominated by blue hydrogen although not optimal in terms of GWP present a more balanced environmental profile making them a viable transitional pathway in contexts that prioritize minimizing other environmental impacts.
A Priori and a Posteriori Analyses of Differential and Preferential Diffusion in Large Eddy Simulations of Partially Premixed Hydrogen-air Flames
Oct 2025
Publication
Differential diffusion (DD) and non-unity Lewis number (Le) effects in the filtered equations of the mixture fraction progress variable their respective sub-grid scale (SGS) variances and enthalpy are investigated using a priori and a posteriori analyses of a lifted turbulent hydrogen jet flame. The a priori analyses show that the absolute magnitudes of the DD terms in the filtered mixture fraction equation and its SGS variance are significant individually but their net contribution is small. The DD effects are found to be small for the progress variable and its SGS variance. One non-unity Le term is of similar magnitude to the turbulent flux for the filtered enthalpy and is independent of turbulent transport. Therefore a simple model for this effect is constructed using flamelets. A priori validation of this model is performed using direct numerical simulation data of a lifted hydrogen flame and its a posteriori verification is undertaken through two large eddy simulations. This effect influences the enthalpy field and hence the temperature is affected because of the relative increase (decrease) in thermal diffusivity for lean (rich) mixtures. Hence higher peak temperatures are observed in the rich mixture when the non-unity Le effects are included. However its overall effects on the flame lift-off height and flame-brush structure are observed to be small when compared with measurements. Hence the DD and non-unity Le effects are negligible for LES of partially premixed combustion of hydrogen–air mixtures in high Reynolds number flows. Novelty and significance The relative importance of differential and preferential diffusion effects for large eddy simulations using the tabulated chemistry approach is systematically assessed. The consistency among the complete set of equations and their closure models of the controlling variables (filtered mixture fraction progress variable their subgrid scale variances and enthalpy) for partially premixed combustion is maintained on the physical and mathematical grounds for the first time. The novelty of this work lies in the development validation and verification of a computationally simple yet accurate and robust model for these diffusion effects and its a priori and a posteriori analyses. It is demonstrated that the influence of non-equidiffusion is small for turbulent partially premixed hydrogen–air flames and hence the standard unity Lewis number approach is shown to be sufficient for turbulent partially premixed flames with high turbulence levels which are typical in practical applications.
Fuel Cell Air Compressor Concepts to Enhance the Efficiency of FCEV
Oct 2025
Publication
The thermal management system and the balance-of-plant (BoP) in fuel cell electric vehicles (FCEV) are characterized by a particularly high level of complexity and a number of interfaces. Optimizing the efficiency of the overall vehicle is of special importance to maximize the range and increase the attractiveness of this technology to customers. This paper focuses on the optimization potential of the air supply system in the BoP whereby the charging concepts of the electric supercharger (ESC) and the electrically assisted turbocharger (EAT) as well as the integration of water spray injection (WSI) at the compressor inlet are investigated in the framework of an FCEV complete vehicle co-simulation. As a benchmark for the integration of these optimization measures the complete vehicle co-simulation is designed for a fuel cell electric passenger car of the current generation. Here thermo-hydraulic fluid circuits in the thermal management software KULI are coupled with mathematical-physical models in MATLAB/Simulink. Applying advanced simulation methodologies for the components of fuel cell powertrain and vehicle cabin enables the mapping of the effects of realistic operating conditions on the FCEV characteristics. The EAT offers the advantage over the ESC that due to the arrangement of an exhaust gas turbine a part of the exhaust gas enthalpy flow downstream of the fuel cell stack can be recovered which reduces the electrical compressor drive power. Moreover an additional reduction of this power consumption can be achieved by WSI as the effect of evaporative cooling lowers the initial compression temperature. For analysis and comparison these concepts are again modeled with high degree of detail and integrated into the benchmark overall vehicle simulation. The results indicate considerable reductions in the electric compressor drive power of the EAT compared to the ESC with noteworthy potential for reducing the vehicle’s hydrogen consumption. At an operating point in Worldwide harmonized Light Duty Test Cycle (WLTC) under 35 ◦ C ambient temperature and 25 % relative humidity the electrical compressor drive power shows a reduction potential of −40 % which corresponds to a vehicle-level hydrogen consumption reduction of up to −3 %. In addition the results also highlight the effect of the WSI in both charging concepts whereby its potential to reduce the hydrogen consumption on the overall vehicle level is relatively small. In WLTC at 35 ◦C ambient temperature and 25 % relative humidity the compressor drive power reduction potential for ESC and EAT averages −5 % while the effect on hydrogen consumption is only around −0.25 %.
Catalytic Pathways Towards Sustainable Aviation Fuel Production from Waste Biomass: A Systematic Review
Oct 2025
Publication
Sustainable aviation fuel (SAF) derived from renewable resources presents a practical alternative to Jet-A fuel by mitigating the ecological impact of aviation’s reliance on fossil fuel. Among the available feedstocks waste biomass and waste oils present key advantages due to their abundance sustainability potential and waste valorization benefits. Despite continuous progress in SAF technologies comprehensive assessments of catalytic routes and their efficiency in transforming waste-based feedstocks into aviation-grade fuels remain limited. This review addresses this gap by systematically evaluating recent studies (2019–2024) that investigate catalytic conversion and upgrading of waste-derived biomass toward SAF production. Selection of thermochemical processes including pyrolysis gasification and hydrothermal liquefaction or biological pathways is driven by the physicochemical characteristics of the waste. These processes yield intermediates such as biocrude and bio-oils undergo catalytic upgrading to meet aviation fuel standards. Zeolitic acids sulfided NiMo or CoMo catalysts noble-metal/oxide systems and bifunctional or carbon-based catalysts drive hydroprocessing deoxygenation cracking and isomerisation reactions delivering high selectivity toward C8-C16fractions. Performance mechanisms and selectivity of these catalysts are critically assessed in relation to feedstock characteristics and operating conditions. Key factors such as metal-acid balance hierarchical porosity and tolerance to heteroatoms enhance catalytic efficiency. Persistent challenges including deactivation coking sintering and feedstock impurities continue to limit long-term performance and scalability in waste-to-SAF applications. Mitigation strategies including oxidative and resulfidation regeneration and support modification have demonstrated improved stability. Moreover waste-derived catalysts and circularity enhance process sustainability. Future work should align catalyst design with feedstock pretreatment and techno-economic assessments to scale sustainable and cost-effective waste-to-SAF pathways.
QDQN-ThermoNet: A Quantum-driven Dual Depp Q-network Framework for Intelligent Thermal Regulation in Solid-state and Hydrogen Fuel Cell Systems of Future Electric Vehicles
Oct 2025
Publication
This paper presents QDQN-ThermoNet a novel Quantum-Driven Dual Deep Q-Network framework for intelligent thermal regulation in next-generation electric vehicles with hybrid energy systems. Our approach introduces a dual-agent architecture where a classical DQN governs solid-state battery thermal management while a quantumenhanced DQN regulates proton exchange membrane fuel cell dynamics both sharing a unified quantumenhanced experience replay buffer to facilitate cross-system information transfer. Hardware-in-the-Loop validation across diverse operational scenarios demonstrates significant performance improvements compared to classical methods including enhanced thermal stability (95.1 % vs. 82.3 %) faster thermal response (2.1 s vs. 4.7 s) reduced overheating events (0.3 vs. 3.2) and superior energy efficiency (22.4 % energy savings). The quantum-enhanced components deliver 38.7 % greater sample efficiency and maintain robust performance under sparse data conditions (33.9 % improvement) while material-adaptive control strategies leveraging MXeneenhanced phase change materials achieve a 50.3 % reduction in peak temperature rise during transients. Component lifetime analysis reveals a 33.2 % extension in battery service life through optimized thermal management. These results establish QDQN-ThermoNet as a significant advancement in AI-driven thermal management for future electric vehicle platforms effectively addressing the complex challenges of coordinating thermal regulation across divergent energy sources with different optimal operating temperatures.
Fuel Cell and Electric Vehicles: Resource Use and Associated Environmental Impacts
Oct 2025
Publication
Achieving transport decarbonization depends on electric vehicle (EV) and fuel cell vehicle (FCV) deployment yet their material demands and impacts vary by vehicle type. This study explores how powertrain preferences in light-duty vehicles (LDVs) and heavy-duty vehicles (HDVs) shape future resource use and material-related environmental outcomes. Using dynamic material flow analysis and prospective life cycle assessment we assess three scenarios. In the S3 EV-dominant scenario 2050 lithium and cobalt demand rises by up to 11.9-fold and 1.8-fold relative to 2020 with higher global warming and human toxicity impacts. The S2 FCV-dominant scenario leads to a 21.7-fold increase in platinum-group metal demand driving up freshwater ecotoxicity and particulate emissions. A balanced S1 scenario EVs in LDVs and FCVs in HDVs yields moderate material demand and environmental burdens. These findings demonstrate that no single pathway can fully resolve material-related impacts while combining EVs and FCVs across LDVs and HDVs enables a more balanced and sustainable transition.
Numerical Investigation of Combustion, Performance, and Emission Attributes of Premixed Ammonia-hydrogen/air Flames within a Swirl Burners of a Gas Turbine
Oct 2025
Publication
This study investigates numerically combustion attributes and NOx formation of premixed ammonia-hydrogen/air flames within a swirl burner of a gas turbine considering various conditions of hydrogen fraction (HF: 0 % 5 % 30 % 40 % and 50 %) equivalence ratio (φ: 0.85 1.0 and 1.2) and mixture inlet temperature (Tin: 400–600 K). The results illustrate that flame temperature increases with hydrogen addition from 1958 K for pure ammonia to 2253 K at 50 % HF. Raising the inlet temperature from 400 K to 600 K markedly enhances combustion intensity resulting in an increase of the Damköhler number (Da) from 117 to 287. NOx levels rise from ∼1800 ppm (0 % HF) to ∼7500 ppm (50 % HF) and peak at 8243 ppm under lean conditions (φ = 0.85). Individual NO N2O and NO2 emissions also reach maxima at φ = 0.85 with values of 5870 ppm 2364 ppm and 10 ppm respectively decreasing significantly under richer conditions (2547 ppm 1245 ppm and 5 ppm at φ = 1.2). These results contribute to advancing low-carbon fuel technologies and highlight the viability of ammonia-hydrogen co-firing as a pathway toward sustainable gas turbine operation.
Advancing the Energy Transition in the Steel Industry: A Game-theoretic Bilevel Approach for Green Hydrogen Supply Chains
Sep 2025
Publication
Green hydrogen is essential for advancing the energy transition as it is regarded as a CO2-neutral flexible and storable energy carrier. Particularly in steel production which is known for its high energy intensity hydrogen has great potential to replace conventional energy sources. In a game-theoretic bi-level optimization model involving a power plant operator and a steel company we investigate in which situations the production and use of green hydrogen is advantageous from an economic and ecological point of view. Through an extensive case study based on a realworld scenario we can observe that hydrogen production can serve as a profitable and flexible secondary income opportunity for the power plant operator and help avoid curtailment and spot market losses. On the other hand the steel manufacturer can reduce CO2 emissions and associated costs while also meeting the growing customer demand for low-carbon products. However our findings also highlight important trade-offs and uncertainties. While lower electricity generation costs or improved electrolyzer efficiency enhance hydrogen’s competitiveness increases in coal and CO2 emission prices do not always result in greater hydrogen adoption. This is due to the persistent reliance on a non-replaceable share of coal in steel production which raises the overall cost of both low-carbon and carbon-intensive steel. The model further shows that consumer demand elasticity plays a critical role in determining hydrogen uptake. These insights underscore the importance of not only reducing hydrogen costs but also designing supportive policies that address market acceptance and the full cost structure of green industrial products.
Process Analysis and Techno-economic Comparison of Aviation Biofuel Production via Microbial Oil and Ethanol Upgrading
Oct 2025
Publication
The transport sector is the largest source of greenhouse gases in the EU after the energy supply one contributing approximately 27% of total emissions. Although decarbonization pathways for light-duty transport are relatively well established heavy-duty transport shipping and aviation emissions are difficult to eliminate through electrification. In particular the aviation sector is strongly dependent on liquid hydrocarbons making the development of sustainable aviation fuels (SAFs) a critical priority for achieving long-term climate targets. This study evaluates four biomass-to-liquid pathways for producing jet-like SAF from lignocellulosic biomass: (1) triacylglycerides (TAGs) production from syngas fermentation (2) TAGs production from sugar fermentation (3) ethanol production from syngas fermentation and (4) ethanol production from sugar fermentation. These pathways are simulated using Aspen Plus™ and the mass and heat balances obtained are used to assess their technical performance (e.g. carbon utilization energetic fuel efficiency) and techno-economic viability (e.g. production cost capital investment). Pathway (4) demonstrated the highest jet fuel selectivity (63%) and total carbon utilization (32.5%) but at higher power demands. Pathway (1) was self-sufficient in energy due to internal syngas utilization but exhibited lower carbon efficiencies. Cost analysis revealed that microbial oil-based pathways were restrained by higher hydrogen demands and lower product selectivity compared to ethanol-based routes. However with advancements in microbial oil production efficiency and reduced water usage these pathways could become competitive.
Towards Green and Smart Ports: A Review of Digital Twin and Hydrogen Applications in Maritime Management
Oct 2025
Publication
Modern ports are pivotal to global trade facing increasing pressures from operational demands resource optimization complexities and urgent decarbonization needs. This study highlights the critical importance of digital model adoption within the maritime industry particularly in the port sector while integrating sustainability principles. Despite a growing body of research on digital models industrial simulation and green transition a specific gap persists regarding the intersection of port management hydrogen energy integration and Digital Twin (DT) applications. Specifically a bibliometric analysis provides an overview of the current research landscape through a study of the most used keywords while the document analysis highlights three primary areas of advancement: optimization of hydrogen storage and integrated energy systems hydrogen use in propulsion and auxiliary engines and DT for management and validation in maritime operations. The main outcome of this research work is that while significant individual advancements have been made across critical domains such as optimizing hydrogen systems enhancing engine performance and developing robust DT applications for smart ports a major challenge persists due to the limited simultaneous and integrated exploration of them. This gap notably limits the realization of their full combined benefits for green ports. By mapping current research and proposing interdisciplinary directions this work contributes to the scientific debate on future port development underscoring the need for integrated approaches that simultaneously address technological environmental and operational dimensions.
Simulation of the Hydrogen Railway Engine Performance Under Different Load Conditions and Control Parameters
Oct 2025
Publication
The article examines the use of hydrogen fuel as an alternative to traditional diesel fuel for internal combustion engines (ICE) in railway applications. The main objective of the study is to analyze the operational consumption of hydrogen fuel based on the mathematical modeling of the working cycle of the EMD 12-645E3C engine installed on CIE 071 locomotives used in freight and passenger service. The article provides information on the design features of the EMD 12-645E3C engine its technical parameters and the results of bench tests. The indicator parameters of the engine at various controller positions are determined and analyzed and the results of mathematical modeling of its operation on hydrogen fuel are presented. Particular attention is paid to changes in indicator parameters including the maximum combustion pressure and the peak gas temperature in the cylinder as well as comparing the mass consumption of diesel and hydrogen fuel. The study results demonstrate that the use of hydrogen allows the engine to maintain effective power across all operational modes while simultaneously reducing energy costs up to 8%. In this case the pressure and temperature of the gases in the cylinder increased by 3–6% and 5–8%. Recommendations are also provided regarding technical challenges associated with transitioning to hydrogen fuel including the modernization of the combustion chamber fuel system and safety system.
Assessment of the Use of a Passive Pre-Chamber in a Marine Engine Fueled with Ammonia–Hydrogen Mixtures
Oct 2025
Publication
This study investigates the combustion process in a marine spark-ignition engine fueled with an ammonia–hydrogen blend (15% hydrogen by volume) using a passive pre-chamber. A 3D-CFD model supported by a 1D engine model was employed to analyze equivalence ratios between 0.7 and 0.9 and pre-chamber nozzle diameters from 7 to 3 mm. Results indicate that combustion is consistently initiated by turbulent jets but at an equivalence ratio of 0.7 the charge combustion is incomplete. For lean mixtures reducing nozzle size improves flame propagation although not sufficiently to ensure stable operation. At an equivalence ratio of 0.8 reducing the nozzle diameter from 7 to 5 mm advances CA50 by about 6 CAD while further reduction causes minor variations. At richer conditions nozzle diameter plays a negligible role. Optimal performance was achieved with a 7 mm nozzle at equivalence ratio 0.8 delivering about 43% efficiency and 1.17 MW per cylinder.
Development of DC-DC Converters for Fuel-Cell Hybrid Power Systems in a Lift-Cruise Unmanned Aerial Vehicle
Oct 2025
Publication
Lift–cruise-type unmanned aerial vehicles (UAVs) powered by hydrogen fuel cells often integrate secondary energy storage devices to improve responsiveness to load fluctuations during different flight phases which necessitates an efficient energy management strategy that optimizes power allocation among multiple power sources. This paper presents an innovative fuel cell DC–DC converter (FDC) design for the hybrid power system of a lift–cruise-type UAV comprising a multi-stack fuel cell system and a battery. The novelty of this work lies in the development of an FDC suitable for a multi-stack fuel cell system through a dual-input single-output converter structure and a control algorithm. To integrate inputs supplied from two hydrogen fuel cell stacks into a single output a controller with a single voltage controller–dual current controller structure was applied and its performance was verified through simulations and experiments. Load balancing was maintained even under input asymmetry and fault-tolerant performance was evaluated by analyzing the FDC output waveform under a simulated single-stack input failure. Furthermore under the assumed flight scenarios the results demonstrate that stable and efficient power supply is achieved through power-supply mode switching and application of a power distribution algorithm.
Application and Research Progress of Mechanical Hydrogen Compressors in Hydrogen Refueling Stations: Structure, Performance, and Challenges
Nov 2025
Publication
The hydrogen energy industry is rapidly developing positioning hydrogen refueling stations (HRSs) as critical infrastructure for hydrogen fuel cell vehicles. Within these stations hydrogen compressors serve as the core equipment whose performance and reliability directly determine the overall system’s economy and safety. This article systematically reviews the working principles structural features and application status of mechanical hydrogen compressors with a focus on three prominent types based on reciprocating motion principles: the diaphragm compressor the hydraulically driven piston compressor and the ionic liquid compressor. The study provides a detailed analysis of performance bottlenecks material challenges thermal management issues and volumetric efficiency loss mechanisms for each compressor type. Furthermore it summarizes recent technical optimizations and innovations. Finally the paper identifies current research gaps particularly in reliability hydrogen embrittlement and intelligent control under high-temperature and high-pressure conditions. It also proposes future technology development pathways and standardization recommendations aiming to serve as a reference for further R&D and the industrialization of hydrogen compression technology.
An Overview of Development and Challenges in the Use of Hydrogen as a Fuel for a Dual-Fuel Diesel Engine
Nov 2025
Publication
The gradual exhaustion of fossil fuel reserves along with the adverse effects of their consumption on global climate drives the need for research into alternative energy sources that can meet the growing demand in a sustainable and eco-friendly way. Among these hydrogen stands out as one of the most promising options for the automotive sector being the cleanest available fuel and capable of being produced from renewable resources. This paper reviews the existing literature on compression ignition engines operating in a dualfuel configuration where diesel serves as the ignition source and hydrogen is used to enhance the combustion process. The reviewed studies focus on engine systems with hydrogen injection into the intake manifold. The investigations analyzed the influence of hydrogen energy fraction on combustion characteristics engine performance combustion stability and exhaust emissions in diesel/hydrogen dual-fuel engines operating under full or near-full-load conditions. The paper identifies the main challenges hindering the widespread and commercial application of hydrogen in diesel/hydrogen dual-fuel engines and discusses potential methods to overcome the existing barriers in this area.
Life Cycle of Fuel Cells: From Raw Materials to End-of-Life Management
Nov 2025
Publication
Fuel cells are highly efficient electrochemical devices that convert the chemical energy of fuel directly into electrical energy while generating minimal pollutant emissions. In recent decades they have established themselves as a key technology for sustainable energy supply in the transport sector stationary systems and portable applications. In order to assess their real contribution to environmental protection and energy efficiency a comprehensive analysis of their life cycle Life Cycle Assessment (LCA) is necessary covering all stages from the extraction of raw materials and the production of components through operation and maintenance to decommissioning and recycling. Particular attention is paid to the environmental challenges associated with the extraction of platinum catalysts the production of membranes and waste management. Economic aspects such as capital costs the price of hydrogen and maintenance costs also have a significant impact on their widespread implementation. This manuscript presents detailed mathematical models that describe the electrochemical characteristics energy and mass balances degradation dynamics and cost structures over the life cycle of fuel cells. The models focus on proton exchange membrane fuel cells (PEMFCs) with possible extensions to other types. LCA is applied to quantify environmental impacts such as global warming potential (GWP) while the levelized cost of electricity (LCOE) is used to assess economic viability. Particular attention is paid to the sustainability challenges of platinum catalyst extraction membrane production and end-of-life material recovery. By integrating technical environmental and economic modeling the paper provides a systematic perspective for optimizing fuel cell deployment within a circular economy.
Optimal Dispatch Model for Hybrid Energy Storage in Low-Carbon Integrated Energy Systems
Nov 2025
Publication
Integrated Energy Systems (IESs) which leverage the synergistic coordination of electricity heat and gas networks serve as crucial enablers for a low-carbon transition. Current research predominantly treats energy storage as a subordinate resource in dispatch schemes failing to simultaneously optimise IES economic efficiency and storage operators’ profit maximisation thereby overlooking their potential value as independent market entities. To address these limitations this study establishes an operator-autonomous management framework incorporating electrical thermal and hydrogen storage in IESs. We propose a joint optimal dispatch model for hybrid energy storage systems in low-carbon IES operation. The upper-level model minimises total system operation costs for IES operators while the lower-level model maximises net profits for independent storage operators managing various storage assets. These two levels are interconnected through power price and carbon signals. The effectiveness of the proposed model is verified by setting up multiple scenarios for example analysis.
Hydrogen-Rich Gaseous Mixture for Enhanced Combustion in a Flex-Fuel Engine: An Experimental Analysis
Nov 2025
Publication
This experimental study examines the effect of adding a hydrogen-enriched synthetic gaseous mixture (HGM’) on the combustion and fuel conversion efficiency of a singlecylinder research engine (SCRE). The work assesses the viability of using this mixture as a supplemental fuel for flex-fuel engines operating under urban driving cycling conditions. An SCRE the AVL 5405 model was employed operating with ethanol and gasoline as primary fuels through direct injection (DI) and a volumetric compression ratio of 11.5:1. The HGM’ was added in the engine’s intake via fumigation (FS) with volumetric proportions ranging from 5% to 20%. The tests were executed at 1900 rpm and 2500 rpm engine speeds with indicated mean effective pressures (IMEPs) of 3 and 5 bar. When HGM’s 5% v/v was applied at 2500 rpm the mean indicated effective pressure of 3 bar was observed. A decrease of 21% and 16.5% in the ISFC was observed when using gasoline and ethanol as primary fuels respectively. The usage of an HGM’ combined with gasoline or ethanol proved to be a relevant and economically accessible strategy in the improvement of the conversion efficiency of combustion fuels once this gaseous mixture could be obtained through the vapor-catalytic reforming of ethanol giving up the use of turbochargers or lean and ultra-lean burn strategies. These results demonstrated the potential of using HGM’ as an effective alternative to increase the efficiency of flex-fuel engines.
Accelerated Numerical Simulations of Hydrogen Flames: Open-source Implementation of an Advanced Diffusion Model Library in OpenFOAM
Oct 2025
Publication
Here the OpenFOAM software with the dynamic load balancer library DLBFoam is investigated for computational fluid dynamics (CFD) simulations of different hydrogen (H2 ) flames. The benefits of DLBFoam for hydrogen have not been thoroughly investigated in the past. To explore this a new open-source diffusion model library FickianTransportFoam is implemented in this study. FickianTransportFoam includes species-specific constant Lewis number and mixture-averaged models with correction velocity to account for preferential diffusion. The model is first verified for one-dimensional (1D) premixed and non-premixed counterflow flames. Additionally four hydrogen/air flames are explored: (1) two-dimensional (2D) laminar freely propagating premixed flame (2) 2D axisymmetric laminar non-premixed jet flame (3) three-dimensional (3D) turbulent non-premixed swirling flame and (4) 3D turbulent premixed swirling flame. The main results and achievements regarding the implemented transport models are as follows. First the results from 2D freely propagating flame demonstrated thermodiffusively unstable flame formation using the mixture averaged model. The analytical and numerical dispersion relationships agree well for the linear instability growth phase. Second the model functionality is demonstrated for a laminar 2D jet case with conjugate heat transfer. Furthermore validation and grid sensitivity studies for the 3D turbulent flames are carried out. Third the computational benchmark for each configuration indicates a factor of ∼10-100 speed-up when utilizing DLBFoam. Finally the test cases and source codes for FickianTransportFoam are openly shared.
Optimal Sizing and Energy Management for Fuel Cell Electric Vehicles with 3D-ordered MEAs: A Pareto Frontier Study
Oct 2025
Publication
Fuel cell electric vehicles (FCEVs) are zero-emission but face cost and power density challenges. To mitigate these limitations a novel 3D-ordered nano-structured self-supporting membrane electrode assembly (MEA) has been developed. This paper investigates the optimal component sizing of the battery and fuel cell in FCEVs equipped with 3D-ordered MEAs integrating the energy management. To explore the trade-offs between component cost operational cost and fuel cell degradation the sizing and energy management problem is formulated into a multi-objective optimisation problem. A Pareto frontier (PF) study is conducted using the decomposed multi-objective evolutionary algorithm (MOEA/D) for a more diverse distribution of feasible solutions. The modular design of fuel cells is derived from a scaled and stressed experiment. After executing MOEA/D across the three aggressive driving cycles power source configurations are selected from the corresponding PFs based on objective trade-offs ensuring robustness of the overall system. The optimisation performance of the MOEA/D is compared with that of the multi-objective Particle Swarm Optimisation. In addition the selected powertrain configurations are evaluated and compared through standard and realworld driving cycles in a simulation environment. This paper also performs a sensitivity analysis to reveal the influence of diverse component unit costs and hydrogen price. The results indicate that the mediumsized configuration consisting of a 63.31 kW fuel cell stack and a 52.15 kWh battery pack delivers the best overall performance. It achieves a 26.71% reduction in component cost and up to 12.76% savings in hydrogen consumption across various driving conditions. These findings provide valuable insights into the design and optimisation of fuel cell systems for FCEVs.
Experimental Validation of DC-link Based Voltage Control Framework for Islanded Hydrogen DC Microgrids
Oct 2025
Publication
The integration of hydrogen technologies into islanded DC microgrids presents significant challenges in maintaining voltage stability and coordinating power flow under highly variable renewable energy conditions. This paper proposes a novel DC-link voltage control (DCVC) framework that incorporates adaptive droop control and autonomous operation algorithms to regulate fuel cells electrolysers and battery systems in a coordinated manner. Unlike conventional fixed-gain or priority-based methods the proposed adaptive control dynamically adjusts the droop coefficient in response to voltage deviations enhancing system stability and responsiveness. The control framework is validated on an industry-standard hydrogen DC microgrid platform developed at Griffith University featuring real-time implementation on a Raspberry Pi controller and comprehensive integration with solar wind wave and hydrogen energy sources. A small-signal stability analysis confirms that the proposed control ensures asymptotic voltage convergence under dynamic operating conditions. Experimental results across five case studies demonstrate that the proposed DCVC strategy ensures fast transient response minimises overshoot and maintains the DC-link voltage near the nominal 380 V under varying load and generation scenarios. The framework facilitates flexible energy sharing while ensuring safe hydrogen production and storage. It is also compatible with low-cost open-source hardware making it a scalable solution for remote and off-grid energy applications.
Techno-enviro-socio-economic Assessment and Sensitivity Analysis of an off-grid Tidal/Fuel Cell/Electrolyzer/Photovoltaic Hybrid System for Hydrogen and Electricity Production in Cameroon Coastal Areas
Oct 2025
Publication
Coastal regions in Cameroon including Douala Kribi Campo Dibamba and Limbe faced persistent electricity challenges driven by grid instability growing demand and dependence on fossil fuels. Solar resource availability was high but intermittent whereas tidal energy was predictable and energy-dense yet underused. This pilot delivers the first Cameroonian assessment of an off-grid tidal/PV/electrolyzer/hydrogen-storage/fuel-cell architecture explicitly co-optimizing electricity service and green hydrogen production and evaluating performance with a tri-metric economic lens (net present cost levelized cost of electricity and the levelized cost of hydrogen). The system was optimized to minimize net present cost (NPC) levelized cost of electricity (LCOE) levelized cost of hydrogen (LCOH) and three tidal-flow scenarios were analyzed to represent hydrokinetic variability. The design served households small businesses fishing activities schools and health facilities with a baseline demand of 389.50 kWh/day; surplus renewable power drove the electrolyzer to produce hydrogen for later reconversion in the fuel cell. Under the first scenario (1.25 m/s average speed) the optimal mix comprised 137 PV modules (600 W each) a 100 kW fuel cell six 40 kW tidal turbines six 10 kW electrolyzers a 19.5 kW converter and 41 hydrogen tanks (40 L each) yielding an NPC of US$ 2.16 million an LCOE of US$ 0.782/kWh and a LCOH of US$ 19.2/kg of hydrogen. The second scenario (1.47 m/s) required only 12 PV modules one electrolyzer and an 11.3 kW converter lowering costs to an NPC of US$ 1.52 million an LCOE of US$ 0.553/ kWh and a LCOH of US$ 15.4/kg of hydrogen. In the third scenario (1.61 m/s) the configuration shifted to 298 PV modules three tidal turbines eight electrolyzers and a 39.6 kW converter resulting in the highest NPC (US$ 2.47 million) and LCOE (US$ 0.901/kWh) with a LCOH of US$ 18.8/kg of hydrogen. The study also contributes a transparent component-wise employment indicator linking installed capacities/energies to jobs; deployment is expected to create about seven local jobs during installation and early operation tidal turbines (3) solar panels (1) electrolyzers (1) hydrogen tanks (1) and fuel cell (1) with additional minor operation and maintenance positions thereafter. Social analysis indicated improved energy access support for local livelihoods and job creation; environmental results confirmed clean operation with limited marine disturbance. A sensitivity study varying capital and replacement-cost multipliers showed robust performance across economic conditions. Taken together these contributions provide a decision-ready blueprint for coastal communities: a first-of-its-kind Cameroonian hybrid that quantifies both electricity and hydrogen costs (including feasible LCOH) and demonstrates socio-economic co-benefits offering a cost-effective pathway to strengthen energy security foster local development and reduce environmental impact.
Cutting-edge Advances in Hydrogen Applications for the Medical and Pharmaceutical Industries
Oct 2025
Publication
The adoption of clean hydrogen is expected to transform the global energy landscape reducing greenhouse gas emissions bridging gaps in renewable energy integration and driving innovation across multiple sectors. In the medical and pharmaceutical industries hydrogen offers unique opportunities for transformative progress. This review critically examines recent advances in three domains: hydrogen fuel cells as reliable scalable and sustainable energy solutions for hospitals; molecular hydrogen as a therapeutic and preventive medical gas particularly for brain disorders; and hydrogenation technologies for the efficient and sustainable pharmaceutical production. Despite encouraging advancements widespread adoption remains limited by economic constraints regulatory gaps and limited clinical evidence. Addressing these barriers through technological innovation largescale studies and life-cycle sustainability assessments is essential to translate hydrogen’s full potential into clinical and industrial practice. Responsible adoption of green hydrogen is poised to reshape the clinical approach to global health and enhance the quality of life for people worldwide.
Optical Investigation and combustion Analysis of Stratified Ammonia-hydrogen Pre-chamber Engine with Variable Injection Timing
Oct 2025
Publication
This study presents an experimental investigation of a direct injection ammonia-fuelled engine using hydrogen pre-chamber jet ignition. All tests have been conducted in an optically accessible combustion chamber that is installed in the head of a single-cylinder engine. The effect of ammonia injection timing on ignition and combustion characteristics was investigated with the timing varied from 165 CAD BTDC to 40 CAD BTDC. The experiments were conducted with a fixed spark timing of 14 CAD BTDC while ammonia injection duration was adjusted to maintain a main chamber global equivalence ratio of 0.6. Two pre-chamber nozzle configurations a single-hole and a multi-hole were tested. The results show that the later NH3 injection timing (40 CAD BTDC) significantly improved combustion with a peak in-cylinder pressure of 80 bar measured compared to a peak in-cylinder pressure of 50 bar with earlier injection (165 CAD BTDC). This study indicates the importance of optimising ammonia injection timing in order to enhance combustion stability and efficiency. The hydrogen pre-chamber jet ignition combined with a late ammonia injection is a promising approach for addressing the combustion challenges of ammonia as a zero-carbon fuel for maritime applications.
Evaluation of Heat Transfer Technologies for High Temperature Polymer Electrolyte Membrane Fuel Cells as Primary Power Source in a Regional Aircraft
Oct 2025
Publication
High-temperature proton exchange membrane fuel cells (HT-PEM FCs) represent a promising avenue for generating carbon dioxide-free electricity through the utilization of hydrogen fuel. These systems present numerous advantages and challenges for mobile applications positioning them as pivotal technologies for the realization of emission-free regional aircraft. Efficient thermal management of such fuel cell-powered systems is crucial for ensuring the safe and durable operation of the aircraft while concurrently optimizing system volume mass and minimizing parasitic energy consumption. This paper presents four distinct heat transfer principles tailored for the FC-system of a conceptual hydrogen-electric regional aircraft exemplified by DLR’s H2ELECTRA. The outlined approaches encompass conductive cooling air cooling liquid cooling phase change cooling and also included is the utilization of liquid hydrogen as a heat sink. Approaches are introduced with schematic cooling architectures followed by a comprehensive evaluation of their feasibility within the proposed drivetrain. Essential criteria pertinent to airborne applications are evaluated to ascertain the efficacy of each thermal management strategy. The following criteria are selected for evaluation: safety ease of integration reliability and life-cycle costs technology readiness and development as well as performance which is comprised of heat transfer weight volume and parasitic power consumption. Of the presented cooling methods two emerged to be functionally suitable for the application in MW-scale aircraft applications at their current state of the art: liquid cooling utilizing water under high pressure or other thermal carrier liquids and phase-change cooling. Air cooling and conductive cooling have a high potential due to their reduced system complexity and mass but additional studies investigating effects at architecture level in large-scale fuel cell stacks are needed to increase performance levels. These potentially suitable heat transfer technologies warrant further investigation to assess their potential for complexity and weight reduction in the aircraft drivetrain.
Marine Hydrogen Pressure Reducing Valves: A Review on Multi-Physics Coupling, Flow Dynamics, and Structural Optimization for Ship-Borne Storage Systems
Oct 2025
Publication
As a zero-carbon energy carrier hydrogen is playing an increasingly vital role in the decarbonization of maritime transportation. The hydrogen pressure reducing valve (PRV) is a core component of ship-borne hydrogen storage systems directly influencing the safety efficiency and reliability of hydrogen-powered vessels. However the marine environment— characterized by persistent vibrations salt spray corrosion and temperature fluctuations— poses significant challenges to PRV performance including material degradation flow instability and reduced operational lifespan. This review comprehensively summarizes and analyzes recent advances in the study of high-pressure hydrogen PRVs for marine applications with a focus on transient flow dynamics turbulence and compressible flow characteristics multi-stage throttling strategies and valve core geometric optimization. Through a systematic review of theoretical modeling numerical simulations and experimental studies we identify key bottlenecks such as multi-physics coupling effects under extreme conditions and the lack of marine-adapted validation frameworks. Finally we conducted a preliminary discussion on future research directions covering aspects such as the construction of coupled multi-physics field models the development of marine environment simulation experimental platforms the research on new materials resistant to vibration and corrosion and the establishment of a standardized testing system. This review aims to provide fundamental references and technical development ideas for the research and development of high-performance marine hydrogen pressure reducing valves with the expectation of facilitating the safe and efficient application and promotion of hydrogen-powered shipping technology worldwide.
Evaluating the Role of Hybrid Renewable Energy Systems in Supporting South Africa’s Energy Transition
Oct 2025
Publication
This report evaluates the role of Hybrid Renewable Energy Systems (HRESs) in supporting South Africa’s energy transition amidst persistent power shortages coal dependency and growing decarbonisation imperatives. Drawing on national policy frameworks including the Integrated Resource Plan (IRP 2019) the Just Energy Transition (JET) strategy and Net Zero 2050 targets this study analyses five major HRES configurations: PV–Battery PV–Diesel–Battery PV–Wind–Battery PV–Hydrogen and Multi-Source EMS. Through technical modelling lifecycle cost estimation and trade-off analysis the report demonstrates how hybrid systems can decentralise energy supply improve grid resilience and align with socio-economic development goals. Geographic application cost-performance metrics and policy alignment are assessed to inform region-specific deployment strategies. Despite enabling technologies and proven field performance the scale-up of HRESs is constrained by financial regulatory and institutional barriers. The report concludes with targeted policy recommendations to support inclusive and regionally adaptive HRES investment in South Africa.
Co-Optimization of Capacity and Operation for Battery-Hydrogen Hybrid Energy Storage Systems Based on Deep Reinforcement Learning and Mixed Integer Programming
Oct 2025
Publication
The hybrid energy storage system (HESS) that combines battery with hydrogen storage exploits complementary power/energy characteristics but most studies optimize capacity and operation separately leading to suboptimal overall performance. To address this issue this paper proposes a bi-level co-optimization framework that integrates deep reinforcement learning (DRL) and mixed integer programming (MIP). The outer layer employs the TD3 algorithm for capacity configuration while the inner layer uses the Gurobi solver for optimal operation under constraints. On a standalone PV–wind–load-HESS system the method attains near-optimal quality at dramatically lower runtime. Relative to GA + Gurobi and PSO + Gurobi the cost is lower by 4.67% and 1.31% while requiring only 0.52% and 0.58% of their runtime; compared with a direct Gurobi solve the cost remains comparable while runtime decreases to 0.07%. Sensitivity analysis further validates the model’s robustness under various cost parameters and renewable energy penetration levels. These results indicate that the proposed DRL–MIP cooperation achieves near-optimal solutions with orders of magnitude speedups. This study provides a new DRL–MIP paradigm for efficiently solving strongly coupled bi-level optimization problems in energy systems.
Hydrogen Vehicle Adoption: Perceptions, Barriers, and Global Strategies
Oct 2025
Publication
This paper analyzes the potential of hydrogen technologies in transport placing it within the context of global environmental and energy challenges. Its primary purpose is to eval‑ uate the prospects for the implementation of these technologies at international and na‑ tional levels including Poland. This study utilizes a literature review and an analysis of the results of a highly limited exploratory pilot survey measuring public perception of hydrogen technology in transport. It is critical to note that the survey was conducted on a small non‑representative sample and exhibited a strong geographical bias primarily collecting responses from Europe (50 people) and North America (30 people). This study also details hydrogen vehicle types (FCEV HICE) and the essential infrastructure required (HRS). Despite solid technological foundations the development of hydrogen technology heavily relies on non‑technical factors such as infrastructure development support pol‑ icy and social acceptance. Globally the number of vehicles and stations is growing but remains limited with the pace of development correlating with the involvement of coun‑ tries. The pilot survey revealed a generally positive perception of the technology (mainly due to environmental benefits) but highlighted three key barriers: limited availability of refueling infrastructure—51.5% of respondents strongly agreed on this obstacle high pur‑ chase and maintenance costs and insufficient public awareness. Infrastructure subsidies and tax breaks were identified as effective incentives. Hydrogen technology offers a poten‑ tially competitive and sustainable transport solution but it demands significant systemic support intensive investment in large‑scale infrastructure expansion and comprehensive educational activities. Further governmental engagement is crucial. The severe limitations resulting from the pilot nature of the survey should be rigorously taken into account dur‑ ing interpretation.
Assessment of Regional Hydrogen Refueling Station Layout Planning and Carbon Reduction Benefits Based on Multi-Dimensional Factors of Population, Land, and Demand
Oct 2025
Publication
The urgent global transition toward low-carbon energy systems has highlighted the need for systematic planning of hydrogen refueling stations (HRS) to facilitate clean energy adoption. This study develops an integrated framework for regional HRS layout optimization and carbon emission assessment considering population distribution land area and hydrogen demand. Using Hainan Province as a case study the model estimates regional hydrogen demand determines optimal HRS deployment evaluates spatial coverage and refueling distances and quantifies potential carbon emission reductions under various renewable energy scenarios. Model validation with Haikou demonstrates its reliability and applicability at the regional scale. Results indicate pronounced spatial disparities in hydrogen demand and infrastructure requirements emphasizing that prioritizing station deployment in densely populated urban areas can enhance accessibility and maximize emission reduction. The framework offers a practical data-efficient tool for policymakers and planners to guide early-stage hydrogen infrastructure development and supports strategies for regional decarbonization and sustainable energy transitions.
Methodology for Evaluating and Comparing Different Sustainable Energy Generation and Storage Systems for Residential Buildings—Application to the Case of Spain
Nov 2025
Publication
This paper focuses on assessing different sustainable energy generation and storage systems for residential buildings in Spain identifying the best-performing system according to the end-user requirements. As outlined by the consulted literature the authors have selected two types of hybrid configurations—a Photovoltaic System with Battery Backup (PSBB) and a Photovoltaic System with Hydrogen Hybrid Storage Backup (PSHB)—and a Grid-Based System with Renewable Hydrogen Contribution (GSHC) is proposed. A Fuzzy Analytical Hierarchy Process methodology (FAHP) is employed for evaluating the hybrid power systems from a multi-criteria approach: acquisition operational and environmental. The main requirements for selecting the optimal system are organized under these criteria and evaluated using key performance indicators. This methodology allows the selection of the best option considering objective and subjective system performance indicators. Beyond establishing the ranking a sensitivity analysis was conducted to provide insights into how individual criteria influence the ranking of the hybrid power systems alternatives. The results demonstrate that the selection of hybrid power systems for a residential building is highly dependent on consumer preferences but the PSBB system scores highly in operation and acquisition criteria while the GSHC has good performance in all the criteria.
Deployment of Modular Renewable Energy Sources and Energy Storage Schemes in a Renewable Energy Valley
Nov 2025
Publication
While community energy initiatives and pilot projects have demonstrated technical feasibility and economic benefits their site-specific nature limits transferability to systematic scalable investment models. This study addresses this gap by proposing a modular framework for Renewable Energy Valleys (REVs) developed from real-world Community Energy Lab (CEL) demonstrations in Crete Greece which is an island with pronounced seasonal demand fluctuation strong renewable potential and ongoing hydrogen valley initiatives. Four modular business schemes are defined each representing different sectoral contexts by combining a baseline of 50 residential units with one representative large consumer (hotel rural households with thermal loads municipal swimming pool or hydrogen bus). For each scheme a mixed-integer linear programming model is applied to optimally size and operate integrated solar PV wind battery (BAT) energy storage and hydrogen systems across three renewable energy penetration (REP) targets: 90% 95% and 99.9%. The framework incorporates stochastic demand modeling sector coupling and hierarchical dispatch schemes. Results highlight optimal technology configurations that minimize dependency on external sources and curtailment while enhancing reliability and sustainability under Mediterranean conditions. Results demonstrate significant variation in optimal configurations across sectors and targets with PV capacity ranging from 217 kW to 2840 kW battery storage from 624 kWh to 2822 kWh and hydrogen systems scaling from 65.2 kg to 192 kg storage capacity. The modular design of the framework enables replication beyond the specific context of Crete supporting the scalable development of Renewable Energy Valleys that can adapt to diverse sectoral mixes and regional conditions.
Feasibility and Sensitivity Analysis of an Off-Grid PV/Wind Hybrid Energy System Integrated with Green Hydrogen Production: A Case Study of Algeria
Nov 2025
Publication
Algeria’s transition toward sustainable energy requires the exploitation of its abundant solar and wind resources for green hydrogen production. This study assesses the technoeconomic feasibility of an off-grid PV/wind hybrid system integrated with a hydrogen subsystem (electrolyzer fuel cell and hydrogen storage) to supply both electricity and hydrogen to decentralized sites in Algeria. Using HOMER Pro five representative Algerian regions were analyzed accounting for variations in solar irradiation wind speed and groundwater availability. A deferrable water-extraction and treatment load was incorporated to model the water requirements of the electrolyzer. In addition a comprehensive sensitivity analysis was conducted on solar irradiation wind speed and the capital costs of PV panels and wind turbines to capture the effects of renewable resource and investment cost fluctuations. The results indicate significant regional variation with the levelized cost of energy (LCOE) ranging from 0.514 to 0.868 $/kWh the levelized cost of hydrogen (LCOH) between 8.31 and 12.4 $/kg and the net present cost (NPC) between 10.28 M$ and 17.7 M$ demonstrating that all cost metrics are highly sensitive to these variations.
Benefit Allocation Strategies for Electric–Hydrogen Coupled Virtual Power Plants with Risk–Reward Tradeoffs
Nov 2025
Publication
Driven by carbon neutrality goals electric–hydrogen coupled virtual power plants (EHCVPPs) integrate renewable hydrogen production with power system flexibility resources emerging as a critical technology for large-scale renewable integration. As distributed energy resources (DERs) within EHCVPPs diversify heterogeneous resources generate diversified market values. However inadequate benefit allocation mechanisms risk reducing participation incentives destabilizing cooperation and impairing operational efficiency. To address this benefit allocation must balance fairness and efficiency by incorporating DERs’ regulatory capabilities risk tolerance and revenue contributions. This study proposes a multi-stage benefit allocation framework incorporating risk–reward tradeoffs and an enhanced optimization model to ensure sustainable EHCVPP operations and scalability. The framework elucidates bidirectional risk–reward relationships between DERs and EHCVPPs. An individualized risk-adjusted allocation method and correction mechanism are introduced to address economic-centric inequities while a hierarchical scheme reduces computational complexity from diverse DERs. The results demonstrate that the optimized scheme moderately reduces high-risk participants’ shares increasing operator revenue by 0.69% demand-side gains by 3.56% and reducing generation-side losses by 1.32%. Environmental factors show measurable yet statistically insignificant impacts. The framework meets stakeholders’ satisfaction and minimizes deviation from reference allocations.
OH* Chemiluminescence in Non-premixed Industrial Natural Gas/hydrogen Flames under Air-fuel and Oxy-fuel Conditions: Kinetic Modeling and Experimental Validation
Oct 2025
Publication
The application of OH* chemiluminescence diagnostics is becoming increasingly prevalent in the combustion characterization of hydrogen. As the current literature is lacking a systematic study of OH* chemiluminescence in non-premixed turbulent natural gas (NG) and hydrogen (H2 ) flames the present work was designed to address this research gap. Therefore extensive experiments were performed on a semi-industrial burner operating at 50–100 kW in NG/H2–Air/O2 combustion modes which were complemented by comprehensive numerical simulations including 1D laminar counterflow diffusion flamelet calculations and full 3D CFD simulations of the semi-industrial furnace setup. In this way an OH* chemistry model is presented that accurately predicts the global reaction zone characteristics and their difference between CH4 and H2 in air-fired and oxygen-fired flames. The comprehensive numerical approach in conjunction with the subsequent study of different operating conditions yielded novel insights into both combustion modeling and the underlying thermochemical phenomena providing an essential contribution to the transition of the thermal energy sector towards hydrogen as an alternative carbon-free fuel.
Towards the Decarbonization of the Maritime Industry: Design of a Novel Methodology for the Sustainable Strategy Assessment
Oct 2025
Publication
The growing concern about the increase in European Union (EU)’s total CO2 emissions due to maritime activities and the ambitious goal of net zero emissions they are asked to fulfil by 2050 are leading the way to the adoption of new sustainable strategies. In this article a novel methodology for the classification of the sustainable actions is proposed. Moreover new indicators have been designed to compare the level of sustainable development of each port. Among them a new coefficient for the assessment of the Ports’ Potential Sustainability (PPS) have been designed. Main results showed that 56% of the actions were in the improvement and environmentally sustainable group while 19% were shift-economic actions related to the installation of technologies. As a matter of the fact all European ports under analysis have adopted cold ironing system which can reduce up to 4% of the global shipping emissions. Similarly 50% of them have already integrated renewables energies and prioritize equipment electrification in their processes. Finally the most relevant projects to optimize the energy consumption of daily operations and the main challenges that still need to be addressed have been analyzed showing the current trends maritime sector is undertaking to advance towards the sustainable development.
Life Cycle and Economic Viability Assessment of Clean Hydrogen as a Fuel in Corn Drying
Oct 2025
Publication
This study presents a comparative life cycle and economic assessment of using clean hydrogen as a sustainable alternative to natural gas and propane for corn grain drying. The study compares the environmental performance limited to GWP100 and cost-effectiveness of hydrogen from various renewable sources (hydro wind solar) and plasma pyrolysis of natural gas against conventional fossil fuels under two delivery scenarios: pipeline and trucking. A life cycle assessment is conducted using Open LCA to quantify the carbon intensity of each fuel from cradle to combustion at multiple energy requirements based on four burner efficiencies across each scenario. In parallel economic analysis is conducted by calculating the fuel cost required per ton of dried corn grains at each efficiency across both scenarios. The results indicate that green hydrogen consistently outperforms current fuels in terms of emissions but it is generally more expensive at lower burner efficiencies and in trucking scenarios. However the cost competitiveness of green hydrogen improves significantly at higher efficiency and with pipeline infrastructure development it can become more economical when compared to propane. Hydrogen produced via plasma pyrolysis offers high environmental and economic costs due to its electricity and natural gas requirements. Sensitivity analysis further explores the impact of a 50% reduction in hydrogen production and transportation costs revealing that hydrogen could become a viable option for grain drying in both pipeline and trucking scenarios. This study highlights the long-term potential of hydrogen in reducing carbon emissions and offers insights into the economic feasibility of hydrogen adoption in agricultural drying processes. The findings suggest that strategic investments in hydrogen infrastructure could significantly enhance the sustainability of agricultural practices paving the way for a greener future in food production.
Hydrogen Strategies Under Uncertainty: Risk-Averse Choices for Green Hydrogen Pathways
Oct 2025
Publication
The last decade has been characterized by a growing environmental awareness and the rise of climate change concerns. Continuous advancement of renewable energy technologies in this context has taken a central stage on the global agenda leading to a diverse array of innovations ranging from cutting-edge green energy production technologies to advanced energy storage solutions. In this evolving context ensuring the sustainability of energy systems—through the reduction of carbon emissions enhancement of energy resilience and responsible resource integration—has become a primary objective of modern energy planning. The integration of hydrogen technologies for power-to-gas (P2G) and power-topower (P2P) and energy storage systems is one of the areas where the most remarkable progress is being made. However real case implementations are lagging behind expectations due to large-scale investments needed which under high energy price uncertainty act as a barrier to widespread adoption. This study proposes a risk-averse approach for sizing an Integrated Hybrid Energy System considering the uncertainty of electricity and gas prices. The problem is formulated as a mixed-integer program and tested on a real-world case study. The analysis sheds light on the value of synergies and innovative solutions that hold the promise of a cleaner more sustainable future for generations to come.
Modeling Hydrogen-Assisted Combustion of Liquid Fuels in Compression-Ignition Engines Using a Double-Wiebe Function
Oct 2025
Publication
This article discusses the potential of using the double-Wiebe function to model combustion in a compression-ignition engine fueled by diesel fuel or its substitutes such as hydrotreated vegetable oil (HVO) and rapeseed methyl ester (RME) and hydrogen injected into the engine intake manifold. The hydrogen amount ranged from 0 to 35% of the total energy content of the fuels burned. It was found that co-combustion of liquid fuel with hydrogen is characterized by two distinct combustion phases: premixed and diffusion combustion. The premixed phase occurring just after ignition is characterized by a rapid combustion rate which increases with an increase in hydrogen injected. The novelty in this work is the modified formula for a double-Wiebe function and the proposed parameters of this function depending on the amount of hydrogen added for co-combustion with liquid fuel. To model this combustion process the modified double-Wiebe function was proposed which can model two phases with different combustion rates. For this purpose a normalized HRR was calculated and based on this curve coefficients for the double-Wiebe function were proposed. Satisfactory consistency with the experiment was achieved at a level determined by the coefficient of determination (R-squared) of above 0.98. It was concluded that the presented double-Wiebe function can be used to model combustion in 0-D and 1-D models for fuels: RME and HVO with hydrogen addition.
Insights from Swirl Number and Ambient Pressure Variations with a Hydrogen/Ammonia Swirl Stabilized Diffusion Flame
Oct 2025
Publication
Contemporary research into decarbonized fuels such as H2/NH3 has highlighted complex challenges with applied combustion with marked changes in thermochemical properties leading to significant issues such as limited operational range flashback and instability particularly when attempts are made to optimize emissions production in conventional lean-premixed systems. Non-premixed configurations may address some of these issues but often lead to elevated NOx production particularly when ammonia is retained in the fuel mixture. Optimized fuel injection and blending strategies are essential to mitigate these challenges. This study investigates the application of a 75 %/25 %mol H2/NH3 blend in a swirl-stabilized combustor operated at elevated conditions of inlet temperature (500 K) and ambient pressure (0.11–0.6 MPa). A complex nonmonotonic relationship between swirl number and increasing ambient combustor pressure is demonstrated highlighting the intricate interplay between swirling flow structures and reaction kinetics which remains poorly understood. At medium swirl (SN = 0.8) an increase in pressure initially reduces NO emissions diminishing past ~0.3 MPa with an opposing trend evident for high swirl (SN = 2.0) as NO emissions fall rapidly when combustor pressure approaches 0.6 MPa. High-fidelity numerical modeling is presented to elucidate these interactions in detail. Numerical data generated using Detached Eddy Simulations (DES) were validated against experimental results to demonstrate a change in flame anchoring on the axial shear layer and marked change in recirculated flow structure successfully capturing the features of higher swirl number flows. Favorable comparisons are made with optical data and a reduction in NO emissions with increasing pressure is demonstrated to replicate changes to the swirling flame chemical kinetics. Findings provide valuable insights into the combustion behavior of hydrogen-rich ammonia flames contributing to the development of cleaner combustion technologies.
Hybrid Renewable Energy Systems for Off-Grid Electrification: A Comprehensive Review of Storage Technologies, Metaheuristic Optimization Approaches and Key Challenges
Nov 2025
Publication
Hybrid Renewable Energy Systems (HRESs) are a practical solution for providing reliable low-carbon electricity to off-grid and remote communities. This review examines the role of energy storage within HRESs by systematically comparing electrochemical mechanical thermal and hydrogen-based technologies in terms of technical performance lifecycle cost operational constraints and environmental impact. We synthesize findings from implemented off-grid projects across multiple countries to evaluate real-world performance metrics including renewable fraction expected energy not supplied (EENS) lifecycle cost and operation & maintenance burdens. Special attention is given to the emerging role of hydrogen as a long-term and cross-sector energy carrier addressing its technical regulatory and financial barriers to widespread deployment. In addition the paper reviews real-world implementations of off-grid HRES in various countries summarizing practical outcomes and lessons for system design and policy. The discussion also includes recent advances in metaheuristic optimization algorithms which have improved planning efficiency system reliability and cost-effectiveness. By combining technological operational and policy perspectives this review identifies current challenges and future directions for developing sustainable resilient and economically viable HRES that can accelerate equitable electrification in remote areas. Finally the review outlines key limitations and future directions calling for more systematic quantitative studies long-term field validation of emerging technologies and the development of intelligent Artificial Intelligence (AI)-driven energy management systems within broader socio-techno-economic frameworks. Overall this work offers concise insights to guide researchers and policymakers in advancing the practical deployment of sustainable and resilient HRES.
Hydrogen Blending as a Transitional Solution for Decarbonizing the Jordanian Electricity Generation Sector
Nov 2025
Publication
While renewable energy deployment has accelerated in recent years fossil fuels continue to play a dominant role in electricity generation worldwide. This necessitates the development of transitional strategies to mitigate greenhouse gas emissions from this sector while gradually reducing reliance on fossil fuels. This study investigates the potential of blending green hydrogen with natural gas as a transitional solution to decarbonize Jordan’s electricity sector. The research presents a comprehensive techno-economic and environmental assessment evaluating the compatibility of the Arab Gas Pipeline and major power plants with hydrogen–natural gas mixtures considering blending limits energy needs environmental impacts and economic feasibility under Jordan’s 2030 energy scenario. The findings reveal that hydrogen blending between 5 and 20 percent can be technically achieved without major infrastructure modifications. The total hydrogen demand is estimated at 24.75 million kilograms per year with a reduction of 152.7 thousand tons of carbon dioxide per annum. This requires 296980 cubic meters of water per year equivalent to only 0.1 percent of the National Water Carrier’s capacity indicating a negligible impact on national water resources. Although technically and environmentally feasible the project remains economically constrained requiring a carbon price of $1835.8 per ton of carbon dioxide for economic neutrality.
Green Hydrogen as a Decarbonization Pathway for Steel Industry in Pakistan
Nov 2025
Publication
The global steel industry emits 1.92 tons of CO2 per ton of output and faces urgent pressure to decarbonize. In Pakistan the sector accounts for 0.29 tons of CO2 per ton of output with limited mitigation frameworks in place. Green hydrogen (GH2)-based steelmaking offers a strategic pathway toward decarbonization. However realizing its potential depends on access to renewable energy. Despite Pakistan’s substantial technical wind potential of 340 GW grid limitations currently restrict wind power to only 4% of national electricity generation. This study explores GH2 production through sector coupling and power wheeling repurposing curtailed wind energy from Sindh to supply Karachi’s steel industry and proposing a phased roadmap for GH enabling fossil fuel substitution industrial resilience and alignment with global carbon-border regulations.
Techno-economic Assessment of Retrofitted Combined-cycles for Power-to-hydrogen-to-power Systems in European Electricity Markets
Oct 2025
Publication
This paper investigates the performance and economic viability of Combined Cycle Gas Turbines (CCGT) operating on natural gas (NG) and hydrogen within the context of evolving electricity markets. The study is structured into several sections beginning with a benchmark analysis to establish baseline performance metrics including break-even prices and price margins for CCGTs running on NG. The research then explores various base cases and sensitivity analyses focusing on different CCGT capacity factors and the uncertainties surrounding key parameters. The study also compares the performance of CCGTs across different European countries highlighting the impact of increased price fluctuations in forecasted electricity markets. Additionally the paper examines Power-to-X-to-Power (P2X2P) configurations assessing the economic feasibility of hydrogen production and its integration into CCGT operations. The analysis considers scenarios where hydrogen is sourced externally or produced on-site using renewable energy or grid electricity during off-peak hours. The results provide insights into the competitiveness and adaptability of CCGTs in a transitioning energy landscape emphasizing the potential role of hydrogen as a flexible and sustainable energy carrier.
Applied Simulation Study of a Metal Hydride Refrigeration System for Fuel Cell Trucks
Oct 2025
Publication
Refrigeration units in semi-trucks or rigged-body trucks have an energy demand of 8.2–12.4 MWh/y and emit 524.26 kt CO2e/y in Germany. Electrification with fuel cell systems reduces the CO2 emission but an increase of efficiency is necessary because of rapidly increasing hydrogen costs. A metal hydride refrigeration system can increase the efficiency. Even though it was already demonstrated in lab scale with 900 W this power is not sufficient to support a truck refrigeration system and the power output of the lab system was not controllable. Here we show the design and validation of a MATLAB© Simulink model of this metal hydride refrigeration system and its suitability for high power applications with a scaled-up reactor. It was scaled up to rated power of 5 kW and efficiency improvements with an advanced valve switching as well as a controlled cooling pump were implemented. Two application-relevant use cases with hydrogen mass flows from hydrogen fuel cell truck systems were analyzed. The simulation results of these use cases provide an average cooling power of 4.2 and 6.1 kW. Additionally the control of the coolant mass flow at different temperature levels a controlled hydrogen mass flow with a bypass system and an advanced valve switching mechanism increased the system efficiency of the total refrigeration system by 30 % overall.
Energy Management of Hybrid Energy System Considering a Demand-Side Management Strategy and Hydrogen Storage System
Oct 2025
Publication
A hybrid energy system (HES) integrates various energy resources to attain synchronized energy output. However HES faces significant challenges due to rising energy consumption the expenses of using multiple sources increased emissions due to non-renewable energy resources etc. This study aims to develop an energy management strategy for distribution grids (DGs) by incorporating a hydrogen storage system (HSS) and demand-side management strategy (DSM) through the design of a multi-objective optimization technique. The primary focus is on optimizing operational costs and reducing pollution. These are approached as minimization problems while also addressing the challenge of achieving a high penetration of renewable energy resources framed as a maximization problem. The third objective function is introduced through the implementation of the demand-side management strategy aiming to minimize the energy gap between initial demand and consumption. This DSM strategy is designed around consumers with three types of loads: sheddable loads non-sheddable loads and shiftable loads. To establish a bidirectional communication link between the grid and consumers by utilizing a distribution grid operator (DGO). Additionally the uncertain behavior of wind solar and demand is modeled using probability distribution functions: Weibull for wind PDF beta for solar and Gaussian PDF for demand. To tackle this tri-objective optimization problem this work proposes a hybrid approach that combines well-known techniques namely the non-dominated sorting genetic algorithm II and multi-objective particle swarm optimization (Hybrid-NSGA-II-MOPSO). Simulation results demonstrate the effectiveness of the proposed model in optimizing the tri-objective problem while considering various constraints.
Decarbonising Sustainable Aviation Fuel (SAF) Pathways: Emerging Perspectives on Hydrogen Integration
Oct 2025
Publication
The growing demand for air connectivity coupled with the forecasted increase in passengers by 2040 implies an exigency in the aviation sector to adopt sustainable approaches for net zero emission by 2050. Sustainable Aviation Fuel (SAF) is currently the most promising short-term solution; however ensuring its overall sustainability depends on reducing the life cycle carbon footprints. A key challenge prevails in hydrogen usage as a reactant for the approved ASTM routes of SAF. The processing conversion and refinement of feed entailing hydrodeoxygenation (HDO) decarboxylation hydrogenation isomerisation and hydrocracking requires substantial hydrogen input. This hydrogen is sourced either in situ or ex situ with the supply chain encompassing renewables or non-renewables origins. Addressing this hydrogen usage and recognising the emission implications thereof has therefore become a novel research priority. Aside from the preferred adoption of renewable water electrolysis to generate hydrogen other promising pathways encompass hydrothermal gasification biomass gasification (with or without carbon capture) and biomethane with steam methane reforming (with or without carbon capture) owing to the lower greenhouse emissions the convincing status of the technology readiness level and the lower acidification potential. Equally imperative are measures for reducing hydrogen demand in SAF pathways. Strategies involve identifying the appropriate catalyst (monometallic and bimetallic sulphide catalyst) increasing the catalyst life in the deoxygenation process deploying low-cost iso-propanol (hydrogen donor) developing the aerobic fermentation of sugar to 14 dimethyl cyclooctane with the intermediate formation of isoprene and advancing aqueous phase reforming or single-stage hydro processing. Other supportive alternatives include implementing the catalytic and co-pyrolysis of waste oil with solid feedstocks and selecting highly saturated feedstock. Thus future progress demands coordinated innovation and research endeavours to bolster the seamless integration of the cutting-edge hydrogen production processes with the SAF infrastructure. Rigorous technoeconomic and life cycle assessments alongside technological breakthroughs and biomass characterisation are indispensable for ensuring scalability and sustainability
Coordinated Control Strategy for Island Power Generation System with Photovoltaic, Hydrogen-Fueled Gas Turbine and Hybrid Energy Storage
Oct 2025
Publication
Marine and island power systems usually incorporate various forms of energy supply which poses challenges to the coordinated control of the system under diverse irregular and complex load operation modes. To improve the stability and self-sufficiency of island-isolated microgrids with high penetration of renewable energy this study proposes a coordinated control strategy for an island microgrid with PV HGT and HESS combining primary power allocation via low-pass filtering with a fuzzy logic-based secondary correction. The fuzzy controller dynamically adjusts power distribution based on the states of charge of the battery and supercapacitor following a set of predefined rules. A comprehensive system model is developed in Matlab R2023b integrating PV generation an electrolyzer HGT and a battery–supercapacitor HESS. Simulation results across four operational cases demonstrate that the proposed strategy reduces DC bus voltage fluctuations to a maximum of 4.71% (compared to 5.63% without correction) with stability improvements between 0.96% and 1.55%. The HESS avoids overcharging and over-discharging by initiating priority charging at low SOC levels thereby extending service life. This work provides a scalable control framework for enhancing the resilience of marine and island microgrids with high renewable energy penetration.
Analysis of Fuel Cell Electric Vehicle Performance Under Standard Electric Vehicle Driving Protocol
Nov 2025
Publication
The paper studies and analyzes electric vehicle engines powered by hydrogen under the WLTP standard driving protocol. The driving range extension is estimated using a specific protocol developed for FCEV compared with the standard value for battery electric vehicles. The driving range is extended by 10 km averaging over the four protocols with a maximum of 11.6 km for the FTP-75 and a minimum of 7.7 km for the WLTP. This driving range extension represents a 1.8% driving range improvement on average. Applying the FCEV current weight the driving range is extended to 18.9 km and 20.4 km on average when using power source energy capacity standards for BEVs and FCEVs.
Enhancing Power-to-Hydrogen Flexibility Through Optimal Bidding in Nordic Energy Activation Market with Wind Integration
Oct 2025
Publication
The recent updates to the Single Day-Ahead Coupling (SDAC) framework in the European energy market along with new rules for providing manual frequency restoration reserve (mFRR) products in the Nordic Energy Activation Market (EAM) have introduced a finer Market Time Unit (MTU) resolution. These developments underscore the growing importance of flexible assets such as power-to-hydrogen (PtH) facilities in delivering system flexibility. However to successfully participate in such markets well-designed and accurate bidding strategies are essential. To fulfill this aim this paper proposes a Mixed Integer Linear Programming (MILP) model to determine the optimal bidding strategies for a typical PtH facility accounting for both the technical characteristics of the involved technologies and the specific participation requirements of the mFRR EAM. The study also explores the economic viability of sourcing electricity from nearby wind turbines (WTs) under a Power Purchase Agreement (PPA). The simulation is conducted using a case study of a planned PtH facility at the Port of Hirtshals Denmark. Results demonstrate that participation in the mFRR EAM particularly through the provision of downward regulation can yield significant economic benefits. Moreover involvement in the mFRR market reduces power intake from the nearby WTs as capacity must be reserved for downward services. Finally the findings highlight the necessity of clearly defined business models for such facilities considering both technical and economic aspects.
Design of Hydrogen-Powered Mobile Emergency Power Vehicle with Soft Open Point and Appropriate Energy Management Strategy
Oct 2025
Publication
Mobile emergency power supply vehicles (MEPSVs) powered by diesel engines or lithiumion batteries (LIBs) have become a viable tool for emergency power supply. However diesel-powered MEPSVs generate noise and environmental pollution while LIB-powered vehicles suffer from limited power supply duration. To overcome these limitations a hydrogen-powered MEPSV incorporating a soft open point (SOP) was developed in this study. We analyzed widely used operating scenarios for the SOP-equipped MEPSV and determined important parameters including vehicle body structure load capacity driving speed and power generation capability for the driving motor hydrogen fuel cell (FC) module auxiliary LIB module and SOP equipment. Subsequently we constructed an energy management strategy for the model for MEPSV which uses multiple energy sources of hydrogen fuel cells and lithium-ion batteries. Through simulations an optimal hydrogen consumption rate in various control strategies was validated using a predefined load curve to optimize the energy consumption minimization strategy and achieve the highest efficiency.
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