Netherlands
Validation of CFD Models for Hydrogen Fast Filling Simulations
Sep 2011
Publication
High injection pressures are used during the re-fuelling process of vehicle tanks with compressed hydrogen and consequently high temperatures are generated in the tank potentially jeopardizing the system safety. Computational Fluid Dynamics (CFD) tools can help in predicting the temperature rise within vehicle tanks providing complete and detailed 3D information on flow features and temperature distribution. In this framework CFD simulations of hydrogen fast filling at different working conditions are performed and the accuracy of the numerical models is assessed against experimental data for a type 4 tank up to 70 MPa. Sensitivity analyses on the main modelling parameters are carried out in compliance with general CFD Best Practice Guidelines.
Risk Based Safety Distances for Hydrogen Refuelling Stations
Sep 2017
Publication
This paper introduces a risk-based methodology for hydrogen refuelling stations. Momentarily four stations are present in the Netherlands. This number is expected to increase to around twenty in the next years. For these stations a quantitative risk analysis (QRA) must be carried out to account for spatial planning. The presented method identifies the loss of containment scenarios and failure frequencies. Additionally the results of this study may be used in legislative context in the form of fixed generic safety distances. Using the risk analysis tool Safeti-NL safety distances are determined for three different kinds of hydrogen refuelling stations distinguished by the supply method of the hydrogen. For the hydrogen refuelling stations a maximum safety distance of 35 m is calculated. However despite the relatively small safety distances the maximum effect distances (distance to 1% lethality) can be very large especially for stations with a supply and storage of liquid hydrogen. The research was overseen by an advisory committee which also provided technical information on the refuelling stations.
Empirical Profiling of Cold Hydrogen Plumes Formed from Venting of LH2 Storage Vessels
Sep 2017
Publication
Liquid hydrogen (LH2) storage is viewed as a viable approach to assure sufficient hydrogen capacity at commercial fuelling stations. Presently LH2 is produced at remote facilities and then transported to the end-use site by road vehicles (i.e. LH2 tanker trucks). Venting of hydrogen to depressurize the transport storage tank is a routine part of the LH2 delivery and site transfer process. The behaviour of cold hydrogen plumes has not been well characterized because of the sparsity of empirical field data which can lead to overly conservative safety requirements. Committee members of the National Fire Protection Association (NFPA) Standard 2 [1] formed the Hydrogen Storage Safety Task Group which consists of hydrogen producers safety experts and computational fluid dynamics modellers has identified the lack of understanding of hydrogen dispersion during LH2 venting of storage vessels as a critical gap for establishing safety distances at LH2 facilities especially commercial hydrogen fuelling stations. To address this need the National Renewable Energy Laboratory Sensor Laboratory in collaboration with the NFPA Hydrogen Storage Task Group developed a prototype Cold Hydrogen Plume Analyzer to empirically characterize the hydrogen plume formed during LH2 storage tank venting. The prototype analyzer was field deployed during an actual LH2 venting process. Critical findings included
- Hydrogen above the lower flammable limit (LFL) was detected as much as 2 m lower than the release point which is not predicted by existing models.
- Personal monitors detected hydrogen at ground level although at levels below the LFL.
- A small but inconsistent correlation was found between oxygen depletion and the hydrogen concentration.
- A negligible to non-existent correlation was found between in-situ temperature measurements and the hydrogen concentration.
Hydrogen Safety Sensor Performance and Use Gap Analysis
Sep 2017
Publication
Hydrogen sensors are recognized as an important technology for facilitating the safe implementation of hydrogen as an alternative fuel and there are numerous reports of a sensor alarm successfully preventing a potentially serious event. However gaps in sensor metrological specifications as well as in their performance for some applications exist. The U.S. Department of Energy (DOE) Fuel Cell Technologies Office published a short list of critical gaps in the 2007 and 2012 Multiyear Project Plans; more detailed gap analyses were independently performed by the Joint Research Centre (JRC) and the National Renewable Energy Laboratory (NREL). There have been however some significant advances in sensor technologies since these assessments including the commercial availability of hydrogen sensors with fast response times (t90 < 1 s which had been an elusive DOE target since 2007) improved robustness to chemical poisons improved selectivity and improved lifetime and stability. These improvements however have not been universal and typically pertain to select platforms or models. Moreover as hydrogen markets grow and new applications are being explored more demands will be imposed on sensor performance. The hydrogen sensor laboratories at NREL and the JRC are currently updating the hydrogen safety sensor gap analysis through direct interaction with international stakeholders in the hydrogen community especially end users. NREL and the JRC are currently organizing a series of workshops (in Europe and the United States) with sensor developers end-users and other stakeholders in 2017 to identify technology gaps and to develop a path forward to address them. One workshop was held on May 10 in Brussels Belgium at the Headquarters of the Fuel Cell and Hydrogen Joint Undertaking. A second workshop is planned at NREL in Golden CO USA. This paper reviews improvements in sensor technologies in the past 5 to 10 years identifies gaps in sensor performance and use requirements and identifies potential research strategies to address the gaps. The outcomes of the Hydrogen Sensors Workshops are also summarized.
Best Practice in Numerical Simulation and CFD Benchmarking. Results from the SUSANA Project
Sep 2017
Publication
Correct use of Computational Fluid Dynamics (CFD) tools is essential in order to have confidence in the results. A comprehensive set of Best Practice Guidelines (BPG) in numerical simulations for Fuel Cells and Hydrogen applications has been one of the main outputs of the SUSANA project. These BPG focus on the practical needs of engineers in consultancies and industry undertaking CFD simulations or evaluating CFD simulation results in support of hazard/risk assessments of hydrogen facilities as well as on the needs of regulatory authorities. This contribution presents a summary of the BPG document. All crucial aspects of numerical simulations are addressed such as selection of the physical models domain design meshing boundary conditions and selection of numerical parameters. BPG cover all hydrogen safety relative phenomena i.e. release and dispersion ignition jet fire deflagration and detonation. A series of CFD benchmarking exercises are also presented serving as examples of appropriate modelling strategies.
Technical and Economic Analysis of One-Stop Charging Stations for Battery and Fuel Cell EV with Renewable Energy Sources
Jun 2020
Publication
Currently most of the vehicles make use of fossil fuels for operations resulting in one of the largest sources of carbon dioxide emissions. The need to cut our dependency on these fossil fuels has led to an increased use of renewable energy sources (RESs) for mobility purposes. A technical and economic analysis of a one-stop charging station for battery electric vehicles (BEV) and fuel cell electric vehicles (FCEV) is investigated in this paper. The hybrid optimization model for electric renewables (HOMER) software and the heavy-duty refueling station analysis model (HDRSAM) are used to conduct the case study for a one-stop charging station at Technical University of Denmark (DTU)-Risø campus. Using HOMER a total of 42 charging station scenarios are analyzed by considering two systems (a grid-connected system and an off-grid connected system). For each system three different charging station designs (design A-hydrogen load; design B-an electrical load and design C-an integrated system consisting of both hydrogen and electrical load) are set up for analysis. Furthermore seven potential wind turbines with different capacity are selected from HOMER database for each system. Using HDRSAM a total 18 scenarios are analyzed with variation in hydrogen delivery option production volume hydrogen dispensing option and hydrogen dispensing option. The optimal solution from HOMER for a lifespan of twenty-five years is integrated into design C with the grid-connected system whose cost was $986065. For HDRSAM the optimal solution design consists of tube trailer as hydrogen delivery with cascade dispensing option at 350 bar together with high production volume and the cost of the system was $452148. The results from the two simulation tools are integrated and the overall cost of the one-stop charging station is achieved which was $2833465. The analysis demonstrated that the one-stop charging station with a grid connection is able to fulfil the charging demand cost-effectively and environmentally friendly for an integrated energy system with RESs in the investigated locations.
Use of Hydrogen Safety Sensors Under Anaerobic Conditions – Impact of Oxygen Content on Sensor Performance
Sep 2011
Publication
In any application involving the production storage or use of hydrogen sensors are important devices for alerting to the presence of leaked hydrogen. Hydrogen sensors should be accurate sensitive and specific as well as resistant to long term drift and varying environmental conditions. Furthermore as an integral element in a safety system sensor performance should not be compromised by operational parameters. For example safety sensors may be required to operate at reduced oxygen levels relative to air. In this work we evaluate and compare a number of sensor technologies in terms of their ability to detect hydrogen under conditions of varying oxygen concentration.
Integration of Experimental Facilities: A Joint Effort for Establishing a Common Knowledge Base in Experimental Work on Hydrogen Safety
Sep 2009
Publication
With regard to the goals of the European HySafe Network research facilities are essential for the experimental investigation of relevant phenomena for testing devices and safety concepts as well as for the generation of validation data for the various numerical codes and models. The integrating activity ‘Integration of Experimental Facilities (IEF)’ has provided basic support for jointly performed experimental work within HySafe. Even beyond the funding period of the NoE HySafe in the 6th Framework Programme IEF represents a long lasting effort for reaching sustainable integration of the experimental research capacities and expertise of the partners from different research fields. In order to achieve a high standard in the quality of experimental data provided by the partners emphasis was put on the know-how transfer between the partners. The strategy for reaching the objectives consisted of two parts. On the one hand a documentation of the experimental capacities has been prepared and analysed. On the other hand a communication base has been established by means of biannual workshops on experimental issues. A total of 8 well received workshops has been organised covering topics from measurement technologies to safety issues. Based on the information presented by the partners a working document on best practice including the joint experimental knowledge of all partners with regard to experiments and instrumentation was created. Preserving the character of a working document it was implemented in the IEF wiki website which was set up in order to provide a central communication platform. The paper gives an overview of the IEF network activities over the last 5 years.
Benchmark Exercise on Risk Assessment Methods Applied to a Virtual Hydrogen Refuelling Station
Sep 2009
Publication
A benchmarking exercise on quantitative risk assessment (QRA) methodologies has been conducted within the project HyQRA under the framework of the European Network of Excellence (NoE) HySafe. The aim of the exercise was basically twofold: (i) to identify the differences and similarities in approaches in a QRA and their results for a hydrogen installation between nine participating partners representing a broad spectrum of background in QRA culture and history and (ii) to identify knowledge gaps in the various steps and parameters underlying the risk quantification. In the first step a reference case was defined: a virtual hydrogen refuelling station (HRS) in virtual surroundings comprising housing school shops and other vulnerable objects. All partners were requested to conduct a QRA according to their usual approach and experience. Basically participants were free to define representative release cases to apply models and frequency assessments according their own methodology and to present risk according to their usual format. To enable inter-comparison a required set of results data was prescribed like distances to specific thermal radiation levels from fires and distances to specific overpressure levels. Moreover complete documentation of assumptions base data and references was to be reported. It was not surprising that a wide range of results was obtained both in the applied approaches as well as in the quantitative outcomes and conclusions. This made it difficult to identify exactly which assumptions and parameters were responsible for the differences in results as the paper will show. A second phase was defined in which the QRA was determined by a more limited number of release cases (scenarios). The partners in the project agreed to assess specific scenarios in order to identify the differences in consequence assessment approaches. The results of this phase provide a better understanding of the influence of modelling assumptions and limitations on the eventual conclusions with regard to risk to on-site people and to the off-site public. This paper presents the results and conclusions of both stages of the exercise.
Hydrogen Monitoring Requirements in the Global Technical Regulation on Hydrogen and Fuel Cell Vehicles
Oct 2015
Publication
The United Nations Economic Commission for Europe Global Technical Regulation (GTR) Number 13 (Global Technical Regulation on Hydrogen and Fuel Cell Vehicles) is the defining document regulating safety requirements in hydrogen vehicles and in particular fuel cell electric vehicles (FCEVs). GTR Number 13 has been formally adopted and will serve as the basis for the national regulatory standards for FCEV safety in North America (led by the United States) Japan Korea and the European Union. The GTR defines safety requirements for these vehicles including specifications on the allowable hydrogen levels in vehicle enclosures during in-use and post-crash conditions and on the allowable hydrogen emissions levels in vehicle exhaust during certain modes of normal operation. However in order to be incorporated into national regulations that is to be legally binding methods to verify compliance with the specific requirements must exist. In a collaborative program the Sensor Laboratories at the National Renewable Energy Laboratory in the United States and the Joint Research Centre Institute for Energy and Transport in the Netherlands have been evaluating and developing analytical methods that can be used to verify compliance with the hydrogen release requirements as specified in the GTR.
State-of-the-Art and Research Priorities in Hydrogen Safety
Sep 2013
Publication
On October 16-17 2012 the International Association for Hydrogen Safety (HySafe) in cooperation with the Institute for Energy and Transport of the Joint Research Centre of the European Commission (JRC IET Petten) held a two-day workshop dedicated to Hydrogen Safety Research Priorities. The workshop was hosted by Federal Institute for Materials Research and Testing (BAM) in Berlin Germany. The main idea of the Workshop was to bring together stakeholders who can address the existing knowledge gaps in the area of the hydrogen safety including identification and prioritization of such gaps from the standpoint of scientific knowledge both experimental and theoretical including numerical. The experience highlighting these gaps which was obtained during both practical applications (industry) and risk assessment should serve as reference point for further analysis. The program included two sections: knowledge gaps as they are addressed by industry and knowledge gaps and state-of-the-art by research. In the current work the main results of the workshop are summarized and analysed.
Indoor Use of Hydrogen, Knowledge Gaps and Priorities for the Improvement of Current Standards on Hydrogen, a Presentation of HyIndoor European Project
Sep 2013
Publication
To develop safety strategies for the use of hydrogen indoors the HyIndoor project is studying the behaviour of a hydrogen release deflagration or non-premixed flame in an enclosed space such as a fuel cell or its cabinet a room or a warehouse. The paper proposes a safety approach based on safety objectives that can be used to take various scenarios of hydrogen leaks into account for the safe design of Hydrogen and Fuel Cell (HFC) early market applications. Knowledge gaps on current engineering models and unknown influence of specific parameters were identified and prioritized thereby re-focusing the objectives of the project test campaign and numerical simulations. This approach will enable the improvement of the specification of openings and use of hydrogen sensors for enclosed spaces. The results will be disseminated to all stakeholders including hydrogen industry and RCS bodies.
JRC Reference Data from Experiments of Onboard Hydrogen Tanks Fast Filling
Sep 2013
Publication
At the JRC-IET on-board hydrogen tanks have been subjected to filling–emptying cycles to investigate their long-term mechanical and thermal behaviour and their safety performance. The local temperature history inside the tanks has been measured and compared with the temperatures outside and at the tank metallic bosses which is the measurement location identified by some standards. The outcome of these activities is a set of experimental data which will be made publicly available as reference for safety studies and validation of computational fluid dynamics.
Experimental Study of the Thermal Behaviour of Hydrogen Tanks During Hydrogen Cycling
Sep 2013
Publication
The thermal behaviour of several commercial hydrogen tanks has been studied during high pressure (70-84 MPa) hydrogen cycling. The temperature of the gas at different points inside the tank the temperature at the bosses and the tank outer wall temperature have been measured under different filling and emptying conditions. From the experimental results the effect of the filling rate (1.5-4 g/s) and the influence of the liner material in the thermal behaviour of the hydrogen tanks have been evaluated. Bosses thermal response under the different cycling conditions has also been investigated.
HIAD 2.0 – Hydrogen Incident and Accident Database
Sep 2019
Publication
Hydrogen technologies are expected to play a key role in implementing the transition from a fossil fuel- based to a more sustainable lower-carbon energy system. To facilitate their widespread deployment the safe operation and hydrogen systems needs to be ensured together with the evaluation of the associated risk.<br/>HIAD has been designed to be a collaborative and communicative web-based information platform holding high quality information of accidents and incidents related to hydrogen technologies. The main goal of HIAD was to become not only a standard industrial accident database but also an open communication platform suitable for safety lessons learned and risk communication as well as a potential data source for risk assessment; it has been set up to improve the understanding of hydrogen unintended events to identify measures and strategies to avoid incidents/accidents and to reduce the consequence if an accident occurs.<br/>In order to achieve that goal the data collection is characterized by a significant degree of detail and information about recorded events (e.g. causes physical consequences lesson learned). Data are related not only to real incident and accidents but also to hazardous situations.<br/>The concept of a hydrogen accident database was generated in the frame of the project HySafe an EC co-funded NoE of the 6th Frame Work Programme. HIAD was built by EC-JRC and populated by many HySafe partners. After the end of the project the database has been maintained and populated by JRC with publicly available events. The original idea was to provide a tool also for quantitative risk assessment able to conduct simple analyses of the events; unfortunately that goal could not be reached because of a lack of required statistics: it was not possible to establish a link with potential event providers coming from private sector not willing to share information considered confidential. Starting from June 2016 JRC has been developing a new version of the database (i.e. HIAD 2.0); the structure of the database and the web-interface have been redefined and simplified resulting in a streamlined user interface compared to the previous version of HIAD. The new version is mainly focused to facilitate the sharing of lessons learned and other relevant information related to hydrogen technology; the database will be public and the events will be anonymized. The database will contribute to improve the safety awareness fostering the users to benefit from the experiences of others as well as to share information from their own experiences.
The Battle between Battery and Fuel Cell Powered Electric Vehicles: A BWM Approach
Oct 2017
Publication
The transition to a more sustainable personal transportation sector requires the widespread adoption of electric vehicles. However a dominant design has not yet emerged and a standards battle is being fought between battery and hydrogen fuel cell powered electric vehicles. The aim of this paper is to analyze which factors are most likely to influence the outcome of this battle thereby reducing the uncertainty in the industry regarding investment decisions in either of these technologies. We examine the relevant factors for standard dominance and apply a multi-criteria decision-making method best worst method to determine the relative importance of these factors. The results indicate that the key factors include technological superiority compatibility and brand reputation and credibility. Our findings show that battery powered electric vehicles have a greater chance of winning the standards battle. This study contributes to theory by providing further empirical evidence that the outcome of standards battles can be explained and predicted by applying factors for standard success. We conclude that technology dominance in the automotive industry is mostly driven by technological characteristics and characteristics of the format supporter.
An Assessment on the Quantification of Hydrogen Releases Through Oxygen Displacement Using Oxygen
Sep 2013
Publication
Contrary to several reports in the recent literature the use of oxygen sensors for indirectly monitoring ambient hydrogen concentration has serious drawbacks. This method is based on the assumption that a hydrogen release will displace oxygen which is quantified using oxygen sensors. Despite its shortcomings the draft Hydrogen Vehicle Global Technical Regulation lists this method as a means to monitor hydrogen leaks to verify vehicle fuel system integrity. Experimental evaluations that were designed to impartially compare the ability of commercial oxygen and hydrogen sensors to reliably measure and report hydrogen concentration changes are presented. Numerous drawbacks are identified and discussed.
Uncertainties in Risk Assessment of Hydrogen Discharges from Pressurized Storage Vessels Ranging from Cryogenic to Ambient Temperatures
Sep 2013
Publication
Evaluations of the uncertainties resulting from risk assessment tools to predict releases from the various hydrogen storage types are important to support risk informed safety management. The tools have to predict releases from a wide range of storage pressures (up to 80 MPa) and temperatures (at 20K) e.g. the cryogenic compressed gas storage covers pressures up to 35 MPa and temperatures between 33K and 338 K. Accurate calculations of high pressure releases require real gas EOS. This paper compares a number of EOS to predict hydrogen properties typical in different storage types. The vessel dynamics are modelled to evaluate the performance of various EOS to predict exit pressures and temperatures. The results are compared to experimental data and results from CFD calculations.
Trends in Gas Sensor Development for Hydrogen Safety
Sep 2013
Publication
Gas sensors are applied for facilitating the safe use of hydrogen in for example fuel cell and hydrogen fuelled vehicles. New sensor developments aimed at meeting the increasingly stringent performance requirements in emerging applications are presented based on in-house technical developments and a literature study. The strategy of combining different detection principles i.e. sensors based on electrochemical cells semiconductors or field effects in combination with thermal conductivity sensor or catalytic combustion elements in one new measuring system is reported. This extends the dynamic measuring range of the sensor while improving sensor reliability to achieve higher safety integrity through diverse redundancy. The application of new nanoscaled materials nano wires carbon tubes and graphene as well as the improvements in electronic components of field-effect resistive-type and optical systems are evaluated in view of key operating parameters such as sensor response time low energy consumption and low working temperature.
Development of a Model Evaluation Protocol for CFD Analysis of Hydrogen Safety Issues – The SUSANA Project
Oct 2015
Publication
The “SUpport to SAfety aNAlysis of Hydrogen and Fuel Cell Technologies (SUSANA)” project aims to support stakeholders using Computational Fluid Dynamics (CFD) for safety engineering design and assessment of FCH systems and infrastructure through the development of a model evaluation protocol. The protocol covers all aspects of safety assessment modelling using CFD from release through dispersion to combustion (self-ignition fires deflagrations detonations and Deflagration to Detonation Transition - DDT) and not only aims to enable users to evaluate models but to inform them of the state of the art and best practices in numerical modelling. The paper gives an overview of the SUSANA project including the main stages of the model evaluation protocol and some results from the on-going benchmarking activities.
Effect of Precooled Inlet Gas Temperature and Mass flow Rate on Final State of Charge During Hydrogen Vehicle Refueling
Mar 2015
Publication
Short refuelling time and high final state of charge are among the main hydrogen car user's requirements. To meet these requirements without exceeding the tank materials safety limits hydrogen precooling is needed. Filling experiments with different inlet gas temperatures and mass flow rates have been executed using two different types of on-board tanks (type 3 and 4). State of charge has a strong dependency on the inlet gas temperature. This dependency is more visible for type 4 tanks. Lowest precooling temperature (−40 °C) is not always required in order to meet user's requirements so energy savings can be achieved if the initial conditions of the tank are correctly identified. The results of the experiments performed have been compared with the SAE J2601 look-up tables for non-communication fillings. A big safety margin has been observed in these tables. Refuelling could be performed faster and with less demanding precooling requirements if the initial conditions and the configuration of the hydrogen storage system are well known.
CFD Benchmark Based on Experiments of Helium Dispersion in a 1m3 Enclosure–intercomparisons for Plumes
Sep 2013
Publication
In the context of the French DIMITRHY project ANR-08-PANH006 experiments have been carried out to measure helium injections in a cubic 1 m3 box - GAMELAN in a reproducible and quantitative manner. For the present work we limit ourselves to the unique configuration of a closed box with a small hole at its base to prevent overpressure. This case leads to enough difficulties of modelisations to deserve our attention. The box is initially filled with air and injections of helium through a tube of diameter 20 mm is operated. The box is instrumented with catharometres to measure the helium volume concentration within an accuracy better than 0.1%. We present the CFD (Fluent and CASTEM ANSYS-CFX and ADREA-HF) calculations results obtained by 5 different teams participating to the benchmark in the following situation: the case of a plume release of helium in a closed box (4NL/min). Parts of the CFD simulations were performed in the European co-funded project HyIndoor others were performed in the French ANR-08-PANH006 DimitrHy project.
Assessment of a CFD Model for Simulations of Fast Filling of Hydrogen Tanks with Pre-cooling
Sep 2013
Publication
High gas temperatures can be reached inside a hydrogen tank during the filling process because of the large pressure increase (up to 70-80 MPa) and because of the short time (~3 minutes) of the process. High temperatures can potentially jeopardize the structural integrity of the storage system and one of the strategies to reduce the temperature increase is to pre-cool the hydrogen before injecting it into the tank. Computational Fluid Dynamics (CFD) tools have the capabilities of capturing the flow field and the temperature rise in the tank. The results of CFD simulations of fast filling with pre-cooling are shown and compared with experimental data to assess the accuracy of the CFD model
Risk Assessment of Hydrogen Explosion for Private Car with Hydrogen-driven Engine
Sep 2009
Publication
The aim of the study is to identify and quantify the additional risks related to hydrogen explosions during the operation of a hydrogen-driven car. In a first attempt the accidents or failures of a simple one-tank hydrogen storage system have been studied as a main source of risk. Three types of initiators are taken into account: crash accidents fire accidents without crash (no other cars are involved) and hydrogen leakages in normal situation with following ignition. The consequences of hydrogen ignition and/or explosion depend strongly on environmental conditions (geometry wind etc.) therefore the different configurations of operational and environmental conditions are specified.<br/>Then Event Tree/Fault Tree methods are applied for the risk assessment.<br/>The results of quantification permit to draw conclusions about the overall added risk of hydrogen technology as well as about the main contributors to the risk. Results of this work will eventually contribute to the on-going pre-normative research in the field of hydrogen safety.
Comparison of Modelling Approaches for CFD Simulations of High Pressure Hydrogen Releases
Sep 2011
Publication
Several approaches have been used in the past to model the source of a high pressure under-expanded jet such as the computationally expensive resolution of the jet shock structure and the simpler pseudo-source or notional nozzle approaches. In each approach assumptions are made introducing inaccuracies in the CFD calculations. This work assesses the effect of different source modelling approaches on the accuracy of CFD calculations by comparing simulation results to experimental data of the axial distribution of the flow velocity and H2 concentration.
CFD Investigation of Filling and Emptying of Hydrogen Tanks
Oct 2015
Publication
During the filling of hydrogen tanks high temperatures can be generated inside the vessel because of the gas compression while during the emptying low temperatures can be reached because of the gas expansion. The design temperature range goes from −40 °C to 85 °C. Temperatures outside that range could affect the mechanical properties of the tank materials. CFD analyses of the filling and emptying processes have been performed in the HyTransfer project. To assess the accuracy of the CFD model the simulation results have been compared with new experimental data for different filling and emptying strategies. The comparison between experiments and simulations is shown for the temperatures of the gas inside the tank for the temperatures at the interface between the liner and the composite material and for the temperatures on the external surface of the vessel.
Hydrogen Tank Filling Experiments at the JRC-IE Gastef Facility
Sep 2011
Publication
Storage of gases under pressure including hydrogen is a well-known technique. However the use in vehicles of hydrogen at pressures much higher than those applicable in natural gas cars still requires safety and performance studies with respect to the verification of the existing standards and regulations. The JRC-IE has developed a facility GasTeF for carrying out tests on full-scale high pressure vehicle’s tanks for hydrogen or natural gas. Typical tests performed in GasTeF are static permeation measurements of the storage system and hydrogen cycling in which tanks are fast filled and slowly emptied using hydrogen pressurised up to 70 MPa for at least 1000 times according to the requirements of the EU regulation on type-approval of hydrogen-powered motor vehicles. Moreover the temperature evolution of the gas inside and outside the tank is monitored using an ad-hoc designed thermocouples array system. This paper reports the first experimental results on the temperature distribution during hydrogen cycling tests.
Ia-HySafe Standard Benchmark Exercise Sbep-V21- Hydrogen Release and Accumulation within a Non-Ventilated Ambient Pressure Garage at Low Release Rates
Sep 2011
Publication
The successful Computational Fluid Dynamics (CFD) benchmarking activity originally started within the EC-funded Network of Excellence HySafe (2004-2009) continues within the research topics of the recently established “International Association of Hydrogen Safety” (IA-HySafe). The present contribution reports the results of the standard benchmark problem SBEP-V21. Focus is given to hydrogen dispersion and accumulation within a non-ventilated ambient pressure garage both during the release and post-release periods but for very low release rates as compared to earlier work (SBEP-V3). The current experiments were performed by CEA at the GARAGE facility under highly controlled conditions. Helium was vertically released from the centre of the 5.76 m (length) x 2.96 m (width) x 2.42 m (height) facility 22 cm from the floor from a 29.7 mm diameter opening at a volumetric rate of 18 L/min (0.027 g/s equivalent hydrogen release rate compared to 1 g/s for SBEP-V3) and for a period of 3740 seconds. Helium concentrations were measured with 57 catharometric sensors at various locations for a period up to 1.1 days. The simulations were performed using a variety of CFD codes and turbulence models. The paper compares the results predicted by the participating partners and attempts to identify the reasons for any observed disagreements.
Uncertainties in Explosion Risk Assessment for a Hydrogen Refuelling Station
Sep 2011
Publication
The project “Towards a Hydrogen Refuelling Infrastructure for Vehicles” (THRIVE) aimed at the determination of conditions to stimulate the building of a sustainable infrastructure for hydrogen as a car fuel in The Netherlands. Economic scenarios were constructed for the development of such an infrastructure for the next one to four decades. The eventual horizon will require the erection of a few hundred to more than a thousand hydrogen refuelling stations (HRS) in The Netherlands. The risk acceptability policy in The Netherlands implemented in the External Safety Establishments decree requires the assessment and management of safety risks imposed on the public by car fuelling stations. In the past a risk-informed policy has been developed for the large scale introduction of liquefied petroleum gas (LPG) as a car fuel and a similar policy will also be required if hydrogen is introduced in the public domain. A risk assessment methodology dedicated to cope with accident scenarios relevant for hydrogen applications is to be developed. Within the THRIVE project a demo risk assessment was conducted for the possible implementation of an HRS within an existing station for conventional fuels. The studied station is located in an urban area occupied with housing and commercial activities. The HRS is based on delivery and on-site storage of liquid hydrogen and dispensing of high pressure gaseous hydrogen into vehicles. The main challenges in the risk assessment were in the modelling of release and dispersion of liquid hydrogen. Definition of initial conditions for computational fluid dynamics (CFD) modelling to evaluate dispersion of a cold hydrogen air mixture appears rather complex and is not always fully understood. The modelling assumptions in the initial conditions determine to a large extent the likelihood and severity of potential explosion effects. The paper shows the results of the investigation and the sensitivity to the basic assumptions in the model input.
HIAD – Hydrogen Incident and Accident Database
Sep 2011
Publication
The Hydrogen Incident and Accident Database (HIAD) is being developed as a repository of systematic data describing in detail hydrogen-related undesired events (incidents or accidents). It is an open web-based information system serving various purposes such as a data source for lessons learnt risk communication and partly risk assessment. The paper describes the features of the three HIAD modules – the Data Entry Module (DEM) the Data Retrieval Module (DRM) and the Data Analysis Module (DAM) – and the potential impact the database may have on hydrogen safety. The importance of data quality assurance process is also addressed.
Reversible Ammonia-based and Liquid Organic Hydrogen Carriers for High-density Hydrogen Storage: Recent Progress
Feb 2019
Publication
Liquid hydrogen carriers are considered to be attractive hydrogen storage options because of their ease of integration into existing chemical transportation infrastructures when compared with liquid or compressed hydrogen. The development of such carriers forms part of the work of the International Energy Agency Task 32: Hydrogen-Based Energy Storage. Here we report the state-of-the-art for ammonia-based and liquid organic hydrogen carriers with a particular focus on the challenge of ensuring easily regenerable high-density hydrogen storage.
On the Use of Hydrogen in Confined Spaces: Results from the Internal Project InsHyde
Sep 2009
Publication
Alexandros G. Venetsanos,
Paul Adams,
Inaki Azkarate,
A. Bengaouer,
Marco Carcassi,
Angunn Engebø,
E. Gallego,
Olav Roald Hansen,
Stuart J. Hawksworth,
Thomas Jordan,
Armin Keßler,
Sanjay Kumar,
Vladimir V. Molkov,
Sandra Nilsen,
Ernst Arndt Reinecke,
M. Stöcklin,
Ulrich Schmidtchen,
Andrzej Teodorczyk,
D. Tigreat,
N. H. A. Versloot and
L. Boon-Brett
The paper presents an overview of the main achievements of the internal project InsHyde of the HySafe NoE. The scope of InsHyde was to investigate realistic small-medium indoor hydrogen leaks and provide recommendations for the safe use/storage of indoor hydrogen systems. Additionally InsHyde served to integrate proposals from HySafe work packages and existing external research projects towards a common effort. Following a state of the art review InsHyde activities expanded into experimental and simulation work. Dispersion experiments were performed using hydrogen and helium at the INERIS gallery facility to evaluate short and long term dispersion patterns in garage like settings. A new facility (GARAGE) was built at CEA and dispersion experiments were performed there using helium to evaluate hydrogen dispersion under highly controlled conditions. In parallel combustion experiments were performed by FZK to evaluate the maximum amount of hydrogen that could be safely ignited indoors. The combustion experiments were extended later on by KI at their test site by considering the ignition of larger amounts of hydrogen in obstructed environments outdoors. An evaluation of the performance of commercial hydrogen detectors as well as inter-lab calibration work was jointly performed by JRC INERIS and BAM. Simulation work was as intensive as the experimental work with participation from most of the partners. It included pre-test simulations validation of the available CFD codes against previously performed experiments with significant CFD code inter-comparisons as well as CFD application to investigate specific realistic scenarios. Additionally an evaluation of permeation issues was performed by VOLVO CEA NCSRD and UU by combining theoretical computational and experimental approaches with the results being presented to key automotive regulations and standards groups. Finally the InsHyde project concluded with a public document providing initial guidance on the use of hydrogen in confined spaces.
Workshop Report: Summary & Outcomes, Putting Science into Standards Power-to-Hydrogen and HCNG
Oct 2014
Publication
The Joint Research Centre (JRC) of the European Commission together with the European Association of Research and Technology Organisations (EARTO) the European Standards Organisations (ESO) CEN and CENELEC and the European Commission Directorate-General Enterprise and Industry (ENTR) have launched an initiative within the context of the European Forum on Science and Industry to bring the scientific and standardization communities closer together. The second and very successful workshop in a series entitled “Putting Science into Standards" was held in at the Institute for Energy and Transport of the JRC in Petten on 21-22 October 2014.<br/>The workshop focused on Power to Hydrogen (P2H) and Hydrogen Compressed Natural Gas (HCNG) which represent a promising and major contribution to the challenging management of increased integration of renewable energy sources in the overall energy system. The workshop offered a platform to exchange ideas on technologies policy and standardization issues. The participation of major stakeholders from both industry and research to this event proved fruitful in moving towards consensus on the relevant technical issues involved and at identifying a common way forward to increase the maturity and market visibility of P2H components and systems. Other outcomes include a clarification of expectations of industry of where and how policy and standardization can contribute to a competitive development of P2H and related issues. The workshop results will be used to devise a roadmap on "Opportunities for Power to Hydrogen and HCNG" by CEN/CENELEC outlining the next steps of standardization activities.
Safe Operation of Natural Gas Appliances Fuelled with Hydrogen & Natural Gas Mixtures (Progress Obtained in the Naturalhy-Project)
Sep 2007
Publication
Considering the transition towards the hydrogen economy dependent on hydrogen penetration scenario the cost of a new hydrogen pipeline infrastructure in Europe may amount to several thousands of billions of EURO’s. Therefore the examination of the potential contribution of the existing natural gas assets is a practical and logical first step. As the physical and chemical properties of hydrogen differ significantly from those of natural gas it is not at all possible to simply exchange natural gas by hydrogen in the existing infrastructure. In this paper first a brief overview will be given of the NATURALHY-project. Further the focus will be on the impact of added hydrogen on the performance of existing natural gas domestic end user appliances which is related to the operation of the natural gas grid connecting the different types of appliance. The application of the fundamental insights and carefully designed experiments comparing the behaviour of gases using justified reference conditions have been shown to offer essential progress. The Wobbe index limits of the natural gas distributed pose a first limiting factor upon the maximum allowable hydrogen concentration. Constant-Wobbe index and decreasing-Wobbe index options of H2 admixture have been studied. Considering the appliance light back H2 limiting factor for domestic appliances fuel-rich appliances are the critical ones. Also taking into account stationary gas engines gas turbines industrial applications and natural gas grid management it is not yet justified to present statements on what level of hydrogen concentration could be safely allowed in which specific natural gas distribution region. But more clarity has been obtained on combustion safety aspects of existing domestic appliances on the connection with Wobbe distribution conditions and on the bottlenecks still to be handled.
Assessing the Durability and Integrity of Natural Gas Infrastructures for Transporting and Distributing Mixtures of Hydrogen and Natural Gas
Sep 2005
Publication
Extensive infrastructure exists for the transport of natural gas and it is an obvious step to assess its use for the movement of hydrogen. The Naturalhy project’s objective is to prepare the European natural gas industry for the introduction of hydrogen by assessing the capability of the natural gas infrastructure to accept mixtures of hydrogen and natural gas. This paper presents the ongoing work within both Durability and Integrity Work Packages of the Naturalhy project. This work covers a gap in knowledge on risk assessment required for delivering H2+natural gas blends by means of the existing natural gas grids in safe operation.<br/>Experiments involving several parts of the existing infrastructure will be described that are being carried out to re-examine the major risks previously studied for natural gas including: effect of H2 on failure behaviour and corrosion of transmission pipes and their burst resistance (link to the Work Package Safety) on permeability and ageing of distribution pipes on reliability and ageing of domestic gas meters tightness to H2 of domestic appliances and their connexions. The information will be integrated into existing Durability assessment methodologies originally developed for natural gas.<br/>An Integrity Management Tool will be developed taking account of the effect of hydrogen on the materials properties. The tool should enable a cost effective selection of appropriate measures to control the structural integrity and maintaining equipment. The main measures considered are monitoring non destructive examination (pigging and non pigging) and repair strategies. The tool will cover a number of parameters e.g.: percentage of hydrogen in the gas mixture material of construction operating conditions and condition of cathodic protection. Thus the Integrity Management Tool will yield an inspection and maintenance plan based on the specific circumstances.
Safety of Laboratories for New Hydrogen Techniques
Sep 2007
Publication
In this paper a case of hydrogen release in a typical research laboratory for the characterisation of hydrogen solid-state storage materials has been considered. The laboratory is equipped with various testing equipments for the assessment of hydrogen capacity in materials typically in the 1 to 200 bar pressure range and temperatures up to 500°C. Hydrogen is delivered at 200 bar by a 50 l gas bottle and a compressor located outside the laboratory. The safety measures directly related to hydrogen hazard consist in a distributed ventilation of the laboratory and air extraction fume hoods located on top of each instrument. Goal of this work is the modelling of hydrogen accidental release in a real laboratory case in order to provide a more fundamental basis for the laboratory safety design and assist the decision on the number and position of the safety sensors. The computational fluid dynamics code (CFD) ANSYS-CFX has been selected in order to perform the numerical investigations. Two basic accidental release scenarios have been assumed both at 200 bar: a major leak corresponding to a guillotine breaking of the hydrogen distribution line and a smaller leak typical for a not properly tight junction.
Simulation of the Fast Filling of Hydrogen Tanks
Sep 2009
Publication
High pressure storage of hydrogen in tanks is a promising option to provide the necessary fuel for transportation purposes. The fill process of a high-pressure tank should be reasonably short but must be designed to avoid too high temperatures in the tank. The shorter the fill should be the higher the maximum temperature in the tank climbs. For safety reasons an upper temperature limit is included in the requirements for refillable hydrogen tanks (ISO 15869) which sets the limit for any fill optimization. It is crucial to understand the phenomena during a tank fill to stay within the safety margins.<br/>The paper describes the fast filling process of hydrogen tanks by simulations based on the Computational Fluid Dynamics (CFD) code CFX. The major result of the simulations is the local temperature distribution in the tank depending on the materials of liner and outer thermal insulation. Different material combinations (type III and IV) are investigated.<br/>Some measurements from literature are available and are used to validate the approach followed in CFX to simulate the fast filling of tanks. Validation has to be continued in future to further improve the predictability of the calculations for arbitrary geometries and material combinations.
Measurement Challenges for Hydrogen Vehicles
Apr 2019
Publication
Uptake of hydrogen vehicles is an ideal solution for countries that face challenging targets for carbon dioxide reduction. The advantage of hydrogen fuel cell electric vehicles is that they behave in a very similar way to petrol engines yet they do not emit any carbon containing products during operation. The hydrogen industry currently faces the dilemma that they must meet certain measurement requirements (set by European legislation) but cannot do so due to a lack of available methods and standards. This paper outlines the four biggest measurement challenges that are faced by the hydrogen industry including flow metering quality assurance quality control and sampling.
Government Strategy on Hydrogen - The Netherlands
Apr 2020
Publication
Low-carbon gases are indispensable to any energy system that is reliable clean affordable safe and is suited to spatial integration and zero-carbon hydrogen is a crucial link in that chain1. The most common element in the universe seems to have a highly bonding effect in the Netherlands – particularly as a result of the unique starting position of our country. This is made clear in the agreements of the National Climate Agreement which includes an ambitious target for hydrogen supported by a large and broad group of stakeholders. Industrial clusters and ports regard hydrogen as an indispensable part of their future and sustainability strategy. For the transport sector hydrogen (in combination with fuel cells) is crucial to achieving zero emissions transport. The agricultural sector has identified opportunities for the production of hydrogen and for its use. Cities regions and provinces are keen to get started on implementing hydrogen.<br/>The government embraces these targets and recognises the power of the framework for action demonstrated by so many parties. The focus on clean hydrogen in the Netherlands will lead to the creation of new jobs improvements to air quality and moreover is crucial to the energy transition.
Hysafe SBEP-V20: Numerical Predictions of Release Experiments Inside a Residential Garage With Passive Ventilation
Sep 2009
Publication
This work presents the results of the Standard Benchmark Exercise Problem (SBEP) V20 of Work Package 6 (WP6) of HySafe Network of Excellence (NoE) co-funded by the European Commission in the frame of evaluating the quality and suitability of codes models and user practices by comparative assessments of code results. The benchmark problem SBEP-V20 covers release scenarios that were experimentally investigated in the past using helium as a substitute to hydrogen. The aim of the experimental investigations was to determine the ventilation requirements for parking hydrogen fuelled vehicles in residential garages. Helium was released under the vehicle for 2 h with 7.200 l/h flow rate. The leak rate corresponded to a 20% drop of the peak power of a 50 kW fuel cell vehicle. Three double vent garage door geometries are considered in this numerical investigation. In each case the vents are located at the top and bottom of the garage door. The vents vary only in height. In the first case the height of the vents is 0.063 m in the second 0.241 m and in the third 0.495 m. Four HySafe partners participated in this benchmark. The following CFD packages with the respective models were applied to simulate the experiments: ADREA-HF using k–ɛ model by partner NCSRD FLACS using k–ɛ model by partner DNV FLUENT using k–ɛ model by partner UPM and CFX using laminar and the low-Re number SST model by partner JRC. This study compares the results predicted by the partners to the experimental measurements at four sensor locations inside the garage with an attempt to assess and validate the performance of the different numerical approaches.
Material Testing and Design Recommendations for Components Exposed to Hydrogen Enhanced Fatigue – the Mathryce Project
Sep 2013
Publication
The three years European MATHRYCE project dedicated to material testing and design recommendations for components exposed to hydrogen enhanced fatigue started in October 2012. Its main goal is to provide an “easy” to implement methodology based on lab-scale experimental tests under hydrogen gas to assess the service life of a real scale component taking into account fatigue loading under hydrogen gas. Dedicated experimental tests will be developed for this purpose. In the present paper the proposed approach is presented and compared to the methodologies currently developed elsewhere in the world.
Dynamic modelling of a direct internal reforming solid oxide fuel cell stack based on single cell experiments
May 2018
Publication
Direct internal reforming enables optimal heat integration and reduced complexity in solid oxide fuel cell (SOFC) systems but thermal stresses induced by the increased temperature gradients may inflict damage to the stack. Therefore the development of adequate control strategies requires models that can accurately predict the temperature profiles in the stack. A 1D dynamic modelling platform is developed in this study and used to simulate SOFCs in both single cell and stack configurations. The single cell model is used to validate power law and Hougen-Watson reforming kinetics derived from experiments in previous work. The stack model based on the same type of cells accounts for heat transfer in the inactive area and to the environment and is validated with data reported by the manufacturer. The reforming kinetics are then implemented in the stack model to simulate operation with direct internal reforming. Although there are differences between the temperature profiles predicted by the two kinetic models both are more realistic than assuming chemical equilibrium. The results highlight the need to identify rate limiting steps for the reforming and hydrogen oxidation reactions on anodes of functional SOFC assemblies. The modelling approach can be used to study off-design conditions transient operation and system integration as well as to develop adequate energy management and control strategies.
Statistics, Lessons Learned and Recommendations from Analysis of HIAD 2.0 Database
Mar 2022
Publication
The manuscript firstly describes the data collection and validation process for the European Hydrogen Incidents and Accidents Database (HIAD 2.0) a public repository tool collecting systematic data on hydrogen-related incidents and near-misses. This is followed by an overview of HIAD 2.0 which currently contains 706 events. Subsequently the approaches and procedures followed by the authors to derive lessons learned and formulate recommendations from the events are described. The lessons learned have been divided into four categories including system design; system manufacturing installation and modification; human factors and emergency response. An overarching lesson learned is that minor events which occurred simultaneously could still result in serious consequences echoing James Reason's Swiss Cheese theory. Recommendations were formulated in relation to the established safety principles adapted for hydrogen by the European Hydrogen Safety Panel considering operational modes industrial sectors and human factors. This work provide an important contribution to the safety of systems involving hydrogen benefitting technical safety engineers emergency responders and emergency services. The lesson learned and the discussion derived from the statistics can also be used in training and risk assessment studies being of equal importance to promote and assist the development of sound safety culture in organisations.
Requirements for the Safety Assessment for the Approval of a Hydrogen Refueling Station
Sep 2007
Publication
The EC 6th framework research project HyApproval will draft a Handbook which will describe all relevant issues to get approval to construct and operate a Hydrogen Refuelling Station (HRS) for hydrogen vehicles. In WP3 of the HyApproval project it is under investigation which safety information competent authorities require to give a licence to construct an operate an HRS. The paper describes the applied methodology to collect the information from the authorities in 5 EC countries and the USA. The results of the interviews and recommendations for the information to include in the Handbook are presented.
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Deflagration of a Large-Scale H2-Air Mixture in Open Atmosphere
Sep 2005
Publication
This paper presents a compilation of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V2 which is based on an experiment on hydrogen combustion that is first described. A list of the results requested from participants is also included. The main characteristics of the models used for the calculations are compared in a very succinct way by using tables. The comparison between results together with the experimental data when available is made through a series of graphs. The results show quite good agreement with the experimental data. The calculations have demonstrated to be sensitive to computational domain size and far field boundary condition.
Sensitivity to Detonation and Detonation Cellular Structure of H2-O2-AIr-H2O2 Gas Mixtures
Sep 2005
Publication
Today it is not known – neither qualitatively not quantitatively - how large the impact can be of the promoters on sensitivity to hydrogen-air detonation in hypothetical accidents at hydrogen-containing installations transport or storage facilities. Report goal is to estimate theoretically an effect of hydrogen-peroxide (as representative promoter) on sensitivity to detonation of the stoichiometric hydrogen-oxygen gas mixtures. The classical H2-O2-Ar (2:1:7) gas mixture was chosen as reference system with the well established and unambiguously interpreted experimental data. In kinetic simulations it was found that the ignition delay time is sensitive to H2O2addition for small initial H2O2concentrations and is nearly constant for the large ones. Parametric reactive CFD studies of two dimensional cellular structure of 2H2-O2-7Ar-H2O2 detonations with variable hydrogen peroxide concentration (up to 10 vol.%) were also performed. Two un-expected results were obtained. First result: detonation cell size is practically independent upon variation of initial hydrogen peroxide concentration. For practical applications it means that presence of hydrogen-peroxide did not change drastically sensitivity of the stoichiometric hydrogen-oxygen gas mixtures. These theoretical speculations require an experimental verification. Second result: for large enough initial H2O2concentrations (> 1 vol.% at least) a new element of cellular structure of steady detonation wave was revealed. It is a system of multiple secondary longitudinal shock waves (SLSW) which propagates in the direction opposite to that of the leading shock wave. Detailed mechanism of SLSW formation is proposed.
Testing of Hydrogen Safety Sensors in Service Simulated Conditions
Sep 2005
Publication
Reliable and effective sensors for the accurate detection of hydrogen concentrations in air are essential for the safe operation of fuel cells hydrogen fuelled systems (e.g. vehicles) and hydrogen production distribution and storage facilities. The present paper describes the activity on-going at JRC for the establishment of a facility that can be used for testing and validating the performance of hydrogen sensors under a range of conditions representative of those to be encountered in service. Potential aspects to be investigated in relation to the sensors performances are the influence of temperature humidity and pressure (simulating variations in altitude) the sensitivity to target gas and the cross sensitivity to other gases/vapours the reaction and recovery time and the sensors’ lifetime. The facility set up at JRC for the execution of these tests is described including the program for its commissioning. The results of a preliminary test are presented and discussed as an example.
An Inter-Comparison Exercise on the Capabilities of CFD Models to Predict the Short and Long Term Distribution and Mixing of Hydrogen in a Garage
Sep 2007
Publication
Alexandros G. Venetsanos,
E. Papanikolaou,
J. García,
Olav Roald Hansen,
Matthias Heitsch,
Asmund Huser,
Wilfried Jahn,
Jean-Marc Lacome,
Thomas Jordan,
H. S. Ledin,
Dmitry Makarov,
Prankul Middha,
Etienne Studer,
Andrei V. Tchouvelev,
Franck Verbecke,
M. M. Voort,
Andrzej Teodorczyk and
M. A. Delichatsios
The paper presents the results of the CFD inter-comparison exercise SBEP-V3 performed within the activity InsHyde internal project of the HYSAFE network of excellence in the framework of evaluating the capability of various CFD tools and modelling approaches in predicting the physical phenomena associated to the short and long term mixing and distribution of hydrogen releases in confined spaces. The experiment simulated was INERIS-TEST-6C performed within the InsHyde project by INERIS consisting of a 1 g/s vertical hydrogen release for 240 s from an orifice of 20 mm diameter into a rectangular room (garage) of dimensions 3.78x7.2x2.88 m in width length and height respectively. Two small openings at the front and bottom side of the room assured constant pressure conditions. During the test hydrogen concentration time histories were measured at 12 positions in the room for a period up to 5160 s after the end of release covering both the release and the subsequent diffusion phases. The benchmark was organized in two phases. The first phase consisted of blind simulations performed prior to the execution of the tests. The second phase consisted of post calculations performed after the tests were concluded and the experimental results made available. The participation in the benchmark was high: 12 different organizations (2 non-HYSAFE partners) 10 different CFD codes and 8 different turbulence models. Large variation in predicted results was found in the first phase of the benchmark between the various modelling approaches. This was attributed mainly to differences in turbulence models and numerical accuracy options (time/space resolution and discretization schemes). During the second phase of the benchmark the variation between predicted results was reduced.
The Safe Use of the Existing Natural Gas System for Hydrogen (Overview of the NATURALHY-Project)
Sep 2005
Publication
The transition period towards the situation in which hydrogen will become an important energy carrier will be lengthy (decades) costly and needs a significant R&D effort. It’s clear therefore that the development of a hydrogen system requires a practical strategy within the context of the existing assets. Examining the potential of the existing extensive natural gas chain (transmission - distribution - end user infrastructures and appliances) is a logical first step towards the widespread delivery of hydrogen.
The project will define the conditions under which hydrogen can be mixed with natural gas for delivery by the existing natural gas system and later withdrawn selectively from the pipeline system by advanced separation technologies. Membranes will be developed to enable this separation. The socio-economic and life cycle consequences of this hydrogen delivery approach will be mapped out. By adding hydrogen to natural gas the physical and chemical properties of the mixture will differ from “pure” natural gas. As this may have a major effect on safety issues and durability issues (which also have a safety component) related to the gas delivery and the performance of end use appliances these issues are particularly addressed in the project.
The project is executed by a European consortium of 39 partners (including 15 from the gas industry). In this project set up under the auspices of GERG The European Gas Research Group there are leading roles for N.V. Nederlandse Gasunie (NL) Gaz de France (F) TNO (NL) ISQ (P) the Universities of Loughborough and Warwick (UK) and Exergia (GR). Guidance will be provided by a Strategic Advisory Committee consisting of representatives from relevant (inter)national organizations.
The project started on 1st May 2004 and will run for 5 years. The European Commission has selected the Integrated Project NATURALHY for financial support within the Sixth Framework Programme.
The project will define the conditions under which hydrogen can be mixed with natural gas for delivery by the existing natural gas system and later withdrawn selectively from the pipeline system by advanced separation technologies. Membranes will be developed to enable this separation. The socio-economic and life cycle consequences of this hydrogen delivery approach will be mapped out. By adding hydrogen to natural gas the physical and chemical properties of the mixture will differ from “pure” natural gas. As this may have a major effect on safety issues and durability issues (which also have a safety component) related to the gas delivery and the performance of end use appliances these issues are particularly addressed in the project.
The project is executed by a European consortium of 39 partners (including 15 from the gas industry). In this project set up under the auspices of GERG The European Gas Research Group there are leading roles for N.V. Nederlandse Gasunie (NL) Gaz de France (F) TNO (NL) ISQ (P) the Universities of Loughborough and Warwick (UK) and Exergia (GR). Guidance will be provided by a Strategic Advisory Committee consisting of representatives from relevant (inter)national organizations.
The project started on 1st May 2004 and will run for 5 years. The European Commission has selected the Integrated Project NATURALHY for financial support within the Sixth Framework Programme.
Modelling of Lean Uniform and Non-Uniform Hydrogen-Air Mixture Explosions in a Closed Vessel
Sep 2009
Publication
Simulation of hydrogen-air mixture explosions in a closed large-scale vessel with uniform and nonuniform mixture compositions was performed by the group of partners within the EC funded project “Hydrogen Safety as an Energy Carrier” (HySafe). Several experiments were conducted previously by Whitehouse et al. in a 10.7 m3 vertically oriented (5.7-m high) cylindrical facility with different hydrogen-air mixture compositions. Two particular experiments were selected for simulation and comparison as a Standard Benchmark Exercise (SBEP) problem: combustion of uniform 12.8% (vol.) hydrogen-air mixture and combustion of non-uniform hydrogen-air mixture with average 12.6% (vol.) hydrogen concentration across the vessel (vertical stratification 27% vol. hydrogen at the top of the vessel 2.5% vol. hydrogen at the bottom of the vessel); both mixtures were ignited at the top of the vessel. The paper presents modelling approaches used by the partners comparison of simulation results against the experiment data and conclusions regarding the non-uniform mixture combustion modelling in real-life applications.
Agent-Based as an Alternative to Prognostic Modelling of Safety Risks in Hydrogen Energy Scenarios
Sep 2005
Publication
Interest in the future is not new. Economic constraints and acceptability considerations of today compel decision-makers from industry and authorities to speculate on possible safety risks originating from a hydrogen economy developed in the future. Tools that support thinking about the long-term consequences of today's actions and resulting technical systems are usually prognostic based on data from past performance of past or current systems. It has become convention to assume that the performance of future systems in future environments can be accommodated in the uncertainties of such prognostic models resulting from sensitivity studies. This paper presents an alternative approach to modelling future systems based on narratives about the future. Such narratives based on the actions and interactions of individual "agents" are powerful means for addressing anxiety about engaging the imagination in order to prepare for events that are likely to occur detect critical conditions and to thus achieve desirable outcomes. This is the methodological base of Agent-Based Models (ABM) and this paper will present the approach discuss its strengths and weaknesses and present a preliminary application to modelling safety risks related to energy scenarios in a possible future hydrogen economy.
CFD Modelling of Accidental Hydrogen Release from Pipelines
Sep 2005
Publication
Although today hydrogen is distributed mainly by trailers in the long terms pipeline distribution will be more suitable if large amounts of hydrogen are produced on industrial scale. Therefore from the safety point of view it is essential to compare hydrogen pipelines to natural gas pipelines which are well established today. Within the paper we compare safety implications in accidental situations. We do not look into technological aspects such as compressors or seals.<br/>Using a CFD (Computational Fluid Dynamics) tool it is possible to investigate the effects of different properties (density diffusivity viscosity and flammability limits) of hydrogen and methane on the dispersion process. In addition CFD tools allow studying the influence of different release scenarios geometrical configurations and atmospheric conditions. An accidental release from a pipeline is modelled. The release is simulated as a flow though a small hole between the high-pressure pipeline and the environment. A part of the pipeline is included in the simulations as high-pressure reservoir. Due to the large pressure difference between the pipeline and the environment the flow conditions at the release become critical.<br/>For the assumed scenarios larger amount of flammable mixture could be observed in case of hydrogen release. On the other hand because of buoyancy and a higher sonic speed at the release the hydrogen clouds are farther from the ground level or buildings than in case of the methane clouds decreasing the probability of ignition and reducing the flame acceleration due to obstacles in case of ignition. Results on the effect of wind in the release scenarios are also described.
Aqueous Phase Reforming in a Microchannel Reactor: The Effect of Mass Transfer on Hydrogen Selectivity
Aug 2013
Publication
Aqueous phase reforming of sorbitol was carried out in a 1.7 m long 320 mm ID microchannel reactor with a 5 mm Pt-based washcoated catalyst layer combined with nitrogen stripping. The performance of this microchannel reactor is correlated to the mass transfer properties reaction kinetics hydrogen selectivity and product distribution. Mass transfer does not affect the rate of sorbitol consumption which is limited by the kinetics of the reforming reaction. Mass transfer significantly affects the hydrogen selectivity and the product distribution. The rapid consumption of hydrogen in side reactions at the catalyst surface is prevented by a fast mass transfer of hydrogen from the catalyst site to the gas phase in the microchannel reactor. This results in a decrease of the concentration of hydrogen at the catalyst surface which was found to enhance the desired reforming reaction rate at the expense of the undesired hydrogen consuming reactions. Compared to a fixed bed reactor the selectivity to hydrogen in the microchannel reactor was increased by a factor of 2. The yield of side products (mainly C3 and heavier hydrodeoxygenated species) was suppressed while the yield of hydrogen was increased from 1.4 to 4 moles per mole of sorbitol fed.
International Association for Hydrogen Safety ‘Research Priorities Workshop’, September 2018, Buxton, UK
Sep 2018
Publication
Hydrogen has the potential to be used by many countries as part of decarbonising the future energy system. Hydrogen can be used as a fuel ‘vector’ to store and transport energy produced in low-carbon ways. This could be particularly important in applications such as heating and transport where other solutions for low and zero carbon emission are difficult. To enable the safe uptake of hydrogen technologies it is important to develop the international scientific evidence base on the potential risks to safety and how to control them effectively. The International Association for Hydrogen Safety (known as IA HySAFE) is leading global efforts to ensure this. HSE hosted the 2018 IA HySAFE Biennial Research Priorities Workshop. A panel of international experts presented during nine key topic sessions: (1) Industrial and National Programmes; (2) Applications; (3) Storage; (4) Accident Physics – Gas Phase; (5) Accident Physics – Liquid/ Cryogenic Behaviour; (6) Materials; (7) Mitigation Sensors Hazard Prevention and Risk Reduction; (8) Integrated Tools for Hazard and Risk Assessment; (9) General Aspects of Safety.<br/>This report gives an overview of each topic made by the session chairperson. It also gives further analysis of the totality of the evidence presented. The workshop outputs are shaping international activities on hydrogen safety. They are helping key stakeholders to identify gaps in knowledge and expertise and to understand and plan for potential safety challenges associated with the global expansion of hydrogen in the energy system.
The Curious Case of the Conflicting Roles of Hydrogen in Global Energy Scenarios
Oct 2019
Publication
As energy systems transition from fossil-based to low-carbon they face many challenges particularly concerning energy security and flexibility. Hydrogen may help to overcome these challenges with potential as a transport fuel for heating energy storage conversion to electricity and in industry. Despite these opportunities hydrogen has historically had a limited role in influential global energy scenarios. Whilst more recent studies are beginning to include hydrogen the role it plays in different scenarios is extremely inconsistent. In this perspective paper reasons for this inconsistency are explored considering the modelling approach behind the scenario scenario design and data assumptions. We argue that energy systems are becoming increasingly complex and it is within these complexities that new technologies such as hydrogen emerge. Developing a global energy scenario that represents these complexities is challenging and in this paper we provide recommendations to help ensure that emerging technologies such as hydrogen are appropriately represented. These recommendations include: using the right modelling tools whilst knowing the limits of the model; including the right sectors and technologies; having an appropriate level of ambition; and making realistic data assumptions. Above all transparency is essential and global scenarios must do more to make available the modelling methods and data assumptions used.
Measuring Accuracy and Computational Capacity Trade-offs in an Hourly Integrated Energy System Model
Feb 2021
Publication
Improving energy system modelling capabilities can directly affect the quality of applied studies. However some modelling trade-offs are necessary as the computational capacity and data availability are constrained. In this paper we demonstrate modelling trade-offs resulting from the modification in the resolution of four modelling capabilities namely transitional scope European electricity interconnection hourly demand-side flexibility description and infrastructure representation. We measure the cost of increasing resolution in each capability in terms of computational time and several energy system modelling indicators notably system costs emission prices and electricity import and export levels. The analyses are performed in a national-level integrated energy system model with a linear programming approach that includes the hourly electricity dispatch with European nodes. We determined that reducing the transitional scope from seven to two periods can reduce the computational time by 75% while underestimating the objective function by only 4.6%. Modelers can assume a single European Union node that dispatches electricity at an aggregated level which underestimates the objective function by 1% while halving the computational time. Furthermore the absence of shedding and storage flexibility options can increase the curtailed electricity by 25% and 8% respectively. Although neglecting flexibility options can drastically decrease the computational time it can increase the sub-optimality by 31%. We conclude that an increased resolution in modelling flexibility options can significantly improve the results. While reducing the computational time by half the lack of electricity and gas infrastructure representation can underestimate the objective function by 4% and 6% respectively.
Fuel Cell Electric Vehicles and Hydrogen Balancing 100 Percent Renewable and Integrated National Transportation and Energy Systems
Feb 2021
Publication
Future national electricity heating cooling and transport systems need to reach zero emissions. Significant numbers of back-up power plants as well as large-scale energy storage capacity are required to guarantee the reliability of energy supply in 100 percent renewable energy systems. Electricity can be partially converted into hydrogen which can be transported via pipelines stored in large quantities in underground salt caverns to overcome seasonal effects and used as electricity storage or as a clean fuel for transport. The question addressed in this paper is how parked and grid-connected hydrogen-fuelled Fuel Cell Electric Vehicles might balance 100 per cent renewable electricity heating cooling and transport systems at the national level in Denmark Germany Great Britain France and Spain? Five national electricity heating cooling and transport systems are modeled for the year 2050 for the five countries assuming only 50 percent of the passenger cars to be grid-connected Fuel Cell Electric Vehicles the remaining Battery Electric Vehicles. The grid-connected Fuel Cell Electric Vehicle fleet can always balance the energy systems and their usage is low having load factors of 2.1–5.5 percent corresponding to an average use of 190–480 h per car per year. At peak times occurring only a few hours per year 26 to 43 percent of the grid-connected Fuel Cell Electric Vehicle are required and in particular for energy systems with high shares of solar energy such as Spain balancing by grid-connected Fuel Cell Electric Vehicles is mainly required during the night which matches favorably with driving usage.
Enabling Large-scale Hydrogen Storage in Porous Media – The Scientific Challenges
Jan 2021
Publication
Niklas Heinemann,
Juan Alcalde,
Johannes M. Miocic,
Suzanne J. T. Hangx,
Jens Kallmeyer,
Christian Ostertag-Henning,
Aliakbar Hassanpouryouzband,
Eike M. Thaysen,
Gion J. Strobel,
Cornelia Schmidt-Hattenberger,
Katriona Edlmann,
Mark Wilkinson,
Michelle Bentham,
Stuart Haszeldine,
Ramon Carbonell and
Alexander Rudloff
Expectations for energy storage are high but large-scale underground hydrogen storage in porous media (UHSP) remains largely untested. This article identifies and discusses the scientific challenges of hydrogen storage in porous media for safe and efficient large-scale energy storage to enable a global hydrogen economy. To facilitate hydrogen supply on the scales required for a zero-carbon future it must be stored in porous geological formations such as saline aquifers and depleted hydrocarbon reservoirs. Large-scale UHSP offers the much-needed capacity to balance inter-seasonal discrepancies between demand and supply decouple energy generation from demand and decarbonise heating and transport supporting decarbonisation of the entire energy system. Despite the vast opportunity provided by UHSP the maturity is considered low and as such UHSP is associated with several uncertainties and challenges. Here the safety and economic impacts triggered by poorly understood key processes are identified such as the formation of corrosive hydrogen sulfide gas hydrogen loss due to the activity of microbes or permeability changes due to geochemical interactions impacting on the predictability of hydrogen flow through porous media. The wide range of scientific challenges facing UHSP are outlined to improve procedures and workflows for the hydrogen storage cycle from site selection to storage site operation. Multidisciplinary research including reservoir engineering chemistry geology and microbiology more complex than required for CH4 or CO2 storage is required in order to implement the safe efficient and much needed large-scale commercial deployment of UHSP.
Comparison Between Carbon Molecular Sieve and Pd-Ag Membranes in H2-CH4 Separation at High Pressure
Aug 2020
Publication
From a permeability and selectivity perspective supported thin-film Pd–Ag membranes are the best candidates for high-purity hydrogen recovery for methane-hydrogen mixtures from the natural gas grid. However the high hydrogen flux also results in induced bulk-to-membrane mass transfer limitations (concentration polarization) especially when working at low hydrogen concentration and high pressure which further reduces the hydrogen permeance in the presence of mixtures. Additionally Pd is a precious metal and its price is lately increasing dramatically. The use of inexpensive CMSM could become a promising alternative. In this manuscript a detailed comparison between these two membrane technologies operating under the same working pressure and mixtures is presented.<br/>First the permeation properties of CMSM and Pd–Ag membranes are compared in terms of permeance and purity and subsequently making use of this experimental investigation an economic evaluation including capital and variable costs has been performed for a separation system to recover 25 kg/day of hydrogen from a methane-hydrogen mixture. To widen the perspective also a sensitivity analysis by changing the pressure difference membrane lifetime membrane support cost and cost of Pd/Ag membrane recovery has been considered. The results show that at high pressure the use of CMSM is to more economic than the Pd-based membranes at the same recovery and similar purity.
A Personal Retrospect on Three Decades of High Temperature Fuel Cell Research; Ideas and Lessons Learned
Feb 2021
Publication
In 1986 the Dutch national fuel cell program started. Fuel cells were developed under the paradigm of replacing conventional technology. Coal-fired power plants were to be replaced by large-scale MCFC power plants fuelled by hydrogen in a full-scale future hydrogen economy. With today's knowledge we will reflect on these and other ideas with respect to high temperature fuel cell development including the choice for the type of high temperature fuel cell. It is explained that based on thermodynamics proton conducting fuel cells would have been a better choice and the direct carbon fuel cell even more so with electrochemical gasification of carbon as the ultimate step. The specific characteristics of fuel cells and multisource multiproduct systems were not considered whereas we understand now that these can provide huge driving forces for the implementation of fuel cells compared to just replacing conventional combined heat and power production technology.
Prospects and Challenges for Green Hydrogen Production and Utilization in the Philippines
Apr 2022
Publication
The Philippines is exploring different alternative sources of energy to make the country less dependent on imported fossil fuels and to reduce significantly the country's CO2 emissions. Given the abundance of renewable energy potential in the country green hydrogen from renewables is a promising fuel because it can be utilized as an energy carrier and can provide a source of clean and sustainable energy with no emissions. This paper aims to review the prospects and challenges for the potential use of green hydrogen in several production and utilization pathways in the Philippines. The study identified green hydrogen production routes from available renewable energy sources in the country including geothermal hydropower wind solar biomass and ocean. Opportunities for several utilization pathways include transportation industry utility and energy storage. From the analysis this study proposes a roadmap for a green hydrogen economy in the country by 2050 divided into three phases: green hydrogen as industrial feedstock green hydrogen as fuel cell technology and commercialization of green hydrogen. On the other hand the analysis identified several challenges including technical economic and social aspects as well as the corresponding policy implications for the realization of a green hydrogen economy that can be applied in the Philippines and other developing countries.
Expert Opinion Analysis on Renewable Hydrogen Storage Systems Potential in Europe
Nov 2016
Publication
Among the several typologies of storage technologies mainly on different physical principles (mechanical electrical and chemical) hydrogen produced by power to gas (P2G) from renewable energy sources complies with chemical storage principle and is based on the conversion of electrical energy into chemical energy by means of the electrolysis of water which does not produce any toxic or climate-relevant emission. This paper aims to pinpoint the potential uses of renewable hydrogen storage systems in Europe analysing current and potential locations regulatory framework governments’ outlooks economic issues and available renewable energy amounts. The expert opinion survey already used in many research articles on different topics including energy has been selected as an effective method to produce realistic results. The obtained results highlight strategies and actions to optimize the storage of hydrogen produced by renewables to face varying electricity demand and generation-driven fluctuations reducing the negative effects of the increasing share of renewables in the energy mix of European Countries.
Hydrogen Refuelling Stations in the Netherlands: An Intercomparison of Quantitative Risk Assessments Used for Permitting
May 2018
Publication
As of 2003 15 hydrogen refuelling stations (HRSs) have been deployed in the Netherlands. To become established the HRS has to go through a permitting procedure. An important document of the permitting dossier is the quantitative risk assessment (QRA) as it assesses the risks of the HRS associated to people and buildings in the vicinity of the HRS. In the Netherlands a generic prescribed approach exists on how to perform a QRA however specific guidelines for HRSs do not exist. An intercomparison among the QRAs of permitted HRSs has revealed significant inconsistencies on various aspects of the QRA: namely the inclusion of HRS sub-systems and components the HRS sub-system and component considerations as predefined components the application of failure scenarios the determination of failure frequencies the application of input parameters the consideration of preventive and mitigation measures as well as information provided regarding the HRS surroundings and the societal risk. It is therefore recommended to develop specific QRA guidelines for HRSs.
Opportunities for Hydrogen Energy Technologies Considering the National Energy & Climate Plans
Aug 2020
Publication
The study analyses the role of hydrogen in the National Energy and Climate Plans (NECPs) and identifies and highlights opportunities for hydrogen technologies to contribute to effective and efficient achievement of the 2030 climate and energy targets of the EU and its Member States.<br/>The study focuses on the potential and opportunities of renewable hydrogen produced by electrolysers using renewable electricity and of low-carbon hydrogen produced by steam methane reforming combined with CCS. The opportunities for and impacts of hydrogen deployment are assessed and summarised in individual fiches per Member State.<br/>The study analyses to what extent policy measures and industrial initiatives are already being taken to facilitate large-scale implementation of hydrogen in the current and the next decades. The study concludes by determining the CO2 reduction potential beyond what is foreseen in the NECPs through hydrogen energy technologies estimating the reduction of fossil fuel imports and reliance the prospective cost and the value added and jobs created. National teams working on decarbonisation roadmaps and updates of the NECPs are welcome to consider the opportunities and benefits of hydrogen deployment identified in this study.
Renewable Power and Heat for the Decarbonisation of Energy-Intensive Industries
Dec 2022
Publication
The present review provides a catalogue of relevant renewable energy (RE) technologies currently available (regarding the 2030 scope) and to be available in the transition towards 2050 for the decarbonisation of Energy Intensive Industries (EIIs). RE solutions have been classified into technologies based on the use of renewable electricity and those used to produce heat for multiple industrial processes. Electrification will be key thanks to the gradual decrease in renewable power prices and the conversion of natural-gas-dependent processes. Industrial processes that are not eligible for electrification will still need a form of renewable heat. Among them the following have been identified: concentrating solar power heat pumps and geothermal energy. These can supply a broad range of needed temperatures. Biomass will be a key element not only in the decarbonisation of conventional combustion systems but also as a biofuel feedstock. Biomethane and green hydrogen are considered essential. Biomethane can allow a straightforward transition from fossil-based natural gas to renewable gas. Green hydrogen production technologies will be required to increase their maturity and availability in Europe (EU). EIIs’ decarbonisation will occur through the progressive use of an energy mix that allows EU industrial sectors to remain competitive on a global scale. Each industrial sector will require specific renewable energy solutions especially the top greenhouse gas-emitting industries. This analysis has also been conceived as a starting point for discussions with potential decision makers to facilitate a more rapid transition of EIIs to full decarbonisation.
The Role of Initial Tank Temperature on Refuelling of On-board Hydrogen Tanks
Jun 2016
Publication
The influence of the initial tank temperature on the evolution of the internal gas temperature during the refuelling of on-board hydrogen tanks is investigated in this paper. Two different types of tanks four different fuel delivery temperatures (from ambient temperature refuelling to a pre-cooled hydrogen at −40 °C) several filling rates and initial pressures are considered. It has been found that the final gas temperature increases linearly with the increase of the initial tank temperature while the temperature increase (ΔT) and the final state of charge (SOC) decrease linearly with increasing the initial temperature. This dependency has been found to be larger on type III than on type IV tank and larger the larger the initial pressure. Additionally CFD simulations are performed to better understand the role of the relevant phenomena on the gas temperature histories e.g. gas compression gas mixing and heat transfer. By comparing the results of calculations with adiabatic and diathermal tank walls the effect of the initial gas temperature has been separated from the effect of the initial wall temperature on the process.
Acorn: Developing Full-chain Industrial Carbon Capture and Storage in a Resource- and Infrastructure-rich Hydrocarbon Province
Jun 2019
Publication
Juan Alcalde,
Niklas Heinemann,
Leslie Mabon,
Richard H. Worden,
Heleen de Coninck,
Hazel Robertson,
Marko Maver,
Saeed Ghanbari,
Floris Swennenhuis,
Indira Mann,
Tiana Walker,
Sam Gomersal,
Clare E. Bond,
Michael J. Allen,
Stuart Haszeldine,
Alan James,
Eric J. Mackay,
Peter A. Brownsort,
Daniel R. Faulkner and
Steve Murphy
Research to date has identified cost and lack of support from stakeholders as two key barriers to the development of a carbon dioxide capture and storage (CCS) industry that is capable of effectively mitigating climate change. This paper responds to these challenges through systematic evaluation of the research and development process for the Acorn CCS project a project designed to develop a scalable full-chain CCS project on the north-east coast of the UK. Through assessment of Acorn's publicly-available outputs we identify strategies which may help to enhance the viability of early-stage CCS projects. Initial capital costs can be minimised by infrastructure re-use particularly pipelines and by re-use of data describing the subsurface acquired during oil and gas exploration activity. Also development of the project in separate stages of activity (e.g. different phases of infrastructure re-use and investment into new infrastructure) enables cost reduction for future build-out phases. Additionally engagement of regional-level policy makers may help to build stakeholder support by situating CCS within regional decarbonisation narratives. We argue that these insights may be translated to general objectives for any CCS project sharing similar characteristics such as legacy infrastructure industrial clusters and an involved stakeholder-base that is engaged with the fossil fuel industry.
Integrated Electricity, Hydrogen and Methane System Modelling Framework: Application to the Dutch Infrastructure Outlook 2050
Mar 2021
Publication
The future energy system is widely expected to show increasing levels of integration across differing energy carriers. Electricity hydrogen methane and heat systems may become increasingly interdependent due to coupling through conversion and hybrid energy technologies. Market parties network operators policy makers and regulators require tools to capture implications of possible techno-economic and institutional developments in one system for the operation of others. In this article we provide an integrated electricity hydrogen and methane systems modelling framework focusing on interdependencies between them. The proposed integrated electricity and (renewable) gas system model is a market equilibrium model with hourly price and volume interactions considering ramp rates of conventional units variability of intermittent renewables conversion transport as well as storage of electricity hydrogen and methane. The integrated model is formulated as a linear program under the assumption of perfect competition. As proof-of-concept the model has been applied to a test case consisting of 34 electricity nodes 19 hydrogen nodes and 22 methane nodes reflecting the regional governance scenario in the Dutch Infrastructure Outlook 2050 study. The case study also includes different sensitivity analyses with regard to variable renewable capacity energy demand and biomass prices to illustrate model response to perturbations of its main drivers. This article demonstrates that the interweaving of electricity hydrogen and methane systems can provide the required flexibility in the future energy system.
Achievements of European Projects on Membrane Reactor for Hydrogen Production
May 2017
Publication
Membrane reactors for hydrogen production can increase both the hydrogen production efficiency at small scale and the electric efficiency in micro-cogeneration systems when coupled with Polymeric Electrolyte Membrane fuel cells. This paper discusses the achievements of three European projects (FERRET FluidCELL BIONICO) which investigate the application of the membrane reactor concept to hydrogen production and micro-cogeneration systems using both natural gas and biofuels (biogas and bio-ethanol) as feedstock. The membranes used to selectively separate hydrogen from the other reaction products (CH4 CO2 H2O etc.) are of asymmetric type with a thin layer of Pd alloy (<5 μm) and supported on a ceramic porous material to increase their mechanical stability. In FERRET the flexibility of the membrane reactor under diverse natural gas quality is validated. The reactor is integrated in a micro-CHP system and achieves a net electric efficiency of about 42% (8% points higher than the reference case). In FluidCELL the use of bio-ethanol as feedstock for micro-cogeneration Polymeric Electrolyte Membrane based system is investigated in off-grid applications and a net electric efficiency around 40% is obtained (6% higher than the reference case). Finally BIONICO investigates the hydrogen production from biogas. While BIONICO has just started FERRET and FluidCELL are in their third year and the two prototypes are close to be tested confirming the potentiality of membrane reactor technology at small scale.
The Role of the Substrate on the Mechanical and Thermal Stability of Pd Thin Films During Hydrogen (De)sorption
Nov 2020
Publication
In this work we studied the mechanical and thermal stability of ~100 nm Pd thin films magnetron sputter deposited on a bare oxidized Si(100) wafer a sputtered Titanium (Ti) intermediate layer and a spin-coated Polyimide (PI) intermediate layer. The dependence of the film stability on the film morphology and the film-substrate interaction was investigated. It was shown that a columnar morphology with elongated voids at part of the grain boundaries is resistant to embrittlement induced by the hydride formation (α↔β phase transitions). For compact film morphology depending on the rigidity of the intermediate layer and the adherence to the substrate complete transformation (Pd-PI-SiO2/Si) or partly suppression (Pd-Ti-SiO2/Si) of the α to β-phase was observed. In the case of Pd without intermediate layer (Pd-SiO2/Si) buckling delamination occurred. The damage and deformation mechanisms could be understood by the analysis of the stresses and dislocation (defects) behavior near grain boundaries and the film-substrate interface. From diffraction line-broadening combined with microscopy analysis we showed that in Pd thin films stresses relax at critical stress values via different relaxation pathways depending on film-microstructure and film-substrate interaction. On the basis of the in-situ hydriding experiments it was concluded that a Pd film on a flexible PI intermediate layer exhibits free-standing film-like behavior besides being strongly clamped on a stiff SiO2/Si substrate.
A Solar Thermal Sorption-enhanced Steam Methane Reforming (SE-SMR) Approach and its Performance Assessment
Feb 2022
Publication
This paper proposes an integration of concentrating solar power (CSP) with a sorption-enhanced steam methane reforming (SE-SMR) process and assesses its overall solar-to-fuel conversion performance. A thermodynamic treatment of the SE-SMR process for H2 production is presented and evaluated in an innovative two reactors system configuration using CSP as a heat input. Four metal carbonate/metal oxide pairs are considered and the equilibrium thermodynamics reveals that CaCO3/CaO pair is the most suitable candidate for this process. Additionally a reactor-scale thermodynamic model is developed to determine the optimum operating conditions for the process. For the carbonation step temperatures between 700 and 900 K and steam-to-methane ratio ≥4 are found to be the most favorable. Furthermore an advanced process model which utilizes operating conditions determined from the reactor-scale model is developed to evaluate the process efficiency. The model predicts that the proposed process can achieve a solar-to-fuel efficiency ~41% for calcination temperature of 1500 K and carbonation temperature of 800 K without considering any solid heat recovery. An additional 2.5% increase in the process efficiency is feasible with the consideration of the solid heat recovery. This study shows the thermodynamic feasibility of integrating the SE-SMR process with CSP technologies.
Towards a Climate-neutral Energy System in the Netherlands
Jan 2022
Publication
This paper presents two different scenarios for the energy system of the Netherlands that achieve the Dutch government’s national target of near net-zero greenhouse gas emissions in 2050. Using the system optimisation model OPERA the authors have analysed the technology sector and cost implications of the assumptions underlying these scenarios. While the roles of a number of key energy technology and emission mitigation options are strongly dependent on the scenario and cost assumptions the analysis yields several common elements that appear in both scenarios and that consistently appear under differing cost assumptions. For example one of the main options for the decarbonisation of the Dutch energy system is electrification of energy use in end-use sectors and for the production of renewable hydrogen with electrolysers. As a result the level of electricity generation in 2050 will be three to four times higher than present generation levels. Ultimately renewable energy – particularly from wind turbines and solar panels – is projected to account for the vast majority of electricity generation around 99% in 2050. Imbalances between supply and demand resulting from this variable renewable electricity production can be managed via flexibility options including demand response and energy storage. Hydrogen also becomes an important energy carrier notably for transportation and in industry. If import prices are lower than costs of domestic production from natural gas with CCS or through electrolysis from renewable electricity (2.4–2.7 €/kgH2) the use of hydrogen increases especially in the built environment.
Recent Advances in Pd-Based Membranes for Membrane Reactors
Jan 2017
Publication
Palladium-based membranes for hydrogen separation have been studied by several research groups during the last 40 years. Much effort has been dedicated to improving the hydrogen flux of these membranes employing different alloys supports deposition/production techniques etc. High flux and cheap membranes yet stable at different operating conditions are required for their exploitation at industrial scale. The integration of membranes in multifunctional reactors (membrane reactors) poses additional demands on the membranes as interactions at different levels between the catalyst and the membrane surface can occur. Particularly when employing the membranes in fluidized bed reactors the selective layer should be resistant to or protected against erosion. In this review we will also describe a novel kind of membranes the pore-filled type membranes prepared by Pacheco Tanaka and coworkers that represent a possible solution to integrate thin selective membranes into membrane reactors while protecting the selective layer. This work is focused on recent advances on metallic supports materials used as an intermetallic diffusion layer when metallic supports are used and the most recent advances on Pd-based composite membranes. Particular attention is paid to improvements on sulfur resistance of Pd based membranes resistance to hydrogen embrittlement and stability at high temperature.
Green Hydrogen in Europe – A Regional Assessment: Substituting Existing Production with Electrolysis Powered by Renewables
Nov 2020
Publication
The increasing ambition of climate targets creates a major role for hydrogen especially in achieving carbon-neutrality in sectors presently difficult to decarbonise. This work examines to what extent the currently carbon-intensive hydrogen production in Europe could be replaced by water electrolysis using electricity from renewable energy resources (RES) such as solar photovoltaic onshore/offshore wind and hydropower (green hydrogen). The study assesses the technical potential of RES at regional and national levels considering environmental constraints land use limitations and various techno-economic parameters. It estimates localised clean hydrogen production and examines the capacity to replace carbon-intensive hydrogen hubs with ones that use RES-based water electrolysis. Findings reveal that -at national level- the available RES electricity potential exceeds the total electricity demand and the part for hydrogen production from electrolysis in all analysed countries. At regional level from the 109 regions associated with hydrogen production (EU27 and UK) 88 regions (81%) show an excess of potential RES generation after covering the annual electricity demand across all sectors and hydrogen production. Notably 84 regions have over 50% excess RES electricity potential after covering the total electricity demand and that for water electrolysis. The study provides evidence on the option to decarbonize hydrogen production at regional level. It shows that such transformation is possible and compatible with the ongoing transition towards carbon–neutral power systems in the EU. Overall this work aims to serve as a tool for designing hydrogen strategies in harmony with renewable energy policies.
Analysis of Photon-driven Solar-to-hydrogen Production Methods in the Netherlands
Oct 2021
Publication
Hydrogen is deemed necessary for the realization of a sustainable society especially when renewable energy is used to generate hydrogen. As most of the photon-driven hydrogen production methods are not commercially available yet this study has investigated the techno economic and overall performance of four different solar-to hydrogen methods and photovoltaics-based electrolysis methods in the Netherlands. It was found that the photovoltaics-based electrolysis is the cheapest option with production cost of 9.31 $/kgH2. Production cost based on photo-catalytic water splitting direct bio-photolysis and photoelectrochemical water splitting are found to be 18.32 $/kgH2 18.45 $/kgH2 and 18.98 $/kgH2 respectively. These costs are expected to drop significantly in the future. Direct bio-photolysis (potential cost of 3.10 $/kgH2) and photo-catalytic water splitting (3.12 $/kgH2) may become cheaper than photovoltaics-based electrolysis. Based on preferences of three fictional technology investors i.e. a short-term a green and a visionary investor the overall performance of these methods are determined. Photovoltaics-based electrolysis is the most ideal option with photoelectrochemical water splitting a complementary option. While photovoltaics-based electrolysis has an advantage on the short-term because it is a non-integrated energy system on the long-term this might lead to relatively higher cost and performance limitations. Photochemical water splitting are integrated energy systems and have an advantage on the long-term because they need a relatively low theoretical overpotential and benefit from increasing temperatures. Both methods show performance improvements by the use of quantum dots. Bio-photolysis can be self-sustaining and can use wastewater to produce hydrogen but sudden temperature changes could lead to performance decrease.
The Potential of Green Ammonia Production to Reduce Renewable Power Curtailment and Encourage the Energy Transition in China
Apr 2022
Publication
The pursuing of inter-regional power transmission to address renewable power curtailment in China has resulted in disappointing gains. This paper evaluates the case of local green ammonia production to address this issue. An improved optimization-based simulation model is applied to simulate lifetime green manufacturing and the impacts of main institutional incentives and oxygen synergy on investment are analysed. Levelized cost of ammonia is estimated at around 820 USD/t which is about twice the present price. The operating rate ammonia price the electrical efficiency of electrolysers and the electricity price are found to be the key factors in green ammonia investment. Carbon pricing and value-added tax exemption exert obvious influences on the energy transition in China. A subsidy of approximately 450 USD/t will be required according to the present price; however this can be reduced by 100 USD/t through oxygen synergy. Compared to inter-regional power transmission green ammonia production shows both economic and environmental advantages. Therefore we propose an appropriate combination of both options to address renewable power curtailment and the integration of oxygen manufacturing into hydrogen production. We consider the findings and policy implications will contribute to addressing renewable power curtailment and boosting the hydrogen economy in China.
The Impact of Climate Targets on Future Steel Production – An Analysis Based on a Global Energy System Model
Apr 2020
Publication
This paper addresses how a global climate target may influence iron and steel production technology deployment and scrap use. A global energy system model ETSAP-TIAM was used and a Scrap Availability Assessment Model (SAAM) was developed to analyse the relation between steel demand recycling and the availability of scrap and their implications for steel production technology choices. Steel production using recycled materials has a continuous growth and is likely to be a major route for steel production in the long run. However as the global average of in-use steel stock increases up to the current average stock of the industrialised economies global steel demand keeps growing and stagnates only after 2050. Due to high steel demand levels and scarcity of scrap more than 50% of the steel production in 2050 will still have to come from virgin materials. Hydrogen-based steel production could become a major technology option for production from virgin materials particularly in a scenario where Carbon Capture and Storage (CCS) is not available. Imposing a binding climate target will shift the crude steel price to approximately 500 USD per tonne in the year 2050 provided that CCS is available. However the increased prices are induced by CO2 prices rather than inflated production costs. It is concluded that a global climate target is not likely to influence the use of scrap whereas it shall have an impact on the price of scrap. Finally the results indicate that energy efficiency improvements of current processes will only be sufficient to meet the climate target in combination with CCS. New innovative techniques with lower climate impact will be vital for mitigating climate change.
European Hydrogen Backbone
Jul 2020
Publication
This paper authored by eleven gas infrastructure companies and supported by Guidehouse describes how a dedicated hydrogen infrastructure can be created in
a significant part of the EU between 2030 and 2040 requiring work to start during the 2020s. The hydrogen infrastructure as proposed in this paper fits well with the ambitions of the EU Hydrogen Strategy and the Energy System Integration Strategy plus it aligns well with the goals of the recently announced Clean Hydrogen Alliance to scale up hydrogen enabled by hydrogen transport. Hydrogen clearly gains momentum and this paper aims to provide a contribution towards accelerating a large scale-up of hydrogen by enabling its transport from supply to demand across Europe.
This paper analyses the likely routes across Europe by 2030 2035 and 2040. The included maps show the suggested topology of hydrogen pipelines in ten European countries: Germany France Italy Spain the Netherlands Belgium Czech Republic Denmark Sweden and Switzerland.
You can download the whole report by clicking this link
a significant part of the EU between 2030 and 2040 requiring work to start during the 2020s. The hydrogen infrastructure as proposed in this paper fits well with the ambitions of the EU Hydrogen Strategy and the Energy System Integration Strategy plus it aligns well with the goals of the recently announced Clean Hydrogen Alliance to scale up hydrogen enabled by hydrogen transport. Hydrogen clearly gains momentum and this paper aims to provide a contribution towards accelerating a large scale-up of hydrogen by enabling its transport from supply to demand across Europe.
This paper analyses the likely routes across Europe by 2030 2035 and 2040. The included maps show the suggested topology of hydrogen pipelines in ten European countries: Germany France Italy Spain the Netherlands Belgium Czech Republic Denmark Sweden and Switzerland.
You can download the whole report by clicking this link
Geomechanical Simulation of Energy Storage in Salt Formations
Oct 2021
Publication
A promising option for storing large-scale quantities of green gases (e.g. hydrogen) is in subsurface rock salt caverns. The mechanical performance of salt caverns utilized for long-term subsurface energy storage plays a signifcant role in long-term stability and serviceability. However rock salt undergoes non-linear creep deformation due to long-term loading caused by subsurface storage. Salt caverns have complex geometries and the geological domain surrounding salt caverns has a vast amount of material heterogeneity. To safely store gases in caverns a thorough analysis of the geological domain becomes crucial. To date few studies have attempted to analyze the infuence of geometrical and material heterogeneity on the state of stress in salt caverns subjected to long-term loading. In this work we present a rigorous and systematic modeling study to quantify the impact of heterogeneity on the deformation of salt caverns and quantify the state of stress around the caverns. A 2D fnite element simulator was developed to consistently account for the non-linear creep deformation and also to model tertiary creep. The computational scheme was benchmarked with the already existing experimental study. The impact of cyclic loading on the cavern was studied considering maximum and minimum pressure that depends on lithostatic pressure. The infuence of geometric heterogeneity such as irregularly-shaped caverns and material heterogeneity which involves diferent elastic and creep properties of the diferent materials in the geological domain is rigorously studied and quantifed. Moreover multi-cavern simulations are conducted to investigate the infuence of a cavern on the adjacent caverns. An elaborate sensitivity analysis of parameters involved with creep and damage constitutive laws is performed to understand the infuence of creep and damage on deformation and stress evolution around the salt cavern confgurations.
Clean or Renewable – Hydrogen and Power-to-gas in EU Energy Law
Aug 2020
Publication
Interest in hydrogen as a carbon-neutral energy carrier is on the rise around the globe including in Europe. In particular power-to-gas as a technology to transform electricity to hydrogen is receiving ample attention. This article scrutinises current updates in the energy law framework of the EU to explain the legal pre-conditions for the various possible applications of power-to-gas technology. It highlights the influence of both electricity and gas legislation on conversion storage and transmission of hydrogen and demonstrates why ‘green’ hydrogen might come with certain legal privileges under the Renewable Energy Directive attached to it as opposed to the European Commission’s so-called ‘clean’ hydrogen. The article concludes by advocating for legal system integration in EU energy law namely merging the currently distinct EU electricity and gas law frameworks into one unified EU Energy Act.
The Effect of Hydrogen Content and Yield Strength on the Distribution of Hydrogen in Steel a Diffusion Coupled Micromechanical FEM Study
Mar 2021
Publication
In this study we investigate the effect of the heterogeneous micromechanical stress fields resulting from the grain-scale anisotropy on the redistribution of hydrogen using a diffusion coupled crystal plasticity model. A representative volume element with periodic boundary conditions was used to model a synthetic microstructure. The effect of tensile loading initial hydrogen content and yield strength on the redistribution of lattice (CL) and dislocation trapped (Cx) hydrogen was studied. It was found that the heterogeneous micromechanical stress fields resulted in the accumulation of both populations primarily at the grain boundaries. This shows that in addition to the well-known grain boundary trapping the interplay of the heterogeneous micromechanical hydrostatic stresses and plastic strains contribute to the accumulation of hydrogen at the grain boundaries. Higher yield strength reduced the amount of Cx due to the resulting lower plastic deformation levels. On the other side the resulting higher hydrostatic stresses increased the depletion of CL from the compressive regions and its diffusion toward the tensile ones. These regions with increased CL are expected to be potential damage initiation zones. This aligns with the observations that high-strength steels are more susceptible to hydrogen embrittlement than those with lower-strength.
Analysing Future Demand, Supply, and Transport of Hydrogen
Jun 2021
Publication
Hydrogen is crucial to Europe’s transformation into a climate-neutral continent by mid-century. This study concludes that the European Union (EU) and UK could see a hydrogen demand of 2300 TWh (2150-2750 TWh) by 2050. This corresponds to 20-25% of EU and UK final energy consumption by 2050. Achieving this future role of hydrogen depends on many factors including market frameworks legislation technology readiness and consumer choice.
The document can be download on their website
The document can be download on their website
The NederDrone: A Hybrid Lift, Hybrid Energy Hydrogen UAV
Mar 2021
Publication
Many Unmanned Air Vehicle (UAV) applications require vertical take-off and landing and very long-range capabilities. Fixed-wing aircraft need long runways to land and electric energy is still a bottleneck for helicopters which are not range efficient. In this paper we introduce the NederDrone a hybrid lift hybrid energy hydrogen-powered UAV that can perform vertical take-off and landings using its 12 propellers while flying efficiently in forward flight thanks to its fixed wings. The energy is supplied from a combination of hydrogen-driven Polymer Electrolyte Membrane fuel-cells for endurance and lithium batteries for high-power situations. The hydrogen is stored in a pressurized cylinder around which the UAV is optimized. This work analyses the selection of the concept the implemented safety elements the electronics and flight control and shows flight data including a 3h38 flight at sea while starting and landing from a small moving ship.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
Hydrogen-based Integrated Energy and Mobility System for a Real-life Office Environment
Mar 2020
Publication
The current focus on the massive CO2 reduction highlights the need for the rapid development of technology for the production storage transportation and distribution of renewable energy. In addition to electricity we need other forms of energy carriers that are more suitable for energy storage and transportation. Hydrogen is one of the main candidates for this purpose since it can be produced from solar or wind energy and then stored; once needed it can be converted back to electricity using fuel cells. Another important aspect of future energy systems is sector coupling where different sectors e.g. mobility and energy work together to provide better services. In such an integrated system electric vehicles – both battery and hydrogen-based fuel cell – can provide when parked electricity services such as backup power and balancing; when driving they produce no emissions. In this paper we present the concept design and energy management of such an integrated energy and mobility system in a real-life environment at the Shell Technology Centre in Amsterdam. Our results show that storage using hydrogen and salt caverns is much cheaper than using large battery storage systems. We also show that the integration of electric vehicles into the electricity network is technically and economically feasible and that they can provide a flexible energy buffer. Ultimately the results of this study show that using both electricity and hydrogen as energy carriers can create a more flexible reliable and cheaper energy system at an office building.
Potential for Hydrogen and Power-to-Liquid in a Low-carbon EU Energy System Using Cost Optimization
Oct 2018
Publication
Hydrogen represents a versatile energy carrier with net zero end use emissions. Power-to-Liquid (PtL) includes the combination of hydrogen with CO2 to produce liquid fuels and satisfy mostly transport demand. This study assesses the role of these pathways across scenarios that achieve 80–95% CO2 reduction by 2050 (vs. 1990) using the JRC-EU-TIMES model. The gaps in the literature covered in this study include a broader spatial coverage (EU28+) and hydrogen use in all sectors (beyond transport). The large uncertainty in the possible evolution of the energy system has been tackled with an extensive sensitivity analysis. 15 parameters were varied to produce more than 50 scenarios. Results indicate that parameters with the largest influence are the CO2 target the availability of CO2 underground storage and the biomass potential.
Hydrogen demand increases from 7 mtpa today to 20–120 mtpa (2.4–14.4 EJ/yr) mainly used for PtL (up to 70 mtpa) transport (up to 40 mtpa) and industry (25 mtpa). Only when CO2 storage was not possible due to a political ban or social acceptance issues was electrolysis the main hydrogen production route (90% share) and CO2 use for PtL became attractive. Otherwise hydrogen was produced through gas reforming with CO2 capture and the preferred CO2 sink was underground. Hydrogen and PtL contribute to energy security and independence allowing to reduce energy related import cost from 420 bln€/yr today to 350 or 50 bln€/yr for 95% CO2 reduction with and without CO2 storage. Development of electrolyzers fuel cells and fuel synthesis should continue to ensure these technologies are ready when needed. Results from this study should be complemented with studies with higher spatial and temporal resolution. Scenarios with global trading of hydrogen and potential import to the EU were not included.
Hydrogen demand increases from 7 mtpa today to 20–120 mtpa (2.4–14.4 EJ/yr) mainly used for PtL (up to 70 mtpa) transport (up to 40 mtpa) and industry (25 mtpa). Only when CO2 storage was not possible due to a political ban or social acceptance issues was electrolysis the main hydrogen production route (90% share) and CO2 use for PtL became attractive. Otherwise hydrogen was produced through gas reforming with CO2 capture and the preferred CO2 sink was underground. Hydrogen and PtL contribute to energy security and independence allowing to reduce energy related import cost from 420 bln€/yr today to 350 or 50 bln€/yr for 95% CO2 reduction with and without CO2 storage. Development of electrolyzers fuel cells and fuel synthesis should continue to ensure these technologies are ready when needed. Results from this study should be complemented with studies with higher spatial and temporal resolution. Scenarios with global trading of hydrogen and potential import to the EU were not included.
Optimal Design of Multi-energy Systems with Seasonal Storage
Oct 2017
Publication
Optimal design and operation of multi-energy systems involving seasonal energy storage are often hindered by the complexity of the optimization problem. Indeed the description of seasonal cycles requires a year-long time horizon while the system operation calls for hourly resolution; this turns into a large number of decision variables including binary variables when large systems are analyzed. This work presents novel mixed integer linear program methodologies that allow considering a year time horizon with hour resolution while significantly reducing the complexity of the optimization problem. First the validity of the proposed techniques is tested by considering a simple system that can be solved in a reasonable computational time without resorting to design days. Findings show that the results of the proposed approaches are in good agreement with the full-scale optimization thus allowing to correctly size the energy storage and to operate the system with a long-term policy while significantly simplifying the optimization problem. Furthermore the developed methodology is adopted to design a multi-energy system based on a neighborhood in Zurich Switzerland which is optimized in terms of total annual costs and carbon dioxide emissions. Finally the system behavior is revealed by performing a sensitivity analysis on different features of the energy system and by looking at the topology of the energy hub along the Pareto sets.
Onboard Compressed Hydrogen Storage: Fast Filling Experiments and Simulations
Nov 2021
Publication
Technology safety represents a key enabling factor for the commercial use of hydrogen within the automotive industry. In the last years considerable pre-normative and normative research effort has produced regulations at national European and global level as well as international standards. Their validation is at the moment on going internationally. Additional research is required to improve this regulatory and standardization frame which is also expected to have a beneficial effect on cost and product optimization. The present paper addresses results related to the experimental assessment and modeling of safety performance of high pressure onboard storage. To simulate the lifetime of onboard hydrogen tanks commercial tanks have been subjected to filling-emptying cycles encompassing a fast-filling phase as prescribed by the European regulation on type-approval of hydrogen vehicles. The local temperature history inside the tanks has been measured and compared with the temperature outside at the tank metallic bosses which is the measurement location identified by the regulation. Experimental activities are complemented by computational fluid-dynamics (CFD) modeling of the fast-filling process by means of a numerical model previously validated. The outcome of these activities is a set of scientifically based data which will serve as input to future regulations and standards improvement.
Direct Conversion of CO2 to Dimethyl Ether in a Fixed Bed Membrane Reactor: Influence of Membrane Properties and Process Conditions
Jun 2021
Publication
The direct hydrogenation of CO2 to dimethyl ether (DME) is a promising technology for CO2 valorisation. In this work a 1D phenomenological reactor model is developed to evaluate and optimize the performance of a membrane reactor for this conversion otherwise limited by thermodynamic equilibrium and temperature gradients. The co-current circulation of a sweep gas stream through the permeation zone promotes both water and heat removal from the reaction zone thus increasing overall DME yield (from 44% to 64%). The membrane properties in terms of water permeability (i.e. 4·10−7 mol·Pa−1m−2s−1) and selectivity (i.e. 50 towards H2 30 towards CO2 and CO 10 towards methanol) for optimal reactor performance have been determined considering for the first time non-ideal separation and non-isothermal operation. Thus this work sheds light into suitable membrane materials for this applications. Then the non-isothermal performance of the membrane reactor was analysed as a function of the process parameters (i.e. the sweep gas to feed flow ratio the gradient of total pressure across the membrane the inlet temperature to the reaction and permeation zone and the feed composition). Owing to its ability to remove 96% of the water produced in this reaction the proposed membrane reactor outperforms a conventional packed bed for the same application (i.e. with 36% and 46% improvement in CO2 conversion and DME yield respectively). The results of this work demonstrate the potential of the membrane reactor to make the CO2 conversion to DME a feasible process.
Energy, Exergy, and Environmental Analyses of Renewable Hydrogen Production Through Plasma Gasification of Microalgal Biomass
Feb 2021
Publication
In this study an energy exergy and environmental (3E) analyses of a plasma-assisted hydrogen production process from microalgae is investigated. Four different microalgal biomass fuels namely raw microalgae (RM) and three torrefied microalgal fuels (TM200 TM250 and TM300) are used as the feedstock for steam plasma gasification to generate syngas and hydrogen. The effects of steam-tobiomass (S/B) ratio on the syngas and hydrogen yields and energy and exergy efficiencies of plasma gasification (hEn;PG hEx;PG) and hydrogen production(hEn;H2 hEx;H2 ) are taken into account. Results show that the optimal S/B ratios of RM TM200 TM250 and TM300 are 0.354 0.443 0.593 and 0.760 respectively occurring at the carbon boundary points (CBPs) where the maximum values of hEn;PG hEx;PG hEn;H2 and hEx;H2 are also achieved. At CBPs torrefied microalgae as feedstock lower thehEn;PG hEx;PG hEn;H2 and hEx;H2 because of their improved calorific value after undergoing torrefaction and the increased plasma energy demand compared to the RM. However beyond CBPs the torrefied feedstock displays better performance. A comparative life cycle analysis indicates that TM300 exhibits the highest greenhouse gases (GHG) emissions and the lowest net energy ratio (NER) due to the indirect emissions associated with electricity consumption.
Empowering Hydrogen Storage Properties of Haeckelite Monolayers via Metal Atom Functionalization
Mar 2021
Publication
Using hydrogen as an energy carrier requires new technological solutions for its onboard storage. The exploration of two-dimensional (2D) materials for hydrogen storage technologies has been motivated by their open structures which facilitates fast hydrogen kinetics. Herein the hydrogen storage properties of lightweight metal functionalized r57 haeckelite sheets are studied using density functional theory (DFT) calculations. H2 molecules are adsorbed on pristine r57 via physisorption. The hydrogen storage capacity of r57 is improved by decorating it with alkali and alkaline-earth metals. In addition the in-plane substitution of r57 carbons with boron atoms (B@r57) both prevents the clustering of metals on the surface of 2D material and increases the hydrogen storage capacity by improving the adsorption thermodynamics of hydrogen molecules. Among the studied compounds B@r57-Li4 with its 10.0 wt% H2 content and 0.16 eV/H2 hydrogen binding energy is a promising candidate for hydrogen storage applications. A further investigation as based on the calculated electron localization functions atomic charges and electronic density of states confirm the electrostatic nature of interactions between the H2 molecules and the protruding metal atoms on 2D haeckelite sheets. All in all this work contributes to a better understanding of pure carbon and B-doped haeckelites for hydrogen storage.
Why Can’t We Just Burn Hydrogen? Challenges When Changing Fuels in an Existing Infrastructure
Feb 2021
Publication
The current global consumption of natural gas as a fuel is roughly 4 trillion cubic meters per year. In terms of energy the demand for natural gas exceeds the global demand for fossil fuels for transportation. Despite this observation the challenges to natural gas end use that arise when changing the composition of the fuel are largely absent from public policy and research agendas whereas for transportation fuels the issues are more appreciated. Natural gas is delivered via complex networks of interconnected pipelines to end users for direct and indirect heating in household and industrial sectors and for power generation. This interconnectedness is a crucial aspect of the challenge for introducing new fuels.<br/>In this paper we discuss the issues that arise from changing fuel properties for an existing population of end-use equipment. To illustrate the issues we will consider the changes in (combustion) performance of domestic combustion equipment and gas engines for power generation in response to substituting natural gas by hydrogen or hydrogen/natural gas blends. During the discussion we shall also indicate methods for characterizing the properties of the fuel and identify the combustion challenges that must be addressed for a successful transition from the current fuel mix to whatever the future mix may be.
Ammonia Production from Clean Hydrogen and the Implications for Global Natural Gas Demand
Jan 2023
Publication
Non-energy use of natural gas is gaining importance. Gas used for 183 million tons annual ammonia production represents 4% of total global gas supply. 1.5-degree pathways estimate an ammonia demand growth of 3–4-fold until 2050 as new markets in hydrogen transport shipping and power generation emerge. Ammonia production from hydrogen produced via water electrolysis with renewable power (green ammonia) and from natural gas with CO2 storage (blue ammonia) is gaining attention due to the potential role of ammonia in decarbonizing energy value chains and aiding nations in achieving their net-zero targets. This study assesses the technical and economic viability of different routes of ammonia production with an emphasis on a systems level perspective and related process integration. Additional cost reductions may be driven by optimum sizing of renewable power capacity reducing losses in the value chain technology learning and scale-up reducing risk and a lower cost of capital. Developing certification and standards will be necessary to ascertain the extent of greenhouse gas emissions throughout the supply chain as well as improving the enabling conditions including innovative finance and de-risking for facilitating international trade market creation and large-scale project development.
On the Climate Impacts of Blue Hydrogen Production
Nov 2021
Publication
Natural gas based hydrogen production with carbon capture and storage is referred to as blue hydrogen. If substantial amounts of CO2 from natural gas reforming are captured and permanently stored such hydrogen could be a low-carbon energy carrier. However recent research raises questions about the effective climate impacts of blue hydrogen from a life cycle perspective. Our analysis sheds light on the relevant issues and provides a balanced perspective on the impacts on climate change associated with blue hydrogen. We show that such impacts may indeed vary over large ranges and depend on only a few key parameters: the methane emission rate of the natural gas supply chain the CO2 removal rate at the hydrogen production plant and the global warming metric applied. State-of-the-art reforming with high CO2 capture rates combined with natural gas supply featuring low methane emissions does indeed allow for substantial reduction of greenhouse gas emissions compared to both conventional natural gas reforming and direct combustion of natural gas. Under such conditions blue hydrogen is compatible with low-carbon economies and exhibits climate change impacts at the upper end of the range of those caused by hydrogen production from renewable-based electricity. However neither current blue nor green hydrogen production pathways render fully “net-zero” hydrogen without additional CO2 removal.
A Positive Shift in the Public Acceptability of a Low-Carbon Energy Project After Implementation: The Case of a Hydrogen Fuel Station
Apr 2019
Publication
Public acceptability of low-carbon energy projects is often measured with one-off polls. This implies that opinion-shifts over time are not always taken into consideration by decision makers relying on these polls. Observations have given the impression that public acceptability of energy projects increases after implementation. However this positive shift over time has not yet been systematically studied and is not yet understood very well. This paper aims to fill this gap. Based on two psychological mechanisms loss aversion and cognitive dissonance reduction we hypothesize that specifically people who live in proximity of a risky low-carbon technology—a hydrogen fuel station (HFS) in this case—evaluate this technology as more positive after its implementation than before. We conducted a survey among Dutch citizen living nearby a HFS and indeed found a positive shift in the overall evaluation of HFS after implementation. We also found that the benefits weighed stronger and the risks weaker after the implementation. This shift did not occur for citizens living further away from the HFS. The perceived risks and benefits did not significantly change after implementation neither for citizens living in proximity nor for citizens living further away. The societal implications of the findings are discussed.
Combined Effects of Stress and Temperature on Hydrogen Diffusion in Non-hydride Forming Alloys Applied in Gas Turbines
Jul 2022
Publication
Hydrogen plays a vital role in the utilisation of renewable energy but ingress and diffusion of hydrogen in a gas turbine can induce hydrogen embrittlement on its metallic components. This paper aims to investigate the hydrogen transport in a non-hydride forming alloy such as Alloy 690 used in gas turbines inspired by service conditions of turbine blades i.e. under the combined effects of stress and temperature. An appropriate hydrogen transport equation is formulated accounting for both stress and temperature distributions of the domain in the non-hydride forming alloy. Finite element (FE) analyses are performed to predict steady-state hydrogen distribution in lattice sites and dislocation traps of a double notched specimen under constant tensile load and various temperature fields. Results demonstrate that the lattice hydrogen concentration is very sensitive to the temperature gradients whilst the stress concentration only slightly increases local lattice hydrogen concentration. The combined effects of stress and temperature result in the highest concentration of the dislocation trapped hydrogen in low-temperature regions although the plastic strain is only at a moderate level. Our results suggest that temperature gradients and stress concentrations in turbine blades due to cooling channels and holes make the relatively low-temperature regions susceptible to hydrogen embrittlement.
Microfluidics-based Analysis of Dynamic Contact Angles Relevant for Underground Hydrogen Storage
May 2022
Publication
Underground Hydrogen Storage (UHS) is an attractive technology for large-scale (TWh) renewable energy storage. To ensure the safety and efficiency of the UHS it is crucial to quantify the H2 interactions with the reservoir fluids and rocks across scales including the micro scale. This paper reports the experimental measurements of advancing and receding contact angles for different channel widths for a H2 /water system at P = 10 bar and T = 20 ◦C using a microfluidic chip. To analyse the characteristics of the H2 flow in straight pore throats the network is designed such that it holds several straight channels. More specifically the width of the microchannels range between 50 μm and 130 μm. For the drainage experiments H2 is injected into a fully water saturated system while for the imbibition tests water is injected into a fully H2 -saturated system. For both scenarios high-resolution images are captured starting the introduction of the new phase into the system allowing for fully-dynamic transport analyses. For better insights N2 /water and CO2 /water flows were also analysed and compared with H2 /water. Results indicate strong water-wet conditions with H2 /water advancing and receding contact angles of respectively 13◦–39◦ and 6◦–23◦ . It was found that the contact angles decrease with increasing channel widths. The receding contact angle measured in the 50 μm channel agrees well with the results presented in the literature by conducting a core-flood test for a sandstone rock. Furthermore the N2 /water and CO2 /water systems showed similar characteristics as the H2 /water system. In addition to the important characterization of the dynamic wettability the results are also crucially important for accurate construction of pore-scale simulators.
Experimental Investigation on CO2 Methanation Process for Solar Energy Storage Compared to CO2-Based Methanol Synthesis
Jun 2017
Publication
The utilization of the captured CO2 as a carbon source for the production of energy storage media offers a technological solution for overcoming crucial issues in current energy systems. Solar energy production generally does not match with energy demand because of its intermittent and non-programmable nature entailing the adoption of storage technologies. Hydrogen constitutes a chemical storage for renewable electricity if it is produced by water electrolysis and is also the key reactant for CO2 methanation (Sabatier reaction). The utilization of CO2 as a feedstock for producing methane contributes to alleviate global climate changes and sequestration related problems. The produced methane is a carbon neutral gas that fits into existing infrastructure and allows issues related to the aforementioned intermittency and non-programmability of solar energy to be overcome. In this paper an experimental apparatus composed of an electrolyzer and a tubular fixed bed reactor is built and used to produce methane via Sabatier reaction. The objective of the experimental campaign is the evaluation of the process performance and a comparison with other CO2 valorization paths such as methanol production. The investigated pressure range was 2–20 bar obtaining a methane volume fraction in outlet gaseous mixture of 64.75% at 8 bar and 97.24% at 20 bar with conversion efficiencies of respectively 84.64% and 99.06%. The methanol and methane processes were compared on the basis of an energy parameter defined as the spent energy/stored energy. It is higher for the methanol process (0.45) with respect to the methane production process (0.41–0.43) which has a higher energy storage capability.
An Innovative Approach for Energy Transition in China? Chinese National Hydrogen Policies from 2001 to 2020
Jan 2023
Publication
To accelerate clean energy transition China has explored the potential of hydrogen as an energy carrier since 2001. Until 2020 49 national hydrogen policies were enacted. This paper explores the relevance of these policies to the development of the hydrogen industry and energy transition in China. We examine the reasons impacts and challenges of Chinese national hydrogen policies through the conceptual framework of Thomas Dye’s policy analysis method and the European Training Foundation’s policy analysis guide. This research provides an ex‐post analysis for previous policies and an ex‐ante analysis for future options. We argue that the energy supply revolution and energy technology revolution highlight the importance of hydrogen development in China. Particularly the pressure of the automobile industry transition leads to experimentation concerning the application of hydrogen in the transportation sector. This paper also reveals that hydro‐ gen policy development coincides with an increase in resource input and has positive spill over effects. Furthermore we note that two challenges have impeded progress: a lack of regulations for the industry threshold and holistic planning. To address these challenges the Chinese government can design a national hydrogen roadmap and work closely with other countries through the Belt and Road Initiative.
A Comparison of Steam Reforming Concepts in Solid Oxide Fuel Cell Systems
Mar 2020
Publication
Various concepts have been proposed to use hydrocarbon fuels in solid oxide fuel cell (SOFC) systems. A combination of either allothermal or adiabatic pre-reforming and water recirculation (WR) or anode off-gas recirculation (AOGR) is commonly used to convert the fuel into a hydrogen rich mixture before it is electrochemically oxidised in the SOFC. However it is unclear how these reforming concepts affect the electrochemistry and temperature gradients in the SOFC stack. In this study four reforming concepts based on either allothermal or adiabatic pre-reforming and either WR or AOGR are modelled on both stack and system level. The electrochemistry and temperature gradients in the stack are simulated with a one-dimensional SOFC model and the results are used to calculate the corresponding system efficiencies. The highest system efficiencies are obtained with allothermal pre-reforming and WR. Adiabatic pre-reforming and AOGR result in a higher degree of internal reforming which reduces the cell voltage compared to allothermal pre-reforming and WR. Although this lowers the stack efficiency higher degrees of internal reforming reduce the power consumption by the cathode air blower as well leading to higher system efficiencies in some cases. This illustrates that both stack and system operation need to be considered to design an efficient SOFC system and predict potentially deteriorating temperature gradients in the stack.
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