United States
Analysis to Support Revised Distances between Bulk Liquid Hydrogen Systems and Exposures
Sep 2021
Publication
The minimum distances between exposures and bulk liquid hydrogen listed in the National Fire Protection Agency’s Hydrogen Technology Code NFPA 2 are based on historical consensus without a documented scientific analysis. This work follows a similar analysis as the scientific justification provided in NFPA 2 for exposure distances from bulk gaseous hydrogen storage systems but for liquid hydrogen. Validated physical models from Sandia’s HyRAM software are used to calculate distances to a flammable concentration for an unignited release the distance to critical heat flux values and the visible flame length for an ignited release and the overpressure that would occur for a delayed ignition of a liquid hydrogen leak. Revised exposure distances for bulk liquid hydrogen systems are calculated. These distances are related to the maximum allowable working pressure of the tank and the line size as compared to the current exposure distances which are based on system volume. For most systems the exposure distances calculated are smaller than the current distances for Group 1 they are similar for Group 2 while they increase for some Group 3 exposures. These distances could enable smaller footprints for infrastructure that includes bulk liquid hydrogen storage tanks especially when using firewalls to mitigate Group 3 hazards and exposure distances. This analysis is being refined as additional information on leak frequencies is incorporated and changes have been proposed to the 2023 edition of NFPA 2.
Protocol for Heavy-duty Hydrogen Refueling: A Modelling Benchmark
Sep 2021
Publication
For the successful deployment of the Heavy Duty (HD) hydrogen vehicles an associated infrastructure in particular hydrogen refueling stations (HRS) should be reliable compliant with regulations and optimized to reduce the related costs. FCH JU project PRHYDE aims to develop a sophisticated protocol dedicated to HD applications. The target of the project is to develop protocol and recommendations for an efficient refueling of 350 500 and 700 bar HD tanks of types III and IV. This protocol is based on modeling results as well as experimental data. Different partners of the PRHYDE European project are closely working together on this target. However modeling approaches and corresponding tools must first be compared and validated to ensure the high level of reliability for the modeling results. The current paper presents the benchmark performed in the frame of the project by Air Liquide Engie Wenger Engineering and NREL. The different models used were compared and calibrated to the configurations proposed by the PRHYDE project. In addition several scenarios were investigated to explore different cases with high ambient temperatures.
Cost of Long-Distance Energy Transmission by Different Carriers
Nov 2021
Publication
This paper compares the relative cost of long-distance large-scale energy transmission by electricity and by gaseous and liquid carriers (e-fuels). The results indicate that the cost of electrical transmission per delivered MWh can be up to eight times higher than for hydrogen pipelines about eleven times higher than for natural gas pipelines and twenty to fifty times higher than for liquid fuels pipelines. These differences generally hold for shorter distances as well. The higher cost of electrical transmission is primarily due to lower carrying capacity (MW per line) of electrical transmission lines compared to the energy carrying capacity of the pipelines for gaseous and liquid fuels. The differences in the cost of transmission are important but often unrecognized and should be considered as a significant cost component in the analysis of various renewable energy production distribution and utilization scenarios.
Numerical Modelling of H2 Storage with Cushion Gas of CO2 in Subsurface Porous Media: Filter Effects of CO2 Solubility
Jun 2022
Publication
The central objective of this study is to improve the understanding of flow behaviour during hydrogen (H2) storage in subsurface porous media with a cushion gas of carbon dioxide (CO2). In this study we investigate the interactions between various factors driving the flow behaviour including the underlying permeability heterogeneity viscous instability and the balance between the viscous and gravity forces. In particular we study the impact of CO2 solubility in water on the level of H2 purity. This effect is demonstrated for the first time in the context of H2 storage. We have performed a range of 2D vertical cross-sectional simulations at the decametre scale with a very fine cell size (0.1 m) to capture the flow behaviour in detail. This is done since it is at this scale that much of the mixing between injected and native fluids occurs in physical porous media. It is found that CO2 solubility may have different (positive and negative) impacts on the H2 recovery performance (i.e. on the purity of the produced H2) depending on the flow regimes in the system. In the viscous dominated regime the less viscous H2 may infiltrate and bypass the cushion gas of CO2 during the period of H2 injection. This leads to a quick and dramatic reduction in the H2 purity when back producing H2 due to the co-production of the previously bypassed CO2. Interestingly the impurity levels in the H2 are much less severe in the case when CO2 solubility in water is considered. This is because the bypassed CO2 will redissolve into the water surrounding the bypassed zones which greatly retards the movement of CO2 towards the producer. In the gravity dominated scenario H2 accumulates at the top of the model and displaces the underlying cushion gas in an almost piston-like fashion. Approximately 58% of H2 can be recovered at a purity level above 98% (combustion requirements by ISO) in this gravity-dominated case. However when CO2 solubility is considered the H2 recovery performance is slightly degraded. This is because the dissolved CO2 is also gradually vaporised during H2 injection which leads to an expansion of mixing zone of CO2 and H2. This in turn reduces the period of high H2 purity level (>98%) during back-production.
Development of Dispensing Hardware for Safe Fueling of Heavy Duty Vehicles
Sep 2021
Publication
The development of safe dispensing equipment for the fueling of heavy duty (HD) vehicles is critical to the expansion of this newly and quickly expanding market. This paper discusses the development of a HD dispenser and nozzles assembly (nozzle hose breakaway) for these new larger vehicles where flow rates are more than double compared to light duty (LD) vehicles. This equipment must operate at nominal pressures of 700 bar -40o C gas temperature and average flow rate of 5-10 kg/min at a high throughput commercial hydrogen fueling station without leaking hydrogen. The project surveyed HD vehicle manufacturers station developers and component suppliers to determine the basic specifications of the dispensing equipment and nozzle assembly. The team also examined existing codes and standards to determine necessary changes to accommodate HD components. From this information the team developed a set of specifications which will be used to design the dispensing equipment. In order to meet these goals the team performed computational fluid dynamic pressure modelling and temperature analysis in order to determine the necessary parameters to meet existing safety standards modified for HD fueling. The team also considered user operational and maintenance requirements such as freeze lock which has been an issue which prevents the removal of the nozzle from LD vehicles. The team also performed a failure mode and effects analysis (FMEA) to identify the possible failures in the design. The dispenser and nozzle assembly will be tested separately and then installed on an innovative HD fueling station which will use a HD vehicle simulator to test the entire system.
Influence of Non-equilibrium Conditions on Liquid Hydrogen Storage Tank Behavior
Sep 2021
Publication
In a liquid hydrogen storage tank hydrogen vapor exists above the cryogenic liquid. A common modeling assumption of a liquid hydrogen tank is thermodynamic equilibrium. However this assumption may not hold in all conditions. A non-equilibrium storage tank with a pressure relief valve and a burst disc in parallel was modeled in this work. The model includes different boiling regimes to handle scenarios with high heat transfer. The model was first validated with a scenario where normal boil-off from an unused tank was compared to experimental data. Then four abnormal tank scenarios were explored: a loss of vacuum in the insulation layer a high ambient temperature (to simulate an engulfing fire) a high ambient temperature with a simultaneous loss of vacuum and high conduction through the insulation layer. The burst disc of the tank opened only in the cases with extreme heat transfer to the tank (i.e. fire with a loss of vacuum and high insulation conductivity) quickly releasing the hydrogen. In the cases with only a loss of vacuum or only external heat from fire the pressure relief valve on the tank managed to moderate the pressure below the burst disc activation pressure. The high insulation conductivity case highlights differences between the equilibrium and non-equilibrium tank models. The mass loss from the tank through the burst disc is slower using a non-equilibrium model because mass transfer from the liquid to gas phase within the tank becomes limiting. The implications of this model and how it can be used to help inform safety codes and standards are discussed.
Safety Compliance Verification of Fuel Cell Electric Vehicle Exhaust
Sep 2021
Publication
NREL has been developing compliance verification tools for allowable hydrogen levels prescribed by the Global Technical Regulation Number 13 (GTR-13) for hydrogen fuel cell electric vehicles (FCEVs). As per GTR-13 FCEV exhaust is to remain below 4 vol% H2 over a 3-second moving average and shall not at any time exceed 8 vol% H2 and that this requirement is to be verified with an analyzer that has a response time of less than 300 ms. To be enforceable a means to verify regulatory requirements must exist. In response to this need NREL developed a prototype analyzer that meets the GTR metrological requirements for FCEV exhaust analysis. The analyzer was tested on a commercial fuel cell electric vehicle (FCEV) under simulated driving conditions using a chassis dynamometer at the Emissions Research and Measurement Section of Environment and Climate Change Canada and FCEV exhaust was successfully profiled. Although the prototype FCEV Exhaust Analyzer met the metrological requirements of GTR-13 the stability of the hydrogen sensor was adversely impacted by condensed water in the sample gas. FCEV exhaust is at an elevated temperature and nearly saturated with water vapor. Furthermore condensed water is present in the form of droplets. Condensed water in the sample gas collected from FCEV exhaust can accumulate on the hydrogen sensing element which would not only block access of hydrogen to the sensing element but can also permanently damage the sensor electronics. In the past year the design of the gas sampling system was modified to mitigate against the transport of liquid water to the sensing element. Laboratory testing confirmed the effectiveness of the modified sampling system water removal strategy while maintaining the measurement range and response time required by GTR-13. Testing of the upgraded analyzer design on an FCEV operating on a chassis dynamometer is scheduled for the summer of 2021.
Hydrogen Component Leak Rate Quantification for System Risk and Reliability Assessment through QRA and PHM Frameworks
Sep 2021
Publication
The National Renewable Energy Laboratory’s (NREL) Hydrogen Safety Research and Development (HSR&D) program in collaboration with the University of Maryland’s Systems Risk and Reliability Analysis Laboratory (SyRRA) are working to improve reliability and reduce risk in hydrogen systems. This approach strives to use quantitative data on component leaks and failures together with Prognosis and Health Management (PHM) and Quantitative Risk Assessment (QRA) to identify atrisk components reduce component failures and downtime and predict when components require maintenance. Hydrogen component failures increase facility maintenance cost facility downtime and reduce public acceptance of hydrogen technologies ultimately increasing facility size and cost because of conservative design requirements. Leaks are a predominant failure mode for hydrogen components. However uncertainties in the amount of hydrogen emitted from leaking components and the frequency of those failure events limit the understanding of the risks that they present under real-world operational conditions. NREL has deployed a test fixture the Leak Rate Quantification Apparatus (LRQA) to quantify the mass flow rate of leaking gases from medium and high-pressure components that have failed while in service. Quantitative hydrogen leak rate data from this system could ultimately be used to better inform risk assessment and Regulation Codes and Standards (RCS). Parallel activity explores the use of PHM and QRA techniques to assess and reduce risk thereby improving safety and reliability of hydrogen systems. The results of QRAs could further provide a systematic and science-based foundation for the design and implementation of RCS as in the latest versions of the NFPA 2 code for gaseous hydrogen stations. Alternatively data-driven techniques of PHM could provide new damage diagnosis and health-state prognosis tools. This research will help end users station owners and operators and regulatory bodies move towards risk-informed preventative maintenance versus emergency corrective maintenance reducing cost and improving reliability. Predictive modelling of failures could improve safety and affect RCS requirements such as setback distances at liquid hydrogen fueling sites. The combination of leak rate quantification research PHM and QRA can lead to better informed models enabling data-based decision to be made for hydrogen system safety improvements.
H-Mat Hydrogen Compatibility of NBR Elastomers
Sep 2021
Publication
The H2@Scale program of the U.S. Department of Energy (DOE) Hydrogen and Fuel Cell Technologies Office (HFTO) is supporting work on the hydrogen compatibility of polymers to improve the durability and reliability of materials for hydrogen infrastructure. The hydrogen compatibility program (H-Mat) seeks “to address the challenges of hydrogen degradation by elucidating the mechanisms of hydrogen-materials interactions with the goal of providing science-based strategies to design materials (micro)structures and morphology with improved resistance to hydrogen degradation.” Previous work on ethylene propylene diene indicated hydrogen interaction with plasticizer increased its migration to the surface and coalescing within the elastomer compound. New research on nitrile butadiene (NBR) has found hydrogen and pressure interactions with a series model rubber-material compounds to behave similarly in some compounds and improved in other compounds that is demonstrated through volume change and compression-set differences in the materials. Further studies were conducted using a helium-ion microscope (HeIM) which revealed significant morphological changes in the plasticizer-incorporating compounds after static exposure and pressure cycling as evidenced by time-of-flight secondary ion mass spectrometry. Additional studies using x-ray chromatography revealed that more micro-voids/-cracks developed after gas decompression in unfilled materials than in filled materials; transmission electron microscopy (TEM) probed at the nano-meter level showing change in filler distribution and morphology around Zinc-based particles.
Decarbonization Roadmaps for ASEAN and their Implications
Apr 2022
Publication
The objective of this paper is to derive for the first time decarbonization roadmaps for the ten nations of ASEAN. This study first presents a regional view of ASEAN’s fossil and renewable energy usage and energy-related CO2 emission. Results show that renewable energies have been losing ground to fossil energies in the last two decades and fossil fuels will likely continue to be an important part of ASEAN’s energy mix for the next few decades. Therefore decarbonizing efforts should focus not only on increasing the share of renewable energies in electricity generation but also on technologies to reduce CO2 emission from fossil power and industrial plants. This study next performs a technology mapping exercise for all ten ASEAN countries to determine decarbonization technologies that have high impact and high readiness for individual countries. Besides installing more sustainable renewable energies common themes coming from these roadmaps include switching from coal to gas for power generation using carbon capture and storage (CCS) technologies to decarbonize fossil and industrial plants replacing internal combustion vehicles by electric vehicles and for countries that have coal and natural gas resources upgrading them to blue hydrogen by chemical processes and using CCS to mitigate the emitted CO2. Blue hydrogen can be used to decarbonize hard-to-decarbonize industries. Policy implications of these roadmaps include imposing a credible carbon tax establishing a national hydrogen strategy intergovernmental coordination to establish regional CCS corridors funding research and development to improve carbon capture efficiency on a plant level and resolving sustainability issues of hydropower and bioenergy in ASEAN.
A Brief History of Process Safety Management
Sep 2021
Publication
Common root causes are often to be found in many if not most process safety incidents. Whilst largescale events are relatively rare such events can have devastating consequences. The subsequent investigations often uncover that the risks are rarely visible the direct causes are often hidden and that a ‘normalization of deviation’ is a common human characteristic. Process Safety Management (PSM) builds on the valuable lessons learned from past incidents to help prevent future recurrences. An understanding of how PSM originated and has evolved as a discipline over the past 200 years can be instructive when considering the safety implications of emerging technologies. An example is hydrogen production where risks must be effectively identified mitigated and addressed to provide safe production transportation storage and use .
Hydrogen Production and Carbon Sequestration by Steam Methane Reforming and Fracking with Carbon Dioxide
Feb 2020
Publication
An opportunity to sequester large amounts of carbon dioxide (CO2) is made possible because hydraulic fracturing is used to produce most of America's natural gas. CO2 could be extracted from natural gas and water using steam methane reforming pressurized to its supercritical phase and used instead of water to fracture additional hydrocarbon-bearing rock. The useful energy carrier that remains is hydrogen with carbon returned to the ground. Research on the use of supercritical CO2 is reviewed with proppant entrainment identified as the major area where technical advances may be needed. The large potential for greenhouse-gas reduction through sequestration of CO2 and avoidance of methane leakage from the natural gas system is quantified.
From Renewable Energy to Sustainable Protein Sources: Advancement, Challenges, and Future Roadmaps
Jan 2022
Publication
The concerns over food security and protein scarcity driven by population increase and higher standards of living have pushed scientists toward finding new protein sources. A considerable proportion of resources and agricultural lands are currently dedicated to proteinaceous feed production to raise livestock and poultry for human consumption. The 1st generation of microbial protein (MP) came into the market as land-independent proteinaceous feed for livestock and aquaculture. However MP may be a less sustainable alternative to conventional feeds such as soybean meal and fishmeal because this technology currently requires natural gas and synthetic chemicals. These challenges have directed researchers toward the production of 2nd generation MP by integrating renewable energies anaerobic digestion nutrient recovery biogas cleaning and upgrading carbon-capture technologies and fermentation. The fermentation of methane-oxidizing bacteria (MOB) and hydrogen-oxidizing bacteria (HOB) i.e. two protein rich microorganisms has shown a great potential on the one hand to upcycle effluents from anaerobic digestion into protein rich biomass and on the other hand to be coupled to renewable energy systems under the concept of Power-to-X. This work compares various production routes for 2nd generation MP by reviewing the latest studies conducted in this context and introducing the state-of-the-art technologies hoping that the findings can accelerate and facilitate upscaling of MP production. The results show that 2nd generation MP depends on the expansion of renewable energies. In countries with high penetration of renewable electricity such as Nordic countries off-peak surplus electricity can be used within MP-industry by supplying electrolytic H2 which is the driving factor for both MOB and HOB-based MP production. However nutrient recovery technologies are the heart of the 2nd generation MP industry as they determine the process costs and quality of the final product. Although huge attempts have been made to date in this context some bottlenecks such as immature nutrient recovery technologies less efficient fermenters with insufficient gas-to-liquid transfer and costly electrolytic hydrogen production and storage have hindered the scale up of MP production. Furthermore further research into techno-economic feasibility and life cycle assessment (LCA) of coupled technologies is still needed to identify key points for improvement and thereby secure a sustainable production system.
Carbon Capture from Biogas by Deep Eutectic Solvents A COSMO Study to Evaluate the Effect of Impurities on Solubility and Selectivity
Jun 2021
Publication
Deep eutectic solvents (DES) are compounds of a hydrogen bond donor (HBD) and a hydrogen bond acceptor (HBA) that contain a depressed melting point compared to their individual constituents. DES have been studied for their use as carbon capture media and biogas upgrading. However contaminants’ presence in biogas might affect the carbon capture by DES. In this study conductor-like screening model for real solvents (COSMO-RS) was used to determine the effect of temperature pressure and selective contaminants on five DES’ namely choline chloride-urea choline chloride-ethylene glycol tetra butyl ammonium chloride-ethylene glycol tetra butyl ammonium bromide-decanoic acid and tetra octyl ammonium chloride-decanoic acid. Impurities studied in this paper are hydrogen sulfide ammonia water nitrogen octamethyltrisiloxane and decamethylcyclopentasiloxane. At infinite dilution CO2 solubility dependence upon temperature in each DES was examined by means of Henry’s Law constants. Next the systems were modeled from infinite dilution to equilibrium using the modified Raoults’ Law where CO2 solubility dependence upon pressure was examined. Finally solubility of CO2 and CH4 in the various DES were explored with the presence of varying mole percent of selective contaminants. Among the parameters studied it was found that the HBD of the solvent is the most determinant factor for the effectiveness of CO2 solubility. Other factors affecting the solubility are alkyl chain length of the HBA the associated halogen and the resulting polarity of the DES. It was also found that choline chloride-urea is the most selective to CO2 but has the lowest CO2 solubility and is the most polar among other solvents. On the other hand tetraoctylammonium chloride-decanoic acid is the least selective has the highest maximum CO2 solubility is the least polar and is the least affected by its environment.
Hydrogen Technologies Safety Guide
Jan 2015
Publication
The purpose of this guide is to provide basic background information on hydrogen technologies. It is not intended to be a comprehensive collection of hydrogen technologies safety information. It is intended to provide project developers code officials and other interested parties the background information to be able to put hydrogen safety in context. For example code officials reviewing permit applications for hydrogen projects will get an understanding of the industrial history of hydrogen basic safety concerns and safety requirements.
Technology Assessment of Hydrogen Firing of Process Heaters
Apr 2011
Publication
In conjunction with John Zink Co. LLC the Chevron Energy Technology Company conducted a three part study evaluating potential issues with switching refinery process heaters from fuel gas to hydrogen fuel for the purpose of greenhouse gas emissions reduction via CO2 capture and storage.
The focus was on the following areas:
The focus was on the following areas:
- Heater performance
- Burner performance and robustness
- Fuel gas system retrofit requirements
Validation of Two-Layer Model for Underexpanded Hydrogen Jets
Sep 2019
Publication
Previous studies have shown that the two-layer model more accurately predicts hydrogen dispersion than the conventional notional nozzle models without significantly increasing the computational expense. However the model was only validated for predicting the concentration distribution and has not been adequately validated for predicting the velocity distributions. In the present study particle imaging velocimetry (PIV) was used to measure the velocity field of an underexpanded hydrogen jet released at 10 bar from a 1.5 mm diameter orifice. The two-layer model was the used to calculate the inlet conditions for a two-dimensional axisymmetric CFD model to simulate the hydrogen jet downstream of the Mach disk. The predicted velocity spreading and centerline decay rates agreed well with the PIV measurements. The predicted concentration distribution was consistent with data from previous planar Rayleigh scattering measurements used to verify the concentration distribution predictions in an earlier study. The jet spreading was also simulated using several widely used notional nozzle models combined with the integral plume model for comparison. These results show that the velocity and concentration distributions are both better predicted by the two-layer model than the notional nozzle models to complement previous studies verifying only the predicted concentration profiles. Thus this study shows that the two-layer model can accurately predict the jet velocity distributions as well as the concentration distributions as verified earlier. Though more validation studies are needed to improve confidence in the model and increase the range of validity the present work indicates that the two-layer model is a promising tool for fast accurate predictions of the flow fields of underexpanded hydrogen jets.
Risk Assessment and Ventilation Modeling for Hydrogen Vehicle Repair Garages
Sep 2019
Publication
The availability of repair garage infrastructure for hydrogen fuel cell vehicles is becoming increasingly important for future industry growth. Ventilation requirements for hydrogen fuel cell vehicles can affect both retrofitted and purpose-built repair garages and the costs associated with these requirements can be significant. A hazard and operability (HAZOP) study was performed to identify key risk-significant scenarios related to hydrogen vehicles in a repair garage. Detailed simulations and modeling were performed using appropriate computational tools to estimate the location behaviour and severity of hydrogen release based on key HAZOP scenarios. This work compares current fire code requirements to an alternate ventilation strategy to further reduce potential hazardous conditions. It is shown that position direction and velocity of ventilation have a significant impact on the amount of flammable mass in the domain.
Development of Risk Mitigation Guidance for Sensor Placement Inside Mechanically Ventilated Enclosures – Phase 1
Sep 2019
Publication
Guidance on Sensor Placement was identified as the top research priority for hydrogen sensors at the 2018 HySafe Research Priority Workshop on hydrogen safety in the category Mitigation Sensors Hazard Prevention and Risk Reduction. This paper discusses the initial steps (Phase 1) to develop such guidance for mechanically ventilated enclosures. This work was initiated as an international collaborative effort to respond to emerging market needs related to the design and deployment equipment for hydrogen infrastructure that is often installed in individual equipment cabinets or ventilated enclosures. The ultimate objective of this effort is to develop guidance for an optimal sensor placement such that when integrated into a facility design and operation will allow earlier detection at lower levels of incipient leaks leading to significant hazard reduction. Reliable and consistent early warning of hydrogen leaks will allow for the risk mitigation by reducing or even eliminating the probability of escalation of small leaks into large and uncontrolled events. To address this issue a study of a real-world mechanically ventilated enclosure containing GH2 equipment was conducted where CFD modelling of the hydrogen dispersion (performed by AVT and UQTR and independently by the JRC) was validated by the NREL Sensor laboratory using a Hydrogen Wide Area Monitor (HyWAM) consisting of a 10-point gas and temperature measurement analyzer. In the release test helium was used as a hydrogen surrogate. Expansion of indoor releases to other larger facilities (including parking structures vehicle maintenance facilities and potentially tunnels) and incorporation into QRA tools such as HyRAM is planned for Phase 2. It is anticipated that results of this work will be used to inform national and international standards such as NFPA 2 Hydrogen Technologies Code Canadian Hydrogen Installation Code (CHIC) and relevant ISO/TC 197 and CEN documents.
Cross-regional Drivers for CCUS Deployment
Jul 2020
Publication
CO2 capture utilization and storage (CCUS) is recognized as a uniquely important option in global efforts to control anthropogenic greenhouse-gas (GHG) emissions. Despite significant progress globally in advancing the maturity of the various component technologies and their assembly into full-chain demonstrations a gap remains on the path to widespread deployment in many countries. In this paper we focus on the importance of business models adapted to the unique technical features and sociopolitical drivers in different regions as a necessary component of commercial scale-up and how lessons might be shared across borders. We identify three archetypes for CCUS development—resource recovery green growth and low-carbon grids—each with different near-term issues that if addressed will enhance the prospect of successful commercial deployment. These archetypes provide a framing mechanism that can help to translate experience in one region or context to other locations by clarifying the most important technical issues and policy requirements. Going forward the archetype framework also provides guidance on how different regions can converge on the most effective use of CCUS as part of global deep-decarbonization efforts over the long term.
Fuel Cell Codes and Standards Resource
Jan 2021
Publication
Although hydrogen has been used in industry for decades its use as a fuel for vehicles or stationary power generation in consumer environments is relatively new. As such hydrogen and fuel cell codes and standards are in various stages of development. Industry manufacturers the government and other safety experts are working with codes and standards development organizations to prepare review and promulgate technically-sound codes and standards for hydrogen and fuel cell technologies and systems.
Codes and standards are being adopted revised or developed for vehicles; fuel delivery and storage; fueling service and parking facilities; and vehicle fueling interfaces. Codes and standards are also being adopted revised or developed for stationary and portable fuel cells and interfaces as well as hydrogen generators. A list of current of international codes and standards is available on the Fuel Cells Codes and Standards Resource.
Link to website
Codes and standards are being adopted revised or developed for vehicles; fuel delivery and storage; fueling service and parking facilities; and vehicle fueling interfaces. Codes and standards are also being adopted revised or developed for stationary and portable fuel cells and interfaces as well as hydrogen generators. A list of current of international codes and standards is available on the Fuel Cells Codes and Standards Resource.
Link to website
Safety Code Equivalencies in Hydrogen Infrastructure Deployment
Sep 2019
Publication
Various studies and market trends show that the number of hydrogen fuelling stations will increase to the thousands in the US by 2050. NFPA 2 Hydrogen Technologies Code (NFPA2) the nationally adopted primary code governing hydrogen safety is relatively new and hydrogen vehicle technology is a relatively new and rapidly developing technology. In order to effectively aid and accelerate the deployment of standardized retail hydrogen fuelling facilities the permitting of hydrogen fuelling stations employing outdoor bulk liquid storage in the state of California.
In an effort to better understand how the applicants consultants and more importantly the Authorities Having Jurisdiction (AHJ)s are interpreting and applying the NFPA 2 especially for complex applications the newest hydrogen stations with the largest amount of bulk hydrogen storage in urban environment settings were identified and the permit applications and permit approval outcomes of the said stations were analysed. Utilizing the pubic record request process LH2 station permit applications were reviewed along with the approval outcomes directly from the municipalities that issued the permits. AHJs with H2 station permitting experience were interviewed. Case studies of permit hydrogen fuelling station permit applications were then complied to document both the perspectives of the applicant and the AHJ and the often iterative and collaborative nature of permitting.
The current permitting time for Liquid Hydrogen (LH2) stations can range from 9 to 18 months in the California. Five out of the six LH2 stations applications required Alternative Means & Methods (AM&Ms) proposals and deviations from the prescriptive requirements of the Code were granted. Furthermore AHJs often requested additional documents and studies specific to application parameters in addition to NFPA 2 requirements.
In an effort to better understand how the applicants consultants and more importantly the Authorities Having Jurisdiction (AHJ)s are interpreting and applying the NFPA 2 especially for complex applications the newest hydrogen stations with the largest amount of bulk hydrogen storage in urban environment settings were identified and the permit applications and permit approval outcomes of the said stations were analysed. Utilizing the pubic record request process LH2 station permit applications were reviewed along with the approval outcomes directly from the municipalities that issued the permits. AHJs with H2 station permitting experience were interviewed. Case studies of permit hydrogen fuelling station permit applications were then complied to document both the perspectives of the applicant and the AHJ and the often iterative and collaborative nature of permitting.
The current permitting time for Liquid Hydrogen (LH2) stations can range from 9 to 18 months in the California. Five out of the six LH2 stations applications required Alternative Means & Methods (AM&Ms) proposals and deviations from the prescriptive requirements of the Code were granted. Furthermore AHJs often requested additional documents and studies specific to application parameters in addition to NFPA 2 requirements.
Compliance Measurements of Fuel Cell Electric Vehicle Exhaust
Sep 2019
Publication
The NREL Sensor Laboratory has been developing an analyzer that can verify compliance to the international United Nations Global Technical Regulation number 13 (GTR 13--Global Technical Regulation on Hydrogen and Fuel Cell Vehicles) prescriptive requirements pertaining to allowable hydrogen levels in the exhaust of fuel cell electric vehicles (FCEV) [1]. GTR 13 prescribes that the FCEV exhaust shall remain below 4 vol% H2 over a 3-second moving average and shall not at any time exceed 8 vol% H2 as verified with an analyzer with a response time (t90) of 300 ms or faster. GTR 13 has been implemented and is to serve as the basis for national regulations pertaining to hydrogen powered vehicle safety in the United States Canada Japan and the European Union. In the U.S. vehicle safety is overseen by the Department of Transportation (DOT) through the Federal Motor Vehicle Safety Standards (FMVSS) and in Canada by Transport Canada through the Canadian Motor Vehicle Safety Standard (CMVSS). The NREL FCEV exhaust analyzer is based upon a low-cost commercial hydrogen sensor with a response time (t90) of less than 250 ms. A prototype analyzer and gas probe assembly have been constructed and tested that can interface to the gas sampling system used by Environment and Climate Change Canada’s (ECCC) Emission Research and Measurement Section (ERMS) for the exhaust gas analysis. Through a partnership with Transport Canada ECCC will analyze the hydrogen level in the exhaust of a commercial FCEV. ECCC will use the NREL FCEV Exhaust Gas analyzer to perform these measurements. The analyzer was demonstrated on a FCEV operating under simulated road conditions using a chassis dynamometer at a private facility.
Numerical Prediction of Cryogenic Hydrogen Vertical Jets
Sep 2019
Publication
Comparison of Computational Fluid Dynamics (CFD) predictions with measurements is presented for cryo-compressed hydrogen vertical jets. The stagnation conditions of the experiments are characteristic of unintended leaks from pipe systems that connect cryogenic hydrogen storage tanks and could be encountered at a fuel cell refuelling station. Jets with pressure up to 5 bar and temperatures just above the saturation liquid temperature were examined. Comparisons are made to the centerline mass fraction and temperature decay rates the radial profiles of mass fraction and the contours of volume fraction. Two notional nozzle approaches are tested to model the under-expanded jet that was formed in the tests with pressures above 2 bar. In both approaches the mass and momentum balance from the throat to the notional nozzle are solved while the temperature at the notional nozzle was assumed equal to the nozzle temperature in the first approach and was calculated by an energy balance in the second approach. The two approaches gave identical results. Satisfactory agreement with the measurements was found in terms of centerline mass fraction and temperature. However for test with 3 and 4 bar release the concentration was overpredicted. Furthermore a wider radial spread was observed in the predictions possibly revealing higher degree of diffusion using the k-ε turbulence model. An integral model for cryogenic jets was also developed and provided good results. Finally a test simulation was performed with an ambient temperature jet and compared to the cold jet showing that warm jets decay faster than cold jets.
An Investigation of Mobile Hydrogen and Fuel Cell Technology Applications
Sep 2019
Publication
Safe practices in the production storage distribution and use of hydrogen are essential for the widespread acceptance of hydrogen and fuel cell technologies. A significant safety incident in any project could damage public perception of hydrogen and fuel cells. A recent incident involving a hydrogen mobile storage trailer in the United States has brought attention to the potential impacts of mobile hydrogen storage and transport. Road transport of bulk hydrogen presents unique hazards that can be very different from those for stationary equipment and new equipment developers may have less experience and expertise than seasoned gas providers. In response to the aforementioned incident and in support of hydrogen and fuel cell activities in California the Hydrogen Safety Panel (HSP) has investigated the safety of mobile hydrogen and fuel cell applications (mobile auxiliary/emergency fuel cell power units mobile fuellers multi-cylinder trailer transport unmanned aircraft power supplies and mobile hydrogen generators). The HSP examined the applications requirements and performance of mobile applications that are being used extensively outside of California to understand how safety considerations are applied. This paper discusses the results of the HSP’s evaluation of hydrogen and fuel cell mobile applications along with recommendations to address relevant safety issues.
Stress–Corrosion Cracking of AISI 316L Stainless Steel in Seawater Environments: Effect of Surface Machining
Oct 2020
Publication
To understand the effect of surface machining on the resistance of AISI 316L to SCC (stress–corrosion cracking) in marine environments we tested nuts surface-machined by different methods in a seawater-spraying chamber. Two forms of cracks were observed: on the machined surface and underneath it. On the surface cracks connected with the pitting sites were observed to propagate perpendicular to the hoop-stress direction identifying them as stress–corrosion cracks. Under the surface catastrophic transgranular cracks developed likely driven by hydrogen embrittlement caused by the chloride-concentrating level of humidity in the testing environment. Under constant testing conditions significantly different SCC resistance was observed depending on how the nuts had been machined. Statistical evaluation of the nut surface-crack density indicates that machining by a “form” tool yields a crack density one order of magnitude lower than machining by a “single-point” tool. Microstructural analysis of form-tool-machined nuts revealed a homogeneous deformed subsurface zone with nanosized grains leading to enhanced surface hardness. Apparently the reduced grain size and/or the associated mechanical hardening improve resistance to SCC. The nanograin subsurface zone was not observed on nuts machined by a single-point tool. Surface roughness measurements indicate that single-point-tool-machined nuts have a rougher surface than form-tool machined nuts. Apparently surface roughness reduces SCC resistance by increasing the susceptibility to etch attack in Cl--rich solutions. The results of X-ray diffractometry and transmission electron microscopy diffractometry indicate that machining with either tool generates a small volume fraction (< 0.01) of strain-induced martensite. However considering the small volume fraction and absence of martensite in regions of cracking martensite is not primarily responsible for SCC in marine environments.
Acid Acceleration of Hydrogen Generation Using Seawater as a Reactant
Jul 2016
Publication
The present study describes hydrogen generation from NaBH4 in the presence of acid accelerator boric oxide or B2O3 using seawater as a reactant. Reaction times and temperatures are adjusted using various delivery methods: bulk addition funnel and metering pump. It is found that the transition metal catalysts typically used to generate hydrogen gas are poisoned by seawater. B2O3 is not poisoned by seawater; in fact reaction times are considerably faster in seawater using B2O3. Reaction times and temperatures are compared for pure water and seawater for each delivery method. It is found that using B2O3 with pure water bulk addition is 97% complete in 3 min; pump metering provides a convenient method to extend the time to 27 min a factor of 9 increase above bulk addition. Using B2O3 with seawater as a reactant bulk addition is 97% complete in 1.35 min; pump metering extends the time to 23 min a factor of 17 increase above bulk. A second acid accelerator sodium bisulfate or NaHSO4 is investigated here for use with NaBH4 in seawater. Because it is non-reactive in seawater i.e. no spontaneous H2 generation NaHSO4 can be stored as a solution in seawater; because of its large solubility it is ready to be metered into NaBH4. With NaHSO4 in seawater pump metering increases the time to 97% completion from 3.4 min to 21 min. Metering allows the instantaneous flow rate of H2 and reaction times and temperatures to be tailored to a particular application. In one application the seawater hydrogen generator characterized here is ideal for supplying H2 gas directly to Proton Exchange Membrane fuel cells in sea surface or subsea environments where a reliable source of power is needed.
Hydrogen and Fuel Cell Vehicles UN Global Technical Regulation No. 13: Latest Updates Reflecting Heavy Duty Vehicles
Sep 2019
Publication
This paper provides a detailed technical description of the United Nations Global Technical Regulation No. 13 (UN GTR #13) 1998 Agreement and contracting party obligations phase 2 activity and safety provisions being discussed and developed for heavy duty hydrogen fuel cell vehicles.
How a Grid Company Could Enter the Hydrogen Industry through a New Business Model: A Case Study in China
Mar 2023
Publication
The increasing penetration of renewable and distributed resources signals a global boom in energy transition but traditional grid utilities have yet to share in much of the triumph at the current stage. Higher grid management costs lower electricity prices fewer customers and other challenges have emerged along the path toward renewable energy but many more opportunities await to be seized. Most importantly there are insufficient studies on how grid utilities can thrive within the hydrogen economy. Through a case study on the State Grid Corporation of China we identify the strengths weaknesses opportunities and threats (SWOT) of grid utilities within the hydrogen economy. Based on these factors we recommend that grids integrate hydrogen into the energy-as-a-service model and deliver it to industrial customers who are under decarbonization pressure. We also recommend that grid utilities fund a joint venture with pipeline companies to optimize electricity and hydrogen transmissions simultaneously.
“Bigger than Government”: Exploring the Social Construction and Contestation of Net-zero Industrial Megaprojects in England
Jan 2023
Publication
Industry is frequently framed as hard-to-decarbonize given its diversity of requirements technologies and supply chains many of which are unique to particular sectors. Net zero commitments since 2019 have begun to challenge the carbon intensity of these various industries but progress has been slow globally. Against this backdrop the United Kingdom has emerged as a leader in industrial decarbonization efforts. Their approach is based on industrial clusters which cut across engineering spatial and socio-political dimensions. Two of the largest of these clusters in England in terms of industrial emissions are the Humber and Merseyside. In this paper drawn from a rich mixed methods original dataset involving expert interviews (N = 46 respondents) site visits (N = 20) a review of project documents and the academic literature we explore ongoing efforts to decarbonize both the Humber and Merseyside through the lens of spatially expansive and technically complex megaprojects. Both have aggressive implementation plans in place for the deployment of net-zero infrastructure with Zero Carbon Humber seeking billions in investment to build the country’s first large-scale bioenergy with carbon capture and storage (BECCS) plant alongside a carbon transport network and hydrogen production infrastructure and HyNet seeking billions in investment to build green and blue hydrogen facilities along with a carbon storage network near Manchester and Liverpool. We draw from the social construction of technology (SCOT) literature to examine the relevant social groups interpretive flexibility and patterns of closure associated with Zero Carbon Humber and HyNet. We connect our findings to eight interpretive frames surrounding the collective projects and make connections to problems contestation and closure.
The Viability of Implementing Hydrogen in the Commonwealth of Massachusetts
Sep 2022
Publication
In recent years there has been an increased interest in hydrogen energy due to a desire to reduce greenhouse gas emissions by utilizing hydrogen for numerous applications. Some countries (e.g. Japan Iceland and parts of Europe) have made great strides in the advancement of hydrogen generation and utilization. However in the United States there remains significant reservation and public uncertainty on the use and integration of hydrogen into the energy ecosystem. Massachusetts similar to many other states and small countries faces technical infrastructure policy safety and acceptance challenges with regards to hydrogen production and utilization. A hydrogen economy has the potential to provide economic benefits a reduction in greenhouse gas emissions and sector coupling to provide a resilient energy grid. In this paper the issues associated with integrating hydrogen into Massachusetts and other similar states or regions are studied to determine which hydrogen applications have the most potential understand the technical and integration challenges and identify how a hydrogen energy economy may be beneficial. Additionally hydrogen’s safety concerns and possible contribution to greenhouse gas emissions are also reviewed. Ultimately a set of eight recommendations is made to guide the Commonwealth’s consideration of hydrogen as a key component of its policies on carbon emissions and energy.
The NREL Sensor Laboratory: Status and Future Directions for Hydrogen Detection
Sep 2021
Publication
The NREL Hydrogen Sensor Laboratory was commissioned in 2010 as a resource for the national and international hydrogen community to ensure the availability and proper use of hydrogen sensors. Since then the Sensor Laboratory has provided unbiased verification of hydrogen sensor performance for sensor developers end-users and regulatory agencies and has also provided active support for numerous code and standards development organizations. Although sensor performance assessment remains a core capability the mission of the NREL Sensor Laboratory has expanded toward a more holistic approach regarding the role of hydrogen detection and its implementation strategy for both assurance of facility safety and for process control applications. Active monitoring for detection of unintended releases has been identified as a viable approach for improving facility safety and lowering setbacks. The current research program for the Sensor Laboratory addresses both conventional and advanced developing detection strategies in response to the emerging large-scale hydrogen markets such as those envisioned by H2@Scale. These emerging hydrogen applications may require alternative detection strategies that supplement and may ultimately supplant the use of traditional sensors for monitoring hydrogen releases. Research focus areas for the NREL Sensor Laboratory now encompass the characterization of released hydrogen behavior to optimize detection strategies for both indoor and outdoor applications assess advanced methods of hydrogen leak detection such as hydrogen wide area monitoring for large scale applications implement active monitoring as a risk reduction strategy to improve safety at hydrogen facilities and to provide continuing support of hydrogen safety codes and standards. In addition to assurance of safety detection will be critical for process control applications such as hydrogen fuel quality verification for fuel cell vehicle applications and for monitoring and controlling of hydrogen-natural gas blend composition.
US-UK Scientific Forum on Sustainable Energy: Electrical Storage in Support of the Grid, Forum Report
Sep 2022
Publication
The effort to meet the ambitious targets of the Paris agreement is challenging many governments. The US and UK governments might have different approaches to achieving the targets but both will rely heavily on renewable energy sources such as wind and solar to power their economies. However these sources of power are unpredictable and ways will have to be developed to store renewable energy for hours days weeks seasons and maybe even years before it is used. As the disruptive and increasingly deadly impacts of climate change are being felt across the world the need to move to more sustainable sources of energy and to identify viable ways to store that energy has never been more important.<br/>This was the subject of the US–UK Science Forum on electrical storage in support of the grid which was held online from 17 – 18 March 2021. Co-organised by the Royal Society and the National Academy of Sciences it brought together a diverse group of 60 scientists policy makers industry leaders regulators and other key stakeholders for a wide-ranging discussion on all aspects of energy storage from the latest research in the field to the current status of deployment. It also considered the current national and international economic and policy contexts in which these developments are taking place. A number of key points emerged from the discussion. First it is clear that renewable energy will play an increasingly important role in the US and UK energy systems of the future and energy storage at a multi-terawatt hour scale has a vital role to play. Of course this will evolve differently to some extent in both countries and elsewhere according to the various geographical technological economic political social and regulatory environments. Second international collaboration is critical – no single nation will solve this problem alone. As two of the world’s leading scientific nations largest economies and per capita CO2 emitters with a long track record of collaboration the US and UK are well placed to play a vital role in addressing this critical challenge. As the discussion highlighted a wide range of energy storage technologies are now emerging and becoming increasingly available many of which have the potential to be critical components of a future net-zero energy system. A crucial next phase is in ensuring that these are technically developed as well as economically and political viable. This will require the support of a wide range of these potential solutions to ensure that their benefits remain widely available and to avoid costly ‘lock-in’. Scientists and science academies have a critical role to play in analysing technology options their combinations and their potential roles in future sustainable energy systems and in working with policymakers to incentivise investment and deployment.
Development of Risk Mitigation Guidance for Hydrogen Sensor Placement Indoors and Outdoors
Sep 2021
Publication
Guidance on Sensor Placement remains one of the top priorities for the safe deployment of hydrogen and fuel cell equipment in the commercial marketplace. Building on the success of Phase l work reported at TCHS20l9 and published in TJHE this paper discusses the consecutive steps to further develop and validate such guidance for mechanically ventilated enclosures. The key step included a more in-depth analysis of sensitivity to variation of physical parameters in a small enclosure. and finally expansion of the developed approach to confined spaces in an outdoor environment.
Residential Fuel Transition and Fuel Interchangeability in Current Self-Aspirating Combustion Applications: Historical Development and Future Expectations
May 2022
Publication
To reduce greenhouse gases and air pollutants new technologies are emerging to reduce fossil fuel usage and to adopt more renewable energy sources. As the major aspects of fuel consumption power generation transportation and industrial applications have been given significant attention. The past few decades witnessed astonishing technological advancement in these energy sectors. In contrast the residential sector has had relatively little attention despite its significant utilization of fuels for a much longer period. However almost every energy transition in human history was initiated by the residential sector. For example the transition from fuelwood to cheap coal in the 1700s first took place in residential houses due to urbanization and industrialization. The present review demonstrates the energy transitions in the residential sector during the past two centuries while portending an upcoming energy transition and future energy structure for the residential sector. The feasibility of the 100% electrification of residential buildings is discussed based on current residential appliance adoption and the analysis indicates a hybrid residential energy structure is preferred over depending on a single energy source. Technical considerations and suggestions are given to help incorporate more renewable energy into the residential fuel supply system. Finally it is observed that compared to the numerous regulations on large energy-consumption aspects standards for residential appliances are scarce. Therefore it is concluded that establishing appropriate testing methods is a critical enabling step to facilitate the adoption of renewable fuels in future appliances.
Electric Aircraft Fueled by Liquid Hydrogen and Liquefied Natural Gas
Jul 2021
Publication
The paper is a review of the opportunities and challenges of cryogenic power devices of electric aircraft and the ongoing research and development efforts of the government agencies and the industry. Liquid Hydrogen (LH2) and Liquefied Natural Gas (LNG) are compared to support high temperature superconducting (HTS) and normal metal devices respectively. The power devices were assumed to operate at the normal boiling point of the fuel used. The efficiencies of the electrical devices are estimated based on state-of-the-art technology. The mass flow rates and total fuel requirements for both the cryogenic fuels required to maintain the operating temperatures of the devices were simulated using thermal network models. A twin-aisle 300 passenger aircraft with a 5.5 h flight duration was used for the models. The results show that the required masses of LH2 and LNG are 744 kg and 13638 kg respectively for the cooling requirement. The corresponding volumes of LH2 and LNG required are 9760 and 30300 L respectively. In both cases the estimated mass of the fuel needed for the aircraft is more than what is needed to maintain the cryogenic environment of the power devices. It was concluded that an electric aircraft with LNG cooled normal metal devices is feasible. However an aircraft with HTS devices and cooled with LH2 is more attractive if the ongoing R&D efforts on HTS devices and LH2 infrastructure are successful. The emission reductions would be substantially higher with LH2 particularly when H2 is produced using renewable energy sources.
Green-hydrogen Research: What Have We Achieved, and Where Are We Going? Bibliometrics Analysis
Jul 2022
Publication
In response to the global challenge of climate change 136 countries accounting for 90% of global GDP and 85% of the population have now set net-zero targets. A transition to net-zero will require the decarbonization of all sectors of the economy. Green-hydrogen produced from renewable energy sources poses little to no threat to the environment and increasing its production will support net-zero targets Our study examined the evolution of green-hydrogen research themes since the UN Sustainable Development Goals were adopted in 2015 by utilizing bibliographic couplings keyword co-occurrence and keyphrase analysis of 642 articles from 2016 to 2021 in the Scopus database. We studied bibliometrics indicators and temporal evolution of publications and citations patterns of open access the effect of author collaboration influential publications and top contributing countries. We also consider new indicators like publication views keyphrases topics with prominence and field weighted citation impact and Altmetrics to understand the research direction further. We find four major thematic distributions of green-hydrogen research based on keyword co-occurrence networks: hydrogen storage hydrogen production electrolysis and the hydrogen economy. We also find networks of four research clusters that provide new information on the journal’s contributions to green-hydrogen research. These are materials chemistry hydrogen energy and cleaner production applied energy and fuel cells. Most green-hydrogen research aligns with Affordable and Clean Energy (SDG 7) and Climate Action (SDG 13). The outcomes of policy decisions in the United States Europe India and China will profoundly impact green-hydrogen production and storage over the next five years. If these policies are implemented these countries will account for two-thirds of this growth. Asia will account for the most significant part and become the second-largest producer globally.
Fundamentals, Materials, and Machine Learning of Polymer Electrolyte Membrane Fuel Cell Technology
Jun 2020
Publication
Polymer electrolyte membrane (PEM) fuel cells are electrochemical devices that directly convert the chemical energy stored in fuel into electrical energy with a practical conversion efficiency as high as 65%. In the past years significant progress has been made in PEM fuel cell commercialization. By 2019 there were over 19000 fuel cell electric vehicles (FCEV) and 340 hydrogen refueling stations (HRF) in the U.S. (~8000 and 44 respectively) Japan (~3600 and 112 respectively) South Korea (~5000 and 34 respectively) Europe (~2500 and 140 respectively) and China (~110 and 12 respectively). Japan South Korea and China plan to build approximately 3000 HRF stations by 2030. In 2019 Hyundai Nexo and Toyota Mirai accounted for approximately 63% and 32% of the total sales with a driving range of 380 and 312 miles and a mile per gallon (MPGe) of 65 and 67 respectively. Fundamentals of PEM fuel cells play a crucial role in the technological advancement to improve fuel cell performance/durability and reduce cost. Several key aspects for fuel cell design operational control and material development such as durability electrocatalyst materials water and thermal management dynamic operation and cold start are briefly explained in this work. Machine learning and artificial intelligence (AI) have received increasing attention in material/energy development. This review also discusses their applications and potential in the development of fundamental knowledge and correlations material selection and improvement cell design and optimization system control power management and monitoring of operation health for PEM fuel cells along with main physics in PEM fuel cells for physics-informed machine learning. The objective of this review is three fold: (1) to present the most recent status of PEM fuel cell applications in the portable stationary and transportation sectors; (2) to describe the important fundamentals for the further advancement of fuel cell technology in terms of design and control optimization cost reduction and durability improvement; and (3) to explain machine learning physics-informed deep learning and AI methods and describe their significant potentials in PEM fuel cell research and development (R&D).
Water Electrolysis: From Textbook Knowledge to the Latest Scientific Strategies and Industrial Developments
May 2022
Publication
Replacing fossil fuels with energy sources and carriers that are sustainable environmentally benign and affordable is amongst the most pressing challenges for future socio-economic development. To that goal hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting if driven by green electricity would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first principles calculations and machine learning. In addition a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the ‘junctions’ between the field’s physical chemists materials scientists and engineers as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.
Everything About Hydrogen Podcast: Using the Law and Regulation to Facilitate Hydrogen Development
Jun 2022
Publication
Burges Salmon’s energy lawyers are known for ground-breaking work in the energy power and utilities sector. They understand the opportunities the technologies and the challenges which the sector presents. Their reputation has been built upon first-of-a-kind projects and deals and an intimate knowledge of energy regulation. Burges Salmon specialists provide expert advice throughout the project/plant life cycle. Over the years this has in turn led to investors and funders requesting their services in the knowledge that they understand the key issues technologies face. They have a team of over 80 lawyers who focus on helping developers investors and funders achieve their aims in the sector. The team has won or been shortlisted for all the key industry awards in energy over the last decade.
The podcast can be found on their website
The podcast can be found on their website
Everything About Hydrogen Podcast: Taking Hydrogen off the Grid
Jun 2022
Publication
On this episode of Everything About Hydrogen we chat with Andrew Cunningham Founder and Director at GeoPura. GeoPura is enabling the production transport and use of zero-emissions fuels with innovative and commercially viable technology to decarbonise the global economy. As the world transitions away from fossils fuels there is an increasing need for reliable clean electricity. If global power demand continues to grow as expected the electricity grid system will need support from renewable energy sources such as hydrogen and fuel cell power generator. GeoPura seeks to address exactly that kind of need.
The podcast can be found on their website
The podcast can be found on their website
Navigating the Implementation of Tax Credits for Natural-Gas-Based Low-Carbon-Intensity Hydrogen Projects
Mar 2024
Publication
This paper delves into the critical role of tax credits specifically Sections 45Q and 45V in the financing and economic feasibility of low-carbon-intensity hydrogen projects with a focus on natural-gas-based hydrogen production plants integrated with carbon capture and storage (CCS). This study covers the current clean energy landscape underscoring the importance of low-carbon hydrogen as a key component in the transition to a sustainable energy future and then explicates the mechanics of the 45Q and 45V tax credits illustrating their direct impact on enhancing the economic attractiveness of such projects through a detailed net present value (NPV) model analysis. Our analysis reveals that the application of 45Q and 45V tax credits significantly reduces the levelized cost of hydrogen production with scenarios indicating a reduction in cost ranging from USD 0.41/kg to USD 0.81/kg of hydrogen. Specifically the 45Q tax credit demonstrates a slightly more advantageous impact on reducing costs compared to the 45V tax credit underpinning the critical role of these fiscal measures in enhancing project returns and feasibility. Furthermore this paper addresses the inherent limitations of utilizing tax credits primarily the challenge posed by the mismatch between the scale of tax credits and the tax liability of the project developers. The concept and role of tax equity investments are discussed in response to this challenge. These findings contribute to the broader dialogue on the financing of sustainable energy projects providing valuable insights for policymakers investors and developers in the hydrogen energy sector. By quantifying the economic benefits of tax credits and elucidating the role of tax equity investments our research supports informed decision-making and strategic planning in the pursuit of a sustainable energy future.
Everything About Hydrogen Podcast: Hydrogen on a Global Scale
Aug 2022
Publication
On today’s episode of Everything About Hydrogen we are speaking with Dan Sadler Vice President for UK Low Carbon Solutions at Equinor. Equinor is of course a giant in the global energy sector and is taking a prominent role in the development of the international hydrogen economy with high-profile investments in a number of large-scale production projects in major markets such as the UK. Dan has spent the better part of a decade focused on how to leverage hydrogen’s potential as a fuel for the energy transition and we are excited to have him with us to discuss how Equinor is deploying hydrogen technologies and how he and Equinor expect hydrogen to play a role in a decarbonized energy future.
The podcast can be found on their website.
The podcast can be found on their website.
Breaking the Hard-to-abate Bottleneck in China’s Path to Carbon Neutrality with Clean Hydrogen
Sep 2022
Publication
Countries such as China are facing a bottleneck in their paths to carbon neutrality: abating emissions in heavy industries and heavy-duty transport. There are few in-depth studies of the prospective role for clean hydrogen in these ‘hard-to-abate’ (HTA) sectors. Here we carry out an integrated dynamic least-cost modelling analysis. Results show that first clean hydrogen can be both a major energy carrier and feedstock that can significantly reduce carbon emissions of heavy industry. It can also fuel up to 50% of China’s heavy-duty truck and bus fleets by 2060 and significant shares of shipping. Second a realistic clean hydrogen scenario that reaches 65.7 Mt of production in 2060 could avoid US$1.72 trillion of new investment compared with a no-hydrogen scenario. This study provides evidence of the value of clean hydrogen in HTA sectors for China and countries facing similar challenges in reducing emissions to achieve net-zero goals.
Production of Hydrogen from Offshore Wind in China and Cost-competitive Supply to Japan
Nov 2021
Publication
The Japanese government has announced a commitment to net-zero greenhouse gas emissions by 2050. It envisages an important role for hydrogen in the nation’s future energy economy. This paper explores the possibility that a significant source for this hydrogen could be produced by electrolysis fueled by power generated from offshore wind in China. Hydrogen could be delivered to Japan either as liquid or bound to a chemical carrier such as toluene or as a component of ammonia. The paper presents an analysis of factors determining the ultimate cost for this hydrogen including expenses for production storage conversion transport and treatment at the destination. It concludes that the Chinese source could be delivered at a volume and cost consistent with Japan’s idealized future projections.
Analysis of a Large Balloon Explosion Incident
Sep 2021
Publication
On December 19 2017 a large balloon containing about 22 thousand cubic meters of hydrogen was deliberately torn open to initiate deflation at the completion of a filling test. An inadvertent ignition occurred after about two seconds and caused an explosion that produced extensive light damage to a large building near the balloon test pad. The analysis described here includes an estimate of the buoyancy induced mixing into the torn balloon and the blast wave produced by assumed constant flame speed combustion of the 55% to 65% hydrogen-in-air mixture. Comparisons of calculated blast wave pressures are consistent with estimates of the pressure needed to cause the observed building damage for flame speeds in the range 85 m/s to about 100 m/s.
Deep Decarbonization of the Indian Economy: 2050 Prospects for Wind, Solar, and Green Hydrogen
May 2022
Publication
The paper explores options for a 2050 carbon free energy future for India. Onshore wind and solar sources are projected as the dominant primary contributions to this objective. The analysis envisages an important role for so-called green hydrogen produced by electrolysis fueled by these carbon free energy sources. This hydrogen source can be used to accommodate for the intrinsic variability of wind and solar complementing opportunities for storage of power by batteries and pumped hydro. The green source of hydrogen can be used also to supplant current industrial uses of grey hydrogen produced in the Indian context largely from natural gas with important related emissions of CO2. The paper explores further options for use of green hydrogen to lower emissions from otherwise difficult to abate sectors of both industry and transport. The analysis is applied to identify the least cost options to meet India’s zero carbon future.
Everything About Hydrogen Podcast: Producing Hydrogen with Wind Energy
Sep 2022
Publication
On this episode of Everything About Hydrogen we are speaking with David Wellard Regulatory Affairs Manager at Orsted. Orsted is a global leader in renewable energy generation projects particularly when it comes to the rapidly expanding wind energy sector. Headquartered in Denmark the company has a global reach across multiple continents and technologies. David helps lead Orsted’s policy and regulatory engagement in the United Kingdom and beyond. We are excited to have him with us to discuss how Orsted is looking at and deploying hydrogen technologies and how they expect to utilized hydrogen in a decarbonized energy future.
The podcast can be found on their website.
The podcast can be found on their website.
Charting a Course for Decarbonizing Maritime Transport
Apr 2021
Publication
As the backbone of global trade international maritime transport connects the world and facilitates economic growth and development especially in developing countries. However producing around three percent of global greenhouse gas (GHG) emissions and emitting around 15 percent of some of the world’s major air pollutants shipping is a major contributor to climate change and air pollution. To mitigate its negative environmental impact shipping needs to abandon fossil-based bunker fuels and turn to zero-carbon alternatives. This report the “Summary for Policymakers and Industry” summarizes recent World Bank research on decarbonizing the maritime sector. The analysis identifies green ammonia and hydrogen as the most promising zero-carbon bunker fuels within the maritime industry at present. These fuels strike the most advantageous balance of favorable features relating to their lifecycle GHG emissions broader environmental factors scalability economics and technical and safety implications. The analysis also identifies that LNG will likely only play a limited role in shipping’s energy transition due to concerns over methane slip and stranded assets. Crucially the research reveals that decarbonizing maritime transport offers unique business and development opportunities for developing countries. Developing countries with large renewable energy resources could take advantage of the new and emerging future zero-carbon bunker fuel market estimated at over $1 trillion to establish new export markets while also modernizing their own domestic energy and industrial infrastructure. However strategic policy interventions are needed to hasten the sector’s energy transition.
Recent Developments in State-of-the-art Hydrogen Energy Technologies – Review of Hydrogen Storage Materials
Jan 2023
Publication
Hydrogen energy has been assessed as a clean and renewable energy source for future energy demand. For harnessing hydrogen energy to its fullest potential storage is a key parameter. It is well known that important hydrogen storage characteristics are operating pressure-temperature of hydrogen hydrogen storage capacity hydrogen absorption-desorption kinetics and heat transfer in the hydride bed. Each application needs specific properties. Every class of hydrogen storage materials has a different set of hydrogenation characteristics. Hence it is required to understand the properties of all hydrogen storage materials. The present review is focused on the state-of– the–art hydrogen storage materials including metal hydrides magnesium-based materials complex hydride systems carbonaceous materials metal organic frameworks perovskites and materials and processes based on artificial intelligence. In each category of materials‘ discovery hydrogen storage mechanism and reaction crystal structure and recent progress have been discussed in detail. Together with the fundamental synthesis process latest techniques of material tailoring like nanostructuring nanoconfinement catalyzing alloying and functionalization have also been discussed. Hydrogen energy research has a promising potential to replace fossil fuels from energy uses especially from automobile sector. In this context efforts initiated worldwide for clean hydrogen production and its use via fuel cell in vehicles is much awaiting steps towards sustainable energy demand.
Prospects of Fuel Cell Combined Heat and Power Systems
Aug 2020
Publication
Combined heat and power (CHP) in a single and integrated device is concurrent or synchronized production of many sources of usable power typically electric as well as thermal. Integrating combined heat and power systems in today’s energy market will address energy scarcity global warming as well as energy-saving problems. This review highlights the system design for fuel cell CHP technologies. Key among the components discussed was the type of fuel cell stack capable of generating the maximum performance of the entire system. The type of fuel processor used was also noted to influence the systemic performance coupled with its longevity. Other components equally discussed was the power electronics. The thermal and water management was also noted to have an effect on the overall efficiency of the system. Carbon dioxide emission reduction reduction of electricity cost and grid independence were some notable advantages associated with fueling cell combined heat and power systems. Despite these merits the high initial capital cost is a key factor impeding its commercialization. It is therefore imperative that future research activities are geared towards the development of novel and cheap materials for the development of the fuel cell which will transcend into a total reduction of the entire system. Similarly robust systemic designs should equally be an active research direction. Other types of fuel aside hydrogen should equally be explored. Proper risk assessment strategies and documentation will similarly expand and accelerate the commercialization of this novel technology. Finally public sensitization of the technology will also make its acceptance and possible competition with existing forms of energy generation feasible. The work in summary showed that proton exchange membrane fuel cell (PEM fuel cell) operated at a lower temperature-oriented cogeneration has good efficiency and is very reliable. The critical issue pertaining to these systems has to do with the complication associated with water treatment. This implies that the balance of the plant would be significantly affected; likewise the purity of the gas is crucial in the performance of the system. An alternative to these systems is the PEM fuel cell systems operated at higher temperatures.
Opportunities for Flexible Electricity Loads such as Hydrogen Production from Curtailed Generation
Jun 2021
Publication
Variable low-cost low-carbon electricity that would otherwise be curtailed may provide a substantial economic opportunity for entities that can flexibly adapt their electricity consumption. We used historical hourly weather data over the contiguous U.S. to model the characteristics of least-cost electricity systems dominated by variable renewable generation that powered firm and flexible electricity demands (loads). Scenarios evaluated included variable wind and solar power battery storage and dispatchable natural gas with carbon capture and storage with electrolytic hydrogen representing a prototypical flexible load. When flexible loads were small excess generation capacity was available during most hours allowing flexible loads to operate at high capacity factors. Expanding the flexible loads allowed the least-cost systems to more fully utilize the generation capacity built to supply firm loads and thus reduced the average cost of delivered electricity. The macro-scale energy model indicated that variable renewable electricity systems optimized to supply firm loads at current costs could supply 25% or more additional flexible load with minimal capacity expansion while resulting in reduced average electricity costs (10% or less capacity expansion and 10% to 20% reduction in costs in our modeled scenarios). These results indicate that adding flexible loads to electricity systems will likely allow more full utilization of generation assets across a wide range of system architectures thus providing new energy services with infrastructure that is already needed to supply firm electricity loads.
Influences on Hydrogen Production at a Wind Farm
Dec 2022
Publication
If an affordable infrastructure for low-carbon-intensity hydrogen can be developed then hydrogen is expected to become a key factor in decarbonizing the atmosphere. This research focuses on factors an existing wind farm operator would consider when weighing participating in the electricity market the hydrogen market or both. The solutions depend on the state of technology which is changing rapidly the local market structures the local natural resources and the local pre-existing infrastructure. Consequently this investigation used an assessment approach that examined the variation of net present value. The investigation identified profitability conditions under three different scenarios: 1) Make and sell what makes economic sense at the time of production 2) Use electrolyzer and fuel cell to consume power from the grid at times of low net demand and to produce electricity at times of high net demand 3) Same as #2 but also market hydrogen directly when profitable.
Photocatalytic Hydrogen Evolution from Biomass Conversion
Feb 2021
Publication
Biomass has incredible potential as an alternative to fossil fuels for energy production that is sustainable for the future of humanity. Hydrogen evolution from photocatalytic biomass conversion not only produces valuable carbon-free energy in the form of molecular hydrogen but also provides an avenue of production for industrially relevant biomass products. This photocatalytic conversion can be realized with efficient sustainable reaction materials (biomass) and inexhaustible sunlight as the only energy inputs. Reported herein is a general strategy and mechanism for photocatalytic hydrogen evolution from biomass and biomass-derived substrates (including ethanol glycerol formic acid glucose and polysaccharides). Recent advancements in the synthesis and fundamental physical/mechanistic studies of novel photocatalysts for hydrogen evolution from biomass conversion are summarized. Also summarized are recent advancements in hydrogen evolution efciency regarding biomass and biomass-derived substrates. Special emphasis is given to methods that utilize unprocessed biomass as a substrate or synthetic photocatalyst material as the development of such will incur greater benefts towards a sustainable route for the evolution of hydrogen and production of chemical feedstocks.
Experimental and Numerical Analysis of Low-density Gas Dispersion Characteristics in Semi-confined Environments
Oct 2023
Publication
Hydrogen as a clean fuel offers a practical pathway to achieve net-zero targets. However due to its physical and chemical characteristics there are some safety concerns for large-scale hydrogen utilisation particularly in process safety management. Leakage of gaseous hydrogen especially in semi-confined spaces such as tunnels can lead to catastrophic outcomes including uncontrolled fire and explosion. The current paper describes the outcome of an experimental and numerical study that aims to understand the dispersion of leaked light gas in a semi-confined space to support the adoption of hydrogen. A dispersion chamber with dimensions of 4m × 0.3m × 0.3m was constructed to investigate a baseline gas leakage scenario. To reduce the risk of the experiment in the laboratory helium is utilised as a surrogate for hydrogen. Computational fluid dynamics simulations are con ducted using FLACS-CFD to model the dispersion of leaked gas in different scenarios focusing on the impact of the ventilation velocity leakage rate and slope. The results from comprehensive numerical simulations show that ventilation is a critical safety management measure that can significantly reduce the growth of flammable clouds and mitigate the fire and explosion risk. Even with the lowest ventilation velocity of 0.25 m/s an improvement in the gas concentration level of 29.34% can be achieved in the downstream chamber. The current results will help to further enhance the understanding of hydrogen safety aspects.
Development of a Hydrophobic Coating for the Porous Gas Diffusion Layer in a PEM-based Electrochemical Hydrogen Pump to Mitigate Anode Flooding
Jan 2019
Publication
Anode flooding is one of the critical issues in developing a proton exchange membrane (PEM)-based electrochemical hydrogen pump. Improving the hydrophobicity of the gas diffusion layer (GDL) has been studied as an approach to mitigating anode flooding in electrochemical pumps. A mixture of Nafion™ and oxidized carbon nanotubes (O-CNT) has been applied to the porous gas diffusion medium in the hydrogen pump cell. The coating renders the GDL hydrophobic with an effective contact angle of 130°. Electrochemical pump testing has shown that with the help of the coating the flood-recovery performance of the hydrogen pump was greatly improved. A hydrogen pump cell with an uncoated GDL was not able to recover from a flooded state while a hydrogen pump cell with a coated GDL was able to recover its performance in about 100 s.
Everything About Hydrogen Podcast: Nuclear-enabled Hydrogen at Port of Belledune
Jul 2024
Publication
The team sits down with Rishi Jain to discuss Cross River’s marquee wind hydro nuclear hydrogen ammonia project in the revitalized heavy industrial Port of Belledune New Brunswick Canada.
The podcast can be found on their website.
The podcast can be found on their website.
Multi-functional Hybrid Energy System for Zero-energy Residential Buildings: Integrating Hydrogen Production and Renewable Energy Solutions
Jan 2025
Publication
The increasing global residential energy demand causes carbon emissions and ecological impacts necessitating cleaner efficient solutions. This study presents an innovative hybrid energy system integrating wind power and gas turbines for a four-story 16-unit residential building. The system generates electricity heating cooling and hydrogen using a Proton Exchange Membrane electrolyzer and a compression chiller. Integrating the electrolyzer enables hydrogen production and demonstrates hydrogen’s potential as a versatile clean energy carrier for systems contributing to advancements in hydrogen utilization. Simulations with Engineering Equation Solver software coupled with neural network-based multi-objective optimization fine-tuned parameters such as gas turbine efficiency wind turbine count and gas turbine inlet temperature to enhance exergy efficiency and reduce operational costs. The optimized system achieves an energy efficiency of 33.69% and an exergy efficiency of 36.95% and operates at $446.04 per hour demonstrating economic viability. It produces 51061 MWh annually exceeding the building’s energy demands and allowing surplus energy use elsewhere. BEopt simulations confirm the system meets residential needs by providing 2.52 GWh of electricity 3.36 GWh of heating and 5.11 GWh of cooling annually. This system also generates 10 kg of hydrogen per hour and achieves a CO₂ reduction of 10416 tons/year. The wind farm (25 turbines) provides most of the energy at 396.7 dollars per hour while the gas turbine operates at 80% efficiency. By addressing the challenges of intermittent renewable energy in residential Zero-Energy Buildings this research offers a scalable and environmentally friendly solution contributing to sustainable urban living and advancing hydrogen energy applications.
Modelling and Simulation of an Integrated Coupled Reactor for Hydrogen Production and Carbon Dioxide Utilisation in an Integrated Fuel Cell Power System
Dec 2024
Publication
In today’s world the need for sustainable energy solutions is paramount to address the ongoing crisis of increasing greenhouse gas emissions and global warming. Industries heavily reliant on fossil fuels must explore alternative energy sources. Hydrogen with its high heating value and zero direct emissions has emerged as a promising fuel for the future. Electrolytic hydrogen production has gained significance as it enables demand-side response grid stabilization using excess energy and the mitigation of curtailment from intermittent renewable energy sources (RES) such as solar and wind. Advanced combined heat and power (CHP) systems comprise of Solid oxide fuel cell (SOFC) module and a coupled reforming reactor to capture energy contained in the SOFC exhaust gases from SOFC. In present work 3D CFD model of an experimental coupled reactor used for onsite hydrogen production is developed and implemented into ANSYS Fluent® software. The study is aimed at opti mizing the reactor performance by identifying appropriate kinetic models for reforming and combustion re actions. SOFC anode off-gas (AOG) comprising mainly of unconverted hydrogen is combined with methane combustion to enhance thermal efficiency of the reactor and hence the CHP system. Kinetic models for catalytic reforming and combustion are implemented into ANSYS Fluent® through custom-built user defined functions (UDFs) written in C programming language. Simulation results are validated with experimental data and found in good agreement. AOG assisted combustion of methane shows a substantial improvement in thermal efficiency of the system. Improvement in thermal efficiency and reduction in carbon-based fuel demand AOG utilization contributes to sustainable hydrogen production and curtailment of greenhouse gas emissions.
Hydrogen as an Alternative Fuel: A Comprehensive Review of Challenges and Opportunities in Production, Storage, and Transportation
Jan 2025
Publication
The rapid growth of the global population and industrial activities has significantly increased greenhouse gases (GHGs) emissions with projections indicating a temperature rise of 3–6 ◦C by 2050. Urgent action is needed to limit global warming to 1.5 ◦C above pre-industrial levels. Hydrogen with its high energy density and compatibility with renewable energy systems presents a promising clean energy solution to mitigate GHGs emissions. Yet its widespread adoption faces challenges such as high production costs limited infrastructure and an underdeveloped value chain. At present approximately 96% of global hydrogen production relies on fossil fuels contributing to substantial emissions while only 4% comes from water electrolysis. Green hydrogen produced via electrolysis with 55–80% efficiency remains expensive at $2.28–7.39/kg compared to grey hydrogen at $0.67–1.31/kg which generates 8.5 kg CO₂ per kg of hydrogen production. Hydrogen’s low density poses challenges for storage while transportation risks and insufficient infrastructure create further obstacles. The lack of global standards and investment uncertainties further impede the development of a comprehensive hydrogen economy. This review evaluates hydrogen’s potential as a sustainable energy carrier providing in sights into advancements and ongoing challenges in production storage and transportation. Key findings highlight the necessity of coordinated efforts to enhance storage technologies lower production costs and establish supportive policies highlighting hydrogen’s critical role in achieving a sustainable energy transition.
A Novel Hydrogen Supply Chain Optimization Model - Case Study of Texas and Louisiana
Jun 2024
Publication
The increasing political momentum advocating for decarbonization efforts has led many governments around the world to unveil national hydrogen strategies. Hydrogen is viewed as a potential enabler of deep decarbonization notably in hard-to-abate sectors such as the industry. A multi-modal hourly resolved linear programming model was developed to assess the infrastructure requirements of a low-carbon supply chain over a large region. It optimizes the deployment of infrastructure from 2025 up to 2050 by assessing four years: 2025 2030 2040 and 2050 and is location agnostic. The considered infrastructure encompasses several technologies for production transmission and storage. Model results illustrate supply chain requirements in Texas and Louisiana. Edge cases considering 100% electrolytic production were analyzed. Results show that by 2050 with an assumed industrial demand of 276 TWh/year Texas and Louisiana would require 62 GW of electrolyzers 102 GW of onshore wind and 32 GW of solar panels. The resulting levelized cost of hydrogen totaled $5.6–6.3/kgH2 in 2025 decreasing to $3.2–3.5/ kgH2 in 2050. Most of the electricity production occurs in Northwest Texas thanks to high capacity factors for both renewable technologies. Hydrogen is produced locally and transmitted through pipelines to demand centers around the Gulf Coast instead of electricity being transmitted for electrolytic production co-located with demand. Large-scale hydrogen storage is highly beneficial in the system to provide buffer between varying electrolytic hydrogen production and constant industrial demand requirements. In a system without low-cost storage liquid and compressed tanks are deployed and there is a significant renewable capacity overbuild to ensure greater electrolyzer capacity factors resulting in higher electricity curtailment. A system under carbon constraint sees the deployment of natural gas-derived hydrogen production. Lax carbon constraint target result in an important reliance on this production method due to its low cost while stricter targets enforce a great share of electrolytic production.
A Systematic Review: The Role of Emerging Carbon Capture and Conversion Rechnologies for Energy Transition to Clean Hydrogen
Feb 2024
Publication
The exploitation of fossil fuels in various sectors such as power and heat generation and the transportation sector has been the primary source of greenhouse gas (GHG) emissions which are the main contributors to global warming. Qatar's oil and gas sector notably contributes to CO2 emissions accounting for half of the total emissions. Globally it is essential to transition into cleaner fossil fuel production to achieve carbon neutrality on a global scale. In this paper we focus on clean hydrogen considering carbon capture to make hydrogen a viable low carbon energy alternative for the transition to clean energy. This paper systematically reviews emerging technologies in carbon capture and conversion (CCC). First the road map stated by the Intergovernmental Panel on Climate Change (IPCC) to reach carbon neutrality is discussed along with pathways to decarbonize the energy sector in Qatar. Next emerging CO2 removal technologies including physical absorption using ionic liquids chemical looping and cryogenics are explored and analyzed regarding their advancement and limitations CO2 purity scalability and prospects. The advantages limitations and efficiency of the CO2 conversion technology to value-added products are grouped into chemical (plasma catalysis electrochemical and photochemical) and biological (photosynthetic and non-photosynthetic). The paper concludes by analyzing pathways to decarbonize the energy sector in Qatar via coupling CCC technologies for low-carbon hydrogen highlighting the challenges and research gaps.
Hydrogen Impact on Transmission Pipeline Risk: Probabilistic Analysis of Failure Cases
Jan 2025
Publication
Transmission pipelines are the safest and most economical solution for long-distance hydrogen delivery. However safety and reliability issues such as hydrogen’s impact on material properties including fracture toughness and fatigue crack growth could restrict pipeline development. This impact may also increase the risk of several pipeline failure causes including excavation damage corrosion earth movement material failures and other hydrogen damage mechanisms. While many quantitative risk assessment (QRA) studies exist for natural gas pipelines limited work focuses on hydrogen pipelines; the influence of hydrogen must be considered. This work presents a systematic causal model for hydrogen pipeline failures that incorporates multiple failure causes quantifying hydrogen influence on pipeline failures and analyzing how changes in hydrogen effects or operating conditions impact multiple failure causes. According to the results (1) hydrogen has a relatively minor impact on corrosion-related failure; (2) hydrogen greatly affects crack damage (the failure probability can increase by over 1000 times); (3) excavation damage is nearly independent of hydrogen’s effects; (4) earth movement damage shows increased susceptibility (the failure probability can increase by over 10 times). The hydrogen effects change the relative susceptibility of pipelines to these failure causes therefore to implement tailored safety measures under varying operating conditions.
Total Cost of Ownership Analysis of Fuel Cell Electric Bus with Different Hydrogen Supply Alternatives
Dec 2023
Publication
In the transition to sustainable public transportation with zero-emission buses hydrogen fuel cell electric buses have emerged as a promising alternative to traditional diesel buses. However assessing their economic viability is crucial for widespread adoption. This study carries out a comprehensive examination encompassing both sensitivity and probabilistic analyses to assess the total cost of ownership (TCO) for the bus fleet and its corresponding infrastructure. It considers various hydrogen supply options encompassing on-site electrolysis on-site steam methane reforming and off-site hydrogen procurement with both gaseous and liquid delivery methods. The analysis covers critical cost elements encompassing bus acquisition costs infrastructure capital expenses and operational and maintenance costs for both buses and infrastructure. This paper conducted two distinct case studies: one involving a current small bus fleet of five buses and another focusing on a larger fleet set to launch in 2028. For the current small fleet the off-site gray hydrogen purchase with a gaseous delivery option is the most cost-effective among hydrogen alternatives but it still incurs a 26.97% higher TCO compared to diesel buses. However in the case of the expanded 2028 fleet the steam methane-reforming method without carbon capture emerges as the most likely option to attain the lowest TCO with a high probability of 99.5%. Additionally carbon emission costs were incorporated in response to the growing emphasis on environmental sustainability. The findings indicate that although diesel buses currently represent the most economical option in terms of TCO for the existing small fleet steam methane reforming with carbon capture presents a 69.2% likelihood of being the most cost-effective solution suggesting it is a strong candidate for cost efficiency for the expanded 2028 fleet. Notably substantial investments are required to increase renewable energy integration in the power grid and to enhance electrolyzer efficiency. These improvements are essential to make the electrolyzer a more competitive alternative to steam methane reforming. Overall the findings in this paper underscore the substantial impact of the hydrogen supply chain and carbon emission costs on the TCO of zero-emission buses.
Mitigating Emissions in the Global Steel Industry: Representing CCS and Hydrogen Technologies in Integrated Assessment Modelling
Dec 2023
Publication
We conduct a techno-economic assessment of two low-emissions steel production technologies and evaluate their deployment in emissions mitigation scenarios utilizing the MIT Economic Projection and Policy Analysis (EPPA) model. Specifically we assess direct reduced iron-electric arc furnace with carbon capture and storage (DRI-EAF with CCS) and H2-based direct reduced iron-electric arc furnace (H2 DRI-EAF) which utilizes low carbon hydrogen to reduce CO2 emissions. Our techno-economic analysis based on the current state of technologies found that DRI-EAF with CCS increased costs ~7% relative to the conventional steel technology. H2 DRI-EAF increased costs by ~18% when utilizing Blue hydrogen and ~79% when using Green hydrogen. The exact pathways for hydrogen production in different world regions including the extent of CCS and hydrogen deployment in steelmaking are highly speculative at this point. In illustrative scenarios using EPPA we find that using base cost assumptions switching from BF-BOF to DRI-EAF or scrap EAF can provide significant emissions mitigation within steelmaking. With further reductions in the cost of advanced steelmaking we find a greater role for DRI-EAF with CCS whereas reductions in both the cost of advanced steelmaking and hydrogen production lead to a greater role for H2 DRI-EAF. Our findings can be used to help decision-makers assess various decarbonization options and design economically efficient pathways to reduce emissions in the steel industry. Our cost evaluation can also be used to inform other energy-economic and integrated assessment models designed to provide insights about future decarbonization pathways.
The NREL Sensor Laboratory: Hydrogen Leak Detection for Large Scale Deployments
Sep 2023
Publication
The NREL Hydrogen Sensor Laboratory was commissioned in 2010 as a resource for sensor developers end-users and regulatory agencies within the national and international hydrogen community. The Laboratory continues to provide as its core capability the unbiased verification of hydrogen sensor performance to assure sensor availability and their proper use. However the mission and strategy of the NREL Sensor Laboratory has evolved to meet the needs of the growing hydrogen market. The Sensor Laboratory program has expanded to support research in conventional and alternative detection methods as hydrogen use expands to large-scale markets as envisioned by the DOE National Clean Hydrogen Strategy and Roadmap. Current research encompasses advanced methods of hydrogen leak detection including stand-off and wide area monitoring approaches for large scale and distributed applications. In addition to safety applications low-level detection strategies to support the potential environmental impacts of hydrogen and hydrogen product losses along the value chain are being explored. Many of these applications utilize detection strategies that supplement and may supplant the use of traditional point sensors. The latest results of the hydrogen detection strategy research at NREL will be presented.
Prospects of Low and Zero-carbon Renewable Fuels in 1.5-degree Net Zero Emission Actualisation by 2050: A Critical Review
Sep 2022
Publication
The Paris Climate Agreement seeks to keep global temperature increases under 2° Celsius ideally 1.5° Celsius. This goal necessitates significant emission reductions. By 2030 emissions are expected to range between 52 and 58 GtCO2e from their 2016 level of approximately 52 GtCO2e. This review paper explores a number of low and zero-carbon renewable fuels such as hydrogen green ammonia green methanol biomethane natural gas and synthetic methane (with natural gas and synthetic methane subject to CCUS both at processing and at final use) as alternative solutions for providing a way to rebalance transition paths in order to achieve the goals of the Paris Agreement while also reaping the benefits of other sustainability targets. The results show renewables will need to account for approximately 90% of total electricity generation by 2050 and approximately 25% of non-electric energy usage in buildings and industry. However low and zero-carbon renewable fuels currently only contributes about 15% to the global energy shares and it will take about 10% more capacity to reach the 2050 goal. The transportation industry will need to take important steps toward energy efficiency and fuel switching in order to achieve the 20% emission reduction. Therefore significant new commitments to efficient low-carbon alternatives will be necessary to make this enormous change. According to this paper investing in energy efficiency and lowcarbon alternative energy must rise by a factor of about five by 2050 in comparison to 2015 levels if the 1.5 °C target is to be realised.
The Case of Renewable Methane by and with Green Hydrogen as the Storage and Transport Medium for Intermittent Wind and Solar PV Energy
May 2024
Publication
Long-duration energy storage is the key challenge facing renewable energy transition in the future of well over 50% and up to 75% of primary energy supply with intermittent solar and wind electricity while up to 25% would come from biomass which requires traditional type storage. To this end chemical energy storage at grid scale in the form of fuel appears to be the ideal option for wind and solar power. Renewable hydrogen is a much-considered fuel along with ammonia. However these fuels are not only difficult to transport over long distances but they would also require totally new and prohibitively expensive infrastructure. On the other hand the existing natural gas pipeline infrastructure in developed economies can not only transmit a mixture of methane with up to 20% hydrogen without modification but it also has more than adequate long-duration storage capacity. This is confirmed by analyzing the energy economies of the USA and Germany both possessing well-developed natural gas transmission and storage systems. It is envisioned that renewable methane will be produced via well-established biological and/or chemical processes reacting green hydrogen with carbon dioxide the latter to be separated ideally from biogas generated via the biological conversion of biomass to biomethane. At the point of utilization of the methane to generate power and a variety of chemicals the released carbon dioxide would be also sequestered. An essentially net zero carbon energy system would be then become operational. The current conversion efficiency of power to hydrogen/methane to power on the order of 40% would limit the penetration of wind and solar power. Conversion efficiencies of over 75% can be attained with the on-going commercialization of solid oxide electrolysis and fuel cells for up to 75% penetration of intermittent renewable power. The proposed hydrogen/methane system would then be widely adopted because it is practical affordable and sustainable.
Water Requirements for Hydrogen Production: Assessing Future Demand and Impacts on Texas Water Resources
Jan 2025
Publication
Hydrogen is emerging as a critical component in the global energy transition providing a low-carbon alternative for sectors such as industry and transportation. This paper aims to comprehensively address water usage in hydrogen production by exploring the water demands of different production methods and their implications for water management particularly in Texas. Key variables influencing water consumption are identified and potential water demands under different hydrogen market scenarios are estimated. Using spatial analysis regions where hydrogen production may stress local water resources are identified alongside policy recommendations for sustainable water use.
Revolution in Renewables: Integration of Green Hydrogen for a Sustainable Future
Aug 2024
Publication
In recent years global efforts towards a future with sustainable energy have intensified the development of renewable energy sources (RESs) such as offshore wind solar photovoltaics (PVs) hydro and geothermal. Concurrently green hydrogen produced via water electrolysis using these RESs has been recognized as a promising solution to decarbonizing traditionally hard-to-abate sectors. Furthermore hydrogen storage provides a long-duration energy storage approach to managing the intermittency of RESs which ensures a reliable and stable electricity supply and supports electric grid operations with ancillary services like frequency and voltage regulation. Despite significant progress the hydrogen economy remains nascent with ongoing developments and persistent uncertainties in economic technological and regulatory aspects. This paper provides a comprehensive review of the green hydrogen value chain encompassing production transportation logistics storage methodologies and end-use applications while identifying key research gaps. Particular emphasis is placed on the integration of green hydrogen into both grid-connected and islanded systems with a focus on operational strategies to enhance grid resilience and efficiency over both the long and short terms. Moreover this paper draws on global case studies from pioneering green hydrogen projects to inform strategies that can accelerate the adoption and large-scale deployment of green hydrogen technologies across diverse sectors and geographies.
Digital Real-Time Simulation and Power Quality Analysis of a Hydrogen-Generating Nuclear-Renewable Integrated Energy System
Feb 2025
Publication
This paper investigates the challenges and solutions associated with integrating a hydrogen-generating nuclear-renewable integrated energy system (NR-IES) under a transactive energy framework. The proposed system directs excess nuclear power to hydrogen production during periods of low grid demand while utilizing renewables to maintain grid stability. Using digital real-time simulation (DRTS) in the Typhoon HIL 404 model the dynamic interactions between nuclear power plants electrolyzers and power grids are analyzed to mitigate issues such as harmonic distortion power quality degradation and low power factor caused by large non-linear loads. A three-phase power conversion system is modeled using the Typhoon HIL 404 model and includes a generator a variable load an electrolyzer and power filters. Active harmonic filters (AHFs) and hybrid active power filters (HAPFs) are implemented to address harmonic mitigation and reactive power compensation. The results reveal that the HAPF topology effectively balances cost efficiency and performance and significantly reduces active filter current requirements compared to AHF-only systems. During maximum electrolyzer operation at 4 MW the grid frequency dropped below 59.3 Hz without filtering; however the implementation of power filters successfully restored the frequency to 59.9 Hz demonstrating its effectiveness in maintaining grid stability. Future work will focus on integrating a deep reinforcement learning (DRL) framework with real-time simulation and optimizing real-time power dispatch thus enabling a scalable efficient NR-IES for sustainable energy markets.
Modeling Critical Enablers of Hydrogen Supply Chains for Decarbonization: Insights from Emerging Economies
Mar 2025
Publication
The current global energy environment is experiencing a substantial shift towards minimizing carbon emissions and enhancing sustainability due to persistent problems. Demand for sustainable end-to-end energy solutions has boosted green hydrogen as the solution to decarbonize the world. The current study has identified and evaluated 7 main criteria of 27 sub-criteria for enabling the hydrogen supply Chains for decarbonization using the Fuzzy DEMATEL technique. The results show that the most prominent enablers criteria under causal factors are: cluster-based approach for developing a green hub Cost and investment decisions Hydrogen trade policy and regulatory actions and Technology. The effect group factors include: Assessment of ecological concerns- Ecology effect Availability of Energy sources and Awareness and public outreach. This study offers insights to understand the dynamics of the hydrogen supply chains and its way ahead towards decarbonization and transition towards a low-carbon economy. This research helps various academic and industrial stakeholders to give pace to green hydrogen uptake as a vital decarbonization tool and act as a base for strategic and collaborative decisions for a resilient and responsible energy landscape.
Solar-driven, Highly Sustained Splitting of Seawater into Hydrogen and Oxygen Fuels
Mar 2019
Publication
Electrolysis of water to generate hydrogen fuel is an attractiverenewable energy storage technology. However grid-scale fresh-water electrolysis would put a heavy strain on vital water re-sources. Developing cheap electrocatalysts and electrodes that cansustain seawater splitting without chloride corrosion could ad-dress the water scarcity issue. Here we present a multilayer anodeconsisting of a nickel–iron hydroxide (NiFe) electrocatalyst layeruniformly coated on a nickel sulfide (NiSx) layer formed on porousNi foam (NiFe/NiSx-Ni) affording superior catalytic activity andcorrosion resistance in solar-driven alkaline seawater electrolysisoperating at industrially required current densities (0.4 to 1 A/cm2)over 1000 h. A continuous highly oxygen evolution reaction-active NiFe electrocatalyst layer drawing anodic currents towardwater oxidation and an in situ-generated polyatomic sulfate andcarbonate-rich passivating layers formed in the anode are respon-sible for chloride repelling and superior corrosion resistance of thesalty-water-splitting anode.
Everything About Hydrogen Podcast: 'Having Hydrogen for Breakfast, Lunch and Dinner'
Apr 2023
Publication
On today’s show Chris Patrick and Alicia speak with Petra Schwager from UNIDO about her work promoting global green hydrogen development with particular emphasis on the Global South.
The podcast can be found on their website.
The podcast can be found on their website.
Everything About Hydrogen Podcast: Easter Eggs
Feb 2023
Publication
On today’s episode of Everything About Hydrogen we speak with Raffi Garabedian CEO and Co-Founder of Electric Hydrogen (EH2) a deep decarbonization company pioneering new technology for low cost high efficiency fossil free hydrogen systems. By using electrolyzers many times larger than the industry standard EH2 aims to help eliminate more than 30% of global GHG emissions from difficult to electrify sectors like steel ammonia and freight.
We are excited to learn more from Raffi about the EH2 technology lessons learned by scaling First Solar and what we might expect to see next.
The podcast can be found on their website.
We are excited to learn more from Raffi about the EH2 technology lessons learned by scaling First Solar and what we might expect to see next.
The podcast can be found on their website.
Everything About Hydrogen Podcast: Reaching for the Stars
Mar 2023
Publication
Today Everything About Hydrogen had a chance to speak with Paul Barrett the CEO of Hysata and dig into what makes this electrolysis company different.
The podcast can be found on their website.
The podcast can be found on their website.
Technological Pathways for Decarbonizing Petroleum Refining
Sep 2021
Publication
This paper discusses the technical specifications of how U.S. petroleum refineries can reduce facility emissions and shift to produce low-carbon fuels for hard to abate sectors by utilizing existing innovative technologies.
Energy and Economic Advantages of Using Solar Stills for Renewable Energy-Based Multi-Generation of Power and Hydrogen for Residential Buildings
Apr 2024
Publication
The multi-generation systems with simultaneous production of power by renewable energy in addition to polymer electrolyte membrane electrolyzer and fuel cell (PEMFC-PEMEC) energy storage have become more and more popular over the past few years. The fresh water provision for PEMECs in such systems is taken into account as one of the main challenges for them where conventional desalination technologies such as reverse osmosis (RO) and mechanical vapor compression (MVC) impose high electricity consumption and costs. Taking this point into consideration as a novelty solar still (ST) desalination is applied as an alternative to RO and MVC for better techno-economic justifiability. The comparison made for a residential building complex in Hawaii in the US as the case study demonstrated much higher technical and economic benefits when using ST compared with both MVC and RO. The photovoltaic (PV) installed capacity decreased by 11.6 and 7.3 kW compared with MVC and RO while the size of the electrolyzer declined by 9.44 and 6.13% and the hydrogen storage tank became 522.1 and 319.3 m3 smaller respectively. Thanks to the considerable drop in the purchase price of components the payback period (PBP) dropped by 3.109 years compared with MVC and 2.801 years compared with RO which is significant. Moreover the conducted parametric study implied the high technical and economic viability of the system with ST for a wide range of building loads including high values.
Outlook and Challenges for Hydrogen Storage in Nanoporous Materials
Feb 2016
Publication
Darren P. Broom,
Colin Webb,
Katherine Hurst,
P. A. Parilla,
Thomas Gennett,
C. M. Brown,
Renju Zacharia,
E. Tylianakis,
E. Klontzas,
George E. Froudakis,
Th. A. Steriotis,
Pantelis N. Trikalitis,
Donald L. Anton,
B. Hardy,
David A. Tamburello,
Claudio Corgnale,
B. A. van Hassel,
D. Cossement,
Richard Chahine and
Michael Hirscher
Considerable progress has been made recently in the use of nanoporous materials for hydrogen storage. In this article the current status of the field and future challenges are discussed ranging from important open fundamental questions such as the density and volume of the adsorbed phase and its relationship to overall storage capacity to the development of new functional materials and complete storage system design. With regard to fundamentals the use of neutron scattering to study adsorbed H2 suitable adsorption isotherm equations and the accurate computational modelling and simulation of H2 adsorption are discussed. The new materials covered include flexible metal–organic frameworks core–shell materials and porous organic cage compounds. The article concludes with a discussion of the experimental investigation of real adsorptive hydrogen storage tanks the improvement in the thermal conductivity of storage beds and new storage system concepts and designs.
A Flexible Techno-economic Analysis Tool for Regional Hydrogen Hubs - A Case Study for Ireland
Apr 2023
Publication
The increasing urgency with which climate change must be addressed has led to an unprecedented level of interest in hydrogen as a clean energy carrier. Much of the analysis of hydrogen until this point has focused predominantly on hydrogen production. This paper aims to address this by developing a flexible techno-economic analysis (TEA) tool that can be used to evaluate the potential of future scenarios where hydrogen is produced stored and distributed within a region. The tool takes a full year of hourly data for renewables availability and dispatch down (the sum of curtailment and constraint) wholesale electricity market prices and hydrogen demand as well as other user-defined inputs and sizes electrolyser capacity in order to minimise cost. The model is applied to a number of case studies on the island of Ireland which includes Ireland and Northern Ireland. For the scenarios analysed the overall LCOH ranges from V2.75e3.95/kgH2. Higher costs for scenarios without access to geological storage indicate the importance of cost-effective storage to allow flexible hydrogen production to reduce electricity costs whilst consistently meeting a set demand.
Dispersion, Ignition and Combustion Characteristics of Low-pressure Hydrogen-Methane Blends
Sep 2023
Publication
In this paper we study the dispersion ignition and flame characteristics of blended jets of hydrogen and methane (as a proxy for natural gas) at near-atmospheric pressure for a fixed volumetric flow rate which mimics the scenario of a small-scale unintended leak. A reduction in flame height is observed with increasing hydrogen concentration. A laser is tightly focused to generate a spark with sufficient energy to ignite the fuel. The light-up boundary defined as the delineating location at which a spark ignites into a jet flame or extinguishes is determined as a contour. The light-up boundary increases in both width and length as the hydrogen content increases up to 75% hydrogen at which point the axial ignition boundary decreases slightly for pure hydrogen relative to 75% hydrogen. Ignition probability a key parameter regarding safety is computed at various axial locations and is also shown to be higher near the nozzle as well as non-zero at further downstream locations as the hydrogen content in the blend increases. Planar laser Raman scattering is used in separate experiments to determine the concentration of both fuel species. Mean fuel concentrations well below the lower flammability limit are both within the light-up boundary and have non-zero ignition probabilities.
Impacts of Green Hydrogen for Steel, Ammonia, and Long-distance Transport on the Cost of Meeting Electricity, Heat, Cold, and Hydrogen Demand in 145 Countries Running on 100% Wind-water-solar
May 2023
Publication
As the world moves to clean renewable energy questions arise as to how best to produce and use hydrogen. Here we propose using hydrogen produced only by electrolysis with clean renewable electricity (green hydrogen). We then test the impact of producing such hydrogen intermittently versus continuously for steel and ammonia manufacturing and long-distance transport via fuel cells on the cost of matching electricity heat cold and hydrogen demand with supply and storage on grids worldwide. An estimated 79 32 and 91 Tg-H2/y of green hydrogen are needed in 2050 among 145 countries for steel ammonia and long-distance transport respectively. Producing and compressing such hydrogen for these processes may consume ~12.1% of the energy needed for end-use sectors in these countries after they transition to 100% wind-water-solar (WWS) in all such sectors. This is less than the energy needed for fossil fuels to power the same processes. Due to the variability of WWS electricity producing green hydrogen intermittently rather than continuously thus with electrolyzer use factors significantly below unity (0.2–0.65) may reduce overall energy costs with 100% WWS. This result is subject to model uncertainties but appears robust. In sum grid operators should incorporate intermittent green hydrogen production and use in planning.
Integration of Renewable Energy Sources in Tandem with Electrolysis: A Technology Review for Green Hydrogen Production
Jun 2024
Publication
The global shift toward sustainable energy solutions emphasises the urgent need to harness renewable sources for green hydrogen production presenting a critical opportunity in the transition to a low-carbon economy. Despite its potential integrating renewable energy with electrolysis to produce green hydrogen faces significant technological and economic challenges particularly in achieving high efficiency and cost-effectiveness at scale. This review systematically examines the latest advancements in electrolysis technologies—alkaline proton exchange membrane electrolysis cell (PEMEC) and solid oxide—and explores innovative grid integration and energy storage solutions that enhance the viability of green hydrogen. The study reveals enhanced performance metrics in electrolysis processes and identifies critical factors that influence the operational efficiency and sustainability of green hydrogen production. Key findings demonstrate the potential for substantial reductions in the cost and energy requirements of hydrogen production by optimising electrolyser design and operation. The insights from this research provide a foundational strategy for scaling up green hydrogen as a sustainable energy carrier contributing to global efforts to reduce greenhouse gas emissions and advance toward carbon neutrality. The integration of these technologies could revolutionise energy systems worldwide aligning with policy frameworks and market dynamics to foster broader adoption of green hydrogen.
The Transition to a Renewable Energy Electric Grid in the Caribbean Island Nation of Antigua and Barbuda
Aug 2023
Publication
The present study describes the development and application of a model of the national electricity system for the Caribbean dual-island nation of Antigua and Barbuda to investigate the cost optimal mix of solar photovoltaics (PVs) wind and in the most novel contribution concentrating solar power (CSP). These technologies together with battery and hydrogen energy storage can enable the aim of achieving 100% renewable electricity and zero carbon emissions. The motivation for this study was that while most nations in the Caribbean rely largely on diesel fuel or heavy fuel oil for grid electricity generation many countries have renewable resources beyond wind and solar energy. Antigua and Barbuda generates 93% of its electricity from diesel-fueled generators and has set the target of becoming a net-zero nation by 2040 as well as having 86% renewable energy generation in the electricity sector by 2030 but the nation has no hydroelectric or geothermal resources. Thus this study aims to demonstrate that CSP is a renewable energy technology that can help assist Antigua and Barbuda in its transition to a renewable energy electric grid while also decreasing electricity generation costs. The modeled optimal mix of renewable energy technologies presented here was found for Antigua and Barbuda by assessing the levelized cost of electricity (LCOE) for systems comprising various combinations of energy technologies and storage. Other factors were also considered such as land use and job creation. It was found that 100% renewable electricity systems are viable and significantly less costly than current power systems and that there is no single defined pathway towards a 100% renewable energy grid but several options are available.
Populating the Hydrogen Component Reliability Database (HYCRED) with Incident Data from Hydrogen Dispensing
Sep 2023
Publication
Safety risk and reliability issues are vital to ensure the continuous and profitable operation of hydrogen technologies. Quantitative risk assessment (QRA) has been used to enable the safe deployment of engineering systems especially hydrogen fueling stations. However QRA studies require reliability data which are essential to collect to make the studies as realistic and relevant as possible. These data are currently lacking and data from other industries such as oil and gas are used in hydrogen system QRAs. This may lead to inaccurate results since hydrogen fueling stations have differences in physical properties system design and operational parameters when compared to other fueling stations thus necessitating new data sources are necessary to capture the effects of these differences. To address this gap we developed a structure for a hydrogen component reliability database (HyCReD) [1] which could be used to generate reliability data to be used in QRA studies. In this paper we demonstrate populating the HyCReD database with information extracted from new narrative reports on hydrogen fueling station incidents specifically focused on the dispensing processes. We analyze five new events and demonstrate the feasibility of populating the database and types of meaningful insights that can be obtained at this stage.
Modelling Underground Hydrogen Storage: A State-of-the-art Review of Fundamental Approaches and Findings
Dec 2023
Publication
This review presents a state-of-the-art of geochemical geomechanical and hydrodynamic modelling studies in the Underground Hydrogen Storage (UHS) domain. Geochemical modelling assessed the reactivity of hydrogen and res pective fluctuations in hydrogen losses using kinetic reaction rates rock mineralogy brine salinity and the integration of hydrogen redox reactions. Existing geomechanics studies offer an array of coupled hydromechanical models suggesting a decline in rock failure during the withdrawal phase in aquifers compared to injection phase. Hydrodynamic modelling evaluations indicate the critical importance of relative permeability hysteresis in determining the UHS performance. Solubility and diffusion of hydrogen gas appear to have minimal impact on UHS. Injection and production rates cushion gas deployment and reservoir heterogeneity however significantly affect the UHS performance stressing the need for thorough modelling and experimental studies. Most of the current UHS modelling efforts focus on assessing the hydrodynamic aspects which are crucial for understanding the viability and safety of UHS. In contrast the lesser-explored geochemical and geomechanical considerations point to potential research gaps. A variety of modelling software tools such as CMG Eclipse COMSOL and PHREEQC evaluated those UHS underlying effects along with a few recent applications of datadriven-based Machine Learning (ML) techniques for enhanced accuracy. This review identified several unresolved challenges in UHS modelling: pronounced lack of expansive datasets leading to a gap between model predictions and their practical reliability; need robust methodologies capable of capturing natural subsurface heterogeneity while upscaling from precise laboratory data to field-scale conditions; demanding intensive computational resources and novel strategies to enhance simulation efficiency; and a gap in addressing geological uncertainties in subsurface environments suggesting that methodologies from oil reservoir simulations could be adapted for UHS. This comprehensive review offers a critical synthesis of the prevailing approaches challenges and research gaps in the domain of UHS thus providing a valuable reference document for further modelling efforts facilitating the informed advancements in this critical domain towards the realization of sustainable energy solutions.
Dual Fuel-based Multi-Energy System for Australian Renewable Energy Zones at Country Scale
Jul 2025
Publication
This paper aims to optimize dual-fuel facilitated off-/on-grid multi-energy systems (MESs) for different renewable energy zones (REZs) in Australia. The main objective is to develop a novel MES with the main feature of green hydrogen production and blended natural gas utilization for remote households. The proposed optimal system produces green hydrogen of 5343 kg/yr via proton exchange membrane (PEM) electrolyzer and blends it with natural gas. It involves 20 % hydrogen and 80 % natural gas in the overall volume of the blending process. This study contributes by performing optimal sizing of the components economic-energy-environmental and performance analyses to examine the most feasible solution for each REZ. The results indicate that the optimal system in North Queensland REZ has the lowest levelized cost of energy (LCE) of 1.28 A$/kWh and 0.1003 A $/kWh and the net present cost (NPC) of A$0.311 million and A$0.219 million for off-grid and on-grid configurations. The optimal on-grid system has 95.27 % less carbon emissions than the natural gas-fueled combustion energy system.
Economic Assessment of Clean Hydrogen Production from Fossil Fuels in the Intermountain-west Region, USA
Jan 2024
Publication
The transition from fossil fuels to carbon-neutral energy sources is necessary to reduce greenhouse gas (GHG) emissions and combat climate change. Hydrogen (H2) provides a promising path to harness fossil fuels to reduce emissions in sectors such as transportation. However regional economic analyses of various H2 production techniques are still lacking. We selected a well-known fossil fuel-exporting region the USA’s Intermountain-West (I-WEST) to analyze the carbon intensity of H2 production and demonstrate regional tradeoffs. Currently 78 % of global H2 production comes from natural gas and coal. Therefore we considered steam methane reforming (SMR) surface coal gasification (SCG) and underground coal gasification (UCG) as H2 production methods in this work. We developed the cost estimation frameworks of SMR SCG and UCG with and without carbon capture utilization and sequestration (CCUS). In addition we identified optimal sites for H2 hubs by considering the proximity to energy sources energy markets storage sites and CO2 sequestration sites. We included new production tax credits (PTCs) in the cost estimation to quantify the economic benefit of CCUS. Our results suggest that the UCG has the lowest levelized cost of H2 production due to the elimination of coal production cost. H2 production using the SMR process with 99 % carbon capture is profitable when the PTCs are considered. We also analyzed carbon utilization opportunities where CO2 conversion to formic acid is a promising profitable option. This work quantifies the potential of H2 production from fossil fuels in the I-WEST region a key parameter for designing energy transition pathways.
Renewable Hydrogen and Synthetic Fuels Versus Fossil Fuels for Trucking, Shipping and Aviation: A Holistic Cost Model
Aug 2023
Publication
Potential carbon neutrality of the global trucking shipping and aviation sectors by 2050 could be achieved by substituting fossil fuels with renewable hydrogen and synthetic fuels. To investigate the economic impact of fuel substitution over time a holistic cost model is developed and applied to three case studies in Norway an early adopter of carbon-neutral freight transport. The model covers the value chains from local electricity and fuel production (hydrogen ammonia Fischer–Tropsch e-fuel) to fuel consumption for long-haul trucking short-sea shipping and mid-haul aviation. The estimates are internally consistent and allow cross-mode and cross-fuel comparisons that set this work apart from previous studies more narrowly focused on a given transport mode or fuel. The model contains 150 techno-economic parameters to identify which components along the value chains drive levelized costs. This paper finds a cost reduction potential for renewable fuels of 41% to 68% until 2050 but carbon-neutral transport will suffer asymmetric cost disadvantages. Fuel substitution is most expensive in short-sea shipping followed by mid-haul aviation and long-haul trucking. Cost developments of electricity direct air capture of carbon vehicle expenses and fuel-related payload losses are significant drivers.
Dispersion of Under-expanded Hydrogen-methane Blended Jets through a Circular Orifice
Sep 2023
Publication
Blending hydrogen into natural gas and using existing natural gas infrastructure provides energy storage greenhouse gas emission reduction from combustion and other benefits as the world transitions to a hydrogen economy. Though this seems to be a simple and attractive technique there is a dearth of existing safety codes and standards and understanding the safety implications is warranted before implementation. In this paper we present some preliminary findings on the dispersion characteristics of hydrogen-methane blends performed under controlled conditions inside a laboratory. Experiments were performed at two different upstream pressures of 5 and 10 bar as the blends dispersed into air through a 1 mm diameter orifice. Blends of 25 50 and 75 vol-% hydrogen in methane were tested. Spatially resolved Raman signals from hydrogen methane and nitrogen were acquired simultaneously at 10 Hz using separate ICCD cameras from which the individual concentrations and jet boundaries could be determined. Finally a comparison between dispersion characteristics of blended fuel jets with pure hydrogen and pure methane jets was made.
A Cost Comparison of Various Hourly-reliable and Net-zero Hydrogen Production Pathways in the United States
Nov 2023
Publication
Hydrogen (H2) as an energy carrier may play a role in various hard-to-abate subsectors but to maximize emission reductions supplied hydrogen must be reliable low-emission and low-cost. Here we build a model that enables direct comparison of the cost of producing net-zero hourly-reliable hydrogen from various pathways. To reach net-zero targets we assume upstream and residual facility emissions are mitigated using negative emission technologies. For the United States (California Texas and New York) model results indicate nextdecade hybrid electricity-based solutions are lower cost ($2.02-$2.88/kg) than fossil-based pathways with natural gas leakage greater than 4% ($2.73-$5.94/ kg). These results also apply to regions outside of the U.S. with a similar climate and electric grid. However when omitting the net-zero emission constraint and considering the U.S. regulatory environment electricity-based production only achieves cost-competitiveness with fossil-based pathways if embodied emissions of electricity inputs are not counted under U.S. Tax Code Section 45V guidance.
U.S. National Clean Hydrogen Strategy and Roadmap
Jun 2023
Publication
The U.S. National Clean Hydrogen Strategy and Roadmap explores opportunities for clean hydrogen to contribute to national decarbonization goals across multiple sectors of the economy. It provides a snapshot of hydrogen production transport storage and use in the United States today and presents a strategic framework for achieving large-scale production and use of clean hydrogen examining scenarios for 2030 2040 and 2050.
The Strategy and Roadmap also identifies needs for collaboration among federal government agencies industry academia national laboratories state local and Tribal communities environmental and justice communities labor unions and numerous stakeholder groups to accelerate progress and market liftoff. This roadmap establishes concrete targets market-driven metrics and tangible actions to measure success across sectors.
The Strategy and Roadmap responds to legislative language set forth in section 40314 of the Infrastructure Investment and Jobs Act (Public Law 117-58) also known as the Bipartisan Infrastructure Law (BIL). This document was posted for in draft form for public comment in September 2022 and the final version of the report was informed by stakeholder feedback further analysis on market liftoff as well as engagement across several federal agencies and the White House Climate Policy Office. There will also be future opportunities for stakeholder feedback as the report will be updated at least every three years as required by the BIL.
The report can be found on their website.
The Strategy and Roadmap also identifies needs for collaboration among federal government agencies industry academia national laboratories state local and Tribal communities environmental and justice communities labor unions and numerous stakeholder groups to accelerate progress and market liftoff. This roadmap establishes concrete targets market-driven metrics and tangible actions to measure success across sectors.
The Strategy and Roadmap responds to legislative language set forth in section 40314 of the Infrastructure Investment and Jobs Act (Public Law 117-58) also known as the Bipartisan Infrastructure Law (BIL). This document was posted for in draft form for public comment in September 2022 and the final version of the report was informed by stakeholder feedback further analysis on market liftoff as well as engagement across several federal agencies and the White House Climate Policy Office. There will also be future opportunities for stakeholder feedback as the report will be updated at least every three years as required by the BIL.
The report can be found on their website.
Reversible Molten Catalytic Methane Cracking Applied to Commercial Solar-Thermal Receivers
Nov 2020
Publication
When driven by sunlight molten catalytic methane cracking can produce clean hydrogen fuel from natural gas without greenhouse emissions. To design solar methane crackers a canonical plug flow reactor model was developed that spanned industrially relevant temperatures and pressures (1150–1350 Kelvin and 2–200 atmospheres). This model was then validated against published methane cracking data and used to screen power tower and beam-down reactor designs based on “Solar Two” a renewables technology demonstrator from the 1990s. Overall catalytic molten methane cracking is likely feasible in commercial beam-down solar reactors but not power towers. The best beam-down reactor design was 9% efficient in the capture of sunlight as fungible hydrogen fuel which approaches photovoltaic efficiencies. Conversely the best discovered tower methane cracker was only 1.7% efficient. Thus a beam-down reactor is likely tractable for solar methane cracking whereas power tower configurations appear infeasible. However the best simulated commercial reactors were heat transfer limited not reaction limited. Efficiencies could be higher if heat bottlenecks are removed from solar methane cracker designs. This work sets benchmark conditions and performance for future solar reactor improvement via design innovation and multiphysics simulation.
Economic Performance Evaluation of Flexible Centralised and Decentralised Blue Hydrogen Production Systems Design Under Uncertainty
Sep 2023
Publication
Blue hydrogen is viewed as an important energy vector in a decarbonised global economy but its large-scale and capital-intensive production displays economic performance vulnerabities in the face of increased market and regulatory uncertainty. This study analyses flexible (modular) blue hydrogen production plant designs and evaluates their effectiveness to enhance economic performance under uncertainty. The novelty of this work lies in the development of a comprehensive techno-economic evaluation framework that considers flexible centralised and decentralised blue hydrogen plant design alternatives in the presence of irreducible uncertainty whilst explicitly considering the time value of money economies of scale and learning effects. A case study of centralised and decentralised blue hydrogen production for the transport sector in the San Francisco area is developed to highlight the underlying value of flexibility. The proposed methodological framework considers various blue hydrogen plant designs (fixed phased and flexible) and compares them using relevant economic indicators (net present value (NPV) capex value-at-risk/gain etc.) through a detailed Monte Carlo simulation framework. Results indicate that flexible centralised hydrogen production yields greater economic value than alternative designs despite the associated cost-premium of modularity. It is also shown that the value of flexibility increases under greater uncertainty higher learning rates and weaker economies of scale. Moreover sensitivity analysis reveals that flexible design remains the preferred investment option over a wide range of market and regulatory conditions except for high initial hydrogen demand. Finally this study demonstrates that major regulatory and market uncertainties surrounding blue hydrogen production can be effectively managed through the application of flexible engineering system design that protects the investment from major downside risks whilst allowing access to favourable upside opportunities.
Optimal Design and Sizing of Hybrid Photovoltaic/Fuel Cell Electrical Power System
Aug 2023
Publication
Renewable energy solutions play a crucial role in addressing the growing energy demands while mitigating environmental concerns. This study examines the techno-economic viability and sensitivity of utilizing solar photovoltaic/polymer electrolyte membrane (PEM) fuel cells (FCs) to meet specific power demands in NEOM Saudi Arabia. The novelty of this study lies in its innovative approach to analyzing and optimizing PV/PEMFC systems aiming to highlight their economic feasibility and promote sustainable development in the region. The analysis focuses on determining the optimal size of the PV/PEMFC system based on two critical criteria: minimum cost of energy (COE) and minimum net present cost (NPC). The study considers PEMFCs with power ratings of 30 kW 40 kW and 50 kW along with four PV panel options: Jinko Solar Powerwave Tindo Karra and Trina Solar. The outcomes show that the 30 kW PEMFC and the 201 kW Trina Solar TSM-430NEG9R.28 are the most favorable choices for the case study. Under these optimal conditions the study reveals the lowest values for NPC at USD 703194 and COE at USD 0.498 per kilowatt-hour. The levelized cost of hydrogen falls within the range of USD 15.9 to 23.4 per kilogram. Furthermore replacing the 30 kW Trina solar panel with a 50 kW Tindo PV module results in a cost reduction of 32%. The findings emphasize the criticality of choosing optimal system configurations to attain favorable economic outcomes thereby facilitating the adoption and utilization of renewable energy sources in the region. In conclusion this study stands out for its pioneering and thorough analysis and optimization of PV/PEMFC systems providing valuable insights for sustainable energy planning in NEOM Saudi Arabia.
The Hydrogen Economy can Reduce Costs of Climate Change Mitigation by up to 22%
May 2024
Publication
In response to the urgent need to mitigate climate change via net-zero targets many nations are renewing their interest in clean hydrogen as a net-zero energy carrier. Although clean hydrogen can be directly used in various sectors for deep decarbonization the relatively low energy density and high production costs have raised doubts as to whether clean hydrogen development is worthwhile. Here we improve on the GCAM model by including a more comprehensive and detailed representation of clean hydrogen production distribution and demand in all sectors of the global economy and simulate 25 scenarios to explore the costeffectiveness of integrating clean hydrogen into the global energy system. We show that due to costly technical obstacles clean hydrogen can only provide 3%–9% of the 2050 global final energy use. Nevertheless clean hydrogen deployment can reduce overall energy decarbonization costs by 15%–22% mainly via powering ‘‘hard-to-electrify’’ sectors that would otherwise face high decarbonization expenditures. Our work provides practical references for cost-effective clean hydrogen planning.
Market-based Asset Valuation of Hydrogen Geological Storage
Jul 2023
Publication
Because of hydrogen's low energy density hydrogen storage is a critical component of the hydrogen economy particularly when large-scale and flexible hydrogen utilization is required. There is a sense of urgency to develop hydrogen geological storage projects to support large-scale yet flexible hydrogen utilization. This study aims to answer questions not yet resolved in the research literature discussing the valuation of hydrogen geological storage options for commercial development. This study establishes a net present value (NPV) evaluation framework for geological hydrogen storage that integrates the updated techno-economic analysis and market-based operations. The capital asset pricing model (CAPM) and the related finance theories are applied to determine the risk-adjusted discount rate in building the NPV evaluation framework. The NPV framework has been applied to two geological hydrogen storage projects a single-turn storage serving downstream transportation seasonal demand versus a multiturn storage as part of an integrated renewables-based hydrogen energy system providing peak electric load. From the NPV framework both projects have positive NPVs $46 560 632 and $12 457 546 respectively and International Rate of Return (IRR) values which are higher than the costs of capital. The NPV framework is also applied to the sensitivity analysis and shows that the hydrogen price spread between withdrawal and injection prices site development and well costs are the top three factors that impact both NPV and IRR the most for both projects. The established NPV framework can be used for project risk management by discovering the key cost drivers for the storage assets.
An Overview of Challenges for the Future of Hydrogen
Oct 2023
Publication
Hydrogen’s wide availability and versatile production methods establish it as a primary green energy source driving substantial interest among the public industry and governments due to its future fuel potential. Notable investment is directed toward hydrogen research and material innovation for transmission storage fuel cells and sensors. Ensuring safe and dependable hydrogen facilities is paramount given the challenges in accident control. Addressing material compatibility issues within hydrogen systems remains a critical focus. Challenges roadmaps and scenarios steer long-term planning and technology outlooks. Strategic visions align actions and policies encompassing societal and ecological dimensions. The confluence of hydrogen’s promise with material progress holds the prospect of reshaping our energy landscape sustainably. Forming collective future perspectives to foresee this emerging technology’s potential benefits is valuable. Our review article comprehensively explores the forthcoming challenges in hydrogen technology. We extensively examine the challenges and opportunities associated with hydrogen production incorporating CO2 capture technology. Furthermore the interaction of materials and composites with hydrogen particularly in the context of hydrogen transmission pipeline and infrastructure are discussed to understand the interplay between materials and hydrogen dynamics. Additionally the exploration extends to the embrittlement phenomena during storage and transmission coupled with a comprehensive examination of the advancements and hurdles intrinsic to hydrogen fuel cells. Finally our exploration encompasses addressing hydrogen safety from an industrial perspective. By illuminating these dimensions our article provides a panoramic view of the evolving hydrogen landscape.
Natural Hydrogen in the Energy Transition: Fundamentals, Promise, and Enigmas
Oct 2023
Publication
Beyond its role as an energy vector a growing number of natural hydrogen sources and reservoirs are being discovered all over the globe which could represent a clean energy source. Although the hydrogen amounts in reservoirs are uncertain they could be vast and they could help decarbonize energy-intensive economic sectors and facilitate the energy transition. Natural hydrogen is mainly produced through a geochemical process known as serpentinization which involves the reaction of water with low-silica ferrous minerals. In favorable locations the hydrogen produced can become trapped by impermeable rocks on its way to the atmosphere forming a reservoir. The safe exploitation of numerous natural hydrogen reservoirs seems feasible with current technology and several demonstration plants are being commissioned. Natural hydrogen may show variable composition and require custom separation purification storage and distribution facilities depending on the location and intended use. By investing in research in the mid-term more hydrogen sources could become exploitable and geochemical processes could be artificially stimulated in new locations. In the long term it may be possible to leverage or engineer the interplay between microorganisms and geological substrates to obtain hydrogen and other chemicals in a sustainable manner.
Review of Sampling and Analysis of Particulate Matter in Hydrogen Fuel
Sep 2023
Publication
This review presents state-of-the-art for representative sampling of hydrogen from hydrogen refueling stations. Documented sampling strategies are presented as well as examples of commercially available equipment for sampling at the hydrogen refueling nozzle. Filter media used for sampling is listed and the performance of some of the filters evaluated. It was found that the filtration efficiency of 0.2 and 5 mm filters were not significantly different when exposed to 200 and 300 nm particles. Several procedures for gravimetric analysis are presented and some of the challenges are identified to be filter degradation pinhole formation and conditioning of the filter prior to measurement. Lack of standardization of procedures was identified as a limitation for result comparison. Finally the review summarizes results including particulate concentration in hydrogen fuel quality data published. It was found that less than 10% of the samples were in violation with the tolerance limit.
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