Publications

As part of the LTS Futures HyTechnical project IGEM requested that DNV GL undertake an assessment of the possible impact of hydrogen transmission on BPDs to support the development of supplements to the existing suite of natural gas standards to accommodate the possible future use of hydrogen. The current state of knowledge of the behaviour of large scale high pressure hydrogen releases is limited in comparison with the considerable body of data from research and operational experience of natural gas but is adequate to undertake an impact assessment to take account of the different gas outflow and fire characteristics of 100% hydrogen vs. natural gas.<br/>Calculations of the BPDs for 100% hydrogen pipeline fires on an equivalent basis to those in IGEM/TD/1 for natural gas have been performed with a degree of confidence in the results and demonstrated that the equivalent BPDs for 100% hydrogen are approximately 10% smaller than for natural gas. The results are presented graphically in this report.<br/>However hydrogen introduces the potential for substantially higher overpressures than natural gas due to the higher flame speed and wider flammable limits if delayed ignition is a credible event. The overpressure estimates presented in this report are intended to be scoping calculations to put the likely overpressures into context. The results suggest that significant overpressures are possible at the BPDs but there is a lack of evidence to support the estimation of the overpressures following delayed ignition of a large turbulent hydrogen release in the open (in contrast to explosions in confined or congested regions) and there is a high degree of uncertainty in the predictions presented here. It is therefore recommended that large scale pipeline rupture experiments are performed similar to those undertaken previously for hydrogen natural gas and natural gas/hydrogen mixtures but with ignition engineered to take place after a short delay in order to measure the overpressures and provide the means to validate or refine the predictions made.<br/>The analysis has highlighted limitations in the original method of calculating BPDs in IGEM/TD/1 which reflects the techniques available at the time approximately 40 years ago. Since then understanding of the hazards from pipeline failures and the ability to model the consequences and predict the associated risks to people in the surrounding area have advanced very considerably facilitated by software tools and documented in standards such as IGEM/TD/2. These methods allow the highly transient nature of a high pressure gas pipeline rupture release to be modelled more accurately and for the thermal effects of fires on people and buildings to be calculated taking account of the time-varying thermal dose.<br/>For these reasons a simple comparison of the possible overpressure effects of delayed ignition of a 100% hydrogen release at the BPDs can be misleading and implies that the overpressure hazards could be more severe than those for fires which may not be the case. Example calculations have been performed for a representative pipeline case which indicate that using current methods the predicted thermal hazard distances for 100% hydrogen pipeline fires (house burning and escape for people) are substantially greater than those estimated for overpressures following delayed ignition for similar levels of vulnerability. This report addresses buried pipelines only – the potential for more severe explosion overpressure effects for hydrogen releases may be more significant for Above Ground Installations (AGIs) especially where congestion or confinement may be present. It is recommended that similar studies are conducted to quantify the effect of hydrogen conversion on the consequences and risks associated with hydrogen releases at AGIs.<br/>Finally it is stressed that the analysis in this report does not consider the relative risks for 100% hydrogen and the equivalent natural gas pipelines. There remain uncertainties in the failure frequencies for steel pipelines transporting hydrogen and particularly the probability of immediate and delayed ignition. The likelihood of delayed ignition of a large turbulent high pressure hydrogen gas pipeline rupture release may be very low due to the wider flammability limits and lower minimum ignition energy for hydrogen compared with natural gas. Additional research is currently ongoing or planned to address the gaps in knowledge for 100% hydrogen which should allow more robust comparisons of the relative risks to be made in the future.

Lean premixed swirl combustion is widely used in gas turbines and many other combustion Processes due to the benefits of good flame stability and blow off limits coupled with low NO_x emissions. Although flashback is not generally a problem with natural gas combustion there are some reports of flashback damage with existing gas turbines whilst hydrogen enriched fuel blends especially those derived from gasification of coal and/or biomass/industrial processes such as steel making cause concerns in this area. Thus this paper describes a practical experimental approach to study and reduce the effect of flashback in a compact design of generic swirl burner representative of many systems. A range of different fuel blends are investigated for flashback and blow off limits; these fuel mixes include methane methane/hydrogen blends pure hydrogen and coke oven gas. Swirl number effects are investigated by varying the number of inlets or the configuration of the inlets. The well known Lewis and von Elbe critical boundary velocity gradient expression is used to characterise flashback and enable comparison to be made with other available data. Two flashback phenomena are encountered here. The first one at lower swirl numbers involves flashback through the outer wall boundary layer where the crucial parameter is the critical boundary velocity gradient Gf. Values of Gf are of similar magnitude to those reported by Lewis and von Elbe for laminar flow conditions and it is recognised that under the turbulent flow conditions pertaining here actual gradients in the thin swirl flow boundary layer are much higher than occur under laminar flow conditions. At higher swirl numbers the central recirculation zone (CRZ) becomes enlarged and extends backwards over the fuel injector to the burner baseplate and causes flashback to occur earlier at higher velocities. This extension of the CRZ is complex being governed by swirl number equivalence ratio and Reynolds Number. Under these conditions flashback occurs when the cylindrical flame front surrounding the CRZ rapidly accelerates outwards to the tangential inlets and beyond especially with hydrogen containing fuel mixes. Conversely at lower swirl numbers with a modified exhaust geometry hence restricted CRZ flashback occurs through the outer thin boundary layer at much lower flow rates when the hydrogen content of the fuel mix does not exceed 30%. The work demonstrates that it is possible to run premixed swirl burners with a wide range of hydrogen fuel blends so as to substantially minimise flashback behaviour thus permitting wider used of the technology to reduce NOx emissions.

Today with the increasing transition to electric vehicles (EVs) the design of highly energy-efficient vehicle architectures has taken precedence for many car manufacturers. To this end the energy consumption and recovery rates of different powertrain vehicle architectures need to be investigated comprehensively. In this study six different powertrain architectures—four independent in-wheel motors with regenerative electronic stability control (RESC) and without an RESC one-stage gear (1G) transmission two-stage gear (2G) transmission continuously variable transmission (CVT) and downsized electric motor with CVT—were mathematically modeled and analyzed under real road conditions using nonlinear models of an autonomous hydrogen fuel-cell electric vehicle (HFCEV). The aims of this paper were twofold: first to compare the energy consumption performance of powertrain architectures by analyzing the effects of the regenerative electronic stability control (RESC) system and secondly to investigate the usability of a downsized electrical motor for an HFCEV. For this purpose all the numerical simulations were conducted for the well-known FTP75 and NEDC urban drive cycles. The obtained results demonstrate that the minimum energy consumption can be achieved by a 2G-based powertrain using the same motor; however when an RESC system is used the energy recovery/consumption rate can be increased. Moreover the results of the article show that it is possible to use a downsized electric motor due to the CVT and this powertrain significantly reduces the energy consumption of the HFCEV as compared to all the other systems. The results of this paper present highly significant implications for automotive manufacturers for designing and developing a cleaner electrical vehicle energy consumption and recovery system.

Transit planners and managers need to be armed with the best information on how to make the transition towards zero emission transit fleets. Although zero emission transit is becoming increasingly necessary many transit operators are unsure of how to make the transition and how to replace their existing infrastructure especially when it comes to on site bus maintenance facilities. Upgrading vehicle maintenance facilities to safely accommodate hydrogen can be a deciding factor in whether an operator chooses to adopt this fuel for its fleet. This paper reviews best practices in hydrogen bus maintenance facilities for transit agencies. It includes safety and infrastructure factors transit managers must consider when transitioning to servicing and maintaining fuel cell electric buses. Although local requirements and regulations vary this paper will help the reader gain insights on what needs to be considered in transitioning a workshop. As with any fuel hydrogen must be treated with respect and care. Today’s hydrogen fuel cell technologies are mature in their safety features. Fuel cell electric buses are designed and built for safety and the protocols for safe storage maintenance and refuelling are well developed and understood.

Fuel cell electric vehicles (FCEVs) can be used during idle times to convert hydrogen into electricity in a decentralised manner thus ensuring a completely renewable energy supply. In addition to the electric power waste heat is generated in the fuel cell stack that can also be used. This paper investigates how the energy demand of a compiled German neighbourhood can be met by FCEVs and identifies potential technical problems. For this purpose energy scenarios are modelled in the Open Energy System Modelling Framework (oemof). An optimisation simulation finds the most energetically favourable solution for the 10-day period under consideration. Up to 49% of the heat demand for heating and hot water can be covered directly by the waste heat of the FCEVs. As the number of battery electric vehicles (BEVs) to be charged increases so does this share. 5 of the 252 residents must permanently provide an FCEV to supply the neighbourhood. The amount of hydrogen required was identified as a problem. If the vehicles cannot be supplied with hydrogen in a stationary way 15 times more vehicles are needed than required in terms of performance due to the energy demand.

The exploitation of renewable energy sources in the building sector is a challenging aspect of achieving sustainability. The incorporation of a proper storage unit is a vital issue for managing properly renewable electricity production and so to avoid the use of grid electricity. The present investigation examines a zero-energy residential building that uses photovoltaics for covering all its energy needs (heating cooling domestic hot water and appliances-lighting needs). The building uses a reversible heat pump and an electrical heater so there is not any need for fuel. The novel aspect of the present analysis lies in the utilization of hydrogen as the storage technology in a power-to-hydrogen-to-power design. The residual electricity production from the photovoltaics feeds an electrolyzer for hydrogen production which is stored in the proper tank under high pressure. When there is a need for electricity and the photovoltaics are not enough the hydrogen is used in a fuel cell for producing the needed electricity. The present work examines a building of 400 m2 floor area in Athens with total yearly electrical demand of 23656 kWh. It was found that the use of 203 m2 of photovoltaics with a hydrogen storage capacity of 34 m3 can make the building autonomous for the year period.

This review presents methanol as a potential renewable alternative to fossil fuels in the fight against climate change. It explores the renewable ways of obtaining methanol and its use in efficient energy systems for a net zero-emission carbon cycle with a special focus on fuel cells. It investigates the different parts of the carbon cycle from a methanol and fuel cell perspective. In recent years the potential for a methanol economy has been shown and there has been significant technological advancement of its renewable production and utilization. Even though its full adoption will require further development it can be produced from renewable electricity and biomass or CO2 capture and can be used in several industrial sectors which make it an excellent liquid electrofuel for the transition to a sustainable economy. By converting CO2 into liquid fuels the harmful effects of CO2 emissions from existing industries that still rely on fossil fuels are reduced. The methanol can then be used both in the energy sector and the chemical industry and become an all-around substitute for petroleum. The scope of this review is to put together the different aspects of methanol as an energy carrier of the future with particular focus on its renewable production and its use in high-temperature polymer electrolyte fuel cells (HT-PEMFCs) via methanol steam reforming.

The UK oil and gas sector is mature and a combination of a dwindling resource base and a move towards decarbonisation has led to lower investments and an increasing decommissioning bill. Many existing offshore assets are in the vicinity of potential renewable energy developments or low-carbon facilities. We propose a technical evaluation process to understand whether pipelines might be repurposed to reduce the costs of low-carbon energy investment and oil decommissioning. We identify survival analysis as an effective method to investigate the potential of pipelines repurposing based on historical failure records as it deals with acceptable levels of data gaps and does not require associated field costs for detailed inspection. It provides a close estimate of the anticipated remaining life when compared to feasibility studies. We use survival analysis to examine several repurposing case studies for low-carbon investments. It also demonstrates that several pipeline systems have the potential to operate safely beyond their design life. Detailed records of failure will allow for further development of this methodology in the future.

The underlying physical mechanisms leading to the generation of blast waves after liquid hydrogen (LH2) storage tank rupture in a fire are not yet fully understood. This makes it difficult to develop predictive models and validate them against a very limited number of experiments. This study aims at the development of a CFD model able to predict maximum pressure in the blast wave after the LH2 storage tank rupture in a fire. The performed critical review of previous works and the thorough numerical analysis of BMW experiments (LH2 storage pressure in the range 2.0e11.3 bar abs) allowed us to conclude that the maximum pressure in the blast wave is generated by gaseous phase starting shock enhanced by combustion reaction of hydrogen at the contact surface with heated by the shock air. The boiling liquid expanding vapour explosion (BLEVE) pressure peak follows the gaseous phase blast and is smaller in amplitude. The CFD model validated recently against high-pressure hydrogen storage tank rupture in fire experiments is essentially updated in this study to account for cryogenic conditions of LH2 storage. The simulation results provided insight into the blast wave and combustion dynamics demonstrating that combustion at the contact surface contributes significantly to the generated blast wave increasing the overpressure at 3 m from the tank up to 5 times. The developed CFD model can be used as a contemporary tool for hydrogen safety engineering e.g. for assessment of hazard distances from LH2 storage.

The steel industry is focused on reducing its environmental impact. Using the life cycle assessment (LCA) methodology the impacts of the primary steel production via the blast furnace route and the scrap-based secondary steel production via the EAF route are assessed. In order to achieve environmentally friendly steel production breakthrough technologies have to be implemented. With a shift from primary to secondary steel production the increasing steel demand is not met due to insufficient scrap availability. In this paper special focus is given on recycling methodologies for metals and steel. The decarbonization of the steel industry requires a shift from a coal-based metallurgy towards a hydrogen and electricity-based metallurgy. Interim scenarios like the injection of hydrogen and the use of pre-reduced iron ores in a blast furnace can already reduce the greenhouse gas (GHG) emissions up to 200 kg CO2/t hot metal. Direct reduction plants combined with electrical melting units/furnaces offer the opportunity to minimize GHG emissions. The results presented give guidance to the steel industry and policy makers on how much renewable electric energy is required for the decarbonization of the steel industry